User Manual Modbus TCP Slave / HART Master

Document code: MN67909_ENG Revision 1.001 Page 1 of 30

Industrial Electronic Devices

User Manual
Revision 1.001
English

Modbus TCP Slave / HART Master - Converter

(Order Code: HD67909-A1)

For Website information:

www.adfweb.com?Product=HD67909

For Price information:

www.adfweb.com?Price=HD67909-A1

Benefits and Main Features:

Very easy to configure
For other HART products see also the following link:
Triple Electrical isolation
Converter HART Master to
Temperature range: -40°C/+85°C (-40°F/+185°F) www.adfweb.com?Product=HD67900 (Serial)
www.adfweb.com?Product=HD67901 (BACnet Slave)
www.adfweb.com?Product=HD67902 (CAN)
www.adfweb.com?Product=HD67903 (CANopen)
www.adfweb.com?Product=HD67904 (DeviceNet Slave)
www.adfweb.com?Product=HD67905 (Ethernet)
www.adfweb.com?Product=HD67906 (EtherNet/IP Slave)
www.adfweb.com?Product=HD67907 (J1939)
www.adfweb.com?Product=HD67908 (Modbus Slave)
www.adfweb.com?Product=HD67910 (MQTT)
www.adfweb.com?Product=HD67911 (PROFIBUS Slave)
www.adfweb.com?Product=HD67912 (PROFINET Slave)
www.adfweb.com?Product=HD67913 (SNMP Agent)

Do you have your customer protocol? Then go to:

www.adfweb.com?Product=HD67003
Do you need to choose a device? Do you want help?
www.adfweb.com?Cmd=helpme
User Manual

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INDEX: UPDATED DOCUMENTATION:

Page Dear customer, we thank you for your attention and we remind you that
INDEX 2 you need to check that the following document is:
UPDATED DOCUMENTATION 2
Updated
REVISION LIST 2
WARNING 2 Related to the product you own
TRADEMARKS 2
SECURITY ALERT 3 To obtain the most recently updated document, note the “document code”
EXAMPLE OF CONNECTION 4 that appears at the top right-hand corner of each page of this document.
CONNECTION SCHEME 5
CHARACTERISTICS 6 With this “Document Code” go to web page www.adfweb.com/download/
CONFIGURATION 6 and search for the corresponding code on the page. Click on the proper
POWER SUPPLY 7 “Document Code” and download the updates.
FUNCTION MODES 8
LEDS 9
HART 10 REVISION LIST:
ETHERNET 11
USE OF COMPOSITOR SW67909 12 Revision Date Author Chapter Description
NEW CONFIGURATION / OPEN CONFIGURATION 13 1.000 18/06/2019 Tf All First Release
SOFTWARE OPTIONS 14 1.001 27/04/2020 Ff All Added web pages for HART conf.
SET COMMUNICATION 16
HART VARIABLES 17
UPDATE DEVICE 19
SCAN FUNCTION 21
WEBSERVER INTERFACE 23 WARNING:
MECHANICAL DIMENSIONS 27
ORDERING INFORMATIONS 28
ADFweb.com reserves the right to change information in this manual about
ACCESSORIES 28
our product without warning.
DISCLAIMER 29
ADFweb.com is not responsible for any error this manual may contain.
OTHER REGULATIONS AND STANDARDS 29
WARRANTIES AND TECHNICAL SUPPORT 30
RETURN POLICY 30
TRADEMARKS:

All trademarks mentioned in this document belong to their respective

owners.

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Industrial Electronic Devices

SECURITY ALERT:

GENERAL INFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device, legal and
safety regulation are required for each individual application. The same applies also when using accessories.

INTENDED USE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).

QUALIFIED PERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job.

RESIDUAL RISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the following symbol:

This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage.

CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected] or give us a call if you need it.

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EXAMPLES OF CONNECTION:

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CONNECTION SCHEME:

Figure 1a: Connection scheme for HD67909-A1

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Industrial Electronic Devices

CHARACTERISTICS:

The HD67909-A1 are Modbus TCP Slave / HART Master - Converters.

It allows for the following characteristics:

Triple isolation between Ethernet - Power Supply, Ethernet - HART, HART - Power Supply;
Two-directional information between Ethernet bus and HART bus;
Mountable on 35mm Rail DIN;
Wide power supply input range: 8…24V AC or 12…35V DC;
Wide temperature range: -40°C / 85°C [-40°F / +185°F].

