SEBU7415-05 (en-us)

May 2019

Operation and
Maintenance
Manual
902, 906, 908 Compact Wheel Loaders
7ES 1-Up (902)
6ZS 1-Up (906)
MER 1-Up (906)
8BS 1-Up (908)
TAR 1-Up (908)

PUBLICATIONS.CAT.COM
 i06558969

Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards, including human factors
that can affect safety. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you verify
that you are authorized to perform this work, and have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on
the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must not
use this product in any manner different from that considered by this manual without first
satisfying yourself that you have considered all safety rules and precautions applicable to the
operation of the product in the location of use, including site-specific rules and precautions
applicable to the worksite. If a tool, procedure, work method or operating technique that is not
specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you
and for others. You should also ensure that you are authorized to perform this work, and that the
product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair
procedures that you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was
available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.

When replacement parts are required for this

product Caterpillar recommends using Cat re-
placement parts.
Failure to follow this warning may lead to pre-
mature failures, product damage, personal in-
jury or death.

In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
SEBU7415-05 3
Table of Contents

Table of Contents Before Operation ............................................. 44

Machine Operation .......................................... 46

Foreword ........................................................... 4
Engine Starting................................................ 58
Safety Section
Parking ............................................................ 60
Safety Messages (Type 2) ................................ 6
Transportation Information .............................. 66
Safety Messages (Type 1) ...............................11
Towing Information .......................................... 69
General Hazard Information............................ 15
Engine Starting (Alternate Methods)............... 72
Crushing Prevention and Cutting Prevention.. 18

Burn Prevention............................................... 18
Maintenance Section

Maintenance Access ....................................... 75

Fire Prevention and Explosion Prevention...... 19
Tire Inflation Information.................................. 76
Fire Extinguisher Location............................... 22
Lubricant Viscosities and Refill Capacities ..... 79
Tire Information ............................................... 22
Maintenance Support ...................................... 82
Electrical Storm Injury Prevention ................... 23
Maintenance Interval Schedule (902 Compact
Before Starting Engine .................................... 23
Wheel Loaders) ............................................. 83
Engine Starting................................................ 24
Maintenance Interval Schedule (906 and 908
Before Operation ............................................. 24 Compact Wheel Loaders).............................. 85

Operation......................................................... 24 Maintenance Interval Schedule (906 and 908

Compact Wheel Loaders).............................. 87
Engine Stopping .............................................. 25
Reference Information Section
Work Tools....................................................... 25
Reference Materials ...................................... 131
Parking ............................................................ 25
Index Section
Equipment Lowering with Engine Stopped ..... 25
Index.............................................................. 133
Sound Information and Vibration Information . 26

Operator Station .............................................. 26

Product Information Section

General Information ........................................ 27

Identification Information ................................. 41

Operation Section
4 SEBU7415-05
Foreword

Foreword Whenever a question arises regarding your machine,

or this publication, please consult your Cat dealer for
the latest available information.
California Proposition 65 Warning
Safety
Diesel engine exhaust and some of its
constituents are known to the State of The safety section lists basic safety precautions. In
California to cause cancer, birth defects, addition, this section identifies the text and locations
of warning signs and labels used on the machine.
and other reproductive harm.
Read and understand the basic precautions listed in
WARNING – This product can the safety section before operating or performing
expose you to chemicals lubrication, maintenance, and repair on this machine.
including ethylene glycol, which
is known to the State of California to Operation
cause birth defects or other reproductive
harm. For more information go to: The operation section is a reference for the new
operator and a refresher for the experienced
www.P65Warnings.ca.gov operator. This section includes a discussion of
gauges, switches, machine controls, attachment
Do not ingest this chemical. Wash hands controls, transportation, and towing information.
after handling to avoid incidental Photographs and illustrations guide the operator
ingestion. through correct procedures of checking, starting,
operating, and stopping the machine.
WARNING – This product can
expose you to chemicals Operating techniques outlined in this publication are
basic. Skill and techniques develop as the operator
including lead and lead gains knowledge of the machine and its capabilities.
compounds, which are known to the
State of California to cause cancer, birth Maintenance
defects, or other reproductive harm. For
more information go to: The maintenance section is a guide to equipment
care. The Maintenance Interval Schedule (MIS) lists
www.P65Warnings.ca.gov the items to be maintained at a specific service
interval. Items without specific intervals are listed
Wash hands after handling components under the "When Required" service interval. The
that may contain lead. Maintenance Interval Schedule lists the page number
for the step-by-step instructions required to
accomplish the scheduled maintenance. Use the
Literature Information Maintenance Interval Schedule as an index or "one
safe source" for all maintenance procedures.
This manual should be stored in the operator's
compartment in the literature holder or seat back Maintenance Intervals
literature storage area.
Use the service hour meter to determine servicing
This manual contains safety information, operation
intervals. Calendar intervals shown (daily, weekly,
instructions, transportation information, lubrication
information, and maintenance information. monthly, etc.) can be used instead of service hour
meter intervals if the calendar intervals provide more
Some photographs or illustrations in this publication convenient servicing schedules and approximate the
show details or attachments that can be different indicated service hour meter reading. Perform the
from your machine. Guards and covers might have recommended service at the interval that occurs first.
been removed for illustrative purposes.
Under severe, dusty, or wet operating conditions,
Continuing improvement and advancement of more frequent lubrication than is specified in the
product design might have caused changes to your maintenance intervals chart might be necessary.
machine which are not included in this publication.
Read, study, and keep this manual with the machine.
SEBU7415-05 5
Foreword

Perform service on items at multiples of the original 2. Machine Descriptor (characters 4-8)
requirement. For example, at every 500 service
hours or 3 months, also service those items listed 3. Check Character (character 9)
under every 250 service hours or monthly and every
10 service hours or daily. 4. Machine Indicator Section (MIS) or Product
Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.
Certified Engine Maintenance
Machines and generator sets produced before First
Proper maintenance and repair are essential to keep Quarter 2001 will maintain their 8 character PIN
the engine and machine systems operating correctly. format.
As the heavy-duty off-road diesel engine owner, you
are responsible for the performance of the required Components such as engines, transmissions, axles,
maintenance listed in the Owner Manual, Operation and work tools will continue to use an 8 character
and Maintenance Manual, and Service Manual. Serial Number (S/N).

It is prohibited for any person engaged in the

business of repairing, servicing, selling, leasing, or
trading engines or machines to remove, alter, or to
render inoperative, any emission-related device or
element of design installed on or in an engine or
machine that is in compliance with all applicable
regulations of the intended country to which it has
been shipped. Certain elements of the machine and
engine such as the exhaust system, fuel system,
electrical system, intake air system, and cooling
system may be emission-related and should not be
altered unless approved by Caterpillar.

Machine Capacity
Additional attachments or modifications may exceed
machine design capacity which can adversely affect
performance characteristics. Included would be
stability and system certifications such as brakes,
steering, and rollover protective structures (ROPS).
Contact your Cat dealer for further information.

Product Identification Number

Effective First Quarter 2001 the Product Identification
Number (PIN) has changed from 8 to 17 characters.
To provide uniform equipment identification,
construction equipment manufacturers are moving to
comply with the latest version of the product
identification numbering standard. Non-road machine
PINs are defined by ISO 10261. The new PIN format
will apply to all machines and generator sets. The
PIN plates and frame marking will display the 17
character PIN. The new format will look like the
following:

Illustration 1 g03891925

Where:
1. World Manufacturing Code (characters 1-3)
6 SEBU7415-05
Safety Section
Safety Messages

Safety Section
i02067403

Safety Messages
(Type 2)
SMCS Code: 7000; 7405
There are several specific safety messages on this
machine. The exact location of the hazards and the
description of the hazards are reviewed in this
section. Please become familiarized with all safety
messages.
Make sure that all of the safety messages are legible.
Clean the safety messages or replace the safety
messages if you cannot read the words. Replace the
illustrations if the illustrations are not legible. When
you clean the safety messages, use a cloth, water
and soap. Do not use solvent, gasoline, or other
harsh chemicals to clean the safety messages.
Solvents, gasoline, or harsh chemicals could loosen
the adhesive that secures the safety messages.
Loose adhesive will allow the safety messages to fall.
Replace any safety message that is damaged, or
missing. If a safety message is attached to a part that
is replaced, install a safety message on the
replacement part. Any Caterpillar dealer can provide
new safety messages.
SEBU7415-05 7
Safety Section
Type 2
8 SEBU7415-05
Safety Section
Type 2

Illustration 2 g01060224

Do Not Operate (1)

Structural damage, an overturn, modification, al-
teration, or improper repair can impair this struc-
ture's protection capability thereby voiding this
certification. Do not weld on or drill holes in the
structure. Consult a Caterpillar dealer to deter-
mine this structure's limitations without voiding
its certification.

Pressurized System (3)

Illustration 3 g00931194

This warning is located inside the cab on the right

side pillar.

Do not operate or work on this machine or work

tool unless you have read and understand the in-
structions and warnings in the Operation and
Maintenance Manuals and Owner's Manuals. Fail-
ure to follow the instructions or heed the warn- Illustration 5 g00931247
ings could result in injury or death. Contact your
Caterpillar dealer for replacement manuals. Prop- This warning is located inside the engine
er care is your responsibility. compartment above the radiator cap.

Rollover Protective Structure (2)

Pressurized system: Hot coolant can cause seri-
ous burn. To open cap, stop engine, wait until ra-
diator is cool. Then loosen cap slowly to relieve
the pressure.

Seat Belt (4)

This safety message is located inside the cab on the
right side pillar.

Illustration 4 g01060227

This warning is located inside the cab below the seat.

SEBU7415-05 9
Safety Section
Type 2

Do not operate machine without confirmation that

coupler pins are fully engaged
Make certain all hydraulic connections are tight
(if equipped)
Use only Caterpillar approved work tools

Improper attachment of work tool could result in

injury or death

Illustration 6 g00931188 No Clearance (6)

A seat belt should be worn at all times during ma-

chine operation to prevent serious injury or death
in the event of an accident or machine overturn.
Failure to wear a seat belt during machine opera-
tion may result in serious injury or death.

Refer to Operation and Maintenance Manual, “Seat

Belt” for more information.

Work Tool Coupler (5)

Illustration 8 g00930663

This warning is located on both sides of the

articulation joint.

Illustration 7 g01060232

This warning is located inside the cab on the right

side pillar.
10 SEBU7415-05
Safety Section
Type 2

No clearance for person in this area when ma- Do not use aerosol types of starting aids such as
chine turns. Severe injury or death from crushing ether. Such use could result in an explosion and
could occur. personal injury.

Ether (7) Starting with Jump Start Cables (8)

Illustration 9 g00931562 Illustration 10 g00931020

This warning is located inside the left side access This warning is located inside the left side access
panel. panel on the 902 7ES1–Up, 906 6ZS1–Up and 908
8BS1–Up machines. This warning is located on the
right side of the engine compartment near the remote
jump start terminal on the 906 MER1–Up machines.
This warning is located on the left side of the engine
compartment near the remote jump start terminal on
the 908 TAR1–Up machines.
SEBU7415-05 11
Safety Section
Safety Messages

Make sure that all of the safety messages are legible.

Clean the safety messages or replace the safety
Improper jumper cable connections can cause messages if you cannot read the words. Replace the
explosion resulting in personal injury. illustrations if the illustrations are not legible. When
you clean the safety messages, use a cloth, water
When using jumper cables, always connect posi- and soap. Do not use solvent, gasoline, or other
tive (+) cable, from external source, to positive (+) harsh chemicals to clean the safety messages.
terminal of battery and negative (-) cable, from ex- Solvents, gasoline, or harsh chemicals could loosen
ternal source, to engine block or frame. the adhesive that secures the safety messages.
Loose adhesive will allow the safety messages to fall.
Replace any safety message that is damaged, or
No Clearance (9) missing. If a safety message is attached to a part that
is replaced, install a safety message on the
replacement part. Any Caterpillar dealer can provide
new safety messages.

Illustration 11 g00994566

This warning is located on both sides of the

articulation joint.

