MANUAL

HTC GL 550
Translation of manual in original language

www.htc-floorsystems.com/support
Contact Information
HTC Sweden AB
Box 69
SE-614 22 Söderköping - Sweden
Tel: +46 (0) 121-294 00
Fax: +46 (0) 121-152 12

You can find addresses for our retailers and service partners on our website:
www.htc-floorsystems.com

Always specify the model and serial number when asking questions about your product.

Trademarks
HTC is a trademark owned by HTC Sweden AB. Other names and products mentioned
in this manual may be registered trademarks owned by the relevant companies.

© 2014 HTC Sweden AB. All rights reserved.

EC Declaration of conformity
Manufacturer: HTC Sweden AB
Box 69
SE-614 22 Söderköping
Sweden
+46 (0)121-29400
Type of equipment: Grinding Machine
Make: HTC
Trademark: HTC GL 550
Year of manufacture: See machine name plate
Serial number: See machine name plate

As the manufacturer, we hereby declare under our sole responsibility that the above
product with serial numbers from 2010 and onward conforms to the applicable
regulations in Directives MD 2006/42/EC, EMC 2004/108/EC and LVD 2006/95/EC.
The following standards have been used as a basis: ISO 5349-1:2001, ISO 5349-2:2001,
ISO 20643:2005, ISO 3741.

The product has been CE labelled in the years 2010. The technical documentation is
available from the manufacturer.

Original of the EC declaration of conformity (Swedish). Other languages are

translations of the original of the EC declaration of conformity.

Söderköping 12/05/2010

Peter Lundgren Kåre Kilgren

Development Manager Product Manager
HTC Sweden AB HTC Sweden AB
HTC GL 550 Table of contents

1 Introduction 1
1.1 General ............................................................................ 1
1.2 Liability ............................................................................ 1
1.3 Manual ............................................................................. 1
1.3.1 Safety explanations - explanation of symbols .... 1
1.4 Transportation ................................................................. 2
1.5 On delivery ...................................................................... 2
1.6 Unpacking the equipment ................................................ 3
1.7 Machine name plate ........................................................ 3
1.8 Handling and storage ...................................................... 4
1.9 Vibration and noise .......................................................... 4
1.9.1 Hand and arm vibrations .................................... 4
1.9.2 Sound power level .............................................. 4

2 Safety 5
2.1 General ............................................................................ 5
2.2 Warnings ......................................................................... 5
2.3 Notes ............................................................................... 6

3 Machine description 9
3.1 General machine description ........................................... 9
3.2 Description of controls - Control panel ............................ 12

4 Operation 13
4.1 General ............................................................................ 13
4.2 Handle setting ................................................................. 14
4.3 Access to grinding tools .................................................. 15
4.4 Fitting and replacing grinding tools .................................. 15
4.4.1 Fitting grinding tools ........................................... 16
4.4.2 Changing grinding tools ...................................... 17
4.5 Preparations for dry grinding ........................................... 18
4.6 Separating and assembling the chassis and grinding
head ................................................................................ 18
4.6.1 Remove the grinding head from the chassis ...... 18
4.6.2 Attach the grinding head to the chassis ............. 19
4.7 Operation ......................................................................... 19
4.7.1 Starting the machine .......................................... 19
4.7.2 Emergency stop switch ...................................... 19
4.8 Making operation easier .................................................. 20

i
Table of contents HTC GL 550

5 Maintenance and repairs 21

5.1 General ............................................................................ 21
5.2 Cleaning .......................................................................... 21
5.3 Daily ................................................................................ 21
5.4 Every week ...................................................................... 21
5.5 Every month (or after 100 hours) .................................... 22
5.6 Repairs ............................................................................ 22
5.7 Spare parts ...................................................................... 22

6 Troubleshooting 23
6.1 General ............................................................................ 23
6.2 The machine will not start ................................................ 23
6.3 The machine vibrates or wears the tools unevenly ......... 23
6.4 The fuse trips frequently .................................................. 23
6.5 The machine cannot cope ............................................... 24
6.6 The machine grinds unevenly ......................................... 24

7 Technical data 25

8 Environment 27
8.1 Chassis ............................................................................ 27
8.2 Grinding head .................................................................. 27
8.3 Electrical system ............................................................. 27
8.4 Recycling ......................................................................... 28

9 Warranty and CE marking 29

9.1 Warranty .......................................................................... 29
9.2 CE marking ...................................................................... 29

ii
HTC GL 550 Introduction

1 Introduction

1.1 General
The machine models in HTC's Greyline series are grinding machines that can be used to
grind, strip and clean all types of floors. The area of application for the machine
depends on the choice of tool.