CONFIGURATION:

You need Compositor SW67909 software on your PC in order to perform the following:
Define the parameters of Modbus TCP line;
Define the parameters of HART line;
Define HART variables in read/write;
Define HART rules for gateway functions;
Scan and configure HART devices by integrated webserver;
Update the device.

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POWER SUPPLY:

The devices can be powered at 8…24V AC and 12…35V DC. For more details see the two tables below.

VAC VDC
Vmin Vmax Vmin Vmax
8V 24V 12V 35V

Consumption at 24V DC:

Device Consumption [W/VA]

HD67909-A1 3.5

Caution: Do not reverse the polarity power

HD67909-A1

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FUNCTION MODES:

The device has got two function modes depending on the position of the ‘Dip2 of Dip-Switch A’:
The first, with ‘Dip2 of Dip-Switch A’ at “OFF” position, is used for the normal working of the device.
The second, with ‘Dip2 of Dip-Switch A’ at “ON” position, is used for uploading the Project and/or Firmware.

For the operations to follow for the updating, see ‘UPDATE DEVICE’ section.

According to the functioning mode, the LEDs will have specific functions, see ‘LEDS’ section.

Warning:
Dip1 of ‘Dip-Switch A’ must be at ON position to work even if the Ethernet cable is not inserted.

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LEDS:

The device has got six LEDs that are used to give information about the functioning status.
The various meanings of the LEDs are described in the table below.

LED Normal Mode Boot Mode

1: HART communication Blinks quickly: Boot state
It blinks when HART communication is running
(green) Blinks very slowly (~0.5Hz): update in progress

ON: Ethernet cable connected ON: Ethernet cable connected

2: Ethernet link (green)
OFF: Ethernet cable disconnected OFF: Ethernet cable disconnected

3: Modbus TCP Blinks quickly: Boot state

It blinks when an Ethernet command is received
communication (green) Blinks very slowly (~0.5Hz): update in progress
Blinks quickly: Boot state
4 : Device State
Blinks slowly (~1Hz) Blinks very slowly (~0.5Hz): update in
(green)
progress

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HART:

“HART” is an acronym for Highway Addressable Remote Transducer. The HART Protocol makes uses Frequency Shift Keying (FSK) standard
to superimpose digital communication signals at a low level on top of the 4-20mA. This enables two-way field communication to take place
and makes it possible for additional information beyond just the normal process variable to be communicated to/from a smart field
instrument.

It is possible to provide the current loop for HART communication and an additional low power supply @ 24 V DC for feeding HART devices
by setting Dip-Switch D at ON position.
Current loop for HART is required when there is not an external device in the bus that provides it.

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ETHERNET:

The updating of the converters and Ethernet communication must be made using Connector4 of the HD67909-A1 with at least a Category 5E
cable. The maximum length of the cable should not exceed 100m. The cable has to conform to the T568 norms relative to connections in
cat.5 up to 100 Mbps. To connect the device to an Hub/Switch is recommended the use of a straight cable, to connect the device to a
PC/PLC/other is recommended the use of a cross cable.

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USE OF COMPOSITOR SW67909:

To configure the Converter, use the available software that runs with Windows called SW67909. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8, 10; 32/64bit).

When launching the SW67909, the window below appears (Fig. 2).

Note:
It is necessary to have installed .Net Framework 4.

Figure 2: Main window for SW67909

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NEW CONFIGURATION / OPEN CONFIGURATION:

The “New Configuration” button creates the folder which contains the entire device’s configuration.

A device’s configuration can also be imported or exported:

To clone the configurations of a programmable “Modbus TCP Slave / HART Master” in
order to configure another device in the same manner, it is necessary to maintain the
folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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SOFTWARE OPTIONS:

By pressing the “Settings” ( ) button there is the possibility to change the language of the software and check the updatings for the
compositor.

In the section “Language” it is possible to change the language of the

software.

In the section “Connection Options”, it is possible to check if there are some

updatings of the software compositor in ADFweb.com website.
Checking the option “Check Software Update at Start of Program”, the
SW67909 checks automatically if there are updatings when it is launched.

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In the section “Software Settings”, it is possible to enable/disable some

keyboard’s commands for an easier navigation inside the tables contained in
the different sections of the software.

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SET COMMUNICATION:

This section define the fundamental communication parameters of HART and Modbus
buses.

By Pressing the “Set Communication” button from the main window for SW67909 (Fig.
2) the window “Set Communication” appears (Fig. 3).

