APSA-380 Instruction Manual (E)
APSA-380 Instruction Manual (E)
APSA-380
Instruction manual [eng]
CODE:GZ0000654097A
Be sure to read this manual before using the product to ensure proper and safe operation of the
product.
In particular, be sure to read "Air quality monitor APHA-380, APMA-380, APNA-380, APOA-380,
APSA-380, Safety information" before using the product to ensure safe operation.
Also store the manual safely so that it is readily available whenever necessary.
Manual information
This manual describes the operations and tasks to use the Product name, APSA-380.
The software described in this manual is as of version 1.00.
This is the original instructions.
Product specifications and appearance, as well as the contents of this manual are subject to change
without notice.
Target readers
This manual is targeted for those with knowledge of the gases used for this product.
Trademarks
Modbus is a registered trademark of Schneider Automation Inc.
VNC is a trademark of RealVNC Ltd.
Other company names and brand names are either registered trademarks or trademarks of
the respective companies. (R), (TM) symbols may be omitted in this manual.
The information may be combined with the following graphical symbols in this manual.
Symbol Description
Note This indicates the information that requires special attention to use the product
properly. This also indicates the information to prevent property damages.
Special marks
Mark Description
These marks are used when citing user interfaces such as a menu and a button
[ ]
on the screen.
These marks are used when citing messages displayed on the touch screen.
" "
These marks are also used for emphatic wording or references.
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Product handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 General precautions for the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Precautions for operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.3 Precautions for transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.4 Precautions for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Application and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1.1 Measuring device APSA-380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1.2 Gas measurement module SA-380M (service replacement part) . . . . . . . . . 2
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Contact for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Supplied items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Installation of the main unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Cable and piping connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Start-up of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Shutdown of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Daily operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Operation flow for the first-time use . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.1 [Calibration] screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.2 Calibration preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.3 AIC calibration execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.4 Manual calibration execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.1 Measurement result display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.2 Graph scale setting of the trend graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6 Other functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1 How to access the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2 [Data/History] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2.1 Average calculation and display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.2 Integration calculation and display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2.3 Rolling average value calculation and display . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.4 Calibration history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.5 AIC history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.6 Event history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3 [Maintenance] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 [User] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5 [Maintenance setting] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.5.1 Checking and adjusting analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5.2 Checking analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5.3 Maintenance status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.5.4 Lamp intensity history display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.1 Contact for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.2 Maintenance items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.2.1 Daily maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.2.2 Periodical maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.1 Contact for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.2 Event list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.3 Countermeasures to be taken when a warning or caution event has
occurred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
11.1 Measurement principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
11.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
11.3 Laws and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
11.4 Open source software license information . . . . . . . . . . . . . . . . . . . . . 146
11.4.1 Provision of the source codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
11.4.2 OSS warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1 Introduction
1.1 For your safety
1 Introduction
1
2 Product overview
2.1 Application and features
2 Product overview
Note This manual explains operations and work for Supervisor authority.
2
2 Product overview
2.3 Product configuration
When the power is turned ON, APSA-380 starts measurement automatically. A calibration gas
is required for calibration.
This product can be systematized by connecting a computer, monitoring device, recorder, and
calibration gas cylinder.
The system configuration diagram of APSA-380 is shown in Fig. 1.
3
2 Product overview
2.4 Part names and functions
Front panel
Note A touch panel is used for the operational screen part. Operate the touch panel
directly with your finger. Do not push the touch panel using an object with a hard or
sharp tip such as a ballpoint pen, or push it hard with a finger. A malfunction may
occur.
4
2 Product overview
2.4 Part names and functions
Rear panel
Note Be sure to perform shutdown operation before turning OFF the power ("4.2 Shut-
down of the product" (page 21)). If the power is turned OFF without performing shut-
down operation, the data being measured may not be saved on the device normally.
Be sure to use the USB flash drive supplied by HORIBA (optional). Using other USB
flash drives may not save the data normally.
5
2 Product overview
2.5 Screen description
This section describes the basic display elements of the operational screen part of APSA-380.
Note This product is equipped with the VNC server function. By connecting the product
via Ethernet to a device on which VNC client application has been installed, the
same screen viewing and operation as those on this LCD are possible. To connect a
tablet or a smartphone, prepare a wired LAN or wireless LAN conversion unit sepa-
rately, and connect this product to the unit via Ethernet. While operating on the VNC
client, avoid operation on the LCD to prevent interference with LCD operation. Also,
make sure that only one VNC client is connected to the device. For details of opera-
tion on the VNC client side, follow the operation descriptions of each software and
application.
6
2 Product overview
2.5 Screen description
7
2 Product overview
2.5 Screen description
8
2 Product overview
2.5 Screen description
2.5.3 Icons
The header area of the screen displays icons shown in Table 6 according to the state of this
product.
Operator icon This icon is lit when the authority level is set to "Operator".
Service icon This icon is lit when the authority level is set to "Service".
Maintenance mode (manual This icon is lit when the maintenance mode is set to ON
ON) icon manually.
Maintenance mode (external This icon is lit when the maintenance mode is being con-
control) icon trolled by an external device.
AIC mode icon This icon is lit when the AIC sequence is in progress.
9
2 Product overview
2.5 Screen description
Table 7 Part names and functions: [Measurement] screen: Measurement value display
No. Name Function
1 Menu button Refer to "2.5.2 Screen switching buttons" (page 8).
2 Trend graph button Refer to "2.5.2 Screen switching buttons" (page 8).
3 Event button Refer to "2.5.2 Screen switching buttons" (page 8).
4 Shutdown button Refer to "2.5.2 Screen switching buttons" (page 8).
5 Measurement line display Refer to "2.5.1 Overview of screen configuration" (page 6).
6 Icon display Refer to "2.5.1 Overview of screen configuration" (page 6).
7 Current time display Refer to "2.5.1 Overview of screen configuration" (page 6).
8 Measurement component name Refer to "2.5.1 Overview of screen configuration" (page 6).
9 Concentration value and unit Refer to "2.5.1 Overview of screen configuration" (page 6).
10 Range display Refer to "2.5.1 Overview of screen configuration" (page 6).
11 Dilution ratio Refer to "2.5.1 Overview of screen configuration" (page 6).
12 [EXT] icon display Refer to "2.5.1 Overview of screen configuration" (page 6).
10
2 Product overview
2.5 Screen description
Table 8 Part names and functions: [Measurement] screen: Trend graph display
No. Name Function
1 Menu button Refer to "2.5.2 Screen switching buttons" (page 8).
2 Measurement value button Refer to "2.5.2 Screen switching buttons" (page 8).
3 Event button Refer to "2.5.2 Screen switching buttons" (page 8).
4 Shutdown button Refer to "2.5.2 Screen switching buttons" (page 8).
This button is used to set the time for the horizontal axis of the
5 Time setting button
graph.
This button is used to set the upper limit for the vertical axis of the
6 Upper limit setting button
graph.
This button is used to set the lower limit for the vertical axis of the
7 Lower limit setting button
graph.
11
2 Product overview
2.5 Screen description
12
2 Product overview
2.5 Screen description
Three types of events are provided: "Warning", "Caution", and "Information". For details of
each event, refer to "8.2 Event list" (page 119).
13
2 Product overview
2.5 Screen description
14
3 Installation
3.1 Contact for installation
3 Installation
For technical inquiries regarding installation, contact HORIBA, Ltd. Customer Support Center
at the end of this manual.
After unpacking the package, make sure that the following items are included.
APSA-380
Instruction manual: 1 copy
Safety information: 1 copy
Power cable: 1 piece
Sample filter element (24 pieces): 1 box
2 mounting plates and 4 screws (optional)
2 sliding rails and 6 screws (optional)
4 rubber legs and 4 screws (optional)
Note The 19-inch standard rack and fixing screws for the cut panel are not supplied.
These items are to be prepared by the user.
15
3 Installation
3.4 Installation of the main unit
When installing the product in the 19-inch standard rack or cut panel part, place the product on
a supporting base or fix it with a sliding rail. For installation dimensions, refer to the external
dimensions in "11.6 Drawings list" (page 149). Use the mounting plates, sliding rails, and rub-
ber legs optionally provided. Mounting positions for each part are shown in Fig. 11 and Fig. 12
(page 17).
Fig. 11 Mounting positions for the sliding rail and mounting plate (only right side is shown, repeat the
instruction for the left side)
16
3 Installation
3.4 Installation of the main unit
Note Separate the sliding rail into two by pushing the plate spring, and attach the sepa-
rated rails to the main unit of the product and the 19-inch standard rack respectively.
Attach the sliding rail for the 19-inch standard rack from the inside of the fixing holes
using M4 bind head screws or M4 truss head screws. These screws are not supplied
items, and are to be prepared by the user.
17
3 Installation
3.5 Cable and piping connection
Cable
1. Connect the supplied power cable to the power connector shown in
Fig. 3 (page 5).
2. Connect a computer, controller, and recorder to the Ethernet con-
nector, RS-232C connector, and signal connection terminal block
(optional) shown in Fig. 3 (page 5) as needed.
The shape of the Ethernet connector is RJ45, and the shape of the RS-232C connector is
D-sub 9pin male. Use the Ethernet connector for the VNC server function. For positions of
each connector and pin of the terminal block, refer to the "Rear panel signal table" at the
end of this document.
For connection to the terminal block of signal connection (optional), refer to the following
steps.
When a ferrule (bar terminal) has been crimped
Since the terminal block has a push-in structure, connection can be made only by insert-
ing the ferrule to No.1 in Fig. 13.
To remove the wire, push and hold No.2 using a tool such as a flathead screwdriver, and
pull out the wire.
When connecting a wire without a ferrule
While pushing and holding No.2 in Fig. 13 with a tool such as a flathead screwdriver,
insert an unshielded wire to No.1 in Fig. 13. Releasing the tool pushing No.2 from the ter-
minal block fixes the wire.
To remove the wire, push and hold No.2 using a tool such as a flathead screwdriver, and
pull out the wire.
18
3 Installation
3.5 Cable and piping connection
Piping
1. Connect an exhaust pipe to the "Exhaust outlet" shown in Fig. 3
(page 5).
It is a joint for PTFE tube with 6 mm O.D./4 mm I.D. Release the measured gas to a safe
location where the back pressure stays stable within a range of 490 Pa.
