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APSA-380 Instruction Manual (E)

The APSA-380 SO2 monitor instruction manual provides essential information for safe and proper operation of the device. It includes details on product specifications, safety information, and operational guidelines, and is intended for users familiar with gas monitoring. The manual also outlines installation procedures, daily operation, and maintenance functions.

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© © All Rights Reserved
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0% found this document useful (0 votes)
55 views173 pages

APSA-380 Instruction Manual (E)

The APSA-380 SO2 monitor instruction manual provides essential information for safe and proper operation of the device. It includes details on product specifications, safety information, and operational guidelines, and is intended for users familiar with gas monitoring. The manual also outlines installation procedures, daily operation, and maintenance functions.

Uploaded by

jyoung7479
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SO2 monitor

APSA-380
Instruction manual [eng]
CODE:GZ0000654097A
Be sure to read this manual before using the product to ensure proper and safe operation of the
product.
In particular, be sure to read "Air quality monitor APHA-380, APMA-380, APNA-380, APOA-380,
APSA-380, Safety information" before using the product to ensure safe operation.
Also store the manual safely so that it is readily available whenever necessary.

Manual information

This manual describes the operations and tasks to use the Product name, APSA-380.
The software described in this manual is as of version 1.00.
This is the original instructions.
Product specifications and appearance, as well as the contents of this manual are subject to change
without notice.

 Documents related to this product


The following documents are related to this product.

 SO2 monitor APSA-380 Instruction manual (this manual)


The manual, which is referred to as "this manual" in this manual, describes the operations and
tasks to use the product.

 Air quality monitor APHA-380, APMA-380, APNA-380, APOA-380, APSA-380, Safety


information
The manual describes safety information and compliance standards.
In this manual, the volume is referred to as "safety manual".

 Target readers
This manual is targeted for those with knowledge of the gases used for this product.

 Part names and terms


The part names of this product are defined in "2.4 Part names and functions" (page 4).

 Trademarks
 Modbus is a registered trademark of Schneider Automation Inc.
 VNC is a trademark of RealVNC Ltd.
Other company names and brand names are either registered trademarks or trademarks of
the respective companies. (R), (TM) symbols may be omitted in this manual.

May, 2024 © 2024 HORIBA, Ltd.


 Signal words and markings
The following signal words and markings are used in this document.

 Signal words for warning messages


Personal safety-related information is classified according to the degree of harm on the prod-
uct and in this manual.
Warning messages start with the following signal words in this manual.
This indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. This is to be lim-
ited to the most extreme situations.

This indicates a potentially hazardous situation which, if not


avoided, could result in death or serious injury.

The information may be combined with the following graphical symbols in this manual.
Symbol Description

Prohibition: This symbol indicates what shall not be done.

Mandatory: This symbol indicates what shall be done.

 Other signal words

Note This indicates the information that requires special attention to use the product
properly. This also indicates the information to prevent property damages.

Tip This indicates reference information.

Reference This indicates the part where to refer for information.

 Special marks

Mark Description
These marks are used when citing user interfaces such as a menu and a button
[ ]
on the screen.
These marks are used when citing messages displayed on the touch screen.
" "
These marks are also used for emphatic wording or references.
Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Product handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 General precautions for the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Precautions for operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.3 Precautions for transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.4 Precautions for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Application and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1.1 Measuring device APSA-380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1.2 Gas measurement module SA-380M (service replacement part) . . . . . . . . . 2

2.2 Level of authority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


2.3 Product configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Part names and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 Screen description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5.1 Overview of screen configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5.2 Screen switching buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5.3 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.4 [Measurement] screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.5 [Menu] screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5.6 Event list screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5.7 Value entry screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Contact for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Supplied items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Installation of the main unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Cable and piping connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4 Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Start-up of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Shutdown of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Daily operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Operation flow for the first-time use . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.1 [Calibration] screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.2 Calibration preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.3 AIC calibration execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.4 Manual calibration execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.3 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.1 Measurement result display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.2 Graph scale setting of the trend graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 Other functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1 How to access the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2 [Data/History] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2.1 Average calculation and display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.2 Integration calculation and display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2.3 Rolling average value calculation and display . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.4 Calibration history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.5 AIC history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.6 Event history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.3 [Maintenance] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 [User] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5 [Maintenance setting] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.5.1 Checking and adjusting analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5.2 Checking analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5.3 Maintenance status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.5.4 Lamp intensity history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.6 [Measurement setting] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58


6.6.1 Setting the analog output range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.6.2 Setting AIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.6.3 Setting the integration reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.6.4 Setting the unit conversion factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.6.5 Setting the signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.6.6 Setting the dilution ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

6.7 [System setting] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76


6.7.1 Adjusting the current time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.7.2 Setting the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.7.3 Adjusting the touch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.7.4 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.7.5 Setting the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.7.6 Updating the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.7.7 Checking the software version information . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.7.8 Setting the average time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.8 [Communication setting] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.8.1 Procedure to change the communication settings . . . . . . . . . . . . . . . . . . . . 88
6.8.2 Setting the machine ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.8.3 RS-232C protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.8.4 TCP/IP protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.8.5 IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.8.6 Subnet mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.8.7 Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

6.9 [Media setting] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.1 Contact for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.2 Maintenance items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.2.1 Daily maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.2.2 Periodical maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

7.3 Preparation before maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 101


7.4 Replacing the sample filter element . . . . . . . . . . . . . . . . . . . . . . . . . 102
7.5 Cleaning the ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.6 Cleaning the surface of LCD touch panel . . . . . . . . . . . . . . . . . . . . . 104
7.7 Replacing the diaphragm and valve . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.8 Replacing the HC cutter, air filter, and scrubber . . . . . . . . . . . . . . . 108
7.9 Replacing the xenon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
7.10 Replacing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7.11 Replacing the gas measurement module (SA-380M) . . . . . . . . . . . 116
7.12 Replacing the clock battery (button battery) . . . . . . . . . . . . . . . . . . . 118
7.13 Operations after part replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 118

8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.1 Contact for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.2 Event list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.3 Countermeasures to be taken when a warning or caution event has
occurred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

9 External input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127


9.1 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9.2 Terminal block specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
9.2.1 Output for the range of the analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
9.2.2 Contact input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
9.2.3 Contact output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
9.2.4 Warning output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
9.2.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
9.2.6 Power down output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

10 Disposal of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
11.1 Measurement principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
11.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
11.3 Laws and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
11.4 Open source software license information . . . . . . . . . . . . . . . . . . . . . 146
11.4.1 Provision of the source codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
11.4.2 OSS warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

11.5 Parts supply list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147


11.5.1 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
11.5.2 Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
11.5.3 Optional items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

11.6 Drawings list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1 Introduction
1.1 For your safety

1 Introduction

1.1 For your safety

For safety information, refer to the separately provided Safety Information.

1.2 Product handling precautions


Use of the product in a manner not specified by HORIBA may impair the protection functions
provided by the product and its product performance.
Exercise the following precautions.

1.2.1 General precautions for the product


 It is prohibited for the user to disassemble or modify the product, except for parts specified
in this manual.
 Before turning on the power, make sure that the power voltage is appropriate.
 Do not use the supplied accessories such as a power cable for items other than this prod-
uct.
 Since a touch panel is used for the operational screen part, use your finger directly to
operate the touch panel. Do not push the touch panel hard with a finger, or push it using
an object with a hard or sharp tip such as a ballpoint pen.

1.2.2 Precautions for operations


Take the following safety measures for operation and maintenance of the product.
Before performing work for "7 Maintenance" (page 99), be sure to remove the power cable,
discharge electrical energy from the internal circuits to prevent electric shock to human body
and damage to parts.
This product uses high pressure gas for calibration. When handling the product, pay attention
to the following.
 Perform ventilation during work.
 Be careful when handling the high pressure gas. Fix the cylinder containing the high pres-
sure gas securely before attaching and removing the pressure regulator.

1.2.3 Precautions for transfer


The mass of the product is 18 kg. When moving the product, make sure not to have an impact
on the product. Two or more people are required to carry the product.

1.2.4 Precautions for storage


 Do not load things on top of the product or store the product in an unstable location.
 The lithium-ion battery for the internal clock is consumed even during storage.

1
2 Product overview
2.1 Application and features

2 Product overview

This chapter describes the overview of this product.

2.1 Application and features

2.1.1 Measuring device APSA-380


APSA-380 is a device that measures the concentrations of sulfur dioxide (SO2) in the atmo-
sphere continuously using the ultraviolet fluorescence method as its measurement principle.
Measurement results such as concentration values of sulfur dioxide (SO2) are displayed on
the color LCD (liquid crystal display).
The measurement results can be output via Ethernet, RS-232C, or analog output (optional),
and these measurement results can be collected from the device using a USB flash drive
(optional). Integrated values and average values in addition to instantaneous values can be
selected for output.
The device can be used by installing it in a 19-inch rack or on a table.

2.1.2 Gas measurement module SA-380M (service replacement part)


SA-380M is a device that has unitized only the gas measuring parts inside APSA-380.
This module alone is able to perform adjustment and calibration. Accordingly, when this prod-
uct malfunctions, replacing a damaged module with a new one with adjustment and calibration
completed accelerates recovery. For replacement method, refer to, "7.11 Replacing the gas
measurement module (SA-380M)" (page 116).

2.2 Level of authority


This product has three levels of authority as shown below.

Table 1 Level of authority


Level of authority Description
This level allows for checking of measurement results and product state. Only oper-
Operator
ation for screen switching is allowed.
This level allows for checking of measurement results and product state as well as
Supervisor
operation of various settings.
Service This level is provided for service maintenance, dedicated for HORIBA service.

Note This manual explains operations and work for Supervisor authority.

2
2 Product overview
2.3 Product configuration

2.3 Product configuration

When the power is turned ON, APSA-380 starts measurement automatically. A calibration gas
is required for calibration.
This product can be systematized by connecting a computer, monitoring device, recorder, and
calibration gas cylinder.
The system configuration diagram of APSA-380 is shown in Fig. 1.

Fig. 1 System configuration

3
2 Product overview
2.4 Part names and functions

2.4 Part names and functions

This section describes the part names and functions of APSA-380.

 Front panel

Fig. 2 Front panel

Table 2 Part names and functions: Front panel


No. Name Function
This lamp lights up when the device is turned ON. The color
1 Power lamp changes depending on the product status.
White: Normal operation, Red: Warning or caution is being issued
This part is used to operate keys, and check measurement val-
2 Operational screen part (LCD)
ues, events, and other items.
The filter is used to prevent dust and other foreign matter to enter
3 Sample filter
the analyzer.

Note A touch panel is used for the operational screen part. Operate the touch panel
directly with your finger. Do not push the touch panel using an object with a hard or
sharp tip such as a ballpoint pen, or push it hard with a finger. A malfunction may
occur.

4
2 Product overview
2.4 Part names and functions

 Rear panel

Fig. 3 Rear panel

Table 3 Part names and functions: Rear panel


No. Name Function
This outlet is used to discharge the measurement gas from the
1 Exhaust outlet
device.
2 Calibration gas inlet This inlet is used to introduce the calibration gas into the device.
3 Sample gas inlet This inlet is used to introduce the sample gas into the device.
4 Power switch This switch is used to supply power to the device.
This connector is a power supply part of the device.
5 Power connector
Connect the power cable here to supply power.
This connector is used to connect a USB flash drive to collect mea-
6 USB flash drive connector
surement data.
This connector is used to connect the device to the host system to
acquire measurement values, status of analyzer, and so on. The
7 Ethernet connector lower port is Port 1, and the upper port is Port 2. Use a LAN cable for
connection. Refer to "3.5 Cable and piping connection" (page 18) for
the Ethernet connector specification.
This connector is used to connect the device to the host system to
acquire measurement values, status of analyzer, and so on. Refer to
8 RS-232C connector
"3.5 Cable and piping connection" (page 18) for the connector speci-
fication.
Signal connection terminal
9 For signals, refer to "9.2 Terminal block specifications" (page 139).
block (optional)

Note Be sure to perform shutdown operation before turning OFF the power ("4.2 Shut-
down of the product" (page 21)). If the power is turned OFF without performing shut-
down operation, the data being measured may not be saved on the device normally.
Be sure to use the USB flash drive supplied by HORIBA (optional). Using other USB
flash drives may not save the data normally.

5
2 Product overview
2.5 Screen description

2.5 Screen description

This section describes the basic display elements of the operational screen part of APSA-380.
Note This product is equipped with the VNC server function. By connecting the product
via Ethernet to a device on which VNC client application has been installed, the
same screen viewing and operation as those on this LCD are possible. To connect a
tablet or a smartphone, prepare a wired LAN or wireless LAN conversion unit sepa-
rately, and connect this product to the unit via Ethernet. While operating on the VNC
client, avoid operation on the LCD to prevent interference with LCD operation. Also,
make sure that only one VNC client is connected to the device. For details of opera-
tion on the VNC client side, follow the operation descriptions of each software and
application.

2.5.1 Overview of screen configuration


The screen configuration is divided into the following four areas.

Fig. 4 [Measurement] screen configuration

Table 4 Part names and functions: [Measurement] screen configuration


No. Name Function
Buttons to switch the screen ("2.5.2 Screen switching buttons"
1 Side bar
(page 8)) are displayed.
The screen title, icons, and current time are displayed.
For details of the icon display, refer to "2.5.3 Icons" (page 9).
2 Header
For details of the current time adjustment, refer to "6.7.1 Adjusting
the current time" (page 77).
The name of component being measured, concentration value
and unit, and current range and its status are displayed. Pressing
the unit area on the screen converts the unit.
For the setting of unit conversion factor, refer to "6.6.4 Setting the
unit conversion factor" (page 71). When the unit is converted, the
3 Concentration value display
range is displayed as [R1], [R2] and so on according to the current
range. [AUTO] is displayed when the automatic range is set.
[EXT] is displayed when the range switching input from an exter-
nal device is set. When the concentration value is out of the cur-
rent range, the range value blinks.

6
2 Product overview
2.5 Screen description

No. Name Function


The measurement line currently selected is displayed. [EXT] on
the bottom right is displayed when the setting to control the mea-
surement line from an external device is made (refer to "5.2.1
[Calibration] screen" (page 24)).
 [Measure]: The measurement gas line is selected.
 [Zero]: Zero calibration can be performed with the zero gas
4 Footer
introduced from the calibration gas line.
 [Span]: Span calibration can be performed with the span gas
introduced from the calibration gas line.
When the dilution ratio is set to a value other than 1.0, the dilution
ratio is displayed (refer to "6.6.6 Setting the dilution ratio" (page
74)).

7
2 Product overview
2.5 Screen description

2.5.2 Screen switching buttons


The following is the list of screen switching buttons.

Table 5 Screen switching buttons


Icon Name Function
This button is used to move to the [Menu] screen (Fig. 7
Menu button (page 12)). Various functions can be used from the
[Menu] screen.
This button is used to move to the trend graph display
Trend graph button (Fig. 6 (page 11)) on the [Measurement] screen. A trend
graph of measurement results can be checked.
This button is used to move to the measurement value
Measurement value but-
display (Fig. 5 (page 10)) on the [Measurement] screen.
ton
The current measurement value can be checked.
This button is displayed when an event occurs.
The icon depends on the type of event occurring.
 Warning: Red icon
Event button  Caution: Yellow icon
 Information: Blue icon
Touching the button moves to the screen of the event
occurring (Fig. 8 (page 13)).
This button is used to move to the screen to shut down
the product (Fig. 15 (page 21)) before the power is
Shutdown button
turned OFF. For the shutdown operation method, refer to
"4.2 Shutdown of the product" (page 21).

Back button This button is used to return to the previous screen.

This button is used to move to the [Measurement]


Home button
screen.

8
2 Product overview
2.5 Screen description

2.5.3 Icons
The header area of the screen displays icons shown in Table 6 according to the state of this
product.

Table 6 Header area icons


Icon Name Description

Operator icon This icon is lit when the authority level is set to "Operator".

This icon is lit when the authority level is set to "Supervi-


Supervisor icon
sor".

Service icon This icon is lit when the authority level is set to "Service".

Maintenance mode (manual This icon is lit when the maintenance mode is set to ON
ON) icon manually.

Maintenance mode (external This icon is lit when the maintenance mode is being con-
control) icon trolled by an external device.

AIC mode icon This icon is lit when the AIC sequence is in progress.

This icon is lit when data is being saved on the internal


Data saving icon
memory.
USB flash drive connecting
This icon is lit when a USB flash drive is connected.
icon
External communication mode This icon is lit when the product is communicating with an
icon external device.

9
2 Product overview
2.5 Screen description

2.5.4 [Measurement] screen


The [Measurement] screen (Fig. 5) is a basic screen of this product. A measurement value
display and a trend graph display are available on this screen, which allows the current mea-
surement result to be checked.

 Measurement value display


The current measurement value can be checked.

Fig. 5 [Measurement] screen: Measurement value display

Table 7 Part names and functions: [Measurement] screen: Measurement value display
No. Name Function
1 Menu button Refer to "2.5.2 Screen switching buttons" (page 8).
2 Trend graph button Refer to "2.5.2 Screen switching buttons" (page 8).
3 Event button Refer to "2.5.2 Screen switching buttons" (page 8).
4 Shutdown button Refer to "2.5.2 Screen switching buttons" (page 8).
5 Measurement line display Refer to "2.5.1 Overview of screen configuration" (page 6).
6 Icon display Refer to "2.5.1 Overview of screen configuration" (page 6).
7 Current time display Refer to "2.5.1 Overview of screen configuration" (page 6).
8 Measurement component name Refer to "2.5.1 Overview of screen configuration" (page 6).
9 Concentration value and unit Refer to "2.5.1 Overview of screen configuration" (page 6).
10 Range display Refer to "2.5.1 Overview of screen configuration" (page 6).
11 Dilution ratio Refer to "2.5.1 Overview of screen configuration" (page 6).
12 [EXT] icon display Refer to "2.5.1 Overview of screen configuration" (page 6).

10
2 Product overview
2.5 Screen description

 Trend graph display


Touching the trend graph button (refer to "2.5.2 Screen switching buttons" (page 8)) displays
the [Measurement] screen for the trend graph display.
This screen allows the trend graph of the measurement component to be checked.

Fig. 6 [Measurement] screen: Trend graph display

Table 8 Part names and functions: [Measurement] screen: Trend graph display
No. Name Function
1 Menu button Refer to "2.5.2 Screen switching buttons" (page 8).
2 Measurement value button Refer to "2.5.2 Screen switching buttons" (page 8).
3 Event button Refer to "2.5.2 Screen switching buttons" (page 8).
4 Shutdown button Refer to "2.5.2 Screen switching buttons" (page 8).
This button is used to set the time for the horizontal axis of the
5 Time setting button
graph.
This button is used to set the upper limit for the vertical axis of the
6 Upper limit setting button
graph.
This button is used to set the lower limit for the vertical axis of the
7 Lower limit setting button
graph.

11
2 Product overview
2.5 Screen description

2.5.5 [Menu] screen


Touching the menu button (refer to "2.5.2 Screen switching buttons" (page 8)) displays the
[Menu] screen.
Various functions can be used.

Fig. 7 [Menu] screen

Table 9 Part names and functions: [Menu] screen

No. Name Function Reference


1 Back button Refer to "2.5.2 Screen switching buttons". page 8
2 Home button Refer to "2.5.2 Screen switching buttons". page 8
3 Event button Refer to "2.5.2 Screen switching buttons". page 8
4 Shutdown button Refer to "2.5.2 Screen switching buttons". page 8
5 [Calibration] button Touching the button moves to the [Calibration] screen. page 24
Touching the button moves to the [Data/History]
6 [Data/History] button page 37
screen.
Touching the button moves to the [Maintenance]
7 [Maintenance] button page 47
screen.
8 [User] button Touching the button moves to the [User] screen. page 48
Touching the button moves to the [Maintenance set-
9 [Maintenance setting] button page 50
ting] screen.
Touching the button moves to the [Measurement set-
10 [Measurement setting] button page 58
ting] screen.
Touching the button moves to the [System setting]
11 [System setting] button page 76
screen.
Touching the button moves to the [Communication set-
12 [Communication setting] button page 88
ting] screen.
Touching the button moves to the [Media setting]
13 [Media setting] button page 95
screen.

12
2 Product overview
2.5 Screen description

2.5.6 Event list screen


Touching the event button (refer to "2.5.2 Screen switching buttons" (page 8)) displays the
event list screen where the event currently occurring can be checked.

Fig. 8 Event list screen

Three types of events are provided: "Warning", "Caution", and "Information". For details of
each event, refer to "8.2 Event list" (page 119).

13
2 Product overview
2.5 Screen description

2.5.7 Value entry screen


The functions of the screen displayed for value entry are commonly used. The following exam-
ple uses the [[SO2] span gas concentration] screen.

Fig. 9 Value entry screen

Table 10 Part names and functions: Value entry screen


No. Name Function
1 Edit area The entered value is displayed.
2 Numeric button Numbers of the touched buttons are displayed on the edit area.
3 [Back Space] This button is used to delete the number previously entered (1 digit).
4 [Clear] This button is used to delete all values displayed in the edit area.
5 [OK] This button is used to apply the entry and return to the previous screen.
6 [Cancel] This button is used to cancel the entry and return to the previous screen.

14
3 Installation
3.1 Contact for installation

3 Installation

This chapter describes the installation of this product.

3.1 Contact for installation

For technical inquiries regarding installation, contact HORIBA, Ltd. Customer Support Center
at the end of this manual.