Read the manual carefully, so you are totally familiar with the machine before you start
to use it. Contact your local retailer for further information. For contact information, see
Contact Information at the start of the manual.

1.2 Liability
Even though every effort has been made to make this manual as complete and accurate
as possible, we bear no responsibility for incorrect or missing information. HTC
reserves the right to change the descriptions contained in this manual without prior
notice.

This manual is protected by the Copyright Act and no part of it may be copied or used
in any other way without the written approval of HTC.

1.3 Manual
In addition to the general functions, this manual deals with the areas of application and
the maintenance of the grinder.

1.3.1 Safety explanations - explanation of symbols

A number of symbols are used in the manual to highlight the most important sections,
see below. It is important that you carefully read through the descriptions of the symbols
in order to avoid the risk of both material damage and personal injury. There are also
other symbols indicating practical tips. These are to help you use the machine in the
easiest and most effective way.

The following symbols are used in the document to indicate where special attention is
needed.

Warning!
This symbol means Warning! and indicates a risk of personal injury or material
damage in the event of incorrect use of the machine. If you see this symbol next
to a section of text, you must pay particular attention when reading through the
text and not carry out any operations of which you are unsure. This is for your
own and other users' safety and to avoid damage to the machine.

1.1 1
Introduction HTC GL 550

Note!
This symbol means Note! and indicates a potential risk of material damage in
the event of incorrect use of the machine. If you see this symbol next to a
section of text, you must pay particular attention when reading through the text
and not carry out any operations of which you are unsure. This is to avoid
damage to the machine.

Tip!
This symbol means Tips! and implies the inclusion of tips and advice on
effective use of the machine or ways of reducing wear and tear to the machine.
If you see this symbol next to a text, you should read through the text to make
your work easier and to extend the service life of the machine.

1.4 Transportation
Always make sure that the grinder is securely anchored to its surroundings and the
grinding head is lowered against the surface. Make sure that the securing straps, or other
equipment used for anchoring during transport, are tightened over non-moving parts,
e.g. the grinder's chassis.

When lifting the grinder, lifting straps must be used. These must be attached
well-secured in the lifting eyes provided. Only use lifting straps approved for lifting
equipment.

Do not transport the grinder on sloping surfaces, e.g. loading ramps, without securing it
by the lifting eyes for example with a winch. This is a safety measure in case the grinder
starts to roll out of control. Also make sure that people (including operator) in the
vicinity are at a safe distance in order to prevent personal injury, in the event that the
grinder starts to roll out of control.

1.5 On delivery
The following items are included in the delivery. Contact your retailer if anything is
missing.

• Manual

• Face spanner (for machines with removable tool holder)

• Lock spring tool holder

• Allen key (for machines with adjustable handle)

• Camlock female

2 1.1
HTC GL 550 Introduction

1.6 Unpacking the equipment

Warning!
Read carefully through the safety instructions and user manual before using the
equipment.

• Check the packaging and equipment carefully on delivery for any possible
transportation damage. If there is any sign of damage, contact your retailer and
report it. Report packaging damage to the transport company as well.
• Check that the delivery matches the order. If there are any discrepancies, contact
your retailer.

1.7 Machine name plate

The machine name plate provides the following information. The model and serial
number must be specified when ordering spare parts for the machine.

Figure 1-1. Machine name plate

1. Model
2. Model number
3. Serial number
4. Year of manufacture
5. Power (kW)
6. Voltage (V)
7. Current (A)
8. Frequency (Hz)
9. Rotational speed (r.p.m.)
10. Weight (kg)
11. Address field

1.1 3
Introduction HTC GL 550

1.8 Handling and storage

The machine should be stored in a heated, dry area when not in use. Otherwise it may
be damaged by condensation and cold.

1.9 Vibration and noise

Warning!
Always use hearing protection when using the machine.

1.9.1 Hand and arm vibrations

Hand and arm-weighted vibration level [m/s²] for HTC GL 550 have been measured
using equipment approved in accordance with ISO 5349-1:2001. Measurement
uncertainty for the measuring equipment is given as ±2%.

