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IEC62619-Test Report

This test report, issued on September 13, 2023, evaluates the safety of rechargeable lithium-ion cells according to IEC 62619:2022 standards, conducted by Shanghai Truron Testing Technology Co., Ltd. The report confirms that the tested product, manufactured by Guangdong Highpower New Energy Technology Co., Ltd., meets the necessary safety requirements for industrial applications. It includes various tests such as impact, thermal abuse, and short-circuit tests, with all results indicating compliance.

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0% found this document useful (0 votes)
122 views31 pages

IEC62619-Test Report

This test report, issued on September 13, 2023, evaluates the safety of rechargeable lithium-ion cells according to IEC 62619:2022 standards, conducted by Shanghai Truron Testing Technology Co., Ltd. The report confirms that the tested product, manufactured by Guangdong Highpower New Energy Technology Co., Ltd., meets the necessary safety requirements for industrial applications. It includes various tests such as impact, thermal abuse, and short-circuit tests, with all results indicating compliance.

Uploaded by

xuanchung00000
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Test Report issued under the responsibility of:

TEST REPORT
IEC 62619
Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Safety requirements for secondary lithium cells and
batteries, for use in industrial applications

Report Number............................... : A2-4790989963-001


Date of issue .................................. : 2023-09-13
Total number of pages .................. : 21

Name of Testing Laboratory


Shanghai Truron Testing Technology Co., Ltd
preparing the Report ..................... :
Applicant’s name ........................... : Guangdong Highpower New Energy Technology Co., Ltd.
Address .......................................... : No. 73, Songbailing Avenue, Start-Up Area, China-Korea
(Huizhou) Industrial Park, Zhongkai Hi-Tech Industrial
Development Zone, Huizhou, GUANGDONG China
Test specification:
Standard ......................................... : IEC 62619:2022
Test procedure ............................... : CB Scheme
Non-standard test method ............ : N/A
TRF template used ........................ : IECEE OD-2020-F1:2022, Ed.1.5
Test Report Form No. .................... : IEC62619B
Test Report Form(s) Originator .... : UL Solutions (Demko)
Master TRF ..................................... : Dated 2023-02-24
Copyright © 2023 IEC System of Conformity Assessment Schemes for Electrotechnical
Equipment and Components (IECEE System). All rights reserved.
This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as
copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting
from the reader's interpretation of the reproduced material due to its placement and context.
If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the
CB Scheme procedure shall be removed.
This report is not valid as a CB Test Report unless signed by an approved IECEE Testing
Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing NCB. The
authenticity of this Test Report and its contents can be verified by contacting the NCB, responsible for this
Test Report.
Page 2 of 21 Report No. A2-4790989963-001

Test item description ....................... : Rechargeable Li-ion Cell


Trademark(s) .................................... : N/A
Manufacturer .................................... : Same as Applicant
Model/Type reference ...................... : 50160118, 50160118-100Ah, LFP100L, LFP100
Ratings .............................................. : 3.2Vdc, 100Ah

Responsible Testing Laboratory (as applicable), testing procedure and testing location(s):

CB Testing Laboratory: Shanghai Truron Testing Technology Co., Ltd.


Testing location/ address ............................. : Floor 1 and 2, Building 1, No. 685, Huishan Road,
Shanghai, China
Tested by (name, function, signature) ........ : Lucien Xu
(Project Handler)
Approved by (name, function, signature) ... : Garin Chen
(Reviewer)

Testing procedure: CTF Stage 1:


Testing location/ address ............................. :

Tested by (name, function, signature) ........ :


Approved by (name, function, signature) ... :

Testing procedure: CTF Stage 2:


Testing location/ address ............................. :

Tested by (name + signature) ...................... :


Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :

Testing procedure: CTF Stage 3:


Testing procedure: CTF Stage 4:
Testing location/ address ............................. :

Tested by (name, function, signature) ........ :


Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Supervised by (name, function, signature) :

TRF No. IEC62619B


Page 3 of 21 Report No. A2-4790989963-001

List of Attachments (including a total number of pages in each attachment):