The means of the fields for the “HART Master” section are:
In the field “Address” the type of Master is defined;
In the field “Retry Limit” the maximum number of retries in case of missing
response from HART device is defined;

The means of the fields for the “Modbus Slave” section are:
In the field “IP Address” the IP address of the converter is defined;
In the field “SubNet Mask” the Subnet Mask of the converter is defined;
In the field “Gateway” the default gateway of the net is defined. This feature can
be enabled or disabled pressing the Check Box field. This feature is used for going
out of the net.
In the field “Port” the port used for Modbus TCP communication is defined;

The means of the fields for the “Web Pages” section are:
In the field “User” the user name for webserver’s authentication is defined;
In the field “Password” the password for webserver’s authentication is defined.

Figure 3: “Set Communication” window

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HART VARIABLES:

By Pressing the “HART Variables” button from the main window for SW67909 (Fig. 2) the window “Definition of HART Variables List”
appears (Fig. 4).
This section is used to define the HART variables to read/write with the Modbus Master.

Figure 4: “HART Variables” window

The means of the fields are:
If the field “Enable” is checked, the HART variable is enabled;
In the field “Device Address” the address of HART device is defined;
In the field “Preamble Count” the number of bytes for the synchronization is defined;
If the field “Type” the type of HART parameter is defined;
In the field “Var/Cmd Number” the identification of variable/command to read/write is defined. From HART standard, the most used
numbers are:
o 246: Primary Variable;
o 247: Secondary Variable;
o 248: Tertiary Variable;
o 249: Quaternary Variable.

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In the field “Params” the parameters for the commands are defined;
In the field “Position” the starting byte of the internal array where mapping the HART data is defined;
In the field “Swap” the bytes’ order is reversed;
In the field “Conv Int” the data from HART device is converted in Integer format;
In the field “Operations” a post-operation on the data read is defined;
In the field “Mnemonic” a description of the variable is defined.

Note:
In order to configure the HART devices and their variables, it is possible to scan the HART network and get the data automatically. It
is enough to click on “Scan” button. See page 21 for more info.

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UPDATE DEVICE:

By pressing the “Update Device” button, it is possible to load the created

Configuration into the device; and also the Firmware, if necessary. This by using the
Ethernet port.

If you don’t know the actual IP address of the device you have to use this procedure:
Turn OFF the Device;
Put Dip2 of ‘Dip-Switch A’ in ON position;
Turn ON the device
Connect the Ethernet cable;
Insert the IP “192.168.2.205”;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” turn OFF the Device;
Put Dip2 of ‘Dip-Switch A’ in OFF position;
Turn ON the device.

If you know the actual IP address of the device, you have to use this procedure:
Turn ON the Device with the Ethernet cable inserted;
Insert the actual IP of the Converter; Figure 7: “Update device” windows
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” the device automatically goes at Normal Mode.

At this point the configuration/firmware on the device is correctly updated.

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Note:
When you receive the device, for the first time, you also have to update the Firmware in the HD67909 device.

Warning:
If Fig. 8 appears when you try to do the Update try these points before seeking
assistance:
Try to repeat the operations for the updating;
Try with another PC;
Try to restart the PC;
Check the LAN settings;
If you are using the program inside a Virtual Machine, try to use in the main
Operating System;
If you are using Windows Seven, Vista, 8 or 10 make sure that you have the
administrator privileges;
In case you have to program more than one device, using the "UDP Update", you
have to cancel the ARP table every time you connect a new device on Ethernet. For
do this you have to launch the "Command Prompt" and write the command "arp -
d". Pay attention that with Windows Vista, Seven, 8, 10 you have to launch the
"Command Prompt" with Administrator Rights;

Pay attention at Firewall lock. Figure 8: “Error” window

Warning:
In the case of HD67909 you have to use the software “SW67909”: www.adfweb.com\download\filefold\SW67909.zip.

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SCAN FUNCTION:

“SCAN” function is integrated in the configurator software SW67909. It is possible to access to these functions by simple click on the “Scan”
button in “HART Variables” section.

It has the following characteristics:

Possibility to scan HART network;
Automatic decode of HART messages;
Easy connection directly through the Ethernet port of the converter.

In order to start the Scan, it is necessary to use this procedure after having set the IP Address inside the converter:
Connect the converter in Normal Mode to the PC using Ethernet port;
Open the section “HART Variables” of SW67909;
Click on “Scan” button. The window that appears will be like below:

Figure 7a: “HART Scan” window

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Insert the IP Address configured in the converter;

Start the Scan by clicking on “Start Scan” button. The window will appear like below:

Figure 7b: “HART Scan” window

When the Scan is complete, the software will show the results. You can import the data by clicking on “OK” button after having
selected the required variables. The results will be displayed as below:

Figure 7c: “HART Scan” window

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WEBSERVER INTERFACE:

The HD67909-A1 has an integrated Webserver that allows to scan HART network, discover HART devices and program them for first
installation. It is possible to use the most common browser like Internet Explorer, Google Chrome, Mozilla Firefox by editing the IP Address
of the converter in the address bar of the browser.