Crushing Hazard. There is no clearance for a per-

son in this area when the machine turns. Severe
injury or death from crushing could occur. Con-
nect the steering frame lock between front and
rear frames before lifting, transporting, or servic-
ing the machine in the articulation area.
Disconnect the steering lock and secure before
resuming operation.

i02067649

Safety Messages
(Type 1)
SMCS Code: 7000; 7405
There are several specific safety messages on this
machine. The exact location of the hazards and the
description of the hazards are reviewed in this
section. Please become familiarized with all safety
messages.
12 SEBU7415-05
Safety Section
Type 1
SEBU7415-05 13
Safety Section
Type 1

Illustration 12 g01060361

Do Not Operate (1)

Do not operate machine without confirmation that
coupler pins are fully engaged
Make certain all hydraulic connections are tight
(if equipped)
Use only Caterpillar approved work tools

Improper attachment of work tool could result in

injury or death

Rollover Protective Structure (3)

Illustration 13 g00906172

The warning is located inside the cab on the right

side pillar.

Do not operate or work on this machine or work

tool unless you have read and understand the in-
structions and warnings in the Operation and
Maintenance Manuals and Owner's Manuals. Fail-
ure to follow the instructions or heed the warn-
ings could result in injury or death. Contact your
Caterpillar dealer for replacement manuals. Prop-
er care is your responsibility.
Illustration 15 g00906197

Work Tool Coupler (2) This warning is located inside the cab on the base of
the seat.

Illustration 14 g00906223

This warning is located inside the cab on the right

side pillar.
14 SEBU7415-05
Safety Section
Type 1

Structural damage, an overturn, modification, al- Pressurized system: Hot coolant can cause seri-
teration, or improper repair can impair this struc- ous burn. To open cap, stop engine, wait until ra-
ture's protection capability thereby voiding this diator is cool. Then loosen cap slowly to relieve
certification. Do not weld on or drill holes in the the pressure.
structure. Consult a Caterpillar dealer to deter-
mine this structure's limitations without voiding
its certification.
Starting with Jump Start Cables (5)

Pressurized System (4)

Illustration 17 g00906139

This warning is located inside the left side access

Illustration 16 g00906215 panel on 902 7ES1–Up, 906 6ZS1–Up, 908 8BS1–
Up and 908 TAR1–Up machines. This warning is
This warning is located inside the engine located near the remote jump start terminal on the
compartment above the radiator cap. 906 MER1–Up machines.
SEBU7415-05 15
Safety Section
General Hazard Information

Improper jumper cable connections can cause No clearance for person in this area when ma-
explosion resulting in personal injury. chine turns. Severe injury or death from crushing
could occur.
When using jumper cables, always connect posi-
tive (+) cable, from external source, to positive (+)
terminal of battery and negative (-) cable, from ex- i07746355
ternal source, to engine block or frame.
General Hazard Information
Ether (6) SMCS Code: 7000

Illustration 18 g00906144 Illustration 20 g00104545

Typical example
This warning is located inside the left side access
panel. Attach a “Do Not Operate” warning tag or a similar
warning tag to the start switch or to the controls.
Attach the warning tag before you service the
equipment or before you repair the equipment.
Warning tag SEHS7332 is available from your Cat
Do not use aerosol types of starting aids such as
dealer.
ether. Such use could result in an explosion and
personal injury.

Operating the machine while distracted can result

No Clearance (7) in the loss of machine control. Use extreme cau-
tion when using any device while operating the
machine. Operating the machine while distracted
can result in personal injury or death.

Know the width of your equipment to maintain proper

clearance when you operate the equipment near
fences or near boundary obstacles.
Be aware of high-voltage power lines and power
cables that are buried. If the machine comes in
contact with these hazards, serious injury or death
may occur from electrocution.

Illustration 19 g00906114

This warning is located on both sides of the

articulation joint.
16 SEBU7415-05
Safety Section
General Hazard Information

When you perform maintenance above ground level,

use appropriate devices such as ladders or man lift
machines. If equipped, use the machine anchorage
points and use approved fall arrest harnesses and
lanyards.

Pressurized Air and Water

Pressurized air and/or water can cause debris and/or
hot water to be blown out. The debris and/or hot
water could result in personal injury.
When pressurized air and/or pressurized water is
used for cleaning, wear protective clothing, protective
shoes, and eye protection. Eye protection includes
goggles or a protective face shield.
Illustration 21 g00702020
The maximum air pressure for cleaning purposes
Wear a hard hat, protective glasses, and other must be reduced to 205 kPa (30 psi) when the
protective equipment, as required. nozzle is deadheaded and the nozzle is used with an
effective chip deflector and personal protective
Do not wear loose clothing or jewelry that can snag equipment. The maximum water pressure for
on controls or on other parts of the equipment. cleaning purposes must be below 275 kPa (40 psi).
Make sure that all protective guards and all covers Avoid direct spraying of water on electrical
are secured in place on the equipment. connectors, connections, and components. When
using air for cleaning, allow the machine to cool to
Keep the equipment free from foreign material. reduce the possibility of fine debris igniting when re-
Remove debris, oil, tools, and other items from the deposited on hot surfaces.
deck, from walkways, and from steps.
Secure all loose items such as lunch boxes, tools, Trapped Pressure
and other items that are not a part of the equipment.
Pressure can be trapped in a hydraulic system.
Know the appropriate work site hand signals and the Releasing trapped pressure can cause sudden
personnel that are authorized to give the hand machine movement or attachment movement. Use
signals. Accept hand signals from one person only. caution if you disconnect hydraulic lines or fittings.
High-pressure oil that is released can cause a hose
Do not smoke when you service an air conditioner. to whip. High-pressure oil that is released can cause
Also, do not smoke if refrigerant gas may be present. oil to spray. Fluid penetration can cause serious
Inhaling the fumes that are released from a flame that injury and possible death.
contacts air conditioner refrigerant can cause bodily
harm or death. Inhaling gas from air conditioner
refrigerant through a lighted cigarette can cause Fluid Penetration
bodily harm or death.
Pressure can be trapped in the hydraulic circuit long
Never put maintenance fluids into glass containers. after the machine has been stopped. The pressure
Drain all liquids into a suitable container. can cause hydraulic fluid or items such as pipe plugs
to escape rapidly if the pressure is not relieved
Obey all local regulations for the disposal of liquids. correctly.

Use all cleaning solutions with care. Report all Do not remove any hydraulic components or parts
necessary repairs. until pressure has been relieved or personal injury
may occur. Do not disassemble any hydraulic
Do not allow unauthorized personnel on the components or parts until pressure has been relieved
equipment. or personal injury may occur. Refer to the Service
Manual for any procedures that are required to
Unless you are instructed otherwise, perform relieve the hydraulic pressure.
maintenance with the equipment in the servicing
position. Refer to Operation and Maintenance
Manual for the procedure for placing the equipment
in the servicing position.
SEBU7415-05 17
Safety Section
General Hazard Information

Obey all local regulations for the disposal of liquids.

Inhalation

Illustration 22 g00687600

Always use a board or cardboard when you check for

a leak. Leaking fluid that is under pressure can
penetrate body tissue. Fluid penetration can cause
serious injury and possible death. A pin hole leak can Illustration 23 g02159053
cause severe injury. If fluid is injected into your skin,
you must get treatment immediately. Seek treatment Exhaust
from a doctor that is familiar with this type of injury.
Use caution. Exhaust fumes can be hazardous to
your health. If you operate the machine in an
Containing Fluid Spillage enclosed area, adequate ventilation is necessary.
Care must be taken in order to ensure that fluids are
contained during performance of inspection, Asbestos Information
maintenance, testing, adjusting, and repair of the
equipment. Prepare to collect the fluid with suitable Cat equipment and replacement parts that are
containers before opening any compartment or shipped from Caterpillar are asbestos free.
disassembling any component that contains fluids. Caterpillar recommends the use of only genuine Cat
replacement parts. Use the following guidelines when
Refer to Special Publication, NENG2500, “Cat dealer you handle any replacement parts that contain
Service Tool Catalog” for the following items: asbestos or when you handle asbestos debris.

• Tools that are suitable for collecting fluids and Use caution. Avoid inhaling dust that might be
equipment that is suitable for collecting fluids generated when you handle components that contain
asbestos fibers. Inhaling this dust can be hazardous
• Tools that are suitable for containing fluids and to your health. The components that may contain
equipment that is suitable for containing fluids asbestos fibers are brake pads, brake bands, lining
material, clutch plates, and some gaskets. The
asbestos that is used in these components is bound
in a resin or sealed in some way. Normal handling is
not hazardous unless airborne dust that contains
asbestos is generated.
If dust that may contain asbestos is present, there
are several guidelines that should be followed:

• Never use compressed air for cleaning.

• Avoid brushing materials that contain asbestos.

• Avoid grinding materials that contain asbestos.

• Use a wet method in order to clean up asbestos
materials.
• A vacuum cleaner that is equipped with a high
efficiency particulate air filter (HEPA) can also be
used.
18 SEBU7415-05
Safety Section
Crushing Prevention and Cutting Prevention

• Use exhaust ventilation on permanent machining Do not work beneath the cab of the machine unless
jobs. the cab is properly supported.

• Wear an approved respirator if there is no other Unless you are instructed otherwise, never attempt
way to control the dust. adjustments while the machine is moving or while the
engine is running.
• Comply with applicable rules and regulations for
the work place. In the United States, use Never jump across the starter solenoid terminals in
order to start the engine. Unexpected machine
Occupational Safety and Health Administration movement could result.
(OSHA) requirements. These OSHA requirements
can be found in “29 CFR 1910.1001”. In Japan, Whenever there are equipment control linkages the
use the requirements found in the “Ordinance on clearance in the linkage area will change with the
Prevention of Health Impairment due to Asbestos” movement of the equipment or the machine. Stay
in addition to the requirements of the Industrial clear of areas that may have a sudden change in
Safety and Health Act. clearance with machine movement or equipment
movement.
• Obey environmental regulations for the disposal of Stay clear of all rotating and moving parts.
asbestos.
If it is necessary to remove guards in order to perform
• Stay away from areas that might have asbestos maintenance, always install the guards after the
particles in the air. maintenance is performed.

Dispose of Waste Properly Keep objects away from moving fan blades. The fan
blade will throw objects or cut objects.
Do not use a kinked wire cable or a frayed wire cable.
Wear gloves when you handle wire cable.
When you strike a retainer pin with force, the retainer
pin can fly out. The loose retainer pin can injure
personnel. Make sure that the area is clear of people
when you strike a retainer pin. To avoid injury to your
eyes, wear protective glasses when you strike a
retainer pin.
Chips or other debris can fly off an object when you
strike the object. Make sure that no one can be
injured by flying debris before striking any object.

i07746334

Illustration 24 g00706404
Burn Prevention
Improperly disposing of waste can threaten the
environment. Potentially harmful fluids should be SMCS Code: 7000
disposed of according to local regulations. Do not touch any part of an operating engine. Allow
the engine to cool before any maintenance is
Always use leakproof containers when you drain
performed on the engine. Relieve all pressure in the
fluids. Do not pour waste onto the ground, down a
air system, in the oil system, in the lubrication
drain, or into any source of water.
system, in the fuel system, or in the cooling system
before any lines, fittings, or related items are
i01359664 disconnected.

Crushing Prevention and Coolant

Cutting Prevention When the engine is at operating temperature, the
SMCS Code: 7000 engine coolant is hot. The coolant is also under
pressure. The radiator and all lines to the heaters or
Support the equipment properly before you perform to the engine contain hot coolant.
any work or maintenance beneath that equipment.
Do not depend on the hydraulic cylinders to hold up Any contact with hot coolant or with steam can cause
the equipment. Equipment can fall if a control is severe burns. Allow cooling system components to
moved, or if a hydraulic line breaks. cool before the cooling system is drained.
SEBU7415-05 19
Safety Section
Fire Prevention and Explosion Prevention

Check the coolant level only after the engine has Always wear protective glasses when you work with
been stopped. batteries. Wash hands after touching batteries. The
use of gloves is recommended.
Ensure that the filler cap is cool before removing the
filler cap. The filler cap must be cool enough to touch
i07746336
with a bare hand. Remove the filler cap slowly to
relieve pressure.
Fire Prevention and Explosion
Cooling system conditioner contains alkali. Alkali can
cause personal injury. Do not allow alkali to contact
Prevention
the skin, the eyes, or the mouth. SMCS Code: 7000

Oils
Hot oil and hot components can cause personal
injury. Do not allow hot oil to contact the skin. Also,
do not allow hot components to contact the skin.
Remove the hydraulic tank filler cap only after the
engine has been stopped. The filler cap must be cool
enough to touch with a bare hand. Follow the
standard procedure in this manual to remove the
hydraulic tank filler cap.