2. Connect a sample gas pipe to the "Sample gas inlet" shown in Fig.
3 (page 5).
The pipe is a joint for PTFE tube with 6 mm O.D./4 mm I.D. Keep the sample gas pres-
sure stabilized within a range of 490 Pa. Be careful not to expose the sample piping to
cold air. Otherwise, condensation may occur.
3. Connect a calibration gas pipe to the "Calibration gas connection
port" shown in Fig. 3 (page 5).
The pipe is a joint for PTFE tube with 6 mm O.D./4 mm I.D. Set up an overflow (0.5 L/min
or more) on the front stage of the device, and keep the calibration gas pressure stabilized
within a range of 490 Pa.
19
4 Basic operation
4.1 Start-up of the product
4 Basic operation
Start-up procedure
1. Make sure that the power cable is connected correctly.
2. Press the power switch on the rear panel to turn ON the power of
the product.
Turning ON the power displays the screen of Fig. 14. The screen switches to the [Mea-
surement] screen: Measurement value display (Fig. 5 (page 10)) automatically, and the
measurement starts.
20
4 Basic operation
4.2 Shutdown of the product
This product is used in continuous operation normally. When shutting down the product, follow
the procedure shown below.
Note This product saves data such as setting values and concentration values in the inter-
nal memory in increments of 10 minutes. If the power is turned OFF while the inter-
nal memory is being accessed, the data may be damaged. When shutting down the
product, be sure to perform shutdown operation according to the following procedure
before turning OFF the power.
Shutdown procedure
1. Touch the shutdown button.
The shutdown confirmation screen (Fig. 15) is displayed.
2. Touch the [OK] button.
Tip When the [Cancel] button is touched on the shutdown confirmation screen, the shut-
down can be canceled.
The screen is switched to the shutdown preparation screen. The data is saved in the inter-
nal memory.
3. Wait until the shutdown preparation completion screen (Fig. 16) is
displayed.
4. Turn OFF the power switch on the rear panel.
21
4 Basic operation
4.3 Emergency stop
When emergency stop is necessary, turn OFF the power switch, and then remove the
power cable from the AC inlet. When restarting the product after an emergency stop,
ensure the safety of the product, and start it up according to the procedure shown in "4.1
Start-up of the product" (page 20).
22
5 Daily operation
5.1 Operation flow for the first-time use
5 Daily operation
Fig. 17 shows the basic operation flow for using the product for the first time.
Complete the installation, wiring, and piping connections before operation.
Connect the external input and output (refer to "9 External input/output" (page 127)) as neces-
sary.
Operation flow Reference
23
5 Daily operation
5.2 Calibration
5.2 Calibration
To use the product correctly, perform calibration before every measurement and also periodi-
cally. There are two types of calibrations, manual calibration and auto calibration (AIC: Auto
Internal Calibration).
Manual calibration: Zero calibration and span calibration are performed manually at any
time as needed. Two types of manual calibrations are available,
using calibration gas line and running the calibration gas through the
measurement gas line.
Auto calibration: The AIC sequence is performed at the specified time intervals or by
the external input command to perform the zero calibration and span
calibration automatically.
24
5 Daily operation
5.2 Calibration
[Line] button
The measurement line currently selected is displayed on the [Line] button.
Touching the [Line] button moves to the [Line] screen (Fig. 19). The measurement line can be
changed by selecting from the following.
Select one from among [Measure], [Zero], [Span], and [External].
25
5 Daily operation
5.2 Calibration
When the measurement line is [Zero] or [Span], the bar on the upper area of the measurement
screen changes from blue to pink (refer to Fig. 20).
When the measurement line is restored to [Measure], the bar returns to blue after the mea-
surement waiting time (time for the gas to be stabilized after switching to the measurement
line) on the AIC setting screen has elapsed.
Reference For the measurement waiting time on the AIC setting screen, refer to "6.6.2 Setting
AIC" (page 60).
Fig. 20 Measurement screen when the measurement line is set to an item other than measurement
26
5 Daily operation
5.2 Calibration
Reference For operation of the [[SO2] Span concentration] screen, refer to "2.5.7 Value entry
screen" (page 14).
27
5 Daily operation
5.2 Calibration
[Zero] button
Touching the [Zero] button moves to the confirmation screen for zero calibration execution
(Fig. 23).
Note The [Zero] button is valid only when the measurement line is set to [Measure] or
[Zero], and [Low] or [High] is selected for the calibration range.
If the result of the zero calibration is out of the allowable range, the zero calibration
warning is issued and the zero calibration coefficient is not updated. For details,
refer to "8.2 Event list" (page 119).
Table 13 Part names and functions: Confirmation screen for zero calibration execution
Name Description
[Cancel] Calibration is not performed.
[OK] Calibration is performed.
28
5 Daily operation
5.2 Calibration
[Span] button
Touching the [Span] button moves to the confirmation screen for span calibration execution
(Fig. 24).
Note The [Span] button is valid only when the measurement line is set to [Measure] or
[Span], and [Low] or [High] is selected for the calibration range.
If the result of the span calibration is out of the allowable range, the span calibration
warning is issued and the span calibration coefficient is not updated. For details,
refer to "8.2 Event list" (page 119).
Table 14 Part names and functions: Confirmation screen for span calibration execution
Name Description
[Cancel] Calibration is not performed.
[OK] Calibration is performed.
[AIC] button
Touching the [AIC] button moves to the AIC execution confirmation screen (Fig. 25) to perform
auto calibration (hereafter referred to as AIC).
29
5 Daily operation
5.2 Calibration
3. Use the [Line] button and select the measurement line correspond-
ing to the line used for calibration.
For manual calibration using the calibration gas line: [Zero] or [Span]
For manual calibration using the measurement gas line: [Measure]
4. Enter the span gas concentration value using the [Span Conc.] but-
ton.
30
5 Daily operation
5.2 Calibration
Table 16 Part names and functions: Confirmation screen for AIC completion
Name Description
[Cancel] This button is used to cancel the change and return to the previous screen.
[OK] This button is used to apply the change and return to the previous screen.
31
5 Daily operation
5.2 Calibration
Zero calibration
1. Touch the [Calibration] button on the [Menu] screen.
The screen moves to the [Calibration] screen.
2. Touch the [Cal. Range] button to select either [High] range or [Low]
range.
3. Use the [Line] button and set the measurement line.
When the calibration gas line is used: [Zero]
When the measurement gas line is used: [Measure]
4. Introduce the zero gas into the measurement line that has been
set.
5. Wait for the readings to be stabilized, and touch the [Zero] button to
perform zero calibration.
After the calibration is completed, the zero calibration coefficient is updated and the
screen returns to the [Calibration] screen.
Span calibration
1. After the zero calibration is completed, use the [Line] button and
set the measurement line.
When the calibration gas line is used: [Span]
When the measurement gas line is used: [Measure]
2. Introduce the span gas into the measurement line that has been
set.
3. Wait for the readings to be stabilized, and touch the [Span] button
to perform span calibration.
After the calibration is completed, the span calibration coefficient is updated and the
screen returns to the [Calibration] screen.
32
5 Daily operation
5.3 Measurement
5.3 Measurement
Turning ON the power of this product displays the [Measurement] screen, and the measure-
ment starts automatically.
For part names and functions of the measurement screen, refer to "2.5.4 [Measurement]
screen" (page 10).
33
5 Daily operation
5.3 Measurement
Table 17 Part names and functions: [Measurement] screen: Trend graph display
No. Name Description Reference
1 Time setting button This button is used to change the time scale of the horizontal axis. page 34
2 Upper limit button This button is used to change the upper limit of the vertical axis. page 35
3 Lower limit button This button is used to change the lower limit of the vertical axis. page 35
34
5 Daily operation
5.3 Measurement
Tip The values of [0] and [100] displayed with FS% are displayed in percentage to the
set measurement range.
For example, when the measurement range is set to 0.05 ppm, FS% [100] value is
0.05 ppm.
35
6 Other functions
6.1 How to access the functions
6 Other functions
This chapter describes the following functions out of functions accessed from the [Menu]
screen.
"6.2 [Data/History]" (page 37)
"6.3 [Maintenance]" (page 47)
"6.4 [User]" (page 48)
"6.5 [Maintenance setting]" (page 50)
"6.6 [Measurement setting]" (page 58)
"6.7 [System setting]" (page 76)
"6.8 [Communication setting]" (page 88)
"6.9 [Media setting]" (page 95)
36
6 Other functions
6.2 [Data/History]
6.2 [Data/History]
The average, integration, and rolling average values are calculated based on the acquired
data, and these values can be checked on the screen (Fig. 31). To check each data, swipe the
screen up and down to select the name button of necessary data.
37
6 Other functions
6.2 [Data/History]
38
6 Other functions
6.2 [Data/History]
Touch the [Event] button (No. 1 in the figure) on the data details screen (Fig. 33) to check the
events in the period during which the average value is calculated. When triangle buttons at left
and right are displayed, swipe the screen to the left or right to display the previous or next
data.
Reference For details of each warning and caution, refer to "8.2 Event list" (page 119).
39
6 Other functions
6.2 [Data/History]
Calculation operation
The following describes the average calculation operations.
The average calculation starts and ends with reference to the internal clock.
When the power is shut down or when the internal clock is advanced
The momentary value data is regarded as missing data if acquired during the shutdown
period or in the period of time created by advancing the internal clock. No average values
are recorded when all momentary value data during momentary value integration is miss-
ing. In addition, no data is recorded if the power is shut down before the displayed data is
saved or if the power is shutdown at the time displayed on the average, integration, or roll-
ing average screen.
When the average is recorded although average data with the same time stamp exists
The existing average is overwritten with the new average (the existing average is
deleted).
40
6 Other functions
6.2 [Data/History]
Touch the [Event] button (No. 1 in the figure) on the data details screen (Fig. 36) to check the
events in the period during which the average value is calculated. When triangle buttons at left
and right are displayed, swipe the screen to the left or right to display the previous or next
data.
Reference For details of each warning and caution, refer to "8.2 Event list" (page 119).
41
6 Other functions
6.2 [Data/History]
Calculation operation
The following describes the integration calculation operations.
For the standard specification, the integration are started and ended by sending the ON signal
to the integration reset input on the signal connection terminal block, or by receiving the inte-
gration reset command through communication. These signal input and command reception
are called external integration reset.
