Vol 2D - Specifications For Building Works - Organized
Vol 2D - Specifications For Building Works - Organized
Table of Contents
Kyaka Ilabwa Bus Terminal and Bukoba Central Market are under Bukoba Municipal in Kagera
Region. Construction of Kyaka Ilabwa Bus Terminal and Bukoba Central Market in Bukoba
Municipal Council, Kagera Region comprises the Construction of infrastructures with major work
items as listed on the Table below:
The scope of works includes the works as specified on the drawings and the other Bid Documents. A
number of existing services, both overhead and underground, such as sewer, water, electrical and
telecommunication may be affected by the works, the same have to be removed or relocated either by
the service owners or during construction by the contractor under the guidance and supervision of the
service owners.
Existing structures, if any, such as graves, and religious monuments affected by the upgrading are to
be demolished by the Municipality under the Resettlement Action Plan (RAP) process prior to
commencement of construction works.
2. DRAWINGS
Only figured dimensions may be used, drawings should not be scaled unless so instructed by the
engineer. The engineer will supply all figured dimensions omitted from the drawings. The levels
given on the drawings are subject to confirmation on site, and the contractor shall submit all levels to
the engineer for confirmation before he commences any construction work.
It is the contractor’s responsibility to check all clearances given on the drawings and to inform the
engineer of any discrepancies.
The contractor will have to make his own arrangements for a suitable site for his camp and for
accommodating his labour. The contractor is to make his own arrangements concerning the supply of
electrical power and all other services. No direct payment will be made for the provision of electrical
and other services. The cost thereof is deemed to be included in the rates and amounts tendered for the
various items of work for which these services are required.
It is a condition of this contract that the employer reserves the right to limit the total expenditure on
the Works due to possible budget constraints. Should the tender sum exceed the budgeted amount, the
scope of the works may be reduced at any time before or during the contract period to ensure that the
final contract amount does not exceed the budgeted amount.
Section VII – Standard Specifications
GENERAL SPECIFICATION FOR BUILDING WORKS
GENERAL SPECIFICATION
A. Generally
F. Concrete Work
G. Walling
K. Roofing
N. Structural Steelwork
P. Metalwork
Q. Plumbing Installations
R. Electrical Installations
T. Glazing
V. Drainage
W. External Works
X. Termite Treatment
Specification
Generally
(2/1)
GENERALLY
LIST OF CLAUSES
A.8 Drawings
A.11 Pricing
Specification
Generally
(2/A/1)
GENERALLY
A.1 Standard of materials
Throughout this document, products, materials and workmanship have been specified to be in accordance with relative
British Standard Specifications or British Codes or Practice.
If products or materials which comply with these standards are no longer locally available or not imported and the
tenderer, if awarded this contract, intends to use other materials which do not comply with these standards, then tenderers
must allow in their prices for the best quality of such materials s in locally available.
In the event of the tenderer allowing in his prices for using alterative standards of materials to those specified, his tender
must be qualified by listing the various alternatives to be used. The successful tenderer must then subsequently submit
samples of the alternative materials to the Architect as soon as practicable after the award of the contract, and must obtain
his written approval before purchasing the particular materials.
Where alternative materials are not listed with the tender, the tenderer will be deemed to have allowed in his prices for
the standard of materials specified.
No alteration addition or qualification of any kind whatsoever may be made by the Tenderer to the text of the Bills of
Quantities.
If any alteration addition or qualification is made by him it will be ignored and the text as prepared by the Quantity
Surveyor will be rigidly adhered to.
Tenderers must tender strictly on the basis of the terms and conditions of contract specified in this document. Tenderers
wishing to put forward alternative conditions may only do so by submitting an alternative tender under the terms and
conditions which they wish to substitute for the conditions given in this document. Tenderer submitting an alternative
tender must however also tender on the conditions given in this document, otherwise their tender will be automatically
disqualified.
The Contractor is required to check the page numbers of the Bills of Quantities and should any be found missing or in
duplicate or other figures or writing indistinct, the Contractor must notify the Quantity Surveyors at once and have the
matter rectified before the Tender is submitted. No liability whatsoever will be entertained in respect of any claim for
errors in the Contractor’s Tender resulting form failure to comply with the foregoing.
The Drawings, Bill of Quantities and Contract Documents applicable to this Contract are restricted by copyright.
The Contractor shall treat the details of this Contract as Private and Confidential for his own information only and shall
not publish or disclose the details of the Contract in any trade or technical paper or disclose the details of the Contract in
any trade or technical paper or elsewhere (except as necessary for the purpose hereof) without the previous consent in
writing of the Employer.
The whole of the work contained in these Bills of Quantities is measured in accordance with the Standard Method of
Measurement of Building Works for East Africa – metric edition October 1970 published by the Architectural
Association of Kenya, Chapter of Quantity Surveyors, and such measurements and descriptions contained in these Bills
shall be deemed to be full and sufficient for the purpose of this Contract, subject to the correction of omissions and errors
in accordance with Clause 12(2) of the Conditions.
Specification
Generally (2/A/2)
A.5 Method of Measurement and Notes (Contd)
Notwithstanding the provision of SMM Clause A.6 (a),(b) and (c), fractions of a unit or of a kilogramme less than half
which would cause an entire item to be eliminated have been regarded as whole indicating a reference e.g. BS, type,
grade.
Number No
Metre M
Lineal metres LM
Square metres SM
Cubic metres CM
Kilogrammes KG
Millimetre amm
Centimetre cm
All units of weights and measurements shall have the meaning ascribed to them by the Weights and Measures Ordinance,
CP. 426.
Figured dimensions on the drawings shall be followed in preference to scaled dimensions and drawings to a large scale
shall be followed in preference to those of a smaller scale except for reinforced concrete drawings and details in which
case only figured dimensions shall be followed.
A.8 Drawings
Before tendering the Contractor should examine the drawings which may be seen at the offices of the Architect during
normal office hours, and shall satisfy himself regarding their detail as no claim by reason of ignorance in this connection
will be entertained.
Shop Drawings of all fabricated work to be done by the Contractor shall be submitted to the Architect for approval, and
no work shall be fabricated by the Contractor, save at his own risk, until approval has been given.
These shop drawings shall be submitted in quadruple.
The Contractor shall submit 4 copies of shop drawings sufficiently in advance of requirements to afford the Architect
ample time for checking them; including time for correcting, resubmission and rechecking if necessary, and no claim for
extension of the Contract period will be granted to the Contractor by reason of his failure in this respect. Two final
corrected, certified copies shall be filed with the Architect.
All shop drawings submitted must bear the stamp of approval of the Contractor as evidence that the drawings have been
checked by the Contractor. Any drawings submitted without this stamp of approval will not be considered and will be
returned to the Contractors for proper resubmission.
If the shop drawings show variations from the requirements of the Contract because of standard shop practice or other
reason, the Contractor shall make specific mention of such variation in his letter of transmittal in order that, if accepted,
suitable action may be taken for proper adjustment, otherwise the Contractor will not be relieve of the responsibility for
executing the work in accordance with the Contract even though such shop drawings have approved.
Where a shop drawing as submitted by the Contractor indicates a departure from the Contract which the Architect deems
to be a minor adjustment in the interest of the Employer not involving a change in the Contract Sum or extension of time,
the Architect may approval the drawing.
Specification
Generally (2/A/3)
A.9 Shop Drawings (Cont’d)
The approval of shop drawings will be general and shall not relieve the Contractor from the responsibility for adhesive to
the Contract, nor shall it relieve him of the responsibility for any error which may exist.
To avoid long description and repetition, certain descriptions of measured items refer to the preambles by quoting the
clause prefix or by using the words “as described”. Whether so referred to or not all instructions and information
contained in the preambles clauses shall be deemed to have been taken into consideration in pricing the whole of these
bills.
A.11 Pricing
A pricing or rate is to be entered against each item where provision is made in the Bills of Quantities whether quantities
are stated or not. Items against which no rate or price is entered shall be deemed to be covered by other prices or rates in
the Bills and no other adjustment will be made in respect of such omission
The priced Bills of Quantities will be examined prior to the appointment of the Contractor and the signing of the Contract
in order to ascertain that the quantities are correctly extended and that the summations are in order.
In the event of any error being found in the computation of the tender Sum, such error will be notified to the tenderer,
who will then have the opportunity of confirming or withdrawing his tender. If the tender as submitted is confirmed, all
rates and prices (excluding preliminary items, contingencies, prime cost sums and any profit and attendance added
thereto by the tenderer and Insurance and Surety costs) inserted therein are to be considered reduced or increased or
increased in the same proportion as the corrected total of priced items exceeds or falls short of the original total of such
items.
Words importing the singular only also include the plural and vise versa where the context requires.
The term “and the like” used in these bills shall mean analogous work to that described in accordance with the groupings
indicated in the Standard Method of Measurement.
The term “the works” shall mean the whole of the works envisaged by this Contract, including, unless expressly stated
otherwise, the works of Nominated Sub-Contractors, Nominated Suppliers, Local Authorities and Public Undertakings.
The followings have been used in the description of items in these bills:-
Any doubt or obscurity as to the meaning or intention of the Contract Documents, or any question arising, shall be taken
up in writing, before the Tender is submitted, with the Architect who will upon request, set out the intent and meaning of
any Part.
Specification
Generally
(2/A/4)
A.15 Preparation of Tender
No claim will be allowed for traveling or other expenses which may be incurred by the Contractor in visiting the site or
preparing the Tender for Works.
The Quantities stated in these Bills of Quantities shall not be used for the ordering of materials.
Specification
Generally
(2/A/7)
DEMOLITION AND ALTERATIONS
LIST OF CLAUSES
DEMOLITIONS
C.2 Generally
Specification
Demolitions and Alterations
(2/C/1)
DEMOLITIONS AND ALTERATIONS
QULIFICATION OF THE RULES OF THE SMM
Notwithstanding the provisions of SMM Clause C.1 (b), the descriptions of all items of demolitions and alterations shall
be deemed to include all incidental shoring and scaffolding.
DEMOLITIONS
C.2 Generally
Whenever materials are stated to be taken down, demolished or removed, prices shall, unless otherwise stated, include for
carting away the said items along with all other debris arising to a tip to be provided by the Contractor. Debris is to be
carted away daily as it accumulates so as not to clutter up the site. The location of the tip shall be to the approval of the
Architect.
Masonry and concrete structure shall be sprayed with water before demolition to reduce the resultant nuisance from dust
to a minimum.
Specification
Demolitions and Alterations
(2/C/2)
EXCAVATION AND EARTHWORK
LIST OF CLAUSES
DEFINITIONS
D.4 Rock
GENERALLY
D.5 Levels
MATERIALS
D.9 Blinding
D.10 Hardcore
WORKMANSHIP
D.13 Generally
D.20 Filling
D.23 Protection
Specification
Excavation and Earthwork
(2/D/1)
D.24 Anti termite treatment
Specification
Excavation and Earthwork
(2/D/2)
EXCAVATION AND EARTHWORKS
DEFINITIONS
The removal from site of trees, stumps and roots, hedges, bushes, scrub, undergrowth and the like shall be
deemed to be included with the items for cutting down and grubbing up roots.
The term “Surface level” shall mean the ground level after clearing site.
The description of clearing site shall be deemed to include clearing and removing from the site of all loose
debris and rubbish, bushes, scrub, undergrowth, vegetation and small trees (i.e. not exceeding 600 mm girth),
and grubbing up their roots.
D.4 Rock
The term ‘rock’ shall mean any natural material which cannot be dislodged by a pick and which can only be removed by
the use of compressors or by blasting or wedging. This classification does not include materials such as loose rock,
concrete or other materials that can be removed by means other than drilling and blasting or drilling and wedging, but
which for reasons of economy in excavating; the Contractor prefers to remove by drilling and wedging.
Unless specifically stated hereafter, the Contractor must assume that permission to use explosive to remove rock will be
refused and he must therefore price for removing rock by compressors etc. only.
GENERALLY
D.5 Level
The levels shown on the various drawings relate to the ground floor finished floor levels.
The Contractor shall be responsible for setting up and maintaining a site datum level accurately ascertained from this
work. Immediately following the issue of the Order to Commence, the Contractor shall carry out and record a check level
grid of the site which shall be agreed between the Architect and the Contractor within one week of the above Order being
given, no alteration of levels shall be undertaken until agreement has been reached and the Architect’s instructions has
been received.
It will be deemed that the Contractor has inspected the drawings and site and has consulted all available
information concerning subsoil conditions before submitting the Tender. In making information available on
subsoil conditions, the Employer does not in any way absolve the Contractor from his responsibilities, nor is it
guaranteed that similar conditions apply to any specific part of the site.
Specification
Excavation and Earthwork
(2/D/3)
D.7 Unauthorized excavation
The Contractor is prohibited from making excavations other than those approved by the Architect as necessary for the
works.
MATERIALS
D.9 Blinding
Blinding shall be of the same materials as the hardcore be, crushed and graded from 4 mm upwards, free from clay,
chemical or other pollution, pests, weed roots and rubbish.
D.10 Hardcore
Hardcore shall be good, clean, hard, broken stone broken placing to pass a 100 mm ring and free from all rubbish.
Approved filling for filling under floors shall be clean, dry pit or river sand excavated material or subsoil free from clay,
roots and any impurities.
Soil for backfilling around foundations shall be dry, clean subsoil free from clay, vegetable soil, roots and rubbish.
WORKMANSHIP
D.13 Generally
The Contractor shall control the grading around the building so as to prevent water running into excavated areas and int o
completed sections of the works.
In the event of any derelict foundations, walls, slabs, kerbs, etc., being discovered upon the site of the works, they shall,
if below new foundations are completely removed to a level of 150 mm below the level of the excavation indicated on
the drawings. For graded or planted areas any such obstruction shall be removed to a depth of 600 mm below the finished
grade.
Filling voids caused by removal of such obstructions shall be executed in accordance with Clause D.20 herein
The Contractor shall give the Architect at least 48 hours notice (this time shall be doubled if the site of the works is more
than 100 kilometres from the nearest permanent office of the Architect or Engineer) when the excavations will be ready
for inspection. The bottom of every excavation will be inspected by the Architect and the level thereof agreed between
the Architect and the Contractor. If a good bearing bottom is not obtained at the level shown the Architect is to be
informed. No concrete is to be laid until the bottom has been approved and the level thereof taken. Any concrete work or
other work done before such approval, shall, if so directed be removed and new work substituted after excavations have
been approved, all at the Contractors expense.
Specification
Excavation and Earthwork
(2/D/4)
D.15 Bottoms of excavations to be approved (Cont’d.)
Notwithstanding such approval, any bottom which becomes waterlogged or otherwise spoilt after approval, shall be
cleaned out and reformed to the Architect’s approval before any concrete is placed.
Vegetable soil shall be spread and leveled where directed by the Architect on site. Surplus excavated material where
directed or required shall be removed from the site to a tip, the location of which shall first be approved by the Architect
in writing. All fees and charges in connection there with shall be deemed to be included in the Contract Sum.
Should any excavation be taken below the required levels or the depths necessary to obtain a suitable bottom, the
Contractor will be required to fill in the excavation to the proper level with concrete of the same specification for the
foundations at his own expense.
The Contractor shall provide all necessary timbering, planking and strutting, etc., to uphold the faces of excavations,
which shall only be removed when it is safe to do so.
Where the Architect instruct or agrees that it is necessary for the safety of the works to leave in certain timbering,
planking and strutting, etc., such timber shall be measured and agreed before covering up.
D.20 Filling
Return filling around foundations and filling to make up levels under floors and pavings shall not be deposited until the
formation level has been approved by the Architect. In no case shall fill be deposited on a muddy formation. Filling shall
be deposited in layers not exceeding 250 mm in depth before compaction and shall be compacted by rolling, pneumatic
temping or other approved means over the whole of the area. If necessary the filling shall be allowed to dry or be
moistened to the correct moisture content before compaction. The finished surface shall be approved by the Architect
prior to further Construction work thereon.
The Contractor shall afford every assistance to the specialist executing site sterilization to enable each layer to be treated
separately.
Filling around foundations in layers shall not proceed without each layer being so treated.
No excavation or foundation work shall be filled in or covered up until all measurements necessary for the adjustment of
variations have been made. Walling shall not be built upon the foundations until four days after depositing of concrete.
Hardcore shall be consolidated with a roller, vibrating roller, or mechanical punner to a compaction equivalent to that
obtained with a 2.5 to 3 tone roller, care being taken that no damage is done to the foundation walls.
Hardcore shall be blinded and have the interstices filled to receive concrete beds and the like with blinding as described
herein. Before placing concrete hardcore beds shall be well watered through a sprinkler rose, and rolled, to prevent water
absorption from the concrete. (Cont’d.)
Specification
Excavation and Earthwork
(2/D/5)
D.21 Consolidation of hardcore (Cont’d.)
Where described as blinded to receive building paper or polythene or any other membrane the blinding shall be finished
and compacted with fine material which will not cause the membrane to puncture under wheel or foot traffic or by the
placing of concrete thereon.
Active existing services shall be adequately protected from damage. Where active services are encountered but not
shown on the drawings, the Architect shall be notified by the contractor.
Where inactive services are encountered upon the site of the works, they shall be removed or sealed off in accordance
with the direction of the Architect.
D.23 Protection
The Contractor shall protect all graded and filled areas from the actions of the elements. Any settlement or washing that
occurs prior to acceptance of the works shall be repaired and grades re-established to the required elevations and slopes.
Anti termite treatment shall be carried out using ‘Gladiator 1.0%’ solution or other chemical approved by the Architect in
writing, diluted to a water emulsion containing a minimum of 1.0% of the chemical.
The treatment shall be applied to the whole area of the hardcore bed immediately prior to the placing of the concrete floor
slab at the rate of 7 litres per square meter, and to the backfilling on both sides of all perimeter walls at the rate of 80
litres per cubic meter of backfilling on both sides of all perimeter walls at the rate of 80 litres per cubic meter of
backfilling. Each compacted layer of backfilling shall be separately treated.
Treatment shall not be applied whilst it is raining or to surfaces of backfilling which are wet.
The Contractor’s attention is drawn to the fact that ‘Gladiator’ is toxic to animal and human life, and he shall prevent
contamination of water supply systems, shall cover up and protect treated areas immediately after treatment and post
written notices informing of the treatment at prominent points on the site of the building.
Immediately following treatment, the Contractor shall provide to the Architect for onward transmission to the Employer,
a written five year guarantee which guarantees
(a) that the chemical used complies with this specification and has been used in the concentrations stated herein,
(b) the guarantee shall be continuous for a period of five years from the date of treatment,
(c) that should infestation by any termites appear before the end of the five year period, the Contractor will return and
retreat as necessary to eliminate the infestation entirely and at his own cost on each occasion that infestation appears
within the five year period,
The Contractor shall carry out annual inspections commencing three months after treatment and continuing to the
end of the guarantee period to ascertain the presence of termites, and should any presence be found, the Contractor
shall retreat as necessary to eliminate any infestation entirely and at his own cost on each occasion that infestation is
found.
Specifications
Excavation and Earthwork
(2/D/6)
D.25 Method of measurement
The prices throughout this Document are to include for digging in any type of ground including loose or compacted
hardcore, rubble debris and the like, roots, or normal obstructions, with the exception of rock as defined herein and
excluding any existing foundations, walls and similar hard substances. The Contractor must give notification to the
Architect or his representatives as soon as he considers rock as defined herein or existing foundations are encountered so
that its extent can be agreed with the Architect, Clerk of Works, or Quality Surveyor before the work is carried out or
covered up. Payment for such excavation will not be allowed unless this procedure is followed.
The formation and removal of temporary spoil heaps and multiple handling or excavated material shall be deemed to be
included in the prices for returning excavated material around foundations, earth filling and removing surplus excavated
material from site.
Excavation for plain concrete foundation has been measured to the net sizes required by concrete dimensions. Formwork
has been measured to the sides of all reinforced concrete foundations or bases, together with the necessary working space
allowance required under the provisions of SMM Clause D5(f). should the Architect direct or approve the pouring of
concrete to reinforced foundations or bases against the face of excavations, such adjustment will be measured and valued
in accordance with the Conditions of Contract.
Rates for excavation shall be deemed to include for leveling, trimming and compacting bottoms and any additional
excavation required for planking and strutting.
Specification
Excavation and Earthwork
(2/D/7)
CONCRETE WORK
LIST OF CLAUSES
QUALIFICATIONS OF THE RULES OF THE SMM
DEFINITIONS
F.7 Tamping
F.8 keying
GENERALLY
F.10 Standards
MATERIALS
F.12 Samples
F.13 Cement
F.14 Aggregates
F.15 Reinforcement
F.19 Water
Specification
Concrete Work
(2/F/1)
F.23 Testing of cement
WORKMANSHIP
F.30 Reinforcement
F.32 Formwork
F.33 Tolerances
F.40 Curing
F.43 Protection
Specification
Concrete work
(2/F/2)
CONCRETE WORK
QUALIFICATIONS OF THE RULES OF THE SMM
Notwithstanding the provisions of SMM Clause F.5 (c) the descriptions of work laid in bays shall be deemed to include
formwork between the bays.
Notwithstanding the nomenclature of SMM Clauses F.16 (b) and F.17 (a), the description of steel bar and fabric
reinforcement shall be deemed to include bends, hooks, tying wire, distance blocks and ordinary spacers, unless
otherwise described.
Notwithstanding the nomenclatures of SMM Clause F.19 (f), formwork required to produce fair concrete surface is
herein qualified by a description of the finish required.
Notwithstanding the provisions of SMM Clause F.23 (b), the descriptions of formwork shall be deemed to include
forming chamfers not exceeding 50 mm wide and forming splayed internal angle not exceeding 25 mm wide.
Withstanding the provisions of SMM Clause F.50 the descriptions of holes and mortises shall be deemed to include
making good concrete.
DEFINITIONS
The various mixes of concrete are designated in the subsequent measured items by the following criteria:-
Nominal mixes: By the weight proportions of whole bags of ordinary Portland cement to fine and coarse aggregates and
by the maximum size of coarse aggregate. The Contractor shall regularly submit details giving specific gravities and
moisture content of aggregate.
F.7 Tamping
The term “tamping” as used herein in conjunction with the phrase “treating surfaces of unset concrete” shall mean the
final compaction and surface finish to be applied to unset concrete beds, or the like, with a steel shod beam tamper, either
manually or mechanically operated unless otherwise stated. The resulting surface finish shall have a slightly ribbed
appearance.
F.8 Keying
The term “keying” as used herein in conjunction with the phrase “treating surfaces of unset concrete” shall mean the
preparation of beds, or the like to receive insitu pavings by raking with a standard horticultural rake whilst the concrete is
still green and when the concrete is set and cured, protecting the raked surfaces with a layer of clean sand and removing
the sand immediately before the insitu paving is laid.
Specification
Concrete Work
(2/F/3)
F.9 Precast concrete units
Unless otherwise described in the measured items, precast concrete units are deemed to be basically rectangular in cross
section and rough on exposed faces. Reinforcement bars shall have hooked ends. Bedding and pointing mortar shall be
either cement-sand or cement-lime mortar, as appropriate, and units be deemed to be fixed by hoisting, bedding and
building in unless otherwise described.
Nominally non-reinforced units shall contain any reinforcement the Contractor may wish to introduce for handling
purpose.
GENERALLY
F.10 Standards
The whole of the concrete works and testing thereof shall comply with BS 8110 parts 1, 2 & 3 and with the subsequent
clauses of this Document and shall be carried out in strict accordance with the working drawings and instructions of the
Architect and or the Consultant Structural Engineer.
A competent person shall be employed whose first duty it will be to supervise all stages in the preparation and placing of
the concrete. All cubes should be made and site tests carried out under his direct supervision. This person shall also be
responsible for keeping an accurate record of the dates on which concrete is poured.
The Consultant Structural Engineer will prepare and provide all necessary bar bending schedules and explanatory details.
MATERIALS
F.12 Samples
Samples of all materials are to be submitted for approval of the Architect at least one week before it is desired to
commence deliveries. All condemned materials are to be removed from the site within 24 hours.
F.13 Cement
Rapid hardening cement may be used in lieu of ordinary Portland cement only with the prior approval of the Architect or
Engineer provided that all conditions applying to its use are strictly observed. Any additional expenses in connection
with the use of such cement shall be borne by the Contractor.
The use of high alumna cement will not be permitted. All cement shall be delivered to the site in sealed bags bearing the
mark of the manufacturer. Re-bagged cement, cement in torn bags will not be allowed on the site.
Each consignment of cement shall be accompanied by the manufacturer’s certificate showing that a representative sample
of the consignment has been tested and complies with the appropriate specification. From time to time as requested by
the Architect/Engineer, copies or the cement manufacture’s test certificates shall be delivered to the Architect/Engineer
or his representative on the site promptly, but such documents shall not preclude the Architect or Engineer from rejecting
any cement which does not in every way comply with the specification.
Specification
Concrete Work
(2/F/4)
F.13 Cement (Contd)
Any cement, which has failed to pass the tests or has been damaged by water or contaminated in any way on site, shall
immediately be put into bags and removed from the site.
F.14 Aggregates
Each type of aggregate shall be obtained from one approved source, capable of maintaining adequate supplies of
consistently graded material throughout the Contract. Aggregates for exposed concrete shall be free from all impurities
likely to cause discoloration and shall be on consistent colour throughout the work.
Fine aggregates and sand shall be clean, sharp, coarse, hard material and equal at all times to the samples, which shall be
deposited with and approved by the Engineer. The caustic soda test for organic impurities shall show a colour not deeper
than that of the standard solution. The settling test for natural sand shall be made and after being allowed to settle for
three hours the layer of silt deposit on the coarse material shall not exceed 10%.
The Contractor shall supply all necessary equipment for the testing of fine aggregates and sand for the use of the
Engineer.
Coarse aggregates shall be hard, clean gravel or broken stone from approved quarries and shall be free from earth,
decomposed stone, and extraneous matter. They shall conform to B.S. 882 Table 1 and shall be “Grade Aggregate” 19
mm to 5 mm. Thin, elongated, friable, flaky or laminated pieces; mica or shale shall only be present in such small
quantities as not to affect adversely the strength and durability of the concrete. The amount of fine particles occurring in a
free state or as loose adherent shall not exceed 1% when determined by the laboratory sedimentation test. After twenty-
four hours in water, a previously dried sample shall not gain more than 10% in weight.
Each grade of aggregate shall be stored in the works in separate heaps so that there shall be no possibility of any inter-
mixing. Any materials which have become inter-mixed shall be removed from the site forthwith by the Contractor.
If, in the opinion of the Engineer, the aggregate is dirty or adulterated in any manner, it shall be washed and/or screened
by the Contractor to the satisfaction of the Engineer.
F.15 Reinforcement
a. Mild steel rod reinforcement shall be hot rolled grade 250 complying with B.S.4466 and B.S.4449
b. (i) hot rolled deformed high tensile bars having a guaranteed minimum yield stress of 460 N/mm2 and other
physical properties complying with B.S. 4466 and B.S.4449.
Or
(ii) Cold worked steel bars complying with B.S.4466 and B.S. 4449
All reinforcement shall be in the “diameter” and metric range and the substitution of “square twisted” or imperial
range shall be allowed but only at no extra cost to the Employer
Specification
Concrete Work
(2/F/5)
F.15 Reinforcement (Cont’d.)
.
The Contractor will be required to submit at his own expense certified test data of the following characteristics; ultimate
tensile stress, yield point stress, elongation, cold bend test. Should such certificates not be submitted by the manufacturer,
the contractor shall have the requisite tests made at his own expense at an independent testing laboratory.
Expansion joint material shall be “Flex cell” or other approved bitumen impregnated fibre board.
Expansion joint sealer shall be “Sealestik” or other approved cold, gun or knife applied mastic, or “Plastijoint”, or
“Plastic” grade 88 applied hot. All manufactured by Expandite Ltd. All sealer shall be applied strictly in accordance with
the manufacturer’s instructions.