Batteries
The liquid in a battery is an electrolyte. Electrolyte is
an acid that can cause personal injury. Do not allow
Illustration 25 g00704000
electrolyte to contact the skin or the eyes.
Do not smoke while checking the battery electrolyte General
levels. Batteries give off flammable fumes which can
explode. All fuels, most lubricants, and some coolant mixtures
are flammable.
To minimize the risk of fire or explosion, Caterpillar
recommends the following actions.
Always perform a Walk-Around Inspection, which
may help you identify a fire hazard. Do not operate a
machine when a fire hazard exists. Contact your Cat
dealer for service.
Understand the use of the primary exit and
alternative exit on the machine. Refer to Operation
and Maintenance Manual, “Alternative Exit”.
Do not operate a machine with a fluid leak. Repair
leaks and clean up fluids before resuming machine
operation. Fluids that are leaking or spilled onto hot
surfaces or onto electrical components can cause a
fire. A fire may cause personal injury or death.
Remove flammable material such as leaves, twigs,
papers, trash, and so on. These items may
accumulate in the engine compartment or around
other hot areas and hot parts on the machine.
Keep the access doors to major machine
compartments closed and access doors in working
condition in order to permit the use of fire
suppression equipment, in case a fire should occur.
Clean all accumulations of flammable materials such
as fuel, oil, and debris from the machine.
20 SEBU7415-05
Safety Section
Fire Prevention and Explosion Prevention

Do not operate the machine near any flame. Avoid static electricity risk when fueling. Ultra low
sulfur diesel (ULSD) poses a greater static ignition
Keep shields in place. Exhaust shields (if equipped) hazard than earlier diesel formulations with a higher
protect hot exhaust components from oil spray or fuel sulfur content. Avoid death or serious injury from fire
spray in case of a break in a line, in a hose, or in a or explosion. Consult with your fuel or fuel system
seal. Exhaust shields must be installed correctly. supplier to ensure that the delivery system is in
compliance with fueling standards for proper
Do not weld or flame cut on tanks or lines that contain grounding and bonding practices.
flammable fluids or flammable material. Empty and
purge the lines and tanks. Then clean the lines and Never store flammable fluids in the operator
tanks with a nonflammable solvent prior to welding or compartment of the machine.
flame cutting. Ensure that the components are
properly grounded in order to avoid unwanted arcs.
Battery and Battery Cables
Dust that is generated from repairing nonmetallic
hoods or fenders may be flammable and/or
explosive. Repair such components in a well
ventilated area away from open flames or sparks.
Use suitable Personal Protection Equipment (PPE).
Inspect all lines and hoses for wear or deterioration.
Replace damaged lines and hoses. The lines and the
hoses should have adequate support and secure
clamps. Tighten all connections to the recommended
torque. Damage to the protective cover or insulation
may provide fuel for fires.
Store fuels and lubricants in properly marked
containers away from unauthorized personnel. Store
oily rags and flammable materials in protective
containers. Do not smoke in areas that are used for
storing flammable materials.

Illustration 27 g03839133

Caterpillar recommends the following in order to

minimize the risk of fire or an explosion related to the
battery.
Do not operate a machine if battery cables or related
parts show signs of wear or damage. Contact your
Cat dealer for service.
Follow safe procedures for engine starting with jump-
start cables. Improper jumper cable connections can
cause an explosion that may result in injury. Refer to
Operation and Maintenance Manual, “Engine Starting
with Jump Start Cables” for specific instructions.
Do not charge a frozen battery. This may cause an
Illustration 26 g03839130 explosion.

Use caution when you are fueling a machine. Do not Gases from a battery can explode. Keep any open
smoke while you are fueling a machine. Do not fuel a flames or sparks away from the top of a battery. Do
machine near open flames or sparks. Do not use cell not smoke in battery charging areas. Do not use cell
phones or other electronic devices while you are phones or other electronic devices in battery
refueling. Always stop the engine before fueling. Fill charging areas.
the fuel tank outdoors. Properly clean areas of Never check the battery charge by placing a metal
spillage. object across the terminal posts. Use a voltmeter in
order to check the battery charge.
SEBU7415-05 21
Safety Section
Fire Prevention and Explosion Prevention

Daily inspect battery cables that are in areas that are • Cuts on insulation
visible. Inspect cables, clips, straps, and other
restraints for damage. Replace any damaged parts. • Other damage
Check for signs of the following, which can occur
over time due to use and environmental factors: Make sure that all clamps, guards, clips, and straps
are reinstalled correctly. This will help to prevent
• Fraying vibration, rubbing against other parts, and excessive
heat during machine operation.
• Abrasion
Attaching electrical wiring to hoses and tubes that
• Cracking contain flammable fluids or combustible fluids should
be avoided.
• Discoloration
Consult your Cat dealer for repair or for replacement
• Cuts on the insulation of the cable parts.
Keep wiring and electrical connections free of debris.
• Fouling

• Corroded terminals, damaged terminals, and Lines, Tubes, and Hoses

loose terminals
Do not bend high-pressure lines. Do not strike high-
Replace damaged battery cable(s) and replace any pressure lines. Do not install any lines that are bent
related parts. Eliminate any fouling, which may have or damaged. Use the appropriate backup wrenches
caused insulation failure or related component in order to tighten all connections to the
damage or wear. Ensure that all components are recommended torque.
reinstalled correctly.
An exposed wire on the battery cable may cause a
short to ground if the exposed area comes into
contact with a grounded surface. A battery cable
short produces heat from the battery current, which
may be a fire hazard.
An exposed wire on the ground cable between the
battery and the disconnect switch may cause the
disconnect switch to be bypassed if the exposed area
comes into contact with a grounded surface. This
may result in an unsafe condition for servicing the
machine. Repair components or replace components
before servicing the machine.

Illustration 28 g00687600

Fire on a machine can result in personal injury or Check lines, tubes, and hoses carefully. Wear
death. Exposed battery cables that come into Personal Protection Equipment (PPE) in order to
contact with a grounded connection can result in check for leaks. Always use a board or cardboard
fires. Replace cables and related parts that show when you check for a leak. Leaking fluid that is under
signs of wear or damage. Contact your Cat pressure can penetrate body tissue. Fluid penetration
dealer. can cause serious injury and possible death. A pin
hole leak can cause severe injury. If fluid is injected
into your skin, you must get treatment immediately.
Seek treatment from a doctor that is familiar with this
Wiring type of injury.
Check electrical wires daily. If any of the following Replace the affected parts if any of the following
conditions exist, replace parts before you operate the conditions are present:
machine.
• End fittings are damaged or leaking.
• Fraying
• Outer coverings are chafed or cut.
• Signs of abrasion or wear
• Wires are exposed.
• Cracking
• Outer coverings are swelling or ballooning.
• Discoloration
• Flexible parts of the hoses are kinked.
22 SEBU7415-05
Safety Section
Fire Extinguisher Location

• Outer covers have exposed embedded armoring. Consider installation of an aftermarket Fire
Suppression System, if the application and working
• End fittings are displaced. conditions warrant the installation.

Make sure that all clamps, guards, and heat shields i00776234
are installed correctly. During machine operation, this
will help to prevent vibration, rubbing against other
parts, excessive heat, and failure of lines, tubes, and Fire Extinguisher Location
hoses. SMCS Code: 7000; 7419
Do not operate a machine when a fire hazard exists. Make sure that a fire extinguisher is on the machine.
Repair any lines that are corroded, loose, or Make sure that you are familiar with the operation of
damaged. Leaks may provide fuel for fires. Consult the fire extinguisher. Inspect the fire extinguisher and
your Cat dealer for repair or for replacement parts. service the fire extinguisher. Obey the
Use genuine Cat parts or the equivalent, for recommendations on the instruction plate.
capabilities of both the pressure limit and
temperature limit.

Ether
Ether (if equipped) is commonly used in cold-weather
applications. Ether is flammable and poisonous.
Only use approved Ether canisters for the Ether
dispensing system fitted to your machine, do not
spray Ether manually into an engine, follow the
correct cold engine starting procedures. Refer to the
section in the Operation and Maintenance Manual
with the label “Engine Starting” .
Use ether in ventilated areas. Do not smoke while
you are replacing an ether cylinder. Illustration 29 g00318695

Do not store ether cylinders in living areas or in the Mount the fire extinguisher on the shelf that is located
operator compartment of a machine. Do not store in the right, rear corner of the cab. This is the
ether cylinders in direct sunlight or in temperatures recommended location for mounting the fire
above 49° C (120.2° F). Keep ether cylinders away extinguisher.
from open flames or sparks.
Dispose of used ether cylinders properly. Do not i06164462
puncture an ether cylinder. Keep ether cylinders
away from unauthorized personnel. Tire Information
SMCS Code: 7000
Fire Extinguisher
Explosions of air inflated tires have resulted from
As an additional safety measure, keep a fire heat-induced gas combustion inside the tires.
extinguisher on the machine. Explosions can be caused by heat that is generated
by welding, by heating rim components, by external
Be familiar with the operation of the fire extinguisher. fire, or by excessive use of brakes.
Inspect the fire extinguisher and service the fire
extinguisher regularly. Follow the recommendations A tire explosion is much more violent than a blowout.
on the instruction plate. The explosion can propel the tire, the rim
components, and the axle components from the
machine. Stay out of the trajectory path. Both the
force of the explosion and the flying debris can cause
property damage, personal injury, or death.
SEBU7415-05 23
Safety Section
Electrical Storm Injury Prevention

When you inflate a tire, stand behind the tread and

use a self-attaching chuck.
Servicing tires and rims can be dangerous. Only
trained personnel that use proper tools and proper
procedures should perform this maintenance. If
correct procedures are not used for servicing tires
and rims, the assemblies could burst with explosive
force. This explosive force can cause serious
personal injury or death. Carefully obey the specific
instructions from your tire dealer.

i01122596

Electrical Storm Injury

Illustration 30 g02166933 Prevention
Typical example of tire is shown
SMCS Code: 7000
Do not approach a hot or an apparently damaged When lightning is striking in the vicinity of the
tire. machine, the operator should never attempt the
Caterpillar recommends against using water or following procedures:
calcium as a ballast for the tires except in machines
designed for this additional mass. For those • Mount the machine.
applicable machines, the maintenance section will
contain instructions on the correct tire inflation and • Dismount the machine.
filling procedures. Ballast, such as fluid in the tires, If you are in the operator's station during an electrical
increases overall machine weight and may affect storm, stay in the operator's station. If you are on the
braking, steering, power train components, or the ground during an electrical storm, stay away from the
certification of the protective structure such as the vicinity of the machine.
ROPS. The use of tire/rim rust preventatives or other
liquid additives is not required.
i01395776

Before Starting Engine

Proper nitrogen inflation equipment, and training SMCS Code: 1000; 7000
in using the equipment, are necessary to avoid
over inflation. A tire blowout or rim failure can re- Make sure that the steering frame lock link is in the
sult from improper or misused equipment and stored position. Refer to Operation and Maintenance
personal injury or death can occur. Manual, “Steering Frame Lock” for the proper
procedure. The steering frame lock link must be in
A tire blowout and/or rim failure can occur if the the stored position in order to steer the machine.
inflation equipment is not used correctly, due to
the fact that a fully charged nitrogen cylinder's Start the engine only from the operator's
pressure is approximately 15000 kPa (2200 psi). compartment. Never short across the starter
terminals or across the batteries. Shorting could
bypass the engine neutral start system. Shorting
Dry nitrogen gas is recommended for inflation of could also damage the electrical system.
tires. If the tires were originally inflated with air,
nitrogen is still preferred for adjusting the pressure. Inspect the condition of the seat belt and inspect the
Nitrogen mixes properly with air. condition of the mounting hardware. Replace any
damaged parts or worn parts. Regardless of
Nitrogen inflated tires reduce the potential of a tire appearance, replace the seat belt after three years of
explosion because nitrogen does not aid combustion. use. Do not use an extension for a seat belt on a
Nitrogen helps to prevent oxidation of the rubber, retractable seat belt.
deterioration of rubber, and corrosion of rim
components. Adjust the seat so that full pedal travel can be
achieved. Make sure that the operator's back is
To avoid overinflation, proper nitrogen inflation against the back of the seat.
equipment and training in the usage of the equipment
are necessary. A tire blowout or a rim failure can Make sure that the machine is equipped with a
result from improper equipment or from misused lighting system that is adequate for the job
equipment. conditions. Ensure that all lights are in proper
working condition.
24 SEBU7415-05
Safety Section
Engine Starting