When the external integration reset is activated, the integration is calculated automatically as
described below.
The internal clock is adjusted to the nearest integration reset time from the current time.
For the standard specification, the default setting of the integration reset time is 00 min every
hour. It can also be set to 30 min every hour.
When the corrected time is the same as the scheduled reset time of the ongoing integration,
the integration results up to that time are recorded, and the output of the integration is reset to
zero (integration reset).
Tip The single analyzer specifications (optional) and telemeter specifications adopt the
internal reset specification. The internal reset specification records the integration
results whenever the internal clock time reaches the integration ending time, and at
the same time resets the integration output to zero (integration reset)
When the external integration reset is not performed even if the integration reset waiting
time (standard specification: 3 minutes, special specification: 6 minutes) has elapsed
since the ending time of the ongoing integration
The integration results up to that time are recorded, and at the same time the integration
output is reset to zero (integration reset). The internal clock is not corrected.
When the power is shut down or when the internal clock is advanced
The momentary value data is regarded as missing data if acquired during the shutdown
period or in the period of time created by advancing the internal clock. No integration is
recorded when all momentary value data during integration is missing.
As a result of advancement of the internal clock, when the corrected time is later than the
ending time of the ongoing integration + integration reset waiting time (standard specifica-
tion: 3 minutes, special specification: 6 minutes), the integration results at that point are
recorded, and the output of the integration is reset to zero (integration reset).
When the integration is recorded although integration data with the same time stamp
exists
The existing integration is overwritten with the new integration.
When the integration is recorded although integration data with future time stamp exists
The data with future time stamp is deleted.
42
6 Other functions
6.2 [Data/History]
Calculation operation
The following describes the calculation operations for rolling average values.
43
6 Other functions
6.2 [Data/History]
44
6 Other functions
6.2 [Data/History]
Touch any of the rows to move to the details screen (Fig. 41) for the AIC calibration data so
that the details of the selected AIC calibration can be checked.
Table 19 Part names and functions: Details screen of AIC calibration data
No. Name Description
Touching this button moves to the [Example of AIC event list] screen (Fig. 42), and
an event currently executing AIC can be checked. When triangle buttons at left and
1 [Event] button
right are displayed, swipe the screen to the left or right to display the previous or
next data.
The concentration value before zero calibration is performed is displayed. "----" is
2 [ZERO] displayed when the waiting time for zero calibration in AIC setting is set to 0 min-
utes, or when AIC sequence is canceled halfway and the zero gas is not flowed.
The concentration value before span calibration is performed is displayed. "----" is
3 [SPAN] displayed when the waiting time for span calibration in AIC setting is set to 0 min-
utes, or when AIC sequence is canceled halfway and the span gas is not flowed.
4 [SPAN CONC.] The set span concentration value is displayed.
5 [UNIT] The set unit is displayed.
Reference For details of each warning and caution, refer to "8.2 Event list" (page 119).
45
6 Other functions
6.2 [Data/History]
46
6 Other functions
6.3 [Maintenance]
6.3 [Maintenance]
To switch the product state between the maintenance mode and maintenance release mode,
perform the following procedure.
1. Touch [Maintenance] on the [Menu] screen.
In the maintenance release state, move to the confirmation screen for maintenance exe-
cution (Fig. 44).
In the maintenance state, move to the confirmation screen for maintenance stop (Fig. 45).
2. Touch [OK].
The product state is switched between the maintenance mode and maintenance release
mode.
47
6 Other functions
6.4 [User]
6.4 [User]
48
6 Other functions
6.4 [User]
Reference For operation of the [[Supervisor] Password] screen, refer to "2.5.7 Value entry
screen" (page 14).
49
6 Other functions
6.5 [Maintenance setting]
50
6 Other functions
6.5 [Maintenance setting]
51
6 Other functions
6.5 [Maintenance setting]
[Zero] button
This button is used to change the zero adjustment value for output.
Touching the [Zero] button moves to the [DA adjust/ZERO] screen (Fig. 51).
Zero adjustment values for each channel are displayed in the area of No.1 in the following fig-
ure. Touching [▲] of the channel for zero adjustment increases the count value of the selected
channel while touching [▼] decreases the count value of the selected channel. Changing the
count value saves the value and outputs the zero adjustment value. Refer to Table 23 (page
53) for corresponding numbers of terminal block TB1 on the rear panel for [CH-1] to [CH-10].
For which signal the terminal block TB1 represents, refer to rear panel signal table
(GZ0000684825) at the end of this document. No adjustment is required for [CH-11] and
above. This analog output array can be changed optionally.
52
6 Other functions
6.5 [Maintenance setting]
[Span] button
This button is used to change the span adjustment value for output.
Touching the [Span] button moves to the [DA adjust/SPAN] screen (Fig. 52).
Span adjustment values for each channel are displayed in the area of No.1 in the following fig-
ure. Touching [▲] of the channel for span adjustment increases the count value of the
selected channel while touching [▼] decreases the count value of the selected channel.
Changing the count value saves the value and outputs the span adjustment value. Refer to
Table 23 for corresponding numbers of terminal block TB1 on the rear panel for [CH-1] to [CH-
10]. For which signal the terminal block TB1 represents, refer to rear panel signal table
(GZ0000684825) at the end of this document. No adjustment is required for [CH-11] and
above. This analog output array can be changed optionally.
Table 23 Correspondence table for each channel and terminal numbers of the terminal block on the
rear panel
Channel number TB1 terminal number Isolation or Non-isolation Standard specification
CH-1 1 pin, 11 pin Isolated output
CH-2 2 pin, 12 pin Isolated output
CH-3 3 pin, 13 pin Isolated output
CH-4 4 pin, 14 pin ―
CH-5 5 pin, 16 pin Non-isolated output
CH-6 15 pin, 16 pin Non-isolated output
CH-7 6 pin, 16 pin Non-isolated output
CH-8 7 pin, 18 pin Non-isolated output
CH-9 17 pin, 18 pin Non-isolated output
CH-10 8 pin, 18 pin Non-isolated output
53
6 Other functions
6.5 [Maintenance setting]
Items that can be checked and units of values are shown in Table 24.
For standard values, and upper limits and lower limits with which events occur for the items,
refer to "8.2 Event list" (page 119).
54
6 Other functions
6.5 [Maintenance setting]
55
6 Other functions
6.5 [Maintenance setting]
The setting range on the [[Sample filter] Limit time(h)] screen (Fig. 55) is 0 to 99999.
The setting range on the [[Sample filter] Operating time (h)] screen (Fig. 56) is 0 to 99999. Set the
operating time to zero when individual parts are replaced.
Reference For the operation of the [[Sample filter] limit time(h)] screen and the [[Sample filter]
Operating time(h)] screen, refer to "2.5.7 Value entry screen" (page 14).
56
6 Other functions
6.5 [Maintenance setting]
57
6 Other functions
6.6 [Measurement setting]
58
6 Other functions
6.6 [Measurement setting]
[Auto]: When the reading exceeds 100 % of the current range, the measurement
range is switched to the next higher range. When the reading decreases to less
than 80 % of the next lower range of the current range, the measurement range
is switched to the next lower range.
[External]: The range is set by the optional external selection contact.
When [External] is selected without external contact, the range is switched with
holding the range status just before [External] is selected. When [External] is
selected after selecting [Auto], the display shows AUTO, EXT.
Note When the dilution ratio is changed, the value of the analog output range is changed
as well. For details, refer to "6.6.6 Setting the dilution ratio" (page 74).
59
6 Other functions
6.6 [Measurement setting]
60
6 Other functions
6.6 [Measurement setting]
If the calculated time is within the start time setting range, the setting value for the start time is
changed to the calculated time.
If the calculated time is out of the start time setting range, the setting value for the start time is
changed to the time that begins the start time range or the time that ends the start time range,
whichever is farther from the calculated time.
Fig. 62 Automatic correction of start time according to the start time range setting
The following is an example of the automatic correction of the start time in the AIC settings.
Start time: 20:30
Start time range: 5:00 to 23:00
Interval: 1 day and 1 hour (25 hours)
Since the start time is shifted by 1 hour per day, the start time is going to be out of the start
time range with the elapse of days. This example shows that the start time is changed to the
time (5:00) that begins the previous start time range since the calculated start time (23:30) for
the 4th cycle is out of the start time range.
61
6 Other functions
6.6 [Measurement setting]
[Mode] button
Touching the [Mode] button moves to the [Mode] screen (Fig. 64).
The start setting for AIC can be selected from the following three items.
[Internal]: AIC starts with reference to the internal clock.
[External]: AIC starts according to the external start signal (external contact input). For
the telemeter connection specification, when the telemeter input contact is
open (telemeter failure), AIC starts with reference to the internal clock.
[Off]: AIC auto start function is set to OFF. To start AIC via communication, select
[Off].
Selecting a method to start AIC and touching the [OK] button sets the selection. Touching the
[Cancel] button returns to the previous screen without updating the setting.
Note Starting AIC via communication is valid regardless of the setting. Even if the external
AIC start signal is input while the AIC sequence is in progress, the signal is ignored
and the ongoing AIC sequence is continued.
Only when the start setting has been made internally, [Mode], [Start time], and [Limit
(Start-End)] can be set.
62
6 Other functions
6.6 [Measurement setting]
Note The start time is set with reference to the internal clock.
Once the AIC sequence starts, the setting value for the start time is changed to
scheduled time of the next AIC (the current start time setting value interval setting
value). When this time is out of the start time setting range, it is corrected automati-
cally within the range.
When the start time is set to the time earlier than the current time, the start time is
recalculated and changed by adding the value set for interval to the current start time
setting value repeatedly until the recalculated start time becomes later than the cur-
rent time. When this time is out of the start time setting range, it is corrected auto-
matically within the range.
When the start time is set to the time earlier than the current time by changing the
internal clock setting, the start time setting value is recalculated and changed by
adding the value set for interval to the current start time setting value repeatedly until
the recalculated start time becomes later than the current time. When this time is out
of the start time setting range, it is corrected automatically within the range.
63
6 Other functions
6.6 [Measurement setting]
Note When the start time range function is not used, set the initial setting value (00:00 to
00:00).
When the start and the end time settings of the range are the same, the start range
restriction is not set.