WELCOME

Figure 8: “Welcome” window

As soon as the connection to the Webserver interface of the Data Logger is done, “Welcome” window appears (Fig. 8). It has the following
structure:
“HART Scan” button: it is possible to go to the HART scan section where you can discover the connected HART devices;
“HART Control” button: it is possible to go to the HART control section where you can program the ID and the name of the HART
devices.

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When one of the buttons of the “Welcome” page are pressed, it is necessary to do the login, using the “Admin” and “Password” defined in
the section “Set Communication” of SW67909 (Fig. 9).

Figure 9: “Login” window

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HART SCAN

Figure 10: “HART Scan” window

When the “HART Scan” button is pressed, the “HART Scan” window appears (Fig. 10). It has the following fields:
“NUMBER OF DEVICES TO SEARCH FOR (Maximum 16)” field: number of Hart devices connected;
“Scan Start” button: it is possible to start the scan of the HART network and discover the devices;
“Read Results” button: it is possible to read the result of the last HART scan;

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HART CONTROL

Figure 11: “Data Logger Commands” window

When the “HART Control” button is pressed or when a discovered HART node from HART Scan section is selected, the “HART Control”
window appears (Fig. 11). It has the following fields:
“UNIQUE ID” button: it is possible to insert the unique ID of the HART device to control;
“POLLING”: it is possible to insert the new address to assign to the HART device;
“WRITE LONG TAG”: it is possible to defined the description of the HART device.

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MECHANICAL DIMENSIONS:

Figure 12: Mechanical dimensions scheme for HD67909-A1

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ORDERING INFORMATIONS:

The ordering part number is formed by a valid combination of the following:

HD67909 – xx

Connectors Type
1: Removable 5mm Screw Terminal

Enclosure Type
A: 1M, 35mm DIN Rail mounting

Device Family
HD67909: Modbus TCP Slave / HART Master - Converter

Order Code: HD67909-A1 - Modbus TCP Slave / HART Master - Converter (Modbus port: RS232)

ACCESSORIES:

Order Code: AC34011 - 35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 12 V DC
Order Code: AC34012 - 35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 24 V DC

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DISCLAIMER:

All technical content within this document can be modified without notice. The content of the document is a under continual renewal.
For losses due to fire, earthquake, third party access or other accidents, or intentional or accidental abuse, misuse, or use under abnormal
conditions repairs are charged to the user. ADFweb.com S.r.l. will not be liable for accidental loss of use or inability to use this product, such
as loss of business income. ADFweb.com S.r.l. shall not be liable for consequences of improper use.

OTHER REGULATIONS AND STANDARDS:

WEEE INFORMATION
Disposal of old electrical and electronic equipment (as in the European Union and other European countries with separate
collection systems).
This symbol on the product or on its packaging indicates that this product may not be treated as household rubbish. Instead, it
should be taken to an applicable collection point for the recycling of electrical and electronic equipment. If the product is disposed
correctly, you will help prevent potential negative environmental factors and impact of human health, which could otherwise be
caused by inappropriate disposal. The recycling of materials will help to conserve natural resources. For more information about
recycling this product, please contact your local city office, your household waste disposal service or the shop where you purchased
the product.

RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE

The device respects the 2002/95/EC Directive on the restriction of the use of certain hazardous substances in electrical
and electronic equipment (commonly referred to as Restriction of Hazardous Substances Directive or RoHS).

CE MARKING
The product conforms with the essential requirements of the applicable EC directives.

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WARRANTIES AND TECHNICAL SUPPORT:

For fast and easy technical support for your ADFweb.com SRL products, consult our internet support at www.adfweb.com.
Otherwise contact us at the address [email protected]

RETURN POLICY:

If while using your product you have any problem and you wish to exchange or repair it, please do the following:
Obtain a Product Return Number (PRN) from our internet support at www.adfweb.com. Together with the request, you need to
provide detailed information about the problem.
Send the product to the address provided with the PRN, having prepaid the shipping costs (shipment costs billed to us will not be
accepted).

If the product is within the warranty of twelve months, it will be repaired or exchanged and returned within three weeks. If the product is no
longer under warranty, you will receive a repair estimate.

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Phone +39.0438.30.91.31
Fax +39.0438.49.20.99
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