National Differences ( 0 pages)
Enclosures (10 pages)

Summary of testing:

Tests performed (name of test, test clause and Testing location: (CBTL, SPTL, CTF,
date test performed): Subcontractor)

7.2.2 Impact test (cell) Shanghai Truron Testing Technology Co., Ltd.
7.2.3.2 Whole drop test (cell)
7.2.4 Thermal abuse test (cell) Address: Floor 1 and 2 Building 1, No. 685,
7.3.2 Internal short-circuit test (cell) Huishan Road, Shanghai, China

7.2.1 External short-circuit test (cell) Address: NO.5 Workshop 4450 Shuangzhu Road
Jiadin, Shanghai, 201807, China
7.2.5 Overcharge test (cell)
7.2.6 Forced discharge test (cell)

Summary of compliance with National Differences (List of countries addressed):

EU group*

*= No National or Group Differences declared

The product fulfils the requirements of EN IEC 62619:2022

TRF No. IEC62619B


Page 4 of 21 Report No. A2-4790989963-001

Use of uncertainty of measurement for decisions on conformity (decision rule) :

No decision rule is specified by the IEC standard, when comparing the measurement result with the
applicable limit according to the specification in that standard. The decisions on conformity are made
without applying the measurement uncertainty (“simple acceptance” decision rule, previously known as
“accuracy method”).

Other: … (to be specified, for example when required by the standard or client, or if national
accreditation requirements apply)

Information on uncertainty of measurement:


The uncertainties of measurement are calculated by the laboratory based on application of criteria given
by OD-5014 for test equipment and application of test methods, decision sheets and operational
procedures of IECEE.
IEC Guide 115 provides guidance on the application of measurement uncertainty principles and applying
the decision rule when reporting test results within IECEE scheme, noting that the reporting of the
measurement uncertainty for measurements is not necessary unless required by the test standard or
customer.
Calculations leading to the reported values are on file with the NCB and testing laboratory that conducted
the testing.

TRF No. IEC62619B


Page 5 of 21 Report No. A2-4790989963-001

Copy of marking plate:


The artwork below may be only a draft. The use of certification marks on a product must be
authorized by the respective NCBs that own these marks.

+ 100Ah 3.2Vdc -
50160118
XXX2174DDDDD
Rechargeable Li-ion Cell
IFpP51/161/119/M/-30+60/95
Guangdong Highpower New Energy Technology
Co., Ltd
Or
+ 100Ah 3.2Vdc -
50160118-100Ah
XXX2174DDDDD
Rechargeable Li-ion Cell
IFpP51/161/119/M/-30+60/95
Guangdong Highpower New Energy Technology
Co., Ltd
Or The marking of LFP100L and LFP100 were same as above except the model name.

Note: The purchaser and the manufacturer get arrangement, marking on cell was not required or the
missing information is provided by instruction or other way because the cell was for build-in use only.

TRF No. IEC62619B


Page 6 of 21 Report No. A2-4790989963-001

Test item particulars...................................................:


Classification of installation and use.......................: To be defined in final product
Supply Connection .....................................................: N/A
.......................................................................................:
Possible test case verdicts:
- test case does not apply to the test object ........... : N/A
- test object does meet the requirement.................. : P (Pass)
- test object does not meet the requirement ........... : F (Fail)
Testing.......................................................................... :
Date of receipt of test item ........................................ : 2023-03-06
Date (s) of performance of tests ............................... : 2023-03-13 to 2023-03-17

General remarks:
"(See Enclosure #)" refers to additional information appended to the report.
"(See appended table)" refers to a table appended to the report.

Throughout this report a comma / point is used as the decimal separator.