[Interval] button
Touching the [Interval] button allows the setting of the time interval to start AIC sequence at a
fixed time interval on the [Interval] screen (Fig. 67).
"Day" can be set up to 59 days, and the time can be set from 0:00 to 23:59. Selecting the
number of days and time, and pressing the [OK] button sets the time interval.
Note Set the interval to the AIC sequence time 10 minutes or longer. When a value
smaller than this value is set and [OK] button is touched, the value of AIC sequence
time10 minutes is set automatically.
64
6 Other functions
6.6 [Measurement setting]
Reference For operation of the [Zero cal. wait time (min)] screen, refer to "2.5.7 Value entry
screen" (page 14).
Reference For operation of the [Zero hold time (min)] screen, refer to "2.5.7 Value entry screen"
(page 14).
65
6 Other functions
6.6 [Measurement setting]
Reference For operation of the [Span cal. wait time (min)] screen, refer to "2.5.7 Value entry
screen" (page 14).
66
6 Other functions
6.6 [Measurement setting]
Reference For operation of the [Span hold time (min)] screen, refer to "2.5.7 Value entry
screen" (page 14).
67
6 Other functions
6.6 [Measurement setting]
Reference For operation of the [Measurement wait time (min)] screen, refer to "2.5.7 Value
entry screen" (page 14).
Tip When AIC is completed, the calibration range is restored to the [Measure] range
automatically.
68
6 Other functions
6.6 [Measurement setting]
Select any of the following reset methods on the [Reset method] screen (Fig. 77).
[Interval]: The integration is reset with the internal clock.
[External]: The integration is reset with the external signal.
69
6 Other functions
6.6 [Measurement setting]
Select any of the following items for adjusting the minute value for the internal clock on the
[Reset time] screen (Fig. 78).
[00 min]: The internal clock is adjusted to 00 min when the integration is reset.
[30 min]: The internal clock is adjusted to 30 min when the integration is reset.
The [Telemeter alarm] screen (Fig. 79) allows the setting of whether to use the telemeter error
signal from the following items.
[On]: The telemeter error signal is used.
[Off]: The telemeter error signal is not used.
Note When [Internal] is set on the [Integration reset] screen, no external rest signal is
accepted.
When [On] is set on the [Telemeter alarm] screen, if the telemeter error occurs (the
contact of the telemeter error input is open), a telemeter error warning is issued.
When a telemeter error warning is issued, even if [External] is set on the [Reset
method] screen, a reset operation is performed with the internal clock. When [Exter-
nal] is set on the [Start setting] screen for the AIC setting, the AIC sequence starts
automatically with the internal clock.
70
6 Other functions
6.6 [Measurement setting]
Table 31 Part names and functions: [Unit conversion factor setting] screen
No. Name Description
[Unit conversion factor set- Touching the factor button moves to the [[SO2] Conversion factor]
1
ting] button screen (Fig. 81) to enter the unit conversion factor.
Reference For operation of the [[SO2] Conversion factor] screen, refer to "2.5.7 Value entry
screen" (page 14).
71
6 Other functions
6.6 [Measurement setting]
72
6 Other functions
6.6 [Measurement setting]
The range of average time that can be selected on the [Average number] screen (Fig. 84)
is 1 second to 300 seconds. The default value is 100 seconds. It is recommended to set
this default value when accelerating the response time is not necessary.
When [Digital filter] is selected, average time cannot be selected.
73
6 Other functions
6.6 [Measurement setting]
For the span gas concentration for calibration, enter a value obtained by multiplying the con-
centration of the gas introduced into APSA-380 by dilution ratio. An example of dilution ratio
100 is shown below.
When the calibration gas with a concentration of 500 ppm is introduced into the sample
gas inlet of APSA-380 through the same diluter as the sample gas
Enter the concentration (5 ppm) of the calibration gas introduced into the diluter.
When the calibration gas with a concentration of 500 ppm is introduced into the calibration
gas inlet of APSA-380 without passing through the same diluter as the sample gas
Enter "Concentration of gas introduced into the calibration gas inlet (5 ppm) × Dilution ratio
(100) =500 ppm".
Fig. 87 When the calibration gas is not passed through the diluter
74
6 Other functions
6.6 [Measurement setting]
Note When the dilution ratio is set to a value other than 1.0, the measurement range
becomes a value obtained by multiplying the standard specification value by the dilu-
tion ratio.
For example, when the dilution ratio input is 1.0 and measurement range is set to
0.05 ppm range. When the dilution ratio input is changed to 100, the measurement
range becomes 0.05 ppm range.
75
6 Other functions
6.7 [System setting]
The following functions related to system settings and software can be used.
Adjusting the current time (page 77)
Setting the LCD (page 79)
Adjusting the touch panel (page 80)
Language (page 81)
Setting the password (page 82)
Updating the software (page 84)
Checking the software version information (page 86)
Setting the average time (page 86)
Each function is accessed from the [System setting] screen (Fig. 90). Swipe the screen up
and down to select the necessary button.
76
6 Other functions
6.7 [System setting]
77
6 Other functions
6.7 [System setting]
On the [Current time] screen (Fig. 92), the settings for year, month, day, hour, and minute can
be selected by swiping the screen to right and left. Each value can be changed by swiping the
screen up and down.
Selecting the date and time and touching the [OK] button sets the date and time.
The [Format] screen (Fig. 93) allows the change of the display method of year, month, day,
hour, and minute.
Each alphabet represents the following.
yyyy Year
mm Month
dd Day
hh:mm Time
Selecting a display method and touching the [OK] button sets the display method.
78
6 Other functions
6.7 [System setting]
The [Back light time period] screen (Fig. 95) allows the setting of how many minutes later the
back light turns OFF after the last key operation. The options are [Off], [10 min], [20 min], [30
min], and [60 min].
Note When [Off] is selected, the back light is always lit. In this case, the back light life
becomes shorter.
79
6 Other functions
6.7 [System setting]
The [Brightness] screen (Fig. 96) allows the screen brightness to be adjusted. The screen
becomes brighter by swiping it to the right while it becomes darker by swiping it to the left.
Selecting the brightness and touching the [OK] button sets the brightness.
80
6 Other functions
6.7 [System setting]
6.7.4 Language
The display language can be selected.
Touching the [Language] button moves to the [Language] screen (Fig. 98).
81
6 Other functions
6.7 [System setting]
82
6 Other functions
6.7 [System setting]
83
6 Other functions
6.7 [System setting]
84
6 Other functions
6.7 [System setting]
4. Touch [OK].
The software update starts.
Note Do not save files other than the update software on the USB flash drive.
Do not remove the USB flash drive during update. Also, do not turn off the power.
The update will not be completed normally.
The product restarts automatically after completion of the update.
When the USB flash drive does not contain the software file for update, the message screen
(Fig. 107) is displayed, indicating that there is no file in the USB flash drive. Make sure to save
the file for update in the USB flash drive first, and update the software again in the same pro-
cedure.
Fig. 107 Message screen displayed when there is no file in the USB flash drive
85
6 Other functions
6.7 [System setting]
86
6 Other functions
6.7 [System setting]
When each time button is pressed on the [Average time setting] screen (Fig. 109 (page 86)),
the time can be changed on the [Average time setting] screen: Time selection screen (Fig.
110). The following time range is common in four types.
1 min 2 min 3 min 4 min 5 min 6 min 10 min
12 min 15 min 20 min 30 min 1h 2h 3h
4h 6h 8h 12 h 24 h
When the average time is changed, the new setting is enabled after restart. After the setting is
changed, pressing the [OK] button displays the following pop-up screen (Fig. 111).
Note Changing the average time setting also changes each average time value shown in
"6.2 [Data/History]" (page 37).
87
6 Other functions
6.8 [Communication setting]
Note When connecting to the existing network, check the address and so on allocated to
this analyzer with the network administrator before configuring the settings. Also,
configure the settings before connecting to the network.
The MAC address is a value unique to each device, and cannot be changed.
To secure security, do not connect the product to an unsecured network environment
such as the connection using a private network address.
Do not allow multiple devices to access this product simultaneously. Excessive com-
munication load may affect the operation of the analyzer.
88
6 Other functions
6.8 [Communication setting]
Table 37 Part names and functions: Menu screen for communication settings
No. Name Description Reference
This item is used to set the machine ID used to identify the device
during communication. The current setting is displayed on the but-
1 [Device ID] page 91
ton.
Touching this button moves to the [Device ID] screen.
This item is used to select the RS-232C communication protocol.
2 [RS-232C Protocol] The current setting is displayed on the button. page 91
Touching this button moves to the [RS-232C Protocol] screen.
5 [IP address 1] This item is used to set the Ethernet IP address. The current set-
ting is displayed on the button.
page 93
Touching [IP address 1] moves to the [IP address 1] screen.
6 [IP address 2] Touching [IP address 2] moves to the [IP address 2] screen.
89
6 Other functions
6.8 [Communication setting]
7 [Subnet mask 1] This item is used to set the Ethernet subnet mask. The current set-
ting is displayed on the button.
page 94
Touching [Subnet mask 1] moves to the [Subnet mask 1] screen.
8 [Subnet mask 2] Touching [Subnet mask 2] moves to the [Subnet mask 2] screen.
This item is used to set the Ethernet gateway. The current setting
is displayed on the button.
9 [Gateway 1] page 94
Touching [Gateway 1] moves to the [Gateway 1] screen. The gate-
way can be set only for Port 1.
10 [MAC address 1]
This item is used to display the Ethernet MAC address. ―
11 [MAC address 2]
Note This product is equipped with two Ethernet communication units. Each unit allows
the setting of different TCP/IP protocols, IP addresses, subnet masks, and gate-
ways.
Ethernet Port 1 and Port 2 (refer to Table 3 (page 5)) cannot be set to the same net-
work address. Be sure to set different network addresses.
Example: Port 1: 192.168.100.1/24 Port 2: 192.168.101.1/24
90
6 Other functions
6.8 [Communication setting]
91
6 Other functions
6.8 [Communication setting]
Touching the [TCP/IP protocol 1] button on the menu screen for communication settings (Fig.
113 (page 89)) moves to the [TCP/IP protocol 1] screen (Fig. 116).
The communication protocol can be selected from the following options.