3.2 Installation conditions


The product is designed for use under general ambient conditions, and not intended for use
under special conditions. Install the product in a location that satisfies the following conditions.
 Power overvoltage category II and pollution degree 2.
 Power voltage fluctuation: 10 % of the reference voltage
 Power frequency: 1 % of the reference frequency
 Location where the ambient temperature is 0 C to 40 C without rapid temperature
change of 5 C or more
 Location not subject to direct sunlight, hot air from a heater, or wind from an air condi-
tioner.
 Location free from violent vibration and strong electric or magnetic field.
3
 Location with dust of 0.1 mg/m or less.
 Location free from any corrosive gas
 Location with a relative humidity of 85 % or less
 Location at an altitude of 3000 m or less
 Location where grounding is possible with a 3-pole power cable.
 Indoors
 No condensation
 Horizontal location

3.3 Supplied items

After unpacking the package, make sure that the following items are included.

 APSA-380
 Instruction manual: 1 copy
 Safety information: 1 copy
 Power cable: 1 piece
 Sample filter element (24 pieces): 1 box
 2 mounting plates and 4 screws (optional)
 2 sliding rails and 6 screws (optional)
 4 rubber legs and 4 screws (optional)
Note The 19-inch standard rack and fixing screws for the cut panel are not supplied.
These items are to be prepared by the user.

15
3 Installation
3.4 Installation of the main unit

3.4 Installation of the main unit

Prepare an installation location for the product as shown below.


 19-inch standard rack
 Cut panel
 Flat desktop
Make sure that the air vents are not blocked by an obstacle such as the surrounding walls.
Secure a space of 150 mm or more on the back side.

Fig. 10 Air vent positions

When installing the product in the 19-inch standard rack or cut panel part, place the product on
a supporting base or fix it with a sliding rail. For installation dimensions, refer to the external
dimensions in "11.6 Drawings list" (page 149). Use the mounting plates, sliding rails, and rub-
ber legs optionally provided. Mounting positions for each part are shown in Fig. 11 and Fig. 12
(page 17).

Fig. 11 Mounting positions for the sliding rail and mounting plate (only right side is shown, repeat the
instruction for the left side)

16
3 Installation
3.4 Installation of the main unit

Note Separate the sliding rail into two by pushing the plate spring, and attach the sepa-
rated rails to the main unit of the product and the 19-inch standard rack respectively.
Attach the sliding rail for the 19-inch standard rack from the inside of the fixing holes
using M4 bind head screws or M4 truss head screws. These screws are not supplied
items, and are to be prepared by the user.

Fig. 12 Mounting positions for rubber legs

17
3 Installation
3.5 Cable and piping connection

3.5 Cable and piping connection

Connect the cable and piping according to the following procedure.

 Cable
1. Connect the supplied power cable to the power connector shown in
Fig. 3 (page 5).
2. Connect a computer, controller, and recorder to the Ethernet con-
nector, RS-232C connector, and signal connection terminal block
(optional) shown in Fig. 3 (page 5) as needed.
The shape of the Ethernet connector is RJ45, and the shape of the RS-232C connector is
D-sub 9pin male. Use the Ethernet connector for the VNC server function. For positions of
each connector and pin of the terminal block, refer to the "Rear panel signal table" at the
end of this document.
For connection to the terminal block of signal connection (optional), refer to the following
steps.
 When a ferrule (bar terminal) has been crimped
Since the terminal block has a push-in structure, connection can be made only by insert-
ing the ferrule to No.1 in Fig. 13.
To remove the wire, push and hold No.2 using a tool such as a flathead screwdriver, and
pull out the wire.
 When connecting a wire without a ferrule
While pushing and holding No.2 in Fig. 13 with a tool such as a flathead screwdriver,
insert an unshielded wire to No.1 in Fig. 13. Releasing the tool pushing No.2 from the ter-
minal block fixes the wire.
To remove the wire, push and hold No.2 using a tool such as a flathead screwdriver, and
pull out the wire.

Fig. 13 Connection to the terminal block of signal connection

18
3 Installation
3.5 Cable and piping connection

 Piping
1. Connect an exhaust pipe to the "Exhaust outlet" shown in Fig. 3
(page 5).
It is a joint for PTFE tube with 6 mm O.D./4 mm I.D. Release the measured gas to a safe
location where the back pressure stays stable within a range of  490 Pa.
2. Connect a sample gas pipe to the "Sample gas inlet" shown in Fig.
3 (page 5).
The pipe is a joint for PTFE tube with 6 mm O.D./4 mm I.D. Keep the sample gas pres-
sure stabilized within a range of  490 Pa. Be careful not to expose the sample piping to
cold air. Otherwise, condensation may occur.
3. Connect a calibration gas pipe to the "Calibration gas connection
port" shown in Fig. 3 (page 5).
The pipe is a joint for PTFE tube with 6 mm O.D./4 mm I.D. Set up an overflow (0.5 L/min
or more) on the front stage of the device, and keep the calibration gas pressure stabilized
within a range of  490 Pa.

19
4 Basic operation
4.1 Start-up of the product

4 Basic operation

This chapter describes the basic operation of APSA-380.

4.1 Start-up of the product

When starting up the product, follow the procedure shown below.

Start-up procedure
1. Make sure that the power cable is connected correctly.
2. Press the power switch on the rear panel to turn ON the power of
the product.
Turning ON the power displays the screen of Fig. 14. The screen switches to the [Mea-
surement] screen: Measurement value display (Fig. 5 (page 10)) automatically, and the
measurement starts.

Fig. 14 Loading screen at startup

3. Warm up the product for approximately three hours.


Note The event button may be displayed during warm-up, which is not a problem. If the
event button remains displayed after three hours have elapsed, refer to "8 Trouble-
shooting" (page 119) and take a necessary measure.
No sign of warm-up completion is displayed. It is recommended to warm up the
product in a period of time (such as at night) when the product is not used.
Data obtained in approximately three hours from power-ON to warm-up completion
is not reliable.

20
4 Basic operation
4.2 Shutdown of the product

4.2 Shutdown of the product

This product is used in continuous operation normally. When shutting down the product, follow
the procedure shown below.
Note This product saves data such as setting values and concentration values in the inter-
nal memory in increments of 10 minutes. If the power is turned OFF while the inter-
nal memory is being accessed, the data may be damaged. When shutting down the
product, be sure to perform shutdown operation according to the following procedure
before turning OFF the power.

Shutdown procedure
1. Touch the shutdown button.
The shutdown confirmation screen (Fig. 15) is displayed.
2. Touch the [OK] button.
Tip When the [Cancel] button is touched on the shutdown confirmation screen, the shut-
down can be canceled.

Fig. 15 Shutdown confirmation screen

The screen is switched to the shutdown preparation screen. The data is saved in the inter-
nal memory.
3. Wait until the shutdown preparation completion screen (Fig. 16) is
displayed.
4. Turn OFF the power switch on the rear panel.

Fig. 16 Shutdown preparation completion screen

21
4 Basic operation
4.3 Emergency stop

4.3 Emergency stop

When emergency stop is necessary, turn OFF the power switch, and then remove the
power cable from the AC inlet. When restarting the product after an emergency stop,
ensure the safety of the product, and start it up according to the procedure shown in "4.1
Start-up of the product" (page 20).

22
5 Daily operation
5.1 Operation flow for the first-time use

5 Daily operation

This chapter describes the daily operation of APSA-380.

5.1 Operation flow for the first-time use

Fig. 17 shows the basic operation flow for using the product for the first time.
Complete the installation, wiring, and piping connections before operation.
Connect the external input and output (refer to "9 External input/output" (page 127)) as neces-
sary.
Operation flow Reference

Power ON Turn ON the power of the product. page 20



Change the authority to supervisor*1 page 82
Setting the current time*2 page 77
Setting Setting the calibration mode, start time using the inter-
page 60
nal clock, interval, and other items

Setting the calibration sequence (zero and span time)*2 page 60



Warm-up Warm up the product for approximately three hours. page 20

Setting the analog output range (Fixed, Auto, or Exter-
nal)
Setting the output page 59
The default setting is "Auto".
The range is set as required.

Setting the password Change the password as necessary. page 82

Calibration of the device
Calibration page 24
Calibration is performed automatically or manually.

Measurement Continuous measurement is performed. -
*1: The default password has been set to "1234".
*2: These items have been set at the time of shipment. Setting is not required normally.

Fig. 17 Basic operation flow

23
5 Daily operation
5.2 Calibration

5.2 Calibration

To use the product correctly, perform calibration before every measurement and also periodi-
cally. There are two types of calibrations, manual calibration and auto calibration (AIC: Auto
Internal Calibration).
 Manual calibration: Zero calibration and span calibration are performed manually at any
time as needed. Two types of manual calibrations are available,
using calibration gas line and running the calibration gas through the
measurement gas line.
 Auto calibration: The AIC sequence is performed at the specified time intervals or by
the external input command to perform the zero calibration and span
calibration automatically.

5.2.1 [Calibration] screen


Touching the [Calibration] button on the [Menu] screen displays the [Calibration] screen.
The [Calibration] screen allows each type of calibration and checking of calibration results.

Fig. 18 [Calibration] screen

Table 11 Part names and functions: [Calibration] screen


No. Name Description Reference
The selected measurement line is displayed. Touching this
1 [Line] button button moves to the [Line] screen, and the measurement line page 25
can be changed.
The zero calibration coefficient and span calibration coeffi-
2 Calibration coefficient ―
cient are displayed.
3 [Cal. Range] button This button is used to select the range for calibration. page 26
The entered span concentration value is displayed. Touching
4 [Span Conc.] button this button moves to the [[SO2] Span concentration] screen, page 27
and the span gas concentration value can be changed.
5 Concentration value The current measured concentration value is displayed. ―
This button is used to move to the screen to confirm whether
6 [Zero] button page 28
to perform zero calibration.
This button is used to move to the screen to confirm whether
7 [Span] button page 29
to perform span calibration.

24
5 Daily operation
5.2 Calibration

No. Name Description Reference


This button is used to move to the screen to confirm whether
to perform AIC when AIC is not being performed. Touching
8 [AIC] button page 29
the AIC button while AIC is in progress moves to the screen to
confirm whether to finish AIC.

 [Line] button
The measurement line currently selected is displayed on the [Line] button.
Touching the [Line] button moves to the [Line] screen (Fig. 19). The measurement line can be
changed by selecting from the following.
Select one from among [Measure], [Zero], [Span], and [External].

Fig. 19 [Line] screen

Table 12 Part names and functions: [Line] screen


Name Description
[Measure] This line is to be selected when the gas is introduced from the sample gas inlet.
[Zero] This line is to be selected when the zero gas is introduced from the calibration gas inlet.
[Span] This line is to be selected when the span gas is introduced from the calibration gas inlet.
This line is to be selected when the external contact (optional) is used for line switch-
[External]
ing control.
[Cancel] This button is used to cancel the change and return to the previous screen.
[OK] This button is used to apply the change and return to the previous screen.

25
5 Daily operation
5.2 Calibration

When the measurement line is [Zero] or [Span], the bar on the upper area of the measurement
screen changes from blue to pink (refer to Fig. 20).
When the measurement line is restored to [Measure], the bar returns to blue after the mea-
surement waiting time (time for the gas to be stabilized after switching to the measurement
line) on the AIC setting screen has elapsed.
Reference For the measurement waiting time on the AIC setting screen, refer to "6.6.2 Setting
AIC" (page 60).

Fig. 20 Measurement screen when the measurement line is set to an item other than measurement

 [Cal. Range] button


This product has different calibration coefficients for the low concentration range (0.05 ppm to
1 ppm) and the high concentration range (5 ppm to 20 ppm) respectively. Therefore, when
both the low concentration range and the high concentration range are used, calibration is
required for both ranges.
Touching the [Cal. Range] button moves to the [Cal. Range] screen (Fig. 21) to select a cali-
bration range. Select either low concentration range [Low] or high concentration range [High]
and perform calibration. Selecting [Measure] reflects the current measurement range.

Fig. 21 [Cal.Range] screen

26
5 Daily operation
5.2 Calibration

 [Span Conc.] button


The [Span Conc.] button displays the entered span concentration value.
Touching the [Span Conc.] button moves to the [[SO2] Span concentration] screen (Fig. 22),
and the span concentration value can be changed. The available setting range is 0.00001 to
1.1 for [Low] range, and 1.10001 to 9999999 for [High] range.
Note When the dilution ratio is set to a value other than 1.0, enter a concentration
before dilution.
When the dilution ratio is set to 1.0, the boundary value for [Low] range and [High]
range is 1.1. When the dilution ratio is set to a value other than 1.0, the boundary
value is "1.1 × dilution ratio". For example, when the dilution ratio is set to 100, the
boundary value is 110.
When [Zero] is selected for the [Line] button, a span concentration value cannot be
entered.

Fig. 22 [[SO2] Span concentration] screen

Reference For operation of the [[SO2] Span concentration] screen, refer to "2.5.7 Value entry
screen" (page 14).

27
5 Daily operation
5.2 Calibration

 [Zero] button
Touching the [Zero] button moves to the confirmation screen for zero calibration execution
(Fig. 23).
Note The [Zero] button is valid only when the measurement line is set to [Measure] or
[Zero], and [Low] or [High] is selected for the calibration range.
If the result of the zero calibration is out of the allowable range, the zero calibration
warning is issued and the zero calibration coefficient is not updated. For details,
refer to "8.2 Event list" (page 119).

Fig. 23 Confirmation screen for zero calibration execution

Table 13 Part names and functions: Confirmation screen for zero calibration execution
Name Description
[Cancel] Calibration is not performed.
[OK] Calibration is performed.

28
5 Daily operation
5.2 Calibration

 [Span] button
Touching the [Span] button moves to the confirmation screen for span calibration execution
(Fig. 24).
Note The [Span] button is valid only when the measurement line is set to [Measure] or
[Span], and [Low] or [High] is selected for the calibration range.
If the result of the span calibration is out of the allowable range, the span calibration
warning is issued and the span calibration coefficient is not updated. For details,
refer to "8.2 Event list" (page 119).

Fig. 24 Confirmation screen for span calibration execution

Table 14 Part names and functions: Confirmation screen for span calibration execution
Name Description
[Cancel] Calibration is not performed.
[OK] Calibration is performed.

 [AIC] button
Touching the [AIC] button moves to the AIC execution confirmation screen (Fig. 25) to perform
auto calibration (hereafter referred to as AIC).

Fig. 25 AIC execution confirmation screen

Table 15 Part names and functions: AIC execution confirmation screen


Name Description
[Cancel] AIC does not start.
[OK] AIC starts.

29
5 Daily operation
5.2 Calibration

5.2.2 Calibration preparation


Prepare for calibration according to the following procedure.
1. Make sure that the gas used for calibration is connected correctly.
2. Supply the zero gas and span gas.
Note When supplying the zero gas or span gas, set up an overflow (0.5 L/min or more) on
the front stage of the device, and keep the pressure at the sample inlet stable within
a range of 490 Pa.

3. Use the [Line] button and select the measurement line correspond-
ing to the line used for calibration.
 For manual calibration using the calibration gas line: [Zero] or [Span]
 For manual calibration using the measurement gas line: [Measure]
4. Enter the span gas concentration value using the [Span Conc.] but-
ton.

30
5 Daily operation
5.2 Calibration

5.2.3 AIC calibration execution


When performing AIC calibration, follow the procedure shown below.
1. On the [Menu] screen, touch the [Measurement setting] button, and
then touch the [AIC setting] button.
The screen moves to the [AIC setting] screen.
2. Set the AIC execution conditions by referring to "6.6.2 Setting AIC"
(page 60).
3. Return to the [Menu] screen. Touch the [Calibration] button, and
then touch the [AIC] button.
AIC begins. Calibration is performed automatically according to the settings.
When AIC is completed, the [Line] button and [Cal. range] button show [Measure].
This is the end of AIC.
Note Touching the [AIC] button while AIC is in progress moves to the confirmation screen
for AIC completion (Fig. 26).
Touching the [OK] button finishes AIC. Touching the [Cancel] button returns to the
previous screen without finishing AIC.
When AIC is in progress, the line switches to the calibration gas line automatically.
Make sure to introduce the zero gas and span gas from the calibration gas line.

Fig. 26 Confirmation screen for AIC completion

Table 16 Part names and functions: Confirmation screen for AIC completion
Name Description
[Cancel] This button is used to cancel the change and return to the previous screen.
[OK] This button is used to apply the change and return to the previous screen.

31
5 Daily operation
5.2 Calibration

5.2.4 Manual calibration execution


When performing manual calibration, follow the procedure shown below.
Note When the digital filter is selected on the signal setting screen, calibration may not be
performed correctly even if the reading is stabilized on the display. Perform the cali-
bration after waiting for three minutes or longer.
When the number of rolling average items is too small, the readings may become
unstable, and calibration may not be performed. Increase the number of rolling aver-
age items for calibration.

 Zero calibration
1. Touch the [Calibration] button on the [Menu] screen.
The screen moves to the [Calibration] screen.
2. Touch the [Cal. Range] button to select either [High] range or [Low]
range.
3. Use the [Line] button and set the measurement line.
 When the calibration gas line is used: [Zero]
 When the measurement gas line is used: [Measure]
4. Introduce the zero gas into the measurement line that has been
set.
5. Wait for the readings to be stabilized, and touch the [Zero] button to
perform zero calibration.
After the calibration is completed, the zero calibration coefficient is updated and the
screen returns to the [Calibration] screen.

 Span calibration
1. After the zero calibration is completed, use the [Line] button and
set the measurement line.
 When the calibration gas line is used: [Span]
 When the measurement gas line is used: [Measure]
2. Introduce the span gas into the measurement line that has been
set.
3. Wait for the readings to be stabilized, and touch the [Span] button
to perform span calibration.
After the calibration is completed, the span calibration coefficient is updated and the
screen returns to the [Calibration] screen.

 Preparation for measurement


After the calibration is completed, perform the following operation.
 When the calibration gas line has been used, change the measurement line to [Measure]
using the [Line] button.
 When the measurement gas line has been used, introduce the sample gas into the mea-
surement gas line.

32
5 Daily operation
5.3 Measurement

5.3 Measurement

Turning ON the power of this product displays the [Measurement] screen, and the measure-
ment starts automatically.

5.3.1 Measurement result display


Measurement results can be checked on the [Measurement] screen.
The [Measurement] screen provides the measurement value display (Fig. 27) and the trend
graph display (Fig. 28), which can be switched using the icon button.

Fig. 27 [Measurement] screen: Measurement value display

For part names and functions of the measurement screen, refer to "2.5.4 [Measurement]
screen" (page 10).

33
5 Daily operation
5.3 Measurement

5.3.2 Graph scale setting of the trend graph


On the trend graph display, the horizontal axis (time) scale and the display range of vertical
axis can be changed.

Fig. 28 [Measurement] screen: Trend graph display

Table 17 Part names and functions: [Measurement] screen: Trend graph display
No. Name Description Reference
1 Time setting button This button is used to change the time scale of the horizontal axis. page 34
2 Upper limit button This button is used to change the upper limit of the vertical axis. page 35
3 Lower limit button This button is used to change the lower limit of the vertical axis. page 35

 Horizontal axis setting of the trend graph


Touching the time setting button on the trend graph display displays the [Scale] screen (Fig.
29). The scale can be selected from among [8 min], [30 min], and [120 min]. After selecting the
scale, press the [OK] button. When not changing the horizontal axis scale, press the [Cancel]
button.

Fig. 29 [Scale] screen

34
5 Daily operation
5.3 Measurement

 Vertical axis setting of the trend graph


Touching the upper limit button or lower limit button on the trend graph display displays each
setting screen (Fig. 30). Values from 0 to 100 can be set for each. After selecting each value,
press the [OK] button. When the upper limit or lower limit is not changed, press the [Cancel]
button.

Fig. 30 [Upper limit] screen and [Lower limit] screen

Tip The values of [0] and [100] displayed with FS% are displayed in percentage to the
set measurement range.
For example, when the measurement range is set to 0.05 ppm, FS% [100] value is
0.05 ppm.

35
6 Other functions
6.1 How to access the functions

6 Other functions

This chapter describes the following functions out of functions accessed from the [Menu]
screen.
 "6.2 [Data/History]" (page 37)
 "6.3 [Maintenance]" (page 47)
 "6.4 [User]" (page 48)
 "6.5 [Maintenance setting]" (page 50)
 "6.6 [Measurement setting]" (page 58)
 "6.7 [System setting]" (page 76)
 "6.8 [Communication setting]" (page 88)
 "6.9 [Media setting]" (page 95)

6.1 How to access the functions

1. Touch the menu button on the [Measurement] screen (Fig. 5 (page


10)).
The [Menu] screen (Fig. 7 (page 12)) is displayed.
2. Touch a function button to be used on the [Menu] screen.
The screen of the selected function is displayed.

36
6 Other functions
6.2 [Data/History]

6.2 [Data/History]

The average, integration, and rolling average values are calculated based on the acquired
data, and these values can be checked on the screen (Fig. 31). To check each data, swipe the
screen up and down to select the name button of necessary data.

Fig. 31 [Data/History] screen

Table 18 Part names and functions: [Data/History] screen


No. Name Description Reference
1 [Short average (1min)] button The [Short average (1min)] screen is displayed. page 38
2 [Middle average (1h)] button The [Middle average (1h)] screen is displayed. page 38
3 [Long average (24h)] button The [Long average (24h)] screen is displayed. page 38
4 [Integration (1h)] button The [Integration (1h)] screen is displayed. page 40
5 [Rolling average (1h)] button The [Rolling average (1h)] screen is displayed. page 43
6 [Calibration history] button The [Calibration History] screen is displayed. page 44
7 [AIC history] button The [AIC history] screen is displayed. page 44
8 [Event history] button The [Event history] screen is displayed. page 46

37
6 Other functions
6.2 [Data/History]

6.2.1 Average calculation and display


The data of measured values (momentary values) is integrated every second. After the time
set for the calculation has elapsed, the integration is divided by the number of data. Finally, the
calculated value is displayed.
According to the calculation time, three types of average values are provided: short average
value (calculation time: 1 minute), middle average value (calculation time: 1 hour), and long
average value (calculation time: 24 hours), and each of them can display 100 data items on
the screen.
Note If the maximum number of data that can be saved is exceeded, the data is deleted
automatically in the order from the oldest to the latest.