Make sure that there are no personnel in the area i02973487

before you start the engine. Make sure that there are
no personnel in the area before you move the
machine. Make sure that there are no personnel on
Operation
the machine, underneath the machine, or around the SMCS Code: 7000
machine.
Only operate the machine while you are in a seat.
i00744324
The seat belt must be fastened while you operate the
machine. Only operate the controls while the engine
is running.
Engine Starting
SMCS Code: 1000; 7000 While you operate the machine slowly in an open
area, check for proper operation of all controls and all
If a warning tag is attached to the start switch or to protective devices.
the controls, do not start the engine. Also, do not
move any controls. Before you move the machine, you must make sure
that no one will be endangered.
Move all hydraulic controls to the HOLD position
before you start the engine. Do not allow riders on the machine unless the
machine has the following equipment:
Move the direction control switch to the NEUTRAL
position. • additional seat

Engage the parking brake. • additional seat belt

Diesel engine exhaust contains products of • Rollover Protective Structure (ROPS)

combustion which can be harmful to your health.
Always start the engine in a well ventilated area. Note any needed repairs during machine operation.
Always operate the engine in a well ventilated area. If Report any needed repairs.
you are in an enclosed area, vent the exhaust to the
outside. Carry work tools approximately 40 cm (15 inches)
above ground level. Do not go close to the edge of a
cliff, an excavation, or an overhang.
i01380191
If the machine begins to sideslip downward on a
Before Operation grade, immediately remove the load and turn the
machine downhill.
SMCS Code: 7000
Avoid any conditions that can lead to tipping the
Clear all personnel from the machine and from the machine. The machine can tip when you work on
area. hills, on banks and on slopes. Also, the machine can
Clear all obstacles from the path of the machine. tip when you cross ditches, ridges or other
Beware of hazards such as wires, ditches, etc. unexpected obstructions.

Make sure that all windows are clean. Secure the Avoid operating the machine across the slope. When
doors in the open position or in the shut position. possible, operate the machine up the slopes and
Secure the windows in the open position or in the down the slopes.
shut position.
Maintain control of the machine. Do not overload the
For the best vision of the area that is close to the machine beyond the machine capacity.
machine, adjust the rear view mirrors (if equipped).
Never straddle a wire cable. Never allow other
Make sure that the machine horn, the backup alarm personnel to straddle a wire cable.
(if equipped) and all other warning devices are
working properly. Know the maximum dimensions of your machine.

Fasten the seat belt securely. Always keep the Rollover Protective Structure
(ROPS) installed during machine operation.
SEBU7415-05 25
Safety Section
Engine Stopping

i01889291 Apply the service brake in order to stop the machine.

Move the direction control switch to the NEUTRAL
Engine Stopping position. Move the accelerator control to the LOW
IDLE position. Engage the parking brake.
SMCS Code: 1000
Lower all attachments to the ground.
Do not stop the engine immediately after the machine
has been operated under load. This can cause Stop the engine.
overheating and accelerated wear of engine
components. Turn the engine start switch key to the ON position.
Move the hydraulic control levers back and forth in
After the machine is parked and the parking brake is order to relieve hydraulic pressure. Turn the engine
engaged, allow the engine to run for five minutes start switch key to OFF position and remove the key.
before shutdown. This allows hot areas of the engine
to cool gradually. Turn the key for the battery disconnect switch (if
equipped) to the OFF position. Remove the key when
For more information, refer to the following topics in you leave the machine for an extended period of
the Operation Section of the Operation and time.
Maintenance Manual:
When you turn the battery disconnect switch to the
• “Stopping the Engine” OFF position, you can avoid battery discharge due to
the following causes:
• “Stopping the Engine if an Electrical Malfunction
Occurs” • battery short circuit
• current draw via some components
i01115299
• vandalism
Work Tools
SMCS Code: 6700 i01329161

Only use work tools that are approved by Caterpillar Equipment Lowering with
for use on Caterpillar machines. Refer to the
Operation and Maintenance Manual, “Caterpillar Engine Stopped
Approved Work Tools”. SMCS Code: 7000
If you are in doubt about the compatibility of a Before lowering any equipment with the engine
particular work tool with your machine, consult your stopped, clear the area around the equipment of all
Caterpillar dealer. personnel. The procedure to use will vary with the
type of equipment to be lowered. Keep in mind most
Make sure that all necessary guarding is in place on
systems use a high pressure fluid or air to raise or
the host machine and on the work tool.
lower equipment. The procedure will cause high
Keep all windows and doors closed on the host pressure air, hydraulic, or some other media to be
machine. Always wear protective glasses. Always released in order to lower the equipment. Wear
wear the protective equipment that is recommended appropriate personal protective equipment and follow
in the work tool's operation manual. Wear any other the established procedure in the Operation and
protective equipment that is required for the Maintenance Manual, “Equipment Lowering with
operating environment. Engine Stopped” in the Operation Section of the
manual.
To prevent personnel from being struck by flying
objects, ensure that all personnel are out of the work
area.
While you are performing any maintenance, any
testing, or any adjustments to the work tool stay clear
of the following areas: cutting edges, pinching
surfaces and crushing surfaces.

i01380074

Parking
SMCS Code: 7000
Park on a level surface. If you must park on a grade,
chock the machine.
26 SEBU7415-05
Safety Section
Sound Information and Vibration Information

i01981065

Sound Information and

Vibration Information
SMCS Code: 7000

Sound Performance for Machines

that are Offered in European Union
Countries and in Countries that
Adopt the European Union
Directives
The operator sound pressure level is 75 dB(A) when
the operator sound pressure level is measured
according to the dynamic test procedure and
conditions that are specified in “ISO 6396:1992”.
Hearing protection may be needed when the
machine is operated with an open operator station for
extended periods or in a noisy environment. Hearing
protection may be needed when the machine is
operated with a cab that is not properly maintained or
when the doors and windows are open for extended
periods or in a noisy environment.

Machine Vibration Levels

The hands and arms are exposed to a weighted root
mean square acceleration that is less than 2.5 m/s2.
The whole body is exposed to a weighted root mean
square acceleration that is equal to 0.7 m/s2.
The measurements are obtained on a representative
machine by using the procedures that are in the
following standards:
• “ISO 2631/1”

• “ISO 5349”
• “SAE J1166”

i07746362

Operator Station
SMCS Code: 7000
Any modifications to the inside of the operator station
should not project into the operator space or into the
space for the companion seat (if equipped). The
addition of a radio, fire extinguisher, and other
equipment must be installed so that the defined
operator space and the space for the companion seat
(if equipped) is maintained. Any item that is brought
into the cab should not project into the defined
operator space or the space for the companion seat
(if equipped). A lunch box or other loose items must
be secured. Objects must not pose an impact hazard
in rough terrain or in the event of a rollover.
SEBU7415-05 27
Product Information Section
General Information

Product Information The specifications for the European 906 Compact

Wheel Loader that are listed in the table below are
Section based on the following conditions:

• Equipped with a 138-8931 General Purpose

Bucket
General Information
• Equipped with a standard ROPS
i01380330
• Equipped with 12.5 - 20 tires
Specifications • Full fuel tank 60.0 kg (132 lb)
SMCS Code: 7000 • 75.0 kg (165 lb) operator
Basic machine specifications are listed below.
• Equipped with a standard 80 kg (176 lb)
The specifications for the 902 Compact Wheel counterweight
Loader that are listed in the table below are based on
the following conditions: Table 3
906 COMPACT WHEEL LOADER
• Equipped with a 138-8941 General Purpose
Bucket Approximate Weight 5096 kg (11235 lb)

Maximum Length 5437 mm (17 ft 10 inches)

• Equipped with an enclosed ROPS
Width Across Tires 1742 mm (5 ft 9 inches)
• Equipped with 12.5 - 18 tires
Height to Top of ROPS 2683 mm (8 ft 10 inches)
• Full fuel tank 60.0 kg (132 lb)
• 75.0 kg (165 lb) operator The specifications for the 908 Compact Wheel
Loader that are listed in the table below are based on
Table 1 the following conditions:
902 COMPACT WHEEL LOADER • Equipped with a 150-8389 General Purpose
Approximate Weight 4452 kg (9815 lb) Bucket

Maximum Length 5282 mm (17 ft 10 inches) • Equipped with an enclosed ROPS

Width Across Tires 1685 mm (5 ft 6 inches) • Equipped with 14.5 - 20 tires
Height to Top of ROPS 2650 mm (8 ft 8 inches) • Full fuel tank 68.0 kg (150 lb)

The specifications for the North American 906 • 75.0 kg (165 lb) operator
Compact Wheel Loader that are listed in the table
Table 4
below are based on the following conditions:
908 COMPACT WHEEL LOADER
• Equipped with a 138-8931 General Purpose
Approximate Weight 6081 kg (13406 lb)
Bucket
Maximum Length 6057 mm (19 ft 10.5 inches)
• Equipped with a standard ROPS
Width Across Tires 2060 mm (6 ft 9 inches)
• Equipped with 12.5 - 20 tires
Height to Top of ROPS 2768 mm (9 ft 0 inches)
• Full fuel tank 60.0 kg (132 lb)
• 75.0 kg (165 lb) operator
Table 2
906 COMPACT WHEEL LOADER
Approximate Weight 5016 kg (11058 lb)

Maximum Length 5437 mm (17 ft 10 inches)

Width Across Tires 1742 mm (5 ft 9 inches)

Height to Top of ROPS 2683 mm (8 ft 10 inches)

28 SEBU7415-05
Product Information Section
Rated Load

i01648351

Rated Load
SMCS Code: 6700

Failure to comply to the rated load can cause

possible personal injury or property damage. Re-
view the rated load of a particular work tool be-
fore performing any operation. Make adjustments
to the rated load as necessary for non-standard
configurations.

Illustration 31 g00370208
Note: Rated loads should be used as a guide.
Attachments, uneven ground conditions, soft ground Dimension (A) represents the clearance of the dump.
conditions, or poor ground conditions have effects on Dimension (B) represents the reach.
rated loads. The operator is responsible for being
The following tables provide the rated operating
aware of these effects.
loads for the standard machine configuration with a
bucket.
Rated Bucket Loads for Compact
Wheel Loaders
Rated loads are based upon a standard machine with
the following conditions:

• lubricants
• full fuel tank

• enclosed ROPS
• 75 kg (165 lb) operator
Rated loads will vary with different attachments.
Contact your Caterpillar dealer regarding the rated
load for specific attachments.
The rated operating load is defined by the SAE
standard “J818” (May 1987) and by the ISO 5998
(1986) as 50 % of the full turn static tipping load.
The corresponding dump clearance is given for each
bucket at maximum lift height and at a 45 degree
dump angle. The reach is given for each bucket at
maximum lift height and at a 45 degree dump angle.
Clearance is measured from the ground to the bucket
edge in order to dump the load. The reach is
measured from the front tire to the bucket edge.
Table 5
Rated Bucket Load for a 902 that is equipped with a General Purpose Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
43°

(continued)
SEBU7415-05 29
Product Information Section
Rated Load

(Table 5, contd)
138-8941 0.6 m3 1280 kg 2955 kg 2560 kg 324 kg (714 lb) 2321 mm 717 mm
(0.78 yd3) (2821 lb) (6514 lb) (5643 lb) (7 ft 7 inches) (2 ft 6 inches)

150-8369 0.6 m3 1264 kg 2922 kg 2530 kg 359 kg (791 lb) 2286 mm 728 mm
(0.78 yd3) (2786 lb) (6441 lb) (5577 lb) (7 ft 6 inches) (2 ft 6 inches)

150-8368 0.6 m3 1273 kg 2942 kg 2547 kg 338 kg (745 lb) 2247 mm 788 mm
(0.78 yd3) (2806 lb) (6485 lb) (5615 lb) (7 ft 4 inches) (2 ft 9 inches)

150-6269 0.7 m3 1267 kg 2927 kg 2534 kg 363 kg (800 lb) 2250 mm 763 mm
(0.91 yd3) (2793 lb) (6452 lb) (5586 lb) (7 ft 5 inches) (2 ft 6 inches)