Where block walls abut columns or solid concrete walls two 6 mm diameter steel reinforcement bar ties are to be cast
into the concrete at vertical intervals of 450 mm. Ties to be 300 mm long and project 150 mm into blockwork.
F.19 Water
Water shall be from the mains and kept free of any impurities and acid or alkaline substances in suspension or in
solution, and shall be stored in proper storage tanks to the approval of the Architect.
Cement shall be kept dry and used in rotation of deliveries. If delivered in bags these shall be stored off the ground in a
well ventilated and weatherproof shed used exclusively for this purpose.
The shed is to be sufficiently large to contain a working stock and provided with partitions or such other means as may
be necessary, to ensure the effectual separation of the various consignments and type of cement. Stacking of cement in
bags over a height of ten bags will not be permitted. Cement may be delivered in bulk containers provided additional
suitable arrangements are made for bulk storage on site to the approval of the Architect/Engineer.
Aggregates shall be stored at mixer positions on drained concrete paved areas, with stout dividing walls between
different sizes and types of aggregates. It shall be allowed to stand for at least 24 hours before being used.
Reinforcement shall be stored by type, size and length, either off the ground or on clean surfaced areas, and shall be kept
free from rust
.
F.21 Proportion of concrete mix
The quantity of cement shall be measured by weight and each batch of concrete is to use one or more whole bags. The
quantity of fine aggregate and coarse aggregate shall be measured separately by weight batching plant. Volume mixing
will not be permitted.
For grading tests the Contractor shall supply and deliver at his own cost to the Nominated Testing Authority,
samples of the aggregates which the Contractor proposes to use, consisting of not less than 50 kilograms
weight in coarse aggregate and not less than 25 kilograms weighting fine aggregate. (Cont’d.)
Specification
Concrete Work
(2/F/6)
F.21 Proportion of concrete mix (Cont’d.)
It is the Contractor’s responsibility to ensure that the subsequent deliveries of aggregate conform to the grading analysis
of the approved samples.
The proportions of materials to be used for the preliminary cube tests, and subsequent batching, shall be ascertained by
calculation from the results of the aggregate grading tests carried out by the Nominated Testing Authority.
Preliminary concrete cubes shall be made by the Contractor on site, as required by the Engineer, and tested by the
Nominated Testing Authority. As a result of these definite weights of each material for batching shall be ascertained and
agreed with the Engineer. Thereafter these proportions shall be adhered to throughout the works and may be varied only
by instructions given by the Engineer.
The weights of damp aggregates must be adjusted to take into account the weight of water in the aggregates, and this in
turn will affect the amount of water to be added to the mix.
Through the carrying out of the Contract, “Works Cube Tests” are to be made from concrete drawn from newly laid
concrete or concrete about to be placed in position, such cubes being made when directed by the Engineer and in his
presence. Such cubes shall be made in 150 mm cube steel or cast iron moulds and shall be marked and cured strictly in
accordance with the Appendices of the code of practice, and shall be forwarded carriage paid in time for testing at the
required age to a testing laboratory to be nominated by the Engineer. Four cubes shall be made on each occasion,
concrete for each cube being from a different batch. Two cubes shall be forwarded in time for testing at the age of seven
days from casting and two cubes in time for testing in twenty eight days.
Each cubes shall be marked with the date of casting and a distinctive reference number in accordance with a system
agreed by the Engineer. A record shall be kept of the position from which the concrete for each set of cubes was drawn,
or to which it was about to be placed
At least three sets of cubes shall be cast during each week concrete is being cast including sets of cubes for each quality
of concrete used during the period
Concrete is required to have the properties and give the strength in Newton per square millimeter as follows:-
Specification
Concrete Work
(2/F/7)
F.21 Proportion of concrete mix (Contd)
The above properties and crushing strengths are to be considered as the minimum standard that will be accepted in the
finish at works. The average crushing strengths should be at least 15% higher than the minimum permissible values given
in the above table.
If the strength required in the table are not attained and maintained throughout the carrying out of the contract, the
contractor will be required to increase the proportion of cement or substitute better aggregates at his own cost so as to
give concrete which does comply with the requirements of this clause. The contractor may be required to remove and
replace at his own cost any concrete which fails to attain the required strength as ascertained by the works cube tests.
The Contractor shall include in his Tender prices for the execution of his part of operations specifications specified for
testing herein and for supply of the requisite equipment. After specified initial testing and approval of materials, it is the
Contractor’s responsibility to ensure and to demonstrate by the submission of further similar samples when so required
that subsequent deliveries conform to the quality, grading and (where applicable), colour of the approved samples.
Before work commences and when subsequently directed, the Contractor shall take 6kg samples, in accordance with B.S.
12 procedure, of cement and deliver these in tins approved by the Engineer to an approved Testing Laboratory for testing.
Each consignment of cement to the site, which shall be accompanied by the manufacturer’s advice note and forwarded
without delay to the Engineer, shall be delivered to the site at least 7 days before it is intended to be used in the works so
that the required tests may be carried out without retarding the progress of the works.
Before work commences and when subsequently instructed, the Contractor shall take site sample, by methods given in
B.S. 812 and deliver these to the nominated Testing Authority for testing.
Such samples shall be submitted for approved at least 7 days before they are intended to be used in the works.
Should the Engineer require reinforcement to be tested, it shall be tested at the Contractor’s expense and representative
test pieces of such reinforcement to be used in the work are to be sent to an approved laboratory for testing.
Manufacturer’s test reports of reinforcement shall be supplied to the Engineer for all reinforcement to be used in the
works.
If such tests reveal the steel not meeting the specified standards, the Contractor will carry out the rectifications in the
reinforcement to the direction of the Engineer at his own expense.
Prior to the commencement of the actual concreting work, a trial mix of the required concrete, as described herein
shall be made by the Contractor and tested by an approved laboratory at the Contractor’s expense, in order to
check and establish the actual working crushing strength of the required concrete mix.
Specification
Concrete Work
(2/F/8)
(ii) Workability
The total water content in the mixture determines its consistency and once a consistency of a trial mix has been
approved it must remain constant throughout the Contract. In order to help the concrete maintain the desired
consistence the slump of an approved trial, mix shall be measured, thereafter all mixes must give the slump as the
approved trial mix. The slump shall be determined by test as described in B.S 1881 Parts 102-104,106,107 and DD
83 mm Part 2. In general the approved slump shall be in the order of 75 mm for hand compacted concrete and 35
mm for vibrated concrete. The slump test shall be made on concrete actually being placed in the works at the
commencement of each period of concrete and at such other times as instructed.
The moulds for test cubes shall be of metal and true to shape to give a 150mm and shall be oiled before filling.
The mould shall be filled with concrete taken from that actually placed in the works, the concrete being selected
by the Engineer from a point as near as possible to the position of placing. The filling of the moulds shall be done
immediately after the selection of the sample concrete and in such a way that the concrete in the moulds be truly
representative of that in the works.
The concrete shall be placed in the moulds in three layers of equal thickness, each layer being rammed with 25
strokes of a steel bar 40 mm diameter, (or equivalent), weighing 2 kg. If the concrete in the works be consolidated
by mechanical vibration, the test cube moulds shall be likewise vibrated after filling. Each cube shall be inscribed
with the date of manufacture and identification mark.
A record shall be kept for each batch of cubes showing the position in the works which the concrete represents, the
date of manufacture, the mixture and slump of the concrete, particulars of the cement and aggregate used, a
statement of whether or not the cubes are vibrated and other information relating to the subsequent history of the
cubes.
The moulds containing the test cubes shall be stored for 24 hours on the site in a damp place free from vibration.
At the end of this period the cubes shall be taken from the moulds and stored in damp sand for 20 days if they are
to be tested at 28 days or for 4 days if they are to be tested at 7 days.
The Contractor shall be instructed about the dispatch of the cubes to an approved laboratory and will pay all costs
relating to the tests. A set of four cubes will be required for not more than every 60 cubic metres of concrete
placed in the works.
The test specimens shall have the compressive strength specified for each quality of cement at the appropriate age
as given herein.
If the required strength is not obtained at 28 days, the Contractor will be required to cut out and reconstruct all
work represented by the test specimen at his own expense with all dispatch, always provided that the Engineer
may first permit further tests, at the Contractor’s expense, to prove the quality of he deposited concrete.
In the case of seven day works cube tests proving unsatisfactory, the work may be stopped, but shall not be liable
to rejection until the result of the twenty eight day test is known.
In the event of the results of the twenty eight day works Cube Tests proving unsatisfactory, the work represented
shall be immediately liable to rejection. The contractor may, however, be given the option of cutting three
specimens from the completed work subject to the direction of the engineer, and preparing there from test cubes or
cores which shall be sent to the Testing Laboratory for testing as for works cube tests
Should the average strength of these specimens attain the specified minimum twenty eight day strength, the work
will, subject to the Engineer’s discretion, be accepted. (Cont’d.)
Specification
Concrete Work
(2/F/9)
(v) Quality of specimens (Cont’d.)
Alternatively, the Engineer may instruct the Contractor to make a loading test as described hereinafter. The cost
off all cutting, preparation of specimens shall be borne by the Contractor. The cost of all delays on site due to
concrete not attaining the desired strength, or caused by investigation of defects, cutting away and making good,
shall be entirely the Contractor’s responsibility
All materials, which have been damaged, contaminated or have deteriorated, or which do not comply in any way with the
requirements of the specification, shall be rejected and shall be immediately removed from the site.
No materials shall be stored or stacked on suspended floors without the Engineer’s prior approval.
Should any of the samples tested be found, in the opinion of the Engineer, in any respect unsatisfactory or likely to
produce unsound work, the whole parcel, consignment or load from which samples were taken will be rejected, and the
contractor shall forthwith remove it from the site. Notwithstanding that any sample of the material may have passed the
test, the Engineer may later reject such parcels, consignments or loads if he shall decide that the quality has deteriorated.
The contractor at his own expense shall remove from the site, without delay, all rejected material. Any delay caused by
such rejection will not in any way relieve the contractor from his responsibility with regard to the completion within the
time limit (s) specified. Any bag of cement that is opened shall be used on the same day or be discarded from the work.
WORKMANSHIP
Before the commencement of any work, the contractor shall submit the following for the Engineer’s written approval:-
(i) The concreting method, including the size and type of machines for weighing and mixing concrete and the
methods of transporting, placing and compacting.
(ii ) Details of formwork proposals, clearly indicating the general method of construction and assembly, the methods of
achieving surface finishes required herein, including linings, fixing of linings together with positions of
joints and the make and type of mould oil proposed.
(iii) The proposed position and type of every construction joint not already shown on the Engineer’s drawings.
Such approval by the Engineer shall not be deemed to relieve the Contractor of his obligations to comply with any of the
provisions herein.
Concrete mixing and discharge from mixers shall be under permanent cover to the Engineer’s approval.
All cement is to be measured by weight, the 50 kg bag of cement being used as a unit.
Specification
Concrete Work
(2/F/10)
F.29 Measurement and mixing (Cont’d.)
The amount of water shall be the minimum required to produce a dense cohesive concrete of adequate workability, to be
determined by trial mixes. This amount shall be accurately gauged and adjusted from time to time to compensate for
variations in moisture content of the aggregate by an approved method.
All concrete shall be mixed in a batch type mechanical mixer of approved type having a drum rotating about a horizontal
or inclined axis. The speed of the drum is to be not more than twenty and not less than fourteen revolutions per minute.
Each mixer is to be fitted with a water measuring device capable of accurate measurement to five litres for one cubic
meter mixers and prorata for smaller sizes and so arranged that the accuracy is not affected by variations in the pressure
of the water supply line. The fine and coarse aggregate and the cement shall be mixed for at least four turns, after which
the required amount of water shall be added gradually while the mixer is in motion and the concrete mixed for not less
than one and a half minutes to uniform colour and consistency.
The volume of concrete mixed in any one batch is not to exceed the rated capacity of the mixer.
The whole of the mixed batch is to be removed before materials for a fresh batch enter the drum.
Concrete as mixed in accordance with the foregoing shall not be modified by the addition of further water or in any other
manner. On the cessation of work, including all stoppages exceeding twenty minutes, or any change of type of cement
used in the mix, the mixer and all handling plant shall be washed out with clean water.
At least one slump test shall be made each day concreting is in progress, under the supervision of the Engineer.
F.30 Reinforcement
Reinforcement shall be free from all loose mill scale, loose rust, oil, grease or similar defects, immediately fore
placing the concrete. It shall be bent cold exactly to detail using an approved bending machine. Hooks, bobs,
bends, etc. where not, specifically detailed, and are to be in accordance with B.S. 4466 and B.S. 4449. Each bundle
of bent bars shall be clearly tagged with the bar list number.
Reinforcement shall be placed in the exact position shown on drawings with all inter-sections tack welded or
securely tied with 16 gauge soft iron tying wire. The designated cover shall be maintained by approved spacers,
chairs, bolsters or ties fixed to the reinforcement. These shall be dense concrete left with a wire brushed surface or
be dipped in grout before fixing. These blocks are particularly important where the surface of the concrete is
exposed to the weather or dampness. The contractor must ensure that the bars are securely fixed so as to maintain
their indicated positions during the progress of pouring, tamping or vibration of concrete. Six chairs are to be
provided around each column to hold top steel in position and chairs are to be made up of mild steel bars of
adequate diameter. The cost of providing and fixing these steel chairs must be allowed for by the contractor in his
rates for reinforcement generally. No laps or splices in bars shall be made except for those detailed on the
drawings without prior approval of the Engineer.
The size and position of the reinforcing bars or mesh shall be approved by the Engineer before concreting commence.
The insertion of reinforcement into concrete already placed the lengthening of bars by welding and the rebinding of
incorrectly bent bars will not be permitted.
For concrete having exposed surfaces, reinforcement shall be assembled and placed in such a manner as to avoid any
damage to formwork faces.
Where reinforced concrete slabs or walls are constructed against tanking, care shall be taken in positioning reinforcement
to avoid damage to tanking.
Unless otherwise shown upon the Engineer’s drawings, or specified in BS 8110, the reinforcement bars shall be given the
following cover to concrete. (Cont’d.)
Specification
Concrete Work
(2/F/11)
F.30 Reinforcement (Cont’d.)
In floor slabs, walls and similar thin paneling, a cover of 20 mm, or the size of the bar, whichever is the greater. In
beams and other such members, a cover of concrete of 30 mm to the main reinforcement, or the size of the bar,
whichever is greater.
In columns, a cover of concrete of 35 mm to main reinforcement, or the size of the bar, whichever is greater.
In foundations and column bases, a cover of 50 mm (in dry soil) to main reinforcement or the size of the bar,
whichever is greater. Where subsoil water exist a cover of 75 mm to main reinforcement or the size of the bar,
whichever is greater.
When the placing of the reinforcement for particular section of the works is completed and before concreting
commences, the reinforcement will be inspected by the Engineer and no concrete shall be placed until the
Engineer’s approval has been given. The contractor shall give the Engineer 48 hour notice of the time when the
reinforcement will be ready for inspection. Where the distance of the site of the works is more than 100 kilometers
from the nearest office of the Engineer, this time be increased to 96 hours.
F.32 Formwork
Formwork shall be true to line, level, face and profile and be of robust construction adequately framed, braced,
strutted, cramped, tied and propped to restrict deformation due to constructional loads to not more than 3 mm, and
to entirely eliminate deformation of the form faces by warping or buckling. Wire ties will not be permitted.
Formwork shall be grout – tight under all conditions including vibration when specified or used.
Formwork shall be designed to allow prefabrication of conveniently sized elements to facilities ease of handling
and assembly, to permit striking without force shock or any damage whatever to the concrete member or
formwork faces and to permit the removal of sides without disturbing soffits and soffits without disturbing
necessary props. Propping shall be carried down to an approved bearing, shall not be supported by timber floors
and shall be arranged that formwork may be lowered smoothly.
Re-propping will not be permitted. Provision shall be made for cleaning out and draining.
Formwork shall be constructed of material or lined with material as may be necessary to achieve the finishes
specified herein and in such a manner as to eliminate screw or nail imperfections.
Before each use, form faces shall be treated with the minimum amount of approved mould oil necessary to obtain
a clean release. Mould oil shall not come into contact with the reinforcement.
The use of cement retarders will not be permitted except where a key for other finishes is required.
Before placing of the concrete, bolts and fixing shall be in position and cores and other devices used for forming
openings, holes, pockets, recesses, ducts or other cavities shall be fixed to the shuttering. Immediately prior to
concreting, formwork shall be thoroughly cleaned out and re-checked. No placing shall commence until the
Engineer has inspected the formwork and given his consent for concreting to proceed, but such consent shall not
relieve the contractor of his responsibility for its sufficiency. After striking, formwork shall be cleaned, stacked
and protected and before re-use shall be serviced, made good or replaced with new as may be necessary to
maintain the finish and standard.
Specification
Concrete Work
(2/F/12)
F.33 Tolerances
The maximum tolerances within concrete work shall be constructed are as follows:-
Any rectification of work not constructed to the tolerance set out above, shall be entirely at the responsibility and
expense of the contractor.
No traffic whatsoever, wheeled or foot, shall take place over reinforcement or placed concrete and the contractor
shall provide all necessary stools, walkways, platforms and barrow runs. Concrete shall be placed in its final
position as rapidly as practicable by methods which preclude segregation or loss of ingredients and in any case,
within 30 minutes from the time that water is added to the mix; compaction shall be completed before initial set
commences. Partially set concrete shall not be re-worked or used. “Flowing” in formwork shall be avoided by
placing and compacting in shallow layers in quick succession.
Concrete shall be placed into the forms as less a height as possible and shall in no case be dropped from a height
of more than 1500 mm except with the approval of the Engineer.
When chuting is used, the inclination of the chute must be such as to allow the concrete to flow without the use of
excessive water and without segregation or loss of the ingredients. Details of any proposed chuting plant must be
approved by the Engineer before the plant is delivered to the site.
If the contractor wishes to distribute concrete by means of pumps, full details of the system must be made
available to the Engineer for approval.
Concrete shall be thoroughly compacted and carefully worked, with suitable tools, into formwork and round
reinforcement and fixtures so as to avoid displacement. A competent steel fixer shall attend throughout concreting
to correct any unavoidable displacement.
Compaction shall be by means of vibrations, these shall be of an approved pattern, of the immersion type, and
clamp-on external vibrators in adequate numbers shall be used only where the density of reinforcement precludes
immersion.
Attachment to reinforcement is expressly forbidden and accidental contact with reinforcement (Cont’d.)
Specification
Concrete Work
(2/F/13)
F.24 Placing and compaction (Cont'd.).
shall be avoided. Vibration shall be executed by a competent operative and shall not be carried out to the detriment
of adjacent partly hardened concrete.
An accurate record is to be kept by the contractor showing dates and times when various portions of the work were
concreted. The concrete foreman must not vary the approved mix or water content without the permission of the
representative of the Engineer. It may occasionally be found that in constricted structural members or where the
proportion of reinforcement to concrete is high, the workability of the concrete must be increased locally in order
to effect full compaction. Such increase in workability shall be achieved by an increase in the mortar content of
not more than 10% of the concrete by weight in any single batch and must be made only with the approval of the
representative of the Engineer.
The workability of the concrete must never be altered by the use of additional water or sand stone.
Foundations shall be placed their full depth in one operation and the top surface carefully leveled.
Concrete placed in timbered excavations shall be well rammed closed against the excavation face as the timber is
withdrawn.
Where the design of the work demands the placing of reinforced concrete against the sides of excavations without
the use of formwork, the earth face in such locations shall be prevented from crumbling or washing into the
concrete during placing and compaction by any efficient means, and care shall be taken to maintain the correct
cover to the reinforcement.
Methods of placing and vibration generally are to comply with the specifications for vibrated concrete as laid
down by the Cement and Concrete Association or the manufacturer of the vibrators used on the works.
During placing of all concrete a workman shall be in constant attendance with a hose pipe to wash off any cement
slurry which appears on the face of any previously poured concrete immediately it occurs.
Concrete shall not be poured in forms to a depth exceeding 1500 mm without the prior approval of the Engineer.
Column kicker plinths not cast monolithically with the beam or slab will be allowed only at the discretion of the
Engineer and special precautions must be taken if permission is granted especially in regard to the quality of the
mix used, and the curing of the concrete.
No casting of any concrete on the ground shall take place until the ground has been passed as satisfactory by the
Architect. All ground to carry reinforced concrete shall be covered with a blinding layer of concrete 1:10 of the
thickness shown on the drawings, or if not so shown, a minimum of 50 mm.
Wherever waterproof concrete is shown on the drawings it shall be mix 1:1.5:3 nominal and it shall be compacted
by mechanical vibration so that a dense and homogeneous mass of concrete is obtained throughout every pour of
the structure.
The Contractor shall be allowed at his own cost to add an approved waterproofing additive to the mix using it
strictly according to makers’ instructions.
Specification
Concrete Work
(2/F/14)
F.37 Waterproof concrete (Cont’d.)
All permanent construction joints shall be constructed in accordance with the drawings and specifications to
achieve complete water tightness.
It shall be the Contractor’s responsibility to ensure that all structures required to be constructed in waterproof
concrete are completely watertight and any work found to be defective shall be made good to the Architect’s
satisfaction at the Contractor’s expenses.
Where waterproof concrete forms a water retaining structure it is to be tested by filling with water for a period of
not less than four days. Any percolation or porous concrete or leaking joint is to be made good at the Constructor’s
expense. Tanks and pools constructed below ground level are not to be backfilled prior to the satisfactory
completion of this test.
All contraction joints shall be straight, truly vertical or level, as the cast may be, of the profile shown and formed
in the exact positions shown on drawings or if not shown on the drawings, with prior approval of the Engineer.
Vertical joints shall be formed against adequately secured rigid stop boards having splayed fillets, designed to pass
the continuous steel reinforcement without temporary bending or displacement.
The rate and method of placing concrete and the arrangement of constructions joints shall be placed in a
continuous operation.
Joints in reinforced slabs, joists and beams, shall be perpendicular to the axis or surface of the member jointed and
at the center of the span. If an intersecting member occurs at that point, the joint shall be located at a point of
minimum shear.
Construction joints in columns shall be as shown on the drawings. Whenever it becomes necessary to stop work,
such stops shall be located at center of slabs and of beams or as directed by the Engineer.
An adequate and acceptable key for succeeding work shall be formed by using stop boards which shall be
constructed tightly to prevent any grout leak. As early as possible boards shall be removed and the surface
thoroughly hacked and brushed to remove all laitance. Any leakage past stop boards shall be hacked off as soon as
the concrete has set. The surface shall be left clean and dry. Immediately prior to further concreting the joint face
shall be soaked with water and covered with sand cement mortar of proportions identical to that in the concrete to
be placed, punned into the body of the set concrete.
For exposed finishes, care shall be exercised to preserve an unbroken line at the exposed edge of the joint.
In no circumstances shall the concrete be allowed to finish at a break running down a rough slope. Such cases, if
found, will be treated as contrary to the specification and the Contractor will be required to cut out the member
and re-cast. In the case of horizontal joints, any excess water and laitance shall be removed from the surface after
the concrete is deposited and before it has set.
Before casting slabs the haunching or seating for the slab shall be thoroughly hacked, sourced and washed and
covered with at least 5 mm of mortar immediately before the slab is cast.
Any necessary construction joints in foundations shall be stepped and lapped 600 mm. Joint faces shall be
prepared and treated as described, above
Specification
Concrete Work
(2/F/15)
F.39 Striking times
It shall be the Contractor’s responsibility that no distortion, damage overloading or undue deflection is caused to
the structure by the striking of formwork, but the Engineer reserve the right to delay the time of striking in the
interest of the work. Formwork shall not be struck until the concrete has sufficiently hardened. Approval of the
Engineer shall not relieve the Contractor of his liability to make good any concrete damaged by premature
removal or collapse of forms. In no circumstances shall forms be struck until the concrete reaches cube strength of
at least twice the stress to which the concrete may be subjected at the time of striking. The following striking times
given in (24 hours) are the absolute minimum that will be permitted:-
Beam soffits - } 7 5
Props left under
Slabs – props } 10 5
Beams – props } 18 8
The time for removal of forms as set out shall not apply to slabs and beams spanning more than 10 meters. For
such spans appropriate times shall be recommended or advised by the Engineer.
F.40 Curing
The curing of the concrete must receive particularly careful attention. The concrete shall be covered with a layer of
sacking, canvas Hessian or suitable absorbent material, and concrete, formwork and covering kept constantly wet
for the first seven days after casting.
No holes or chases shall be cut in reinforced concrete works. The Contractor shall ensure that all necessary holes
and chases, including fixing for railings and balustrades etc., are carefully formed in the correct position by
requisite measures prior to the placing of concrete.
All conduits, pipes, tubes and the like shall unless otherwise detailed, be run on top of the bottom reinforcement of
the concrete work. It shall be the Contractor’s responsibility to ensure full co-ordination with Sub-Contractors in
the setting out for this purpose.
Generally conduits, pipes and special fixtures shall be concreted in where required and in the exact positions
demanded.
Concrete fixing blocks shall not affect the strength or cover of the structure nor affect finished work due to
movement or other cause.
Details of the positions of all holes, chases and fixing blocks shall be submitted to the Engineer for his approval
prior to putting the work in hand.
Specification
Concrete Work
(2/F/16)
F.42 Tests of completed structural members
The engineer shall instruct that a loading test be made on the works, or any part thereof, if in his opinion such a
test be deemed necessary for one or more of the following reasons:-
(a) the site-made concrete test cubes failing to attain the specified strength
(b) the shuttering being prematurely removed
(c) overloading during construction of the works, or part thereof.
(d) Concrete improperly cured.
(e) Any other circumstances attributable to alleged negligence on the part of the Contractor which, in the
opinion of the Engineer, may result in the works, or part thereof, being less than the required strength.
If the loading test be instructed to be made solely, or in part, for one or more of the reasons mentioned above, the
test shall be made at the Contractor’s own cost. If a test be instructed to be made for any other reason than
specifically stated above, the contractor shall make the test and shall be reimbursed for all costs relating thereto.
Leading tests are to be in conformity with clause 605 of British Standard Code of practice CP114/1969.
If the result of the loading test be not satisfactory, the engineer shall instruct that the part of the works concerned
shall be taken down or removed and reconstructed to comply with this specification, or that such other remedial
measures shall be taken as to make the works secure.
If the test be instructed to be made for one or more of the reasons (a) to (e) inclusive as hereinbefore specified, the
contractor shall take down or remove and reconstruct the defective work, or shall take the remedial measure
instructed, all at his own cost.
F.43 Protection
All insitu and precast concrete shall be protected from rain and during hot, dry and windy weather approved
Hessian covering kept constantly damp shall be used to prevent premature drying out. All insitu and precast
concrete shall be protected from damage by disturbance, shock vibrations, early loading or overloading. In
addition, all exposed finishes shall be constantly protected from mechanical damage to arises or face and damage
due to dropping, splashing and staining from any source including rusty scaffolding or reinforcement.
No materials or equipment of any kind shall be stored or stacked on suspended floors without the Engineer’s prior
approve.
Concrete shall all be cast in properly made strong moulds to form shapes required. For work described as “finished
fair” the moulds shall be lined with sheet iron or other approved materials.
The coarse aggregate for precast concrete shall be of the sizes described.
The concrete shall be of the mixes described and shall be thoroughly tamped in the moulds and shall not be
removed from them until seven days after placing the concrete, but the sides may be removed after three days
providing the moulds are such that the sides are easily removable without damaging the concrete.
The precast work shall be cast under sheds and shall remain under same for seven days in the moulds and a further
seven days after removal from the moulds. During the whole of this period the concrete shall be shielded by
sacking or other approved material kept wet. It shall then be removed from the sheds and stacked in the open for at
least seven days to seasons. (Cont’d.)