This Test Report Form contains requirements according to IEC/ISO …... Standard dated ….. and
includes Corrigendum dated …….
(Note: The above text maybe removed if not applicable)
Manufacturer’s Declaration per sub-clause 4.2.5 of IECEE 02:
The application for obtaining a CB Test Certificate Yes
includes more than one factory location and a Not applicable
declaration from the Manufacturer stating that the
sample(s) submitted for evaluation is (are)
representative of the products from each factory has
been provided ............................................................... :

When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) .......................... : Same as Applicant

TRF No. IEC62619B


Page 7 of 21 Report No. A2-4790989963-001

General product information and other remarks:

- Rechargeable Lithium-ion Cell, all positive electrode, negative electrode and separator are covered by Al
case and insulation materials.
- Maximum charge current of 100A, end of discharging voltage is 2.5V
- Upper limit charging voltage is 3.65V
- IFpP51/161/119/M/-30+60/95 is identical to model 50160118, 50160118-100Ah, LFP100L, LFP100
except for model designation.

- 50160118 and 50160118-100Ah, LFP100L, LFP100 only the model difference.

Reissue 1:

This test report was deemed to reissue, due to the following changes according to customer’s request:
1. Add two alternative model: LFP100L, LFP100.

This report is a reissue of CBTR Ref. No.: A2-4790779795-001, Issued Date: 2023-05-05; CB Test
Certificate Ref. No. DK-140653-UL, Issued Date: 2023-05-06 by UL Solutions (Demko), CB Certificate
Ref. No. DK-140653-A1-UL (correction), Issued Date: 2023-05-06 by UL Solutions (Demko).

Based on the previously conducted testing and the review of product construction, no test was deemed
necessary.

Reissue 2:

This test report was deemed to reissue, due to the following changes according to customer’s request:
1. Change the charge temperature from “0~55°C” to “0~65°C”, and discharge temperature from “-
20~60°C” to “-30~65°C”;
2. Change the cell designation “IFpP50/160/118/M/-20+60/95” to “IFpP50/160/118/M/-30+60/95”.

This report is a reissue of CBTR Ref. No.: A2-4790882026-001, Issued Date: 2023-06-16; CB Test
Certificate Ref. No. DK-142387-UL, Issued Date: 2023-06-26 by UL Solutions (Demko).

Based on the previously conducted testing and the review of product construction, no test was deemed
necessary.

Reissue 3:

This test report was deemed to reissue, due to the following changes according to customer’s request:
1. Update the view of cell in Enclosure ID 01-01, 01-02, due to the change of QR code.
2. Add dimensions tolerance of cell in Enclosure ID 02, 03, and change “FpP50/160/118/M/-30+60/95”
to “IFpP51/161/119/M/-30+60/95”.
3. Update the diagram in Enclosure ID 03, 04.
4. Add dimensions tolerance for components information in TABLE: Critical components information.

This report is a reissue of CBTR Ref. No.: A2-4790964411-001, Issued Date: 2023-08-10; CB Test
Certificate Ref. No. DK-144109-UL, Issued Date: 2023-08-14 by UL Solutions (Demko).

Based on the previously conducted testing and the review of product construction, no test was deemed
necessary.

TRF No. IEC62619B


Page 8 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

4 PARAMETER MEASUREMENT TOLERANCES P


Parameter measurement tolerances P

5 GENERAL SAFETY CONSIDERATIONS P


5.1 General P
Cells and batteries are safe under conditions of both See also table 5.1 for Critical P
intended use and reasonably foreseeable misuse... : components information
Reduce the risk of injuries from moving parts N/A
5.2 Insulation and wiring N/A
Voltage, current, altitude, and humidity requirements N/A
Adequate clearances and creepage distances N/A
between connectors and live parts at different
voltages or between live parts and non-current-
carrying accessible parts
Protect from hazardous live parts, including during N/A
installation
The mechanical integrity of internal connections N/A
5.3 Venting P
Pressure relief function P
Encapsulation used to support cells within an outer N/A
casing
5.4 Temperature/voltage/current management N/A
The design prevents abnormal temperature-rise N/A
Voltage, current, and temperature limits of the cells N/A
Specifications and charging instructions for N/A
equipment manufacturers
5.5 Terminal contacts of the battery pack and/or battery system N/A
Polarity marking(s) N/A
Polarity marking not provided for keyed external N/A
connector
Capability to carry the maximum anticipated current N/A
External terminal contact surfaces N/A
Terminal contacts are arranged to minimize the risk N/A
of short circuits
5.6 Assembly of cells, modules, or battery packs into battery systems N/A
5.6.1 General N/A
Independent control and protection method(s) N/A

