22 1CS4 Rev 3-19-2009
22 1CS4 Rev 3-19-2009
(continued)
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Page 1 of 13 1CS4
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
BOLTING
Stud Bolts ASTM A193, Grade B7 stud w/ 2 heavy hex nuts ASTM A194, Grade 2H
12 T
10 P T
8 W P T
6 W W P T
BRANCH SIZE
4 W W W P T
3 W W W W P T
2 W W W W W W T
1½ W W W W W W E T
1 W W W W W W E E T
¾ W W W W W W E E E T
½ - - - - - - - - - - -
12 10 8 6 4 3 2 1½ 1 ¾ ½
HEADER SIZE
B Branch Weld
E Reducing Tee
P Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) (Note 81)
S Sockolet
T Tee
W Weldolet (Note 05)
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1CS4 Page 2 of 13
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
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Page 3 of 13 1CS4
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
NOTES:
02 All butt-welded component thicknesses shall match the pipe thickness.
05 Integrally reinforced branch connections outside the sizes shown in the branch connection table are permitted. Weld thickness of integrally reinforced branch
connections shall be checked to determine if PWHT is required.
08 Full-port valves shall be used if indicated on the P&ID.
09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature
restrictions shall be consulted.
11 Flat-face flanges shall be provided adjacent to flat-face equipment nozzles.
12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment.
13 Weld-neck flanges shall be used against butt-weld fittings. Otherwise, slip-on flanges shall be used.
14 Full-face gaskets shall be used at flat-faced flanges.
26 These check valves shall be used only if indicated on the P&ID.
61 These check valves shall be installed in a horizontal position with cover up.
62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted.
202 Pipe for services – Freon Refrigeration; shall be cleaned by “pickling.”
237 The use of piping materials for fresh caustic (NaOH or KOH) service shall be as follows;
(Regime 1, Area A) Carbon Steels shall be service limited to <50% concentration and 120º F without stress relief per NACE RP0403 Figure 1 area A. All
piping of this type is to be evaluated for tensile stresses. All tensile stresses are to be reduced or eliminated. Piping that is welded and steam traced
shall be stress relieved for any area A temperature or concentration.
(Regime 2, Area B) Carbon Steels that are PWHT shall be limited to the temperatures and concentrations as shown in Figure 1 of NACE RP0403 Area B.
(Regime 3, Area C) Alloy C276 shall be used to 50% concentration and 250º F.
(Regime 4, Area C) Alloy C276 shall be used to 50% concentration and atmospheric boiling (~300º F).
(Regime 5, Area C and beyond) Alloy 200 shall be used for all conditions outside of the abovementioned. Contaminated caustic shall be considered
as Regime 5.
See chart on last page.
245 All efforts should be made to use reputable manufacturers to minimize the purchase of a counterfeit component or part. All components and parts are to
comply with all standards such as but not limited to ASTM, ASME, API, MSS, AWWA and NFPA. Substitutions for standards shall not be allowed.
274 Variances to the hydrotesting requirement are allowed but must comply with instructions given in PIP PNE0012 and be approved by engineering.
REFERENCES:
NACE RP0403 Avoiding CAUSTIC STRESS CORROSION CRACKING of Carbon Steel Refinery Equipment and Piping
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1CS4 Page 4 of 13
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
VALVE DESCRIPTIONS:
GATE VALVES
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Page 5 of 13 1CS4
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
GLOBE VALVES
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1CS4 Page 6 of 13
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
CHECK VALVES
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Page 7 of 13 1CS4
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
BALL VALVES
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1CS4 Page 8 of 13
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
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Page 9 of 13 1CS4
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
BUTTERFLY VALVES
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1CS4 Page 10 of 13
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
PLUG VALVES
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Page 11 of 13 1CS4
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
REVISION HISTORY
Rev. / Issue 06-23-2008 Initial Issue, 1st Draft Middough - RJP
Rev. / Issue 09-02-2008 Minor Revisions, 2nd Draft Middough - RJP
Added “General Specification Note”
Modified service list, added note 237
Added “Killed” to Carbon Steel in section “Material”
Added note 237 to section Temperature Limit Chart
Added note 237 to section Pressure-Temperature Chart
Rev. / Issue 11-11-2008 Simplified Pair WN Orifice flange description in section “Flanges” Middough - RJP
Changed gasket types in section “Gaskets”
Added note 237 to section “Notes”
Added references to section “References”
Added “General Valve Description Note” to section “Valves”
Appended NACE RP0403 Figure 1
General Format Revisions
Revised wording of “General Specification Note”
Revised section “Examination” to include PIP type
Rev. / Issue 03-19-2009 Middough - RJP
In section “Valves,” CD01CB700: increased size range to 2 – 24
In section “Notes” added Note 274
Added PIP PNSC0001, PNE00012, PNSC0021 to section “References”
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
Rev. / Issue
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1CS4 Page 12 of 13
BAKER PETROLITE PIPING MATERIAL SPECIFICATION 1CS4
Modified from PIP Material Specification Line Class 1CS1B02
March 19, 2009
NACE
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Page 13 of 13 1CS4