Specification
Concrete
(2/F/17)
F.44 Precast concrete (Cont’d.)
Precast units shall be true and smooth on all faces (except where a key is required for applied finishes) all arrises
shall be true and clean with no broken edges.
Ends of bar reinforcement shall be 25 mm from internal faces. Nominally non reinforced units may contain
reinforcement at the contractors’ option for handling purposes, the cost of which shall be deemed to be included in
the contract sum.
After removal of shuttering, unless instructed to the contrary, the face of exposed concrete is to be rubbed down
immediately to remove fins or other irregularities. In the events of parts of the concrete being honeycombed, such
portions are to be cut to a depth and shape required by the Architect and made up with fine concrete of equal
quality in such a manner as shall be directed. The faces of concrete for which shuttering is not provided, other than
slabs are to be smoothed with a wooden float to give a finish equal to that of the rubbed-down surface where
shuttering is provided.
The top face of a slab which it is not intended to cover with other materials is to be leveled and floated before
setting to a smooth finish at the levels or falls shown on the drawings or elsewhere. The floating must be carried
out in a way as will prevent an excess of mortar being brought to the surface of the concrete. The top of a slab
intended to be surfaced with mortar, granolithic, or similar materials is to be brushed with a stiff broom while still
green to remove any laitance and to provide a roughened surface.
(a) Samples
Before the execution of any specified finish, the contractor shall prepare 1200 mm square samples for the
Architect’s approval. No concreting in finish shall be attempted until the approval of a sample. Approved
samples shall be retained until the completion of all such work and closely adhered to throughout the
work. Rejected samples shall be demolished and removed.
Concrete surfaces to be rendered or plastered shall be thoroughly hacked to form a good key.
Fair faced surfaces shall be free from honeycombing, stains, fins, lip pings, nail hole or excessive air
holes and shall be of a uniform colour and texture. This surface shall be obtained by the use of:-
(i) wrot forms, i.e. timber planed smooth on the surfaces in contact with concrete (ii) forms lined with
hardboard or plywood or other approved material: or (iii) smooth steel forms.
All imperfections shall be cut, made good in cement mortar and rubbed down with carborundum stone
and finally bag rubbed with cement slurry to finish to a high standard without trace of shuttering marks,
joints or other disfigurements.
Where so described or measured, faces of concrete shall be finished fair by means of 100 mm or 150 mm
(nominal) width tongued and grooved boarding of 25 mm (minimum) thickness. The edges to all boards
shall have a nominal 2 mm chamfer to form controlled fins. (Cont’d.)
Specification
Concrete Work
(2/F/18)
(d) Board marked finish (Contd)
Such formwork to column faces shall be continuous length boards between constructions joints.
End joints will be permitted to beam faces, etc. and shall be tongued, staggered and well distributed.
The resulting concrete shall clearly show grain and individual board marks, be free from honey-combing
and excessive air holes, of uniform colour and to the entire satisfaction of the Architect.
Prices are to include for working concrete around pipes and electric conduits or cable, including provision for
support of same while concrete is placed.
The prices for insitu work are to include for filling into, or on to, formwork where necessary, and where concrete
is described as reinforced for well tamping reinforcement. Unless otherwise described, all formwork and
reinforcement are measured separately.
Prices for precast concrete work; including items described as precast or insitu, shall include for all moulds, for
hoisting and for placing in position, bedding, jointing or building in with cement mortar.
All reinforcing bars are of round section unless otherwise stated and no allowance has, or will be, made for rolling
margin.
Prices for holes shall include for them being on rake where so required and shall include the necessary holes
through formwork.
The cost of all construction joints, as described herein and not specifically shown on the drawings and measured
separately in this Document, shall be deemed to be included in the rates set against the other items in this
Document.
The cost of providing all samples described herein shall be deemed to be included in the contract sum.
The cost of performing all tests described herein shall be deemed to be included in the contract sum except the net
invoiced cost of testing items or samples at authorized testing laboratories as instructed by the Architect or
Engineer, which costs will be reimbursed from the Provisional Sum included elsewhere in this document.
Timber purchased for the fabrication of formwork will be regarded as construction plant and will not be paid for as
materials on site.
Specification
Concrete Work
(2/F/19)
WALLING
LIST OF CLAUSES
GENERALLY
G.1 Testing
MATERIALS
G.3 Cement
G.6 Limes
WORKMANSHIP
G.18 Generally
Specification
Walling
(2/G/1)
G.24 Stone pitching
G.27 Chases
Specification
Walling
(2/G/2)
WALLING
GENERALLY
G.1 Testing
The Contractor shall, as and when required by the Architect, submit and deliver samples of any materials for
testing in accordance with the relevant current B.S. Specification. Samples of mortars, when required, are to be
delivered in water tight boxes provided by the Contractor.
Samples of all types of blocks, bricks and stone required for the works shall be produced to the Architect for his
prior written approval before any orders are placed. After approval of samples, the Contractor shall erect a 1200
mm x 1200 mm sample panel of any brickwork, stone work or fair face block work required by the Architect. No
work shall be commenced until written approval has been given to sample panels, which shall be maintained for
the duration of the execution of the works to which the sample applies. The work executed shall not be inferior in
any respect to the approved by the Architect. The cost of providing samples and sample panels shall be deemed to
be included in the Contract Sum.
MATERIALS
G.3 Cement
Coarse Aggregate for concrete blocks shall be good, hard, clean aggregate from approved quarries. It shall be free
from all decomposed materials and shall be graded up to 10 mm and all as described for coarse aggregate in
Concrete Work.
G.6 Limes
Hydrated limes for cement/lime mortar shall comply with B.S. 890, semi hydraulic type 3 calcium limes.
Lime for lime/sand mortar shall comply with B.S. 890 and shall be eminently hydraulic.
Concrete blocks for walling shall be provided by the Contractor complying with B.S. 6073 Type A, and made in
approved block making machines of a composition as follows:-
Specification
Walling
(2/G/3)
G.8 Concrete blocks (Cont’d.)
Blocks shall be solid or two-hole type as specified and are to be made under sheds erected by the Contractor to the
directions and approval of the Architect. Samples shall be approved by the Architect before any walling work is
commenced.
The compressive strength of Type A blocks (non loading bearing) shall be not less than:-
The concrete is to be put into the machine’s moulds in thin layers and all properly tamped therein. On removal
from the machines the blocks are to be carefully deposited on racks under sheds erected by the Contractor to the
direction and approval of the Architect and there left for three days and kept thoroughly wet the whole time, after
which they shall be put out in the open on racks and protected with approved matting, sacking or straw and kept
wet for a further five days, then kept in the same position and under same mat cover, but without wetting, for a
further two days and then left in the open without matting or wetting for a further seven days to season.
The blocks must be left with good sharp edges. The blocks for use in the works shall be 225 mm high and may
vary in length form 300 mm to 450 mm and no variation above or below these lengths will be allowed except
where required to form proper bonding at corners, around openings, sills, lintels, beams, etc., and the like positions
and the Contractor must make or cut blocks to all the varying sizes required for these purpose and include this in
his price.
Blocks to be subsequently covered with an insitu finishing may be slightly rough in texture. Fair face blocks shall
be perfectly smooth.
All load-bearing hollow concrete blocks shall be 225 mm thick x 450 mm long of the two hole type of approved
manufacture. The blocks are to have a minimum resistance to crushing at twenty eight days of 4 Newton per
square millimetre on their net area.
The volume of the cavities shall be not less than 45% and not more than 50% of the gross volume, and the
dimensions of the cavities arranged so that each cavity is vertically continuous when the blocks are bonded.
Precast concrete lourvre or screen blocks shall comply in all respects with the specification for precast items
contained in the preambles to ‘Concrete Work’, and shall be constructed to the dimensions and form shown in the
drawings.
All clay bricks shall be obtained from a manufacturing source specified by the Architect in writing, or where not
so specified, approved by him in writing, and complying with BS 3921.
All bricks incorporated into the works shall be properly burnt, clean, and hard, of well defined arris, uniform in
shape and as near uniform in colour as possible. Bricks to be used for face work shall be selected to the Architect’s
approval.
Specification
Walling
(2/G/4)
G.12 Hollow clay screen blocks
Hollow clay screen blocks shall be from an approved manufacturer to the pattern and dimensions described, free
from flaws, chips etc., with completely clean arrises incorporated into the finished work.
Stone for pitching shall be hard clean sound local stone to the approval of the Architect, of size and shape to give a
230 mm x 230 mm bearing surface when placed.
Stone for walling shall be hard clean and sound local stone from an approved quarry to the approval of the
Architect.
WORKMANSHIP
Cements and limes shall be stored off the ground, under cover and away from damp, and in such manner to enable
then to be used in rotation in order of delivery.
Sands shall be stored separately according to type on clean, hard dry standing and protected from contamination.
Sands for pointing shall be stored separately, away from other sands and shall be obtained in sufficient quantity at
one time to enable materials or the approved colour to be used for the whole of the work.
Precast concrete blocks and lourvre or grille blocks and clay bricks and blocks shall be open stacked to permit
ventilation and protected from the sun, rain and rising damp.
Concrete blocks and lourvre or grille blocks and clay bricks and blocks shall be wetted as necessary before and
after laying. Walls shall be kept wetted for three days after building.
The blocks shall be properly bonded together and in such manner that no vertical joint in any one coarse shall be
within 115 mm of a similar joint in the courses immediately above or below. Sufficient through bonders shall be
provided as directed by the Architect. Alternative courses of walling at all angles and intersections shall be carried
through the full thickness of the adjoining walls. All walling shall be built up entirely solid in blocks, without
voids, allowance being made for joints 10 mm thick only. All perpends; reveals and other angles of the walling
shall be built strictly true and square.
G.18 Generally
All surfaces on which blockwork or brickwork is to be built shall be clean. All blockwork and brickwork shall be
built uniform, true and level, with all perpends vertical and in line. No work shall rise more than 1 metre above
adjoining works and all such risings are to be properly racked back in long steps to prevent cracks arising, and all
walls shall be leveled around at each floor.
Joints generally are not to exceed 10 mm in thickness. Cutting of blockwork against concrete soffits, etc., shall
include for cutting to give normal 10 mm joints and compete filling thereof with mortar. (Cont’d.)
Specification
Walling
(2/G/5)
G.18 Generally (Cont’d.)
All walls built in hollow concrete blocks, where finishing with an open top edge, (i.e. not against ceiling, beam,
etc.), or at the underside of sills, shall be finished with a solid concrete block top course.
Where walling is to be fair faced in blocks, the blocks shall be selected and shall all have clean arrises.
Where so specified hollow block walls shall be reinforced vertically with 10 mm diameter mild steel bars or 6 mm
square twisted bars at 450 mm centres unless otherwise specified, the bars being tied in with the reinforcement of
the floors at the top and bottom in an approved manner.
All materials shall be accurately gauged by gauge boxes and mechanically mixed and used within 30 minutes of
first mixing. Proportions shall be cement and sand (1:6) by volume.
Re-tempering of mortar will not be permitted. Gauge boxes and mixers shall be kept clean.
All blocks shall be bedded on a solid bed of mortar; vertical faces of all blocks shall be well buttered before being
laid and the whole well grouted at each course. Joints to blockwork to be plastered shall be roughly raked out to
form a key. Joints to fair face blockwork shall be either finished flush or finished recessed 6 mm as hereafter
specified.
Lourvre or screen blocks shall be built in mortar with all joints flushed up, surplus mortar wiped from the face of
the blocks and finished fair.
All cavities where specified and shown above ground and all cavities below ground level shall be filled in solid
with concrete of the mix described and placed and consolidated in sections not exceeding 1125 mm in height.
The ground to receive pitching shall be well compacted and the stone; which shall be flat bedded and not less than
230 mm either way along the bearing surface, shall be punned to the required falls and inclinations so that neither
wedges nor spalls are required to keep the pitching rigidly in place. The joints shall be no more than 13 mm thick
solidly filled with 1:3 cement mortar and pointed.
The stone shall be well bonded with a minimum of one good bond or through stone evenly spaced to each square
metre. All cavities and joints in stonework are to be filled in and flushed up solid with mortar.
Putlog holes shall be carefully, properly and completely filled up on completion of walling work.
Specification
Walling
(2/G/6)
G.27 Chases
Where walling is cut, holed or chased for conduits, pipes or the like, all such chases shall be filled in solid with
cement mortar mix (1:4) prior to the application of finishes. In no case shall the vertical chase be deeper than one
third the thickness of the wall and in no case shall the horizontal chase be deeper than one sixth the thickness of
the wall.
Prices for holes and chases shall include for cutting or leaving such holes or chases as may be required and the
prices shall include for holes being on rake where necessary.
Specification
Walling
(2/G/7)
ROOFING
LIST OF CLAUSES
TILE ROOFING
K.9 Guarantee
K.10 Samples
K.16 Protection
Specification
Roofing
(2/K/1)
ROOFING
TILE ROOFING
Bituminous felt underlay to ridges etc., to be self finished felt weighing not less than 14 kg. Per 10 square meter
with 600 mm laps at joints and nailed with galvanized steel nails as above.
Before delivering up the works, examine the roof covering and leave the roofs clean, watertight and drop dry.
All sheet coverings shall be laid away from the prevailing weather i.e. the exposed edge of the top most sheets to
be on its leeward side.
(i) Profiled metal sheets are to comply with BS 4868 and are to be colour coated by the manufacturer after
formation and of the gauges specified, laid with one and a half corrugation side laps and 150 mm ends laps.
Sheets are to be properly stacked inclined to facilitate run-off rainwater.
(ii) Fixing corrugated steel sheeting is to be by means of 14 gauge drive screws in the case of a timber roof
supporting structure, and 6 mm galvanized hook bolts in the case of a steel supporting structure.
Both types of fixing to incorporate a bituminous felt washer backed by a cranked diamond shaped
aluminium washer immediately below the screw or nut whichever the case may be.
Each sheet is to have a minimum of two fixings and the holes for the bolts or screws are to be drilled
through the crown of the corrugation and be of such size so as to give a 0.80 mm clearance on the bolt or
screw.
(iii) Colour coated roofing sheets are to be finished to an approved colour by spraying and oven at the
manufacturer’s works. Care is to be taken to avoid damage to the finish and small scratches and blemishes
are to be touched up on site with paint supplied by the manufacturer of the sheets. Sheets with large
scratches are to be returned to the supplier for refinishing or are to be replaced.
(iv) Accessories are to be obtained from the same supplier as the roof sheeting and are to properly match the
colour of the roof sheeting.
(i) Corrugated asbestos cement sheets, accessories and fixings shall comply with BS 5247 and be as
manufactured by Asbesco Ltd. Sheets are to be stacked on a smooth, level foundation, under cover, on
cross battens, two per sheet up to 1500 mm long and three for sheets over 1500 mm. Stacking is not to
exceed 1200 mm high without battens and a maximum of 3000 mm with battens every 500 mm.
(ii) Fixing asbestos cement sheeting is to be by means of bolts, hook bolts or roofing screws with PVC caps
and “Seal washers”, all to be obtained from Asbesco Ltd.
All sheets are to be drilled and no other method for forming the holes through the crown of the
corrugations will be allowed.
Specification
Roofing
(2/K/2)
No fixing whether for a roof sheet or an accessory should be nearer than 40 mm to any edge of the
member.
(i) In order to provide close fitting of the sheets two diagonally opposite corners of each sheet are to be
mitred. For sheets laid from left to right, miter the bottom right hand and top left hand corners, and for
sheets laid from right to left, meter the bottom left hand and to right hand corners.
The Contractor is required to arrange for the work to be executed complete and to the entire satisfaction of the
Architect by an approved Subcontractor.
K.8 Guarantee
The Contractor shall obtain from the approved Subcontractor for roofing work and deposit with the Architect, a
written guarantee and undertaking to the effect that during a period of twelve calendar months from and after the
certified date of completion of the whole of the works such subcontractor shall at his own expense make good to
the satisfaction of the Architect all and any defects in the work which shall be attributed to improper materials or
faulty workmanship and shall bear the cost of any consequential damage as shall be provided for in such
guarantee.
K.9 Samples
The contractor shall, when required by the Architect, submit samples of any materials for testing
All surfaces to receive roofing are to be dry, rough and finished to the requirement and to the entire satisfaction of
the Subcontractor from whom the Contractor shall obtain, for submission to the Architect, a signed statement that
such finish is satisfactory.
The contractor must ensure that all necessary plumbing, outlets, etc., and pipes, passing through roofs are fixed in
position before laying is commenced.
(i) The built–up felt roofing shall be in accordance with B.S 747. Applied to a screeded base and shall comprise
the following applications laid strictly in accordance with the manufacturer’s printed instructions and the
code of practice 144 of 1961.
(ii) Rolls must be transported and stored on end one roll high and adequately protected from the sun.
(c) Jointing one application of hot bituminous compound weighing not less
than 30 kg/10 SM
Specification
Roofing
(2/K/3)
(iv) Two layer finish
(b) First layer one layer of heavy duty self-finished felt Weighing not less than 14
(Class 1B) kg14/10 SM laid loose on prepared screed.
(d) Second layer one layer of heavy duty self finished felt
(Class 1C) weighing not less than 25 kg/10 SM.
(b) First layer one layer of heavy duty self finished felt weighing not less (Class 1B)
than 14 kg/10 SM. laid loose on prepared screed.
(c) Jointing one application of hot bituminous compound weighing not less
compound than 30 kg/10 SM.
(f) Third layer one layer of heavy duty self finished felt
(Class 1C) weighing not less than 25 kg/10 SM.
(vi) Stone chipping finish. The entire surface to be mopped with not bituminous compound and felt overnight and
followed with a layer of 6 -12 mm white stone chippings bedded in mastic applied to the entire area and lightly
rolled.
(vii) Flashings, skirting etc., are to be painted two coats bituminised aluminium paint on completion.
Air pockets and stains will not be permitted and the finished work shall not ring hollow over any part of its
surfaces.
To ensure that the finish has been truly laid to falls, (minimum 1:200), the Contractor shall arrange for the roof
areas to be flushed with water in the presence of the Architect. Any defects or depressions shall be rectified and
retested for approval.
K.15 Protection
The Contractor shall take all necessary precautions to ensure that no damage is caused to be the roofing after
completion of laying by further building operations, storage of heavy objects, traffic or any cause whatsoev
Specification
Roofing
(2/K/4)
CARPENTRY AND JOINERY
LIST OF CLAUSES
DEFINITION
M.4 Plugging
M.6 Selected
MATERIALS
M.8 Terminology
M.10 Approval
M.12 Plywood
M.13 Chipboard
M.15 Fibreboard
M.16 Hardboard
M.20 Adhesive
WORKMANSHIP
M.21 Generally
Specification
Carpentry and Joinery
(2/M/1)
M.23 Storage
M.24 Priming
M.25 Arrises
M.26 Fabrication
M.29 Plugs
M.37 Clearing up
IRONMONGERY
M.38 Generally
M.39 References
M.40 Fixing
Specification
Carpentry and Joinery
(2/M/2)
CARPETRY AND JOINERY
Notwithstanding the provisions of SMM clause M.38 (a), where work is described as fixed with screws, holes in
timber shall be deemed to be included.
Notwithstanding the provisions of SMM Clause A.3 (B) (iii), the term ‘fixing up’ used in conjunction with any
method of fixing shall not be definition of fixing with bolts or other devices shall be deemed to be included where
these are normally supplied with the ironmongery concerned.
DEFINITIONS
M.4 Plugging
The term ‘plugging’ shall mean the provision and fixing or approved proprietary plugs of the correct grade,
hardwood plugs cut to twist, or dovetailed plugs mortised into the walls.
All members shall be finished to the size stated or shown on the drawing. The prices inserted by the contractor
shall be deemed to include for the nominal sizes necessary to produce the finished sizes stated.
M.6 Selected
The term ‘selected’ shall be deemed to include keeping the material so described clean for staining, polishing, or
any similar finish.
The term ‘hardwood or the like’, which is used a statement of background to which ironmongery is to be fixed,
shall be deemed to include plywood and other manufactured materials, except where these materials are faced with
metal, laminated plastics or the like.
MATERIALS
M.8 Terminology
Timber shall be from an approved sawmill, be sound, well conditioned, properly seasoned to suit the particular
use, straight grained, and free from defects or combination of defects rendering it unsuitable for the purpose
intended, and containing not more than 15% moisture for joinery work or 18% moisture for carpentry work.
Structural timber is to be approved local softwood or hardwood as specified of strength grade two supplied in long
lengths, with a tolerance of 5mm on scantlings, but of uniform width and thickness. Boards and scantings which
are specified as 25mm or less in thickness are to hold up to full size. Structural timber shall be deemed to be sawn
on all faces unless otherwise stated as wrot. (Cont’d.)
Specification
Carpentry and Joinery
(2/M/3)
M.9 Timber generally (Cont’d.)
Joinery timber shall be approved prime selected grade local hardwood as specified and shall be held to be wrot by
machine dressing unless otherwise stated.
All timber for the works is to be purchased immediately the contract is signed and is to be open stacked for as long
as possible before use or kiln drying. All timber and assembled woodwork shall be protected from
weather and stored in such a way as to prevent attack by termites, insects or decayed fungi.
M.10 Approval
Any timber brought to the site and rejected by the Architect, shall be removed from the site at the Contractor’s
expense.
Should any timber be found to contain disease, pest, borers, termites, or any other defect after incorporation in the
work, and until the expiration of the maintenance period, notwithstanding that the timber may have been approved
by the Architect when brought to the site, such timber shall be removed and replaced, together with all works
disturbed, at the Contractor’s expense.
No timber is to be incorporated in the building which has been used for formwork, planking, strutting, scaffolding,
or any other form of plant.
The following timbers shall be used where specified and the common names used throughout this document
correspond to the botanical names as follows:
The following may also be used where “hardwood’ or “hardwood” is specified, with the Architects prior written
approval; Adina, East African Afromosia, East African Afzelia, Mgando, Banda Wanga,Muhuhu, Camphor and
Burkea.
M.12 Plywood
The plywood shall be from a manufacturing source approved by the Architect and shall comply in all respects with
the requirements of B.S. 66566.
Grade 1 veneer plywood shall be used visible surface is to be wax polished, varnished, plastic lacquered or left
untreated.
All plywood shall be WBP bonded, and of marine quality when specified.
Routine tests will be required from time to time to check the quality of plywood manufacture.
Specification
Carpentry and Joinery
(2/M/4)
M.13 Chipboard
Block board shall be from a manufacturing source approved by the Architect and shall comply in all respects with
B.S. 3444. The grade of the veneer shall be as described in the measured items.
M.15 Fiberboard
Fiberboard shall be Celotex, or other equal and approved make, of the thickness specified and complying in all
respects with the requirements of B.S. 1142 Part 3.
M.16 Hardboard
Laminated plastic sheet shall comply with B.S. 3794 Class 1; from an approved manufacturer. Prior to fixing
laminated plastic sheet the Contractor shall obtain the Architects written approval to a sample.
All timber used in carpentry, grounds for fixing joinery, etc., is to be vacuum pressure impregnated with Tanalith
C preservative to a dry salt net retention of 10 kg of Tanalith C per cubic meter of timber and stacked until the
moisture content returns to 18% or 15% as above described.
Timber to be machined to finished sections and cut to component length before impregnation.
Cut ends, notching, boring, and faces of timber sawn after treatment are to be swabbed liberally with Wolmanol
end grain preservative, allowed to dry, and then applied in a similar manner a second time. The Contractor’s prices
for such timber must allow for this treatment.
Screws, shall comply with B.S. 1210 and nails with B.S. 1202. Bolts shall be generally cup square with large
washers and nuts.
M.20 Adhesive
Adhesive shall be synthetic resin type complying with B.S. 1204. Part 1, type WBP.
WORKMANSHIP
M.21 Generally
The contractor shall be responsible for ascertaining from the site and for checking all dimensions before the
joinery is put in hand. Any discrepancies between site dimensions and those shown on the Architect’s drawings
shall be reported immediately to the Architect for rectification.
Specification
Carpentry and Joinery
(2/M/5)
M.23 Storage
Joinery shall be protected from the weather during transit and shall be stored under cover, clear of the ground, in
clean, dry ventilated structures, before and after priming.
M.24 Priming
All joinery shall be delivered to the site unprimed and shall be primed, (as measured in Painting and Decorating),
immediately after inspection and before fixing.
M.25 Arrises
All arrises exposed in the finished work shall be rubbed down with glass paper.
M.26 Fabrication
All joinery is to be purpose made and constructed to detail drawings, in a workmanlike manner, morticed, and
tenoned, dovetailed, tongued and grooved, glued, pinned, screwed, etc., as best suited to the particular part. All
mortice and tenon joints are to be pinned with hardwood dowels or with brass pins in addition to wedging and
gluing. All joinery shall be put together with waterproof adhesive.
All carpenter’s work shall be accurately set out in strict accordance with the drawings and shall be framed together
and secured fixed in the best possible manner with properly made joints. All necessary brads, nails and screws,
etc., shall be provided as directed and approved.
Unless otherwise specified fibreboard hardboard and chipboard, shall be pinned to its backing, heads punched
below the surface and puttied flush.
Laminated plastic shall be fixed with an adhesive recommended by the manufacturer, and in accordance with their
instructions.
M.29 Plugs
The centers of fixing plugs shall not exceed 600 mm and shall be closer if the work so requires.
Where items are described as ‘fixed with screws’ they shall be brass screws of the appropriate gauge and length,
countersunk and pellated where applicable . In all other instances wrot timber shall be fixed with oval brads, round
lost heads or cut clasp nails punched and puttied; carcassing timber shall be spiked, well driven and clenched.
Structural timbers shall as far as is practicable be in single lengths. Where joints are unavoidable they shall be scar
fed, spiked and bolted as required. Generally scarfs shall be 450 mm long.
Bolt holes should be drilled to diameters as close as possible to the nominal diameter of the bolt and in no case
more than 1.6 mm larger than the bolt diameter. Care should be taken to avoid placing a bolt in any end split. A
minimum of one complete thread should protrude from the nut. A washer should be fitted under the head of each
bolt and under each nut. The minimum sizes of washers are given below:-
(Cont’d.)
Specification
Carpentry and Joinery
(2/M/6)
M.31 Joints in structural timbers (Cont’d.)
All exposed edges of block board, including those to be covered with Formica, shall be lipped with a hardwood
lipping to the size specified for the full thickness of the board to match the veneer of the general face. Lip pings
shall be fixed with pins of the appropriate gauge and length, punched and puttied. Where described as ‘tongued’,
the edge of the block board shall be grooved to receive the lipping which shall be rebated twice to form the tongue.
Where glass or other panels are fixed with beads, and may be required to be removed or replaced in the event of
breakage, the beads shall, where fixed to one side only, be fixed with brass screws and cups, and where fixed to
both sides, be braded one size and fixed with brass screws and cups one the other side. Brass screws and cups shall
only be used internally.
M.34 Flush doors shall be of the sizes and thickness indicated on the drawings.
The doors, unless otherwise described, shall be semi-solid cored having stiles, top and bottom rails, filled in with
core slats at approximately 50 mm centers, or slats to an egg crate pattern.
Doors intended for interior or exterior use shall be faced on both sides with 6 mm exterior marine quality plywood
with the grade of veneer as specified in the measured items.
All flush doors shall have lipped edges. The members of all doors shall be bonded with the same adhesive as is
required for the bonding of the plywood with which they are faced.