 Function and operation


The functions and the operations are the same among [Short average (1min)] button, [Middle
average (1h)] button, and [Long average (24h)] button. The following example uses the [Short
average (1min)] button. Touching the [Short average (1min)] button moves to the [Short aver-
age value (1min))] screen (Fig. 32).
Touching the row for individual data moves to Fig. 33 (page 39) so that the details of the
selected data can be checked.

Fig. 32 [Short average (1 min)] screen

38
6 Other functions
6.2 [Data/History]

Touch the [Event] button (No. 1 in the figure) on the data details screen (Fig. 33) to check the
events in the period during which the average value is calculated. When triangle buttons at left
and right are displayed, swipe the screen to the left or right to display the previous or next
data.

Fig. 33 [Short average (1 min)] data details

Fig. 34 shows an example of event list display.

Fig. 34 Example of event list display

Reference For details of each warning and caution, refer to "8.2 Event list" (page 119).

39
6 Other functions
6.2 [Data/History]

 Calculation operation
The following describes the average calculation operations.
The average calculation starts and ends with reference to the internal clock.

 When AIC or maintenance is in progress


When AIC or maintenance is in progress, it is deemed that the measurement value
(momentary value) just before the start of AIC or maintenance continues. In this case, a
warning of AIC in progress or maintenance in progress is displayed on the obtained aver-
age value data.

 When the power is shut down or when the internal clock is advanced
The momentary value data is regarded as missing data if acquired during the shutdown
period or in the period of time created by advancing the internal clock. No average values
are recorded when all momentary value data during momentary value integration is miss-
ing. In addition, no data is recorded if the power is shut down before the displayed data is
saved or if the power is shutdown at the time displayed on the average, integration, or roll-
ing average screen.

 When the internal clock is set back


The operation depends on the corrected time. When the corrected time is the same as the
start time of the ongoing integration or later, the integration continues. When the corrected
time is earlier than the start time of the ongoing integration, the integration results up to
current time are discarded, and the new integration starts.

 When the average is recorded although average data with the same time stamp exists
The existing average is overwritten with the new average (the existing average is
deleted).

6.2.2 Integration calculation and display


The data obtained by dividing measured values (momentary values) acquired every second
by 3600 is integrated for the calculation time (1 hour), and the integration is displayed.
Up to 100 pieces of data can be displayed on the screen.
Note If the recorded number of data exceeds the maximum number of data, the data is
deleted automatically in the order from the oldest to the latest.

 Function and operation


Touching the [Integration (1h)] button moves to the [Integration (1 h)] screen (Fig. 35).
Touching the row for individual data moves to Fig. 36 (page 41) so that the details of the
selected data can be checked.

Fig. 35 [Integration (1 h)] screen

40
6 Other functions
6.2 [Data/History]

Touch the [Event] button (No. 1 in the figure) on the data details screen (Fig. 36) to check the
events in the period during which the average value is calculated. When triangle buttons at left
and right are displayed, swipe the screen to the left or right to display the previous or next
data.

Fig. 36 [Integration (1 h)] data details

Fig. 37 shows an example of event list display.

Fig. 37 Example of event list display

Reference For details of each warning and caution, refer to "8.2 Event list" (page 119).

41
6 Other functions
6.2 [Data/History]

 Calculation operation
The following describes the integration calculation operations.
For the standard specification, the integration are started and ended by sending the ON signal
to the integration reset input on the signal connection terminal block, or by receiving the inte-
gration reset command through communication. These signal input and command reception
are called external integration reset.
When the external integration reset is activated, the integration is calculated automatically as
described below.
The internal clock is adjusted to the nearest integration reset time from the current time.
For the standard specification, the default setting of the integration reset time is 00 min every
hour. It can also be set to 30 min every hour.
When the corrected time is the same as the scheduled reset time of the ongoing integration,
the integration results up to that time are recorded, and the output of the integration is reset to
zero (integration reset).
Tip The single analyzer specifications (optional) and telemeter specifications adopt the
internal reset specification. The internal reset specification records the integration
results whenever the internal clock time reaches the integration ending time, and at
the same time resets the integration output to zero (integration reset)

 When the external integration reset is not performed even if the integration reset waiting
time (standard specification: 3 minutes, special specification: 6 minutes) has elapsed
since the ending time of the ongoing integration
The integration results up to that time are recorded, and at the same time the integration
output is reset to zero (integration reset). The internal clock is not corrected.

 When AIC or maintenance is in progress


When AIC or maintenance is in progress, it is deemed that the measurement value
(momentary value) just before the start of AIC or maintenance continues. In this case, a
warning of AIC in progress or maintenance in progress is displayed on the acquired inte-
gration data.

 When the power is shut down or when the internal clock is advanced
The momentary value data is regarded as missing data if acquired during the shutdown
period or in the period of time created by advancing the internal clock. No integration is
recorded when all momentary value data during integration is missing.
As a result of advancement of the internal clock, when the corrected time is later than the
ending time of the ongoing integration + integration reset waiting time (standard specifica-
tion: 3 minutes, special specification: 6 minutes), the integration results at that point are
recorded, and the output of the integration is reset to zero (integration reset).

 When the internal clock is set back


The operation depends on the corrected time.
When the corrected time is the same as the start time of the ongoing integration or later,
the integration continues.
When the corrected time is earlier than the start time of the ongoing integration, the inte-
gration results up to current time are discarded, and the new integration starts.

 When the integration is recorded although integration data with the same time stamp
exists
The existing integration is overwritten with the new integration.

 When the integration is recorded although integration data with future time stamp exists
The data with future time stamp is deleted.

42
6 Other functions
6.2 [Data/History]

 When a telemeter failure warning is issued


Whenever the internal clock time reaches the integration ending time without waiting for
the external reset, the integration results are recorded, and at the same time the integra-
tion output is reset to zero (integration reset)
However, when a telemeter failure warning is issued during integration reset waiting time
(standard specification: 3 minutes, special specification: 6 minutes) after the scheduled
integration ending time, the integration results are recorded at the time of warning, and at
the same time the output of the integration is reset to zero (integration reset).

6.2.3 Rolling average value calculation and display


The rolling average of the last one hour is displayed sequentially with the passage of time.
(The average time can be set arbitrarily (refer to "6.7.8 Setting the average time" (page 86)).)

 Function and operation


Touching the [Rolling average (1h)] button moves to the [Rolling average (1 h)] screen (Fig.
38), and the current state can be checked.

Fig. 38 [Rolling average (1 h)] screen

 Calculation operation
The following describes the calculation operations for rolling average values.

 When the power is shut down


The momentary values are regarded as missing data if they are acquired when the power is
shut down.

43
6 Other functions
6.2 [Data/History]

6.2.4 Calibration history display


This screen allows the checking of date and time of calibration execution, components, type of
calibration, acquired calibration coefficient as well as whether a warning has been issued at
the time of calibration.
Up to 100 pieces of data can be displayed on the screen.

 Function and operation


Touching the [Calibration history] button moves to the [Calibration history] screen (Fig. 39).

Fig. 39 [Calibration history] screen

6.2.5 AIC history display


This screen allows the checking of date and time of AIC execution, execution results (com-
plete or incomplete) as well as whether a warning has been issued at the time of AIC execu-
tion.
As an execution result, "Complete" is recorded when AIC is completed, and "Incomplete" is
recorded when AIC is canceled.
Up to 100 pieces of data can be displayed on the screen.

 Function and operation


Touching the [AIC history] button moves to the [AIC history] screen (Fig. 40).

Fig. 40 [AIC history] screen

44
6 Other functions
6.2 [Data/History]

Touch any of the rows to move to the details screen (Fig. 41) for the AIC calibration data so
that the details of the selected AIC calibration can be checked.

Fig. 41 Details screen of AIC calibration data

Table 19 Part names and functions: Details screen of AIC calibration data
No. Name Description
Touching this button moves to the [Example of AIC event list] screen (Fig. 42), and
an event currently executing AIC can be checked. When triangle buttons at left and
1 [Event] button
right are displayed, swipe the screen to the left or right to display the previous or
next data.
The concentration value before zero calibration is performed is displayed. "----" is
2 [ZERO] displayed when the waiting time for zero calibration in AIC setting is set to 0 min-
utes, or when AIC sequence is canceled halfway and the zero gas is not flowed.
The concentration value before span calibration is performed is displayed. "----" is
3 [SPAN] displayed when the waiting time for span calibration in AIC setting is set to 0 min-
utes, or when AIC sequence is canceled halfway and the span gas is not flowed.
4 [SPAN CONC.] The set span concentration value is displayed.
5 [UNIT] The set unit is displayed.

Fig. 42 shows a list example of events during AIC execution.

Fig. 42 List example of events during AIC execution

Reference For details of each warning and caution, refer to "8.2 Event list" (page 119).

45
6 Other functions
6.2 [Data/History]

6.2.6 Event history display


This screen allows the checking of date and time of event operation, type of event, and type of
operation ([On]: occurrence of event, [Off]: release of event).
Up to 100 pieces of data can be displayed on the screen.

 Function and operation


Touching the [Event history] button moves to the [Event history] screen (Fig. 43).

Fig. 43 [Event history] screen

46
6 Other functions
6.3 [Maintenance]

6.3 [Maintenance]

The product state can be switched to the maintenance mode.


In the maintenance mode, the maintenance mode signal is output from the product.
Note Before maintenance operation, be sure to change the product mode to the mainte-
nance mode.

To switch the product state between the maintenance mode and maintenance release mode,
perform the following procedure.
1. Touch [Maintenance] on the [Menu] screen.
In the maintenance release state, move to the confirmation screen for maintenance exe-
cution (Fig. 44).

Fig. 44 Confirmation screen for maintenance execution

In the maintenance state, move to the confirmation screen for maintenance stop (Fig. 45).

Fig. 45 Confirmation screen for maintenance stop

2. Touch [OK].
The product state is switched between the maintenance mode and maintenance release
mode.

47
6 Other functions
6.4 [User]

6.4 [User]

The level of authority can be switched.


Reference For levels of authority, refer to "2.2 Level of authority" (page 2).

To switch the level of authority, perform the following procedure.


1. Touch [User] on the [Menu] screen.
The screen moves to the [User] screen (Fig. 46).

Fig. 46 [User] screen

Table 20 Part names and functions: [User] screen


No. Name Description
1 [Operator] Touch this button to switch to the operator authority.
2 [Supervisor] Touch this button to switch to the supervisor authority.
3 [Service] This authority is dedicated for HORIBA service personnel.

48
6 Other functions
6.4 [User]

2. Touch the button of authority to be used.


Selecting [Operator] switches to the operator authority. Password entry is not required.
Selecting [Supervisor] moves to the [[Supervisor] Password] screen (Fig. 47)).

Fig. 47 [[Supervisor] Password] screen

Reference For operation of the [[Supervisor] Password] screen, refer to "2.5.7 Value entry
screen" (page 14).

3. Enter the correct password and touch [OK].


The authority is switched to the supervisor.

49
6 Other functions
6.5 [Maintenance setting]

6.5 [Maintenance setting]

The following functions are available during maintenance work.


 Checking and adjusting analog output (page 51)
 Checking analog input (page 54)
 Parts management (page 55)
 Lamp intensity history display (page 57)
Each function is accessed from the [Maintenance setting] screen (Fig. 48).

Fig. 48 [Maintenance setting] screen

Table 21 Part names and functions: [Maintenance setting] screen


No. Name Description Reference
This button is used to move to the [Analog output]
1 [Analog output] button page 51
screen to check and adjust the analog output.
This button is used to move to the [Analog input]
2 [Analog input] button screen to inspect the states of analog signals input page 54
from devices such as sensors.
This button is used to move to the [Maintenance status]
3 [Maintenance status] button screen to manage the operating time and frequency of page 55
maintenance of consumables.
This button is used to move to the [Lamp history]
4 [Lamp history] button page 57
screen to check the count value of the lamp intensity.

50
6 Other functions
6.5 [Maintenance setting]

6.5.1 Checking and adjusting analog output


This screen allows the checking and adjustment of analog output.
Touching the [Analog output] button moves to the [Analog output] screen (Fig. 49).

Fig. 49 [Analog output] screen

Table 22 Part names and functions: [Analog output] screen


No. Name Description Reference
This button is used to switch the output content of analog out-
put1. The current output state of momentary values is displayed
on the button.
When switching the analog output to the simulated output and so
on, touching this button moves to the [[SO2] analog output1]
1 Analog output1 button screen.
[Measure]: Measurement values are output for the analog out-
put1.
[0%], [25%], [50%], [75%]. [100%]: A simulated output value is
set for the analog output1. When a simulated output value is set,
the simulated output value is output.
This button is used to switch the output content of analog out- page 52
put2. For the standard specification, the current output state of
integration values (depending on the specification) is displayed
on the button.
When switching the analog output to the simulated output and so
on, touching this button moves to the [[SO2] analog output2]
2 Analog output2 button
screen.
[Measure]: Measurement values are output for the analog out-
put2.
[0%], [25%], [50%], [75%]. [100%]: A simulated output value is
set for the analog output2. When a simulated output value is set,
the simulated output value is output.
This button is used to change the zero adjustment value for out-
3 [Zero] button put. page 52
Touching this button moves to the [DA adjust/ZERO] screen.
This button is used to change the span adjustment value for out-
4 [Span] button put. page 53
Touching this button moves to the [DA adjust/SPAN] screen.

51
6 Other functions
6.5 [Maintenance setting]

 Analog output1 button and analog output2 button


These buttons are used to switch the output content of analog output1 and analog output2.
Touching the analog output1 button displays the [[SO2] Analog output1] screen (Fig. 50), and
touching the analog output2 button displays the [[SO2] Analog output2] screen.
Selecting [Measure] outputs measurement values. This is the standard state.
[0%] outputs the value set on the zero adjustment screen while [100%] outputs the value set
on the span adjustment screen. [25%], [50%], and [75%] output simulated output values that
are 25 %, 50 %, and 75 % of the values set for [0%] and [100%].
Note When the [Analog output] screen moves to another screen, all output settings are
restored to [Measure].

Fig. 50 [[SO2] Analog output1] screen

 [Zero] button
This button is used to change the zero adjustment value for output.
Touching the [Zero] button moves to the [DA adjust/ZERO] screen (Fig. 51).
Zero adjustment values for each channel are displayed in the area of No.1 in the following fig-
ure. Touching [▲] of the channel for zero adjustment increases the count value of the selected
channel while touching [▼] decreases the count value of the selected channel. Changing the
count value saves the value and outputs the zero adjustment value. Refer to Table 23 (page
53) for corresponding numbers of terminal block TB1 on the rear panel for [CH-1] to [CH-10].
For which signal the terminal block TB1 represents, refer to rear panel signal table
(GZ0000684825) at the end of this document. No adjustment is required for [CH-11] and
above. This analog output array can be changed optionally.

Fig. 51 [DA adjust/ZERO] screen

52
6 Other functions
6.5 [Maintenance setting]

 [Span] button
This button is used to change the span adjustment value for output.
Touching the [Span] button moves to the [DA adjust/SPAN] screen (Fig. 52).
Span adjustment values for each channel are displayed in the area of No.1 in the following fig-
ure. Touching [▲] of the channel for span adjustment increases the count value of the
selected channel while touching [▼] decreases the count value of the selected channel.
Changing the count value saves the value and outputs the span adjustment value. Refer to
Table 23 for corresponding numbers of terminal block TB1 on the rear panel for [CH-1] to [CH-
10]. For which signal the terminal block TB1 represents, refer to rear panel signal table
(GZ0000684825) at the end of this document. No adjustment is required for [CH-11] and
above. This analog output array can be changed optionally.

Fig. 52 [DA adjust/SPAN] screen

Table 23 Correspondence table for each channel and terminal numbers of the terminal block on the
rear panel
Channel number TB1 terminal number Isolation or Non-isolation Standard specification
CH-1 1 pin, 11 pin Isolated output 
CH-2 2 pin, 12 pin Isolated output
CH-3 3 pin, 13 pin Isolated output
CH-4 4 pin, 14 pin ―
CH-5 5 pin, 16 pin Non-isolated output 
CH-6 15 pin, 16 pin Non-isolated output
CH-7 6 pin, 16 pin Non-isolated output
CH-8 7 pin, 18 pin Non-isolated output 
CH-9 17 pin, 18 pin Non-isolated output
CH-10 8 pin, 18 pin Non-isolated output

53
6 Other functions
6.5 [Maintenance setting]

6.5.2 Checking analog input


Touching the [Analog input] button moves to the [Analog input] screen (Fig. 53).
This screen is used to inspect the states of analog signals input from devices such as sensors.

Fig. 53 [Analog input] screen

Items that can be checked and units of values are shown in Table 24.
For standard values, and upper limits and lower limits with which events occur for the items,
refer to "8.2 Event list" (page 119).

Table 24 Items that can be checked on the analog input screen


Analog signal name Unit Description
Signal (SO2) ― Count value of SO2 signal
Lamp ― Count value of lamp intensity
Cell temperature C Cell temperature
Ambient pressure kPa Current atmospheric pressure
Sample pressure kPa Drawing pressure of the pump
Sample flow rate L/min Flow rate of sample gas sampling (optional)
DC.24V V Power voltage inside the product (24 V)

54
6 Other functions
6.5 [Maintenance setting]

6.5.3 Maintenance status


This screen allows the checking of operating time of consumables.
Touching the [Maintenance status] button moves to the [Maintenance status] screen (Fig. 54).
The operating time of consumables is counted by the hour and displayed. Approximate
replacement timing is known by resetting the operating time when the corresponding consum-
able is replaced.
Note The following describes the [Maintenance status] screen by using an example when
the button of sample filter element is touched.

Fig. 54 [Maintenance status] screen

Table 25 Part names and functions: [Maintenance status] screen


No. Name Description
Touching this button moves to the [[Sample filter] Limit time(h)] screen
(Fig. 55 (page 56)) and the lifespan guideline of the selected part can
1 [Limit time(h)] button be changed. The current setting value is displayed on the button. Refer
to "7.2.2 Periodical maintenance" (page 100) for recommended
replacement cycle of each part.
Touching this button moves to the [[Sample filter] Operating time(h)]
screen (Fig. 56 (page 56)) and the operating time value of the selected
2 [Operating time(h)] button
part can be changed. A value with elapsed time after completion of the
setting added to the setting value is displayed on the button.

55
6 Other functions
6.5 [Maintenance setting]

The setting range on the [[Sample filter] Limit time(h)] screen (Fig. 55) is 0 to 99999.

Fig. 55 [[Sample filter] Limit time(h)] screen

The setting range on the [[Sample filter] Operating time (h)] screen (Fig. 56) is 0 to 99999. Set the
operating time to zero when individual parts are replaced.

Fig. 56 [[Sample filter] Operating time(h)] screen

Reference For the operation of the [[Sample filter] limit time(h)] screen and the [[Sample filter]
Operating time(h)] screen, refer to "2.5.7 Value entry screen" (page 14).

56
6 Other functions
6.5 [Maintenance setting]

6.5.4 Lamp intensity history display


This screen allows the checking of lamp intensity transition on the graph.
Touching the [Lamp history] button moves to the [Lamp history] screen (Fig. 57).
Lamp intensity is recorded every four days and displayed in graph on this screen.
The vertical axis of the graph shows count values of lamp intensity, and the horizontal axis
shows the elapsed days.

Fig. 57 [Lamp history] screen

Table 26 Part names and functions: [Lamp history] screen


No. Name Description
This button is used to move the position of the solid line cursor on the
Operation button for solid graph to left or right.
1
line cursor The position of the solid line cursor (elapsed days) and the intensity
count value are displayed under the button.
This button is used to move the position of the dotted line cursor on the
Operation button for dotted graph to left or right.
2
line cursor The position of the dotted line cursor (elapsed days) and the intensity
count value are displayed under the button.
Difference in days and intensities between the solid line cursor and the
3 Difference display
dotted line cursor are displayed.
This line shows the warning threshold level.
4 Warning threshold line
A warning is displayed when the lamp intensity falls below this line.

57
6 Other functions
6.6 [Measurement setting]

6.6 [Measurement setting]

The following settings related to measurement can be changed.


 Setting the analog output range(page 59)
 Setting AIC (page 60)
 Setting the integration reset(page 69)
 Setting the unit conversion factor (page 71)
 Setting the signal (page 72)
 Setting the dilution ratio (page 74)
Each setting is accessed from the [Measurement setting] screen (Fig. 58).

Fig. 58 [Measurement setting] screen

Table 27 Part names and functions: [Measurement setting] screen


No. Name Description Reference
This button is used to move to the [Analog output
1 [Analog output range] button range] screen to set the analog output1 and analog page 59
output2.
This button is used to move to the [AIC setting] screen
2 [AIC setting] button page 60
to make various settings related to AIC.
This button is used to move to the [Integration reset
3 [Integration reset setting] button setting] screen to set the integration reset method, page 69
reset time, and telemeter error.
[Unit conversion factor setting] This button is used to move to the [Unit conversion fac-
4 page 71
button tor setting] screen to set the unit conversion factor.
This button is used to move to the [Signal setting]
5 [Signal setting] button page 72
screen to change the averaging processing of signals.
This button is used to move to the [Dilution ratio setting]
6 [Dilution ratio setting] button page 74
screen to set the dilution ratio.