[Not used] : Communication is not used
[Modbus] : Modbus TCP/IP
[APEN] : HORIBA original protocol compatible with the AP-370 series
[Telemeter (TCP)] : TCP for telemeter
[Telemeter (UDP)] : UDP for telemeter
Touching [OK] applies the selected communication protocol. VNC connection is possible
regardless of this setting.
92
6 Other functions
6.8 [Communication setting]
6.8.5 IP address
This item is used to set the Ethernet IP address.
Note This product is equipped with two Ethernet communication units. Each unit allows
the setting of different IP addresses. The following is an example when [IP address
1] is selected.
Touching the [IP address 1] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [IP address 1] screen (Fig. 117).
Entering the IP address and touching [OK] applies the entered IP address.
Note The input range is 0 to 255.
93
6 Other functions
6.8 [Communication setting]
Touching the [Subnet mask 1] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [Subnet mask 1] screen (Fig. 118).
Entering the subnet mask and touching [OK] applies the entered Subnet mask.
Note The input range is 0 to 255.
Entering an inappropriate setting value sets 255.255.255.0.
6.8.7 Gateway
This item is used to set the Ethernet gateway.
Touching the [Gateway 1] button on the menu screen for communication settings (Fig. 113
(page 89)) moves to the [Gateway 1] screen (Fig. 119).
Entering the gateway and touching [OK] applies the entered gateway.
Note The input range is 0 to 255.
94
6 Other functions
6.9 [Media setting]
Note Be sure to use the USB flash drive supplied by HORIBA (optional). Using other USB
flash drives may not save the data normally.
When connecting the USB flash to a PC or other devices, be careful not to allow the
USB flash drive to be infected with a virus.
Event history is displayed with event codes instead of event names. For details of
event codes, refer to "Table 42 Event list" (page 119). Event codes that are not listed
here may be recoded. Ignore those codes since they are management information
for HORIBA and do not cause any problem to this product.
The character code of the file to be output is UTF-8.
95
6 Other functions
6.9 [Media setting]
2. Touch [Log export] on the [Media setting] screen (Fig. 120 (page
95)).
The screen moves to the [Log export] screen (Fig. 121).
3. Select the log data to be exported, and touch the [Set] button.
The screen moves to the [File name] screen (Fig. 122). Each file name is as shown in
Table 38 (nn is an arbitrary 2-digit number (00 to 99)).
96
6 Other functions
6.9 [Media setting]
4. Enter the file name between 0 and 99 with "▲" and "▼" and touch
[Output].
The screen moves to the confirmation screen for file saving (Fig. 123).
5. Touch [OK].
The log data is saved in the USB flash drive with the specified file name.
Note When a file with the same name exists in the USB flash drive, the confirmation
screen to overwrite the file (Fig. 124) is displayed.
When overwriting the file, touch [OK]. When not overwriting the file, touch [Cancel],
and start again from step 3., and specify another file.
97
6 Other functions
6.9 [Media setting]
Note Touching [Set] on the [Log export] screen (Fig. 121 (page 96)) without selecting a
file, the message screen indicating unselected log data (Fig. 125) is displayed.
Touch [OK], and start again from step 3. to specify a file name.
Fig. 126 Message screen indicating USB flash drive not inserted
When log data cannot be output to the USB flash drive, the message screen indicat-
ing output failure (Fig. 127) is displayed. Make sure that there is no problem with the
USB flash drive.
98
7 Maintenance
7.1 Contact for maintenance
7 Maintenance
This chapter describes the maintenance of the product. The maintenance work is intended for
persons who have knowledge about handling of gas and piping connection.
For technical inquiries regarding maintenance, contact HORIBA, Ltd. Customer Support Cen-
ter at the end of this manual.
99
7 Maintenance
7.2 Maintenance items
Maintenance operations performed by the user for this product are shown below. For mainte-
nance operations other than those described in this section, contact HORIBA.
For consumables and replacement parts replaced by users, refer to "11.5 Parts supply list"
(page 147).
100
7 Maintenance
7.3 Preparation before maintenance
101
7 Maintenance
7.4 Replacing the sample filter element
The sample filter element is used to prevent dust and other foreign matter from entering the
analyzer. Using the same element for long periods causes clogging, resulting in abnormal
readings.
The O-ring may deteriorate due to long time use, resulting in troubles such as lower sample
flow rate. It is recommended to replace the sample filter element and O-ring periodically.
Procedure
The replacement procedure is described below.
Note Before performing the procedure below, be to turn OFF the power of the product
referring to "7.3 Preparation before maintenance" (page 101).
4. Close the sample filter case, and restore it in the reverse order.
Fig. 130 Location of the sample filter cover and exploded view
102
7 Maintenance
7.5 Cleaning the ventilation filter
When the ventilation filter is dirty or clogged with dust, air from the fan for internal cooling will
not flow into the inside the product appropriately. When the temperature of the inside the prod-
uct is high, or dirt or clogging is observed externally, it is recommended to clean the ventilation
filter.
Procedure
1. Remove the two ventilation filters attached inside the removed
cover of the product.
The ventilation filters have been attached with Velcro tape.
2. Clean the ventilation filters.
3. Attach the cleaned ventilation filters to the original positions on the
cover.
103
7 Maintenance
7.6 Cleaning the surface of LCD touch panel
This product can be operated by touching the surface of the LCD touch panel with a finger.
The touch panel made of glass employs the capacitive technology. When dirt or moisture
attached when the finger touches the surface is left for a long period of time, such dirt may be
difficult to remove. When the dirt on the surface is easy to notice, it is recommended to clean
the surface as necessary.
Procedure
Wipe off the dirt using cloth and so on as necessary. Be careful not to damage the glass when
wiping the surface.
104
7 Maintenance
7.7 Replacing the diaphragm and valve
The diaphragm and valve inside the pump may deteriorate due to long time use, resulting in
abnormal readings. It is recommended to replace the diaphragm and valve periodically.
Procedure
The replacement procedure is described below.
Note Since the surface of the pump is hot, turn OFF the power of the product according to
"7.3 Preparation before maintenance" (page 101), and make sure the pump is
cooled down sufficiently before performing the procedure.
105
7 Maintenance
7.7 Replacing the diaphragm and valve
5. Remove the four mounting screws on the pump head, and remove
the pump head, valve, and pump base.
6. The diaphragm has been fixed to the arm rod by engaging the
screw hole part on the back side. Turn the diaphragm anticlockwise
for removal.
Turn the edge of the diaphragm and insert the supplied dedicated spanner from the gap.
Hold the flat area of the side of the screw hole part on the back side of the diaphragm, and
turn it.
106
7 Maintenance
7.7 Replacing the diaphragm and valve
8. Replace the diaphragm and valve on the other side in the same
procedure.
9. Attach the pump to the device in the reverse procedure.
107
7 Maintenance
7.8 Replacing the HC cutter, air filter, and scrubber
The HC cutter is used to remove the aromatic hydrocarbon contained in the sample gas that
affects measurement values. Using the product for long periods degrades the performance
and makes the interference effect greater.Then, the measurement values may be affected. It
is recommended to replace the HC cutter periodically.
The air filter is used to purify and protect the purge gas for the HC cutter. Using the product for
long periods reduces the suction power of the pump and the removal efficiency of the HC cut-
ter due to clogging of the filter element, and so on. Then the measurement values may be
affected. It is recommended to replace the air filter periodically.
The scrubber is used to purify the purge air for the HC cutter. Using the product for long peri-
ods causes dust and other substances to accumulate in the scrubber, degrades the perfor-
mance of the HC cutter. Then the measurement values may be affected. It is recommended to
replace the scrubber periodically.
Procedure
The replacement procedure is described below.
1. Remove the pipe of the HC cutter from the three joints.
2. Remove the two screws fixing the sheet metal to which the HC cut-
ter, air filter, and scrubber are attached, and remove the sheet
metal from the device.
Tip Replacing the xenon lamp at the same time improves the work efficiency since their
replacement frequencies are the same.
108
7 Maintenance
7.8 Replacing the HC cutter, air filter, and scrubber
3. Remove the two rubber joints from the scrubber, remove the rubber
joint and the pipe with an outer diameter of 6 mm from the air filter,
and remove the rubber joint from the HC cutter.
4. Remove the two screws fixing the two clamps, and remove the two
clamps and scrubber.
5. Remove the screw fixing the air filter, and remove the air filter.
6. Remove the two screws fixing the two clamps, and remove the two
clamps and HC cutter.
109
7 Maintenance
7.8 Replacing the HC cutter, air filter, and scrubber
7. Attach the HC cutter, air filter, and scrubber in the reverse proce-
dure.
Note For the pipes indicated with dotted line and two-point chain line in Fig. 140, CAP-1
and CAP-2 are written respectively using mark tubes. Make sure to use the correct
pipes.
Before attaching the two PTFE pipes (O.D. 3 mm) of the HC cutter indicated with the
dotted line (CAP-1) in Fig. 140, cut the excess lengths of the pipes using a tube cut-
ter.
110
7 Maintenance
7.9 Replacing the xenon lamp
DANGER
High voltage
The lamp lighting circuit is high in voltage. Be careful when han-
dling the lamp. Otherwise, an electric shock or electrocution
may occur.
WARNING
Do not look at the lit lamp directly.
Otherwise, an eye damage may occur.
Using the product for a long period of time reduces the brightness of the xenon lamp (light
source), causing larger reading noise. Then, the measured values may be affected. It is rec-
ommended to replace the xenon lamp periodically.
Note After replacing the xenon lamp, optical adjustment is not required. However, if parts
other than those described in the following procedure are removed, the optical axis
may be misaligned. Do not remove parts other than those described in the following
procedure. If the optical axis is misaligned for some reason, the amount of light
received by the detector may be reduced, noise may increase, or the drift perfor-
mance may be affected. When the optical adjustment is necessary, contact
HORIBA.
111
7 Maintenance
7.9 Replacing the xenon lamp
Procedure
The replacement procedure is described below.
1. Remove the pipe of the HC cutter from the three joints (Fig. 141).
2. Remove the two screws fixing the sheet metal to which the HC cut-
ter, air filter, and scrubber are attached, and remove the sheet
metal from the device.
Tip Replacing the air filter, HC cutter, and scrubber at the same time improves the work
efficiency since their replacement frequencies are the same.
3. Remove the claw of the wire saddle, remove the two screws fixing
the light source cover, and remove the light source cover.