No flush doors shall be incorporated in the works without first obtaining the Architect’s approval of a sample
The Architect shall be given facilities for inspection of all works in progress whether in workshops or on site. All
timber as it arrives on the site may be inspected by the Architect and any timber brought on to the site and not
approved by him must be removed forthwith, failing which he may arrange for the removal of the rejects and
dispose of them as he may consider advisable at the Contractor’s expense
Notwithstanding approval having been given as above, any timber incorporated in the works found to be in any
way defective before the expiry of the maintenance period shall be removed and renewed at the Contractor’s
expense. The contractor is to allow for testing of prototypes or special construction units and the Architect shall be
at liberty to select any samples he may require for the purpose of testing, i.e. for moisture content, or identification
or species, strength, etc. Where timbers need to be extended into a wall, they shall be (Contd)
Specification
Carpentry and Joinery
(2/M/7)
M.35 Inspection and testing (Contd)
thoroughly “brush treated” with “Tanalith” in addition to preservative treatment as already described above, and as
much clear air space maintained around the timber where it adjoins the wall as possible.
All fixed joinery which is liable to become bruised or damage in any way, shall be properly cased and protected by
the contractor until the completion of the works.
M.37. Clearing up
The contractor is to clear out and destroy or remove all cut ends shavings and other wood waste from all parts of
the building and the site generally, as the work progresses and at the conclusion of the works
IRONMONGERY
M.38 References
Where items of ironmongery are not specified by manufacturers’ catalogue reference, the Contractor shall submit
for the Architect’s approval within one month of the date of possession of site, specifications including
manufacturers catalogue reference number of the items he proposes to purchase.
Prior to fixing any item of ironmongery, the Contractor shall obtain the Architect’s approval of a sample
M.40 Fixing
Joinery is to be countersunk for ironmongery and screws. Where woodwork is painted, the ironmongery shall be
fixed while the joinery is primed but before painting. All lock handles and the like shall be removed until after
painting is complete when they will be fitted and adjusted and left in perfect working order.
All locks are to be provided with two keys and no key is to pass the wards of any but its own lock. All keys are to
be provided with a key ring and plastic tag on which is firmly written the position of the door.
Fixing shall include all fitting, cutting, sinking, boring and mortising, easing and adjusting.
Specification
Carpentry and Joinery
(2/M/8)
STRUCTURAL STEELWORK
LIST OF CLAUSES
GENERALLY
N.8 Damages
MATERIALS
N.16 Paint
WORKMANSHIP
N.17 Generally
N.18 Rejection
N.19 Fabrication
Specification
Structural steelwork
(2/N/1)
STRUCTURAL STEELWORK
GENERALLY
The whole of the structural steelwork and testing shall comply with the relevant clauses of B.S. 449 and B.S 5950.
The steelwork shall be fabricated by a specialist firm and, before an order is placed by the Contractor; such
specialist firm shall be approved by the Architect.
The Contractor shall include for the preparation of all shop details from the drawings supplied by the Architect.
All such details shall be approved in writing by the Architect before the work is put in hand. Every drawing shall
show the number and sizes of all bolts, complete details of welds, and type of electrodes, welding procedure,
whether the welds are to be made in the shop or elsewhere and any other relevant information.
The Contractor shall be responsible for the correctness of his shop details, for shop fittings and site connections.
The Contractor shall submit to the Architect for approval, drawings showing the proposed erection scheme,
together with all calculation for erection stresses, etc. The approval by the Architect will not absolve the
Contractor in any way from responsibility.
The Contractor shall take the dimensions from the site or buildings and shall verify all dimensions given on the
drawings before the work is put in hand.
A copy of all orders for materials shall be supplied by the Contractor to the Architect at the time of ordering, for
identification purposes.
N.8 Damage
Any damage to materials on the site due to inadequate precautions being taken during the erection of the steelwork
shall be made good to the satisfaction of the Architect at the Contractor’s expense.
Specification
Structural Steelwork
(2/N/2)
MATERIALS
(i) All structural mild steel shall comply with B.S 4360 Part 2.
(ii) All structural steel tubes shall comply with B.S 6323 and B.S 449 Part 2.
(iii) Mild steel and medium tensile steel electrodes for metal-arc welding shall comply with the requirements of
B.S. 639.
(v) High strength friction grip bolts and washers shall comply with B.S 4395 Part 1.
Each pieces of steel shall be legibly marked with the maker’s name or trade mark and with cast numbers or
identification marks.
N.1 Standard dimensions and allied requirements of all structural rolled sections shall comply with B.S. 4 Part 1 and
B.S.4848. The dimensions, weight, tolerances, etc., of all bolts, nuts, studs, etc., shall conform to the following
standards:
Black bolts shall have the shank turned to the specified diameter allowing only a minus tolerance up to 0.13 mm.
For the purpose of measurement, the weight of mild steel shall be as given in B.S 648. The weights per meter
given on the drawings do not include shelf angles affixed to webs, nor plates affixed to flanges of Universal beams
or other sections.
All surfaces of steelwork shall be clean, free from loose mill scale and rust.
Manufacturer’s Mill Test certificates for all structural steel shall be supplied to the Architect; the Contractor shall
take and deliver samples of structural steel for testing to a testing facility nominated by the Architect. Should the
results of any test be unsatisfactory the whole consignment of steel which the sample represents shall be rejected
and shall be replaced by other material of proper quality at the expense of the Contractor.
(i) Galvanized steelwork shall comply with B.S 729, entirely coated with zinc after fabrication by complete
immersion in zinc both in one operation and excess carefully removed. The finished surfaces shall be clean
and uniform.
(ii) Zinc sprayed steelwork shall comply with B.S 2569, Part 1. the nominal thickness of zinc coating shall be
not more than 0.102 mm and at no point less than 0.070 mm.
N.16 Paint
Prime for steelwork shall be calcium plumbate priming paint complying with B.S. 3698, Type A. Bituminous
paint shall be black bituminous paint complying with B.S 3416, type 1.
Specification
Structural Steelwork
(2/N/3)
WORKMANSHIP
N.17 Generally
The whole of the fabrication and erection of the steelwork shall be carried out in accordance with B.S 449 Part 2.
B.S. 5135 - “General requirements for the metal – arc welding of mild steel” as applicable.
For welding any particular type of joint the contractor shall provide evidence acceptable to the Architect that the
welder has satisfactorily completed the appropriate tests as described in B.S. 449, Part 2. Any welder’s tests shall
be made at the Contractor’s expense and shall include the cost of any fees incurred by the Employer for witnessing
of, or making such tests. The right is reserved to make non-destructive tests on the welding to determine if the
welding conforms to the standards laid down in B.S 5135 as applicable.
N.18 Rejection
Any portion of the work which, in the opinion of the Architect is not in accordance with the drawings or
specification shall be rejected whether before or after delivery and must be removed, from the site if delivered,
within 24 hours from receipt of such notice of rejection at the Contractor’s expense. Any delay caused by such
rejection will not in any way relieve the Contractor from his responsibility with regard to the provisions of the
Contract. If any welding is found to be defective the cost of all remedial measures shall be borne by the
Contractor, including the cost of re-testing. The contractor is responsible for the good quality of all welding work
and no exceptions the be made on the grounds that the Architect or his representative have inspected any part or
parts of work at some stage during production.
N.19 Fabrication
As much of the work of fabrication of the steelwork as is reasonable practicable shall be completed in the
manufacturer’s works. Field connection shall be made in accordance with the approved drawings. The Contractor
shall give four days clear notice of steelwork ready for inspection at the manufacturer’s works, to facilitate
inspection before delivery.
Trial erection of principal or other units may be called for at the discretion of the Architect or his representative.
The cost of any necessary temporary erection, testing, packing, marking, carriage and delivery, is deemed to be
included by the Contractor in the tender price.
No variation of the number, type or position of the joints or connections shown on the drawings shall be made
without the consent of the Architect. If such consent is desired the Contractor shall submit detailed drawings of the
proposed joints for the approval of the Architect and no extra cost incurred by reason of such additions or
alterations will be allowed to the Contractor.
Specification
Structural Steelwork
(2/N/4)
N.22 Painting at works
Where described as primed at works, steelwork shall be freed of rust, mill scale, welding slag and flux residue and
shall be dry immediately prior to painting with primer.
For joints with high strength friction grip bolts the contact surface shall be left unpainted but special care shall be
taken after assembly to paint all edges and corners near the joints together with bolt heads, nuts and washers to
prevent the ingress of moisture. For joints made with other bolts the contact surfaces shall each be given a coast of
priming paint and for shop connections the contact surfaces shall be brought together while the paint is still wet.
For welded connections where the contact surfaces are not completely sealed the contact surfaces shall be painted
to within 50 mm of the edges that are to be welded.
The primer shall be touched up with similar primer if damaged by subsequent handling.
Specification
Structural Steelwork
(2/N/5)
METALWORK
LIST OF CLAUSES
QUALIFICATIONS OF THE RULES OF THE SMM
P.1 Backgrounds
DEFINITIONS
P.5 Welding
GENERALLY
MATERIALS
P.17 Aluminium
WORKMANSHIP
P.19 Forging
P.20 Welding
P.22 Rejection
Specification
Metalwork
(2/P/1)
P.23 Fabrication
Specification
Metalwork
(2/P/2)
METALWORK
P.1 Backgrounds
Notwithstanding the provisions SMM Clause P.1 (a) (iii) the background or support to which metalwork is fixed
shall be deemed to be any background compatible with the method of fixing given in the descriptions.
Notwithstanding the provisions of SMM Clause P.1 (d) (iii), description of work required to be welded and ground
to smooth finish shall be deemed to include the preparation of the members.
Notwithstanding the provisions of SM.M. Clause A.3 (b) (iii), the term ‘fixing by’ used in conjunction with any
method of fixing shall not be deemed to include any fixing materials but shall be interpreted as a definition of
fixing method only.
DEFINITIONS
Where lugs or other subsidiary members are given in the description of main members of plates, bars, holes
required for the screws, bolts or rivets by which the subsidiary members are attached to the main members shall be
deemed to be included.
P.5 Welding
In the absence of specific requirements the techniques and materials employed in welding shall be selected with
due regard to the character of the work and the metals being connected.
GENERALLY
The Contractor shall submit complete shop drawings as and when required by the Architect for his approval.
Structural metalwork and testing shall comply with the relevant clauses of B.S. 449.
Structural metalwork shall be fabricated by a specialist firms and, before an order is placed by the Contractor such
specialist firm shall be approved in writing by the Architect.
The Contractor shall include for the preparation of all shop details for structural work from the drawings supplied
by the Architect. All such details shall be approved in writing, by the Architect before the work is put in hand.
Every drawing shall show the number and sizes of all rivets and bolts, complete details of welds, type of
electrodes, welding procedure, whether the welds are to be made in the shop or elsewhere and other relevant
information.
Specification
Metalwork
(2/P/3)
P.10 Accuracy of drawings
The Contractor shall be responsible for the correctness of his shop details and for shop fittings and site connections
The Contractor shall take the dimensions from the site or buildings and he shall verify all dimensions given on the
drawings before the work is put in hand.
MATERIALS
Mild steel shall comply with B.S. 4360 Grade 43A. Hot rolled sections shall comply with B.S. 4, Part 1. Hot rolled
hollow shall comply with B.S. 4, Part 2. Tubes (other than circular hot rolled hollow sections) shall comply with
B.S. 1775 and shall be of the type of steel and method of manufacture described.
(i) All structural and rivet mild steel shall comply with B.S. 449 and B.S. 4360: Part 2.,
(ii) All structural steel tubes shall comply with B.S. 6323 and B.S. 449 Part 2.
(iii) Mild steel and medium tensile steel electrodes for metal-arc welding shall comply with the requirements of
B.S. 639
(iv) All mild steel bolts and nuts shall have a tensile strength of not less than 432 N/per sq.m 28 tones per sq in)
and a minimum elongation of 17 per cent as defined in Clause 2 of B.S. 916.
(v) All high tensile steel bolts, nuts and washers shall have a minimum tensile strength of 570 N/per sq.m (37
tons per sq in).
(vi) High strength friction grip bolts and washers shall comply with B.S. 4395 Part 1.
(vii) All plain washers shall be of steel. Tapered or other specially shaped washers shall be made of steel or
malleable cast iron complying with B.S. 3410.
Iron and steel, where Galvanized, shall comply B.S. 729 entirely coated with zinc after fabrication by complete
immersion in a zinc bath in one operation and all excess carefully removed. The finished surfaces shall be clean
and uniform.
Zinc sprayed iron and steel shall comply with B.S. 2569. The nominal thickness of zinc coating shall be not less
than 0.102 mm and at no point less than 0.070 mm.
Bolts and nuts shall comply with B.S. 1494 and 4190 and have Whitworth threads.
Specification
Metalwork
(2/P/4)
P.17 Aluminium
Wrought aluminium shall be of the alloys described and shall comply with the following:-
WORKMANSHIP
All smithing and bending shall be soundly and neatly executed, care being taken not to overheat.
P.19 Forging
All straps, bolts and similar work shall be forged neat and clean from the anvil.
P.29 Welding
The work ‘welded’ is to be understood to include the normal trade methods of jointing metals using an
oxyacetylene torch, rod and flux. The joints shall be made so that they will transmit the loads and resist the
stresses to which they will be subjected. All excess metal is to be filed down and smoothed off to a workmanlike
finish to the approval of the Architect. The materials employed in welding shall be selected with due regard to the
character of the work and the metals being connected.
The whole of the fabrication and erection of the structural metalwork shall be carried out in accordance with B.S.
4360 Part 2. The welding of steel to B.S. 4360 must conform to :-
B.S. 1140 - “Resistance spot welding of uncoated and coated low carbon steel”
Or
B.S. 5135 - “metal arc welding of carbon and carbon manganese steels” as applicable.
For welding any particular type of joints the Contractor shall provide evidence acceptable to the Architect that the
welder has satisfactorily completed the appropriate tests as described in B.S. 449, Part 2, Chapter 6. Any welder’s
tests shall be made at the Contractor’s expenses and shall include the cost of any fees incurred by the Employer for
witnessing of, or making such tests.
P.22 Rejection
Any portion of the work which, in the opinion of the Architect is not in accordance with the drawings or
specification shall be rejected whether before or after delivery and must be removed from the site if delivered,
within 24 hours from receipt of such notice of rejection at the Contractor’s expense. Any delay caused by such
rejection will not in any way relieve the Contractor from his responsibility with regard to the provisions of the
Contract.
Specification
Metalwork
(2/P/5)
P.23 Fabrication
As much of the work of fabrication of the structural metalwork as is reasonably practicable shall be completed in
the manufacturer’s works. Field connections shall be made in accordance with the approved drawings. The
Contractor shall give four days’ clear notice of structural metalwork ready for inspection at the manufacturer’s
works, to facilitate inspection before delivery.
No variation of the number, type or position of the joints or connections shown on the drawings of structural
metalwork shall be made without the consent of Architect. If such consent is desired the Contractor shall Submit
detailed drawings of the proposed joints for the approved of the Architect and no extra cost incurred by reason of
such additions or alterations will be allowed to the Contractor.
Where described as primed at works, structural metalwork shall be freed of rust, millscale, welding slag and flux
residue and shall be dry immediately prior to painting with primer.
For joints with high strength friction grip bolts the contact surface shall be left unpainted but special care shall be
taken after assembly to paint all edges and corners near the joints together with bolt heads, nuts and washers to
prevent the ingress of moisture. For joints made with other bolts and rivets the contact surfaces shall each be given
a coat of priming paint and for shop connections the contact surfaces shall be brought together while the paint is
still wet.
For welded connection where the contact surfaces are not completely sealed the contact surfaces shall be painted
to within 50 mm of the edges that are to be welded. The primer shall be touched up with similar primer if damaged
by subsequent handling.
All welded members which are to be Galvanized shall be Galvanized only after all fabrication and welding is
complete.
All metalwork which is to be painted shall be with one coat of primer before fixing.
Windows shall be fixed entirely in accordance with the manufacturers instructions. They shall be properly stored
at the site off the ground under weatherproof cover.
Joints in the running length of members of balustrades, etc., required by the fabricator for ease of transporting and
fixing, shall be deemed to be included in the prices for such work.
Except where otherwise described, holes, bolts, and cutting and pinning have been measured separately.
Specification
Metalwork
(2/P/6)
PLUMBING INSTALLATIONS
LIST OF CLAUSES
DEFINITIONS
Q.3 Painting
Q.4 Welding
Q.6 Plugging
GENERALLY
RAINWATER INSTALLATION
Q.13 Testing
SANITARY INSTALLATION
Q.14 Bye-Laws
Q.16 Spun cast iron pipes, cast iron fittings and accessories
Q.19 Sleeves
Q.22 Appliances
Specification
Plumbing Installation
(2/Q/1)
Q.23 Testing
Q.24 Cleansing
Q.28 Sleeves
Q.31 Testing
Specification
Plumbing Installations
(2/Q/2)
PLUMBING INSTALLATIONS
Notwithstanding the provisions of SMM Clause Q.9 (b), the prices for all galvanized steel screwed pipes shall be
deemed to include for jointing with hemp and red lead or ‘Boss’ white unless otherwise described and the prices
for all cast iron pipes shall be deemed to include for jointing with a gasket of hemp and cold caulking compound
unless otherwise described.
Notwithstanding the provision of SMM Clause Q.1 (g), the provision of holes shall be deemed to be included in
the description of fixing.
DEFINITIONS
Q.3 Painting
The preparation of surfaces shall be deemed to be included with the description for painting. Specific requirements
relating to the preparation of surfaces are given in the WORKMANSHIP section or these Preambles. In the
absence of specific requirement surfaces shall be prepared in the manner recommended by the manufacturer of the
paint being used.
Q.4 Welding
In the absence of specific requirements the techniques and material the work and the metals being connected.
The term ‘backgrounds requiring plugging’ shall mean any or all of the backgrounds described in SMM Clause
Q.1 (h)(iv), and shall be deemed to include the associated plugging.
Q.6 Plugging
The term ‘plugging’ shall mean provision and fixing of hardwood or approved proprietary plugs, or, at the
Contractor’s option, fixing by means of a cartridge operated rivet gun or other approved mechanical means.
In the absence of specific requirements, the treatment and finish or pipe fittings shall be appropriate to finish of the
pipes with which they are associated.’’
GENERALLY
All plumbing work shall be executed in accordance with the best principles of modern practice by a firm of fully
qualified and registered plumbers. The Contractor shall obtain the Architect written approval to the firm he
proposed to employ before the plumbing works are commenced. (Cont’d.)
Specification
Plumbing Installation
(2/Q/3)
Q.9 Execution of plumbing work (Cont’d.)
The contractor shall obtain the Architects prior written approval to the position of all pipe runs, valve positions,
control points, access points and the for all plumbing installations.
At the time of practical completion the Contractor shall prepare and hand to the Architect four copies of plans and
diagrams showing the positions of all pipe runs, valve positions, control points, access points and the like for all
plumbing installations. Such plans and diagrams shall be to the Architect approval, and practical completion of the
plumbing installation shall be deemed to have taken place only after receipt by the Architect of such approval
plans and diagrams.
GENERALLY
All plumbing and drainage works shall be executed in accordance with the Regulations of the Local Authorities
and Water Supply Companies The Contractor shall give all notices and pay all fees require thereunder. The
amount of such fees shall be deemed to be included in the Contract Sum, unless they are expressly in these
documents by way of a Provision Sum or PC Sum.
RAINWATER INSTALLATIONS
Plastic pipes, fittings and accessories shall be obtained from a manufacturing source approved by the Architect in
writing to comply with B.S 4576, heavy grade PVC, colour to be selected by the Architect,
fixed true to line with straps, supplied by the manufacturer screwed to hardwood plugs with galvanized screws,
and jointed all in accordance with the manufacturer’s instruction . Rubber sealing rings shall comply with B.S.
2494 type 2.
Galvanized steel tubes and fittings shall comply with B.S. 1387 “medium” grade with galvanized reinforced
malleable cast iron fittings complying with B.S. 143 and 1256, with B.S. 21 threads.
Jointing - Tubing and fittings shall be seam-jointed using hemp and red lead putty or ‘Boss’ white.
Fixing - Tubes shall be fixed clear or walls or soffits, with galvanized malleable iron brackets complying with
B.S. 1494, (or with hangers or special fixing where so described), spaced at not more than 3 meter centers.
PVC rainwater outlets shall be manufactured to the sizes and profiles measured herein from heavy grade PVC,
with a minimum 75 mm wide flange all round the top for roof surfaces; fully bedded in hot bitumen and jointed to
the PVC rainwater pipes.
Fulbora type coated cast iron outlets, with grating, hook bolt and clamping device shall be cast into concrete or
built into blockwork in the positions and to the elevations shown on the drawings, and jointed with caulked lead to
rainwater pipes.
Q.13 Testing
Rainwater installations shall be subjected to a water test and proved capable of withstanding a pressure of 1.05 m
head of water to the satisfaction of the Architect. Any defects are to be made good by the Contractor and the whole
system left sound and perfect.
Specification
Plumbing Installations
(2/Q/4)
SANITARY INSTALLATION
Q.14 Bye-Laws
All the work shall comply with the requirements of the Local Council Bye-Laws and drainage regulations, and
shall be executed to the satisfaction of the Architect and the Local Authority.
Q.15 Setting-out
The position of all pipe runs, including joints and connections, holes and the like, shall be agreed with the
Architect before work is commenced.
Q.16 Spun cast iron pipes, cast iron fittings and accessories
Spun cast iron pipes and sand cast iron fittings shall comply with B.S 416 for medium grade coated pipes and
fittings. Sockets and spigots shall be type B on pipes and type A on fittings.
Access – doors shall be oval type with asbestos washers and manganese bronze bolts.
Jointing - pipes and fittings shall be jointed with a gasket of hemp and tightly caulked cold caulking compound.
Fixing – except where adequately restrained and supported by being built in, all pipes and fittings shall be fixed
with one holderbat to each socket. Pipes less than 75 mm diameter shall be fixed 25 mm clear of walls and those
75 mm diameter and Over,40 mm clear of walls. Holderbats shall comply with B.S. 416 Table 21
Galvanized steel tubing shall comply with B.S. 1387 “medium” grade with galvanized reinforced malleable cast
iron fittings complying with B.S. 143 and 1256, with B.S 1256 threads.
Jointing - tubing and fittings shall be seam-jointed using hemp and red lead putty or ‘Boss’ white.
Fixing - tubes shall be fixed clear of walls or soffits, with galvanized malleable iron brackets complying with B.S.
1494 Table 6a (or with hangers or special fixing where so described), spaced at not more than 3 metre centers.
Soil, waste and ventilating pipes, fittings and accessories shall be obtained from manufacturing source approved
by the Architect in writing to comply with B.S. 4514 in manufacturer screwed to hardwood plugs with galvanized
screws and jointed in accordance with the manufacturer’s instructions.
Waste and ant-syphonage pipes below 54 mm in diameter shall comply with B.S. 5255.
Q.19 Sleeves
All drains passing through walls or foundations shall have sleeves of cast iron pipe of sufficient size to allow a 3
mm clearance round the drain.
Brackets for supporting horizontal drains from walls or beams, shall be of 75 mm x 75 mm x 10 mm coated steel
tee with one end rounded up and of sufficient for the other end to be built in for a depth of 225 mm. (contd)
Specification
Plumbing installations
(2/Q/5)
Q.20 Brackets and hangers (cont’d.)
Hangers for suspending drains from soffits shall consist of a pair of forged 50 mm x 10 mm coated steel half pipe
saddles bolted together around the pipe and to a 20 mm diameter coated steel for the required length with one end
forged into an eye to receive the bolt. The top of the bar shall either be fanged casting in, or shall be threaded with
nut and plate washer. Where fixed through floors the projecting end of the bar shall be cut off flush with the nut.
Wire balloons shall be of copper; mosquito proofed and shall comply with B.S. 416 Table 22.
Q.22 Appliances
Appliances shall be ROCA Products. In the event that the appliances specified are unavailable, the supply of
alternatives which are at least equal in every respect in quality and specification to those specified will be
permitted with the prior written approval of the Architect.
The Contractor shall order the appliances immediately on commencing of the works, with a copy of the order
being provided to the Architect.
Q.23 Testing
The contractor shall, from time to time as required to suit the progress of the building, air-test the plumbing and
internal drainage in sections, to the satisfaction of the Architect, before any such work is covered. At the
completion of the works all soil pipes and branches and waste pipes and other parts of the internal drainage works
connected directly with any sewerage drain or sewerage drain ventilating pipe or soil pipes, shall be subjected to a
water test and be proved capable of resisting a pressure of 1.5 meter head of water and the Architect may also
direct that a sample or ventilating system as he thinks desirable, and everything necessary for these shall be
supplied by the Contractor.
Q.24 Cleansing
On completion of the works, immediately before handing over, the Contractor shall cleanse thoroughly the whole
of the system and prove that is functioning freely to the satisfaction of the Architect .
On completion, the Contractor shall obtain a ‘Habitation’ certificate from the Local Council and forward it to the
Architect.
Galvanized steel tubes shall comply with B.S. 1387 heavy grade for rising mains and branches off rising mains,
and medium grade for distributing pipes; except where the latter are in contact with the ground when they shall be
heavy grade. Fittings shall be galvanized reinforced malleable cast iron fittings complying with B.S. 143 and 1256,
with B.S. 1256 threads.
Jointing - tubes and fittings shall be screw-jointed using hemp and red lead putty or ‘Boss’ white. Connections to
flushing cisterns, bit taps and the like shall be made with copper connectors to facilitate removal.
Fixing - unless described as being fixed in chases, tubes shall be fixed clear of walls and soffits with galvanized
malleable iron brackets complying with B.S. 1494, Table 6a (or with hanger or special fixing where so described),
spaced at not more than the distance in the following tables:- (Cont’d.)
Specification
Plumbing Installations
(2/Q/6)
Q.26 Galvanized steel tubes and fittings (Cont’d.)
Spacing of fixing
13 mm 2.00
19 mm 2.50
25 mm to 50 mm 3.00
over to 50 mm 3.50
Pipes shall be the maximum lengths possible to avoid unnecessary jointing. Pipes shall be fixed to sufficient falls
to prevent air locks and to enable the system to be drained.
Q.28 Sleeves
Where sleeves are required for pipes passing through concrete, or block work, they shall be of galvanized steel
tube of sufficient diameter to give at least 3 mm clearance around the pipe.
Drainage taps with loose keys shall comply with B.S. 2879.
Ball valves shall be ‘Portsmouth’ type complying with B.S 1212 for high or low pressure as described fitted with a
silence tube drilled with a 6 mm hole above the level of the overflow warning pipe. Floats not exceeding 150 mm
diameter shall be plastic type complying with B.S 1968 Clause.
Bib-taps shall comply with B.S. 1010 and shall be of brass with fixed jumpers and where so described shall be
chromium plated or shall have nozzle screwed for hose union and locking arm.
Stop valves shall comply with B.S 1010 and shall be of brass with crutch handles or loose key where as described.
Those in exposed positions shall have polished brass bodies.
Gate, check and globe valves shall comply with B.S 5154 and shall be of plate of approved manufacture complete
with cover with inspection manhole. Tanks shall be assembled entirely in accordance with the manufacturer’s
written instructions.
Storage cisterns shall comply with B.S 417, Part 2, Grade A, galvanized with one piece galvanized covers.
Q.31 Testing
Clean out storage cisterns and tanks, including removal of all swarf, fill and test the whole of the hot and cold
water installations, rectify all defects, drain and leave in a clean, serviceable condition.
Specification
Plumbing Installation
(2/Q/7)
ELECTRICAL INSTALLATIONS
LIST OF CLAUSES
GENERALLY
R.3 Definitions
R.4 Earthing
R.5 Installation
MATERIALS
R.10 Handling
WORKMANSHIP
R.23 Tests
Specification
Electrical Installation
(2/R/1)
GENERALLY
The entire installations are to be carried out in accordance with the latest edition of “Regulations for the Electrical
Equipment of Buildings published by the Institution of Electrical Engineers (I.E.E.), London and TANESCO
special regulations.