58
6 Other functions
6.6 [Measurement setting]

6.6.1 Setting the analog output range


This screen allows the setting of the analog output range to be changed.
Touching the [Analog output range] button moves to the [Analog output range] screen (Fig.
59).

Fig. 59 [Analog output range] screen

Table 28 Part names and functions: [Analog output range] screen


No. Name Description
Analog output1 (momentary value) and Analog output2 (Depending on the
[Output1] button,
1 specification. Integration is set as standard.) can be selected. The selected
[Output2] button
item is highlighted.
The screen moves to the [[SO2] Range] screen (Fig. 60) to set the range.
2 [Change] button Selecting a range and touching the [OK] button sets the range.
Other than selecting the fixed range, [Auto] and [External] are available.

 [Auto]: When the reading exceeds 100 % of the current range, the measurement
range is switched to the next higher range. When the reading decreases to less
than 80 % of the next lower range of the current range, the measurement range
is switched to the next lower range.
 [External]: The range is set by the optional external selection contact.
When [External] is selected without external contact, the range is switched with
holding the range status just before [External] is selected. When [External] is
selected after selecting [Auto], the display shows AUTO, EXT.

Fig. 60 [[SO2] Range] screen

Note When the dilution ratio is changed, the value of the analog output range is changed
as well. For details, refer to "6.6.6 Setting the dilution ratio" (page 74).

59
6 Other functions
6.6 [Measurement setting]

6.6.2 Setting AIC


This screen allows the operating condition settings of AIC to be changed.
Touching the [AIC setting] button moves to the [AIC setting] screen (Fig. 61). Swipe the screen
up and down to select the necessary button.

Fig. 61 [AIC setting] screen

Table 29 Part names and functions: [AIC setting] screen


No. Name Description Reference
1 [Mode] button This button is used to set the AIC start method. page 62
This button is used to set the start time for the next AIC
2 [Start time] button sequence. The AIC sequence starts when the internal clock page 63
reaches or exceeds the specified time.
This button is used to set the range of time available for start-
3 [Limit (Start-End)] button page 64
ing the AIC sequence.
This button is used to set the time interval to start AIC
4 [Interval] button page 64
sequence at a fixed time interval.
[Zero cal. wait time (min)] This button is used to set the waiting time for stabilization after
5 page 65
button introducing the zero gas.
This button is used to set the confirmation time for zero cali-
[Zero hold time (min)]
6 bration (time to confirm the reading on a recorder, and so on page 65
button
after calibration).
7 [Zero calibration] button This button is used to set whether to perform zero calibration. page 66
[Span cal. wait time This button is used to set the waiting time for stabilization after
8 page 66
(min)] button introducing the span gas.
This button is used to set the confirmation time for span cali-
[Span hold time (min)]
9 bration (time to confirm the reading on a recorder, and so on page 67
button
after calibration).
10 [Span calibration] button This button is used to set whether to perform span calibration. page 67

60
6 Other functions
6.6 [Measurement setting]

No. Name Description Reference


After calibration is completed, this button is used to set the
[Measurement wait time
11 waiting time for stabilization after switching to the measure- page 68
(min)] button
ment gas line.
12 [Cal. range] button This button is used to set the range for calibration. page 68

 Automatic correction of start time


When the AIC sequence starts while "Start setting: Internal" is set, the scheduled start time of
the next AIC sequence is calculated with the equation below.
Scheduled start time of the next AIC (calculated value)  The current start time setting value
 Interval setting value

If the calculated time is within the start time setting range, the setting value for the start time is
changed to the calculated time.
If the calculated time is out of the start time setting range, the setting value for the start time is
changed to the time that begins the start time range or the time that ends the start time range,
whichever is farther from the calculated time.

Fig. 62 Automatic correction of start time according to the start time range setting

The following is an example of the automatic correction of the start time in the AIC settings.
Start time: 20:30
Start time range: 5:00 to 23:00
Interval: 1 day and 1 hour (25 hours)

Since the start time is shifted by 1 hour per day, the start time is going to be out of the start
time range with the elapse of days. This example shows that the start time is changed to the
time (5:00) that begins the previous start time range since the calculated start time (23:30) for
the 4th cycle is out of the start time range.

Fig. 63 Example of automatic correction of start time

61
6 Other functions
6.6 [Measurement setting]

 [Mode] button
Touching the [Mode] button moves to the [Mode] screen (Fig. 64).
The start setting for AIC can be selected from the following three items.
 [Internal]: AIC starts with reference to the internal clock.
 [External]: AIC starts according to the external start signal (external contact input). For
the telemeter connection specification, when the telemeter input contact is
open (telemeter failure), AIC starts with reference to the internal clock.
 [Off]: AIC auto start function is set to OFF. To start AIC via communication, select
[Off].

Selecting a method to start AIC and touching the [OK] button sets the selection. Touching the
[Cancel] button returns to the previous screen without updating the setting.

Fig. 64 [Mode] screen

Note Starting AIC via communication is valid regardless of the setting. Even if the external
AIC start signal is input while the AIC sequence is in progress, the signal is ignored
and the ongoing AIC sequence is continued.
Only when the start setting has been made internally, [Mode], [Start time], and [Limit
(Start-End)] can be set.

62
6 Other functions
6.6 [Measurement setting]

 [Start time] button


Touching the [Start time] button moves to the [Start time] screen (Fig. 65).
Set the next start time. The values for year, month, day, hour, and minute can be changed by
swiping each item up and down.
Selecting the date and time and touching the [OK] button sets the date and time. Touching the
[Cancel] button returns to the previous screen without updating the setting.

Fig. 65 [Start time] screen

Note The start time is set with reference to the internal clock.
Once the AIC sequence starts, the setting value for the start time is changed to
scheduled time of the next AIC (the current start time setting value  interval setting
value). When this time is out of the start time setting range, it is corrected automati-
cally within the range.
When the start time is set to the time earlier than the current time, the start time is
recalculated and changed by adding the value set for interval to the current start time
setting value repeatedly until the recalculated start time becomes later than the cur-
rent time. When this time is out of the start time setting range, it is corrected auto-
matically within the range.
When the start time is set to the time earlier than the current time by changing the
internal clock setting, the start time setting value is recalculated and changed by
adding the value set for interval to the current start time setting value repeatedly until
the recalculated start time becomes later than the current time. When this time is out
of the start time setting range, it is corrected automatically within the range.

63
6 Other functions
6.6 [Measurement setting]

 [Limit (Start-End)] button


Touching the [Limit (Start-End)] button moves to the [Limit (Start-End)] screen (Fig. 66).
The time range available for starting the AIC sequence can be set from 0:00 to 23:59.
Selecting the time and touching the [OK] button sets the range.

Fig. 66 [Limit (Start-End)] screen

Note When the start time range function is not used, set the initial setting value (00:00 to
00:00).
When the start and the end time settings of the range are the same, the start range
restriction is not set.

 [Interval] button
Touching the [Interval] button allows the setting of the time interval to start AIC sequence at a
fixed time interval on the [Interval] screen (Fig. 67).
"Day" can be set up to 59 days, and the time can be set from 0:00 to 23:59. Selecting the
number of days and time, and pressing the [OK] button sets the time interval.

Fig. 67 [Interval] screen

Note Set the interval to the AIC sequence time 10 minutes or longer. When a value
smaller than this value is set and [OK] button is touched, the value of AIC sequence
time10 minutes is set automatically.

64
6 Other functions
6.6 [Measurement setting]

 [Zero cal. wait time (min)] button


Touching the [Zero cal. wait time (min)] button moves to the [Zero cal. wait time (min)] screen
(Fig. 68).
Set the waiting time for stabilization after switching to the zero gas. The setting range is "0 to
60".

Fig. 68 [Zero cal. wait time (min)] screen

Reference For operation of the [Zero cal. wait time (min)] screen, refer to "2.5.7 Value entry
screen" (page 14).

 [Zero hold time (min)] button


Touching the [Zero hold time (min)] button moves to the [Zero hold time (min)] screen (Fig.
69).
This button is used to set the time to confirm the zero gas reading on a recorder, and so on
after zero calibration. The setting range is "0 to 60".

Fig. 69 [Zero hold time (min)] screen

Reference For operation of the [Zero hold time (min)] screen, refer to "2.5.7 Value entry screen"
(page 14).

65
6 Other functions
6.6 [Measurement setting]

 [Zero calibration] button


Touching the [Zero calibration] button moves to the [Zero calibration] screen (Fig. 70).
Select whether to perform zero calibration.
After the selection, press the [OK] button.

Fig. 70 [Zero calibration] screen

 [Span cal. wait time (min)] button


Touching the [Span cal. wait time (min)] button moves to the [Span cal. wait time (min)] screen
(Fig. 71).
Set the waiting time for stabilization after switching to the span gas. The setting range is "0 to
60".

Fig. 71 [Span cal. wait time (min)] screen

Reference For operation of the [Span cal. wait time (min)] screen, refer to "2.5.7 Value entry
screen" (page 14).

66
6 Other functions
6.6 [Measurement setting]

 [Span hold time (min)] button


Touching the [Span hold time (min)] button moves to the [Span hold time (min)] screen (Fig.
72).
This button is used to set the time to confirm the span gas reading on a recorder, and so on
after span calibration. The setting range is "0 to 60".

Fig. 72 [Span hold time (min)] screen

Reference For operation of the [Span hold time (min)] screen, refer to "2.5.7 Value entry
screen" (page 14).

 [Span calibration] button


Touching the [Span calibration] button moves to the [Span calibration] screen (Fig. 73).
Select whether to perform span calibration.
After the selection, press the [OK] button.

Fig. 73 [Span calibration] screen

67
6 Other functions
6.6 [Measurement setting]

 [Measurement wait time (min)] button


Touching the [Measurement wait time (min)] button moves to the [Measurement wait time
(min)] screen (Fig. 74).
After calibration is completed, set the waiting time for stabilization after switching to the mea-
surement gas line. The setting range is "0 to 60".

Fig. 74 [Measurement wait time (min)] screen

Reference For operation of the [Measurement wait time (min)] screen, refer to "2.5.7 Value
entry screen" (page 14).

 [Cal. range] button


Touching the [Cal. range] button moves to the [Cal. range] screen (Fig. 75).
Set the calibration range during AIC execution to either low concentration range [Low] or high
concentration range [High].
After the selection, press the [OK] button.

Fig. 75 [Cal. range] screen

Tip When AIC is completed, the calibration range is restored to the [Measure] range
automatically.

68
6 Other functions
6.6 [Measurement setting]

6.6.3 Setting the integration reset


This screen allows the setting of conditions related to the integration reset.
Touching the [Integration reset setting] button moves to the [Integration reset setting] screen
(Fig. 76).
This screen is used to set the integration reset method and reset time, and set the telemeter
warning to ON/OFF

Fig. 76 [Integration reset setting] screen

Table 30 Part names and functions: [Integration reset setting] screen


No. Name Description
Touching this button moves to the [Reset method] screen (Fig. 77)
1 [Reset method] button
to set the integration reset method.
Touching this button moves to the [Reset time] screen (Fig. 78 (page
2 [Reset time] button 70)) to set the minute value for adjustment of the internal clock when
the integration is reset.
Touching this button moves to the [Telemeter alarm] screen (Fig. 79
3 [Telemeter alarm] button
(page 70)) to set whether to use the telemeter error signal.

Select any of the following reset methods on the [Reset method] screen (Fig. 77).
 [Interval]: The integration is reset with the internal clock.
 [External]: The integration is reset with the external signal.

After the selection, press the [OK] button.

Fig. 77 [Reset method] screen

69
6 Other functions
6.6 [Measurement setting]

Select any of the following items for adjusting the minute value for the internal clock on the
[Reset time] screen (Fig. 78).
 [00 min]: The internal clock is adjusted to 00 min when the integration is reset.
 [30 min]: The internal clock is adjusted to 30 min when the integration is reset.

After the selection, press the [OK] button.

Fig. 78 [Reset time] screen

The [Telemeter alarm] screen (Fig. 79) allows the setting of whether to use the telemeter error
signal from the following items.
 [On]: The telemeter error signal is used.
 [Off]: The telemeter error signal is not used.

After the selection, press the [OK] button.

Fig. 79 [Telemeter alarm] screen

Note When [Internal] is set on the [Integration reset] screen, no external rest signal is
accepted.
When [On] is set on the [Telemeter alarm] screen, if the telemeter error occurs (the
contact of the telemeter error input is open), a telemeter error warning is issued.
When a telemeter error warning is issued, even if [External] is set on the [Reset
method] screen, a reset operation is performed with the internal clock. When [Exter-
nal] is set on the [Start setting] screen for the AIC setting, the AIC sequence starts
automatically with the internal clock.

70
6 Other functions
6.6 [Measurement setting]

6.6.4 Setting the unit conversion factor


This setting allows the checking of the result of conversion using a unit conversion factor, or
changing of the value of unit conversion factor.
Touching the [Unit conversion factor setting] button moves to the [Unit conversion factor set-
ting] screen (Fig. 80).
The result of conversion using the current concentration and current unit conversion factor is
displayed for each measurement component. The screen shows the concentration currently
measured in different units, and has no effect on the analog output and others.
The unit conversion factor currently set is also displayed on the button. The input range of the
unit conversion factor is 0.001 to 9.999.

Fig. 80 [Unit conversion factor setting] screen

Table 31 Part names and functions: [Unit conversion factor setting] screen
No. Name Description
[Unit conversion factor set- Touching the factor button moves to the [[SO2] Conversion factor]
1
ting] button screen (Fig. 81) to enter the unit conversion factor.

Fig. 81 [[SO2] Conversion factor] screen

Reference For operation of the [[SO2] Conversion factor] screen, refer to "2.5.7 Value entry
screen" (page 14).

71
6 Other functions
6.6 [Measurement setting]

6.6.5 Setting the signal


This screen allows the changing of averaging processing conditions of signals.
When changing the conditions, follow the procedure shown below.
1. On the [Menu] screen, touch [Measurement setting] - [Signal set-
ting] button.
The screen moves to the [Signal setting] screen (Fig. 82).

Fig. 82 [Signal setting] screen

Table 32 Part names and functions: [Signal setting] screen


No. Name Description
Touching this button moves to the [Calculation method] screen (Fig. 83
1 [Calculation method] button
(page 73)) to select the signal processing method.
Touching this button moves to the [Average number] screen (Fig. 84
2 [Average number] button (page 73)) to set the average value of the number of seconds
entered.

72
6 Other functions
6.6 [Measurement setting]

2. Change the averaging processing condition.


[Digital filter] on the [Calculation method] screen (Fig. 83) reduces the noise level when
the concentration fluctuation is small, and accelerates the response time when the con-
centration fluctuation is large. Only when [Rolling average] is selected, the averaging time
can be selected.

Fig. 83 [Calculation method] screen

The range of average time that can be selected on the [Average number] screen (Fig. 84)
is 1 second to 300 seconds. The default value is 100 seconds. It is recommended to set
this default value when accelerating the response time is not necessary.
When [Digital filter] is selected, average time cannot be selected.

Fig. 84 [Average number] screen

73
6 Other functions
6.6 [Measurement setting]

6.6.6 Setting the dilution ratio


The dilution ratio setting is a function to display the concentration of gas introduced into the
diluter by entering the dilution ratio when the gas introduced into APSA-380 has been diluted.
For example, when gas with a concentration of 5 ppm is diluted to 0.05 ppm and introduced
into the APSA-380, enter "100".

Fig. 85 Example of dilution ratio setting for sample gas

For the span gas concentration for calibration, enter a value obtained by multiplying the con-
centration of the gas introduced into APSA-380 by dilution ratio. An example of dilution ratio
100 is shown below.

 When the calibration gas with a concentration of 500 ppm is introduced into the sample
gas inlet of APSA-380 through the same diluter as the sample gas
Enter the concentration (5 ppm) of the calibration gas introduced into the diluter.

Fig. 86 When the calibration gas is passed through the diluter

 When the calibration gas with a concentration of 500 ppm is introduced into the calibration
gas inlet of APSA-380 without passing through the same diluter as the sample gas
Enter "Concentration of gas introduced into the calibration gas inlet (5 ppm) × Dilution ratio
(100) =500 ppm".

Fig. 87 When the calibration gas is not passed through the diluter

74
6 Other functions
6.6 [Measurement setting]

Note When the dilution ratio is set to a value other than 1.0, the measurement range
becomes a value obtained by multiplying the standard specification value by the dilu-
tion ratio.
For example, when the dilution ratio input is 1.0 and measurement range is set to
0.05 ppm range. When the dilution ratio input is changed to 100, the measurement
range becomes 0.05 ppm range.

When changing the setting, follow the procedure shown below.


1. On the [Menu] screen, touch [Measurement setting] - [Dilution ratio
setting] button.
The screen moves to the [Dilution ratio setting] screen (Fig. 88).

Fig. 88 [Dilution ratio setting] screen

2. Touching the dilution ratio button moves to the [Dilution ratio]


screen (Fig. 89).
The input range of dilution ratio is 1.0 to 500.0. The initial value of the dilution ratio is 1.0.

Fig. 89 [Dilution ratio] screen

75
6 Other functions
6.7 [System setting]

6.7 [System setting]

The following functions related to system settings and software can be used.
 Adjusting the current time (page 77)
 Setting the LCD (page 79)
 Adjusting the touch panel (page 80)
 Language (page 81)
 Setting the password (page 82)
 Updating the software (page 84)
 Checking the software version information (page 86)
 Setting the average time (page 86)
Each function is accessed from the [System setting] screen (Fig. 90). Swipe the screen up
and down to select the necessary button.

Fig. 90 [System setting] screen

Table 33 Part names and functions: [System setting] screen


No. Name Description
This button is used to move to the [Time adjust] screen to adjust
1 [Time adjust] button
the internal clock and change the clock display format.
This button is used to move to the [LCD Setting] screen to set the
2 [LCD Setting] button
OFF time of LCD back light and adjust the LCD brightness.
This button is used to move to the screen that allows the adjust-
3 [Touch panel adjustment] button ment of the touch position when the touch position on the touch
panel is misaligned.
This button is used to move to the [Language] screen to select the
4 [Language] button
display language.
This button is used to move to the [Password setting] screen to
5 [Password setting] button
change the password when switching to the supervisor authority.

76
6 Other functions
6.7 [System setting]

No. Name Description


This button is used to move to the [Software update] screen to
6 [Software update] button
update the software installed on this product.
This button is used to move to the [System information] screen to
7 [System information] button
check the version of the software installed on this product.
This button is used to move to the [Average time setting] screen to
8 [Average time setting] button change the short average time, middle average time, long average
time, and rolling average time.

6.7.1 Adjusting the current time


This screen allows the internal clock to be adjusted and the clock display format to be
changed.
Touching the [Time adjust] button moves to the [Time adjust] screen (Fig. 91).
Note Do not make unnecessary adjustments since the internal clock adjustment affects
data recording.

Fig. 91 [Time adjust] screen

Table 34 Part names and functions: [Time adjust] screen


No. Name Description
This button is used to move to the [Current time] screen (Fig. 92 (page 78))
1 [Current time] button
to change the setting of year, month, day, hour, and minute.
This button is used to move to the [Format] screen (Fig. 93 (page 78)) to
2 [Format] button
change the display format of year, month, day, hour, and minute.

77
6 Other functions
6.7 [System setting]

On the [Current time] screen (Fig. 92), the settings for year, month, day, hour, and minute can
be selected by swiping the screen to right and left. Each value can be changed by swiping the
screen up and down.
Selecting the date and time and touching the [OK] button sets the date and time.

Fig. 92 [Current time] screen

The [Format] screen (Fig. 93) allows the change of the display method of year, month, day,
hour, and minute.
Each alphabet represents the following.
yyyy Year
mm Month
dd Day
hh:mm Time

Selecting a display method and touching the [OK] button sets the display method.

Fig. 93 [Format] screen

78
6 Other functions
6.7 [System setting]

6.7.2 Setting the LCD


This screen allows the OFF time of the LCD back light to be set. Also, the LCD brightness can
be adjusted.
Touching the [LCD Setting] button moves to the [LCD Setting] screen (Fig. 94).

Fig. 94 [LCD Setting] screen

Table 35 Part names and functions: [LCD SETTING] screen


No. Name Description
This button is used to move to the [Back light time period] screen (Fig.
[Back light time period] but-
1 95) to set how many minutes later the back light turns OFF after the
ton
last key operation.
This button is used to move to the [Brightness] screen (Fig. 96 (page
2 [Brightness] button
80)) to adjust the brightness of the screen.

The [Back light time period] screen (Fig. 95) allows the setting of how many minutes later the
back light turns OFF after the last key operation. The options are [Off], [10 min], [20 min], [30
min], and [60 min].
Note When [Off] is selected, the back light is always lit. In this case, the back light life
becomes shorter.

Fig. 95 [Back light time period] screen

79
6 Other functions
6.7 [System setting]

The [Brightness] screen (Fig. 96) allows the screen brightness to be adjusted. The screen
becomes brighter by swiping it to the right while it becomes darker by swiping it to the left.
Selecting the brightness and touching the [OK] button sets the brightness.

Fig. 96 [Brightness] screen

6.7.3 Adjusting the touch panel


When the display positions of buttons and keys on the screen are misaligned with their
respective touch positions, the touch panel position can be adjusted according to the following
procedure.
1. On the [Menu] screen, touch [System setting] - [Touch panel adjust-
ment] button.
The screen moves to the touch panel adjustment screen (Fig. 97).
[+] mark is displayed on the upper left of the screen.
2. Touch the [+] mark.
Then, the [+] mark is displayed in order of upper right, lower right, lower left, and the cen-
ter of the screen.
Touching the all [+] marks adjusts the touch panel position.

Fig. 97 Touch panel adjustment screen

80
6 Other functions
6.7 [System setting]

6.7.4 Language
The display language can be selected.
Touching the [Language] button moves to the [Language] screen (Fig. 98).