112
7 Maintenance
7.9 Replacing the xenon lamp
4. Remove the two small pan-head screws fixing the lamp socket unit,
and remove the lamp socket unit.
Note Remove the small pan-head screws only. Do not remove the hex socket screws.
113
7 Maintenance
7.9 Replacing the xenon lamp
114
7 Maintenance
7.10 Replacing the pump
Using the product for a long period of time deteriorates the pump, causing change in the flow
rate of sample gas. It is recommended to replace the pump periodically.
Procedure
The replacement procedure is described below.
Note Since the surface of the pump is hot, turn OFF the power of the product according to
"7.3 Preparation before maintenance" (page 101), and make sure the pump is
cooled down sufficiently before performing the procedure.
115
7 Maintenance
7.11 Replacing the gas measurement module (SA-380M)
When this product malfunctions, replacing a damaged module with a new module with adjust-
ment and calibration completed accelerates recovery. The replacement procedure is shown
below.
1. Remove the gas inlet and gas outlet of the gas measurement mod-
ule (Fig. 147).
Fig. 147 Inlet and outlet of tube of the gas measurement module
116
7 Maintenance
7.11 Replacing the gas measurement module (SA-380M)
Fig. 148 How to remove the gas measurement module and positions of each cable connector
117
7 Maintenance
7.12 Replacing the clock battery (button battery)
The clock battery (button battery) location is shown below. In power OFF state of the device,
insert a new button battery as below, and turn ON the power of the device. Prepare CR2032
battery or contact HORIBA.
After part replacement is completed, refer to "6.5.3 Maintenance status" (page 55), and set the
operating time to 0 h.
Note When the gas measurement module is replaced, set the operating time of all parts to
0 min. except for the operating time of the "sample filter element" and "O-ring" that
are not included in the gas measurement module.
118
8 Troubleshooting
8.1 Contact for troubleshooting
8 Troubleshooting
This chapter describes the solutions when problems occur in the product. Check the following
before requesting repair service.
This state shows that an abnormality has occurred in the product, and normal
Warning
measurement cannot be performed. Contact HORIBA.
This state shows that an abnormality has occurred in the product, and mea-
Caution surement may be out of the normal measurement range although it is possible.
Contact HORIBA.
Informa- This state shows that there is information regarding the product status although
tion measurement is possible,
119
8 Troubleshooting
8.2 Event list
120
8 Troubleshooting
8.2 Event list
If a part replacement period has expired, any of the events in Table 43 occurs. Replace the
part.
121
8 Troubleshooting
8.3 Countermeasures to be taken when a warning or caution event has occurred
When a warning or caution event occurs, take necessary countermeasures as shown below.
When a trouble of which the likely cause is not described or when the error is not solved even
if the described countermeasures are taken, contact HORIBA.
The concrete causes of occurrence of events and countermeasures to be taken are described
below.
122
8 Troubleshooting
8.3 Countermeasures to be taken when a warning or caution event has occurred
Telemeter failure
Table 47 Cause and countermeasures: Telemeter failure
Cause Countermeasures Reference
No closed contact signal is
Check the telemeter.
received from the teleme- ―
Check the wiring.
ter.
123
8 Troubleshooting
8.3 Countermeasures to be taken when a warning or caution event has occurred
124
8 Troubleshooting
8.4 Troubleshooting
8.4 Troubleshooting
This section describes troubleshooting mainly for parts replacement and check items which
can be performed by the user. When the trouble is not solved even if the countermeasures are
taken, be sure to contact HORIBA.
Note Check the following before taking countermeasures.
The power is connected.
The power voltage and capacity conform to the specifications.
The parts are replaced as specified.
Reading error
Table 56 Cause and countermeasures: Reading error
Cause Countermeasures Reference
The zero calibration is not
Perform the calibration again. page 30
accurate enough.
The span calibration is not
Perform the calibration again. page 30
accurate enough.
Make sure that the piping of the measurement gas line and cali-
The flow rate is too low. bration gas line is connected properly. Check the pump and dia- ―
phragm, and replace them if there is any problem observed.
Check the sample filter element, and replace it if dirty.
The flow rate is unstable. Check the pump and diaphragm, and replace them if there is any ―
problem observed.
Make sure that the piping is not clogged near the sample inlet or
The sample inlet or
exhaust outlet.
exhaust outlet has pres- ―
Connect the piping for the sample inlet and exhaust outlet prop-
sure loss.
erly.
Replace the sample filter element.
The filter is dirty. Replacement frequency of the sample filter element: every 2 page 102
weeks
A lamp alarm is being
Replace the xenon lamp. page 108
issued.
The solenoid valve is not
Replace the solenoid valve. page 111
operating.
The entire product has con- Leave the product for a while in the place where the temperature
page 15
densation. is stable in the range for use until the condensation disappears.
125
8 Troubleshooting
8.4 Troubleshooting
126
9 External input/output
9.1 Communication
9 External input/output
9.1 Communication
Software
Ethernet
RS-232C
Function code
127
9 External input/output
9.1 Communication
Exception code
Server ID
Modbus/TCP: Arbitrary
Modbus RTU: Machine ID of the device
Data format
Byte order
When handling 4-byte data with data length 2, the data is stored in the consecutive addresses.
Bit information
The data is stored in order from the top address high-order bit to low-order bit.
Example) When each information from bit 0 to bit 31 is stored
128
9 External input/output
9.1 Communication
129
9 External input/output
9.1 Communication
Address map
Note Both reading and writing of addresses that are not described on the address map
are prohibited.
Do not read reading-prohibited addresses and do not write writing-prohibited
addresses. Analyzer operation may be affected.
130
9 External input/output
9.1 Communication
Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
FPGA program transmission
12 1 ushort ― The numerical content is the same as
that for A7.
FPGA program version
13 1 ushort ― The numerical content is the same as
that for A7.
Analyzer program number
14 2 ulong ― The numerical content is the same as
that for A7.
Analyzer program transmission
16 1 ushort ― The numerical content is the same as
that for A7.
Analyzer program version
17 1 ushort ― The numerical content is the same as
that for A7.
IO#1 program number
18 2 ulong ― The numerical content is the same as
that for A7.
IO#1 program transmission
20 1 ushort ― The numerical content is the same as
that for A7.
IO#1 program version
21 1 ushort ― The numerical content is the same as
that for A7.
IO#2 program number
22 2 ulong ― The numerical content is the same as
that for A7.
IO#2 program transmission
24 1 ushort ― The numerical content is the same as
that for A7.
IO#2 program version
25 1 ushort ― The numerical content is the same as
that for A7.
100 4 long long ― Device time
Momentary value - Component 1 con-
104 2 float ―
centration value
Momentary value - Component 2 con-
106 2 float ―
centration value
Momentary value - Component 3 con-
108 2 float ―
centration value
Short average value - Component 1
110 2 float ―
concentration value
Short average value - Component 2
112 2 float ―
concentration value
Short average value - Component 3
114 2 float ―
concentration value
131
9 External input/output
9.1 Communication
Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Middle average value - Component 1
116 2 float ―
concentration value
Middle average value - Component 2
118 2 float ―
concentration value
Middle average value - Component 3
120 2 float ―
concentration value
Long average value - Component 1 con-
122 2 float ―
centration value
Long average value - Component 2 con-
124 2 float ―
centration value
Long average value - Component 3 con-
126 2 float ―
centration value
Integration - Component 1 concentration
128 2 float ―
value
Integration - Component 2 concentration
130 2 float ―
value
Integration - Component 3 concentration
132 2 float ―
value
Rolling average value - Component 1
134 2 float ―
concentration value
Rolling average value - Component 2
136 2 float ―
concentration value
Rolling average value - Component 3
138 2 float ―
concentration value
Event state 1 of momentary value
bit0: Sample pressure error
bit2: Atmospheric pressure error
140 2 ulong ―
bit10: Sample flow rate error
bit19: Power source (24 V) error
bit21: Cell temperature error
Event state 2 of momentary value
bit0: Zero calibrating error
142 2 ulong ―
bit1: Span calibration error
bit17: Lamp intensity error
144 2 ulong ― Event state 3 of momentary value
Event state 4 of momentary value
bit0: Zero calibrating caution
bit1: Span calibration caution
146 2 ulong ― bit17: Lamp intensity caution
bit29: CAN communication error (MTH)
bit30: CAN communication error (IO)
bit31: CAN communication error (IO)
132
9 External input/output
9.1 Communication
Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Event state 5 of momentary value
bit0: Maintenance in progress
bit1: Analog output holding in progress
bit2: AIC in progress
bit3: Calibration execution
bit5: Telemeter failure
148 2 ulong ―
bit6: Integration reset
bit7: Power ON
bit8: Time change
bit11: Battery voltage error
bit12: Calibration line in progress
bit13: Line switching
bit0: First part displayed on the parts
management screen
bit1: Second part displayed on the parts
management screen
bit2: Third part displayed on the parts
management screen
bit3: Fourth part displayed on the parts
management screen
150 2 ulong ―
bit4: Fifth part displayed on the parts
management screen
bit5: Sixth part displayed on the parts
management screen
bit6: Seventh part displayed on the parts
management screen
bit7: Eighth part displayed on the parts
management screen
152 2 ulong ― Event state 7 of momentary value
154 2 ulong ― Event state 8 of momentary value
156 2 float ― Analog signal input CH1
158 2 float ― Analog signal input CH2
160 2 float ― Analog signal input CH3
162 2 float ― Analog signal input CH4
164 2 float ― Analog signal input CH5
166 2 float ― Analog signal input CH6
168 2 float ― Analog signal input CH7
170 2 float ― Analog signal input CH8
172 2 float ― Analog signal input CH9
174 2 float ― Analog signal input CH10
176 2 float ― Analog signal input CH11
178 2 float ― Analog signal input CH12
180 2 float ― Analog signal input CH13
182 2 float ― Analog signal input CH14
184 2 float ― Analog signal input CH15
186 2 float ― Analog signal input CH16
133
9 External input/output
9.1 Communication
Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
188 2 float ― Analog signal input CH17
190 2 float ― Analog signal input CH18
192 2 float ― Analog signal input CH19
194 2 float ― Analog signal input CH20
196 2 float ― Analog signal input CH21
198 2 float ― Analog signal input CH22
200 2 float ― Analog signal input CH23
202 2 float ― Analog signal input CH24
204 2 float ― Analog signal input CH25
206 2 float ― Analog signal input CH26
208 2 float ― Analog signal input CH27
210 2 float ― Analog signal input CH28
212 2 float ― Analog signal input CH29
214 2 float ― Analog signal input CH30
216 2 float ― Analog signal input CH31
218 2 float ― Analog signal input CH32
Gas line state switching
0: Measurement
1: Zero
1000 2 ulong ―
2: Component 1 span
3: Component 2 span
40: External
Maintenance state switching
1002 1 ushort ― 0: OFF
1: ON
Frame state switching
1003 1 ushort ― 0: OFF
1: ON
Ozonator state switching
1004 1 ushort ― 0: OFF
1: ON
Zero calibration request
Component 1 (bit0)
0: Calibration not performed
1: Calibration performed
Component 2 (bit1)
1005 2 ulong ―
0: Calibration not performed
1: Calibration performed
Component 3 (bit2)
0: Calibration not performed
1: Calibration performed
134
9 External input/output
9.1 Communication
Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Span calibration request
Component 1 (bit0)
0: Calibration not performed
1: Calibration performed
Component 2 (bit1)
1007 2 ulong ―
0: Calibration not performed
1: Calibration performed
Component 3 (bit2)
0: Calibration not performed
1: Calibration performed
Auto calibration request
1009 1 ushort ― 0: Stop
1: Start
Integration reset request
1010 2 ulong ― 0: OFF
1: ON
Calibration range switching
0: Measurement
1012 2 ulong ―
1: Low range
2: High range
Analog output1 component 1 range
Range (bit0 to bit2)
0: Range 1
1: Range 2
2: Range 3
3: Range 4
2000 2 ulong 4: Range 5
Auto range (bit3)
0: Auto range invalid
1: Auto range valid
External range (bit4)
0: External range invalid
1: External range valid
Analog output1 component 2 range
The numerical content is the same as
2002 2 ulong
that for analog output1 component 1
range.