The machine has been tested in accordance with ISO 5349-2:2001 and ISO 20643:2005
in order to identify the operations that contribute to the most frequent vibration
exposures. At vibration levels > 2.5 m/s² the exposure time should be limited in
accordance with the table below. For vibration levels > 5 m/s² immediate measures must
be taken by the employer to ensure that the exposure time does not exceed the time
specified in the table below.

Identified work conditions Measured values Daily permitted exposure

[m/s²] (number of hours)
Grinding/polishing 2,5 Unrestricted
Floor preparation (T-rex) 3,87 13.4 hrs

1.9.2 Sound power level

This machine is tested for noise in accordance with ISO 3741 . For information on the
sound power level, see the table in chapter Technical data, page 25.

4 1.1
HTC GL 550 Safety

2 Safety

2.1 General
This chapter contains all the warnings and notes that must be considered for the HTC
GL 550.

2.2 Warnings

Warning!
The machine may only be used or repaired by personnel who have received the
appropriate theoretical and practical training and who have read this manual.

Warning!
Never use the machine in an environment where there is a risk of explosion or
fire. Familiarise yourself with the fire-protection instructions for the working
area and follow them.

Warning!
Make sure there are no loose objects in the work area. If loose objects get under
the grinding head, these may be flung out and cause personal injury.

Warning!
Use protective equipment as shown on the labelling in the machine.

Warning!
Always make sure that a dust extractor is connected to the grinder during dry
grinding to prevent, as far as possible, exposing the operator, people in the
vicinity, the grinder and other equipment to dust particles. Exposure to dust
particles can cause personal injury and also damage to physical equipment.

Warning!
Only start the machine with the grinding head lowered.

Warning!
Read through the safety instructions and the manual carefully before use.

Warning!
Always use hearing protection when using the machine.

1.1 5
Safety HTC GL 550

Warning!
During grinding, the tools become very hot. Tip the machine back and allow it
to stand for a short while. Use protective gloves when removing the tools.

Warning!
Disconnect the electrical supply when cleaning, changing tools or repairing the
machine.

Warning!
The machine may only be used and moved on horizontal surfaces. There is a
risk of crush injuries if the machine starts to roll.

Warning!
Do not clean the machine using a high-pressure washer. Otherwise, moisture
may penetrate electrical elements and damage the machine's drive system.

Warning!
Always ensure that the machine's connection cable is hanging freely without
any tensile loading. Otherwise, the cable, coupling socket and plug may be
damaged, which can cause both physical damage and personal injury.

Warning!
Always ensure that the machine's handle is in the upright position when the
machine is tipped to enable access beneath the grinding head. Otherwise, there
is a risk that the machine could fall back and cause personal injury.

Warning!
The lifting handles on the motor are intended for lifting the grinding head,
when it is separated from the chassis, and then only for short, low lifts, e.g. into
the boot of a car. The lifting handles are not to be used for lifting the complete
machine.

Warning!
When working on an elevated surface where there is a risk of falling, the edges
of the surface must be secured. The values for the machine's thrust and load
capacity as well as the driving speed are given in the table for the machine's
technical data in the chapter "Technical Data".

2.3 Notes

Note!
The machine must be connected to an earth fault breaker suitable for electronic
frequency convertor operation.

6 1.1
HTC GL 550 Safety

Note!
The machine may only be used to grind, strip and clean floor coverings and
other materials that are stated in this manual or materials that are recommended
by HTC.

Note!
Only original tools and spare parts from HTC may be used for the machine.
Otherwise, neither the CE marking nor the warranty will be valid.

Note!
For the CE marking to be valid, the instructions in this manual must be
followed.

Note!
The machine may only be lifted using the lifting eye on the chassis in
accordance with the relevant instructions.

Note!
Make sure that the floating cover can move freely within its movement margins
and that the cover rests on the floor before starting the machine.

Note!
The machine should be stored in a dry, warm (plus degrees) location when not
in use. If the machine is stored in a cold area (below zero), it must be kept in a
warm area (above zero) for at least two hours before use.

Note!
When dry grinding, a suitable dust extractor should be used. For available
models of dust extractors, go to HTC's website www.htc-floorsystems.com for
more information.

Note!
The dust extractor's suction hose must be connected to the appropriate socket
on the machine. Adjust the dust extractor to match the grinder's capacity.