TRF No. IEC62619B


Page 9 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

Recommendations of cell operating limits, mounting N/A


advice, storage conditions and other design
recommendations by the cell manufacturer
Batteries designed for the selective discharge of a N/A
portion of their series connected cells
Protective circuit component(s) and consideration to N/A
the end-device application
5.6.2 Battery system design N/A
The voltage control function N/A
Maximum charging/discharging current of the cell N/A
are not exceeded
5.7 Operating region of lithium cells and battery systems for safe use P
The cell operating region ........................................... : Upper charge limit: 3.65V; P
Charge Temperature:
0~65°C;
Discharge Temperature:
-30~65°C;
Maximum charge current:
100A;
Maximum discharge current:
100A;
Cut off discharge Voltage:
2.5V
Designation of battery system to comply with the cell N/A
operating region
5.8 System lock (or system lock function) N/A
Non-resettable function to stop battery operation N/A
Manual with procedure for resetting of battery N/A
operation
Emergency battery final discharge N/A
5.9 Quality plan P
Manufacturing quality plan (for example: ISO9001, Has provided ISO9001 P
etc.) prepared and implemented ............................... : certification.
The process capabilities and the process controls P

6 TYPE TEST CONDITIONS P


6.1 General P
6.2 Test items P
Cells or batteries that are not more than six months P
old (See Table 1 of IEC 62619)
Capacity confirmation of the cells or batteries P
Default ambient temperature of test, 25 °C ± 5 °C P

TRF No. IEC62619B


Page 10 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

7 SPECIFIC REQUIREMENTS AND TESTS P


7.1 Charging procedure for test purposes P
The battery discharged to a specified final voltage P
prior to charging
The cells or batteries charged using the method Standard Charging Current: P
specified by the manufacturer ................................... : 50A;
Standard Full Charging
Voltage: 3.65V;
Maximum Charging Current:
100A;
Upper limit charging voltage:
3.65V
7.2 Reasonably foreseeable misuse P
7.2.1 External short-circuit test (cell or cell block) P
Short circuit with total resistance of 30 m ± 10 m P
at 25 °C ± 5 °C
Results: no fire, no explosion P
7.2.2 Impact test (cell or cell block) P
Cylindrical cell, longitudinal axis impact N/A
Prismatic cell, longitudinal axis and lateral axis P
impact
Results: no fire, no explosion. P
7.2.3 Drop test (cell or cell block, and battery system) P
7.2.3.1 General P
7.2.3.2 Whole drop test (cell or cell block, and battery P
system)
Description of the Test Unit ....................................... : Cell —
Mass of the test unit (kg) ......................................... : 1.977/ 1.975/ 1.974 —
Height of drop (m).................................................... : 1 —
Results: no fire, no explosion P
7.2.3.3 Edge and corner drop test (cell or cell block, and N/A
battery system)
Description of the Test Unit ..................................... : —
Mass of the test unit (kg) ......................................... : —
Height of drop (m).................................................... : —
Results: no fire, no explosion N/A
7.2.4 Thermal abuse test (cell or cell block) P
Results: no fire, no explosion P