Analog output1 component 3 range
The numerical content is the same as
2004 2 ulong
that for analog output1 component 1
range.
Analog output2 component 1 range
The numerical content is the same as
2006 2 ulong
that for analog output1 component 1
range.
Analog output2 component 2 range
The numerical content is the same as
2008 2 ulong
that for analog output1 component 1
range.
135
9 External input/output
9.1 Communication
Data length
Modbus Data
(by address Reading Writing Description
address format
unit)
Analog output2 component 3 range
The numerical content is the same as
2010 2 ulong
that for analog output1 component 1
range.
Gas line state
0: Measurement
2012 2 ulong ― 1: Zero
2: Component 1 span
3: Component 2 span
Component 1 span gas concentration
2052 2 float
value (measurement line) Low range
Component 2 span gas concentration
2054 2 float
value (measurement line) Low range
Component 3 span gas concentration
2056 2 float
value (measurement line) Low range
Component 1 span gas concentration
2058 2 float
value (measurement line) High range
Component 2 span gas concentration
2060 2 float
value (measurement line) High range
Component 3 span gas concentration
2062 2 float
value (measurement line) High range
136
9 External input/output
9.1 Communication
Calibration operation
Calibration can be performed via Modbus.
Follow the procedure shown below.
1. Select the calibration gas.
1. Switch the gas line state (address: 1000)
Switch the gas line state by setting a value corresponding to an arbitrary gas line.
2. Perform calibration.
Calibration can be started by accessing the following Modbus address.
Address: 1005, 1007
Set the calibration execution (bit0) and calibration content (bit2 to bit7).
By setting the calibration start, the analyzer starts calibration, and returns the response.
Setting the measurement range, calibration range, and span gas concentration value
Accessing the holding register allows the setting of measurement range, calibration range,
and span gas concentration value for the specified component.
Follow the procedure shown below.
1. Set the component and range.
Set the measurement range and calibration range according to the following procedure.
1. Specify the calibration range (address: 1012).
The value is changed by writing a numerical value corresponding to the calibration range
to be set.
2. Set the span gas concentration value (address: 2012 to 2022).
Set the span gas concentration value for each calibration range.
The value is changed by writing the span gas concentration value to the address of span
gas concentration value for each range.
3. Specify the measurement range (address: 2000 to 2004).
137
9 External input/output
9.1 Communication
138
9 External input/output
9.2 Terminal block specifications
For details of the terminal block specifications, refer to the rear panel signal table in "11.6
Drawings list" (page 149).
All outputs are the contact outputs except analog outputs, and all inputs are the contact inputs.
The state for ON and OFF is input and output as shown below.
AIC start
When the AIC start is set to [EXTERNAL] and this input is changed from OFF to ON, the prod-
uct operates as shown below.
Integration reset
This setting is valid only for the external reset specification. It has been set at the time of ship-
ment.
When this input is changed from OFF to ON, the integration reset is performed.
Telemeter failure
When this input is turned OFF, the product operates as shown below.
Even a device that performs integration reset from external control performs the integra-
tion reset according to the internal clock time.
Even if the AIC start is set externally, it operates in the same way as it is set internally. If
the start setting is set to [OFF], the AIC operation does not change.
Note The inputs for AIC start and integration reset do not respond to changes in less than
0.1 seconds.
The input for telemeter failure does not respond to changes in less than 0.5 sec-
onds.
139
9 External input/output
9.2 Terminal block specifications
AIC in progress
The output is turned ON when the AIC sequence is being performed.
Integration reset
The output is turned ON for 10 seconds when integration reset is performed.
Maintenance
The output is turned ON during the maintenance.
Calibration impossible
The output is turned ON when zero calibration error or span calibration error occurs.
General error
The output is turned ON at the occurrence of any warning other than AIC in progress, mainte-
nance in progress, zero calibration, and span calibration.
The contents of general error output depend on the specifications. Refer to the list of general
errors in "11.6 Drawings list" (page 149).
For the details of each warning, refer to "8.2 Event list" (page 119).
Power down
This output is ON when the power is OFF.
140
10 Disposal of the product
When disposing of the product, follow the related laws and regulations in your country.
141
11 Appendix
11 Appendix
142
11 Appendix
11.1 Measurement principle
The ultraviolet fluorescence method utilizes a phenomenon that when a subject is irradiated
with ultraviolet light, the emitted light indicates a different wavelength.
When a sample is irradiated with ultraviolet light (190 nm to 230 nm), SO2 (SO2*) that is ener-
gized by absorption of the irradiated light emits light of a different wavelength (peak 320 nm,
240 nm to 420 nm) from that of the irradiated light. The former, the irradiated light is referred to
as excitation light, and the later, the emitted light is referred to as fluorescence. Measuring this
light intensity obtains the sample concentration.
When excitation light is irradiated and absorbed:
SO2 + hν1 → SO2*...[I]
I = I0e-aLx...(1)
Note I: Intensity of excitation light that have passed through the cell
I 0: Intensity of the excitation light
a: Absorption coefficient for the excitation light
L: Cell length
x: Sulfur dioxide concentration
Therefore, the amount of excitation light absorbed within the cell, I, is:
I = I0 = I = I0 (1 e-aLx)...(2)
SO2* generated in process [I] loses energy in the following three processes. These processes
actually do not occur in sequence, but simultaneously.
Fluorescence:
In fluorescence process, excitation energy is emitted as fluorescence (h)
kf
SO2* SO2 + hν2...[II]
Dissociation:
In dissociation process, excitation energy is lost as dissociation energy
kd
SO2* SO + O...[III]
Quenching:
In quenching process, excitation energy is lost by collision with surrounding molecules
(M)
kq
SO2* + M SO2 + M...[IV]
143
11 Appendix
11.2 Specifications
11.2 Specifications
144
11 Appendix
11.2 Specifications
Ethernet 2ch: Modbus TCP, APEN protocol, telemeter TCP, telemeter UDP
Communication
RS-232C 1ch: Modbus RTU, APEN protocol, recorder
Data storage USB flash drive
Installation environ- Operation temperature : 0-40 C (32 F to 104 F),
ment relative humidity : 85 %RH or less
Power requirements AC 100-240 V 10 % (max. voltage : AC 250 V), 50/60 Hz, consumption 50 W
Altitude 3000 m or less
External dimensions 430 (W) mm × 568 (D) mm × 221 (H) mm, Approx. 18 kg
Sample inlet: 6 mm O.D./4 mm I.D. PTFE joint
Piping connections Calibration gas inlet: 6 mm O.D./4 mm I.D. PTFE joint
Exhaust: 6 mm O.D./4 mm I.D. PTFE joint
*1 : Digital filter
*2 : For ranges less than 1 ppm
*3 : 2nd point calibration is required in case of using higher than 1 ppm range
145
11 Appendix
11.3 Laws and regulations
146
11 Appendix
11.5 Parts supply list
To purchase parts, contact HORIBA, Ltd. Customer Support Center at the end of this manual.
11.5.1 Consumables
Note Replacement frequencies are guidelines. The replacement frequency may differ
depending on the installation environment, usage conditions, and sample gas condi-
tions. Table 63 shows the guidelines when sulfur dioxide in the atmosphere is mea-
sured. When sulfur dioxide of more than 0.5 ppm is introduced for long periods, the
replacement frequencies may become shorter. For replacement method, refer to, "7
Maintenance" (page 99).
Table 63 Consumables
Name Qty. Part No. Replacement frequency
Sample filter element 1 3200043947 2 weeks
O-ring 1 3014059499 1 year
Diaphragm and valve 2 3200044033 1 year
Air filter 1 3200044257 1 year
Xenon lamp 1 3200043674 1 year
HC cutter assembly 1 3201035440 1 year
Scrubber 1 3200092415 1 year
Pump 1 3201035441 2 years
Note Replacement frequencies are guidelines. The replacement frequency may differ
depending on the installation environment and usage conditions.
These parts are minimum replacement parts recommended. Contact HORIBA when
replacement is necessary.
In order to maintain the accuracy of the product, it is recommended to perform peri-
odical maintenance and inspection when consumables or parts are replaced.
Contact HORIBA for the service package including maintenance and inspection as
well as the replacement parts list recommended for preventive maintenance other
than the items below.
147
11 Appendix
11.5 Parts supply list
Name Description
This USB flash drive is provided by HORIBA for use for internal
USB flash drive
data output and other purposes.
This solenoid valve unit is used to switch between sample gas and
calibration gas.