Note!
Do not use the emergency stop switch to stop the machine, except in
emergencies. As long as the emergency stop switch is pressed in, the machine
cannot be started. Reset by turning the switch 45° clockwise so that it pops out
again. The machine can then be restarted.

Note!
Check that all the parts are correctly attached and that all the screws are
tightened properly before the machine is started.

1.1 7
Safety HTC GL 550

Note!
After removing glue, always lift the grinding heads so they do not stick to the
floor and damage machine components or the floor when the machine is
restarted.

8 1.1
HTC GL 550 Machine description

3 Machine description

3.1 General machine description

The machine is constructed from a number of main components, see Figure 3-1, page
10 and Figure 3-2, page 11. For each machine model in the series, there are a
number of different motor alternatives, see tables in Technical data, page 25.

The machine is based on a wheeled chassis. The motor with the rotating grinding unit is
mounted on the lower part of the chassis enabling some movement between the chassis
and the motor assembly.

The machine is equipped with a lifting eye on the chassis and two lifting handles on the
grinding head, see Figure 3-1, page 10. The lifting eye is intended for lifting the
complete machine. The lifting handles are intended for lifting the grinding head, when it
is separated from the chassis, and then only for short, low lifts, e.g. into the boot of a
car. The lifting handles are not to be used for lifting the complete machine.

The handle can be placed in a number of different working positions by loosening the
locking mechanism for adjusting the handle (see Figure 3-2, page 11) and moving the
handle up and down to the desired working height. The angle of the handle (see
Figure 3-2, page 11) can also be adjusted to obtain the best ergonomics. The handle
can also be placed in the upright position, which must be used when the machine is
tipped to enable access under the grinding head, e.g. when changing tools.

The machine has a connection for an external suction hose, which is used during dry
grinding.

The machine can be easily equipped with a large number of tools, depending on the
material to be ground. For the different tools, see HTC's Product Catalogue under the
Grinding Guide tab.

1.1 9
Machine description HTC GL 550

Figure 3-1. The front of the machine

1. Control cabinet
2. Lifting eye for the machine
3. Plug
4. Motor
5. Lifting handles for grinding head
6. Floating grinding cover
7. Wheels
8. Suction hose
9. Connection for vacuum
10. Quick release coupling motor cable

10 1.1
HTC GL 550 Machine description

Figure 3-2. The machine's rear

1. Control panel
2. Adjustable handle
3. Connection for vacuum
4. Locking mechanism for handle adjustment
5. Locking bolts/quick release grinding head

1.1 11
Machine description HTC GL 550

3.2 Description of controls - Control panel

The picture below shows the machine's control panel:

Figure 3-3. Control Panel

1. O/I- Start/stop the machine. Turn the knob to "I" to start the machine. Hold the
knob in the start position "I" for ca 1-2 seconds.
Unloaded start is recommended, which can be done by lifting the grinding
head from the surface.
Turn the knob to "O" to switch off the machine.
2. EM-Stop - Emergency stop switch: In an emergency, press the switch to cut
the power to the machine. Reset the emergency stop switch by turning it 45°
clockwise.

12 1.1
HTC GL 550 Operation

4 Operation

4.1 General
The following section describes how to change tools and how to operate the grinding
machine. This section does not deal with the technical aspects of grinding, such as
selection of grinding tools, etc.

For choice of tool, go to HTC's website www.htc-floorsystems.com for more

information.

Warning!
The machine may only be used or repaired by personnel who have received the
appropriate theoretical and practical training and who have read this manual.

Warning!
Never use the machine in an environment where there is a risk of explosion or
fire. Familiarise yourself with and follow the relevant fire safety regulations
when using the machine.

Warning!
Make sure there are no loose objects in the work area. If loose objects get under
the grinding head, these may be flung out and cause personal injury.

Warning!
Use protective equipment as shown on the labelling in the machine.

Warning!
Only start the machine with the grinding head lowered.

Warning!
The machine must only be used and moved on level surfaces. There is a risk of
crush injuries if the machine starts to roll.

Warning!
The operator must never leave the machine unattended.

Warning!
The lifting handles on the motor are intended for lifting the grinding head,
when it is separated from the chassis, and then only for short, low lifts, e.g. into
the boot of a car. The lifting handles are not to be used for lifting the complete
machine.