The entire installations shall conform in every respect with the regulations and requirements of TANESCO, as
applied to the present electrical installation and of the P. & T. and all other Public Authorities having jurisdiction
in respect of these installations.
The Contractor shall be deemed to have inspected the site of the works to completely ascertain the nature of, and
the particular conditions under which, the Electrical Works shall be carried out and shall be further deemed to
have obtained all other information required for the proper carrying out of the said works to the approval of
TANESCO.
R.3 Definitions
Definitions of terms used herein: “Work”: labour, materials, equipment, controls, accessories and all other items
customarily furnished and/or required for proper and complete installation and testing of work.
“Wiring”: conduit, fittings, wire, junctions, connections, pull and outlet boxes, switches, motor starters, cut-outs
and sockets and all items necessary or required in connection with, or relating to, such wiring. “Concealed”:
embedded or closed masonry, concrete or other construction as approved.
R.4 Earthing
Provide earthing for the entire electrical installation as indicated on the drawings and specified herein.
Include, but not necessarily limited to, requiring earthing are the followings:
(iii) Non-current-carrying metal parts of fixed equipments such as motor starters and instrument
cases,
Install earthing conductor and earthing electrodes of approved type, size, number, depth and location so that
resistance to ground shall not exceed two (2) Ohms.
Size and type of earthing conductors, earthing wires (in the plastic conducts), earthing clamps, bonding jumpers,
conduit, fittings as well as methods of fixing same to obtain electrical continuity and effective earthing shall be as
per section 4 of “Regular for the Electrical Equipment of Building” of the I.E.E. (Contd)
Specification
Electrical Installation (2/R/3)
R.4 Earthing (Contd)
The earthing system shall conform in all respect to sections 4 and 5 of “Regulations for the Electrical Equipment
of Buildings” of the I.E.E.
R.5 Installation
The contractor is responsible for marking out the cable route and for the supervision of the backfilling in so far as
the prevention of damage to cables in this process is concerned.
MATERIALS
Materials: new, best quality and free from defects where procured by the Contractor as the case may be.
Where outlet boxes do not have an integral cover, install blank cover plates on all outlet boxes installed for future
outlets.
Where conduit is installed exposed such conduit and fittings shall be in galvanized steel.
P.V.C. conduit and fittings shall comply with the regulations for no-metallic conduit of “Regulations for Electrical
Equipment of Buildings” of the I.E.E.
P.V.C. trunking shall be grey in colour and before ordering the Contractor shall submit proposal for approval to
the Architect and Consulting Engineers.
Cover sections for outlets shall be pre-fabricated bends; angles and end- pieces will be accepted.
Open cable trays shall be straight flange design of heavy duty design. It shall be manufactured by hot dipped
galvanized perforated steel, to B.S. 2989-1982. Only pre-fabricated bends tee and cross will be accepted.
Insulated conductors for interior wiring shall conform to the latest applicable British Standards and as
manufactured by members of Cable Makers Association. (Cont’d.)
Specification
Electrical Installations
(2/R/4)
R.9 Wires and cables (Cont’d.)
Conductor for wiring throughout the building shall be copper single core, P.V.C. (polyvinyl chloride) insulated,
660 v grades, conduit type, in form of single core or multicore as shown on drawings.
Main feeder cables shall be Cooper PVC SWA PVC 600 v grade.
Cable lugs: Solder less pressure, single or multiple conductor straight or angle type, as required.
Feeder cables and conductors shall have size not less than 2.5 sq.m for circuits 35 m. Or less and not less than 4.00
sq.m for circuits more than 35 m. Long, or where specially indicated that Long, or where specially indicated.
R.10 Handling
Cables shall at all times be handled with care and every effort made to avoid damage.
Unloading, rolling to position and mounting of cable drums shall be carried out efficiently and carefully in the
recognized manner and cable shall be pulled from the top of drum and twisting shall at all times be avoided.
Adequate provision of drum jacks, rollers and other handling accessories shall be used and make-shift
arrangements will not be tolerated. In all cases care shall be taken to break the rotation of the drum and cable shall
not be dragged over loose earth, concrete or any surface but shall be adequately supported on rollers or man-
handled into position.
The contractor shall take particular care to avoid damage to other services which may run adjacent to or across the
route of the cable being installed.
Cables shall be installed within a minimum of 200 mm clearance of any equipment or pipe work including lagging
associated with other services. Where this condition is unavoidable or difficult to maintain, the engineers shall be
informed prior to the installation being commenced, otherwise the Contractor may be called upon to divert or
adjust the route of any cable so affected.
Cables in trenches are to be laid at a minimum depth of 0.6 m for main cables and 0.75 m for 11 KV cables and
are to be on a 100 mm be of sifted soil or sand and a further 100 mm shall be added before laying cable covers in
position. The sand bedding and covering will be carried out by the Contractor.
When laid in trenches the cables are to be completely protected by interlocking concrete or other approved cable
covers.
Automatic circuit breaker panel boards, complete with their enclosing cabinets shall be installed conforming to
detailed specifications as hereinafter listed.
The enclosing cabinet shall be manufactured from code gauge, galvanized sheet steel, with corners lapped and
riveted, or fastened by other approved standard methods. Trims and doors shall be manufactured from one piece of
full finished sheet steel not less than 12 s.w.g. not galvanized. Panel boards shall be surface- mounted or recess-
mounted as indicated on the drawings.
Directory card with frame and transparent cover on each panel board to indicate designation or the circuits.
(Cont’d.)
Specification
Electrical Installations
(2/R/5)
R.12 Distributions panel board (Cont’d.)
Panel boards shall be of manufacturer’s standard design for operation on 400/230V, 3 phase, 4 wire solid neutral
system.
All automatic circuits breakers shall be quick make, quick break on manual operation, trip free, with inverse time
characteristics secured through the use of a bimetallic tripping element supplemented by a magnetic trip .
Automatic tripping shall be clearly shown by the operating handle assuming a neutral position midway between
the manual “on” and “off” position.
All multi-pole breakers shall be so designed that an overload on one pole automatically causes all poses to open.
Junction and outlet boxes for concealed work shall be galvanized stamped steel or approved plastic type.
All junction boxes shall be of suitable size to avoid undue packing of cable
Outlet boxes shall be of size and type to accommodate structural conditions, size and number of conductors
entering the device or fixture for which required.
All local wall light switches shall be 10 amps. 250 V, flush single pole, three-way or four-way as required.
All socket outlets shall be 13A, 250 V, flush type, 3 pin (2 pole and earth), unless otherwise noted.
WORKMANSHIP
Install conduit concealed in walls, floors or ceiling slabs as shown on drawings and herein specified. Conduits of
maximum 19 mm diameter may be installed in the concrete topping of the structural roof slab system. Conduit
shall not be installed in the roof insulation fill.
Use flexible steel conduit for connection to electric water heater, for short connections where rigid conduit is
impractical and where indicated on drawings.
In walls install conduit as nearly as possible vertically or horizontally where necessary, but never diagonally. In
concrete slab conduit shall be approved as to locations, proper bends, even pitch and rigidity of support before slab
is poured.
Place caps in ends of conduit as soon as located to prevent entry of foreign materials.
Conduit shall be continuous from outlet to outlet, from outlets to cabinets, junctions or pull boxes, and secured to
all boxes so that each system is continuous from service to outlets.
Slope conduits continuously toward outlet boxes to drain properly and avoid trapping condensate.
Specification
Electrical Installation
(2/R/6)
R.19 Switches and socket outlets
Fasten switches and socket outlets to boxes firmly so that they do not depend on cover plates to pull them tight.
Light switches to be located near the door on side opposite hinge except where otherwise indicated. Wherever
possible to be grouped in a gang cover plate. Verify final door hinge location in field prior to switch boxes
installation.
Mounting height: Unless otherwise noted on the drawings electric devices shall be located with their center line
at the following elevations above finished floor:
Install where shown on drawings automatic circuit breaker panel boards complete with their enclosing cabinet.
All cabinets shall be painted with one primer coat and at least one finish coat.
Install lighting fittings complete with lamps as scheduled on drawings. The contractor shall be responsible for all
fitting wiring, hanging, connecting up and making ready to operate.
The lighting fittings as shown on schedule are listed by manufacturer’s catalogue not for the purpose of indicating
by general type, style and quality required. Similar from other manufactures may be provided by the Client.
Where manufacturer’s catalogue numbers are not noted the Contractor shall propose lighting fitting, of design
shown, for the Client’s procurement.
Fluorescent type fixtures shall be provided with single or double lamp ballasts of the high power factor type and
low level sound.
Incandescent light fixtures shall be equipped with English bayonet lamp holders, heavy duty type.
Flexi glass and similar plastic diffusing material shall be guaranteed against cracking, marring and discoloration
for five years.
Install required network of empty conduit, terminating in the telephone outlet box as shown on the drawings.
Contractor shall be responsible for coordinating this installation with the TTCL.
Specification
Electrical Installations
(2/R/7)
R.23 Tests
Upon completion of works, test installation for verification of polarity, insulation and earthing. Test all panel
feeders and electrical wiring. If tests indicate faults, these shall be rectified and further tests shall be conducted as
required by TANESCO and/or the Architect.
The Contractor shall arrange for a full set of prints to be kept on the site, showing the progress of all work in
connection with the electrical and telephone installations. Such plans must be kept up to date and all tube runs,
positions of points, equipment and apparatus etc., are to be coloured in red on the drawings as they are installed.
Upon Practical completion of the Work the Contractor shall provide transparent linen negatives and two black and
white prints on opaque linen from each negative of the following record drawings:
1 1:100 scale plans showing exact location and sizes of all conduit runs, circuit wiring, sub-main wiring, panel
boards, position of equipments, controlling switches, telephone outlet boxes, receptacles, power outlets,
lighting points etc.
Specification
Electrical Installation
(2/R/8)
FLOOR, WALL & CEILING FINISHING
LIST OF CLAUSES
PLASTERWORK
S.1 Generally
S.2 Cement
S,4 Sands
S.5 Water
S.7 Testing
S.12 Finish
S.14 Arrises
S.19 Laying
Specification
Floor, Wall & Ceiling finishings
(2/S/1)
S.24 Preparation of surfaces
S.37 Generally
Specification
Floor, Wall & Ceiling Finishing
(2/S/2)
FLOOR, WALL & CEILING FINISHINGS
PLASTERWORK
S.1 Generally
Render, both internal and external shall be cement and sand in the proportions 1:4 finished to thickness specified.
Plaster shall consist of an undercoat of 1 part cement to 4 parts sand by volume and 5% lime putty, and a finishing
coat of 1 part cement to 1 part sand to 5 parts lime putty. Each coat shall be finished to the thickness specified.
S.2 Cement
Cement shall be ordinary Portland cement and shall comply with B.S 12. White and coloured cements shall
comply with B.S 12 and be obtained from an approved manufacturer.
Lime putty shall be prepared from hydrated lime complying with B.S 890.
Hydrated lime shall be added to water, stirred to a creamy consistency and left to mature for at least 16 hours
before use.
S.5 Sands
Sand for cement and lime mixes shall comply with B.S 1199. Table I.
Sand for use with white Portland cement shall be silver sand and that for use in coloured cement mixes shall be of
a suitable colour.
All plasters, lime and cement, shall be stored in a properly roofed, weatherproof, dry, well ventilated shed, use
exclusively for this purpose, with a wood floor not less than 150 mm clear above the ground. All sands shall be
stored separately, according to type, on clear, hard, dry standing and shall be protected from contamination.
S.7 Testing
Samples of all materials, as directed, shall be taken from time to time as required by the Architect.
All defective materials shall be removed from the site without delay, at the Contractor’s expense.
Specification
Floor, Wall & Ceiling Finishing
(2/S/3)
S.8 Preparation of surfaces
Surfaces to receive plastering shall be dry brushed to remove all loose particles, dust, laitance, efflorescence, etc.,
and any projecting fins on concrete surfaces shall be hacked off. All trace of mould oil shall be removing from
concrete surface by scrubbing with water containing detergent and rinsing with fresh water.
Surfaces shall be wetted and re-wetted as required to equalize suction before the plaster coats are applied. In
particular, dense hard concrete surfaces shall be wetted and re-wetted as required before bonding plaster is applied.
Dubbing out shall be in the same mix as subsequent coats and shall not exceed 10 mm in thickness in one
particular applications
All materials shall be thoroughly mixed in the proportions described. No mixes of plasters, other than those
described, shall be used.
Bunkers and gauge boxes shall be thoroughly cleaned after each mix and due care and attention shall be given at
all times to their cleanliness.
Cement – lime – sand plasters shall be used within two hours of the gauging with cement.
All tools shall be kept clean and fresh plaster shall not be contaminated with set plaster.
Cement – lime – sand undercoats shall be allowed to dry out thoroughly before a further coat is applied.
S.12 Finish
All undercoats shall be scratched to provide an adequate key for the next coat. Unless otherwise described, all
rendering shall be finished with a wood float, as shall all undercoats. All finishing coats shall be finished with a
steel trowel.
A neat definite cut shall be made with the edge of the trowel through all coats of the wall plaster at the junctions
with ceilings.
S.14 Arrises
Cement, sand, water, etc., storage, testing and mixing of materials shall be as described for plasterwork.
Specification
Floor, Wall & Ceiling Finishing
(2/S/4)
S.16 Light weight roof screed
Light weight roof screed shall consist of one part cement to eight parts vermiculite aggregate, laid to falls as
necessary and shall be covered with a minimum o 12 mm cement and sand (1:4) screed finished to suit the
requirements of the particular finishing.
All junctions between horizontal and vertical surfaces to roofs shall be finished with a triangular angle fillet of the
sizes described.
Light weight roof screen shall be cured properly for 7 days, and shall be thoroughly and completely dry before any
finishing are applied.
Cement and sand shall be in the proportions of 1:3 or 1:4, as specified by volume.
Walls shall be prepared as described for ‘Plasterwork’ concrete floors or roofs to receive screeds or paving shall be
hacked where necessary to remove concrete mortar or plaster droppings and to expose the course aggregate and
well brushed to remove all loose particles and dirt.
Concrete floors and roofs shall be wetted before screeds or paving are laid, with a cement sand slurry (1:1) being
scrubbed into the surface in front of the screed or paving laying.
S.19 Laying
Beds and backings shall be laid in bays of suitable lengths and widths and to falls where so shown with proper
screeds and shall be kept wet and protected until set hard.
Screeded beds for insitu floor finishings or floor finishings bedded in mortar shall be left rough from the screeding
boards.
Floated beds for inflexible floor finishings bedded in mastic, shall be left with a plain un-textured surface.
Trowelled backings for finishing by specialists shall be to the approval of the specialist Sub-Contractor
Cement, sand, water, etc., storage, testing and mixing of materials, shall be as described for ‘Plasterwork’.
Water roofers shall be ‘Sealocrete’ double strength premix, or other approved integral waterproofed, used in
accordance with the manufacturers’ instructions.
Integral hardener shall be ‘Febspeed Plus’ or other approved, used in accordance with the manufacturers’
instructions.
Specification
Floor, Wall & Ceiling Finishing
(2/S/5)
S.24 Preparation of surfaces
Concrete surfaces to receive paving without screeds, shall be prepared as described herein.
Cement and paving shall be in the proportions and to the thick nesses described, and shall be finished with a steel
trowel unless otherwise specified and shall be protected and kept wet until hard.
Granolithic paving shall consist of 1 volume of cement to 1 volume of sand mixed with 2.5 volumes of approved
local stone aggregate laid to the thickness described.
The base shall be kept wet for 12 hours before laying granolithic paving unless the paving is being laid
monolithically with the base.
Immediately after laying the granolithic paving shall be protected and kept damp until thoroughly hard. It shall
then be ground and polished by machine. Any holes or pores which become apparent after grinding shall be filled
with the same mix as the paving, well worked into the surface and left proud. The portions so treated shall be filled
with the same mix as the paving, well worked into the surface and left proud. The portions so treated shall be
protected and kept damp until hard when they shall be polished.
Terrazzo finish shall be carried be carried out by a firm approved by the Architect in writing. It shall be composed
of a screed of cement and sand (1:3) and the terrazzo which shall be a minimum of 16 mm thick. Before terrazzo
work is commenced, the contractor shall submit sample pieces to the Architect for approval.
The terrazzo shall consist of coloured cement and approved local marble aggregate free from dust in the
proportions 1:2. The colour of the cement and the grading of the aggregate shall be as selected by the Architect.
The terrazzo shall be laid while the underbed is still plastic and be well compacted and trowelled to produce a non
absorbent surface. It shall be divided into bays 1 metre by 1 metre with 3mm aluminium strips for the full depth of
the terrazzo and underbed. Immediately after laying the terrazzo shall be protected and kept damp until thoroughly
hard. It shall then be ground and polished by machine. Any holes or pores which become apparent after grinding
shall be filled with neat coloured cement well worked into the surface and left proud. The portions so treated shall
be protected and kept damp until hard when they shall be polished. Dry polishing shall only be carried out with the
agreement of the contractor.
Washed terrazzo finish shall be carried out by a firm approved by the Architect in writing and shall be guaranteed
for six months from the date of completion of he work. It shall be composed of a screeded underbed of cement and
sand (1:4), and terrazzo with both layers of the thick nesses specified.
The terrazzo shall consist of cement and local marble aggregate free from dust in the proportions 1:1.5. The
colour and grading of the cement and aggregate shall be as selected by the Architect.
The terrazzo shall be laid whilst the underbed is still plastic and shall be compacted and trowelled to produce a
non-absorbent surface. Before the final set takes place the terrazzo surface shall be lightly brushed, with just a
sufficient amount of water to expose the surface aggregate to produce an even appearance. Adjoining areas and
finishing shall be protected from staining, and any stains produced shall be removed or remedied to the satisfaction
of he Architect at the Contractor’s expense. The whole surface when hard shall be covered with one coat of
approved silicone solution.
Specification
Floor, Wall & Ceiling Finishing
(2/S/6)
S.29 Tyrolean finish
Tyrolean finish shall be applied by machine in accordance with the instructions issued by the Cement Marketing
Company. The colour of the cement shall be as selected by the Architect. If required to do so by the Architect, the
Contractor shall provide a sample panel or panels of Tyrolean finish the cost of which shall be deemed to be
included in the Contract Sum. All adjoining areas and finishing shall be masked and protected so as to prevent
staining whilst applying the Tyrolean finish.
All materials for mortar, their storage, testing and mixing shall be as described in ‘Plasterwork’.
All surfaces to receive the finishing in this section shall be thoroughly cleaned; screeds to receive finishing bedded
in mortar shall be well wetted before lying is commenced.
Glazed ceramic wall tiles shall comply with B.S. 6431 and shall be of the sizes and colours described, and having
cushion edges.
The tiles shall be soaked in clean water for at least half an hour before fixing, stacked on edge tightly together and
end tiles turned glaze outwards and fixed as soon as the surface water has gone. The tiles shall be bedded in
cement and sand,(1:3), with straight joints 1.5 mm wide pointed in white cement, after scratching the surface of
the backing screed to form a key.
Alternatively, tiles shall be wiped clean and fixed dry with ‘Richafix’, or other approved adhesive, all in
accordance with the manufacturers’ recommendations with straight joints 1.5 mm wide pointed in white cement.
Concrete tiles shall comply with B.S. 1197, shall be thoroughly soaked in water and allowed to drain before laying
and shall be bedded and pointed in cement and sand (1:3), laid true and level or to even falls as specified.
Terrazzo tiles shall be laid by a specialist approved by the Architect in writing, and shall be supplied from an
approved source. The precast terrazzo shall consist of a backing of Portland cement and washed sand graded from
coarse to fine in the proportions of 1:3 and a terrazzo finish not less than 12 mm thick consisting of coloured
cement and marble aggregate free from dust in the proportions of 1:2. The colour of the cement and the colour and
grading of the aggregate shall be as selected by the Architect.
Tiles shall be hydraulically pressed during manufacturing to produce a non-absorbent surface and shall be polished
on the exposed surface.
Tiles shall be thoroughly soaked in water and drained off so that no free water remains on the surface before
laying and shall be bedded in cement and sharp sand (1:3) with straight joints 3 mm wide and pointed in coloured
cement, to match the colour of the tile, and sand (1:2). The surface of the paving shall finish true and level. All
cement stains shall be carefully removed. Sawdust shall not be used as a protection before joints are set.
Specification
Floor, Wall & Ceiling Finishing
(2/S/7)
S.35 Vinyl and vinyl asbestos tiles
Vinyl and vinyl asbestos tiles shall be of the types and sizes described and of a colour to be selected by the
Architect. Samples of all tiles and sheet shall be submitted to the architect for his approval. No flooring shall be
laid until plastering and painting of walls and ceilings is complete. All vinyl and vinyl asbestos tiles shall be laid
by a firm or firms to be approved by the Architect in writing. The Contractor shall obtain from the flooring
specialist before laying is commenced, and forward to the Architect, (a) a written statement to the effect that the
trowelled bed is in all respects satisfactory to receive the flooring, (b) a guarantee than any defects due to faulty
workmanship or materials occurring within six months of the certified date of completion of the whole of the
works, will be made good by the specialist at his own expense, and to the satisfaction of the Architect.
Wood block flooring shall be as manufactured by Italwood ltd., P O Box 2599, Dar es Salaam and shall be of the
timber and finish described. The flooring shall be laid by a specialist firm approved by the Architect in writing.
The contractor shall provide the Architect with samples for his approval before any tiles are ordered or laid.
No flooring shall be laid until plastering of walls and ceiling is complete. The contractor shall obtain from the
flooring specialist before lying is commenced, and forward to the Architect:-
(a) a written statement to the effect that the trowelled/floated bed is in all respects satisfactory to receive the
flooring and,
(b) a guarantee that any defects due to faulty workmanship or materials, occurring within six months of the
certified date of completion of the whole of the works, will be rectified to the satisfaction of the Architect.
S.37 Generally
Plywood, block board, chipboard etc., and their fixing shall be as scribed in Joinery.
The work ‘wall’ in the descriptions of plasterwork shall include walls and partitions of concrete, concrete
blockwork, brickwork or clay tile blockwork.
Prices for insitu finishing and beds or backings shall include hacking concrete or raking out brickwork or
brickwork joints to form keys.
Prices for all finishing and beds and backings shall include for the following:-
Specification
Floor, Wall & Ceiling Finishing
(2/S/8)
GLAZING
LIST OF C LAUSES
DEFINITIONS
MATERIALS
T.5 Samples
WORKMANSHIP
Specification
Glazing
(2/T/1)
GLAZING
DEFINITIONS
Notwithstanding references in the descriptions of glazing method to glazing beads, or the like, with associated
fixing, and insulating strips, such components will be measured separately in accordance with the appropriate rules
of the SMM
The provision of glazing compounds and putties and sprigs, clips and other sundry fixing, shall be deemed to be
included with all items of glazing
Distance pieces and setting blocks, in appropriate materials, shall be provided in accordance with good glazing
practice and they shall be deemed to be included with all items of glazing.
MATERIALS
All glass shall comply in all respects with the appropriate section of B.S. 952. Plain sheet clear glass shall be O.Q.;
plate glass shall be GG; float glass shall be as manufactured by Pilkington Brothers Limited.
Putty for glazing metal shall be approved mastic manufactured for that purpose, used in accordance with the
manufacturer’s instructions.
T.5 Samples
Samples not less than 150 mm square, are to be submitted to the Architect for approval before any glass is cut.
WORKMANSHIP
All glass surfaces shall be kept dry during transit and storage. Glass becoming moist from condensation or other
causes, shall be thoroughly dried and aired.
All glazing beads in wood shall be primed, (as measured in Painting and Decorating), before glazing is
commenced.
All glass shall have clean cut edges. The edges of lourvres shall be rounded and polished.
Glazing fixed by beads shall have both glass and beads bedded and back puttied, and the putty trimmed off flush.
Where sealing strip is used, it shall pass round both faces of the glass and be trimmed off flush on both sides.
Metal surfaces to receive sealing strip shall be treated with mineral oil before glazing
Specification
Glazing (2/T/2)
T.10 Putty glazing
Glazing in putty shall be executed in proper bed and back putties, sprigs, clips and splayed and mitred front
putties. The back putties shall be trimmed off flush with the top of the rebate and the splayed front putties shall be
finished 3 mm back from site line to allow for sealing between glass and putty with paint.
The wire in wired glass shall extend to the edges and be free form rust etc, and be parallel to the framing.
Beads and sealing strips have been measured separately. Prices for glazing with beads are to include for taking out
and re-fixing beads as required, which shall be deemed to be bradded unless otherwise described.
Specification
Glazing
(2/T/3)
PAINTING AND DECORATING
LIST OF CLAUSES
MATERIALS
U.4 Delivery
U.7 Storage
U.9 Knotting
U.10 Stopping
U.13 Size
Specification
Painting and Decorating
(2/U/1)
U.26 Oil paints
PREPARATION OF SURFACES
U.29 Approval
U.30 Stopping
U.34 aluminium
U.37 Hardboard
U.38 Fibreboard
U.39 Plywood
WORKMANSHIP
Specification
Painting and Decorating
(2/U/2
U.53 Damage to adjoining surfaces
U.54 Cleanliness
Specification
Painting and Decorating
(2/U/3)
PAINTING AND DECORATING
MATERIALS
Painting and decorative schemes shall be carried out in colours selected by the Architect from the approved range
of colours.
The Contractor shall seek, in writing, approval from the Architect for all brands of paint he wishes to use.
Where a type of paint is produced by the manufacturer in more than one quality, only paints and materials of the
first or best quality shall be used in the works. The Container label shall indicate clearly the quality of the paint
used.
Where it is not evident that the first or best quality of paint is being used, the Architect will order the removal of
such materials from site and rectification of any work executed with those materials, all at the Contractors expense
U.4 Delivery
All paints, varnishes, distempers and other surface coatings shall be delivered in sound, sealed containers labeled
clearly by the manufacturer, the label or decorated container stating:-
The label shall be a printed label; typewritten labels will not be accepted.
The batch deliveries shall be dated and used strictly in order of delivery.
No paint, other than water based paints and bituminous paint shall be delivered in containers exceeding 5 litres
capacity.
While materials for the works may be obtained from several makers, undercoats and finishing coats for a particular
surface must be (obtained from the same maker, (i.e. one maker’s finishing coat must be applied over another
maker’s undercoat)
The Contractor shall supply the paint manufacturers with all relevant details of the materials required to comply
with the descriptions in this Document and the manufacturers shall be given every facility for inspecting the work
during progress in order to ascertain that the materials are being used in accordance with their instructions, and
they are to take samples of their products from the site if they so desire.
Specification
Painting Decorating
(2/U/4)
U.7 Storage
All materials shall be kept in a dry, clean store, protected from the elements.
All materials, which in the opinion of the Architect are unsatisfactory, shall be immediately removed from the site,
and any work executed with such defective materials shall be made good by the Contractor, at his own expense, to
the satisfaction of the Architect.
U.9 Knotting
U.10 Stopping
(b) concrete, rendering or blockwork, shall be of similar material to the background and shall be finished with a
similar texture
(c) asbestos cement and asbestos based insulating board, shall be a composition of asbestos filler cement
(d) internal woodwork, hardboard, fibreboard and plywood, shall be putty complying with B.S. 544, and shall be
tinted to match the colour of the undercoat
(e) external woodwork, shall be white lead paste with or without the addition of red lead complying with B.S 217,
type 2, and gold size, and shall be tinted to match the colour of the undercoat
(f) clear finished woodwork, shall be a stopping tinted to match the surrounding woodwork.
U.13 Size
Emulsion paint (interior and/or exterior), shall have a P.V.A. base and shall be of an approved brand. The first coat
shall be thinned in accordance with the manufacturer’s instruction. Where described as applied externally, the
paint shall incorporate an approved fungicide to prevent fungus growth.
Specification
Painting and Decorating
(2/U/5)
U.16 Black bituminous paint
Black bituminous paint shall comply with B.S. 3416 Type 1 for general use, type 2 for drinking water tanks.