Solenoid valve unit for calibration
Although it is mounted in standard specification, an unmounted
type can be selected.
Analog output, contact input/out- This board is used for analog output and contact input/output.
put board Refer to the drawing GZ0000684825.
This sliding rail is necessary to mount the product in the 19-inch
Sliding rail
rack.
This mounting plate is necessary to fix the product to the cut
Mounting plate
panel.
The rubber legs are attached on the bottom surface of the product
Rubber legs to prevent damage when the product is placed on the desk or
table.
This sensor is used to measure the sampling amount of the sam-
Flow sensor
ple gas.
148
11 Appendix
11.6 Drawings list
149
Figures
150
Fig. 52 [DA adjust/SPAN] screen .................................................................... 53
Fig. 53 [Analog input] screen .......................................................................... 54
Fig. 54 [Maintenance status] screen ............................................................... 55
Fig. 55 [[Sample filter] Limit time(h)] screen ................................................... 56
Fig. 56 [[Sample filter] Operating time(h)] screen ........................................... 56
Fig. 57 [Lamp history] screen .......................................................................... 57
Fig. 58 [Measurement setting] screen ............................................................. 58
Fig. 59 [Analog output range] screen .............................................................. 59
Fig. 60 [[SO2] Range] screen .......................................................................... 59
Fig. 61 [AIC setting] screen ............................................................................. 60
Fig. 62 Automatic correction of start time according to the start time range
setting ................................................................................................. 61
Fig. 63 Example of automatic correction of start time ..................................... 61
Fig. 64 [Mode] screen ..................................................................................... 62
Fig. 65 [Start time] screen ............................................................................... 63
Fig. 66 [Limit (Start-End)] screen .................................................................... 64
Fig. 67 [Interval] screen .................................................................................. 64
Fig. 68 [Zero cal. wait time (min)] screen ........................................................ 65
Fig. 69 [Zero hold time (min)] screen .............................................................. 65
Fig. 70 [Zero calibration] screen ..................................................................... 66
Fig. 71 [Span cal. wait time (min)] screen ....................................................... 66
Fig. 72 [Span hold time (min)] screen ............................................................. 67
Fig. 73 [Span calibration] screen .................................................................... 67
Fig. 74 [Measurement wait time (min)] screen ................................................ 68
Fig. 75 [Cal. range] screen .............................................................................. 68
Fig. 76 [Integration reset setting] screen ......................................................... 69
Fig. 77 [Reset method] screen ........................................................................ 69
Fig. 78 [Reset time] screen ............................................................................. 70
Fig. 79 [Telemeter alarm] screen .................................................................... 70
Fig. 80 [Unit conversion factor setting] screen ............................................... 71
Fig. 81 [[SO2] Conversion factor] screen ........................................................ 71
Fig. 82 [Signal setting] screen ......................................................................... 72
Fig. 83 [Calculation method] screen ............................................................... 73
Fig. 84 [Average number] screen .................................................................... 73
Fig. 85 Example of dilution ratio setting for sample gas ................................. 74
Fig. 86 When the calibration gas is passed through the diluter ...................... 74
Fig. 87 When the calibration gas is not passed through the diluter ................ 74
Fig. 88 [Dilution ratio setting] screen ............................................................... 75
Fig. 89 [Dilution ratio] screen .......................................................................... 75
Fig. 90 [System setting] screen ....................................................................... 76
Fig. 91 [Time adjust] screen ............................................................................ 77
Fig. 92 [Current time] screen .......................................................................... 78
Fig. 93 [Format] screen ................................................................................... 78
Fig. 94 [LCD Setting] screen ........................................................................... 79
Fig. 95 [Back light time period] screen ............................................................ 79
Fig. 96 [Brightness] screen ............................................................................. 80
Fig. 97 Touch panel adjustment screen .......................................................... 80
Fig. 98 [Language] screen .............................................................................. 81
Fig. 99 Language selection screen ................................................................. 81
Fig. 100 [Password setting] screen ................................................................... 82
Fig. 101 [[Supervisor] current password] screen .............................................. 82
Fig. 102 [[Supervisor] New password] screen .................................................. 83
151
Fig. 103 [[Supervisor] Confirm password] screen .............................................. 83
Fig. 104 Screen indicating password mismatch ................................................ 84
Fig. 105 [Software update] screen ..................................................................... 84
Fig. 106 Update confirmation screen ................................................................. 85
Fig. 107 Message screen displayed when there is no file in the USB flash drive 85
Fig. 108 [System information] screen ................................................................ 86
Fig. 109 [Average time setting] screen .............................................................. 86
Fig. 110 [Average time setting] screen: Time selection screen ......................... 87
Fig. 111 Pop-up screen after time selection ...................................................... 87
Fig. 112 [Communication setting] screen .......................................................... 88
Fig. 113 Menu screen for communication settings ............................................ 89
Fig. 114 [Device ID] screen ............................................................................... 91
Fig. 115 [RS-232C Protocol] screen .................................................................. 91
Fig. 116 [TCP/IP protocol 1] screen ................................................................... 92
Fig. 117 [IP address 1] screen ........................................................................... 93
Fig. 118 [Subnet mask 1] screen ....................................................................... 94
Fig. 119 [Gateway 1] screen .............................................................................. 94
Fig. 120 [Media setting] screen .......................................................................... 95
Fig. 121 [Log export] screen .............................................................................. 96
Fig. 122 [File name] screen ............................................................................... 96
Fig. 123 Confirmation screen for file saving ...................................................... 97
Fig. 124 Confirmation screen to overwrite the file ............................................. 97
Fig. 125 Message screen indicating unselected log data .................................. 98
Fig. 126 Message screen indicating USB flash drive not inserted ..................... 98
Fig. 127 Message screen indicating output failure ............................................ 98
Fig. 128 Positions of four screws to be removed ............................................... 101
Fig. 129 Layout of parts inside the product ........................................................ 101
Fig. 130 Location of the sample filter cover and exploded view ........................ 102
Fig. 131 Attaching positions of the ventilation filters .......................................... 103
Fig. 132 Position of the pump ............................................................................ 105
Fig. 133 Exploded view of the pump .................................................................. 106
Fig. 134 Back side of the diaphragm ................................................................. 106
Fig. 135 Back side of the valve .......................................................................... 107
Fig. 136 Attaching direction of the pump base .................................................. 107
Fig. 137 Positions of parts mounted to the device ............................................. 108
Fig. 138 Attaching position of the scrubber and air filter .................................... 109
Fig. 139 Attaching position of the HC cutter ...................................................... 109
Fig. 140 Attaching positions of the pipes ........................................................... 110
Fig. 141 Positions of screws fixing the power source cover .............................. 112
Fig. 142 Attaching position of the lamp socket unit ........................................... 113
Fig. 143 Screws of the lamp socket unit ............................................................ 113
Fig. 144 Lamp socket and xenon lamp .............................................................. 113
Fig. 145 Label position ....................................................................................... 114
Fig. 146 Attaching position of the pump, and joints ........................................... 115
Fig. 147 Inlet and outlet of tube of the gas measurement module ..................... 116
Fig. 148 How to remove the gas measurement module and positions of each
cable connector ................................................................................... 117
Fig. 149 Mounting location of the clock battery ................................................. 118
Fig. 150 Example of bit information storage ...................................................... 128
Fig. 151 Example of numeric data storage (4 bytes) ......................................... 129
Fig. 152 Example of numeric data storage (2 bytes) ......................................... 129
Fig. 153 Example of numeric data storage (8 bytes) ......................................... 129
152
Fig. 154 ON/OFF state at contact terminal ....................................................... 139
153
Tables
154
Table 50 Cause and countermeasures: Atmospheric pressure error .............. 123
Table 51 Cause and countermeasures: Sample pressure error ..................... 123
Table 52 Cause and countermeasures: Sample flow rate error ...................... 124
Table 53 Cause and countermeasures: Power source (24 V) error ................ 124
Table 54 Cause and countermeasures: Battery voltage error of the clock ..... 124
Table 55 Cause and countermeasures: No indication on the LCD ................. 125
Table 56 Cause and countermeasures: Reading error ................................... 125
Table 57 Cause and countermeasures: Error of analog output signal ............ 126
Table 58 Cause and countermeasures: Settings cannot be changed. ............ 126
Table 59 Cause and countermeasures: The power is not turned on. ............. 126
Table 60 Address map .................................................................................... 130
Table 61 AIC start operation ........................................................................... 139
Table 62 Product specifications ...................................................................... 144
Table 63 Consumables ................................................................................... 147
Table 64 Replacement parts ........................................................................... 147
Table 65 Drawings list ..................................................................................... 149
155
ᴾᴾᴾᴾᵴᵑᵏᵔᵕᵗᵔᵕᵟ
ᵥᵸᵎᵎᵎᵎᵔᵖᵒᵗᵓᵗᵟ
HORIBA, Ltd. warrants that the Product shall be free from defects in material and workmanship and
agrees to repair or replace free of charge, at option of HORIBA, Ltd., any malfunctioned or damaged
Product attributable to responsibility of HORIBA, Ltd. for a period of one (1) year from the delivery
unless otherwise agreed with a written agreement. In any one of the following cases, none of the war-
ranties set forth herein shall be extended;
Any malfunction or damage attributable to improper operation
Any malfunction attributable to repair or modification by any person not authorized by HORIBA,
Ltd.
Any malfunction or damage attributable to the use in an environment not specified in this manual
Any malfunction or damage attributable to violation of the instructions in this manual or operations
in the manner not specified in this manual
Any malfunction or damage attributable to any accidental force including natural disasters such as
storms, heavy rain, storm surge, earthquake, lightning, floods, land subsidence, fires, tsunamis,
volcanic eruptions.
Any malfunction or damage attributable to dropping this product
Any deterioration in appearance attributable to corrosion, rust, and so on
Replacement of consumables
HORIBA, LTD. SHALL NOT BE LIABLE FOR ANY DAMAGES RESULTING FROM THE USE OF
THIS PRODUCT OR INABILITY TO MAKE USE OF THIS PRODUCT, INCLUDING ANY INCOR-
RECTNESS OR INCOMPLETENESS OF DATA, LOSS OF PROFITS OR OPPORTUNITY IN BUSI-
NESS.
Patent marking
This product is protected under one or more of the patents found at the following address:
http://www.horiba.com/patent