1.1 13
Operation HTC GL 550

Warning!
Always ensure that the machine's connection cable is hanging freely without
any tensile loading. Otherwise, the cable, coupling socket and plug may be
damaged, which can cause both physical damage and personal injury.

Note!
The machine must be connected to an earth fault breaker suitable for electronic
frequency convertor operation.

Tip!
Check the minimum recommended cable area before using an extension cord.
You will find the recommended cable area under Technical Data.

4.2 Handle setting

The picture below shows the handle positions on the machine.

Figure 4-1. Handle settings

1. Upright position - used when tipping the machine to ease access to the
underside of the grinding head, e.g. when changing tools

14 1.1
HTC GL 550 Operation

2. Working position - the working height can be adjusted to one of several

positions with the machine's adjustable handle

Warning!
Always ensure that the machine's handle is in the upright position when the
machine is tipped to enable access beneath the grinding head. Otherwise, there
is a risk that the machine could fall back and cause personal injury.

• Adjust and lock the chassis in the desired position, using the locking mechanism,
see pos. 4 Figure 3-2, page 11.
• Adjust the handle to the desired angle to achieve the best ergonomics, see pos. 1
Figure 3-2, page 11 using the supplied Allen key.

4.3 Access to grinding tools

Warning!
During grinding, the tools become very hot. Tip the machine back and allow it
to stand for a short while. Use protective gloves when removing the tools.

Warning!
Disconnect the electrical supply when cleaning, carrying out maintenance,
changing tools or repairing the machine.

1. Set the handle to the upright position - see Figure 4-1, page 14
2. Tip the machine backwards carefully so that it rests on the floor.

4.4 Fitting and replacing grinding tools

As the machine is equipped with the patented EZchange tool system, fitting and
replacing grinding tools is quick and easy. The tool system consists of wings on which
diamond grinding tools are fitted without the need for screws.

Warning!
Disconnect the electrical supply when cleaning, carrying out maintenance,
changing tools or repairing the machine.

Warning!
During grinding, the tools become very hot. Tip the machine back and allow it
to stand for a short while. Use protective gloves when removing the tools.

Note!
Check that the motor's direction of rotation agrees with the direction arrow on
the motor when using tools that are sensitive to the direction.

1.1 15
Operation HTC GL 550

4.4.1 Fitting grinding tools

1. Slide the grinding tool diagonally, from above, down into the appropriate guide slot
on the tool holder, see Figure 4-2, page 16. Then push the tool fully into the guide
slot.

Figure 4-2. Fitting grinding tools

2. Lock the grinding tool into the tool holder by giving it a few light taps with a
hammer, see Figure 4-3, page 16.

Figure 4-3. Removing grinding tools

16 1.1
HTC GL 550 Operation

4.4.2 Changing grinding tools

1. Remove the grinding tool by giving it a few light taps with a hammer so the locking
mechanism releases, see Figure 4-4, page 17. Then draw the tool up out of the
guide slot.

Figure 4-4. Removing grinding tools

2. Slide the new grinding tool diagonally, from above, down into the appropriate guide
slot on the tool holder, see Figure 4-2, page 16. Then push the tool fully into the
guide slot.
3. Lock the grinding tool into the tool holder by giving it a few light taps with a
hammer, see Figure 4-3, page 16.

1.1 17
Operation HTC GL 550

4.5 Preparations for dry grinding

Note!
Make sure that the floating cover can move freely within its movement margins
and that the cover rests on the floor before starting the machine.

1. Connect a dust extractor to the machine. For available models of dust extractors, go
to HTC's website www.htc-floorsystems.com for more information.
Note!
The dust extractor's suction hose must be connected to the appropriate
socket on the machine. Adjust the dust extractor to match the grinder's
capacity.

2. Inspect the floor carefully and remove any objects sticking up, such as
reinforcement rods or bolts, and any debris that could get caught in the machine.
3. Attach the appropriate tool to the machine, see under Fitting grinding tools, page
16
4. Set the handle to the working position, see Figure 4-1, page 14.

4.6 Separating and assembling the chassis and

grinding head
The machine can be split into two parts; the chassis and the grinding head. This can be
useful, for example when there is a need to pack the machine better for transport or
during maintenance and repair of one of the machine's components.

• Hold the chassis securely, when the locking bolts and the quick release are
loosened, to prevent the chassis from falling to the ground and possibly causing
material damage or personal injury.

Tip!
Ask someone to hold the chassis while you loosen the locking bolts and the
quick release.