Fig. 98 [Language] screen

Table 36 Part names and functions: [Language] screen


No. Name Description
Touching the button moves to the language selection screen (Fig. 99) to
1 [Language] button
set the display language.

Fig. 99 Language selection screen

81
6 Other functions
6.7 [System setting]

6.7.5 Setting the password


The password used to switch to the supervisor authority can be changed.
Note The default password for the supervisor authority is 1234.
The password can be set using 4-digit to 8-digit numbers.

1. On the [Menu] screen, touch [System setting] - [Password setting]


button.
The screen moves to the [Password setting] screen (Fig. 100).

Fig. 100 [Password setting] screen

2. Touch the [Supervisor] button.


The screen moves to the [[Supervisor] current password] screen (Fig. 101).

Fig. 101 [[Supervisor] current password] screen

82
6 Other functions
6.7 [System setting]

3. Enter the current password and touch [OK].


The screen moves to the [[Supervisor] New password] screen (Fig. 102).
Note When the entered password is not correct, a screen indicating password mismatch
is displayed. Then touch [OK].
The password change is canceled, and the screen returns to the [System setting]
screen.

Fig. 102 [[Supervisor] New password] screen

4. Enter the new password and touch [OK].


The screen moves to the [[Supervisor] Confirm password] screen (Fig. 103).

Fig. 103 [[Supervisor] Confirm password] screen

83
6 Other functions
6.7 [System setting]

5. Enter the same password as the password entered in step 4 and


touch [OK].
The new password is applied, and the screen returns to the [System setting] screen (Fig.
90 (page 76)).
Note When the entered password is not correct, a screen indicating password mismatch
(Fig. 104) is displayed. Then touch [OK].
The password change is canceled, and the screen returns to the [System] screen.

Fig. 104 Screen indicating password mismatch

6.7.6 Updating the software


When new software is provided for updating by HORIBA, follow the procedure shown below.
1. Insert the USB flash drive where the update software is saved, to
the USB flash drive connector of the main unit.
2. On the [Menu] screen, touch [System setting] - [Software update]
button.
The screen moves to the [Software update] screen (Fig. 105).

Fig. 105 [Software update] screen

84
6 Other functions
6.7 [System setting]

3. Touch [Update] of the software to be updated.


The screen moves to the update confirmation screen (Fig. 106).

Fig. 106 Update confirmation screen

4. Touch [OK].
The software update starts.
Note Do not save files other than the update software on the USB flash drive.
Do not remove the USB flash drive during update. Also, do not turn off the power.
The update will not be completed normally.
The product restarts automatically after completion of the update.

When the USB flash drive does not contain the software file for update, the message screen
(Fig. 107) is displayed, indicating that there is no file in the USB flash drive. Make sure to save
the file for update in the USB flash drive first, and update the software again in the same pro-
cedure.

Fig. 107 Message screen displayed when there is no file in the USB flash drive

85
6 Other functions
6.7 [System setting]

6.7.7 Checking the software version information


This screen allows the confirmation of the version information of the software installed on this
product.
Touching the [System information] button moves to the [System information] screen (Fig. 108).

Fig. 108 [System information] screen

6.7.8 Setting the average time


The [Average time setting] screen (Fig. 109) allows the changing of the short average time,
middle average time, long average time, and rolling average time respectively. The default val-
ues are shown below.
 Short average time : 1 min
 Middle average time :1h
 Long average time : 24 h
 Rolling average time :1h

Fig. 109 [Average time setting] screen

86
6 Other functions
6.7 [System setting]

When each time button is pressed on the [Average time setting] screen (Fig. 109 (page 86)),
the time can be changed on the [Average time setting] screen: Time selection screen (Fig.
110). The following time range is common in four types.
1 min 2 min 3 min 4 min 5 min 6 min 10 min
12 min 15 min 20 min 30 min 1h 2h 3h
4h 6h 8h 12 h 24 h

Fig. 110 [Average time setting] screen: Time selection screen

When the average time is changed, the new setting is enabled after restart. After the setting is
changed, pressing the [OK] button displays the following pop-up screen (Fig. 111).

Fig. 111 Pop-up screen after time selection

Note Changing the average time setting also changes each average time value shown in
"6.2 [Data/History]" (page 37).

87
6 Other functions
6.8 [Communication setting]

6.8 [Communication setting]

The following communication settings can be changed.


 Machine ID (page 91)
 RS-232C protocol (page 91)
 TCP/IP protocol (page 92)
 IP address (page 93)
 Subnet mask (page 94)
 Gateway (page 94)

Note When connecting to the existing network, check the address and so on allocated to
this analyzer with the network administrator before configuring the settings. Also,
configure the settings before connecting to the network.
The MAC address is a value unique to each device, and cannot be changed.
To secure security, do not connect the product to an unsecured network environment
such as the connection using a private network address.
Do not allow multiple devices to access this product simultaneously. Excessive com-
munication load may affect the operation of the analyzer.

6.8.1 Procedure to change the communication settings


When changing the communication settings, follow the procedure shown below.
1. Touch [Communication setting] on the [Menu] screen.
The screen moves to the [Communication setting] screen (Fig. 112).

Fig. 112 [Communication setting] screen

88
6 Other functions
6.8 [Communication setting]

2. Touch the [Communication setting] button.


The screen moves to the menu screen for communication settings (Fig. 113). Swipe the
screen up and down to select the necessary button.

Fig. 113 Menu screen for communication settings

Table 37 Part names and functions: Menu screen for communication settings
No. Name Description Reference
This item is used to set the machine ID used to identify the device
during communication. The current setting is displayed on the but-
1 [Device ID] page 91
ton.
Touching this button moves to the [Device ID] screen.
This item is used to select the RS-232C communication protocol.
2 [RS-232C Protocol] The current setting is displayed on the button. page 91
Touching this button moves to the [RS-232C Protocol] screen.

This item is used to select the Ethernet communication protocol.


3 [TCP/IP protocol 1] The current setting is displayed on the button.
Touching [TCP/IP protocol 1] moves to the [TCP/IP protocol 1]
page 92
screen.
4 [TCP/IP protocol 2] Touching [TCP/IP protocol 2] moves to the [TCP/IP protocol 2]
screen.

5 [IP address 1] This item is used to set the Ethernet IP address. The current set-
ting is displayed on the button.
page 93
Touching [IP address 1] moves to the [IP address 1] screen.
6 [IP address 2] Touching [IP address 2] moves to the [IP address 2] screen.

89
6 Other functions
6.8 [Communication setting]

No. Name Description Reference

7 [Subnet mask 1] This item is used to set the Ethernet subnet mask. The current set-
ting is displayed on the button.
page 94
Touching [Subnet mask 1] moves to the [Subnet mask 1] screen.
8 [Subnet mask 2] Touching [Subnet mask 2] moves to the [Subnet mask 2] screen.

This item is used to set the Ethernet gateway. The current setting
is displayed on the button.
9 [Gateway 1] page 94
Touching [Gateway 1] moves to the [Gateway 1] screen. The gate-
way can be set only for Port 1.
10 [MAC address 1]
This item is used to display the Ethernet MAC address. ―
11 [MAC address 2]

Note This product is equipped with two Ethernet communication units. Each unit allows
the setting of different TCP/IP protocols, IP addresses, subnet masks, and gate-
ways.
Ethernet Port 1 and Port 2 (refer to Table 3 (page 5)) cannot be set to the same net-
work address. Be sure to set different network addresses.
Example: Port 1: 192.168.100.1/24 Port 2: 192.168.101.1/24

90
6 Other functions
6.8 [Communication setting]

6.8.2 Setting the machine ID


This item is used to set the machine ID used to identify the device.
The machine ID is used for APEN protocol communication or Modbus/RTU protocol communi-
cation.
Touching the [Device ID] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [Device ID] screen (Fig. 114).
The machine ID can be selected from 1 to 247. Touching [OK] applies the selected machine
ID.

Fig. 114 [Device ID] screen

6.8.3 RS-232C protocol


This item is used to select the RS-232C communication protocol. Touching the [RS-232C Pro-
tocol] button on the menu screen for communication settings (Fig. 113 (page 89)) moves to
the [RS-232C Protocol] screen (Fig. 115).
The communication protocol can be selected from the following options.
 [Not used] : Communication is not used
 [Modbus] : Modbus RTU
 [APEN] : HORIBA original protocol compatible with the AP-370 series
 [Recorder] : Protocol dedicated for the recorder specified by HORIBA

Note The recorder specified by HORIBA is optional.

Touching [OK] sets the selected communication protocol.

Fig. 115 [RS-232C Protocol] screen

91
6 Other functions
6.8 [Communication setting]

6.8.4 TCP/IP protocol


This item is used to select the Ethernet communication protocol.
Note This product is equipped with two Ethernet communication units. Each unit allows
the setting of different TCP/IP protocols. The following is an example when [TCP/IP
protocol 1] is selected.

Touching the [TCP/IP protocol 1] button on the menu screen for communication settings (Fig.
113 (page 89)) moves to the [TCP/IP protocol 1] screen (Fig. 116).
The communication protocol can be selected from the following options.
 [Not used] : Communication is not used
 [Modbus] : Modbus TCP/IP
 [APEN] : HORIBA original protocol compatible with the AP-370 series
 [Telemeter (TCP)] : TCP for telemeter
 [Telemeter (UDP)] : UDP for telemeter

Touching [OK] applies the selected communication protocol. VNC connection is possible
regardless of this setting.

Fig. 116 [TCP/IP protocol 1] screen

92
6 Other functions
6.8 [Communication setting]

6.8.5 IP address
This item is used to set the Ethernet IP address.
Note This product is equipped with two Ethernet communication units. Each unit allows
the setting of different IP addresses. The following is an example when [IP address
1] is selected.

Touching the [IP address 1] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [IP address 1] screen (Fig. 117).
Entering the IP address and touching [OK] applies the entered IP address.
Note The input range is 0 to 255.

Fig. 117 [IP address 1] screen

93
6 Other functions
6.8 [Communication setting]

6.8.6 Subnet mask


This item is used to set the Ethernet subnet mask.
Note This product is equipped with two Ethernet communication units. Each unit allows
the setting of different subnet masks. The following is an example when [Subnet
mask 1] is selected.

Touching the [Subnet mask 1] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [Subnet mask 1] screen (Fig. 118).
Entering the subnet mask and touching [OK] applies the entered Subnet mask.
Note The input range is 0 to 255.
Entering an inappropriate setting value sets 255.255.255.0.

Fig. 118 [Subnet mask 1] screen

6.8.7 Gateway
This item is used to set the Ethernet gateway.
Touching the [Gateway 1] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [Gateway 1] screen (Fig. 119).
Entering the gateway and touching [OK] applies the entered gateway.
Note The input range is 0 to 255.

Fig. 119 [Gateway 1] screen

94
6 Other functions
6.9 [Media setting]

6.9 [Media setting]

Log data can be exported.


The following log data saved in the device can be saved in the USB flash drive.
 Short average value log: Up to 8640 logs
 Middle average value log: Up to 8640 logs
 Long average value log: Up to 8640 logs
 Integration log: Up to 8640 logs
 Rolling average value log: Up to 8640 logs
 Lamp intensity log: Up to 128 logs
 Event history: Up to 1024 logs
 Calibration history: Up to 1024 logs
 AIC history: Up to 128 logs

Note Be sure to use the USB flash drive supplied by HORIBA (optional). Using other USB
flash drives may not save the data normally.
When connecting the USB flash to a PC or other devices, be careful not to allow the
USB flash drive to be infected with a virus.
Event history is displayed with event codes instead of event names. For details of
event codes, refer to "Table 42 Event list" (page 119). Event codes that are not listed
here may be recoded. Ignore those codes since they are management information
for HORIBA and do not cause any problem to this product.
The character code of the file to be output is UTF-8.

When exporting log data, follow the procedure shown below.


1. Touch [Media setting] on the [Menu] screen.
The screen moves to the [Media setting] screen (Fig. 120).

Fig. 120 [Media setting] screen

95
6 Other functions
6.9 [Media setting]

2. Touch [Log export] on the [Media setting] screen (Fig. 120 (page
95)).
The screen moves to the [Log export] screen (Fig. 121).

Fig. 121 [Log export] screen

3. Select the log data to be exported, and touch the [Set] button.
The screen moves to the [File name] screen (Fig. 122). Each file name is as shown in
Table 38 (nn is an arbitrary 2-digit number (00 to 99)).

Fig. 122 [File name] screen

Table 38 File name of each log data


Item File name
Short average value SAVnn.csv
Middle average value MAVnn.csv
Long average value LAVnn.csv
Integration INTnn.csv
Rolling average RAVnn.csv
Calibration history CALnn.csv
AIC history AICnn.csv
Event history EVEnn.csv
Lamp history LMPnn.csv

96
6 Other functions
6.9 [Media setting]

4. Enter the file name between 0 and 99 with "▲" and "▼" and touch
[Output].
The screen moves to the confirmation screen for file saving (Fig. 123).

Fig. 123 Confirmation screen for file saving

5. Touch [OK].
The log data is saved in the USB flash drive with the specified file name.
Note When a file with the same name exists in the USB flash drive, the confirmation
screen to overwrite the file (Fig. 124) is displayed.
When overwriting the file, touch [OK]. When not overwriting the file, touch [Cancel],
and start again from step 3., and specify another file.

Fig. 124 Confirmation screen to overwrite the file

97
6 Other functions
6.9 [Media setting]

Note Touching [Set] on the [Log export] screen (Fig. 121 (page 96)) without selecting a
file, the message screen indicating unselected log data (Fig. 125) is displayed.
Touch [OK], and start again from step 3. to specify a file name.

Fig. 125 Message screen indicating unselected log data


When the USB flash drive is not inserted, the message screen indicating USB flash
drive not inserted (Fig. 126) is displayed. Touch [OK] to close the screen, and insert
the USB flash drive. Then start again from step 1..

Fig. 126 Message screen indicating USB flash drive not inserted
When log data cannot be output to the USB flash drive, the message screen indicat-
ing output failure (Fig. 127) is displayed. Make sure that there is no problem with the
USB flash drive.

Fig. 127 Message screen indicating output failure

98
7 Maintenance
7.1 Contact for maintenance

7 Maintenance

This chapter describes the maintenance of the product. The maintenance work is intended for
persons who have knowledge about handling of gas and piping connection.

7.1 Contact for maintenance

For technical inquiries regarding maintenance, contact HORIBA, Ltd. Customer Support Cen-
ter at the end of this manual.

99
7 Maintenance
7.2 Maintenance items

7.2 Maintenance items

Maintenance operations performed by the user for this product are shown below. For mainte-
nance operations other than those described in this section, contact HORIBA.
For consumables and replacement parts replaced by users, refer to "11.5 Parts supply list"
(page 147).

7.2.1 Daily maintenance


Table 39 Daily maintenance
Recom-
Item mended fre- Preparation Reference
quency
Replacing the
Once every "7.4 Replacing the sample filter ele-
sample filter ele- New sample filter element
two weeks ment" (page 102)
ment
Cleaning the When neces- "7.5 Cleaning the ventilation filter"
None
ventilation filter sary (page 103)
Cleaning the
When neces- Cloth, and so on used to wipe "7.6 Cleaning the surface of LCD
surface of LCD
sary the surface of LCD touch panel touch panel" (page 104)
touch panel

7.2.2 Periodical maintenance


Table 40 Periodical maintenance
Recom-
Item mended fre- Preparation Reference
quency
Replacing the O- "7.4 Replacing the sample filter ele-
Once a year New O-ring
ring ment" (page 102)
Replacing the
"7.7 Replacing the diaphragm and
diaphragm and Once a year New diaphragm and valve
valve" (page 105)
valve
Replacing the "7.8 Replacing the HC cutter, air filter,
Once a year New HC cutter
HC cutter and scrubber" (page 108)
Replacing the air "7.8 Replacing the HC cutter, air filter,
Once a year New air filter
filter and scrubber" (page 108)
Replacing the "7.8 Replacing the HC cutter, air filter,
Once a year New scrubber
scrubber and scrubber" (page 108)
Replacing the "7.9 Replacing the xenon lamp" (page
Once a year New xenon lamp
xenon lamp 111)
Replacing the Once every "7.10 Replacing the pump" (page
New pump, sealing tape
pump two years 115)

100
7 Maintenance
7.3 Preparation before maintenance

7.3 Preparation before maintenance

The preparation procedure for maintenance is shown below.


1. Turn OFF the power switch.
2. Pull out the power cable from the rear panel.
3. Leave the product for at least one hour to cool it down. Then
remove the four screws of the cover shown in Fig. 128 to remove
the cover of the product.

Fig. 128 Positions of four screws to be removed

Fig. 129 shows the layout of parts inside the product.

Fig. 129 Layout of parts inside the product

101
7 Maintenance
7.4 Replacing the sample filter element

7.4 Replacing the sample filter element

The sample filter element is used to prevent dust and other foreign matter from entering the
analyzer. Using the same element for long periods causes clogging, resulting in abnormal
readings.
The O-ring may deteriorate due to long time use, resulting in troubles such as lower sample
flow rate. It is recommended to replace the sample filter element and O-ring periodically.

 Recommended frequency of replacement


 Sample filter element
Approximately every two weeks is recommended depending on the sample gas condition.
 O-ring
Approximately every year is recommended depending on the sample gas condition.

 Procedure
The replacement procedure is described below.
Note Before performing the procedure below, be to turn OFF the power of the product
referring to "7.3 Preparation before maintenance" (page 101).

1. Open the front panel door.


2. Turn the sample filter cover to the left to remove it.
The connected tube does not need to be removed.
The sample filter element is in the sample filter cover.
3. Attach the new sample filter element, or O-ring.
Note The sample filter element has an orientation. Attach the filter with the coarse side
(where line is visible) facing front.

4. Close the sample filter case, and restore it in the reverse order.

Fig. 130 Location of the sample filter cover and exploded view

102
7 Maintenance
7.5 Cleaning the ventilation filter

7.5 Cleaning the ventilation filter

When the ventilation filter is dirty or clogged with dust, air from the fan for internal cooling will
not flow into the inside the product appropriately. When the temperature of the inside the prod-
uct is high, or dirt or clogging is observed externally, it is recommended to clean the ventilation
filter.

 Recommended frequency of cleaning


Depending on the installation environment of this product, clean the filter as necessary when
other parts inside the product are replaced.

 Procedure
1. Remove the two ventilation filters attached inside the removed
cover of the product.
The ventilation filters have been attached with Velcro tape.
2. Clean the ventilation filters.
3. Attach the cleaned ventilation filters to the original positions on the
cover.

Fig. 131 Attaching positions of the ventilation filters

103
7 Maintenance
7.6 Cleaning the surface of LCD touch panel

7.6 Cleaning the surface of LCD touch panel

This product can be operated by touching the surface of the LCD touch panel with a finger.
The touch panel made of glass employs the capacitive technology. When dirt or moisture
attached when the finger touches the surface is left for a long period of time, such dirt may be
difficult to remove. When the dirt on the surface is easy to notice, it is recommended to clean
the surface as necessary.

 Recommended frequency of cleaning


When the dirt on the surface of the touch panel is easy to notice, clean it as necessary.

 Procedure
Wipe off the dirt using cloth and so on as necessary. Be careful not to damage the glass when
wiping the surface.

104
7 Maintenance
7.7 Replacing the diaphragm and valve

7.7 Replacing the diaphragm and valve

The diaphragm and valve inside the pump may deteriorate due to long time use, resulting in
abnormal readings. It is recommended to replace the diaphragm and valve periodically.

 Recommended frequency of replacement


Approximately every year is recommended depending on the sample gas condition.

 Procedure
The replacement procedure is described below.
Note Since the surface of the pump is hot, turn OFF the power of the product according to
"7.3 Preparation before maintenance" (page 101), and make sure the pump is
cooled down sufficiently before performing the procedure.

1. Remove the power connector of the pump.


2. Remove the two pipes from the rubber joints.
3. Remove the two rubber joints from the two hose ends.
4. Remove the four screws fixing the pump, and remove the pump
from the device.

Fig. 132 Position of the pump

105
7 Maintenance
7.7 Replacing the diaphragm and valve

5. Remove the four mounting screws on the pump head, and remove
the pump head, valve, and pump base.

Fig. 133 Exploded view of the pump

6. The diaphragm has been fixed to the arm rod by engaging the
screw hole part on the back side. Turn the diaphragm anticlockwise
for removal.
Turn the edge of the diaphragm and insert the supplied dedicated spanner from the gap.
Hold the flat area of the side of the screw hole part on the back side of the diaphragm, and
turn it.

Fig. 134 Back side of the diaphragm

106
7 Maintenance
7.7 Replacing the diaphragm and valve

7. Assemble the new diaphragm and valve in the reverse order as in


the original form.
Note Fix the diaphragm securely using the dedicated spanner. Set the protrusion on the
outer circumference of the back side of the diaphragm into the groove of the bracket.
Attach the valve so that its protrusion on the back side fits either of the two pump
base holes.
Make sure that the directions of the pump head and pump base are correct.

Fig. 135 Back side of the valve

Fig. 136 Attaching direction of the pump base

8. Replace the diaphragm and valve on the other side in the same
procedure.
9. Attach the pump to the device in the reverse procedure.

107
7 Maintenance
7.8 Replacing the HC cutter, air filter, and scrubber

7.8 Replacing the HC cutter, air filter, and scrubber

The HC cutter is used to remove the aromatic hydrocarbon contained in the sample gas that
affects measurement values. Using the product for long periods degrades the performance
and makes the interference effect greater.Then, the measurement values may be affected. It
is recommended to replace the HC cutter periodically.
The air filter is used to purify and protect the purge gas for the HC cutter. Using the product for
long periods reduces the suction power of the pump and the removal efficiency of the HC cut-
ter due to clogging of the filter element, and so on. Then the measurement values may be
affected. It is recommended to replace the air filter periodically.
The scrubber is used to purify the purge air for the HC cutter. Using the product for long peri-
ods causes dust and other substances to accumulate in the scrubber, degrades the perfor-
mance of the HC cutter. Then the measurement values may be affected. It is recommended to
replace the scrubber periodically.