Primer for alkaline surfaces shall be a special primer obtained from the maker of the undercoat and finishing coat.
Primer for new or weathered aluminium shall be zinc chromate priming paint in accordance with DEF 1039.
Primer for bituminous surfaces to be finished with oil paint shall contain leafing aluminium flake.
Primer for weathered or new zinc and galvanized surfaces shall be calcium plumbate paint complying with B.S.
3698 Type.
Non creosote type preservative shall be ‘Brunophen No. 2”, “Rentokil QD” or other approved.
Primer for hardboard, not factory primed or sealed, shall be a suitable primer obtained from the maker undercoat
and finishing coat.
Primer for woodwork, other than the internal surfaces of external doors, windows and their frames and the backs
of frames and linings, etc, in contact with masonry concrete or plaster, shall be leadless white or light grey priming
paint not darker than colour 0-093 of B.S. 4800 which shall be compatible with the subsequent coats and obtained
from the same maker.
Primer for external woodwork and the internal surfaces of external doors, windows, and their frames, and the
backs of all frames linings, etc., in contact with masonry, concrete or plaster shall be lead based pink priming paint
complying with B.S. 2523.
Specification
Painting and Decoration
(2/U/6)
U.26 Oil paints
Hard gloss, semi-gloss matt and flat oil paints, and respective undercoats, shall be of approved brands.
Polyurethane lacquer shall be an approved single or two pack lacquer described as of interior or exterior quality, as
appropriate.
Decorative wood stain shall be Pinotex as manufactured by Sadolins Paints (T) Ltd, or other equal and approved.
PREPARATION OF SURFACES
U.29 Approval
The preparation of all surfaces must be seen and approved by the Architect before any coatings are applied.
U.30 Stopping
Stopping referred to in the following clauses shall be the appropriate stopping hereinbefore described.
All plaster or mortar splashes, etc., shall be removed from plaster, rendering, concrete, block work and brickwork
by careful scraping; all holes, cracks, etc., shall be stopped and the whole of the surfaces shall be brushed down to
remove dust and loose materials. In addition, all traces of mould oil shall be removed from concrete surfaces by
scrubbing with water and detergent and rinsing with clean water to remove all detergent.
When efflorescence has occurred, or is suspected, painting shall be differed for a period as required by the
Architect.
All plaster or mortar splashes, etc., shall be removed from asbestos cement by careful scraping; all oil and grease
spots shall be removed with white spirit; all holes shall be stopped and the whole of the surfaces brushed down to
remove dust and loose materials.
Lead and copper surfaces shall be washed with soap and water, roughed with abrasive paper and washed with
white spirit.
U.34 Aluminium
Aluminium surface shall be washed with white spirit and either carefully roughed with abrasive paper or treated
with etching solution in accordance with the maker’s instructions.
Before fixing, all rust and scale shall be removed from iron and steel surfaces by wire-brushing, scraping,
hammering, flame cleaning, etc.
Specification
Painting and Decorating
(2/U/7)
U.36 Zinc and galvanized surfaces
U.37 Hardboard
All dirt and grease shall be removed from hardboard surfaces. After priming, all nail holes and other imperfections
shall be stopped.
U.38 Fibreboard
All dust shall be brushed off from fibreboard surfaces, after priming, all nail holes and other imperfections shall be
stopped.
U.39 Plywood
Surfaces of plywood to be painted shall be as required with a plaster based filler for internal work, and a filler, as
described in clause U.10 (e), for external work, and then rubbed down and all dust and loose materials brushed off.
After priming, all imperfections shall be stopped rubbed down and brushed off
Before fixing woodwork, all surfaces which will be visible after fixing, shall be rubbed down and all knots and
resin pockets shall be scorched back and coated with knotting.
After priming and fixing, all nail holes and other imperfections shall be stopped and the whole surface shall be
rubbed down and all dust brushed off.
All holes and other imperfections in surfaces to receive a clear finish, shall be stopped and the whole surface shall
be rubbed down and all dust brushed off.
WORKMANSHIP
Prior to the commencement of internal or external decoration, areas not exceeding 50 square metres in total area,
and designated by the Architect, shall be completely decorated, and after approval shall be used as a standard for
the whole of the works. Any additional cost involved in carrying out such decoration in advance of the general
work shall be deemed to be included in the Contract Sum. Such decorated surfaces shall be made good and
touched up as necessary prior to the handling over of the works.
The contents of all cans and containers of all materials must be properly and thoroughly stirred before and during
use and shall be suitably strained as and when necessary.
All materials shall be used strictly in accordance with instructions, issued by the manufacturers concerned. The
addition of thinners, driers or other materials will only be permitted when specially required by the maker and as
when the procedure is approved by the Architect.
Specification
Painting and Decorating
(2/U/8)
U.45 Brush work
Unless otherwise described, all coatings shall be applied by brush. Written permission must be obtained from the
Architect for the application of coatings by spray or roller where not so described, and if permission is granted,
such application shall not result in extra cost to the Employer.
Joinery shall be delivered to the site unprimed and is to be protected from rain and damp during transit. It is to be
stored in clean, dry, ventilated structures and no primer shall be applied while the timber is in any way damp. The
store and drying room shall be of adequate size to allow for proper coating and storage of primed work. Primers
shall be applied as soon as possible after inspection and acceptance of the joinery by the Architect.
If, by the time that the work is to receive the first undercoat, the priming coat has in any way deteriorated, or has
been damage, the affected portions or the whole, if necessary, shall be rubbed down and re-primed.
In the case of articles primed at works, the priming shall be touched up where required with a similar primer.
All coatings shall be allowed to dry thoroughly before succeeding coats are applied.
All undercoats for oil paints and clear finishes shall be rubbed down to a smooth surface with abrasive paper, and
all dust removed before the succeeding coat is applied.
Each succeeding coat of priming and undercoating paint shall be sufficiently different in colour as to be readily
distinguishable.
No coating shall be applied to surfaces affected by wet, damp, or other unsuitable conditions, or to any surface
damp with moisture.
Adequate care must be taken to protect surfaces while still wet, by the use of screens and ‘wet paint’ signs, where
necessary.
Care must be taken when storing materials, preparing surfaces or painting, etc., not to damage or stain other work.
The contractor shall remove all such stains, make good, and touch up.
U.54 Cleanliness
All brushes, tools and equipment shall be kept in a clean condition and surfaces shall be clean and free from dust
during painting.
Painting shall not be carried out in the vicinity of other operations which might cause dust.
Specification
Painting and Decorating
(2/U/9)
U.54 Cleanliness (Contd)
The contractor shall provide a suitable moveable receptacle, into which are to be placed all the liquids, slop
washings, etc., which are on no account to be thrown down any of the gullies, manholes, sinks, lavatories,W.C.’s
or any other sanitary fittings. All solid refuse or inflammable residues must be removed from the site, or burned.
All surface fixed ironmongery fittings, etc., except hinges, shall be removed before painting and re-fixed on
completion.
One coat of lead based pink primer has been measured to the backs of all timber frames, etc., which will ultimately
be fixed in contact with concrete, block work, rendered or plastered surfaces.
Specification
Painting and Decorating
(2/U/10)
DRAINAGE
LIST OF CLAUSES
GENERALLY
V.2 Notices
V.4 Inspections
MATERIALS
V.7 Spun cast iron drain pipes and cast iron fittings, gullies, etc.
WORKMANSHIP
V.12 Excavation
V.14 Backfilling
V.20 Sleeves
V.21 Benching
Specification
Drainage
(2/V/1)
V.22 Bedding and sealing covers and frames
V.23 Testing
Specification
Drainage
(2/V/2)
DRAINAGE
GENERALLY
V.2 Notices
The Contractor shall give all requisite notices to the local Authority. Uncoloured plans will be supplied by the
Architect at the Contractor’s request.
All of the works shall comply with the requirements of the drainage Bye-laws made by the Local Authority and
shall be executed to the satisfaction of the Architect and the Local Authority.
V.4 Inspections
The Contractor shall give written notice to the Architect for the purpose of inspection and measurement, whenever
sections of:-
and no further work shall be executed until each stage of the work has been inspected.
The contractor shall check the invert levels of existing drains, sewers, and manholes before laying new drains, and
shall notify the Architect immediately if the declared invert levels are found to be inaccurate.
MATERIALS
Plastic pipes and fittings shall be obtained from a manufacturing source approved by the Architect in writing to
comply with B.S. 5481 in unplasticised PVC with spigot and socket and /or loose joints. All bends are to be long
radius easy bends. Branches shall be infection moulded. Fittings fabricated on site will not, under any
circumstances, be permitted.
V.7 Spun cast iron drain pipes and cast iron fittings gullies etc.
Spun cast iron drain pipes shall be coated centrifugally cast (spun) iron pipes complying with B.S. 4622.
Fittings, gullies, etc. shall be of coated cast iron and shall comply with B.S. 4622.
Concrete pipes and fittings shall comply with B.S. 59911 Parts 1 to 3. They shall be reinforced, and of sulphate
resisting cement if specified.
Specification
Drainage
(2/V/3)
V.9 Manhole covers and road gratings
Manhole covers and road gratings and frames shall comply with B.S. 497
Step iron shall be galvanized malleable cast iron complying with B.S. 1247.
WORKMANSHIP
The Contractor shall set out all drains in accordance with the drawings, and provide all profiles, etc., necessary for
the execution of the work.
V.12 Excavation
The bottoms of all excavations shall be trimmed and consolidated to the correct levels. Unauthorized excavations
below the required levels shall be filled with concrete of the same composition as for drain beds, at the
Contractor’s expense.
Where the bottom is insufficiently firm, the Contractor shall excavate until, in the Architect’s opinion, a firm
bottom is obtained and the level shall be made up with concrete of the same composition as for drain beds.
Particulars of such additional work shall be agreed with the Architect’s representative before the work is covered
up, otherwise no claim in this respect will be entertained.
Care shall be taken not to undermine the foundation of the buildings and, if so directed by the Architect, planking
and strutting shall be left in, or other means adopted to protect the foundations. Details of such additional items
shall be agreed with the Architect’s representative before the work is covered up, otherwise no claim in this
respect will be entertained.
V14 Backfilling
Trenches for plastic pipes shall first be filled with selected screened excavated material carefully hand-tamped
between the pipe and sides of the trench, followed by 150 mm- 200 mm of similar material before the general
filling is carried out.
Trenches for concrete or cast iron drains shall first be filled to a depth of 300 mm with selected fine material
carefully hand-packed around the pipe. On no account shall materials be tipped into the trench until the first 300
mm has been completed.
Filling shall be continued in layers not exceeding 300 mm thick well rammed and, if necessary, watered.
Drains shall be laid truly straight on line and gradient with sockets upstream and the full bore shall be
unobstructed.
Plastic drain pipes shall be laid and jointed with solvent welded joints entirely in accordance with the
manufacturers instructions.
Pipes shall be bedded in sand after all hard obstructions have been removed from trench bottoms.
Specification
Drainage
(2/V/4)
V.17 Cast iron drains
Cast iron drains shall be laid on concrete beds where specified or shown on the drawings and shall be jointed with
a gasket of hemp, well caulked, to a dept of 30 mm for 100 mm pipes and 40 mm for larger pipes, and remainder
of the socket shall be filled with molten lead or lead fibre solidly caulked.
Connection of iron to concrete drains shall be jointed as described for concrete drains.
Cast iron drains fixed to walls or beams shall be supported on brackets at 1,350 mm centers.
Gullies, outlets, etc., on drains under concrete floors shall be set in position at correct levels before the floors are
laid.
Concrete drains shall be jointed with one turn of tarred gasket, well caulked and the remainder of the socket filled
with cement and sand, (1:3), finished with an angle around the pipe. All surplus mortar shall be removed from the
inside of the pipe with a badger. Where pipes are sulphate resisting, the joining mortar shall contain sulphate
resisting cement.
Where specified or shown on drawings, drains shall be laid on concrete, (13.5 N/sq. mm 25 mm aggregate), beds
100 mm thick, 400 mm wide for 100 mm diameter drains and 450 mm wide for 150 mm diameter drains. The
concrete shall be haunched up both sides of the barrel to give lateral support.
Where drains, other than cast iron drains, are laid under buildings or pavings carrying vehicular traffic, they shall
be completely surrounded in concrete, (13.5 N/sq.m 25 mm aggregate) 150 mm thick, (i.e. 400 mm x 400 mm
overall for 100 mm pipes and 450 mm x 450 mm overall for 150 mm pipes). Where directed, drain beds shall be
reinforced.
Gullies shall be bedded and surrounded in concrete 13.5 N/sq.m – 25 mm aggregate minimum 150 mm all round.
V.20 Sleeves
All drains passing through walls or foundations shall have sleeves of cast iron pipe of sufficient size to allow a
clearance round the drain.
V.21 Benching
Benching in bottom of manholes shall be concrete (13.5 N/sq.m – 25 mm aggregate) to falls of not less than 10 to
channels finished with cement and sand (1:2),25 mm thick, trowelled hard and smooth with all angles rounded.
Frames to manhole covers shall be bedded in cement mortar (1:3) and the covers in grease and sand.
V.23 Testing
All drains and manholes shall be tested water-tightness and straightness to the satisfaction, and in the presence of,
the Architect and the Local Authority. Drains shall be filled with water to a head of 1.50 metre and are to be tested
in sections agreed with the Architect:-
Specification
Drainage
(2/V/5)
V.23 Testing (Cont’d.)
The Contractor shall provide all necessary testing apparatus and shall carry out such other tests as are required by
the Architect and the Local Authority.
All drains, gullies, manholes, etc., shall be cored, and flushed on completion.
Where not otherwise stated, the starting level for trench and manhole excavation shall be:-
(i) the formation level in areas where the site is excavated to reduce levels
(ii) existing ground level in areas where no excavation is required, or where filling is required.
The depth of all the trenches in the following description lie within the same 1.50 metre stages as the average
depths stated.
Prices for excavating pipe trenches shall be deemed to include keeping them free from general water (i.e. all water
except spring or running water).
Notwithstanding the provisions of SMM Clause V7 (a) to (c) the descriptions of excavating manholes, yard
gullies, septic tanks and soakpits shall be deemed to include grading bottoms, planking and strutting, return filling
and compacting, disposal of surplus soil and keeping excavations free from water.
Prices for building pipes into manholes shall include for building-in on rake where necessary.
Prices for concrete beds, benching and coverings for pipes laid in trenches, shall be deemed to include for any
necessary formwork. Formwork required for beds, etc., for pipes above ground, and for casing to vertical pipes, is
referred to in the descriptions of such items.
Prices for all gullies shall be deemed to include for all necessary excavation, return filling, disposal of surplus
excavated material, planking and strutting, and trimming and ramming bottoms.
Specification
Drainage
(2/V/6)
EXTERNAL WORKS
LIST OF CLAUSES
GENERALLY
W.2 Inspections
MATERIALS
W.6 Base
W.7 Sub-base
W.8 Surfacing
W.9 Macadam
W.11 Chippings
W.12 Blinding
W.14 Kerbs
W.16 Bitumen
WORKMANSHIP
W.17 Generally
W.18 Surveying
W.20 Tolerances
W.23 Compaction
Specification
External Works
(2/W/1)
W.24 Diversion of water
W.25 Testing
W.28 Macadam
W.36 Grassing
Specification
External Work (2/W/2)
EXTERNAL WORKS
GENERALLY
Preambles contained in other sections of this Document shall apply equally to this section so far is consistent with
the following clauses.
W.2 Inspections
The Contractor shall give written notice to the Architect for the purpose of inspection and measurement, whenever
sections of:
(a) excavations and preparation of sub-grade are complete
MATERIAL
Soil for planted areas shall be vegetable soil free from roots and rubbish and treated with weed killer to prevent the
growth of weed.
Sand for filling under footpaths, shall be clean, dry pit or river sand, free from vegetable soil, roots and rubbish.
75 mm 38 mm 19 mm 9.5 mm 4.75 mm
………………………………………………………………………………………………………….
75 mm 100 - - - - 38
mm 80-100 100 - - -
19 mm 60-80 80-100 100 - -
9.5 mm 30.65 40-75 80-100 100 -
4.75 mm 25-55 30-60 50-85 80-100 100
2.36 mm 20-45 25-50 35-70 50-80 80-100
0.425 mm 10-30 15-30 15-35 25-50 25-55
0.075 mm 5-15 5-15 5-15 10-25 10-25
…………………………………………………………………………………………………………….
The 9.5 mm and 4.75 mm nominal size materials may have up to 35% of stones not larger than 38 mm (1.5 in)
provided that the materials passing the 4.75 mm (3/16 in) sieve is within the limits specified.
Specification
External Works
(2/W/3)
W.5 Granular materials for sub-base, base and surfacing (Contd)
Not less than 10% should be retained between each pair of successive sieves, excepting the largest pair.
W.6 Base
The CBR value shall not be less than 80% when tested at B.S. Heavy compaction (soaked condition).
Plasticity index : 0-6%
Liquid limit : 0-25%
Linear Shrinkage : 0-4 %
W.7 Sub-base
The CBR value shall not be less than 25% when tested at B.S. Heavy Compaction (soaked condition).
W.8 Surfacing
……………………………………………………………………………..
Climate Plasticity Liquid Linear
Index Limit Shrinkage
……………………………………………………………………………...
Wet 4 – 9% 0 – 35% 2 – 4%
In case the gravel surfacing is a temporary surface only, and the layer at a later stage shall constitute sub-base in a
bitumen surfaced road, then the material shall meet the CBR requirement to sub-base material.
W.9 Macadam
The material shall consist of coarse and fine aggregate derived fro crushed hard rock of approved quality.
The course aggregate for macadam shall comply with the 50 mm or 40 mm nominal sizes of B.S 63. The fine
aggregate shall all pass the 5 mm sieve.
The coarse aggregate shall be of approximately cubic shape, have at least one fractured face and with an
insignificant amount of elongated or flaky particles.
The flakiness index must not exceed 40. the aggregate crushing value must not exceed 35%.
Aggregate for premix bitumen macadam surfacing shall consist of natural rock aggregate complying with B.S.
1621.
W.11 Chippings
Chippings for blinding 1st and 2nd seal-coat shall be single sized road stones conforming to B.S. 63 – Single sized
(Cont’d.)
Specification
External Works (2/W/4)
W.11 Chippings (Cont’d.)
Road Stones and Chippings. Samples of all grades of stones and chippings shall be submitted to the Architect for
approval before any is delivered to the site.
W.12 Blinding
Blinding shall be 4 mm gauge hard stone chippings, free from clay dust or other deleterious matter.
Precast paving slabs shall comply with B.S. 368 except for sizes.
W.14 Kerbs
Precast concrete kerbs shall comply with B.S. 340, and shall be finished true and smooth on all exposed faces.
The prime coat for macadam paving shall be bitumen grade M.C.70. The temperature at application shall be 55-
80C.
W.16 Bitumen
Bitumen for first and second wearing coats shall be cutback bitumen grade M.C. 3000. The temperature at
application shall be 120-140C.
WORKMANSHIP
W.17 Generally
The sub-grade, sub-base and course for roads and parking areas shall be prepared and laid at a convenient time
before completion of the contract, as shall be agreed between the Architect and the Contractor, together with their
kerbs and foundations.
The wearing course shall be applied at a later date, and prior to laying the base course shall be made good in
accordance with the requirements specified herein. The Contractor shall make good at his own expense, any
damage to kerbs.
W.18 Surveying
The contractor shall verify all dimensions and levels prior to the commencement of the work.
All surveying necessary for the accomplishment of the work shall be done by the contractor at his own expense,
and he shall give notice of his intention to carry out such work in order that arrangements can be made for
supervision and checking. The contractor shall also provide without extra charge all necessary instruments,
appliances, labour and any other materials required for checking the survey work. (Cont’d.)
Specification
External Works (2/W/5)
W.18 Surveying (Cont’d.)
The Contractor shall make all necessary surveys using given bench marks as reference points. These bench marks
shall carefully be preserved.
The Contractor shall draft, in accordance with these surveys, all plans and drawings which are necessary for the
completion of the work, and shall submit these plans and drawings to the Architect for approval in writing.
The works shall be executed to the levels, falls, cross falls and cambers shown on the drawings.
W.20 Tolerances
The finished sub-grade and shoulder levels shall at no place vary more than 15 mm above or below the levels
shown on the Drawings. Deviations shall note be one sided.
Sub-grade that does not conform to the above requirements shall be reshaped to conform to the specified
tolerances and r-ecompacted, at the contractor’s expense.
Invert levels to ditches shall not vary more 50mm from the levels shown on the drawing. The deviation from the
gradient specified on the drawing shall not exceed 0.2 times the gradient specified.
The Contractor shall establish 25 mm x 25 mm x 100 mm timber pegs outside the carriageway each 20 m on both
sides painted with the chainage, and giving the level to the finished road surface. The pegs shall be preserved until
the Architect has approved the completion of the road.
The contractor shall provide one accurate straightedge. The straight edge shall be constructed of stout timber,
angle iron or metal tubes so as to span 3metres without deflection. If of timber, the edge shall be shod with steel
plate in the width of the timber and at least 5 mm thick.
The Contractor shall ensure that the natural ground is cleared of vegetation rubbish and soft and wet materials
unsuitable for embankments construction.
All necessary work to drain the natural ground shall be executed. Slopes greater than 1 in 3 shall be formed into
horizontal terraces not less than 2 m wide.
Embankment material shall be placed in successive layers not exceeding 150 mm after compaction unless the
contractor proves by testing to the Engineer’s satisfaction that his compaction equipment is able to compact in
greater layers. Each layer shall extend over the full width of the embankment and shall be compacted according to
requirements before the next layer is placed.
It is the Contractor’s responsibility that only approved materials are incorporated in the embankments. If any
unsuitable or oversize material or materials is included it shall be removed and replaced with suitable material.
In forming embankments, the Contractor shall make due allowance in height and width for consolidation and
shrinkage. On the completion of the Contract, the level, widths and dimensions of the finished surface of the
carriageway or embankment shall correspond to the levels and dimensions shown on the Drawings. (Cont’d.)
Specification
External Works (2/W/6)
W.22 Construction embankments (Cont’d.)
Where the CBR value of the fill material obtained from general excavation is less than 8% at B.S. Compaction
after 48 hours soaking then the engineer shall instruct the Contractor to provide selected fill in the upper layer or
layers of the embankment. The thickness of the selected fill material shall be determined by the Architects
Representative.
In cutting where the soaked CBR value of the sub-grade is lower than 8% the Architect shall similarly instruct the
Contractor to replace the upper layer or layers with selected fill material.
W.23 Compaction
All fill and sub-grade shall be compacted to at least 100% of the maximum dry density obtained in the B.S.
Standard Compaction as follows:-
The Contractor shall when needed for proper compaction distribute and incorporate water in the layer of fill to be
compacted.
When the moisture contents in some material is in excess of that for proper compaction the wet material shall be
allowed to dry before compaction is commenced.
Excavation and filling operations shall be carried out with side slopes so that water can run off the surface. The
Contractor shall at his own expense maintain sufficient drainage of the works to prevent pounding and scour.
W.25 Testing
The Contractor shall determine the dry density of compacted earthwork at the following minimum frequencies.
The result of the Contractor’s findings shall be submitted to the Architect who may approve or reject a volume of
compacted earthwork on the evidence of the Contractor’s tests or he may carry out test himself in addition:
(i) The top 150 mm of the compacted original ground under embankments in areas where compaction is
specified or has been ordered by the Architect: 1 density test per1000 sq.m.
(ii) All fill in embankments except the top layer: 1 density test per 1000 sq.m..
(iii) Formation in cutting and fill: 1 density test per 400 sq.m..
The Contractor shall carry out a B.S Standard Compaction test including CBR TEST AND A SET OF Atterberg
Limit tests on soil samples from at least every tenth dry density determination test carried out as above. He shall
also carry out a B.S standard Compaction test on soil sample from any dry density determination which failed to
reach the specified percentage of the soil which it is related in the above mentioned 1:10 representative grouping.
Specification
External Works (2/W/7)
W.26 Soiling on slopes or verges
Where it is directed and/or shown on the Drawings that the slopes of embankments, slopes of cuttings and verges
shall be covered with a layer of top soil, such top soil shall be laid to a compacted thickness of 100 mm or as
specified by the Architect.
The spreading and compaction of material must be carried out in such a manner that segregation is avoided. The
layer must be uniformly compacted to at least 100% of the maximum dry density obtained at the B.S. Heavy
Compaction Test.
Compaction should be done with a vibrating roller having a mass of at least 1800 kg per meter width of vibrating
roll and finished to a smooth even surface with a static smooth-wheel roller.
The Contractor shall set our sufficiently leveling points, each 20 m. On both sides of the road for the control of the
thickness of the layer.
Simultaneously with compaction the layer must be made true to shape and level so that no point of the finished
layer deviates more than 15 mm from the stipulated levels. Deviation shall not be considered.
Filling in of depressions must only be done through previous scarification and re-compaction to a homogenous
layer.
W.28 Macadam
The course aggregate shall be laid by mechanical plant to a thickness within the range 75-100 mm and given by a
smooth-wheeled roller having a mass per meter of at least 2500 kg on at least one roll. The fine aggregate shall
then be spread on it to a thickness of approximately 25 mm by a suitable spreading machine and vibrated into the
voids of the course aggregate by a vibrating plate compactor having a mass per unit area of the base plate of at
least 1400 kg/sq.m. or a vibrating roller having a mass per metre width of vibrating roll of at least 1800 kg.
The operation of spreading and vibrating the fine aggregate shall be repeated as necessary until no more will
penetrate into the layer of coarse aggregate and no hungry patches are visible on the surface, when it shall be
brushed to remove the excess fines and leave the coarse aggregate standing 3-6 mm proud. The layer shall then be
rolled with a smooth-wheeled roller having a mass per metre width of at least 5000 kg on at least one roll.
The whole operation shall be repeated as necessary to provide the full specified thickness of road base.
Before application of bitumen prime coat, the base course shall be inspected and approved by the Architect. Any
discrepancies shall be made good to the Engineer’s approval before any work on the wearing course may start.
Prior to the application of the prime coat the surface of the base shall be swept clean of loose sand and dust and
other foreign matter.
Bitumen for the prime coat shall be applied at a rate of approximately 0.8 litres/sq.m. in one even layer. After the
prime coat has been applied the stretch of road shall be closed to traffic for 24 hours to allow the primer to soak
into the surface.
In case it is not possible to close the primed stretch of road the prime coat shall be blinded with sand or
Crusher fines at a rate of approximately 5kg/sq.m..
Specification
External Works (2/W/8)
W.30 First seal-coat
Prior to application of the first wearing coat the primed surface of the base-course must be carefully inspected, all
areas found to be holding an excess of bitumen shall be blotted with sand or crusher fines, and all areas found to
be deficient shall be made good, all to the satisfaction of the Architect.
Bitumen for the first wearing coat shall be applied at a rate of approximately 1.0 litre/sq.m. and blinded with 14
mm chippings at a rate of 13-15 kg/sq.m.. The bitumen temperature at application shall be 120-140C and the
chipping shall be completely dry, clean and free of dust.
The chippings shall be uniform spread over the binder film by a mechanical spreader, except where its use is
impracticable. Any thinly chipped areas left by the spreading machine shall have additional chippings spread by
hand to ensure complete cover.
The chippings shall be pressed into the binder by an approved pneumatic tyred multi-wheel roller moving slowly.
The surfacing shall if possible be closed for traffic for 24 hours after finishing the first wearing-coat. The
Contractor shall thereafter make arrangement, e.g. by erecting signposts or the like, to prevent excessive speeding,
not more than 40 km/h for 48 hours after the surfacing has been opened for traffic.