4.6.1 Remove the grinding head from the chassis

1. Undo the quick release coupling for the motor cable, see Figure 3-1, page 10.
2. Remove the suction hose from the grinding cover or from the vacuum connection,
see Figure 3-1, page 10.
3. Remove the safety pins from the quick release, see Figure 3-2, page 11.

18 1.1
HTC GL 550 Operation

4. Pull the locking bolts out of the fastenings on both sides of the grinding head.
Tip!
Ask someone to hold the chassis while you loosen the locking bolts and the
quick release.

5. Slowly pull the chassis back from the grinding head.

4.6.2 Attach the grinding head to the chassis

1. Push the chassis in towards the grinding head's lifting eye.

2. Push the locking bolts in on both sides of the grinding head, making sure that they
go all the way through, and attach the locking pins.
3. Replace the vacuum hose and connect the quick release coupling to the motor. The
machine is now ready to use.

4.7 Operation
The machine's functions can be controlled using the controls on the control panel,
see Figure 3-3, page 12.

4.7.1 Starting the machine

1. Connect cable to mains voltage.

2. Reset the emergency stop switch. See Emergency stop switch, page 19.
3. Turn the Power knob to "I" to activate the electronics. Hold the knob in the start
position "I" for ca 1-2 seconds.
4. Turn the Power knob to Off ("O") to switch off the machine.

4.7.2 Emergency stop switch

The emergency stop switch, (EM-Stop) must only be used in an emergency, because it
shortens the service life of the machine's electrical components.

When the switch is pressed, all electrically-powered equipment on the machine are
turned off.

Note!
Do not use the emergency stop switch to stop the machine, except in
emergencies. As long as the emergency stop switch is pressed in, the machine
cannot be started. Reset by turning the switch clockwise. The machine can then
be restarted.

1.1 19
Operation HTC GL 550

4.8 Making operation easier

In order to keep the suction hose for the dust extractor and the power cable out of the
working area and/or path of the machine, the hose and cable can be arranged as shown
in the picture below.

Figure 4-5. Making operation easier

Tip!
By arranging the hose and cable as shown in the picture, you avoid disruptive
stoppages caused by having to re-position the cable and hose.

20 1.1
HTC GL 550 Maintenance and repairs

5 Maintenance and repairs

5.1 General
We recommend regular inspections of all seals.

Warning!
Disconnect the electrical supply when cleaning, carrying out maintenance,
changing tools or repairing the machine.

Warning!
Use protective equipment as shown on the labelling in the machine.

5.2 Cleaning

Warning!
Do not rinse off the machine using a high-pressure washer, as moisture can
penetrate to the electrical parts and damage the drive system.

• Always clean the machine after use with a damp sponge or cloth.

5.3 Daily
• Check for wear to the grinding tools – abnormal or uneven wear may indicate a
damaged grinding holder.
• Check the tool holder and grinding holder to ensure that no damage or cracks
have arisen. Replace the parts if there is any damage.
• Check that the brush strip on the grinding cover is not damaged and that it is
correctly attached.

5.4 Every week

• Wash the machine, see Cleaning, page 21.

• Check the grinding holders. Remove the tools and run the machine in mid air at
the slowest speed. If the grinding holders oscillate or wobble significantly, they
are damaged.

Tip!
Recondition all the grinding holders at the same time.

1.1 21
Maintenance and repairs HTC GL 550

5.5 Every month (or after 100 hours)

• Check that all screws and joints are tightened and correctly attached.

• Check that the grinding cover is whole and undamaged.

• Check the upper belt and replace if necessary.

• Check the seals on the shafts on which the upper belt runs and replace if
necessary.
• Scrape and vacuum-clean the parts shielded by the grinding cover.

• Test run and listen for any dissonance from the bearings.

5.6 Repairs
Any repairs that may be required must be carried out by a HTC authorised service
centre. Contact your retailer if your machine requires servicing. For contact information,
see Contact Information at the end of the manual.

5.7 Spare parts

To ensure rapid delivery of spare parts, always specify the model, the machine's serial
number and the spare part number when ordering. Information on the model and serial
number can be found on the machine's name plate.

Information on spare part numbers can be found in the machine's spare parts list which
is available to read or print out from the accompanying digital media.

Only original tools and spare parts from HTC may be used. Otherwise, neither the CE
marking nor the warranty will be valid.