 Recommended frequency of replacement


Approximately every year is recommended depending on the sample gas condition.

 Procedure
The replacement procedure is described below.
1. Remove the pipe of the HC cutter from the three joints.
2. Remove the two screws fixing the sheet metal to which the HC cut-
ter, air filter, and scrubber are attached, and remove the sheet
metal from the device.
Tip Replacing the xenon lamp at the same time improves the work efficiency since their
replacement frequencies are the same.

Fig. 137 Positions of parts mounted to the device

108
7 Maintenance
7.8 Replacing the HC cutter, air filter, and scrubber

3. Remove the two rubber joints from the scrubber, remove the rubber
joint and the pipe with an outer diameter of 6 mm from the air filter,
and remove the rubber joint from the HC cutter.
4. Remove the two screws fixing the two clamps, and remove the two
clamps and scrubber.
5. Remove the screw fixing the air filter, and remove the air filter.

Fig. 138 Attaching position of the scrubber and air filter

6. Remove the two screws fixing the two clamps, and remove the two
clamps and HC cutter.

Fig. 139 Attaching position of the HC cutter

109
7 Maintenance
7.8 Replacing the HC cutter, air filter, and scrubber

7. Attach the HC cutter, air filter, and scrubber in the reverse proce-
dure.
Note For the pipes indicated with dotted line and two-point chain line in Fig. 140, CAP-1
and CAP-2 are written respectively using mark tubes. Make sure to use the correct
pipes.
Before attaching the two PTFE pipes (O.D. 3 mm) of the HC cutter indicated with the
dotted line (CAP-1) in Fig. 140, cut the excess lengths of the pipes using a tube cut-
ter.

Fig. 140 Attaching positions of the pipes

110
7 Maintenance
7.9 Replacing the xenon lamp

7.9 Replacing the xenon lamp

DANGER
High voltage
The lamp lighting circuit is high in voltage. Be careful when han-
dling the lamp. Otherwise, an electric shock or electrocution
may occur.

WARNING
Do not look at the lit lamp directly.
Otherwise, an eye damage may occur.
Using the product for a long period of time reduces the brightness of the xenon lamp (light
source), causing larger reading noise. Then, the measured values may be affected. It is rec-
ommended to replace the xenon lamp periodically.
Note After replacing the xenon lamp, optical adjustment is not required. However, if parts
other than those described in the following procedure are removed, the optical axis
may be misaligned. Do not remove parts other than those described in the following
procedure. If the optical axis is misaligned for some reason, the amount of light
received by the detector may be reduced, noise may increase, or the drift perfor-
mance may be affected. When the optical adjustment is necessary, contact
HORIBA.

 Recommended frequency of replacement


Approximately every year is recommended depending on the sample gas condition.

111
7 Maintenance
7.9 Replacing the xenon lamp

 Procedure
The replacement procedure is described below.
1. Remove the pipe of the HC cutter from the three joints (Fig. 141).
2. Remove the two screws fixing the sheet metal to which the HC cut-
ter, air filter, and scrubber are attached, and remove the sheet
metal from the device.
Tip Replacing the air filter, HC cutter, and scrubber at the same time improves the work
efficiency since their replacement frequencies are the same.

3. Remove the claw of the wire saddle, remove the two screws fixing
the light source cover, and remove the light source cover.

Fig. 141 Positions of screws fixing the power source cover

112
7 Maintenance
7.9 Replacing the xenon lamp

4. Remove the two small pan-head screws fixing the lamp socket unit,
and remove the lamp socket unit.

Fig. 142 Attaching position of the lamp socket unit

Note Remove the small pan-head screws only. Do not remove the hex socket screws.

Fig. 143 Screws of the lamp socket unit

5. Remove the xenon lamp from the lamp socket.

Fig. 144 Lamp socket and xenon lamp

113
7 Maintenance
7.9 Replacing the xenon lamp

6. Attach the xenon lamp in the reverse procedure.


Note Do not touch the new xenon lamp with a bare hand when attaching it. Dirt such as
sebum attached on the surface of the xenon lamp devitrifies the surface due to
transformation by ultraviolet rays, decreasing the brightness.Then,reading noise
may increase and affect measurement values.
Insert the xenon lamp securely into the deepest part of the socket. Insufficient inser-
tion may cause misalignment of the optical axis.
Attach the lamp socket unit with the label facing upward.

Fig. 145 Label position

114
7 Maintenance
7.10 Replacing the pump

7.10 Replacing the pump

Using the product for a long period of time deteriorates the pump, causing change in the flow
rate of sample gas. It is recommended to replace the pump periodically.

 Recommended frequency of replacement


Approximately every two years is recommended depending on the sample gas condition.

 Procedure
The replacement procedure is described below.
Note Since the surface of the pump is hot, turn OFF the power of the product according to
"7.3 Preparation before maintenance" (page 101), and make sure the pump is
cooled down sufficiently before performing the procedure.

1. Remove the power connector of the pump.


2. Remove the two pipes from the rubber joints.
3. Remove the three rubber joints from the two hose ends and male
connectors.
4. Remove the two hose ends and two male connectors attached to
the pump.
5. Attach the new pump in the reverse procedure.
Note When attaching the hose ends and male connectors, make sure to wind new sealing
tapes.

Fig. 146 Attaching position of the pump, and joints

115
7 Maintenance
7.11 Replacing the gas measurement module (SA-380M)

7.11 Replacing the gas measurement module (SA-380M)

When this product malfunctions, replacing a damaged module with a new module with adjust-
ment and calibration completed accelerates recovery. The replacement procedure is shown
below.
1. Remove the gas inlet and gas outlet of the gas measurement mod-
ule (Fig. 147).

Fig. 147 Inlet and outlet of tube of the gas measurement module

116
7 Maintenance
7.11 Replacing the gas measurement module (SA-380M)

2. Remove the power cable and communication cable connected to


the gas measurement module (Fig. 148).
3. Remove the four screws fixing the gas measurement module, and
remove the gas measurement module (Fig. 148).
4. Mount a new gas measurement module in the reverse order of the
above steps 1 to 3.

Fig. 148 How to remove the gas measurement module and positions of each cable connector

117
7 Maintenance
7.12 Replacing the clock battery (button battery)

7.12 Replacing the clock battery (button battery)

The clock battery (button battery) location is shown below. In power OFF state of the device,
insert a new button battery as below, and turn ON the power of the device. Prepare CR2032
battery or contact HORIBA.

Fig. 149 Mounting location of the clock battery

7.13 Operations after part replacement

After part replacement is completed, refer to "6.5.3 Maintenance status" (page 55), and set the
operating time to 0 h.
Note When the gas measurement module is replaced, set the operating time of all parts to
0 min. except for the operating time of the "sample filter element" and "O-ring" that
are not included in the gas measurement module.

118
8 Troubleshooting
8.1 Contact for troubleshooting

8 Troubleshooting

This chapter describes the solutions when problems occur in the product. Check the following
before requesting repair service.

8.1 Contact for troubleshooting

For any technical inquiries or consultations for troubleshooting, contact HORIBA.

8.2 Event list


The following table shows the event list for the product.
For the event check method, refer to, "2.5.6 Event list screen" (page 13).

Table 41 Event type description


Icon Type Description

This state shows that an abnormality has occurred in the product, and normal
Warning
measurement cannot be performed. Contact HORIBA.

This state shows that an abnormality has occurred in the product, and mea-
Caution surement may be out of the normal measurement range although it is possible.
Contact HORIBA.

Informa- This state shows that there is information regarding the product status although
tion measurement is possible,

Table 42 Event list


Event code Event name Type Description
The zero calibration is unsuccessful. The
32 Zero calibrating error Warning result of the zero calibration is out of the pre-
scribed range (0.02 to 0.02).
The span calibration is unsuccessful. The
33 Span calibration error Warning result of the span calibration is out of the pre-
scribed range (0.5 to .0).
Communication error has occurred between
the CPU board of the product and signal pro-
125, 126, 127 CAN communication error Warning
cessing board, optional analog output, or con-
tact input/output board.
A telemeter error has occurred. The telemeter
133 Telemeter failure Warning input is OPEN on the product with the teleme-
ter specification.
The lamp intensity is lower than the pre-
49 Lamp intensity error Warning scribed value.
Prescribed value: 15000 counts
The cell temperature is out of the standard
21 Cell temperature error Warning range.
Prescribed range: 10 C to 75 C

119
8 Troubleshooting
8.2 Event list

Event code Event name Type Description


A measurement value error has occurred in
2 Atmospheric pressure error Warning the atmospheric pressure sensor.
Prescribed range: 50 kPa to 115 kPa
The pump suction pressure is out of the stan-
0 Sample pressure error Warning dard value range.
Prescribed range: 20 kPa to 65 kPa
The sample flow rate (optional) is out of the
10 Sample flow rate error Warning standard value range.
Prescribed range: 0.3 L/min to 1.0 L/min
The power voltage inside the device is out of
19 Power source (24 V) error Warning the standard value range.
Prescribed range: 24 V10 %
The zero calibration is unsuccessful. The
96 Zero calibrating caution Caution result of the zero calibration is out of the pre-
scribed range (0.01 to 0.01).
The span calibration is unsuccessful. The
97 Span calibration caution Caution result of the span calibration is out of the pre-
scribed range (0.6 to 1.8).
Battery voltage error of the
139 Caution The battery voltage for the clock has lowered.
clock
The lamp intensity is lower than the pre-
113 Lamp intensity caution Caution scribed value.
Prescribed value: 20000 counts
The measurement line is set to something
other than measurement. Or, it is in the mea-
surement wait time for the AIC sequence after
the line is switched from zero or span to mea-
141 Line Caution
surement. When the measurement wait time
ends, this event is released. This message
shows an operating status. No countermea-
sure is required.
The automatic sequence is in progress. This
130 AIC in progress Information message shows an operating status. No
countermeasure is required.
The power is turned ON. This message shows
135 Power ON Information an operating status. No countermeasure is
required.
The time has been adjusted. This message
136 Time change Information shows an operating status. No countermea-
sure is required.
The maintenance switch is set to ON on the
maintenance screen. Or, the maintenance
128 Maintenance Information contact is set to ON with an external signal.
This message shows an operating status. No
countermeasure is required.

120
8 Troubleshooting
8.2 Event list

If a part replacement period has expired, any of the events in Table 43 occurs. Replace the
part.

Table 43 Event code list for each part


Event code Applicable parts
160 Sample filter element
161 O-ring
162 Diaphragm and valve
163 Air filter
164 HC cutter
165 Scrubber
166 Xenon lamp
167 Pump

121
8 Troubleshooting
8.3 Countermeasures to be taken when a warning or caution event has occurred

8.3 Countermeasures to be taken when a warning or caution event has


occurred

When a warning or caution event occurs, take necessary countermeasures as shown below.
When a trouble of which the likely cause is not described or when the error is not solved even
if the described countermeasures are taken, contact HORIBA.
The concrete causes of occurrence of events and countermeasures to be taken are described
below.

 Zero calibrating caution, error


Table 44 Cause and countermeasures: Zero calibrating caution, error
Cause Countermeasures Reference
The measured value is not
Perform zero calibration after the measured value is stabilized. page 30
stable.
Any gas other than the zero
gas is supplied during the Supply the zero gas. ―
zero calibration.

 Span calibration caution, error


Table 45 Cause and countermeasures: Span calibrating caution, error
Cause Countermeasures Reference
The measured value is not
Perform span calibration after the measured value is stabilized. page 30
stable.
The concentration of the
Check the concentration of the span gas and perform the span
span gas to be introduced page 24
calibration using the gas with the proper concentration.
is improper.
The concentration of the
span gas to be introduced Set the concentration of the span gas properly. page 24
is set improperly.
The dilution ratio is set
Set the concentration of the span gas properly. page 74
improperly.

 CAN communication error


Table 46 Cause and countermeasures: CAN communication error
Cause Countermeasures Reference
Error of analog output, con-
tact input/output board
(optional)
Contact HORIBA. ―
CPU board error
Cable error between
boards

122
8 Troubleshooting
8.3 Countermeasures to be taken when a warning or caution event has occurred

 Telemeter failure
Table 47 Cause and countermeasures: Telemeter failure
Cause Countermeasures Reference
No closed contact signal is
 Check the telemeter.
received from the teleme- ―
 Check the wiring.
ter.

 Lamp intensity caution and error


Table 48 Cause and countermeasures: Lamp intensity error
Cause Countermeasures Reference
The lamp intensity is low. Replace the xenon lamp. page 57

 Cell temperature error


Table 49 Cause and countermeasures: Cell temperature error
Cause Countermeasures Reference
The ambient temperature is
Move and leave the product for a while in the place where the
out of the specification page 15
temperature is in the range.
range (0 C to 40 C).
The ventilation filter is
Clean the ventilation filter. page 103
clogged.
Sensor or circuit board fail-
Contact HORIBA. ―
ure

 Atmospheric pressure error


Table 50 Cause and countermeasures: Atmospheric pressure error
Cause Countermeasures Reference
Sensor or circuit board fail-
Contact HORIBA. ―
ure

 Sample pressure error


Table 51 Cause and countermeasures: Sample pressure error
Cause Countermeasures Reference
The gas leaks out of the Make sure that the piping is connected properly. When the piping
piping or the piping is dis- is disconnected, connect it properly. When the piping cannot be ―
connected. connected properly, contact HORIBA.
The filter is dirty. Replace the sample filter element. page 102
The diaphragm and valve
Replace the diaphragm and valve. page 105
are deteriorated.
In case that the pump is not replaced in the last two years,
The pump is deteriorated. page 115
replace the pump with new one. Otherwise, contact HORIBA.

123
8 Troubleshooting
8.3 Countermeasures to be taken when a warning or caution event has occurred

 Sample flow rate error


Table 52 Cause and countermeasures: Sample flow rate error
Cause Countermeasures Reference
Make sure that the piping of the measurement gas line is con-
The gas leaks out of the nected properly. When the piping is disconnected, connect it

measurement gas line. properly. When the piping cannot be connected properly, contact
HORIBA.
Check the replacement timing of the diaphragm (one year) and
The pump performance is
the pump (two years). When they have been used for the indi-
low. Or the pump is page 115
cated periods or longer, replace them. Otherwise, contact
stopped.
HORIBA.

 Power source (24 V) error


Table 53 Cause and countermeasures: Power source (24 V) error
Cause Countermeasures Reference
Failure of switching power
source of 24 V generation Contact HORIBA. ―
inside the device
Failure of the circuit board
Contact HORIBA. ―
inside the device

 Battery voltage error of the clock


Table 54 Cause and countermeasures: Battery voltage error of the clock
Cause Countermeasures Reference
Replace the battery. When the setting values return to the default
End of the clock battery life values after the battery is replaced, set the current time and AIC page 118
start time again.

124
8 Troubleshooting
8.4 Troubleshooting

8.4 Troubleshooting

This section describes troubleshooting mainly for parts replacement and check items which
can be performed by the user. When the trouble is not solved even if the countermeasures are
taken, be sure to contact HORIBA.
Note Check the following before taking countermeasures.
 The power is connected.
 The power voltage and capacity conform to the specifications.
 The parts are replaced as specified.

 No indication on the LCD


Table 55 Cause and countermeasures: No indication on the LCD
Cause Countermeasures Reference
The back light is unlit. Touch the screen. ―
The screen is too dark. Adjust the brightness of the LCD back light. page 79

 Reading error
Table 56 Cause and countermeasures: Reading error
Cause Countermeasures Reference
The zero calibration is not
Perform the calibration again. page 30
accurate enough.
The span calibration is not
Perform the calibration again. page 30
accurate enough.
Make sure that the piping of the measurement gas line and cali-
The flow rate is too low. bration gas line is connected properly. Check the pump and dia- ―
phragm, and replace them if there is any problem observed.
Check the sample filter element, and replace it if dirty.
The flow rate is unstable. Check the pump and diaphragm, and replace them if there is any ―
problem observed.
Make sure that the piping is not clogged near the sample inlet or
The sample inlet or
exhaust outlet.
exhaust outlet has pres- ―
Connect the piping for the sample inlet and exhaust outlet prop-
sure loss.
erly.
Replace the sample filter element.
The filter is dirty. Replacement frequency of the sample filter element: every 2 page 102
weeks
A lamp alarm is being
Replace the xenon lamp. page 108
issued.
The solenoid valve is not
Replace the solenoid valve. page 111
operating.
The entire product has con- Leave the product for a while in the place where the temperature
page 15
densation. is stable in the range for use until the condensation disappears.

125
8 Troubleshooting
8.4 Troubleshooting

 Error of analog output signal


Table 57 Cause and countermeasures: Error of analog output signal
Cause Countermeasures Reference
The range is set improp-
Set the range properly or set the range to the automatic range. page 59
erly.
The output cable connector
Check the connection and connect it properly. ―
or terminal is disconnected.
[Analog output] screen is in Switch the output content to [Measure] or switch the screen to
page 51
the simulated output mode. the [Measurement] screen

 Settings cannot be changed.


Table 58 Cause and countermeasures: Settings cannot be changed.
Cause Countermeasures Reference
The product is in the opera-
Change the authority to the supervisor mode. page 48
tor mode.

 The power is not turned on.


Table 59 Cause and countermeasures: The power is not turned on.
Cause Countermeasures Reference
The power cable is discon-
Connect the power cable. ―
nected.
The fuse is damaged. Contact HORIBA. ―

126
9 External input/output
9.1 Communication

9 External input/output

This chapter describes the external input/output signals of the analyzer.

9.1 Communication

This analyzer can use Modbus communication.


Modbus/TCP communication uses Ethernet connector while Modbus RTU uses RS-232C
connector.
For details of the APEN protocol (HORIBA original protocol compatible with the AP-370
series), refer to the manual provided separately.
Reference This manual describes the Modbus address and the functions. For details of the
Modbus/TCP protocol, refer to the following website of Modbus Organization, and so
on.
Reference URL: http://www.modbus.org/

 Software

 Ethernet

Physical interface: Ethernet connector


Protocol: Modbus/TCP
TCP port: 502

 RS-232C

Physical interface: RS-232C connector


Protocol: Modbus RTU
Baud rate: 19200bps fixed
Stop bit: 1bit fixed
Data bit length: 8bits fixed
Parity: EVEN fixed

 Function code

Code No. Description Remarks


03 (0x03) Read Holding Registers Reading holding registers (multiple)
06 (0x06) Write Single Register Writing to holding registers
Writing to multiple holding registers col-
16 (0x10) Write Multiple Registers
lectively

127
9 External input/output
9.1 Communication

 Exception code

Code No. Name Description


01 Incorrect function Undefined function code is received
02 Incorrect address Address is out of range
03 Incorrect data Value is out of range
Server cannot respond to the client
04 Infeasible state
request

 Server ID

Modbus/TCP: Arbitrary
Modbus RTU: Machine ID of the device

 Data format

Type of data format Description Address length


ushort Unsigned integer 1
ulong Unsigned integer 2
float Floating point number 2
long long Signed integer 4

 Byte order
When handling 4-byte data with data length 2, the data is stored in the consecutive addresses.
 Bit information
The data is stored in order from the top address high-order bit to low-order bit.
Example) When each information from bit 0 to bit 31 is stored

Fig. 150 Example of bit information storage

128
9 External input/output
9.1 Communication

 Numerical value information, and so on


The data is stored in order from the top address.
Example) When the value of 0x12345678 is stored with 4 bytes

Fig. 151 Example of numeric data storage (4 bytes)

2-byte data with data length 1 is arranged as shown below.

Fig. 152 Example of numeric data storage (2 bytes)

8-byte data with data length 4 is arranged as shown below.


Example) 0x123456789ABCDEF0

Fig. 153 Example of numeric data storage (8 bytes)

129
9 External input/output
9.1 Communication

 Address map

Modbus address: Modbus address is indicated.


Data length: Data length is indicated (by address unit).
Data format: Data type is indicated.
float: IEEE754Single precision floating point number
ushort: Unsigned integer
ulong: Unsigned integer
long long: Signed integer
Reading: : Allowed, ―: Prohibited
Writing: : Allowed, ―: Prohibited

Note Both reading and writing of addresses that are not described on the address map
are prohibited.
Do not read reading-prohibited addresses and do not write writing-prohibited
addresses. Analyzer operation may be affected.

Table 60 Address map


Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Type of device
1: APNA-380
2: APHA-380
0 2 ulong  ―
3: APMA-380
4: APSA-380
5: APOA-380
A7 program number
P# is P + Program number + Program
2 2 ulong  ― transmission.
Example) For 0x12D687, the program
No. is 1234567.
A7 program transmission
4 1 ushort  ― Example) For 0x41, the program trans-
mission is A.
A7 program version number
100 times the value of the version num-
5 1 ushort  ― ber
Example) For 101, the version number
is 1.01.
M4 program number
6 2 ulong  ― The numerical content is the same as
that for A7.
M4 program transmission
8 1 ushort  ― The numerical content is the same as
that for A7.
M4 program version
9 1 ushort  ― The numerical content is the same as
that for A7.
FPGA program number
10 2 ulong  ― The numerical content is the same as
that for A7.