150-1569 0.6 m3 1278 kg 2942 kg 2547 kg 349 kg (769 lb) 2229 mm 806 mm
(0.78 yd3) (2817 lb) (6485 lb) (5615 lb) (7 ft 4 inches) (2 ft 8 inches)

Table 6
Rated Bucket Load for a 906 that is equipped with a General Purpose Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
138-8931 0.8 m3 1529 kg 3464 kg 3059 kg 356 kg (785 lb) 2414 mm 812 mm
(1.04 yd3) (3370 lb) (7636 lb) (6743 lb) (7 ft 11 inches) (2 ft 8 inches)

150-8386 0.8 m3 1513 kg 3428 kg 3027 kg 392 kg (864 lb) 2380 mm 824 mm
(1.04 yd3) (3335 lb) (7557 lb) (6673 lb) (7 ft 10 inches) (2 ft 8 inches)

150-8385 0.8 m3 1523 kg 3450 kg 3046 kg 370 kg (816 lb) 2342 mm 884 mm
(1.04 yd3) (3357 lb) (7605 lb) (6715 lb) (7 ft 8 inches) (2 ft 11 inches)

150-6270 0.9 m3 1510 kg 3421 kg 3021 kg 396 kg (873 lb) 2345 mm 860 mm
(1.23 yd3) (3328 lb) (7542 lb) (6660 lb) (7 ft 8 inches) (2 ft 10 inches)

150-1570 0.8 m3 1517 kg 3438 kg 3060 kg 381 kg (840 lb) 2324 mm 902 mm (3 ft)
(1.04 yd3) (3344 lb) (7579 lb) (6746 lb) (7 ft 7 inches)

Table 7
Rated Bucket Load for a 906 that is equipped with a General Purpose Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
138-8931 0.8 m3 1588 kg 3597 kg 3176 kg 356 kg (785 lb) 2414 mm 812 mm
(1.04 yd3) (3500 lb) (7930 lb) (7001 lb) (7 ft 11 inches) (2 ft 8 inches)

150-8386 0.8 m3 1572 kg 3561 kg 3083 kg 392 kg (864 lb) 2380 mm 824 mm
(1.04 yd3) (3465 lb) (7850 lb) (6796 lb) (7 ft 10 inches) (2 ft 8 inches)

150-8385 0.8 m3 1582 kg 3583 kg 3164 kg 370 kg (816 lb) 2342 mm 884 mm
(1.04 yd3) (3487 lb) (7899 lb) (6975 lb) (7 ft 8 inches) (2 ft 11 inches)

150-6270 0.9 m3 1569 kg 3555 kg 3139 kg 396 kg (873 lb) 2345 mm 860 mm
(1.23 yd3) (3459 lb) (7837 lb) (6920 lb) (7 ft 8 inches) (2 ft 10 inches)

150-1570 0.8 m3 1576 kg 3571 kg 3154 kg 381 kg (840 lb) 2324 mm 902 mm (3 ft)
(1.04 yd3) (3474 lb) (7872.6980 lb) (6953 lb) (7 ft 7 inches)
30 SEBU7415-05
Product Information Section
Rated Load

Table 8
Rated Bucket Load for a 908 that is equipped with a General Purpose Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
138-8905 1.0 m3 (1.3 yd3) 2017 kg 4569 kg 4034 kg 430 kg (946 lb) 2637 mm 889 mm
(4446 lb) (10072 lb) (8893 lb) (8 ft 8 inches) (2 ft 11 inches)

150-8390 1.0 m3 (1.3 yd3) 2002 kg 4535 kg 4004 kg 468 kg (1030 lb) 2603 mm 902 mm
(4413 lb) (9997 lb) (8827 lb) (8 ft 6 inches) (3 ft 0 inches)

150-8389 1.0 m3 (1.3 yd3) 2009 kg 4552 kg 4019 kg 432 kg (950 lb) 2566 mm 889 mm
(4429 lb) (10035 lb) (8860 lb) (8 ft 5 inches) (2 ft 11 inches)

150-6271 1.0 m3 (1.3 yd3) 2005 kg 4543 kg 4011 kg 475 kg (1045 lb) 2568 mm 938 mm
(4420 lb) (10015 lb) (8842 lb) (8 ft 5 inches) (3 ft 1 inches)

150-1571 1.0 m3 (1.3 yd3) 2013 kg 4560 kg 4026 kg 446 kg (981 lb) 2547 mm 889 mm
(4437 lb) (10053 lb) (8875 lb) (8 ft 4 inches) (2 ft 11 inches)

Table 9
Rated Bucket Load for a 902 that is equipped with a Multipurpose Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
43°
138-8912 0.6 m3 1184 kg 2735 kg 2368 kg 566 kg (1248 lb) 2321 mm 717 mm
(0.78 yd3) (2610 lb) (6029 lb) (5220 lb) (7 ft 7 inches) (2 ft 4 inches)

150-8371 0.6 m3 1170 kg 2702 kg 2339 kg 602 kg (1327 lb) 2286 mm 728 mm
(0.78 yd3) (2579 lb) (5956 lb) (5156 lb) (7 ft 6 inches) (2 ft 5 inches)

150-8370 0.6 m3 1180 kg 2722 kg 2356 kg 581 kg (1281 lb) 2247 mm 788 mm
(0.78 yd3) (2601 lb) (6000 lb) (5194 lb) (7 ft 4 inches) (2 ft 7 inches)

150-6275 0.7 m3 1172 kg 2707 kg 2344 kg 603 kg (1329 lb) 2250 mm 763 mm
(0.91 yd3) (2583 lb) (5967 lb) (5167 lb) (7 ft 5 inches) (2 ft 6 inches)

150-1360 0.6 m3 1177 kg 2719 kg 2354 kg 585 kg (1290 lb) 2229 mm 806 mm
(0.78 yd3) (2594 lb) (5994 lb) (5189 lb) (7 ft 4 inches) (2 ft 8 inches)

Table 10
Rated Bucket Load for a 906 that is equipped with a Multipurpose Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
138-8914 0.8 m3 1426 kg 3221 kg 2853 kg 619 kg (1365 lb) 2415 mm 813 mm
(1.04 yd3) (3143 lb) (7101 lb) (6289 lb) (7 ft 11 inches) (2 ft 8 inches)

150-8388 0.8 m3 1411 kg 3196 kg 2822 kg 655 kg (1444 lb) 2380 mm 825 mm
(1.04 yd3) (3110 lb) (7045 lb) (6221 lb) (7 ft 10 inches) (2 ft 8 inches)

150-8387 0.8 m3 1420 kg 3217 kg 2841 kg 633 kg (1396 lb) 2345 mm 885 mm
(1.04 yd3) (3130 lb) (7092 lb) (6263 lb) (7 ft 8 inches) (2 ft 11 inches)

150-6278 0.8 m3 1408 kg 3191 kg 2818 kg 659 kg (1453 lb) 2345 mm 860 mm
(1.04 yd3) (3104 lb) (7034 lb) (6212 lb) (7 ft 8 inches) (2 ft 10 inches)

150-1361 0.8 m3 1416 kg 3208 kg 2832 kg 640 kg (1411 lb) 2328 mm 902 mm (3 ft)
(1.04 yd3) (3121 lb) (7072 lb) (6243 lb) (7 ft 8 inches)
SEBU7415-05 31
Product Information Section
Rated Load

Table 11
Rated Bucket Load for a 906 that is equipped with a Multipurpose Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
138-8914 0.8 m3 1485 kg 3364 kg 2971 kg 619 kg (1365 lb) 2415 mm 813 mm
(1.04 yd3) (3273 lb) (7416 lb) (6549 lb) (7 ft 11 inches) (2 ft 8 inches)

150-8388 0.8 m3 1469 kg 3329 kg 2940 kg 655 kg (1444 lb) 2380 mm 825 mm
(1.04 yd3) (3238 lb) (7339 lb) (6481 lb) (7 ft 10 inches) (2 ft 8 inches)

150-8387 0.8 m3 1479 kg 3351 kg 2959 kg 633 kg (1396 lb) 2345 mm 885 mm
(1.04 yd3) (3260 lb) (7387 lb) (6523 lb) (7 ft 8 inches) (2 ft 11 inches)

150-6278 0.8 m3 1467 kg 3324 kg 2936 kg 659 kg (1453 lb) 2345 mm 860 mm
(1.04 yd3) (3234 lb) (7328 lb) (6472 lb) (7 ft 8 inches) (2 ft 10 inches)

150-1361 0.8 m3 1475 kg 3341 kg 2950 kg 640 kg (1411 lb) 2328 mm 902 mm (3 ft)
(1.04 yd3) (3251 lb) (7365 lb) (6503 lb) (7 ft 8 inches)

Table 12
Rated Bucket Load for a 908 that is equipped with a Multipurpose Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
138-8916 0.9 m3 (1.2 yd3) 1944 kg 4404 kg 3889 kg 650 kg (1430 lb) 2648 mm 905 mm
(4285 lb) (9709 lb) (8573 lb) (8 ft 8 inches) (3 ft 0 inches)

150-8392 0.9 m3 (1.2 yd3) 1927 kg 4365 kg 3854 kg 689 kg (1516 lb) 2614 mm 918 mm
(4248 lb) (9623 lb) (8496 lb) (8 ft 7 inches) (3 ft 0 inches)

150-8391 0.9 m3 (1.2 yd3) 1938 kg 4390 kg 3876 kg 652 kg (1434 lb) 2578 mm 904 mm
(4272 lb) (9678 lb) (8545 lb) (8 ft 6 inches) (3 ft 0 inches)

150-6281 0.9 m3 (1.2 yd3) 1923 kg 4356 kg 3846 kg 695 kg (1529 lb) 2577 mm 957 mm
(4239 lb) (9603 lb) (8478 lb) (8 ft 5 inches) (3 ft 2 inches)

150-1362 0.9 m3 (1.2 yd3) 1933 kg 4379 kg 3867 kg 604 kg (1328 lb) 2561 mm 904 mm
(4261 lb) (9654 lb) (8525 lb) (8 ft 5 inches) (3 ft 0 inches)

Table 13
Rated Bucket Load for a 902 that is equipped with a High Dump Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
43°
150-1917 0.6 m3 1189 kg 2747 kg 2378 kg 531 kg (1171 lb) 2321 mm 717 mm
(0.78 yd3) (2621 lb) (6056 lb) (5242 lb) (7 ft 7 inches) (2 ft 4 inches)

152-1998 0.6 m3 1174 kg 2714 kg 2348 kg 566 kg (1248 lb) 2286 mm 728 mm
(0.78 yd3) (2588 lb) (5983 lb) (5176 lb) (7 ft 6 inches) (2 ft 5 inches)

152-5214 0.6 m3 1182 kg 2886 kg 2498 kg 546 kg (1204 lb) 2247 mm 788 mm
(0.78 yd3) (2605 lb) (6362 lb) (5507 lb) (7 ft 4 inches) (2 ft 7 inches)
32 SEBU7415-05
Product Information Section
Rated Load

Table 14
Rated Bucket Load for a 906 that is equipped with a High Dump Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
141-4990 0.7 m3 1431 kg 3242 kg 2863 kg 562 kg (1239 lb) 2414 mm 812 mm
(0.91 yd3) (3154 lb) (7147 lb) (6311 lb) (7 ft 11 inches) (2 ft 8 inches)

152-1999 0.7 m3 1415 kg 3206 kg 2827 kg 579 kg (1276 lb) 2380 mm 824 mm
(0.91 yd3) (3119 lb) (7068 lb) (6232 lb) (7 ft 10 inches) (2 ft 8 inches)

152-5215 0.7 m3 1425 kg 3227 kg 2848 kg 576 kg (1270 lb) 2342 mm 885 mm
(0.91 yd3) (3141 lb) (7114 lb) (6278 lb) (7 ft 8 inches) (2 ft 11 inches)

Table 15
Rated Bucket Load for a 906 that is equipped with a High Dump Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
141-4990 0.7 m3 1490 kg 3375 kg 2980 kg 562 kg (1239 lb) 2414 mm 812 mm
(0.91 yd3) (3284 lb) (7440 lb) (6569 lb) (7 ft 11 inches) (2 ft 8 inches)

152-1999 0.7 m3 1474 kg 3339 kg 2944 kg 579 kg (1276 lb) 2380 mm 824 mm
(0.91 yd3) (3249 lb) (7361 lb) (6490 lb) (7 ft 10 inches) (2 ft 8 inches)