22 1.1
HTC GL 550 Troubleshooting

6 Troubleshooting

6.1 General
This chapter describes all the faults that may occur and how to deal with them. If the
fault cannot be dealt with, or if there are other faults, contact your nearest retailer. See
Contact Information at the front of the manual.

6.2 The machine will not start

• Check that the green lamp is shining.

• Check if the emergency stop switch have been pressed. Reset the emergency
switch by turning the switch clockwise.
• Check that the cable from the equipment to the mains voltage is correctly
connected.
• Check the cable connected to the equipment is correctly mounted.

• Check that the fuses and/or earth fault breaker on the electrical mains supply
have not tripped. If so, another socket should be should be used until the fault is
remedied.
• Check that the lamp for triggered start capacitor is lit in the start position.
Normally, the lamp goes out automatically after 2 minutes.

6.3 The machine vibrates or wears the tools unevenly

• Recondition the grinding holder by replacing the sleeve and shock absorber.

• Check there is movement between the chassis and grinding head.

• Check the belts, replace if necessary.

• Check the condition of the grinding holders. If the grinder holders need
reconditioning, contact HTC for information about spare parts.
• Check the tool holders, replace if necessary.

6.4 The fuse trips frequently

• Reduce the grinding pressure.

• The load is too high on the distribution box to which the machine is connected.
Change socket, see Technical data, page 25.
• Check the tools. Ensure that the correct tools are used, that they are in working
order and that they are correctly fitted.

1.1 23
Troubleshooting HTC GL 550

6.5 The machine cannot cope

• Reduce the grinding pressure.

• Heavy load. Press the handle down slightly so that the grinding head eases
slightly away from the surface being ground..
• Run half of the machine on the surface to be cleaned and half on the clean
surface. This removes any residue from the tools.
• Check the tools. Ensure that the correct tools are used, that they are in working
order and that they are correctly fitted.
• Ensure the mains supply quality by checking that there is full voltage on the
motor's phase/phases.
• Voltage drop. Check the cable area and the cable length comply with HTC's
recommendations.

6.6 The machine grinds unevenly

Note!
The machine must not be connected to the mains supply when carrying out the
points below.

• Check that the upper belt is undamaged by turning the grinding holders a few
turns. The grinding head must rotate in the opposite direct to the grinding
holders.
• Check that the inner belt is undamaged by turning one of the grinding holders a
few turns. The other grinding holders must then rotate in the same direction as
the grinding holder that is being turned.

24 1.1
HTC GL 550 Technical data

7 Technical data
HTC GL 550 HTC GL 550 HTC GL 550
3x230V 50Hz EU 3x400V EU 3x460V US
Part number 113131 113128 113130
Total machine weight 131 kg 131 kg 131 kg
Weight, grinding head 102 kg 102 kg 102 kg
Chassis weight 29 kg 29 kg 29 kg
Grinding pressure 94.7 kg 94.7 kg 94.7 kg
Grinding diameter 530 mm 530 mm 530 mm
Grinding discs 3x230 mm 3x230 mm 3x230 mm
Motor 4 kW 4 kW 4.6 kW
Voltage 3x230 V 3x400 V 3x460 V
Current 14.37 A 8.26 A 8.26 A
Recommended minimum cable area 2.5 mm² 2.5 mm² 2.5 mm²
Frequency 50 Hz 50 Hz 60 Hz
Rotational speed, grinding discs 715 r.p.m. 715 r.p.m. 858 r.p.m.
Storage temperature -10–40 °C -10–40 °C -10–40 °C
Working temperature -10–40 °C -10–40 °C -10–40 °C
Humidity 5-90 % 5-90 % 5-90 %
Sound power level 97 dBA 97 dBA 97 dBA
Vibrations, grinding/polishing 2.50 m/s² 2.50 m/s² 2.50 m/s²
Permitted daily exposure, grinding/polishing Unrestricted Unrestricted Unrestricted
Vibrations, Floor preparation (T-Rex) 3.87 m/s² 3.87 m/s² 3.87 m/s²
Permitted daily exposure, Floor preparation 13.40 hrs 13.40 hrs 13.40 hrs
(T-Rex)

¹) According to ISO 3741, measured using class 1 instruments as sound level meters.