TRF No. IEC62619B


Page 11 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

7.2.5 Overcharge test (cell or cell block) P


For those battery systems that are provided with Maximum voltage value that is —
only a single protection for the charging voltage possible under the condition
control where the original charging
control does not work:3.8V
Results: no fire, no explosion .................................. : See Table 7.2.5. P
7.2.6 Forced discharge test (cell or cell block) P
Cells connected in series in the battery system ..... : Multiple series in the battery P
system
Redundant or single protection for discharge voltage Redundant protection P
control provided in battery system .......................... :
Target Voltage ......................................................... : -3.65 V P
Maximum discharge current of the cell, Im ............. : 100A P
Discharge current for forced discharge, 1.0 It ........ : 100A P
Discharging time, t = (1 It / Im ) x 90 (min.) ............ : 90min P
Results: no fire, no explosion .................................. : See Table 7.2.6. P
7.3 Considerations for internal short-circuit – Design evaluation P
7.3.1 General P
7.3.2 Internal short-circuit test (cell) P
Samples preparation procedure: P
In accordance with Clause A.5 and A.6 of IEC
62133-2:2017
Tested per 7.3.2 b) in an ambient temperature of P
25 °C ± 5 °C.
The appearance of the short-circuit location See Enclosure ID 07 —
recorded by photograph or other means .................. :
The pressing was stopped N/A
- When a voltage drop of 50 mV was detected; or
- The pressing force of 800 N (cylindrical cells) or P
400 N (prismatic cells) was reached
Results: no fire ......................................................... : See Table 7.3.2. P
7.3.3 Propagation test (battery system) N/A
Method to create a thermal runaway in one cell ... : N/A
Results: No external fire from the battery system, no N/A
battery case rupture ................................................ :

8 BATTERY SYSTEM SAFETY (CONSIDERING FUNCTIONAL SAFETY) N/A


8.1 General requirements N/A
Functional safety analysis for critical controls N/A

TRF No. IEC62619B


Page 12 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

Conduct of a process hazard analysis for both the N/A


cell manufacturing process and the
battery system manufacturing process
Conduct of risk assessment and mitigation of the N/A
battery system
8.2 Battery management system (or battery management unit) N/A
8.2.1 Requirements for the BMS N/A
The safety integrity level (SIL) target of the BMS N/A
The charge control evaluated by tests in clauses N/A
8.2.2 to 8.2.4
8.2.2 Overcharge control of voltage (battery system) N/A
The exceeded charging voltage applied to the whole N/A
battery system
The exceeded charging voltage applied to only a N/A
part of the battery system, such as the cell(s) ........ :
Results: no fire, no explosion .................................. : N/A
The BMS terminated the charging before exceeding N/A
the upper limit charging voltage
8.2.3 Overcharge control of current (battery system) N/A
Results: no fire, no explosion .................................. : N/A
The BMS detected the overcharging current and N/A
controlled the charging to a level below the
maximum charging current
8.2.4 Overheating control (battery system) N/A
The cooling system, if provided, was disconnected N/A
Elevated temperature for charging, 5 °C above N/A
maximum operating temperature ............................ :
Results: no fire, no explosion ................................... : N/A
The BMS detected the overheat temperature and N/A
terminated charging
The battery system operated as designed during N/A
test

9 EMC N/A
Battery system fulfil EMC requirements of the end- N/A
device application .................................................... :

10 INFORMATION FOR SAFETY P

TRF No. IEC62619B


Page 13 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

The cell manufacturer provides information about P


current, voltage and temperature limits of their
products
The battery system manufacturer provides N/A
information regarding how to mitigate hazards to
equipment manufacturers or end-users.

11 MARKING AND DESIGNATION (REFER TO CLAUSE 5 OF IEC 62620) P


The marking items shown in Table 1 in IEC 62620 N/A
indicated on the cell, battery system or instruction
manual.
Cell or battery system has clear and durable P
markings
Cell designation IFpP51/161/119/M/-30+60/95 P
Battery designation N/A
Battery structure formulation N/A

12 PACKAGING AND TRANSPORT P


Refer to Annex D P

ANNEX A OPERATING REGION OF CELLS FOR SAFE USE P


A.1 General P
A.2 Charging conditions for safe use P
A.3 Consideration on charging voltage P
A.4 Consideration on temperature P
A.5 High temperature range P
A.6 Low temperature range P
A.7 Discharging conditions for safe use P
A.8 Example of operating region P

