D650 D660

BORE ALIGNMENT
Straightness measurement of bore and bearing journals

ELECTRONIC PC PROGRAM PRINTER

INCLINOMETER INCLUDED CONNECTION EXPANDABLE
 IT’S ALL ABOUT STRAIGHTNESS
The Easy-Laser® Linebore and Turbine systems have evolved by more than 20 years
of field experience in solving measurement and alignment problems. All of the parts
included in the systems are designed and built for even the most demanding workplace
and for easy setup on any machinery. The versatile design solves the straightness meas-
urement problems quickly and with precision for any kind of application.
Both the Easy-Laser® Linebore and Turbine systems uses the same transmitter and
detector technology. A visible red laserbeam is the reference to which the straightness
of the bores are measured.
Objects up to 40 m [132 feet] can be measured. The detector reads 2-axis measure-
ment values (horizontal and vertical), with a resolution down to 0.001 mm [0.05 mils].
After finishing the measurement any two measurement points can be used as refer-
ence points, and the results are displayed digitally and graphically on the display unit.
Using Easy-Laser® measurement systems gives you the opportunity to perform ac-
curate alignment, both in production and out in the field.

USING REFERENCE POINTS

Vertical
values

5
4

3
Horizontal
2 values

The display to the left shows the result after finished measurement of five bores, and
with points 1 and 5 set to zero (references).
With the Easy-Laser® systems it is very easy to set and alter reference points, allowing
you to find the optimum adjustment values.
1 2 3 4 5

zero
ref.

Horizontal values
1 2 3 4 5

zero
ref.

Vertical values
 DISPLAY UNIT AND MEASUREMENT PROGRAMS EXPANDABILITY
The Display unit has an RS232 interface Since all programs are included in the software of the display unit, the Easy-Laser®
for connection to a printer or PC com- D650 Linebore and D660 Turbine system can be expanded to suit your special needs,
munication, and internal storage memory. both now and in the future. You just add the appropriate accessories such as lasers,
The programs in the Display unit guide the detectors and fixtures. For detailed information, please see our other brochures.
user step-by-step on the display through
the whole measurement procedure.
Each program is optimised to give you
as the user maximum performance and
ease of use. The “circle” programs are
MEASUREMENT PROGRAMS
designed specially for the Linebore and
Turbine system.

FIXTURES

STRAIGHTNESS MEASUREMENT PROGRAMS LASER TRANSMITTERS, DETECTORS

CENTER OF CIRCLE – Allows varying diameters.
To use with the Linebore system.
OTHER ACCESSORIES, CUSTOMER ADAPTED FIXTURES
STRAIGHTNESS – For bore with equal
diameters. To use with the Linebore
system.

HALF-CIRCLE – Measurement values

are taken in positions 9, 6 and 3 o’clock. DOCUMENTATION OF THE MEASUREMENT RESULT
Allows varying diameters. To use with the
Turbine system. When measurement is complete, you have several options for documenting the results.
Choose the one that is best suited for the situation, depending, for example, on whether
VALUES – This program displays the values from the detector in live mode,
similar to measurement with dial indicators. The values can be zeroed and hal- further analysis is needed or whether a measurement report needs to be produced.
fed. Useful e.g. when positioning a workpiece relative to a spindle in a tooling
machine, or when measuring the squareness of a cylinder bore.

Your description
OTHER MEASUREMENT PROGRAMS INCLUDED SAVE IN THE DISPLAY UNIT
MEASUREMENT VALUE FILTER – Advanced electronic filter function for A keyboard with all characters available makes
accurate measurement results even in poor measuring conditions like air it quick and easy to give each measurement a
turbulence and vibration. Sub function. unique description. The system then adds the
time and date of the measurement. The storage
memory is very large. Up to 7000 points for
SQUARENESS HORIZONTAL geometry measurement can be saved.

PARALLELISM SOFTFOOT

EASYTURN™ PRINT
SPINDLE DIRECTION Quickly print all measurement data locally with the
battery operated thermal printer. This is useful, for
example, if you don’t want to connect to a PC.
FLATNESS CARDAN

Printout with all

PLUMBLINE VERTICAL measurement data

FLANGE MACHINE TRAIN

TRANSFER MEASUREMENT DATA TO PC
With the EasyLink™ program for Windows®
VIBROMETER OFFSET AND ANGLE (included), you can produce professional reports
with both measurement data and pictures, export
to spreadsheets such as Excel®, etc.
BTA DIGITAL

Excel® sheet with graphics

 D650 LINEBORE
MEASUREMENT PROCEDURE
FAST AND PRECISE Enter the number of measurement points and the distance between them. By using
For straightness measurement of bore and bearing journals in diesel engines (e.g. the Center Of Circle-program, and indexing the detector in each measurement location
crankshaft- and camshaft bearings), gearboxes, propeller shaft installations etc, and (the display guides the user how to place the detector), any difference in diameter will
positioning of workpieces in tooling machines, with a measurement resolution down to not influence the measurement result from being a true value of the center point. The
0.001 mm [0.05 mils]. electronic inclinometer asures an exact positioning of the detector unit.
With the standard system, bores from 100 mm to 500 mm [3.9–19.7”] can be
measured (accessories for other diameters manufactured on request). Measurement
distance up to 40 m [132 feet]. The system automatically calculates the position of
the bores in both horizontal and vertical direction compared to each other. Up to 7000
measurement locations can be stored.