1.1 25
Technical data HTC GL 550

Figure 7-1. Height and length of the machine in millimetres

Figure 7-2. Width of the machine in millimetres

26 1.1
HTC GL 550 Environment

8 Environment
HTC products are constructed mainly of recyclable metal and plastic. The main
materials used are listed below.

8.1 Chassis
Machine part Material Waste management
Chassis Metal Metal recycling 1)
Handle Plastic covered steel Metal recycling 1)
Wheels Rubber Metal recycling/Combustible
Cover ABS plastic Combustible
Fixed parts Metal Metal recycling 1)
Hose connections Metal, aluminium Metal recycling 1)
Hoses Plastic, PUR and PVC Combustible
Support blocks Plastic, ABS Combustible

1) If possible, different metals should be separated.

8.2 Grinding head

Machine part Material Waste management
Lower cover Aluminium Metal recycling 1)
Cover Metal, powder-coated Metal recycling 1)
External plate and steel components Metal Metal recycling 1)
Belts Rubber and polyamide Combustible
Support wheels Plastic, PA Combustible
Steering grinding cover Plastic, ABS Combustible
Other plastic parts Plastic, POM Combustible
Other components Untreated steel Metal recycling 1)

1) If possible, different metals should be separated.

8.3 Electrical system

Machine part Material Waste management
Control cabinet Stainless steel Electronic waste1
Batteries - -
Cables Copper conductors with PVC covering Waste cable

1.1 27
Environment HTC GL 550

Machine part Material Waste management

Motor Metal, cast iron, aluminium and copper Electronic waste
Electrical components Metal. ferrous, copper, plastic Electronic waste

1) If possible, different metals should be separated.

8.4 Recycling
The machine or machine components can be returned to HTC Sweden AB.

For recycling and scrapping of components, see the applicable national regulations for
each country.

28 1.1
HTC GL 550 Warranty and CE marking

9 Warranty and CE marking

9.1 Warranty
This warranty only covers manufacturing defects. HTC bears no responsibility for
damage that arises or occurs during transportation, unpacking or use. In no instance and
under no circumstances shall the manufacturer be held responsible for damage and
defects caused by incorrect use, corrosion or use outside the prescribed specifications.
The manufacturer is not responsible for indirect damage or costs under any
circumstances. For complete information on the manufacturer's warranty period, see
HTC's current warranty terms.

Local distributors may have special warranty terms specified in their terms of sale,
delivery and warranty. If there is any uncertainty regarding warranty terms, please
contact your retailer.

9.2 CE marking
CE marking of a product guarantees its free movement within the EU area in
accordance with EU regulations. CE marking also guarantees that the product fulfils
various directives (the EMC Directive and other possible requirements in so-called
directives for new procedures in accordance with these regulations). This machine
carries the CE mark in accordance with the Low Voltage Directive (LVD), the
Machinery Directive and the EMC Directive.

This machine is classified for use in environments such as heavy industry, light industry
and, for certain machine types, even in homes. See the Manufacturer’s Declaration of
Conformity, which shows that the machine is harmonised with the EMC Directive.

1.1 29
Head Office

HTC Sweden AB HTC Floor system Ltd.

Box 69 Unit 4 kingston Business Park
614 22 Söderköping Dunfermline Court
Sweden Maidstone Road

Visiting address: Kingston

Klevvägen 7 Milton Keynes
614 92 Söderköping MK10 0BY
Sweden United Kingdom

Phone: +46 (0)121 294 00 Phone: +44 (0)845 460 2500

Fax: +46 (0)121 152 12 Fax: +44 (0)845 460 1500
E-mail: [email protected] E-mail: [email protected]
www.htc-floorsystems.com www.htc-floorsystems.com

HTC Floor Systems GmbH HTC France S.A.S

Im Petersfeld 7 ZI Mondeville Sud
65624 Altendiez 10 Rue Nicéphore Niepce
14120 Mondeville
Germany France

Phone: +49 (0) 6432 / 64558 - 0 Phone: +33 (0)2 31 34 27 00

Fax: +49 (0) 6432 / 64558 - 22 Fax: +33 (0)2 31 34 09 29
E-mail: [email protected] E-mail: [email protected]
www.htc-floorsystems.com www.htc-floorsystems.com

HTC Inc.
5617 Tazewell Pike
Knoxville, TN 37918
USA

Phone: +1 865 689 2311

Fax: +1 865 689 3991
E-mail: [email protected]
www.htc-floorsystems.com

www.htc-floorsystems.com/support