152-5215 0.7 m3 1484 kg 3360 kg 2965 kg 576 kg (1270 lb) 2342 mm 885 mm
(0.91 yd3) (3271 lb) (7407 lb) (6536 lb) (7 ft 8 inches) (2 ft 11 inches)

Table 16
Rated Bucket Load for a 908 that is equipped with a High Dump Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
141-4992 0.9 m3 (1.2 yd3) 1940 kg 4395 kg 3881 kg 690 kg (1518 lb) 2595 mm 936 mm
(4276 lb) (9689 lb) (8556 lb) (8 ft 6 inches) (3 ft 1 inches)

152-2000 0.9 m3 (1.2 yd3) 1925 kg 4361 kg 3873 kg 730 kg (1606 lb) 2561 mm 948 mm
(4243 lb) (9614 lb) (8538 lb) (8 ft 5 inches) (3 ft 1 inches)

152-5216 0.9 m3 (1.2 yd3) 1932 kg 4378 kg 3866 kg 692 kg (1522 lb) 2524 mm 936 mm
(4259 lb) (9651 lb) (8523 lb) (8 ft 3 inches) (3 ft 1 inches)

Table 17
Rated Bucket Load for a 902 that is equipped with a Light Material Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
43°
149-9261 1.0 m3 1249 kg 2886 kg 2498 kg 402 kg (886 lb) 2176 mm 856 mm
(1.37 yd3) (2753 lb) (6362 lb) (5507 lb) (7 ft 2 inches) (2 ft 10 inches)

152-2005 1.0 m3 1234 kg 2853 kg 2468 kg 438 kg (966 lb) 2143 mm (7 ft) 867 mm
(1.37 yd3) (2720 lb) (6289 lb) (5441 lb) (2 ft 10 inches)
SEBU7415-05 33
Product Information Section
Rated Load

Table 18
Rated Bucket Load for a 906 that is equipped with a Light Material Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
147-3152 1.2 m3 1490 kg 3376 kg 2982 kg 437 kg (963 lb) 2267 mm 962 mm
(1.64 yd3) (3284 lb) (7442 lb) (6574 lb) (7 ft 5 inches) (3 ft 2 inches)

152-2006 1.2 m3 1475 kg 3340 kg 2946 kg 474 kg (1045 lb) 2233 mm 974 mm
(1.64 yd3) (3251 lb) (7363 lb) (6494 lb) (7 ft 4 inches) (3 ft 2 inches)

Table 19
Rated Bucket Load for a 906 that is equipped with a Light Material Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
147-3152 1.2 m3 1549 kg 3510 kg 3099 kg 437 kg (963 lb) 2267 mm 962 mm
(1.64 yd3) (3414 lb) (7738 lb) (6832 lb) (7 ft 5 inches) (3 ft 2 inches)

152-2006 1.2 m3 1534 kg 3474 kg 3063 kg 474 kg (1045 lb) 2233 mm 974 mm
(1.64 yd3) (3381 lb) (7658 lb) (6752 lb) (7 ft 4 inches) (3 ft 2 inches)

Table 20
Rated Bucket Load for a 908 that is equipped with a Light Material Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
147-3153 1.5 m3 (2.0 yd3) 1922 kg 4354 kg 3845 kg 540 kg (1188 lb) 2429 mm 1105 mm
(4237 lb) (9598 lb) (8476 lb) (8 ft 0 inches) (3 ft 8 inches)

152-2007 1.5 m3 (2.0 yd3) 1907 kg 4320 kg 3837 kg 580 kg (1276 lb) 2395 mm 1118 mm
(4204 lb) (9523 lb) (8459 lb) (7 ft 10 inches) (3 ft 8 inches)

Table 21
Rated Bucket Load for a 902 that is equipped with a Stone Sieve Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
43°
148-6412 0.6 m3 1258 kg 2906 kg 2515 kg 379 kg (836 lb) 2321 mm 717 mm
(0.78 yd3) (2773 lb) (6406 lb) (5544 lb) (7 ft 7 inches) (2 ft 4 inches)

152-2009 0.6 m3 1243 kg 2873 kg 2485 kg 413 kg (911 lb) 2286 mm 728 mm
(0.78 yd3) (2740 lb) (6333 lb) (5478 lb) (7 ft 6 inches) (2 ft 5 inches)

152-2008 0.6 m3 1251 kg 2893 kg 2502 kg 394 kg (869 lb) 2247 mm 788 mm
(0.78 yd3) (2757 lb) (6377 lb) (5515 lb) (7 ft 4 inches) (2 ft 9 inches)
34 SEBU7415-05
Product Information Section
Rated Load

Table 22
Rated Bucket Load for a 906 that is equipped with a Stone Sieve Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
148-5385 0.7 m3 1499 kg 3397 kg 3000 kg 409 kg (902 lb) 2414 mm 812 mm
(0.91 yd3) (3304 lb) (7489 lb) (6613 lb) (7 ft 11 inches) (2 ft 8 inches)

152-2011 0.7 m3 1484 kg 3361 kg 2964 kg 426 kg (939 lb) 2380 mm 824 mm
(0.91 yd3) (3271 lb) (7409 lb) (6534 lb) (7 ft 10 inches) (2 ft 8 inches)

152-2010 0.7 m3 1493 kg 3346 kg 2959 kg 423 kg (933 lb) 2343 mm 885 mm
(0.91 yd3) (3291 lb) (7376 lb) (6523 lb) (7 ft 8 inches) (2 ft 11 inches)

Table 23
Rated Bucket Load for a 906 that is equipped with a Stone Sieve Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
148-5385 0.7 m3 1558 kg 3530 kg 3117 kg 409 kg (902 lb) 2414 mm 812 mm
(0.91 yd3) (3434 lb) (7782 lb) (6871 lb) (7 ft 11 inches) (2 ft 8 inches)

152-2011 0.7 m3 1543 kg 3494 kg 3081 kg 426 kg (939 lb) 2380 mm 824 mm
(0.91 yd3) (3401 lb) (7702 lb) (6792 lb) (7 ft 10 inches) (2 ft 8 inches)

152-2010 0.7 m3 1552 kg 3479 kg 3066 kg 423 kg (933 lb) 2343 mm 885 mm
(0.91 yd3) (3421 lb) (7669 lb) (6759 lb) (7 ft 8 inches) (2 ft 11 inches)

Table 24
Rated Bucket Load for a 908 that is equipped with a Stone Sieve Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
148-5386 0.9 m3 (1.2 yd3) 1981 kg 4488 kg 3963 kg 521 kg (1146 lb) 2637 mm 889 mm
(4367 lb) (9894 lb) (8736 lb) (8 ft 8 inches) (2 ft 11 inches)

152-2013 0.9 m3 (1.2 yd3) 1966 kg 4454 kg 3955 kg 560 kg (1232 lb) 2604 mm 902 mm
(4334 lb) (9819 lb) (8719 lb) (8 ft 7 inches) (3 ft 0 inches)

152-2012 0.9 m3 (1.2 yd3) 1978 kg 4437 kg 3949 kg 523 kg (1151 lb) 2566 mm 889 mm
(4360 lb) (9781 lb) (8706 lb) (8 ft 5 inches) (2 ft 11 inches)

Table 25
Rated Bucket Load for a 902 that is equipped with a Grapple Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
43°
184-3268 0.8 m3 1201 kg 2775 kg 2402 kg 526 kg (1160 lb) 2185 mm 1988 mm
(0.88 yd3) (2647 lb) (6117 lb) (5295 lb) (7 ft 2 inches) (6 ft 6 inches)

186-0152 0.8 m3 1184 kg 2736 kg 2368 kg 562 kg (1239 lb) 2152 mm 2028 mm
(0.88 yd 3) (2610 lb) (6031 lb) (5220 lb) (7 ft 1 inch) (6 ft 8 inches)
SEBU7415-05 35
Product Information Section
Rated Load

Table 26
Rated Bucket Load for a 906 that is equipped with a Grapple Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
184-3268 0.8 m3 (2.62 ft 3) 1458 kg 3303 kg 2917 kg 526 kg (1160 lb) 2303 mm 2079 mm
(3214 lb) (7281 lb) (6430 lb) (7 ft 7 inches) (6 ft 10 inches)

186-0152 0.8 m3 (2.62 ft 3) 1441 kg 3265 kg 2883 kg 562 kg (1239 lb) 2270 mm 2119 mm (7 ft)
(3176 lb) (7198 lb) (6355 lb) (7 ft 5 inches)

Table 27
Rated Bucket Load for a 906 that is equipped with a Grapple Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
184-3268 0.8 m3 1517 kg 3437 kg 3035 kg 526 kg (1160 lb) 2303 mm 2079 mm
(0.88 yd 3) (3344 lb) (7577 lb) (6691 lb) (7 ft 7 inches) (6 ft 10 inches)

186-0152 0.8 m3 1500 kg 3398 kg 3000 kg 562 kg (1239 lb) 2270 mm 2119 mm (7 ft)
(0.88 yd 3) (3306 lb) (7491 lb) (6613 lb) (7 ft 5 inches)

Table 28
Rated Bucket Load for a 908 that is equipped with a Grapple Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
186-0153 0.9 m3 (1.2 yd3) 1973 kg 4470 kg 3947 kg 562 kg (1239 lb) 2577 mm 2174 mm
(4349 lb) (9854 lb) (8701 lb) (8 ft 6 inches) (7 ft 1 inch)

186-0154 0.9 m3 (1.2 yd3) 1965 kg 4452 kg 3931 kg 579 kg (1276 lb) 2544 mm 2214 mm
(4332 lb) (9814 lb) (8666 lb) (8 ft 4 inches) (7 ft 4 inches)

Table 29
Rated Bucket Load for a 906 that is equipped with a Side Dump Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
141-7263 0.7 m3 1416 kg 3209 kg 2834 kg 590 kg (1301 lb) 2309 mm 919 mm (3 ft)
(0.91 yd3) (3121 lb) (7074 lb) (6247 lb) (7 ft 7 inches)

152-2002 0.7 m3 1401 kg 3173 kg 2798 kg 604 kg (1332 lb) 2275 mm 931 mm
(0.91 yd3) (3088 lb) (6995 lb) (6168 lb) (7 ft 6 inches) (3 ft 1 inch)

152-2001 0.7 m3 1410 kg 3194 kg 2819 kg 626 kg (1380 lb) 2237 mm 992 mm
(0.91 yd3) (3108 lb) (7041 lb) (6214 lb) (7 ft 4 inches) (3 ft 3 inches)
36 SEBU7415-05
Product Information Section
Rated Load

Table 30
Rated Bucket Load for a 906 that is equipped with a Side Dump Bucket
European Applications

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
141-7263 0.7 m3 1475 kg 3342 kg 2951 kg 590 kg (1301 lb) 2309 mm 919 mm (3 ft)
(0.91 yd3) (3251 lb) (7367 lb) (6505 lb) (7 ft 7 inches)

152-2002 0.7 m3 1460 kg 3306 kg 2915 kg 604 kg (1332 lb) 2275 mm 931 mm
(0.91 yd3) (3218 lb) (7288 lb) (6426 lb) (7 ft 6 inches) (3 ft 1 inch)

152-2001 0.7 m3 1469 kg 3327 kg 2946 kg 626 kg (1380 lb) 2237 mm 992 mm
(0.91 yd3) (3238 lb) (7334 lb) (6494 lb) (7 ft 4 inches) (3 ft 3 inches)

Table 31
Rated Bucket Load for a 908 that is equipped with a Side Dump Bucket

Bucket Part Volumetric Rated Load Tipping Load Tipping Load Bucket Weight Dump Clear- Reach (B)
Number Rating with the Ma- with a Machine ance (A)
chine Straight Articulation of
40°
141-7265 0.9 m3 (1.2 yd3) 1911 kg 4328 kg 3822 kg 681 kg (1498 lb) 2496 mm 1040 mm
(4213 lb) (9541 lb) (8426 lb) (8 ft 2 inches) (3 ft 5 inches)

152-2004 0.9 m3 (1.2 yd3) 1896 kg 2894 kg 3814 kg 721 kg (1586 lb) 2462 mm 1052 mm
(4179 lb) (6380 lb) (8408 lb) (8 ft 1 inches) (3 ft 5 inches)

152-2003 0.9 m3 (1.2 yd3) 1903 kg 4311 kg 3800 kg 696 kg (1531 lb) 2426 mm 1040 mm
(4195 lb) (9504 lb) (8377 lb) (8 ft 0 inches) (3 ft 5 inches)

Rated Loads for the Pallet Fork • 60% of the full turn static tipping load

• The minimum lifting capacity

For North American applications, the rated operating
Failure to comply to the rated load can cause load is defined by SAE J1197 Feb 91 as 50% of the
possible personal injury or attachment damage. full turn static tipping load.
Review the rated load of a particular attachment The maximum fork height (ground to top face of fork)
before performing any operation. Make adjust- is given for a pallet fork that is horizontal at maximum
ments to the rated load as necessary. lift height. The reach (front tires to front face of fork) is
given for a pallet fork that is horizontal at maximum
reach.
Note: Rated loads should be used as a guide.
Attachments, uneven ground conditions, soft ground
conditions, or poor ground conditions have effects on
rated loads. The operator is responsible for being
aware of these effects.
For European applications, the rated load is defined
by EN 474-3. The rated operating load for a firm,
level surface is defined by the least amount of weight
of the following conditions.
• 80% of the full turn static tipping load

• The minimum lifting capacity

The rated operating load for rough terrain is defined
by the least amount of weight of the following
conditions.
SEBU7415-05 37
Product Information Section
Rated Load

Illustration 32 g00370304
Dimension (A) represents the maximum fork height.
Dimension (B) represents the load center. Dimension
(C) represents the reach.