When the surfacing has been opened to traffic for a period to be agreed between the Architect and the Contractor
the second wearing-coat shall be applied. Before application the first coat shall be made good. Excessive and loose
chippings shall be brushed of so that the road surface appears with a firm even and clean texture to the satisfaction
of the Architect.
Bitumen for the second wearing-coat shall be applied at a rate of approximately 1.1 litre/sq.m. and blinded with 10
mm single sized chippings at a rate of 10-12 kg/sq.m.. The bitumen temperature at application shall be 120-140C
and the chippings shall be completely dry, clean and free of dust.
The chippings shall be uniformly spread over the binder film by a mechanical spreader, except where its use is
impracticable. Any thinly chipped areas left by the spreading machine shall have additional chippings spread by
hand to ensure complete cover.
The chippings shall be pressed into the binder by an approved pneumatic tyred multi-wheel roller moving slowly.
Surplus chippings shall be afterwards removed.
The surfacing can be opened to traffic when the second wearing-coat is finished, but the Contractor shall make
arrangements, e.g. by erecting sign posts or the like, to prevent excessive speeding of not more than 40 km/h for
48 hours after finishing.
Premix bitumen macadam surfacing shall consist of a premix macadam carpet of 500/700 grade bitumen and
approved quality aggregate graded and mixed together prior to laying to the proportions and by the methods given
in B.S. 4987, laid to finish to the thickness shown after compaction. The compaction shall be achieved with six to
eight tonne roller.
The plant used by the Contractor for transporting, heating and spreading bitumen shall be an approved rubber
tyred unit fitted with an efficient thermometer and heating control. The distributors shall be equipped to provide a
constant rate of bitumen per square metre of surface at the full width of the work and there shall be a visible
speedometer indicating the speed of the vehicle in metre per minute. (Cont’d.)
Specification
External Works (2/W/9)
W.33 General remarks on surfacing (Cont’d.)
Application of bitumen for prime coat or wearing coats must not take place when the road is wet after rain, while it
is raining or when rain is likely to be expected shortly after the surface dressing is finished.
Measurements shall be taken to prevent overlapping of surface dressing at both transversal and longitudinal joints.
At longitudinal joints either blinding off the already treated surface or by blocking off the distribution aggregate to
the required width. At transversal joints the already treated surface shall be blinded off so that the spreading of
bitumen can be started at the exact right moment, and when the spreading unit operates at the correct speed.
Hand spreading of bitumen shall be employed to touch up areas unavoidably missed by distributor.
The nominal thickness of surface dressing is for practical purpose assumed to be zero.
No layer in the pavement shall deviate more than 10% from the nominal thickness. The total pavement thickness
shall not deviate more than 5% from that specified.
Precast paving slabs shall be bedded on a sand bed compacted to the thickness specified with 6 mm wide joints,
filled and pointed with cement mortar coloured to match the colour of the slabs and recessed 5 mm deep. The
paving shall finish true and even to the falls shown on the drawings with no surface irregularities.
W.36 Grassing
Grassing shall be carried out by a Specialist using approved local grass. Prices for grass shall include for tending,
watering, cutting and keeping weed free for a period of six months, to produce a dense and healthy “weed” free
grass carpet.
Specification
External Works (2/W/10)
TERMITE TREATMENT OF EXISTING DWELLINGS
LIST OF CLAUSES
GENERALLY
MATERIALS
WORKMANSHIP
X.4 Inspection
X.5 Guarantee
Specification
Termite treatment (2/X/1)
TERMITE TREATMENT OF EXISTING DWELLINGS
GENERALLY
The Engineer shall require the termite treatment to be carried out in accordance with accepted good practice.
Additional detail concerning method of treatment shall be provided by the Engineer upon request. The Main
Contractor shall be required to employ a competent sub-contractor to be approved by the Engineer to carry out the
application of chemicals used in termite treatment.
MATERIALS
Refer to General Specification (2/D/6) item D.24 for specification of materials and mix proportions.
The Contractor shall comply with all recommendations and instructions of the manufacturer with respect to safe
mixing and application of proprietary anti-termite treatment chemicals.
The Engineer shall approve all proposed substitute or alternative materials prior to application by the Contractor.
WORKMANSHIP
Any doubt or obscurity concerning method of treatment described below or elsewhere in this document shall be
referred to the Engineer who shall provide the necessary clarification to permit compliance herewith.
Operation 1. Excavate trench at perimeter of building 300 mm wide x 300 mm deep position 300 mm from face of
external walls.
Operation 2. Penetrate bottom of trench to a depth of 400 mm at 300 mm centres using 30 mm diameter bar, auger
or similar implement.
Treat and hole with minimum 2 litres of prepared chemicals (“Gladiator TC 10% solution” or similar).
Operation 3. Treat all earth removed from the trench with minimum 80 litres of prepared chemicals (“Gladiator
TC 10% solution” or similar) per cubic metre prior to using the same material for backfilling of the trench.
Operation 4. Treat surface of 300 mm wide earth strip adjacent external walls by soaking with 3 litres of
prepared chemicals (“Gladiator TC 10% solution” or similar) per linear metre. At locations where pipes protrude
from the surface of the ground, soak with additional 3 litres of prepared chemicals (“Gladiator TC 10% solution”
or similar) at location of each pipe.
X.5 Inspection
Upon completion of excavation and forming of holes in trench bottom, the Contractor shall notify the Engineer
who shall then be permitted to inspect the completed work prior to application of chemicals.
Specification
Termite treatment
(2/X/2)
X.6 Guarantee
In accordance with the provisions of General Specification (2/D/6) Clause D.24 (fifth and sixth paragraphs) the
Contractor shall be required to provide a written five year guarantee to the Engineer for onward transmission to the
Employer.
Specification
Termite treatment
(2/X/3)
ElectricalStandardSpec’s
Installations
1
ElectricalStandardSpec’s
TableofContents
SectionOne General
SectionTwo PowerDistributionEquipment
Section Three PowerDistributionCables
SectionFour Alarm, Control,Communication&MonitoringCables
SectionFive Cable Supports
SectionSix Cable Insulation
SectionSeven OverheadLines
SectionEight Wiring System–CableinConduit,Trunking&Ducting
2
ElectricalStandardSpec’s
1.05.3 Whereequipmentorservicesareindicatedtobe
manufacturedorprovidedunder
3
ElectricalStandardSpec’s
Acertificateof complianceshallbeprovided.
1.06 APPROVAL
1.06.1 The Engineer’s approval shall not relievethe
Contractor of his contractual
responsibilitiesandobligations.TheContractorshallber
esponsiblefordiscrepancies,errorsoromissions on
drawings or other
documentationsuppliedbyhim,whethertheyhavebeena
pproved by the Engineer or not, provided
suchdiscrepancies,errorsor omissionsare not dueto
incorrect information given in writing by
theEngineer. The Contractor shall be responsiblefor
ensuring that equipment complies with
thespecifiedrequirements.
4
ElectricalStandardSpec’s
SECTIONTWO fittedtostandardenclosures.Terminalsforneutral
conductors for three phase and neutralcircuits shall be
the same size as for the
Power Distribution Equipment phaseconductor,exceptwherereducedsectionneutralcablec
oresareindicated.
2.01 SWITCHGEARANDCONTROL
2.03.6 Glandplatesshallbeprovidedforallmulti-core
BOARDS
cables of 35mm² cross section andlarger.For all sizes
of single - core cables non-ferrous gland plates shall
2.01.1 HVSwitchgearshallcomplywithBS6581. LV
be provided, and thereshall be a clearance of not less
Switchboards and Control boards
than 25 mmbetweencableglandsandferrousmetal.
shallcomplywithBSEN60947andBSEN60439-3.
2.03.7 Metallicenclosureslocatedoutsidebuildings
2.01.2 Clauses2.02and2.03hereinshallapplyonlytoe
or at other locations as indicated
quipmentcoveredbythisspecificationandshallnotoverr
shallhaveastovedriedpaintedfinish,ofthemanufacturer
uletherequirementsforequipmentspecifiedintheabove
’sstandardcolour,unlessotherwiseindicated.Ferrouspa
BritishStandards.
rtsshallbedegreasedandadequatelyrustprotectedimme
diatelypriortopainting
2.02 ELECTRICALCHARACTERISTICSOF
FACTORYBUILT ASSEMBLIES 2.03.8 Ferrouspartsofenclosurelocatedoutsidebuildi
2.02.1 The electrical characteristics ngsoratotherlocationsasindicated shall be protected
ofcomponentpartsoffactorybuiltassembliesshallbeasi against corrosion bya hot - dip galvanised coating to
ndicatedandshallapplywhenthecomponentsaremounte BS729 or by
dintheirenclosures,appropriate derating azincsprayedcoatingtoBS2569withthemanufacturer’s
factors having standardfinish.
beenallowedfortheeffectoftheenclosures,oth
ercomponentsandinterconnections. 2.04 BUSBARTRUNKINGSYSTEMS
2.04.1 Busbartrunkingsystemsshallcomplywith
2.03 ENCLOSURESOFFACTORYBUILT BS5486 and clauses 2.02 and
ASSEMBLIES 2.03.TheyshallhaveafaultwithstandclassificationofCl
2.03.1 Unlessotherwise indicated enclosuresshall ass2or3as indicated.
provide a minimum degree of protection
ofIP21whenlocatedwithinbuildingsandIP43whenloca2.04.2 Busbartrunkingsystemsshallbesuitablefornor
tedoutsidebuildings. malmechanicalloadsunlessotherwise indicated, and
they shall not be usedtosupportotherequipment.
2.03.2 Doorsshallhave adequate fasteningswith
provision for locking in the closed 2.04.3 Feederunitsshallbefittedwithanisolatingswit
position.Coversrequiringtoolsfortheirremovalareexcl chwhereindicated.Theswitchshallcomplywithclause2.
udedfromthisrequirement. 07.
2.03.3 Fixingholesforequipmentinsidebuildingsma 2.04.4 Tap-off units and tap - off facilities
ybeinsideoroutsidetheenclosure.Equipmenttobelocate forfuture units shall be provided as
doutsidebuildings shall have fixing lugs external to indicated.Thephase sequence shall be maintained
theenclosure. along
theentirelengthofeachbusbartrunkingsystemandshallb
2.03..4 Earthing terminals shall be fitted to eidenticalinallsystemsintheinstallation.Phasecoloursh
eachenclosure,suitableforinternalandexternalconnection, allbeclearlymarkedineachtruckingunit.
to enable the exposed
conductivepartsofthefactorybuiltassemblytobeconnected 2.04.5 Conductorsshallbeofbarecopperunlessother
to a protective conductor.Where theenclosure has a wiseindicated.Theneutralconductor shall be the same
painted finish provision shall bemade for the earthing size as the
terminal to be electricallyconnected to the enclosure phaseconductorsunlessotherwiseindicated.Conductor
without the need toremoveanypaintfromferrous metal. sshall be supported by high gradenon-
hygroscopicandnon-trackinginsulatingmaterial.They
2.03.5 Cable terminals shall be suitable for shall be anchored in at least
thenumber, size and type of cables as onepositionandameansoftakingupexpansionandcontra
indicated.Adequate ctionincorporated.
Spacing shall be allowed for spreading of
cabletailstoavoidstressontheinsulationorterminals;ifneces2.04.6 Wheretheenclosureisofmetal,truckingunitss
sary,extensionboxesshallbe hallbesojoinedthattheyforma
5
ElectricalStandardSpec’s
6
ElectricalStandardSpec’s
7
ElectricalStandardSpec’s
2.15.2 Labelsontheoutsideofequipmentenclosuress
hallbeoflaminatedplasticsmaterial with black
characters on white, unlessotherwise indicated.Non -
ferrous screws orrivets shall securely fix labels; no
adhesive shallbeusedforfixing.
2.15.3 Charactersforlabelsfixedonthemeansofisolat
ionattheoriginofeachinstallation shall be at least 10
mm high and 1.5mm thick. On all other labels
characters shallbeatleast4mmhighand0.5mmthick
8
ElectricalStandardSpec’s
SECTIONTHREE
3.02 JOINTINGANDTERMINATIN
GCABLES
PowerDistribution Cables
3.02.2 The Engineer shall be given evidencethat
3.01 CABLES the joint or termination manufacturer
3.0101The type, size and conductor material hasstatedthatthematerialstobeemployedaresuitable
ofpowercablesshallbeasindicated.Clauses for the type of cable to be jointed orterminated.
3.01.2 to 3.01.9 inclusive specify those,
whichwillbemostcommonlyused. 3.02.3 A cable shall not be cut until the jointingor
terminating commences and the work shallproceed
3.01.2 Paper-insulatedcablesuptoandincluding 11 continuously until it is completed.Allnecessary
kV shall comply with BS6480; thatshallbemass- precautions shall be taken to preventdamage and
impregnated, non- ingress of moisture and impurities;cable ends shall
draining,beltedtype.Sheathsshallbeofleadforarmoured be free from moisture beforejointing commences
cables and lead alloy for enamouredcables. and, in the case of paper -
insulatedcables,asampleofpapershallbetestedformoist
3.01.3 Paper-insulatedaluminiumsheathcables up ure.Wherecircumstancespreventcompletionthecablee
to and including 11 kV shall ndsshallbesealed.In the case of lead sheathed cables
complywithBS6480asfarasitisapplicable. thisshallbebyplumbingandforaluminiumsheathedcabl
esbyhermeticallysealing.
3.01.4 Paper-
insulatedwithaluminiumsheath/neutral conductor 3.02.4 TheContractorshallemployforthiswork staff
(CONSAC) that are fully qualified and competentfor the types of
600/1000VgradecableshallcomplywithBS5593. joints and terminations to bemade.
3.01.5 Combined neutral / earth (CNE) 3.02.5 Core identification shall be matched
cablesuptoandincluding1kV,except(CONSAC)cables ateachjointwithouttwistingorcrossingofthecores.Whe
referred to in clause 3.01.4, shall complywith ESI re numbered cores are jointed
Standard 09-9 for Waveconal tocolouredcoresthesystemadoptedshallbeconsistentth
cable.TheyshallbeusedinTN-C-Ssystemsonly. roughoutallcablerunsand,onsites with existing
installations, consistent withthesystemalreadyinuse.
3.01.6 Cross-linkedpolyethylene(XLPE)insulated
cable up to and including 11kV 3.02.6 AtthelastjointinanHVrunwherephasing - out
shallcomplywithIECStandard502 is to be done, an over - size boxshall be used to
minimise distortion of the
3.01.7 Thermosetting (XLPE) insulated cores;thejointshallnotbemadeuntiltheEngineerhaswit
cablesuptoandincluding3.3kVshallcomplywithBS546 nessedandapprovedthephasing-out.
7andBS5468.
3.02.7 For joints in armoured cables a
3.01.8 Thermosetting(HEPR)insulatedcablesuptoa bondingconductorshallbeconnectedacrossthearmouri
ndincluding3.3kVshallcomplywithBS5467andBS546 ng.A split ferrule shall be placed
9. underthearmouringtopreventdeformationofthecableb
ytheclamp.
3.01.9 PVC-insulatedcableuptoandincluding
3.02.8 atterminations,abondingconductorshallconn
3.3kV, enamoured and armoured
ectarmouringandmetalsheathsdirectly to the external
withwireoraluminiumstrip,shallcomplywithBS6346.
earthing terminal of
theequipment.ForLVcablesthebondingconductor
3.01.10 Cables complying with Sections 8
shall have a cross sectional area inaccordance with
and10mayalsobeindicatedforpowerdistribution.
Table 54F of the IEE WiringRegulations, and for HV
cables be as
3.01.11 Reducedneutralconductorsshallnotbeusedun
indicated.Metalsheathsofsinglecorecablesshallbebon
less indicated.
dedandearthedatonepointonly,asindicated; insulated
glands shall be used at theopen- circuitendorends.
3.01.12 Anoversheathorserving,ofthemanufacturer’s
standardcolour,
3.02.9 at terminations, separating and
3.01.13 shallbeprovidedunlessotherwiseindicated.
bringingoutthecoresshallformcabletails.Eachtail
3.01.13 Installation of cables shall comply withSection6
9
ElectricalStandardSpec’s
shallbelongenoughtoconnecttotheterminalsof
theequipment. 3.04.6 Hot-
pouringsealingcompoundshallbehardsettingandcompl
3.02.10 Attheterminationsofsinglecorecables,glandp ywithBS1858.Selection of the compound shall take
latesshallcomplywithclause account ofthe ambient temperature of the installation
2.03.6.Forthreephasecircuitsthephaseconductorsshallbear aswellasthe characteristicsofthe
ranged,ifpossible,intrefoilformationwherethey joint.Careshallbetakentopreventvoidsoccurringincons
passthroughtheenclosureofequipment. equenceof toorapidcooling.
10
ElectricalStandardSpec’s
3.09 JOINTINGDISSIMILARCABLES
3.06.4 End dividing boxes shall be, 3.09.1 Dissimilar cables shall be jointed
asindicated,oneof thefollowingtypes: onlywhereindicatedorwiththeapprovaloftheEngineer.
1. Compoundfilled,cast-iron,
splittypeboxeswithfillingholessealedbyscree 3.09.2 Jointingshallcomplywithclauses3.02,
dplugsorcapsandwithbrasswipingglandsanda 3.03 and 3.04 and shall be suitable for the
rmourclamps.Topplatesshallbetapped,orprov twotypesofcableconcerned
idedwithporcelainbushingsorinsulatorsasreq
uired; tapped top outlets shall have 3.10 STOPENDS
aminimumof10mmofthread. 3.10.1 Theterm‘STOPEND’meanstheprovision of
2. Castironorfabricatedsteelcableboxes a permanent seal in which all coresareinsulated
fittedtoswitchgearortransformers. andprotected so that the cablecanbeenergisedsafely.
3.07 JOINTINGANDTERMINATIN
GPLASTIC-INSULATEDCABLE
3.07.1 Jointsandterminationsforcross-
linkedpolyethylene,thermosettingandPVC-
insulatedcablesshallcomplywithclauses3.02,
3.03and3.04
3.07.3 Terminationshallbebymeansofmechanicalca
bleglandscomplyingwithBS6121.Forarmouredcablest
he glandsshallhave an earth bond attachment, and for
cableswithconductorslargerthan35mm²theearthtermin
ation shall be integral with the body of
thegland.Glands used with aluminium-
armouredcables shall be of aluminium, but for all
othersituationstheyshallbeofbrassunlessotherwiseindi
cated.
3.08 JOININGCNECABLES
3.08.1 Jointing shall comply with the clauses ofthis
Section relevant to the type of cable. Theprotective
conductor shall not be broken
whenmakingaservicetee - joint.
11
ElectricalStandardSpec’s
SECTIONFOUR 4.02.2Jointsshallbelocatedabovegroundwherever
possible, unless otherwise
indicated.Jointsboxesshallbesupportedsecurelyonshortpo
Alarm, control, stsorotherapprovedstructures.Where joints are buried the
joint box shall bepositioned at right angles to the line of
CommunicationandMonitoring the routeandatthesamedepthasthecable.
Cables
4.03 JOINTING POLYETHYLENE
4.01 CABLES -INSULATEDCABLES
4.01.1 The type and size of cables shall be 4.03.1 Jointsshallcomplywithclause4.02andthefoll
asindicated.Clauses4.01.2 to4.01.7 owing.
inclusivespecifythose,whichwillbemostcommonlyuse
d 4.03.2 Jointsintwo-
corecablesshallbemadeinadaptableboxescomplyingwi
4.01.2 Polyethylene - insulated and thclause
sheathedcables,withorwithoutscreeningandarmouring 8.03.Cables shall be terminated at the boxeswith
,shallcomplywithBS3573.Theyshallbeinstalledinacco compression glands and armour
rdancewiththisSectionandSection6 clampingcones.Jointsinconductorsshallbemadeusing
insulated terminal blocks complying withthe
4.01.3 PVC- requirements of clause 12.21.Boxes
insulatedcables,withandwithoutarmour, shall comply shallbefilledwithaninert,permanentlyplasticcompound
with BS 6346.They having a high insulation value
shallbeinstalledinaccordancewithSections3and6. andshallbecompletelywrappedinPVCself-adhesivetape.
4.02 JOINTSANDTERMINATIONS
Of cable.For Co- axial cables and other specialcables,
joints and terminations shall comply
withthemanufacturer’srequirements.
12
ElectricalStandardSpec’s
4.06.2 Jointsshallbedrytypewiththeconductorconne
ctedbythetwistingandsoldering method.Lead sleeves
shall complywithTable5A
4.07.4 Thechambershallbefilledwithcompound at
the pouring temperature indicatedbythemanufacturer.
4.08 SEGREGATION
4.08.1 Segregationofcablesfromthoseofother
systems and from equipment, pipe workand
ductwork shall comply with clause 6.02
but,forsomespecialisedsystems,theContractorshallco
mplyalsowithanyadditionalrequirementsthatareindica
ted.
13
ElectricalStandardSpec’s
14
ElectricalStandardSpec’s
5.06. CABLEHANGERS
5.06.1 Cable hangers shall be used only
whereindicated.They shall be made from mild
steelflatbarcomplyingwithclause5.02.
5.07 SUSPENSIONSANDFIXINGS
5.07.1 Itispreferredthatproprietarysuspensionsyste
mscomprisingchannelsections with return lips and
compatible fixingaccessories or slotted angles should
be used.Where necessary fixings may be fabricated
frommildsteelfloatbar.Metalarcweldingshallcomplyw
ithBS5135.
5.07.3 Noshotfiringshallbeusedandnodrillingorwel
dingofstructuralsteelwork
shallbedonewithouttheapprovaloftheEngineer.
5.07.4 Suspensionsandfixingsshallcomplywithclau
se5.02
5.08 BONDING
5.07.5Bolts,nuts,washersandscrewsshallbecadmiumorzin
c electroplated.
5.08.1Supplementarybondingshallbeinstalledbetweenco
mponentpartsofcabletrays,racksorladderswherethemetho
dofmechanicalconnectiondoesnotprovidepermanent and
reliable metal - to - metal jointsof negligibleimpedance.
15
ElectricalStandardSpec’s
6.02.5 Adequate space shall be left 6.04.4 Trenches shall be excavated to providea
betweencablerunsandthebuildingfabricandotherservic minimum cover for cables in accordance
estoallowforthefutureremovalorinstallationofcables. withTable6B.
16
ElectricalStandardSpec’s
6.04.7 Before cables are laid the bottom of 6.06.1 Cables shall be installed in cable
thetrench,thetrenchshallbegradedevenly,cleared of ductswhere they pass under or within 5 m of
loose stones and then covered for thefull width of the railwaytracks, where they pass under roadways,
trench with a 75 mm layer ofearth, which has passed wherethey are supported or bridges, and
through a sieve with amaximum mesh of 12 mm or additionallywhereindicated.
with sieve sand.Formineral-
insulatedcablesthemaximummesh of the sieve shall 6.06.2 onbridges,steeltubesshallprotectcables.Unles
be 6 mm and the depthof earth or sand shall be not sotherwiseindicatedallothercable ducts shall be
less than 25 mm.Where the level of trench bottom selected by the Contractorfrom the alternatives listed
has to changetheslopeshallnotbegreaterthan1in12. in clauses 6.06.4
to6.06.6,tosuitthecircumstancesoftheinstallation.
6.04.8 Aftercableshavebeenlaidafurtherlayer
ofearth or sieved sand shall be addedover the full 6.06.3 Ducts shall be of a size suitable for
width of the trench and tamped, toprovide finally not thecables to be drawn - in and if necessary in
less than 50 mm cover thefuture, withdrawn without damage; the
overthecables.Theearthshallhavepassedthrough a minimumsize of the bore shall be 100 mm. The
sieve with a maximum mesh of 12mm; for mineral - boreshall be smooth and entirely free
insulated cables the maximummeshsizeshallbe6mm. fromroughspots,sharpedges,imperfectionsandprotube
rances.
6.04.9 Trenchesshallbebackfilledinlayersand each
layer shall be rammed.The first twolayers shall be 6.06.4 Cable ducts of vitrified clay shall
100 mm deep and rammed byhand; the remaining complywith BS 65 and shall be extra strength
layers shall be not morethan 200 mm deep and power class.Theyshallbejoinedwithplasticsleevestoprovides
ramming may elf-alignmentofthebore.
beused.Warningtapesandcoversshallbeincludedasspe
cifiedinclause6.05.Whereapplicable; topsoil and turf 6.06.5 Fibre ducts shall be heavy gauge
shall be replaced pitchimpregnated fibre conduits complying with
andthefinallevelshallbelevelwithornotmorethan BS4108,withsnapringortapercouplingjoints.
25mmabovetheadjacentgroundlevel. A
higherdegreeofconsolidation isrequired6.06.6 PVC ducts shall be unplasticized PVCpipe
forexcavationswithinshouldersandover-runsand adjacent complying either with BS 4660 or with
to paved areas used by aircraft; atthese locations the final BS3506classesB,C,DorE;theyshallhaverubber-
layer of sealingringscomplyingwithBS2494.PVC ducts shall
reinstatementshallbecompactedbypowerramminguntilma not be used where the depth ofcoverexceeds 1m.
ximumpossiblecompaction isachieved.
6.06.7 Steel tubes shall comply with BS 1387and
6.05 WARNINGTAPESANDCOVERS shall have screwed socket joint and
6.05.1 A warning tape shall be placed aboveeach endbushes.Tubesshallbeprotectedagainstcorrosion
cable that is laid direct in the ground with a coat of bitumstic paint beforethey are
andaboveeachcableduct.Thetapeshallbelaidata depth installed.Tubes of 100 mm bore
of 300 mm below the finished surfacelevel except shallbeoflightthickness.
where the depth of roadway orpaved area base
exceeds 300 mm in whichcase the tape shall be laid 6.07 LAYINGOFDUCTS
immediately belowthebase. 6.07.1 Unless otherwise indicated, cable ductsshall
6.05.2 Warningtapesshallbeofpolythenenotlesstha be laid at depths which comply with
n150mmwideand0.1mmthick.Theyshall be yellow in therequirementsofTable6B.
colour and bear thecontinuously repeated legend “-
CAUTIONELECTRIC CABLE BELOW-”, or 6.07.2 Thebottomoftrenchesshallberammed to
similar, inblackletters notlessthan30mmhigh. provide a flat firm bedding; whererockispresent a
layerofloose soil shall bespread over the bottom and
6.05.3 Warning covers shall comply with BS2484 also rammed.Inwater-
and Table 6C.They shall be provided forHV cables loggedorunstablesoila75mmthicknessofgrade10
(excluding AGL cables) and formineral - insulated concrete, as defined
cables; for other cables theyshall be provided only inCP110,with20mmaggregateshallbelaidasafoundatio
where n and soil place around and above to adepthof
indicated.Coversshallbelaiddirectlyonthetampedsiev 75mmabovethetopoftheduct.
edearthorsandthatcovers thecables.
6.07.3 Wherecable ductspass under,orwithin
6.06 DUCTS 5 mofrailway tracksor under roadways
thebottomoftrenchesshall be rammed and
theductslaidonandsurroundedbyconcrete
17
ElectricalStandardSpec’s
18
ElectricalStandardSpec’s
operation; additional cables shall not be drawn-6.11.3 Cable markers shall be located at
insubsequently. everypointwhereacableentersabuilding,sub-station,
6.08.7 The ends of all cables shall be plinth or distribution pillar; at each joint,change of
sealedduringlyingunlessjointingorterminationiscarrie direction, road and pathway crossing;and along the
d out immediately.The sealed ends ofpower cables route of the cable at intervals notexceeding45m.
shall be marked with the letter 'A'or 'Z' to indicate
the core sequence, is clockwiseand'Z'whereitisanti- 6.11.4 Except where cables are buried, locatedin
clockwise. switch rooms, in ducts and spaces
6.08.8 Jointingterminatingandsealingofcables shall designatedsolelyforelectricalservices,orhaveorangeov
comply with Sections 3, 4 or 10 asappropriate. ersheaths;theyshallbeidentifiedbyadhesivebandscolou
redorange,complyingwith BS 1710.The bands shall
6.09 SEALINGDUCTSANDOPENINGS be not less than100 mm long, located at least once
6.09.1 Aftercableshavebeeninstalledtheends of all within eachseparate compartment through which the
ducts and service conduits cablespassandatintervalsnotexceeding12m.