ANNEX B PROCEDURE OF 7.3.3 PROPAGATION TEST BY LASER IRRADIATION N/A


B.1 General N/A
B.2 Test conditions N/A
B.2.1 Cell test (preliminary test) N/A
The cell fully charged according to the manufacturer —
recommended conditions ........................................ :
Laser irradiation point on the cell ............................ : —

TRF No. IEC62619B


Page 14 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

Output power of laser irradiation ............................. : —


Tested in an ambient temperature of 25 °C ± 5 °C N/A
Repeat of cell test for 3 times N/A
B.2.2 Battery system test (main test) N/A
The battery system fully charged according to the —
manufacturer recommended conditions ................. :
Target cell to be laser irradiated ............................. : —
The irradiation point on the target cell same or
similar as that on the cell test
Output power of laser irradiation ............................. : —
Tested in an ambient temperature of 25 °C ± 5 °C N/A

ANNEX C PROCEDURE OF 7.3.3 PROPAGATION TEST BY METHODS OTHER THAN N/A


LASER
C.1 General N/A
C.2 Test conditions: N/A
‒ The battery fully charged according to the —
manufacturer recommended conditions ................. :
‒ Target cell forced into thermal runaway .............. : —
‒ A specially prepared sample (e.g. a heater or a —
hole for nail penetration provided) used for ease of
testing....................................................................... :
C.3 Method used for initiating the thermal runaway. —
1) Heater (Heater, Burner, Laser, Inductive heating
2) Overcharge
3) Nail penetration of the cell
4) Combination of above methods
5) Other methods..................................................... :

ANNEX D PACKAGING AND TRANSPORT P


The materials and pack design chosen in a way as P
to prevent the development of unintentional
electrical conduction, corrosion of the terminals and
ingress of environmental contaminants
Regulations concerning international transport of P
secondary lithium batteries

TRF No. IEC62619B


Page 15 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

5.1 TABLE: Critical components information P


Object / part Manufacturer/ Type / model Technical data Standard Mark(s) of
No. trademark conformity1)
Guangdong 50160118,
Highpower New 50160118-
IEC 62619:
-Cells Energy 100Ah, 3.2V, 100Ah --
2022
Technology Co., LFP100L,
Ltd LFP100
Thickness*Width*Length
: 50±0.5mm *160.2±0.5
-Case -- -- -- --
mm*118.3±0.5mm,
Aluminum
Lithium iron phosphate
-Positive Thickness*Width*Length
-- -- -- --
Electrode :180±5μm*100±2mm*95
41±10mm
Graphite,
-Negative Thickness*Width*Length
-- -- -- --
Electrode :126±5μm*103.5±2mm*
9900.6±10mm
7μm PE+2μm CCS,
Sinoma Science &
Thickness*Width*Length
-Separator Technology Co., Sinoma 9μm -- --
:9±2μm*108±2mm*1073
Ltd.
0±10mm
Ethylene carbonate,
Methyl ethyl carbonate,
-Electrolyte -- -- Dimethyl carbonate, -- --
Lithium
Hexafluorophosphate
-Insulation sheet Polypropylene,
(located on the Thickness*Width*Length
top surface of -- -- : -- --
cell ) 0.4±0.05mm*48.5±0.3m
m*158±0.3mm
- Insulation Thickness: 0.1mm,
film( wrap the -- -- -- --
whole cell ) polypropylene

-Vent or Explosion-proof valve,


pressure release -- -- Pressure release value: -- --
mechanism 0.65±0.15 Mpa
Supplementary information:
1) Provided evidence ensures the agreed level of compliance. See OD-CB2039.