The following tables provide the rated operating

loads for the standard machine configuration that is
equipped with a pallet fork.

902 and 906 Machines

Table 32
RATED LOADS FOR 195-1816 PALLET FORK FOR ALL NORTH AMERICAN CONDITIONS (SAE J1197 FEB 91)

Sales model Fork Tine Load Center Rated Operat- Maximum Maximum Fork Assembly
Length B ing Load Placement Reach Weight
Height C
A
902 1120 mm (3.7 ft) 500 mm (19.7 inch) 947 kg (2087 lb) 2886 mm (9.5ft) 1164 mm (3.8 ft) 215 kg (474 lb)

902 1220 mm (4 ft) 500 mm (19.7 inch) 940 kg (2072 lb) 2819 mm (9.2 ft) 1323 mm (4.3 ft) 225 kg (496 lb)

906 1120 mm (3.7 ft) 500 mm (19.7 inch) 1155 kg (2546 lb) 2972 mm (9.8 ft) 1415 mm (4.6 ft) 215 kg (474 lb)

906 1220 mm (4 ft) 500 mm (19.7 inch) 1148 kg (2530 lb) 2967 mm (9.7 ft) 1410 mm (4.6 ft) 225 kg (496 lb)

Table 33
RATED LOADS FOR 195-1816 PALLET FORK FOR EUROPEAN OPERATION ON ROUGH TERRAIN (EN 474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
902 1120 mm (3.7 ft) 500 mm (19.7 inch) 1136 kg (2504 lb) 2886 mm (9.5ft) 1164 mm (3.8 ft) 215 kg (474 lb)

902 1220 mm (4 ft) 500 mm (19.7 inch) 1128 kg (2486 lb) 2819 mm (9.2 ft) 1323 mm (4.3 ft) 225 kg (496 lb)

906 1120 mm (3.7 ft) 500 mm (19.7 inch) 1438 kg (3170 lb) 2972 mm (9.8 ft) 1415 mm (4.6 ft) 215 kg (474 lb)

906 1220 mm (4 ft) 500 mm (19.7 inch) 1429 kg (3150 lb) 2967 mm (9.7 ft) 1410 mm (4.6 ft) 225 kg (496 lb)
38 SEBU7415-05
Product Information Section
Rated Load

Table 34
RATED LOADS FOR 195-1816 PALLET FORK FOR EUROPEAN OPERATION ON A FIRM AND LEVEL SURFACE (EN
474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
902 1120 mm (3.7 ft) 500 mm (19.7 inch) 1515 kg (3339 lb) 2886 mm (9.5ft) 1164 mm (3.8 ft) 215 kg (474 lb)

902 1220 mm (4 ft) 500 mm (19.7 inch) 1504 kg (3315 lb) 2819 mm (9.2 ft) 1323 mm (4.3 ft) 225 kg (496 lb)

906 1120 mm (3.7 ft) 500 mm (19.7 inch) 1917 kg (4226 lb) 2972 mm (9.8 ft) 1415 mm (4.6 ft) 215 kg (474 lb)

906 1220 mm (4 ft) 500 mm (19.7 inch) 1906 kg (4202 lb) 2967 mm (9.7 ft) 1410 mm (4.6 ft) 225 kg (496 lb)

Table 35
RATED LOADS FOR 178-1169 PALLET FORK FOR EUROPEAN OPERATION ON ROUGH TERRAIN (EN 474-3)

Sales model Fork Tine Length Load Center Rated Operating Placement Height Reach Fork Assembly
B Load A C Weight

902 1120 mm (3.7 ft) 500 mm (19.7 inch) 1204 kg (2654 lb) 2891 mm (9.5 ft) 1169 mm (3.8 ft) 263 kg (580 lb)

902 1220 mm (4 ft) 500 mm (19.7 inch) 1196 kg (2636 lb) 2824 mm (9.3 ft) 1328 mm (4.4 ft) 273 kg (602 lb)

906 1120 mm (3.7 ft) 500 mm (19.7 inch) 1520 kg (3351 lb) 3004 mm (9.9 ft) 1263 mm (4.1 ft) 263 kg (580 lb)

906 1220 mm (4 ft) 500 mm (19.7 inch) 1512 kg (3333 lb) 3000 mm (9.8 ft) 1258 mm (4.1 ft) 273 kg (602 lb)

Table 36
RATED LOADS FOR 178-1169 PALLET FORK FOR EUROPEAN OPERATION ON A FIRM AND LEVEL SURFACE (EN 474-3)

Sales model Fork Tine Length Load Center Rated Operating Placement Reach Fork Assembly
B Load Height C Weight
A
902 1120 mm (3.7 ft) 500 mm (19.7 inch) 1605 kg (3538 lb) 2891 mm (9.5 ft) 1169 mm (3.8 ft) 263 kg (580 lb)

902 1220 mm (4 ft) 500 mm (19.7 inch) 1595 kg (3516 lb) 2824 mm (9.3 ft) 1328 mm (4.4 ft) 273 kg (602 lb)

906 1120 mm (3.7 ft) 500 mm (19.7 inch) 2027 kg (4468 lb) 3004 mm (9.9 ft) 1263 mm (4.1 ft) 263 kg (580 lb)

906 1220 mm (4 ft) 500 mm (19.7 inch) 2016 kg (4444 lb) 3000 mm (9.8 ft) 1258 mm (4.1 ft) 273 kg (602 lb)

908 Machines
Table 37
RATED LOADS FOR 138-8896 PALLET FORK FOR ALL NORTH AMERICAN CONDITIONS (SAE J1197 FEB 91)

Sales model Fork Tine Load Center Rated Operat- Maximum Maximum Fork Assembly
Length B ing Load Placement Reach Weight
Height C
A
908 1120 mm (3.7 ft) 500 mm 1476 kg (3247 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 244 kg (537 lb)
(19.7 inch)
SEBU7415-05 39
Product Information Section
Rated Load

Table 38
RATED LOADS FOR 138-8896 PALLET FORK FOR EUROPEAN OPERATION ON ROUGH TERRAIN (EN 474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
908 1120 mm (3.7 ft) 500 mm 1771 kg (3897 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 244 kg (537 lb)
(19.7 inch)

Table 39
RATED LOADS FOR 138-8896 PALLET FORK FOR EUROPEAN OPERATION ON A FIRM AND LEVEL SURFACE (EN
474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
908 1120 mm (3.7 ft) 500 mm 2362 kg (5196 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 244 kg (537 lb)
(19.7 inch)

Table 40
RATED LOADS FOR 138-8906 PALLET FORK FOR ALL NORTH AMERICAN CONDITIONS (SAE J1197 FEB 91)

Sales model Fork Tine Load Center Rated Operat- Maximum Maximum Fork Assembly
Length B ing Load Placement Reach Weight
Height C
A
1120 mm (3.7 ft) 500 mm 1578 kg (3478 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 260 kg (573 lb)
(19.7 inch)
908
1220 mm (4 ft) 500 mm 1565 kg (3450 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 289 kg (637 lb)
(19.7 inch)

Table 41
RATED LOADS FOR 138-8906 PALLET FORK FOR EUROPEAN OPERATION ON ROUGH TERRAIN (EN 474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
1120 mm (3.7 ft) 500 mm 1893 kg (4173 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 260 kg (573 lb)
(19.7 inch)
908
1220 mm (4 ft) 500 mm 1878 kg (4140 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 289 kg (637 lb)
(19.7 inch)

Table 42
RATED LOADS FOR 138-8906 PALLET FORK FOR EUROPEAN OPERATION ON A FIRM AND LEVEL SURFACE (EN
474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
1120 mm (3.7 ft) 500 mm 2524 kg (5564 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 260 kg (573 lb)
(19.7 inch)
908
1220 mm (4 ft) 500 mm 2504 kg (5520 lb) 3255 mm (10.7 ft) 1371 mm (4.5 ft) 289 kg (637 lb)
(19.7 inch)
40 SEBU7415-05
Product Information Section
Rated Load

Table 43
RATED LOADS FOR 195-1817 PALLET FORK FOR ALL NORTH AMERICAN CONDITIONS (SAE J1197 FEB 91)

Sales model Fork Tine Load Center Rated Operat- Maximum Maximum Fork Assembly
Length B ing Load Placement Reach Weight
Height C
A
1120 mm (3.7 ft) 500 mm 1496 kg (3298 lb) 3230 mm (10.6 ft) 1525 mm (5 ft) 215 kg (474 lb)
(19.7 inch)
908
1220 mm (4 ft) 500 mm 1483 kg (3269 lb) 3230 mm (10.6 ft) 1525 mm (5 ft) 225 kg (496 lb)
(19.7 inch)

Table 44
RATED LOADS FOR 195-1817 PALLET FORK FOR EUROPEAN OPERATION ON ROUGH TERRAIN (EN 474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
1120 mm (3.7 ft) 500 mm 1795 kg (3957 lb) 3230 mm (10.6 ft) 1525 mm (5 ft) 215 kg (474 lb)
(19.7 inch)
908
1220 mm (4 ft) 500 mm 1779 kg (3922 lb) 3230 mm (10.6 ft) 1525 mm (5 ft) 225 kg (496 lb)
(19.7 inch)

Table 45
RATED LOADS FOR 195-1817 PALLET FORK FOR EUROPEAN OPERATION ON A FIRM AND LEVEL SURFACE (EN
474-3)

Sales model Fork Tine Load Center Rated Operat- Placement Reach Fork Assembly
Length B ing Load Height C Weight
A
1120 mm (3.7 ft) 500 mm 2393 kg (5275 lb) 3230 mm (10.6 ft) 1525 mm (5 ft) 260 kg (573 lb)
(19.7 inch)
908
1220 mm (4 ft) 500 mm 2372 kg 3230 mm (10.6 ft) 1525 mm (5 ft) 289 kg (637 lb)
(19.7 inch) (5229.3586 lb)
SEBU7415-05 41
Product Information Section
Identification Information

Identification Information
i01388294

Plate Locations and Film

Locations
SMCS Code: 1000; 7000
The Product Identification Number (PIN) will be used
to identify a powered machine that is designed for an
operator to ride.
Caterpillar products such as engines, transmissions
and major work tools that are not designed for an
operator to ride are identified by Serial Numbers.
For quick reference, record the identification
numbers in the spaces that are provided below the
illustrations.

Illustration 34 g00882840
Plates and Films (Type 2)
(1) PIN Plate
(2) CE Mark
(3) Engine Serial Number Plate

Machine PIN
Engine Serial Number
CE Plate

Note: The CE plate is on machines that are delivered

into the European Union.
• PIN

• Model
• Power (kW)

Illustration 33 g00909599
• Weight (kg)
Plates and Films (Type 1) • Year of Manufacture
(1) PIN Plate
(2) CE Mark i02014709
(3) Service Information Number Plate
(4) Engine Serial Number Plate
Emissions Certification Film
SMCS Code: 1000; 7000; 7405

Note: This information is pertinent in the United

States, in Canada and in Europe.
42 SEBU7415-05
Product Information Section
Emissions Certification Film

The emission certification films are located on the

engine.
Typical examples are shown.