130
9 External input/output
9.1 Communication

Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
FPGA program transmission
12 1 ushort  ― The numerical content is the same as
that for A7.
FPGA program version
13 1 ushort  ― The numerical content is the same as
that for A7.
Analyzer program number
14 2 ulong  ― The numerical content is the same as
that for A7.
Analyzer program transmission
16 1 ushort  ― The numerical content is the same as
that for A7.
Analyzer program version
17 1 ushort  ― The numerical content is the same as
that for A7.
IO#1 program number
18 2 ulong  ― The numerical content is the same as
that for A7.
IO#1 program transmission
20 1 ushort  ― The numerical content is the same as
that for A7.
IO#1 program version
21 1 ushort  ― The numerical content is the same as
that for A7.
IO#2 program number
22 2 ulong  ― The numerical content is the same as
that for A7.
IO#2 program transmission
24 1 ushort  ― The numerical content is the same as
that for A7.
IO#2 program version
25 1 ushort  ― The numerical content is the same as
that for A7.
100 4 long long  ― Device time
Momentary value - Component 1 con-
104 2 float  ―
centration value
Momentary value - Component 2 con-
106 2 float  ―
centration value
Momentary value - Component 3 con-
108 2 float  ―
centration value
Short average value - Component 1
110 2 float  ―
concentration value
Short average value - Component 2
112 2 float  ―
concentration value
Short average value - Component 3
114 2 float  ―
concentration value

131
9 External input/output
9.1 Communication

Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Middle average value - Component 1
116 2 float  ―
concentration value
Middle average value - Component 2
118 2 float  ―
concentration value
Middle average value - Component 3
120 2 float  ―
concentration value
Long average value - Component 1 con-
122 2 float  ―
centration value
Long average value - Component 2 con-
124 2 float  ―
centration value
Long average value - Component 3 con-
126 2 float  ―
centration value
Integration - Component 1 concentration
128 2 float  ―
value
Integration - Component 2 concentration
130 2 float  ―
value
Integration - Component 3 concentration
132 2 float  ―
value
Rolling average value - Component 1
134 2 float  ―
concentration value
Rolling average value - Component 2
136 2 float  ―
concentration value
Rolling average value - Component 3
138 2 float  ―
concentration value
Event state 1 of momentary value
bit0: Sample pressure error
bit2: Atmospheric pressure error
140 2 ulong  ―
bit10: Sample flow rate error
bit19: Power source (24 V) error
bit21: Cell temperature error
Event state 2 of momentary value
bit0: Zero calibrating error
142 2 ulong  ―
bit1: Span calibration error
bit17: Lamp intensity error
144 2 ulong  ― Event state 3 of momentary value
Event state 4 of momentary value
bit0: Zero calibrating caution
bit1: Span calibration caution
146 2 ulong  ― bit17: Lamp intensity caution
bit29: CAN communication error (MTH)
bit30: CAN communication error (IO)
bit31: CAN communication error (IO)

132
9 External input/output
9.1 Communication

Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Event state 5 of momentary value
bit0: Maintenance in progress
bit1: Analog output holding in progress
bit2: AIC in progress
bit3: Calibration execution
bit5: Telemeter failure
148 2 ulong  ―
bit6: Integration reset
bit7: Power ON
bit8: Time change
bit11: Battery voltage error
bit12: Calibration line in progress
bit13: Line switching
bit0: First part displayed on the parts
management screen
bit1: Second part displayed on the parts
management screen
bit2: Third part displayed on the parts
management screen
bit3: Fourth part displayed on the parts
management screen
150 2 ulong  ―
bit4: Fifth part displayed on the parts
management screen
bit5: Sixth part displayed on the parts
management screen
bit6: Seventh part displayed on the parts
management screen
bit7: Eighth part displayed on the parts
management screen
152 2 ulong  ― Event state 7 of momentary value
154 2 ulong  ― Event state 8 of momentary value
156 2 float  ― Analog signal input CH1
158 2 float  ― Analog signal input CH2
160 2 float  ― Analog signal input CH3
162 2 float  ― Analog signal input CH4
164 2 float  ― Analog signal input CH5
166 2 float  ― Analog signal input CH6
168 2 float  ― Analog signal input CH7
170 2 float  ― Analog signal input CH8
172 2 float  ― Analog signal input CH9
174 2 float  ― Analog signal input CH10
176 2 float  ― Analog signal input CH11
178 2 float  ― Analog signal input CH12
180 2 float  ― Analog signal input CH13
182 2 float  ― Analog signal input CH14
184 2 float  ― Analog signal input CH15
186 2 float  ― Analog signal input CH16

133
9 External input/output
9.1 Communication

Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
188 2 float  ― Analog signal input CH17
190 2 float  ― Analog signal input CH18
192 2 float  ― Analog signal input CH19
194 2 float  ― Analog signal input CH20
196 2 float  ― Analog signal input CH21
198 2 float  ― Analog signal input CH22
200 2 float  ― Analog signal input CH23
202 2 float  ― Analog signal input CH24
204 2 float  ― Analog signal input CH25
206 2 float  ― Analog signal input CH26
208 2 float  ― Analog signal input CH27
210 2 float  ― Analog signal input CH28
212 2 float  ― Analog signal input CH29
214 2 float  ― Analog signal input CH30
216 2 float  ― Analog signal input CH31
218 2 float  ― Analog signal input CH32
Gas line state switching
0: Measurement
1: Zero
1000 2 ulong ― 
2: Component 1 span
3: Component 2 span
40: External
Maintenance state switching
1002 1 ushort ―  0: OFF
1: ON
Frame state switching
1003 1 ushort ―  0: OFF
1: ON
Ozonator state switching
1004 1 ushort ―  0: OFF
1: ON
Zero calibration request
 Component 1 (bit0)
0: Calibration not performed
1: Calibration performed
 Component 2 (bit1)
1005 2 ulong ― 
0: Calibration not performed
1: Calibration performed
 Component 3 (bit2)
0: Calibration not performed
1: Calibration performed

134
9 External input/output
9.1 Communication

Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Span calibration request
 Component 1 (bit0)
0: Calibration not performed
1: Calibration performed
 Component 2 (bit1)
1007 2 ulong ― 
0: Calibration not performed
1: Calibration performed
 Component 3 (bit2)
0: Calibration not performed
1: Calibration performed
Auto calibration request
1009 1 ushort ―  0: Stop
1: Start
Integration reset request
1010 2 ulong ―  0: OFF
1: ON
Calibration range switching
0: Measurement
1012 2 ulong ― 
1: Low range
2: High range
Analog output1 component 1 range
 Range (bit0 to bit2)
0: Range 1
1: Range 2
2: Range 3
3: Range 4
2000 2 ulong   4: Range 5
 Auto range (bit3)
0: Auto range invalid
1: Auto range valid
 External range (bit4)
0: External range invalid
1: External range valid
Analog output1 component 2 range
The numerical content is the same as
2002 2 ulong  
that for analog output1 component 1
range.
Analog output1 component 3 range
The numerical content is the same as
2004 2 ulong  
that for analog output1 component 1
range.
Analog output2 component 1 range
The numerical content is the same as
2006 2 ulong  
that for analog output1 component 1
range.
Analog output2 component 2 range
The numerical content is the same as
2008 2 ulong  
that for analog output1 component 1
range.

135
9 External input/output
9.1 Communication

Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Analog output2 component 3 range
The numerical content is the same as
2010 2 ulong  
that for analog output1 component 1
range.
Gas line state
0: Measurement
2012 2 ulong  ― 1: Zero
2: Component 1 span
3: Component 2 span
Component 1 span gas concentration
2052 2 float  
value (measurement line) Low range
Component 2 span gas concentration
2054 2 float  
value (measurement line) Low range
Component 3 span gas concentration
2056 2 float  
value (measurement line) Low range
Component 1 span gas concentration
2058 2 float  
value (measurement line) High range
Component 2 span gas concentration
2060 2 float  
value (measurement line) High range
Component 3 span gas concentration
2062 2 float  
value (measurement line) High range

136
9 External input/output
9.1 Communication

 Method to access the holding register


Accessing the holding register allows measurement values to be acquired or calibration oper-
ation to be performed via Modbus.
The method to access the holding register is shown below.

 Acquiring a measurement value (momentary value)


Accessing the holding register allows the value measured by the analyzer to be read.
Follow the procedure shown below.
1. Check the range information of each component on the analyzer.
Access the following Modbus address to read the range configuration of each component
on the analyzer.
Using this range information, check presence/absence of the range, range value, number
of digits after the decimal point of the measurement value, and the unit.
Address: 2000 to 2010
2. Acquire the measurement value (momentary value).
The momentary value can be acquired from the following addresses.
 104 to 108 momentary value: Component concentration value
 140 to 154 momentary value: Event state

 Calibration operation
Calibration can be performed via Modbus.
Follow the procedure shown below.
1. Select the calibration gas.
1. Switch the gas line state (address: 1000)
Switch the gas line state by setting a value corresponding to an arbitrary gas line.
2. Perform calibration.
Calibration can be started by accessing the following Modbus address.
Address: 1005, 1007
Set the calibration execution (bit0) and calibration content (bit2 to bit7).
By setting the calibration start, the analyzer starts calibration, and returns the response.

 Setting the measurement range, calibration range, and span gas concentration value
Accessing the holding register allows the setting of measurement range, calibration range,
and span gas concentration value for the specified component.
Follow the procedure shown below.
1. Set the component and range.
Set the measurement range and calibration range according to the following procedure.
1. Specify the calibration range (address: 1012).
The value is changed by writing a numerical value corresponding to the calibration range
to be set.
2. Set the span gas concentration value (address: 2012 to 2022).
Set the span gas concentration value for each calibration range.
The value is changed by writing the span gas concentration value to the address of span
gas concentration value for each range.
3. Specify the measurement range (address: 2000 to 2004).

137
9 External input/output
9.1 Communication

The value is changed by writing a numerical value corresponding to the measurement


range to be set.
Tip When checking the currently selected range, read Modbus address 2000 to 2004.

138
9 External input/output
9.2 Terminal block specifications

9.2 Terminal block specifications

For details of the terminal block specifications, refer to the rear panel signal table in "11.6
Drawings list" (page 149).
All outputs are the contact outputs except analog outputs, and all inputs are the contact inputs.
The state for ON and OFF is input and output as shown below.

Fig. 154 ON/OFF state at contact terminal

The functions of each terminal are described below.

9.2.1 Output for the range of the analog output


The current range for the integration is output as shown below. Refer to rear panel signal table
at the end of this document.

9.2.2 Contact input


Each function is performed as shown below depending on the state of each input.

 AIC start
When the AIC start is set to [EXTERNAL] and this input is changed from OFF to ON, the prod-
uct operates as shown below.

Table 61 AIC start operation


Product state Operation
AIC not in progress AIC sequence starts.
AIC in progress No change.

 Integration reset
This setting is valid only for the external reset specification. It has been set at the time of ship-
ment.
When this input is changed from OFF to ON, the integration reset is performed.

 Telemeter failure
When this input is turned OFF, the product operates as shown below.
 Even a device that performs integration reset from external control performs the integra-
tion reset according to the internal clock time.
 Even if the AIC start is set externally, it operates in the same way as it is set internally. If
the start setting is set to [OFF], the AIC operation does not change.
Note The inputs for AIC start and integration reset do not respond to changes in less than
0.1 seconds.
The input for telemeter failure does not respond to changes in less than 0.5 sec-
onds.

139
9 External input/output
9.2 Terminal block specifications

9.2.3 Contact output

 AIC in progress
The output is turned ON when the AIC sequence is being performed.

 Integration reset
The output is turned ON for 10 seconds when integration reset is performed.

 Maintenance
The output is turned ON during the maintenance.

9.2.4 Warning output


The output indicates that any of the following warnings has been issued in the product.

 Calibration impossible
The output is turned ON when zero calibration error or span calibration error occurs.

 General error
The output is turned ON at the occurrence of any warning other than AIC in progress, mainte-
nance in progress, zero calibration, and span calibration.
The contents of general error output depend on the specifications. Refer to the list of general
errors in "11.6 Drawings list" (page 149).
For the details of each warning, refer to "8.2 Event list" (page 119).

9.2.5 Analog output


The analog output data can be set among measurement value, short average value, middle
average value, long average value, integration, and rolling average value in addition to the
standard setting.
These outputs are always performed regardless of the mode setting on the measurement
screen.

9.2.6 Power down output

 Power down
This output is ON when the power is OFF.

140
10 Disposal of the product

10 Disposal of the product

When disposing of the product, follow the related laws and regulations in your country.

141
11 Appendix

11 Appendix

This chapter describes the following information.


 "11.1 Measurement principle" (page 143)
 "11.2 Specifications" (page 144)
 "11.3 Laws and regulations" (page 146)
 "11.4 Open source software license information" (page 146)
 "11.5 Parts supply list" (page 147)
 "11.6 Drawings list" (page 149)

142
11 Appendix
11.1 Measurement principle

11.1 Measurement principle

The ultraviolet fluorescence method utilizes a phenomenon that when a subject is irradiated
with ultraviolet light, the emitted light indicates a different wavelength.
When a sample is irradiated with ultraviolet light (190 nm to 230 nm), SO2 (SO2*) that is ener-
gized by absorption of the irradiated light emits light of a different wavelength (peak 320 nm,
240 nm to 420 nm) from that of the irradiated light. The former, the irradiated light is referred to
as excitation light, and the later, the emitted light is referred to as fluorescence. Measuring this
light intensity obtains the sample concentration.
When excitation light is irradiated and absorbed:
SO2 + hν1 → SO2*...[I]
I = I0e-aLx...(1)
Note I: Intensity of excitation light that have passed through the cell
I 0: Intensity of the excitation light
a: Absorption coefficient for the excitation light
L: Cell length
x: Sulfur dioxide concentration
Therefore, the amount of excitation light absorbed within the cell, I, is:
I = I0 = I = I0 (1  e-aLx)...(2)
SO2* generated in process [I] loses energy in the following three processes. These processes
actually do not occur in sequence, but simultaneously.
 Fluorescence:
In fluorescence process, excitation energy is emitted as fluorescence (h)
kf
SO2* SO2 + hν2...[II]

 Dissociation:
In dissociation process, excitation energy is lost as dissociation energy
kd
SO2* SO + O...[III]

 Quenching:
In quenching process, excitation energy is lost by collision with surrounding molecules
(M)
kq
SO2* + M SO2 + M...[IV]

Therefore, fluorescence intensity (If) is shown below.


kf
If = ・I
kf + kd + kq [M]
When SO2 is in low concentration, formula (2) is close to the following.
I = I0*aLx
Therefore, fluorescence intensity (If) is shown below.
kf
If = I0 • • aLx ...(3)
kf + kd + kq [M]

And, the fluorescence intensity is proportional to SO2 concentration (x).

143
11 Appendix
11.2 Specifications

11.2 Specifications

Table 62 Product specifications


Model APSA-380
Component Sulfur dioxide (SO2)
Measurement princi-
Ultraviolet fluorescence
ple
0-0.05 / 0.1 / 0.2 / 0.5 / 1.0 / 5.0 / 10 / 20 ppm (up to 8 ranges selectable, auto-
Measurement ranges
range)(*3)
Lower Detection Limit < 0.3 ppb (*1)(*2)
Measurement units ppb, ppm, mg/m3, μg/m3
Sample gas flow rate Approx. 0.6 L/min
Repeatability 1.0 % of full scale
Linearity 1.0 % of full scale
Zero drift 0.5 ppb (24h)
Span drift 0.5 % of full scale (24h)
Response time (T95) 120 s or less from the inlet (*1)
Moisture 2.5 %
Low range: <Zero> 3.0 ppb <Span> 6.0 %F.S.
High range: <Zero> 3.0 %F.S. <Span> 6.0 %F.S.
Toluene 0.1 ppm
Low range: <Zero> 2.5 ppb
High range: <Zero> 2.0 %F.S.
Interference effect
NO 140 ppb
Low range: <Zero> 3.0 ppb
High range: <Zero> 1.0 %F.S.
m-xylene 1 ppm
Low range: <Zero> 8.0 ppb
High range: <Zero> 2.0 %F.S.
Warm-up time 3 hours
7-inch color LCD with touch panel
Display
Measured value, event, time, event history, calibration history, and other items
Event Zero calibration, span calibration, pressure, temperature, and other items
Maximum 3ch, insulation output: 0 V to 0.1 V, 0 V to 1 V, 0 V to 5 V, 0 V to 10 V
or 4 mA to 20 mA
Analog output <Voltage output: 0 V to 0.1 V or 0 V to 1 V> Output impedance: 100  or less
(optional) <Voltage output: 0 V to 5 V> Output impedance: 250  or less
<Voltage output: 0 V to 10 V> Output impedance: 500  or less
<Current output> Allowable load resistance: 750  or less
Relay contact output for range: 3ch (4 relays for each ch), Other relay contact out-
Contact output put: 6ch
(optional) Maximum voltage: DC 50 V, Maximum current: 0.1 A (resistance load)
Minimum voltage: DC 0.1 V, Minimum current: 0.1 mA
Maximum 4ch, non-isolated output
Open voltage: DC 5 V
Contact input
Short-circuit current: Approximately 2 mA
(optional)
Load resistance: 50  or less
Minimum pulse width: 0.1 seconds

144
11 Appendix
11.2 Specifications

Ethernet 2ch: Modbus TCP, APEN protocol, telemeter TCP, telemeter UDP
Communication
RS-232C 1ch: Modbus RTU, APEN protocol, recorder
Data storage USB flash drive
Installation environ- Operation temperature : 0-40 C (32 F to 104 F),
ment relative humidity : 85 %RH or less
Power requirements AC 100-240 V 10 % (max. voltage : AC 250 V), 50/60 Hz, consumption 50 W
Altitude 3000 m or less
External dimensions 430 (W) mm × 568 (D) mm × 221 (H) mm, Approx. 18 kg
Sample inlet: 6 mm O.D./4 mm I.D. PTFE joint
Piping connections Calibration gas inlet: 6 mm O.D./4 mm I.D. PTFE joint
Exhaust: 6 mm O.D./4 mm I.D. PTFE joint
*1 : Digital filter
*2 : For ranges less than 1 ppm
*3 : 2nd point calibration is required in case of using higher than 1 ppm range

For OSS used in this product, refer to https://www.horiba.com/jpn/products/by-technique/


open-source-software/ (Japanese) or https://www.horiba.com/int/products/by-technique/open-
source-software/ (English).

145
11 Appendix
11.3 Laws and regulations

11.3 Laws and regulations

This product has obtained the following certifications.


For details, refer to the safety information separately provided in the same package.
 CE (EU)
 UKCA (UK)
 FCC (EMC) (US)
 KC (EMC) (South Korea)
 Taiwan battery recycling mark (Taiwan)
 Chinese version of RoHS (China)

11.4 Open source software license information

11.4.1 Provision of the source codes


End users are authorized to obtain, modify, and redistribute the source codes of the software
licensed under the GNU GPL conditions. When disclosure of the source codes are desired,
contact HORIBA, Ltd. Customer Support Center at the end of this manual with the serial num-
ber of this product. We send the replicated file of the source codes to the person who
requested the disclosure of the source codes during any of the following periods, whichever is
longer.
The expense incurred at the time of distribution shall be borne by the person who requested
the disclosure of the source codes.
 From the end of sale of the product until three years later
 From the purchase of the product until HORIBA terminates the provision of repair parts
 From the purchase of the product until HORIBA terminates the provision of customer
support

11.4.2 OSS warranty


There is no warranty of the OSS within the range of applicable laws and regulations. No war-
ranty is provided for copyrights and other third parties' rights. The OSS is provided "as is" with-
out any warranty, whether expressed or implied. The "warranty" referred to in this context
includes, but is not limited to, the implicit warranty regarding marketability and fitness for spe-
cific purposes. All risks regarding the quality and performance of the OSS shall be taken by
the end users. In addition, HORIBA will not be responsible for any cost derived from defects
found in the OSS, and cost for repair and revision.
The copyright holders and persons who are authorized to modify or redistribute the OSS
under the above license will not be responsible for any damage caused by the use of the OSS
or inability to use the OSS, except as set forth in applicable laws and regulations, or expressly
agreed in writing. This applies even when the copyright holders or third parties have been
informed of the possibility of occurrence of such damage. The "damage" referred to in this
context includes general damage, special damage, contingent damage, and consequential
loss (It also includes, but is not limited to, loss of data, loss of accuracy of data, damage
incurred by end users and third parties, incompatibility of interface with other software, and so
on).

146
11 Appendix
11.5 Parts supply list

11.5 Parts supply list

To purchase parts, contact HORIBA, Ltd. Customer Support Center at the end of this manual.

11.5.1 Consumables

Note Replacement frequencies are guidelines. The replacement frequency may differ
depending on the installation environment, usage conditions, and sample gas condi-
tions. Table 63 shows the guidelines when sulfur dioxide in the atmosphere is mea-
sured. When sulfur dioxide of more than 0.5 ppm is introduced for long periods, the
replacement frequencies may become shorter. For replacement method, refer to, "7
Maintenance" (page 99).

Table 63 Consumables
Name Qty. Part No. Replacement frequency
Sample filter element 1 3200043947 2 weeks
O-ring 1 3014059499 1 year
Diaphragm and valve 2 3200044033 1 year
Air filter 1 3200044257 1 year
Xenon lamp 1 3200043674 1 year
HC cutter assembly 1 3201035440 1 year
Scrubber 1 3200092415 1 year
Pump 1 3201035441 2 years

11.5.2 Replacement parts

Note Replacement frequencies are guidelines. The replacement frequency may differ
depending on the installation environment and usage conditions.
These parts are minimum replacement parts recommended. Contact HORIBA when
replacement is necessary.
In order to maintain the accuracy of the product, it is recommended to perform peri-
odical maintenance and inspection when consumables or parts are replaced.
Contact HORIBA for the service package including maintenance and inspection as
well as the replacement parts list recommended for preventive maintenance other
than the items below.