TRF No. IEC62619B


Page 16 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

7.2.1 TABLE: External short-circuit test (cell or cell block) P


Maximum Case
Ambient (at OCV at start of Resistance of
Sample No. Temperature Results
25C  5ºC) test (V dc) Circuit (m)
Rise T (C)
Y-23044A-0018 26.6 3.395 39.789 18.4 A, E
Y-23044A-0019 26.6 3.389 39.793 17.0 A, E
Y-23044A-0020 26.6 3.395 39.700 16.8 A, E
Supplementary information:
A – No fire or Explosion
B – Fire
C – Explosion
D – The test was completed after 6 h
E – The test was completed after the cell casing cooled to 20% of the maximum temperature rise
F – Other (Please explain):___

7.2.5 TABLE: Overcharge test (cell or cell block) P


Measured Measured
OCV at start OCV at end Max. Cell Case
Maximum Maximum
Sample No. of test of test Temperature, Results
Charging Charging
(V dc) (V dc) (C)
Current (A) Voltage (V dc)
Y-23044A-
3.005 3.8 100 3.8 46.7 A, E
0021
Y-23044A-
2.964 3.8 100 3.8 44.3 A, E
0022
Y-23044A-
2.935 3.8 100 3.8 45.5 A, E
0023
Supplementary information:
Results:
A – No fire or Explosion
B – Fire
C – Explosion
D – Test concluded when temperature reached a steady state condition
E – Test concluded when temperature returned to ambient
F – Other (Please explain): _____

TRF No. IEC62619B


Page 17 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

7.2.6 TABLE: Forced discharge test (cell or cell block) P


OCV before Measured
Target Total Time for
applying Reverse
Sample No. Voltage Reversed Charge Results
reverse Charge
(V dc) Application (min)
charge, (V dc) Current It, (A)
Y-23044A-0015 3.059 -3.65 100 90 A
Y-23044A-0016 3.104 -3.65 100 90 A
Y-23044A-0017 3.103 -3.65 100 90 A
Supplementary information:
Results:
A – No fire or Explosion
B – Fire
C – Explosion
D – Other (Please explain): ___

7.3.2 TABLE: Internal short-circuit test (cell) P


OCV at start of test, Maximum applied
Sample No. Particle location 1) Results
(V dc) pressure, (N)
Y-23044A-0001 3.409 1 401 A, E
Y-23044A-0002 3.408 1 401 A, E
Y-23044A-0003 3.408 1 403 A, E
Y-23044A-0004 3.416 1 402 A, E
Y-23044A-0005 3.407 1 401 A, E
Supplementary information:
1)
Identify one of the following:
1: Nickel particle inserted between positive and negative (active material) coated area.
2: Nickel particle inserted between positive aluminium foil and negative active material coated area.

Results:
A – No fire or explosion
B – Fire
C – Explosion
D – Test concluded when 50 mV voltage drop occurred prior to reaching force limit
E – Test concluded when 800/400 N pressure was reached and 50 mV voltage drop was not achieved
F – Test was concluded when fire or explosion occurred
G – Other (Please explain): __

TRF No. IEC62619B


Page 18 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

7.3.3 TABLE: Propagation test (battery system) N/A


Maximum Cell Maximum DUT
OCV of Battery OCV of Target
Case Enclosure
Sample No. System Before Cell Before Results
Temperature, Temperature,
Test, (V dc) Test, (V dc)
(C) (C)

Method of cell failure 1) Location of target cell Area for fire protection (m2)

Supplementary information:
1) Cell can be failed through laser exposure, applied heat, overcharge, nail penetration or combinations of
these failures or other acceptable methods. See supporting documentation for details on cell failure
method
2) If the battery system has no outer covering, the manufacturer is required to specify the area for fire
protection.
Results:
A – No fire external to DUT enclosure or area for fire protection or no battery case rupture
B – Fire external to DUT enclosure or area for fire protection
C – Explosion
D – Battery case rupture
E – Other (Please explain): __

TRF No. IEC62619B


Page 19 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

8.2.2 TABLE: Overcharge control of voltage (battery system) N/A


OCV at start of Maximum Max. Voltage of
Max. Charging
Sample No. test for Cell/Cell Charging Cell/Cell Blocks, Results
Voltage, (V dc)
Blocks, (V dc) Current, (A) (V dc)

Charge Voltage Applied Battery System: 1)