(includingspareways)shallbesealed.
6.09.2 Where ducts and service conduit 6.11.5 except where cables are buried or
enterbuildings the seal shallform a barrier againstgas, closedinconduit,trunkingorducting,discsorproprietary
water, oil, fire and attack by vermin. cablemarkersshallpermanentlyidentify them.The
Spareductsandserviceconduitsshallbesimilarlysealed discs or markers shall be oflaminated plastic
with removable material.The method materials with black characterson white; characters
ofsealingshallbesubmittedfortheEngineer'sapprovalbe shall be not less than 3mmhigh. The inscription shall
foreworkcommences. indication the nominalvoltage designation of the
6.09.3 Firebarriersatfire-resistantstructuralelements, load, the number andcross sectional area of the cores
such as floors and walls, shall and the ratedvoltageofthecable.
satisfytherequirementsofBS476forinstallation,stabilit
yandintegrityfortheperiodoftimeindicated. The 6.11.6 Cableidentificationdiscs/markersshallbe
method shall be submitted attached to the cables with ties.Discs shallbe located
fortheEngineer'sapprovalbeforeworkcommences. within 500 mm of terminations
andjoints,atleastoncewithineachseparatecompartment
6.10 CABLEGUARDS throughwhichthecablespass,and at intervals not
6.10.1 Cable guards shall be fitted where cablesare exceeding 24m; they
mounted at low level on walls, poles, shallcoincidewiththecolourbands.
towersorotherlocations asindicated.
6.10.2 Cableguardsshallbeconstructedfrom 6.12 REDUNDANTCABLES
1.6 mm thick galvanised steel sheet complyingwith6.12.1 Where indicated, redundant cables
clause 2.13 and formed into a casing shallbestop-
withexternalflangesforfixingtothefabric. endedinamannercomplyingwithclause3.10.
6.10.3 Guardsshallextendtoaheightof3500mmabov
egroundorfloorlevelforHVcables and 1500 mm for 6.12.2 Where cables are to be recovered
LV cables.In externallocations the guards shall theyshallbecleanedandcoiledondrumsappropriatetoth
extend 300 mm belowfinishedgroundlevel;they esizeof cable.
shallbe protectedinside and out with bitumastic paint
extendingfrom the bottom up to 150 mm above
finishedgroundlevel.
6.11 MARKINGOFCABLES
6.11.1 Buriedcablesshallbepermanentlyidentifiedb
yconcreteslabmarkers.Themarkersshallbe600mmsqu
areby 100 mmthick with impressed characters; they
shall
bemadeofgrade20concrete,asdefinedinCP110,with10
mmaggregate.Thewordingshallbe"HVCABLE”or"L
VCABLE”asappropriatetogetherwithcircuitdetailsasi
ndicated; in addition the word 'JOINT' shall
beaddedwhereappropriate.
6.11.2 Cablemarkersshallbeinstalledflushwiththefin
ishedgroundlevel,onthepreciselineof thecable.
19
ElectricalStandardSpec’s
SECTION SEVEN
OVERHEADLINES
7.01 HVLINES
7.01.1 HV overhead lines shall be as
indicatedandshallcomplywithESIStandard43-10.
7.02 LVLINES
7.02.1 LV overhead lines shall be as
indicatedandshallcomplywithESIStandard43-30
7.03 CONNECTIONSTOBUILDINGS
7.03.1 Service lines shall be PVC - insulatedcables
with copper or aluminium conductors asindicated,
complying with BS 6485, type 8 or 16asappropriate
forthe nominal voltage ofthesystem.
7.03.3 UnlessotherwiseindicatedtheContractor
shall include for the supply and
fixingofallinsulators,bracketsortimberpostsnecessaryf
orterminatingservicelinesatbuildings.Bracketsandfixi
ngsshallcomplywithSection5.
7.04 CATENARYWIRESUPPORTS
7.04.1 Shortspanoverheadlinksbetweenbuildings
shall be PVC - insulated cables withcopper or
aluminium conductors as indicated.Acatenary
wireshall supportthe
cables,whichshallbepreferablyintegralwiththecable.
7.04.2 Catenary’ssupportedcablesshallbeinstalledin
accordancewiththeIEEWiringRegulations.
20
ElectricalStandardSpec’s
8.03.3 Adaptableandcircularconduitboxeswiththeir
coversshallprovideaminimum
21
ElectricalStandardSpec’s
22
ElectricalStandardSpec’s
8.10.5 Where trunking connects to 8.10.16 Open ends of conduit and ducts shall
distributionboards,cableentriesshallbeadequateforcab betemporarilypluggedimmediatelytheyareinstalled to
lingfromallwaysincludingspares. prevent ingress of water and solidmaterial.Flush
floor trunking and the boxes ofunder floor ducting
8.10.6 Whereaterminalblockistobeaccommodatedi shall be fitted with temporarylids immediately they
nacircularconduitbox,anextensionringshallbefittedtot are installed, and that
hebox,ofsufficientdepthtoensureadequatespaceforthet shallbemaintainedaseffectiveprotectionagainstingress
erminalblockandcables. ofwaterandsolidmaterialsuntilthepermanentlidsarefitt
edafterscreedingiscomplete.
8.10.7 Thelengthofthreadontheendsofsteelconduits
hallmatchthatintheconduitfittings or equipment; 8.10.17 The method to be used for forming
exposed thread will not bepermitted.Running firebarriersatfire-resistantstructuralelementssuch as
couplings with back floors and walls shall be submitted
nutsmaybeusedwithconduithavingClass2protection, fortheEngineer’sapproval.Allpenetrationsthroughfi
but where the protection is Class reratedbarriersshallbefirestoppedusingaproprietar
4onlymanufacturedrunningjointswillbeaccepted.Exp ysystemeitherinternallyorexternally.
osed thread on running couplingsshallbegivenacoatof
zinc -richpaint.
8.10.8 Joints between PVC conduit and
fittingsshallbemadewithasuitableadhesive,butexpansi
oncouplers shallbeincluded.
23
ElectricalStandardSpec’s
8.11.2 Inkitchens,roomscontainingafixedbathorsho
wer,orinotherparticularlocationsasindicated,whereste
elconduit,trunkingorducting is used, a separate
protective conductorshall be installed throughout,
connected to
anearthingterminalineachconduitbox.Eachsectionoftr
unkingshallbebondedtotheprovision of a separate
protective conductor thecontinuity of the conduit,
trunking and ductingshall be to the same standard as
though theywerethesoleprotectiveconductors.
8.11.5 Whereasocketoutletorotheraccessoryismoun
tedonthelidofsteeltrunking, a separate protective
conductor to
anearthingshallconnectitsearthingterminalterminalinc
orporatedinthefixedpartofthetrunking.
8.12 WIRING
8.12.1 No wiring shall be carried out until
theappropriatetestsrequiredinclause21.06.2have been
done and the Engineer has given
hisclearanceforwiringtocommence.
24
ElectricalStandardSpec’s
SECTIONNINE
9.04 INSTALLATION
9.04.1 Cablesforalarm,control,communication or
WiringSystems-Multi- monitoring systems shall
befixedbysaddlesofnylonorothersuitableplasticsmater
coreSheathedCables ial.
9.03.2 Cables shall be parallel with the lines ofthe 9.04.8 The method to be used for forming
building construction and properly aligned.Cables firebarriersatfire-resistantstructuralelementssuch as
passing through joists shall be as nearlyas practicable floors and walls shall be submitted
at right angels to them and at adistance not greater fortheEngineer’sapproval.
than 450 mm from a loadbearing wall, beam or
similar support.Cablesburied in wall finishes shall 9.04.9 Where cables enter a metal enclosurethey
run vertically only,unless the Engineer gives shall be protected by grommets or
approval to deviatefromthis requirement. securedbycableclamps.
9.03.3 A minimum clearance of 150 mm shallbe 9.04.10 Cables shall be looped between outletpoints
allowed from any equipment, pipe work orductwork; and, as far as practicable,
the distance shall be measured fromthe external intermediatejointsshallnotbeused.
surface of any lagging.In the eventof difficulty in 9.04.11 Where joints are unavoidable they
achieving these requirements shallbeenclosedinboxes.Whereboxesareinstalled
theEngineershallbeinformed. below floors, traps shall be provided forpermanent
access.No joints shall be placed inconcretefloors.
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ElectricalStandardSpec’s
9.05 PREFABRICATED
WIRINGINSTALLATIONS
9.05.1 TherequirementsofthisSpecificationshallapp
lytoprefabricatedwiringinstallations.
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ElectricalStandardSpec’s
SECTIONTEN be the correct type and size.The tool shall beso designed
that the correct compression
mustbeappliedbeforeitcanbereleased.
Wiring System - Mineral -
10.02.9 Protectiveconductortailsshallbeconnectedtoe
InsulatedCables arthingterminalswithintheenclosure. On larger sizes
of cables, where
10.01 CABLES tailsarenotprovided,themetalsheathshallbeconnectedd
10.01.1 Cables shall comply with BS 6207.Thesize irectlytotheexternalearthingterminaloftheequipmentb
conductor and sheath material and yabondingconductorhavingacrosssectionalareainacco
voltageratingshallbeas indicated. rdance with Table 54H of the IEE
WiringRegulations.Metalsheathsofsingle-corecables
10.01.2 Copper sheathed cables shall have shall be bonded and earthed at one
anoutercovering,ofstandardcolour,unlessotherwisein pointonly,asindicated;insulatedglandsshallbeusedatth
dicated. eopen-circuitendorends.
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ElectricalStandardSpec’s
10.05.7 Unlessotherwiseindicated,fixingstobuilding
fabric shall comply with Table 1-
0A.Noshotfiringshallbeusedandnodrillingorweldingo
fstructuralsteelworkshallbedonewithouttheapprovalof
theEngineer.
10.06 INSTALLATION
10.06.1 The installation of cables
shallcomplywithSection6asappropriate.
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ElectricalStandardSpec’s
29
ElectricalStandardSpec’s
afastdryingdurablerubberisedsprayedcoating;
aheat-shrinkclearsheathing.
11.06 INSTALLATION
11.03.7 Bolts,nuts,washersandrivetsforcoppercondu
ctorsshallbeofphosphor-bronze,navalbrassorcopper- 11.06.1 Electrodesshallbeinstalledinundisturbed
silicon;foraluminium conductors they shall be of ground.The distance between anytwo electrodes shall
stainlesssteel.Theminimumprovisionshallbe: be not less than 1.25 timesthedepthof
thelongerelectrode.
For flat strip - two M8 bolts or four 5 mmdiameterrivets;
11.06.2 Excavationsandbackfillingshallcomply with
For sheet metal - two M8 bolts; clause 6.04 as appropriate.Backfillimmediately
wherethesheetmetalislessthan2mmthickit shall be backed surrounding electrodes shall have alow specific
for an area of at least1000mm² resistivity and good water
retentionproperties;itshallbewellcompactedandwatere
d.
11.04. INSPECTIONPITS
11.04.1 Unless otherwise indicated, 11.06.3 Whereearthrodsaretobeinstalledthrough the
connectionbetween an earth conductor and its base slab of a building, electrodeseals shall be
associatedearthelectrodesystemshallbeinanenclosure. provided.As indicated, either therods shall be driven
and the seals fitted beforethe concrete is poured or
11.04.2 The enclosure shall have a the seals fitted
removabletopcoverwhichshallbeflushwithfinishedgro beforetheconcreteispouredorthesealshandedtothebuil
und level..The enclosure shall be a purposemade dingcontractorforhimtoincorporatethem in the slab
concrete inspection pit, a galvanised and the rods driven at a laterdate.Harmful ingress of
steelinspectionpitembeddedinconcrete,anearthenware water shall be avoidedwhendrivingtherods.
pipe or similar, as indicated.Theearth electrode
connection shall be just 11.06.4 Pipe electrodes shall be installed withthe
belowthelidoftheinspectionpitwithadequateaccessfort flange at the top, in 500 mm diameter boredholes.
estingpurposes.
11.06.5 Earth plates shall be installed verticallyin an
excavated hole, with the top of the plate ata
11.05 SUPPORTSANDFIXINGS minimum depth of 1000 mm below finishedground
11.05.1 Cables shall be supported and fixed level; where difficulty in achieving
inaccordancewithSection5 thisdepthismettheEngineershallbeinformed.
11.05.2 spacer bar saddles shall fix Tapes andbars, 11.06.6 Installation of conductors shall
which shall be of non-metallic material complywithSection6asappropriate.
orcorrosionresistantalloycompatiblewiththeconductor
s.Fixing of the saddles shall complywith Table
8A.The maximum spacing of
fixingsshallnotexceed600mmunlessotherwiseindicate
d.
11.05.4 Forgeneralareasinsidebuildings,screwsandn
utsshallbeofcadmium-
electroplatedsteelorstainlesssteel;outsidebuildings, in
plant rooms or other locations
asindicatedtheyshouldbeof stainlesssteel.
11.05.5 Noshotfiringshallbeusedandnodrillingorwel
dingofstructuralsteelwork
shallbedonewithouttheapprovaloftheEngineer.
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ElectricalStandardSpec’s
SECTIONTWELVE andIP44whenusedoutsidebuildingsoratotherlocationswhe
reindicated.
31
ElectricalStandardSpec’s
transformerenclosureandterminalsshallbeprovidedwithint
12.07 SOCKET OUTLETS FOR heenclosurefortwootheroutgoingcircuits.
WETLOCATIONS
12.07.1 Socketoutletsshallbeprovidedwithcovers, 12.13.4 Transformerssupplyingportabletoolsor other
which shall be screw - on.Any equipment shall comply with Section Dof BS 3535;
coverrequiredtoachievetotalenclosureandtoensure the outputs of 400VA at 110 volts and100 VA at
required degree to protection againstmoisture shall 50volts.Two socket outlets shall bemounted on the
be securely fixed to the socketoutlet. transformer enclosure, one
foreachvoltage;inaddition,terminalsshallbeprovidedw
12.08 PLUGS ithintheenclosurefortwootheroutgoingcircuitsforeach
12.08.1 Plugs rated at 13A shall be of a non - voltage.
resilientmaterialunlessotherwiseindicated.
12.13.5 Socketoutletsfor50-voltcircuitsshallbe rated
12.08.2 Fused plugs shall be fitted with fusesratedas at 5A and for 110-volt circuits they
indicated. shallberatedat16A.
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ElectricalStandardSpec’s
a 24 - hour dial with a single pole, singlethrow,switch; 12.21.2 Conductors shall be clamped betweenmetal
surfaces and no screws shall make directcontact with
aday-omittingdevice; conductors.The design shall besuchas to maintain
sufficient contact pressureto
anON-OFFmanual switchwhich ensureconnectionsofnegligible impedanceatalltimes.
doesnotdisturbthenormaldialsettings.
12.21.3 Metalincontactwith conductorsshallbe 85%
copper alloy and any screws shall be ofmetal that is
12.17 PHOTO - ELECTRIC electrolytically compatible with thecopper alloy.The
CONTROLUNITS moulded housing shall be ofan insulating material
12.17.1 Thesensingunitshallcompriseaphotoconducti suitable for the maximumoperatingtemperatureof
ve cell enclosed in a theconductors.
translucentplasticdomesealedtoamountingbase.
12.22 MOUNTINGHEIGHTS
12.17.2 The control unit shall comprise a 12.22.1 MountingheightsshallbeinaccordancewithTa
loadcontrolling single pole switch; its rated ble12Aunlessotherwiseindicated.
currentshallbeas indicated.
12.22.2 Where difficulty in locating
12.18 BELLSANDBUZZERS accessoriesorequipmentoccurstheEngineershallbeinfo
12.18.1 Bellsandbuzzersshallhavecontactlessmovem rmed.
entsandshallnotincorporateatransformer.
12.18.2 Bellgongsshallhaveaminimumdiameterof75
mmunlessotherwiseindicated.
12.18.3 Forbellsmountedoutsideabuilding,the
enclosure of the movement shall provide aminimum
degree of protection of IP54 and
shallhaveatappedentryforsteelconduit.
12.18.5 Firealarmbellsshallcomplywithclause15.04
12.19 PUSHES
12.19.1 Pushes shall have a current rating of
1Aunless otherwise indicated and shall be
suitableforflushorsurfacemountingas indicated.
12.19.2 Boxesandfrontplatesshallcomplygenerallywi
thclause12.01.
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ElectricalStandardSpec’s
34
ElectricalStandardSpec’s
13.10 OTHERAPPLIANCES
13.10.1 Forappliancesnotcoveredintheforegoing,con
nectionsshallbeasindicated.
13.11 PLANT,MACHINERYANDMOTORS
13.11.1 Connectionsshallallowforvibrationandfor
belt drivers, adjustment of the motor on itssliderails.
13.11.3 Terminationofconduitshallbebyflexiblesteel
conduitorpliableconduitasappropriate.The flexible or
pliable conduit shallbenotmorethan1mlong.
35
ElectricalStandardSpec’s
36
ElectricalStandardSpec’s
37
ElectricalStandardSpec’s
38
ElectricalStandardSpec’s
39
ElectricalStandardSpec’s
15.06 FIRE/SMOKEDETECTORS
15.06.1 Fire detectors shall be of the type
asindicated.They shall be of the detachable
type,unless otherwise indicated, so that removal
fromthe base raises a fault, but does not disable
thesystem,oranypartof thesystem
15.06.2 Allfiredetectorsshallincludevisualindication
ofoperation;wheredetectorsarelocated out of normal
view the indicator shall bemounted separately in the
location as
indicated.ThevisualindicationshallbeanLED.
15.07 WIRING
15.07.2 Cablesshallbeloopedbetweenequipment,andj
unctionboxeskepttoaminimum as far as practicable.
A label
inscribed‘FIREALARMJUNCTIONBOX’shallidenti
fyjunction boxes.Labels shall be in
accordancewithclause2.15.
15.08 FUTUREEXTENSIONS
15.08.1 Where future extensions are
indicatedthecontrolandindicatorequipmentandthestan
dbypowersupplyshallhaveadequatecapacity for their
operation; zone identificationsshall be left blank
unless otherwise
indicated.Theplanofthepremisesshallnotshow
thefutureextensions.
40
ElectricalStandardSpec’s
16.02.3 Batteriesshallbemaintainedingoodcondition
on site with all necessary precautionsbeing taken to
prevent deterioration; they shallbe handed over, at
the completion of the Works,fullycharged.
16.03 CONTROLEQUIPMENT
16.03.1 Allthecontrolequipmentincludingmains
failure relays, contactors, battery
charger,inverter(whererequired),protectionfuses,cont
rolswitches,instrumentsandindicatorsshall be
contained in enclosures complying withclauses2.03
16.03.2 Batterychargersshallbecapableofrecharging
the batteries after they have
beendischargedforthespecifieddurationofthesystem
so that within 8 hours, or other periodwhere
indicated, the batteries can again supportthe load for
the specified duration period:
Thisrequirementshallbeachievedwithoutexceedingthe
maximumdesignchargingcharacteristicsofthebatteries
.
41
ElectricalStandardSpec’s
42
ElectricalStandardSpec’s
17.08 EARTHING
17.08.1 Forinstallationsusingisolatingtransformers,
protective conductors of insulatedcopper with a cross
sectional area of6 mm²shall be laid with the main
supply cables. Theyshall be connected to the earth
terminal of eachisolating transformer and to the earth
bar at the‘B’centre.
17.08.2 Luminairesconnectedtoisolatingtransformer
s shall be bonded to the
protectiveconductoronlywhere:
theyarenotreadilyaccessibletoamanworkingformthegroun
d:
or
they are within 2 m of earthed exposedconductive parts
or earthed luminaires,(e.g.aStrobeaconinstallation).
17.08.3 Forinstallationsusingparallelconnectionswit
houtisolatingtransformers,allexposed conductive
parts of equipment shall
bebondedtotheprotectiveconductorofthecircuit.
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ElectricalStandardSpec’s
SECTIONEIGHTEEN
Potentially
ExplosiveAtmospheres
18.01 STANDARDSANDCODESOFP
RACTICE
18.01.1 Equipment and installation in
potentiallyexplosive atmospheres shall comply with
othersectionsofthisspecificationasapplicable.
18.01.4 Thezonalclassification,temperatureclassifica
tion,apparatusgroupandtypeofprotectionshallbeasindi
cated.
18.02 MINISTRYOFDEFENCEMILITARY
EXPLOSIVESAREAS.
18.02.1 Equipmentandinstallations,includinglightnin
g protection, in MOD military
explosivesareasshallcomplywithspecificregulations*i
ssuedbytheMODorarmedservices.
44
ElectricalStandardSpec’s
45
ElectricalStandardSpec’s
19.04.2 Inspectionpitsshallbeprovided,inaccordance
withclause11.04.
19.05 FIXINGS
19.05.1 FixingsshallbeinaccordancewithTable 19A,
but the Engineer’s approval of thetype of clips,
saddles and holdfasts to be usedshall be obtained
before work is
started.Themaximumspacingoffixingsshallnot
exceed900 mm. No fixings shall be made into joints
inmasonry.
19.05.3 Forgeneralareasinsidebuildingsscrewsandnu
tsshallbeofcadmium-
electroplatedsteelorstainlesssteel;outsidebuildings, in
plant rooms or other locations
asindicatedtheyshouldbeof stainlesssteel.
19.05.4 Noshotfiringshallbeusedandnodrillingorwel
dingofstructuralsteelwork
shallbedonewithouttheapprovaloftheEngineer.Drillin
g and cutting of the outside fabric of
thebuildingsshallbecarriedoutonlyaftertheEngineerha
sgivenapproval.
19.06 BONDINGTOINCOMINGSERVICES
19.06.1 Bondingtoincomingservicesshallbeasindicat
ed.
19.06.2 WhereaservicebelongstoaPublicStatutoryUn
dertakerthepermissionoftheEngineer shall be
obtained before connection ismade.
46
ElectricalStandardSpec’s
47
ElectricalStandardSpec’s
20.04.2 Cablesshallbesizedsothatthevoltagedropinac
ircuitwillnotexceed20%oftherectifieroutputvoltagew
henthemaximumcurrent anticipated in the life of the
installationflows.
20.04.4 Jointingandterminatingcablesshallcomplywi
thclause3.07exceptthatwherearmouringisincludeditne
ednotbebonded.
20.04.5 Cable connections to cathodes shall
beprotectedwithamaterialcompatiblewiththeprotectiv
ecoatingof thecathode.
20.05 TESTPOINTSANDBONDING
20.05.1 Testpointsshallbefixedtoburiedstructure or
pipes where indicated.They shallbe fixed by welding,
preferably by the
thermitprocessbuttheEngineershallapprovethepropos
edmethodoffixingbeforeworkcommences.
20.06 MARKING
20.06.1 Markingofcablesshallcomplywithclause
6.11.In addition markers complying withthat clause
shall be placed above each
anodeinscribed"CATHODICPROTECTIONGROUN
DBED"; the joint to the cable tail
fromtheanodeneednotbeadditionallymarked.Testpoin
tinspectionpitsorpostsshallbeinscribed"CATHODICP
ROTECTIONTESTPOINT".
48
ElectricalStandardSpec’s
49
ElectricalStandardSpec’s
21.12 AVIATIONGROUNDLIGHTING
21.12.1 Aviationgroundlightinginstallationsshallbei
nspected inaccordancewithall therelevant
requirements of this Section and withAppendix4of
this Specification.
50
ElectricalStandardSpec’s
SECTIONTWENTY-TWO requiredinconnectionwiththeWorkstogetherwiththeoveral
lsizeandweightofequipment.
51
ElectricalStandardSpec’s
52
ElectricalStandardSpec’s
APPENDIXONE
LISTOFSTANDARDS
InadditiontoBritishStandards,thefollowingstandardsarereferredtointhisSpecification:
1 ElectricitySupplyindustryStandards:
ESI90-
9Polymericinsulated,combinedneutral/earth(CNE)cableswithsolidaluminiumphaseconductorsandconcentricaluminiumwi
rewaveformneutral/earthconductor.
ESI43-1011kVsinglecircuitoverheadlinesoflightconstructiononwoodpoles.ESI43-
30Lowvoltageoverheadlinesonwoodpoles.
2 InternationalElectromechanicalCommission:
IEC502Extrudedsoliddielectricinsulatedpowercablesforratedvoltageform1kVupto30kV.
53
ElectricalStandardSpec’s
APPENDIXTWO
SPECIMENSITECLEARANCECERTIFICATE
DepartmentoftheEnvironment
PropertyServicesAgency
EXCAVATIONOFTRENCHESFORSERVICES-SITECLEARANCECERTIFICATE
Contractor:
Name......................................................
Address ......................................................
......................................................
......................................................
Establishment:
Name......................................................
Address ......................................................
......................................................
.......................................................
ContractNo...........................................
AsfarasIknowtheareaindicatedontheaccompanyingmap:
*1. isfreeofallcables,drainsandotherundergroundservicesandthatexcavationoftrenchesforcablelaying
inthatareamayproceed forthwith.
*2 includethecables,drainsandotherundergroundservice,whicharelistedontheattachedsheetsnumbered
toinclusive,andalsomarkedonthemap.
*3 includecables,drainsandotherundergroundservicesthelocationofwhichareunknown:theContractor
shallberesponsibleforlocatingandavoidingthem.
Signed ........................................
Name(inblockcapitals)........................................
Grade ........................................
Department ........................................
Address ........................................
*delete as
appropriate
W2361
54
ElectricalStandardSpec’s
APPENDIXTHREE 8 Proofshallbeprovidedthatthesuppliersas‘dry’
haveguaranteedtheCO2being used and that the
cylinders have passedthe tests specified in the Report
GASPRESSURETESTFORDRYPAP of the HomeOffice Gas Cylinders and Containers
Committee(1968)publishedbytheHomeOffice,FireDe
ER-INSULATEDCABLES partment.
1 Where repairs or extensions are madeto dry 9 To prevent moisture being carried
paper - insulated cables, gas intothecable,gasshallonlybeuseddowntoapproximatel
pressuretestsshallbemadeinaccordancewiththisAppen y1/3theinitialcylinderpressure.
dix.
10 If there is difficulty in obtaining dry
2 Test shall be made after the cable hasbeen CO2,dry air may be used subject to the approval
re - bedded and covered by a 50 mm ofthe Engineer. The requirements of
deeptampedlayerofsievedsoil,butbeforeitisjointed. paragraphs8and9forCO2shallapplytotheair.
4 Usingthebrassinserts,thecablesheath shall be
pressurised to 140kN/m² gaugeusing dry CO2 gas
until equal gauge readingsare obtained at both ends
of the cable.The gassupply shall then be
disconnected and
precisegaugereadingsnoted.Thereshallbenoalterationi
nthegaugereadingsoverthefollowing 24 hours,
allowance being made forany change in temperature,
for the cable to
beacceptedasbringgastight.Onsatisfactorycompletion
of the test the brass insets shall
beremovedandtheholesplumbedover.
6 Reasonablenoticeoftheintentiontoperform
these tests shall be given for them to
bewitnessedbytheEngineer.
55
ElectricalStandardSpec’s
Thecontinuityresistanceofseriescircuits shall be
TESTSFORAVIATIONGROUND measured and the
valueobtainedmustaccordwiththeestimated value of 3.02
LIGHTIN ohms per 1000mof6-
GINSTALLATIONS mm²cableplus0.4ohmperseriestransformer.
5 Alltestsshallbecarriedoutconsecutively and
the Engineer shall accept
thetestresultsforeachbeforethenexttestismade.
56