Table 64 Replacement parts


Name Replacement frequency
Power source 24 V 5 years
LCD 5 years
Battery 5 years
Fan 5 years

147
11 Appendix
11.5 Parts supply list

11.5.3 Optional items

Name Description
This USB flash drive is provided by HORIBA for use for internal
USB flash drive
data output and other purposes.
This solenoid valve unit is used to switch between sample gas and
calibration gas.
Solenoid valve unit for calibration
Although it is mounted in standard specification, an unmounted
type can be selected.
Analog output, contact input/out- This board is used for analog output and contact input/output.
put board Refer to the drawing GZ0000684825.
This sliding rail is necessary to mount the product in the 19-inch
Sliding rail
rack.
This mounting plate is necessary to fix the product to the cut
Mounting plate
panel.
The rubber legs are attached on the bottom surface of the product
Rubber legs to prevent damage when the product is placed on the desk or
table.
This sensor is used to measure the sampling amount of the sam-
Flow sensor
ple gas.

148
11 Appendix
11.6 Drawings list

11.6 Drawings list

Drawings are appended at the end of this manual.

Table 65 Drawings list


Title Drawing No.
External dimensions GZ0000684959A
Flow sheet GZ0000685104A
Rear panel signal table GZ0000684825
List of general errors GZ0000685095B

149
Figures

Fig. 1 System configuration ........................................................................... 3


Fig. 2 Front panel ........................................................................................... 4
Fig. 3 Rear panel ........................................................................................... 5
Fig. 4 [Measurement] screen configuration ................................................... 6
Fig. 5 [Measurement] screen: Measurement value display .......................... 10
Fig. 6 [Measurement] screen: Trend graph display ...................................... 11
Fig. 7 [Menu] screen ...................................................................................... 12
Fig. 8 Event list screen .................................................................................. 13
Fig. 9 Value entry screen ............................................................................... 14
Fig. 10 Air vent positions ................................................................................. 16
Fig. 11 Mounting positions for the sliding rail and mounting plate (only right side
is shown, repeat the instruction for the left side) ................................. 16
Fig. 12 Mounting positions for rubber legs ....................................................... 17
Fig. 13 Connection to the terminal block of signal connection ......................... 18
Fig. 14 Loading screen at startup .................................................................... 20
Fig. 15 Shutdown confirmation screen ............................................................ 21
Fig. 16 Shutdown preparation completion screen ........................................... 21
Fig. 17 Basic operation flow ............................................................................. 23
Fig. 18 [Calibration] screen .............................................................................. 24
Fig. 19 [Line] screen ........................................................................................ 25
Fig. 20 Measurement screen when the measurement line is set to an item other
than measurement ............................................................................... 26
Fig. 21 [Cal.Range] screen .............................................................................. 26
Fig. 22 [[SO2] Span concentration] screen ...................................................... 27
Fig. 23 Confirmation screen for zero calibration execution .............................. 28
Fig. 24 Confirmation screen for span calibration execution ............................. 29
Fig. 25 AIC execution confirmation screen ...................................................... 29
Fig. 26 Confirmation screen for AIC completion .............................................. 31
Fig. 27 [Measurement] screen: Measurement value display .......................... 33
Fig. 28 [Measurement] screen: Trend graph display ...................................... 34
Fig. 29 [Scale] screen ...................................................................................... 34
Fig. 30 [Upper limit] screen and [Lower limit] screen ....................................... 35
Fig. 31 [Data/History] screen ........................................................................... 37
Fig. 32 [Short average (1 min)] screen ............................................................ 38
Fig. 33 [Short average (1 min)] data details ..................................................... 39
Fig. 34 Example of event list display ............................................................... 39
Fig. 35 [Integration (1 h)] screen ...................................................................... 40
Fig. 36 [Integration (1 h)] data details .............................................................. 41
Fig. 37 Example of event list display ............................................................... 41
Fig. 38 [Rolling average (1 h)] screen .............................................................. 43
Fig. 39 [Calibration history] screen .................................................................. 44
Fig. 40 [AIC history] screen ............................................................................. 44
Fig. 41 Details screen of AIC calibration data .................................................. 45
Fig. 42 List example of events during AIC execution ....................................... 45
Fig. 43 [Event history] screen .......................................................................... 46
Fig. 44 Confirmation screen for maintenance execution ................................. 47
Fig. 45 Confirmation screen for maintenance stop .......................................... 47
Fig. 46 [User] screen ....................................................................................... 48
Fig. 47 [[Supervisor] Password] screen ........................................................... 49
Fig. 48 [Maintenance setting] screen ............................................................... 50
Fig. 49 [Analog output] screen ......................................................................... 51
Fig. 50 [[SO2] Analog output1] screen ............................................................. 52
Fig. 51 [DA adjust/ZERO] screen .................................................................... 52

150
Fig. 52 [DA adjust/SPAN] screen .................................................................... 53
Fig. 53 [Analog input] screen .......................................................................... 54
Fig. 54 [Maintenance status] screen ............................................................... 55
Fig. 55 [[Sample filter] Limit time(h)] screen ................................................... 56
Fig. 56 [[Sample filter] Operating time(h)] screen ........................................... 56
Fig. 57 [Lamp history] screen .......................................................................... 57
Fig. 58 [Measurement setting] screen ............................................................. 58
Fig. 59 [Analog output range] screen .............................................................. 59
Fig. 60 [[SO2] Range] screen .......................................................................... 59
Fig. 61 [AIC setting] screen ............................................................................. 60
Fig. 62 Automatic correction of start time according to the start time range
setting ................................................................................................. 61
Fig. 63 Example of automatic correction of start time ..................................... 61
Fig. 64 [Mode] screen ..................................................................................... 62
Fig. 65 [Start time] screen ............................................................................... 63
Fig. 66 [Limit (Start-End)] screen .................................................................... 64
Fig. 67 [Interval] screen .................................................................................. 64
Fig. 68 [Zero cal. wait time (min)] screen ........................................................ 65
Fig. 69 [Zero hold time (min)] screen .............................................................. 65
Fig. 70 [Zero calibration] screen ..................................................................... 66
Fig. 71 [Span cal. wait time (min)] screen ....................................................... 66
Fig. 72 [Span hold time (min)] screen ............................................................. 67
Fig. 73 [Span calibration] screen .................................................................... 67
Fig. 74 [Measurement wait time (min)] screen ................................................ 68
Fig. 75 [Cal. range] screen .............................................................................. 68
Fig. 76 [Integration reset setting] screen ......................................................... 69
Fig. 77 [Reset method] screen ........................................................................ 69
Fig. 78 [Reset time] screen ............................................................................. 70
Fig. 79 [Telemeter alarm] screen .................................................................... 70
Fig. 80 [Unit conversion factor setting] screen ............................................... 71
Fig. 81 [[SO2] Conversion factor] screen ........................................................ 71
Fig. 82 [Signal setting] screen ......................................................................... 72
Fig. 83 [Calculation method] screen ............................................................... 73
Fig. 84 [Average number] screen .................................................................... 73
Fig. 85 Example of dilution ratio setting for sample gas ................................. 74
Fig. 86 When the calibration gas is passed through the diluter ...................... 74
Fig. 87 When the calibration gas is not passed through the diluter ................ 74
Fig. 88 [Dilution ratio setting] screen ............................................................... 75
Fig. 89 [Dilution ratio] screen .......................................................................... 75
Fig. 90 [System setting] screen ....................................................................... 76
Fig. 91 [Time adjust] screen ............................................................................ 77
Fig. 92 [Current time] screen .......................................................................... 78
Fig. 93 [Format] screen ................................................................................... 78
Fig. 94 [LCD Setting] screen ........................................................................... 79
Fig. 95 [Back light time period] screen ............................................................ 79
Fig. 96 [Brightness] screen ............................................................................. 80
Fig. 97 Touch panel adjustment screen .......................................................... 80
Fig. 98 [Language] screen .............................................................................. 81
Fig. 99 Language selection screen ................................................................. 81
Fig. 100 [Password setting] screen ................................................................... 82
Fig. 101 [[Supervisor] current password] screen .............................................. 82
Fig. 102 [[Supervisor] New password] screen .................................................. 83

151
Fig. 103 [[Supervisor] Confirm password] screen .............................................. 83
Fig. 104 Screen indicating password mismatch ................................................ 84
Fig. 105 [Software update] screen ..................................................................... 84
Fig. 106 Update confirmation screen ................................................................. 85
Fig. 107 Message screen displayed when there is no file in the USB flash drive 85
Fig. 108 [System information] screen ................................................................ 86
Fig. 109 [Average time setting] screen .............................................................. 86
Fig. 110 [Average time setting] screen: Time selection screen ......................... 87
Fig. 111 Pop-up screen after time selection ...................................................... 87
Fig. 112 [Communication setting] screen .......................................................... 88
Fig. 113 Menu screen for communication settings ............................................ 89
Fig. 114 [Device ID] screen ............................................................................... 91
Fig. 115 [RS-232C Protocol] screen .................................................................. 91
Fig. 116 [TCP/IP protocol 1] screen ................................................................... 92
Fig. 117 [IP address 1] screen ........................................................................... 93
Fig. 118 [Subnet mask 1] screen ....................................................................... 94
Fig. 119 [Gateway 1] screen .............................................................................. 94
Fig. 120 [Media setting] screen .......................................................................... 95
Fig. 121 [Log export] screen .............................................................................. 96
Fig. 122 [File name] screen ............................................................................... 96
Fig. 123 Confirmation screen for file saving ...................................................... 97
Fig. 124 Confirmation screen to overwrite the file ............................................. 97
Fig. 125 Message screen indicating unselected log data .................................. 98
Fig. 126 Message screen indicating USB flash drive not inserted ..................... 98
Fig. 127 Message screen indicating output failure ............................................ 98
Fig. 128 Positions of four screws to be removed ............................................... 101
Fig. 129 Layout of parts inside the product ........................................................ 101
Fig. 130 Location of the sample filter cover and exploded view ........................ 102
Fig. 131 Attaching positions of the ventilation filters .......................................... 103
Fig. 132 Position of the pump ............................................................................ 105
Fig. 133 Exploded view of the pump .................................................................. 106
Fig. 134 Back side of the diaphragm ................................................................. 106
Fig. 135 Back side of the valve .......................................................................... 107
Fig. 136 Attaching direction of the pump base .................................................. 107
Fig. 137 Positions of parts mounted to the device ............................................. 108
Fig. 138 Attaching position of the scrubber and air filter .................................... 109
Fig. 139 Attaching position of the HC cutter ...................................................... 109
Fig. 140 Attaching positions of the pipes ........................................................... 110
Fig. 141 Positions of screws fixing the power source cover .............................. 112
Fig. 142 Attaching position of the lamp socket unit ........................................... 113
Fig. 143 Screws of the lamp socket unit ............................................................ 113
Fig. 144 Lamp socket and xenon lamp .............................................................. 113
Fig. 145 Label position ....................................................................................... 114
Fig. 146 Attaching position of the pump, and joints ........................................... 115
Fig. 147 Inlet and outlet of tube of the gas measurement module ..................... 116
Fig. 148 How to remove the gas measurement module and positions of each
cable connector ................................................................................... 117
Fig. 149 Mounting location of the clock battery ................................................. 118
Fig. 150 Example of bit information storage ...................................................... 128
Fig. 151 Example of numeric data storage (4 bytes) ......................................... 129
Fig. 152 Example of numeric data storage (2 bytes) ......................................... 129
Fig. 153 Example of numeric data storage (8 bytes) ......................................... 129

152
Fig. 154 ON/OFF state at contact terminal ....................................................... 139

153
Tables

Table 1 Level of authority ............................................................................... 2


Table 2 Part names and functions: Front panel ............................................. 4
Table 3 Part names and functions: Rear panel .............................................. 5
Table 4 Part names and functions: [Measurement] screen configuration ...... 6
Table 5 Screen switching buttons .................................................................. 8
Table 6 Header area icons ............................................................................. 9
Table 7 Part names and functions: [Measurement] screen: Measurement value
display ............................................................................................... 10
Table 8 Part names and functions: [Measurement] screen: Trend graph display 11
Table 9 Part names and functions: [Menu] screen ........................................ 12
Table 10 Part names and functions: Value entry screen ................................. 14
Table 11 Part names and functions: [Calibration] screen ................................ 24
Table 12 Part names and functions: [Line] screen ........................................... 25
Table 13 Part names and functions: Confirmation screen for zero calibration
execution ........................................................................................... 28
Table 14 Part names and functions: Confirmation screen for span calibration
execution ........................................................................................... 29
Table 15 Part names and functions: AIC execution confirmation screen ........ 29
Table 16 Part names and functions: Confirmation screen for AIC completion . 31
Table 17 Part names and functions: [Measurement] screen: Trend graph display 34
Table 18 Part names and functions: [Data/History] screen .............................. 37
Table 19 Part names and functions: Details screen of AIC calibration data .... 45
Table 20 Part names and functions: [User] screen .......................................... 48
Table 21 Part names and functions: [Maintenance setting] screen ................. 50
Table 22 Part names and functions: [Analog output] screen ........................... 51
Table 23 Correspondence table for each channel and terminal numbers of the
terminal block on the rear panel ........................................................ 53
Table 24 Items that can be checked on the analog input screen ..................... 54
Table 25 Part names and functions: [Maintenance status] screen .................. 55
Table 26 Part names and functions: [Lamp history] screen ............................. 57
Table 27 Part names and functions: [Measurement setting] screen ................ 58
Table 28 Part names and functions: [Analog output range] screen ................. 59
Table 29 Part names and functions: [AIC setting] screen ................................ 60
Table 30 Part names and functions: [Integration reset setting] screen ............ 69
Table 31 Part names and functions: [Unit conversion factor setting] screen ... 71
Table 32 Part names and functions: [Signal setting] screen ............................ 72
Table 33 Part names and functions: [System setting] screen .......................... 76
Table 34 Part names and functions: [Time adjust] screen ............................... 77
Table 35 Part names and functions: [LCD SETTING] screen .......................... 79
Table 36 Part names and functions: [Language] screen ................................. 81
Table 37 Part names and functions: Menu screen for communication settings 89
Table 38 File name of each log data ................................................................ 96
Table 39 Daily maintenance ............................................................................ 100
Table 40 Periodical maintenance ..................................................................... 100
Table 41 Event type description ....................................................................... 119
Table 42 Event list ........................................................................................... 119
Table 43 Event code list for each part ............................................................. 121
Table 44 Cause and countermeasures: Zero calibrating caution, error ........... 122
Table 45 Cause and countermeasures: Span calibrating caution, error .......... 122
Table 46 Cause and countermeasures: CAN communication error ................. 122
Table 47 Cause and countermeasures: Telemeter failure ............................... 123
Table 48 Cause and countermeasures: Lamp intensity error .......................... 123
Table 49 Cause and countermeasures: Cell temperature error ....................... 123

154
Table 50 Cause and countermeasures: Atmospheric pressure error .............. 123
Table 51 Cause and countermeasures: Sample pressure error ..................... 123
Table 52 Cause and countermeasures: Sample flow rate error ...................... 124
Table 53 Cause and countermeasures: Power source (24 V) error ................ 124
Table 54 Cause and countermeasures: Battery voltage error of the clock ..... 124
Table 55 Cause and countermeasures: No indication on the LCD ................. 125
Table 56 Cause and countermeasures: Reading error ................................... 125
Table 57 Cause and countermeasures: Error of analog output signal ............ 126
Table 58 Cause and countermeasures: Settings cannot be changed. ............ 126
Table 59 Cause and countermeasures: The power is not turned on. ............. 126
Table 60 Address map .................................................................................... 130
Table 61 AIC start operation ........................................................................... 139
Table 62 Product specifications ...................................................................... 144
Table 63 Consumables ................................................................................... 147
Table 64 Replacement parts ........................................................................... 147
Table 65 Drawings list ..................................................................................... 149

155
ᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵔᵕᵟ
ᵥᵸᵎᵎᵎᵎᵔᵖᵒᵗᵓᵗᵟ

ᵟᵳᵥᵌᴾᵐᵒᵊᴾᵐᵎᵐᵑ ᵟᵳᵥᵌᴾᵐᵒᵊᴾᵐᵎᵐᵑ ᵟᵳᵥᵌᴾᵐᵒᵊᴾᵐᵎᵐᵑ ᵥᵸᵎᵎᵎᵎᵔᵖᵒᵗᵓᵗᵟ


ᵩᵌᵫᶇᶗᵿᶆᵿᶐᵿ ᵩᵌᵲᵿᶁᶆᶇᶀᵿᶌᵿ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵔᵕᵟ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᵴᵑᵏᵔᵖᵎᵎᵔᵟ
ᵥᵸᵎᵎᵎᵎᵔᵖᵓᵏᵎᵒᵟ

ᵫᵟᵷᵌᴾᵐᵒᵊᴾᵐᵎᵐᵑ ᵫᵟᵷᵌᴾᵐᵒᵊᴾᵐᵎᵐᵑ ᵫᵟᵷᵌᴾᵐᵓᵊᴾᵐᵎᵐᵑ ᵥᵸᵎᵎᵎᵎᵔᵖᵓᵏᵎᵒᵟ


ᵥᵌᵭᶒᶑᶓᶉᵿ ᵩᵌᵬᵿᶅᵿᶑᵿᶕᵿ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᵴᵑᵏᵔᵖᵎᵎᵔᵟ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ

ᵫᵟᵰᵌᴾᵑᵏᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ


ᵷᵌᵲᵿᶌᵿᶀᶃ ᵬᵌᵦᶍᶑᶍᶗᵿ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ

ᵫᵟᵰᵌᴾᵑᵏᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ


ᵷᵌᵲᵿᶌᵿᶀᶃ ᵬᵌᵦᶍᶑᶍᶗᵿ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ

ᵫᵟᵰᵌᴾᵑᵏᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ


ᵷᵌᵲᵿᶌᵿᶀᶃ ᵬᵌᵦᶍᶑᶍᶗᵿ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ

ᵫᵟᵰᵌᴾᵑᵏᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᵟᵮᵰᵌᴾᵏᵒᵊᴾᵐᵎᵐᵑ ᴾᵥᵸᵎᵎᵎᵎᵔᵖᵒᵖᵐᵓ


ᵷᵌᵲᵿᶌᵿᶀᶃ ᵬᵌᵦᶍᶑᶍᶗᵿ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵒᵎ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᵴᵑᵏᵔᵖᵎᵎᵒᵠ
ᵥᵸᵎᵎᵎᵎᵔᵖᵓᵎᵗᵓᵠ

ᵟᵳᵥᵌᴾᵐᵐᵊᴾᵐᵎᵐᵑ ᵟᵳᵥᵌᴾᵐᵐᵊᴾᵐᵎᵐᵑ ᵟᵳᵥᵌᴾᵐᵑᵊᴾᵐᵎᵐᵑ ᵥᵸᵎᵎᵎᵎᵔᵖᵓᵎᵗᵓᵠ


ᵷᵌᵲᵿᶌᵿᶀᶃ ᵲᵌᵵᵿᶒᵿᶌᵿᶀᶃ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᵴᵑᵏᵔᵖᵎᵎᵒᵠ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
ᴾᴾᴾᴾᵴᵑᵏᵔᵖᵎᵎᵒᵠ
ᵥᵸᵎᵎᵎᵎᵔᵖᵓᵎᵗᵓᵠ

ᵟᵳᵥᵌᴾᵐᵐᵊᴾᵐᵎᵐᵑ ᵟᵳᵥᵌᴾᵐᵐᵊᴾᵐᵎᵐᵑ ᵟᵳᵥᵌᴾᵐᵑᵊᴾᵐᵎᵐᵑ ᵥᵸᵎᵎᵎᵎᵔᵖᵓᵎᵗᵓᵠ


ᵷᵌᵲᵿᶌᵿᶀᶃ ᵲᵌᵵᵿᶒᵿᶌᵿᶀᶃ ᵩᵌᵫᶇᶘᶓᶋᶍᶒᶍ ᴾᴾᴾᴾᵴᵑᵏᵔᵖᵎᵎᵒᵠ
ᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᵦᵭᵰᵧᵠᵟᵊᴾᵪᶒᶂᵌ
Warranty and responsibility

HORIBA, Ltd. warrants that the Product shall be free from defects in material and workmanship and
agrees to repair or replace free of charge, at option of HORIBA, Ltd., any malfunctioned or damaged
Product attributable to responsibility of HORIBA, Ltd. for a period of one (1) year from the delivery
unless otherwise agreed with a written agreement. In any one of the following cases, none of the war-
ranties set forth herein shall be extended;
 Any malfunction or damage attributable to improper operation
 Any malfunction attributable to repair or modification by any person not authorized by HORIBA,
Ltd.
 Any malfunction or damage attributable to the use in an environment not specified in this manual
 Any malfunction or damage attributable to violation of the instructions in this manual or operations
in the manner not specified in this manual
 Any malfunction or damage attributable to any accidental force including natural disasters such as
storms, heavy rain, storm surge, earthquake, lightning, floods, land subsidence, fires, tsunamis,
volcanic eruptions.
 Any malfunction or damage attributable to dropping this product
 Any deterioration in appearance attributable to corrosion, rust, and so on
 Replacement of consumables

HORIBA, LTD. SHALL NOT BE LIABLE FOR ANY DAMAGES RESULTING FROM THE USE OF
THIS PRODUCT OR INABILITY TO MAKE USE OF THIS PRODUCT, INCLUDING ANY INCOR-
RECTNESS OR INCOMPLETENESS OF DATA, LOSS OF PROFITS OR OPPORTUNITY IN BUSI-
NESS.

Patent marking

This product is protected under one or more of the patents found at the following address:
http://www.horiba.com/patent

2 Miyanohigashi, Kisshoin Minami-ku, Kyoto 601-8510 Japan


http://www.horiba.com

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