Whole Part

Supplementary information:
1) The exceeded voltage can be applied to only a part of the system such as the cell(s) in the battery
system per Figure 6 of IEC 62619, if it is difficult to do it in using the whole battery system.
Results:
A – No Fire or Explosion
B – Fire
C – Explosion
D – The voltage of the measured cells or cell blocks did not exceed the upper limit charging voltage
E – The voltage of the measured cells or cell blocks did exceed the upper limit charging voltage
F – All function of battery system did operate as intended during the test.
G – All function of battery system did not operate as intended during the test.
H – Other (Please explain): ___

TRF No. IEC62619B


Page 20 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

8.2.3 TABLE: Overcharge control of current (battery system) N/A


Sample No. OCV at start of Max. Charging Max. Charging Results
test, (V dc) Current, (A) Voltage, (V dc)

Supplementary information:
Results:
A – No fire or Explosion
B – Fire
C – Explosion
D – Overcurrent sensing function of BMU did operate and then charging stopped
E – Overcurrent sensing function of BMU did not operate and then charging stopped
F – All function of battery system did operate as intended during the test.
G – All function of battery system did not operate as intended during the test.
H – Other (Please explain): ____

8.2.4 TABLE: Overheating control (battery system) N/A


Model No. OCV at start(SOC 50%) of Maximum Charging Measured Maximum
test, V dc Current, A Charging Voltage, V dc

Maximum Specified Temperature of Battery Maximum Measured Results


System, C Cell Case Temperature,
C

Supplementary information:
Results:
A – No fire or Explosion
B – Fire
C – Explosion
D – Temperature sensing function of BMU did operate and then charging stopped
E – Temperature sensing function of BMU did not operate and then charging stopped
F – All function of battery system did operate as intended during the test.
G – All function of battery system did not operate as intended during the test.
H – Other (Please explain): ____

TRF No. IEC62619B


Page 21 of 21 Report No. A2-4790989963-001
IEC 62619
Clause Requirement + Test Result - Remark Verdict

9 TABLE: EMC N/A


Standard used for EMC test:

Sample No. EMC Test Battery EMC Test Level/ Compliance Results
Item Condition Parameters Criteria

Supplementary information:
Battery Condition During EMC test
1 – In Operation Mode, [ ] Supplied at ____, [ ] Load at____
2 – In non-operation Mode, Battery state of charge (SOC) before test at around____

Compliance Criteria and Test Results:


A – No fire or Explosion
B – Fire
C – Explosion
D – Battery system did operate as intended during the test.
E - All function of battery system did operate as intended after the test.
F - All function of battery system did not operate as intended during the test, (Please explain): ____
G - Other (Please explain): ____

TRF No. IEC62619B


Page 1 of 10 Report No. A2-4790989963-001

ENCLOSURE

Supplement ID Description
01-01 Front view
01-02 Top view
02 Specification
03 Outline Dimension
04 Package requirement
05 Date of manufacture
06-01 ISO 9001 certification
06-02 ISO 9001 certification
07 The appearance of the internal short-circuit location
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ID 01-01
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ID 01-02
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ID 02

Item Specification
Product name Rechargeable Lithium Cell
Guangdong Highpower New Energy
Manufacturer
Technology Co., Ltd.
50160118, 50160118-100Ah, LFP100L,
Model name
LFP100
Cell Type LiFePO4
PTC or other current/ thermal
N/A
protection
Rated Capacity 100Ah
Standard Charging Current 50A
Standard Full Charging Voltage 3.65V
End of Charging Current 5A
Maximum Charging Current 100A
Standard Discharging Current 50A
Maximum Discharging Current 100A
End Point Voltage 2.5V
Discharge Temperature range -30~65 C
Charge temperature range 0 ~ 65 C
Upper limit charging voltage 3.65V
Weight 2.0±0.15 kg
Dimensions 50.0±0.5×160.2±0.5×118.3±0.5 mm
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ID 03

Dimensions 50.0±0.5*160.2±0.5*118.3±0.5mm
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ID 04
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ID 05
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ID 06-01
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ID 06-02
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ID 07

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