1
LASER TRANSMITTER ANGULAR VALUE
The laser transmitter has three sets of rigid adjustable arms with magnets to fit dif-
ferent diameters. The sturdy design assures the highest measurement accuracy. Fine
adjustment of the laser beam in horizontal and vertical direction is made very easy with
the offset hub.

MAGNET ATTACHMENT
SUPPORT PIN
ADJUSTABLE ARMS
2
OFFSET HUB
LASER APERTURE

ALTERNATIVE MOUNTING
All three arms can be
mounted downwards.

Alternatively: The Straightness program is used when the diameters of the holes are
DETECTOR UNIT equal.

The detector unit has eight sets of adjustable arms with eccentric locking cam and
hardened, grounded support feet.
MEASUREMENT RESULT
Large detection area: ±5 mm deviation from center line. After finishing the measurement the result is displayed, digitally and graphically.

ECCENTRIC LOCKING
ADJUSTABLE ARMS

VIALS
DETECTOR APERTURE Transferring the result to the EasyLink™ software will give more analyzing opportunities.
SLIDING TARGET
FOOT

ALTERNATIVE MOUNTING !
s oftware
tabase
The arms can be mounted
so the bottom and side are Free Da
supporting instead.
 PROPELLER SHAFT INSTALLATIONS
Propeller shaft installation is one typical application for the Easy-Laser® D650 Linebore
system. Easy to use, it will assure an accurate measurement of the drive line bearing
journals and machines in a short time. For coupling alignment you can use Easy-Laser®
Shaft alignment accessories.

A. Measuring the straightness of a sterntube centerline. B. Measuring the straightness of the bore centerline. C. Measuring and aligning shaft and gearbox (and gearbox
The detector placed in the sterntube. The laser transmitter The detector placed in the support bearing. The laser to engine) with shaft alignment measuring units (acces-
mounted at the gearbox shaft/coupling. transmitter mounted on the shaft/coupling with standard sories). Units mounted with chain and V-fixtures or magnet
arms or bracket 12-0187 (accessory). bases as pictured.

DIESEL ENGINES
Measuring the bearing journal centerline in a diesel engine is another typical application
for the Easy-Laser® D650 Linebore system. The laser transmitter is mounted at the
first journal according to picture. The detector being placed at each journal according to
the measurement procedure at the previous page.

D. Crank shaft bearing journals. E. Cam shaft bearing journals.

 D660 TURBINE
FAST AND PRECISE MEASUREMENT PROCEDURE
For straightness measurement of bearing journals and diaphragms in turbines, with a Half-Circle program: enter the number of measurement points and the distance
measurement resolution down to 0.001 mm [0.05 mils]. With the standard kit, journals between them. The display guides the user where to point the measurement probe.
with diameters from 150 mm to 1700 mm [5.9–66.9”] can be measured (accessories Record the values at each point (9–6–3). The electronic inclinometer assures an exact
for other diameters manufactured on request). Measurement distance up to 40 m [132 positioning of the detector unit.
feet].
The system automatically calculates the position of the bores in both horizontal and
vertical direction compared to each other. Up to 7000 measurement locations can be
stored.

ANGULAR VALUE

LASER TRANSMITTER 1
The laser transmitter is the same as for the Linebore system, and its rigid design as-
sures highest measurement accuracy. It has three sets of adjustable arms with magnets
to fit different diameters. Fine adjustment of the laser beam in horizontal and vertical
direction is made very easy with the offset hub.

OFFSET HUB 2

LASER APERTURE

ADJUSTABLE ARMS
SUPPORT PIN 3
MAGNET ATTACHMENT

DETECTOR FIXTURE
The rigid detector fixture comes with extension beams for large diameters and extension
rods for the measurement probe. The detector is rotated and moved with the Detector
slide. The adjustable magnet attachment and the over all versatile design makes the fix-
MEASUREMENT RESULT
ture very easy to handle during the measurement, when journals of different diameters
have to be measured. After finishing the measurement the result is displayed, digitally and graphically.

DETECTOR UNIT

DETECTOR SLIDE

MAGNET BASE MEASURING PROBE

Transferring the result to the EasyLink™ software will give more analyzing opportunities.

!
s oftware
EXTENSION BEAM tabase
(2 PCS.) Free Da
 D660 TURBINE SYSTEM
The Easy-Laser® D660 Turbine system has a very versatile design, making it quick and
easy to measure a large number of diaphragms and bores in a very short time compared
to older methods with e.g. string. The possibility to document the result is another great
advantage.

A. Measuring the diapraghms and bearing journals in a turbine. B. Measuring flatness on a turbine with the D22 Laser
transmitter (optional).

AXIAL FLANGE AS REFERENCE

The D665 System is a special version (made on request) for measurement when the
axial flange and the centerline of the turbine housing is the reference to which the
journals and diaphragms are adjusted.
 D650 D660

TECHNICAL SPECIFICATIONS D650 LINEBORE Part Nr. 12-0034

System 1 Display unit D279 with 23 programs
Weight complete system D650: 13 kg [28 lbs], D660: 15 kg [32 Ibs] 2 Cables with Push/Pull-connection (2m, 5m)
Carrying case WxHxD: 660x350x160 mm [26”x14”x6”] 1 Lasertransmitter D75 with offset hub
1 Detector Linebore
Display unit 1 Set of attachment items
Type of display Backlit dot matrix LCD 1 Set of arms for diameters 100–500 mm
Display size 73x73 mm [2.87”x2.87”] [3.93”–19.68”].
Displayed resolution Changeable: 0.1, 0.01, 0.001mm; 5, 0.5, 0.05 mils/thou
Max. displayed error ±1% +1 digit
Battery 4 x 1.5 V R14 (C)
Operating time 48 hours appr.
Output port RS232 for printer and PC communication
Keyboard Membrane alphanumeric multi function
Memory Storage for 7000 measurement positions
Settings Value filtering, contrast and unit (mil/thou/mm)
Housing material Anodized aluminum / ABS-plastics D660 TURBINE Part Nr. 12-0185
Dimensions WxHxD: 180x180x45 mm [7.1”x7.1”x1.8”]
Weight 1250 g [2.8 lbs] 1 Display unit D279 with 23 programs
2 Cables with Push/Pull-connection (2m, 5m)
Laser transmitter D75 with offset hub 1 Lasertransmitter D75 with offset hub
Measurement distance Up to 40 m [132 feet] 1 Detector unit D5
Measurement diameters Ø 100–500 mm [3.93”–19.68”] 1 Detector fixture with magnet bases and extension beams
Type of laser Diode laser For diameters 150–1700 mm [5.90”–66.9”]
Laser wavelength 635–670 nm, visible red light 1 Set of extension rods
Laser safety class Class 2 1 Rough alignment target.
Laser output power <1 mW For diameters 150–800 mm
Temperature range 0–50°C [32–122°F] [5.90”–31.44”]
Relative humidity 10–95%
Laser adjustment ±5 mm in two axes
Battery 1 x 1.5 V R14 (C)
Operating time 15 hours appr.
Housing material Anodized aluminum
Dimensions Ø 99 mm [3 7/8”] (without arms), Depth 182 mm [7.17”]
Weight 1.7 kg (without arms)

Detector unit D5 ALWAYS IN THE PACKAGE

Type of detector 2 axis PSD 18x18 mm [0.71” sq]
Resolution 0.001 mm [0.05 mils] Both systems are delivered in a robust lockable
Spirit vials Resolution 0.5° aluminium framed carrying case* with contoured
Inclinometer 0.1° resolution
Thermal sensor ± 1° C accuracy foam insert. Also included are:
Protection No influence from ambient light Manual, Measuring tape, Protective case for
Housing material Anodized aluminum
Dimensions WxHxD: 60x60x50 mm [2.36”x2.36”x1.97”] display unit, EasyLink™ Windows® program, PC
Weight 198 g [7 oz] cable, Printer with cable and charger.
Detector fixture Turbine *Size and design depending on system.
Beam material Anodized aluminum
Magnet bases Holding power 800 N each
Measurement diameters Ø 150–1700 mm [5.90”–66.9”]

Detector Linebore
Type of detector 2 axis PSD 18x18 mm [0.71” sq]
Resolution 0.001 mm [0.05 mils]
Spirit vials Resolution 0.5°
Inclinometer 0.1° resolution
ACCESSORIES (EXAMPLES)
Thermal sensor ± 1° C accuracy
Protection No influence from ambient light
Housing material Anodized aluminum
Dimensions Ø 99 mm [3 7/8”] (without arms), Depth 60 mm [2.36”]
Measurement diameters Ø 100–500 mm [3.93”–19.68”]
Weight 400 g [13 oz ] (without arms)

Cables
Type With Push/Pull connectors Shaft alignment Measuring Laser Transmitter D22.
Length 2 m [6.5 feet], 5m [16 feet] units (S/M) + brackets etc. For Flatness measurement etc.
Part Nr: 12-0022
(The measurement diameters mentioned above are for the standard systems. Fixtures
for smaller and larger diameters can be manufactured on request.)

Bracket for lasertransmitter D75. Extension cable. Length 5 m [16 feet].

Part Nr: 01-0187 Part Nr: 12-0108

Easy-Laser® is manufactured by Damalini AB, Åbäcksgatan 6B, 431 67 Mölndal, Sweden, Authorized dealer
Phone +46 31 18 87 70, Fax +46 31 18 87 75, email: [email protected], www.damalini.com
© 2004 Damalini AB. We reserve the right to make modifications without prior notification.
Easy-Laser® is a registered trademark of Damalini AB.
Windows® and Excel® are registered trademarks of the Microsoft Corporation.

These products comply with:

SS-EN60825-1-1994,
21 CFR 1040.10 and 1040.11
05-0149 Rev1