Illustration 35 g00937288
902 7ES1–Up
906 6ZS1–Up
908 8BS1–Up
SEBU7415-05 43
Product Information Section
Emissions Certification Film

Illustration 36 g00993817
Emission Certification Film for the EPA
906 MER1–Up
908 TAR1–Up

Illustration 37 g00995945
Emission Certification Film for the European Union
906 MER1–Up
908 TAR1–Up
44 SEBU7415-05
Operation Section
Before Operation

Operation Section Machine Access System

Specifications
Before Operation The machine access system has been designed to
meet the intent of the technical requirements in “ISO
2867 Earth-moving Machinery – Access Systems”.
i04021647 The access system provides for operator access to
the operator station and to conduct the maintenance
Mounting and Dismounting procedures described in Maintenance section.
SMCS Code: 7000
Alternate Exit
Machines that are equipped with cabs have alternate
exits. For additional information, see Operation and
Maintenance Manual, “Alternate Exit”.

i02641006

Daily Inspection
SMCS Code: 1000; 7000
Remove the steering frame lock link and store the
steering frame lock link. Refer to Operation and
Maintenance Manual, “Steering Frame Lock” for the
proper procedure. The steering frame lock link must
be removed in order to steer the machine.
Illustration 38 g00037860
NOTICE
Typical example Accumulated grease and oil on a machine is a fire
hazard. Remove this debris with steam cleaning or
Mount the machine and dismount the machine only high pressure water, at least every 1000 hours or
at locations that have steps and/or handholds. Before each time any significant quantity of oil is spilled on a
you mount the machine, clean the steps and the machine.
handholds. Inspect the steps and handholds. Make
all necessary repairs.
Note: For maximum service life of the machine,
Face the machine whenever you get on the machine
make a thorough daily inspection before you operate
and whenever you get off the machine.
the machine. Inspect the machine for leaks. Remove
Maintain a three-point contact with the steps and with any debris from the engine compartment and the
the handholds. undercarriage. Ensure that all guards, covers, and
caps are secured. Inspect all hoses and belts for
Note: Three-point contact can be two feet and one damage. Make the needed repairs before you
hand. Three-point contact can also be one foot and operate the machine.
two hands.
Perform the following procedures on a daily basis.
Do not mount a moving machine. Do not dismount a
moving machine. Never jump off the machine. Do not • Operation and Maintenance Manual, “Articulation
carry tools or supplies when you try to mount the Bearings and Axle Oscillation Bearings -
machine or when you try to dismount the machine. Lubricate”
Use a hand line to pull equipment onto the platform.
Do not use any controls as handholds when you • Operation and Maintenance Manual, “Backup
enter the operator compartment or when you exit the Alarm - Test”
operator compartment.
• Operation and Maintenance Manual, “Bucket Tips
- Inspect/Replace”
• Operation and Maintenance Manual, “Cooling
System Coolant Level - Check”

• Operation and Maintenance Manual, “Engine Oil

Level - Check”
SEBU7415-05 45
Operation Section
Battery Disconnect Switch

• Operation and Maintenance Manual, “Fuel System The battery disconnect switch and the engine start
Water Seperator - Drain” switch serve different functions. When the battery
disconnect switch is turned off, the entire electrical
• Operation and Maintenance Manual, “Hydraulic system is disabled. When only the engine start switch
System Oil Level - Check” is turned off, the battery remains connected to the
electrical system.
• Operation and Maintenance Manual, “Quick
Coupler - Lubricate” Turn the battery disconnect switch key to the OFF
position and remove the battery disconnect switch
• Operation and Maintenance Manual, “Seat Belt - key when you service the electrical system or you
Inspect” service any other components of the machine.

• Operation and Maintenance Manual, “Tire Inflation Turn the battery disconnect switch key to the OFF
- Check” position and remove the battery disconnect switch
key when the machine is left for a period of one
• Operation and Maintenance Manual, “Windows - month or longer. This procedure will prevent a short
Clean” circuit from draining the battery. This procedure will
also prevent the components from draining the
• Operation and Maintenance Manual, “Work Tool - battery. This procedure will also prevent the battery
Lubricate” from being drained by vandalism.

Refer to Operation and Maintenance Manual, NOTICE

“Maintenance Interval Schedule” for more detailed Never turn the battery disconnect switch key to OFF
information. with the engine running. Electrical system damage
could result.
i01963216

Battery Disconnect Switch

(If Equipped)
SMCS Code: 1411
Open the access cover on the left side of the
machine.

Illustration 39 g01019883

ON

OFF
46 SEBU7415-05
Operation Section
Machine Operation

Machine Operation Lengthening the Seat Belt

i01963015

Alternate Exit
SMCS Code: 7310

Illustration 41 g00100709

1. Unfasten the seat belt.

Illustration 40 g00613480

The right cab door can be used as an alternative exit.

The door can be opened from the inside of the cab or
from the outside of the cab. Release the latch in
order to open the door.
To release the right cab door from the fully open
position, move the release lever in the middle of the
door opening. Refer to Operation and Maintenance
Manual, “Cab Door”.

i04200349

Illustration 42 g00932817
Seat Belt
SMCS Code: 7327 2. To remove the slack in outer loop (1), rotate buckle
(2). This will free the lock bar. This permits the
Note: This machine was equipped with a seat belt seat belt to move through the buckle.
when the machine was shipped from Caterpillar. At
the time of installation, the seat belt and the 3. Remove the slack from the outer belt loop by
instructions for installation of the seat belt meet the pulling on the buckle.
SAE J386 and ISO 6683 standards. Consult your Cat 4. Loosen the other half of the seat belt in the same
dealer for all replacement parts.
manner. If the seat belt does not fit snugly with the
Always check the condition of the seat belt and the buckle in the center, readjust the seat belt.
condition of the mounting hardware before you
operate the machine.

Seat Belt Adjustment for Non-

Retractable Seat Belts
Adjust both ends of the seat belt. The seat belt
should be snug but comfortable.
SEBU7415-05 47
Operation Section
Seat Belt

Shortening the Seat Belt Releasing The Seat Belt

Illustration 43 g00100713 Illustration 45 g00100717

1. Fasten the seat belt. Pull out on the outer belt loop Pull up on the release lever. This will release the seat
in order to tighten the seat belt. belt.

2. Adjust the other half of the seat belt in the same Seat Belt Adjustment for
manner.
Retractable Seat Belts
3. If the seat belt does not fit snugly with the buckle in
the center, readjust the seat belt. Fastening The Seat Belt
Fastening The Seat Belt

Illustration 46 g00867598

Illustration 44 g00932818 Pull seat belt (4) out of the retractor in a continuous
motion.
Fasten the seat belt catch (3) into the buckle (2).
Make sure that the seat belt is placed low across the Fasten seat belt catch (3) into buckle (2). Make sure
lap of the operator. that the seat belt is placed low across the lap of the
operator.
The retractor will adjust the belt length and the
retractor will lock in place. The comfort ride sleeve
will allow the operator to have limited movement.
48 SEBU7415-05
Operation Section
Operator Controls

Releasing The Seat Belt

Illustration 47 g00039113

Push the release button on the buckle in order to

release the seat belt. The seat belt will automatically
retract into the retractor.

Extension of the Seat Belt

When using retractable seat belts, do not use

seat belt extensions, or personal injury or death
can result.
The retractor system may or may not lock up de-
pending on the length of the extension and the
size of the person. If the retractor does not lock
up, the seat belt will not retain the person.
Longer, non-retractable seat belts and extensions for
the non-retractable seat belts are available.
Caterpillar requires only non-retractable seat belts to
be used with a seat belt extension.
Consult your Cat dealer for longer seat belts and for
information on extending the seat belts.

i01872212

Operator Controls
SMCS Code: 7300; 7451

Note: Your machine may not be equipped with all of

the controls that are discussed in this topic.
SEBU7415-05 49
Operation Section
Operator Controls

Illustration 48 g01019907

(1) Hydraulic Oil Temperature (14) Hazard Flashers (27) Fourth Function Control
(2) Steering Control (15) Directional Turn Signals (28) Auxiliary Circuit Control
(3) Fuel Level (16) Service Brake (29) Work Tool Coupler Control
(4) Front Work Lights and Rear Work Lights (17) Steering Column Tilt Control (30) Starting Aid
(5) Rear Windshield Wiper (18) Accelerator Control (31) Creeper Control
(6) High Beams (19, 20) Work Tool Control (Joystick) (32) Fan Control
(7) Front Windshield Washer (21) Multipurpose Control (33) Engine Start Switch
(8) Roading Lights (22) Seat Adjustment (Fore/Aft Lever) (34) Air Conditioner Control
(9) Front Windshield Wiper (23) Seat Adjustment (Suspension and (35) Rear Window Defroster
(10) Service Hour Meter Height) (36) Temperature Control
(11) Auxiliary Hydraulic Lock (24) Hydraulic Shutoff Control (37) Power Receptacle (12 Volt)
(12) Horn (25) Work Tool Positioner Control (38) Parking Brake Control
(13) Rotating Beacon (26) Speed Control (39) Seat Adjustment (Backrest)
50 SEBU7415-05
Operation Section
Operator Controls

Hydraulic Oil Temperature (1) Front Windshield Wiper (9)

Hydraulic Oil Temperature – The needle Front Windshield Wiper – Press the left
in the red range indicates excessive side of the switch for low speed. Press
hydraulic oil temperature. the right side of the switch for high
speed.
Steering Control (2)
Service Hour Meter (10)
Steering Control
Service Hour Meter – The service hour
meter should be used to determine
service hour maintenance intervals.
Fuel Level (3)
Auxiliary Hydraulic Lock (11)
Fuel Level – The needle in the yellow
range indicates low fuel. Auxiliary Hydraulic Lock – The auxiliary
hydraulic lock works with the auxiliary
hydraulic thumb wheel that is located on
Front Work Lights and Rear Work the joystick. Move the thumb wheel in order to
Lights (4) select the rate of flow and the direction of flow
that is desired. Press the bottom of the auxiliary
Front Work Lights and Rear Work Lights hydraulic lock switch and release the switch.
– Press the left side of the switch to the Release the thumb wheel. The flow rate and
middle position in order to turn on the direction will be retained. Press the bottom of the
front work lights. Press the switch all the way to auxiliary hydraulic lock switch again in order to
the left in order to turn on the front work lights deactivate the lock or move the thumb wheel in
and the rear work lights. the opposite direction in order to deactivate the
lock.
Rear Windshield Wiper/Washer (5)
Horn (12)
Rear Windshield Wiper – Press the right
side of the switch in order to activate the Horn – Depress the horn button in order
wiper. Press the switch and hold the to sound the horn.
switch in order to activate the washer.

High Beams (6) Rotating Beacon (13)

High Beams – Press the left side of the Rotating Beacon – Press the left side of
switch in order to activate the high the switch in order to turn on the
beams of the roading lights. rotating beacon.

Windshield Washer (7) Hazard Flashers (14)

Front Windshield Washer – Press the Hazard Flashers – Pressing the left side
right side of the switch in order to of the switch will cause the turn signal
activate the windshield washer. lights to flash continuously.

Roading Lights (8) Directional Turn Signals (15)

Roading Lights – Press the left side of Directional Turn Signals – Push the lever
the switch to the middle position in upward in order to signal a left turn. Pull
order to activate the position lights and the lever downward in order to signal a
the instrument panel lights. Press the switch all right turn.
the way to the left in order to turn on the roading
lights. Service Brake (16)
Service Brake – Use the service brake to
slow down the machine's ground speed
for normal braking.
SEBU7415-05 51
Operation Section
Operator Controls

Note: The first 25 mm to 51 mm (1 to 2 inches) of the REVERSE (19A) – Press the bottom of
service brake travel provides the inching function. the directional control switch in order to
The inching function provides low ground speed. The enable reverse travel.
inching function provides more power for the
hydraulic system. Note: If the parking brake is engaged and the
directional control switch is in the FORWARD
position or the REVERSE position, the machine will
Steering Column Tilt Control (17) not move. Move the direction control switch to the
NEUTRAL position and release the parking brake in
Steering Column Tilt Control – Pull up
order for the hydrostatic drive to be engaged.
on the lever in order to move the
steering column to the desired position.

Accelerator Control (18)

Accelerator Control – Push down on the
pedal in order to increase the engine
speed.

Standard Joystick Control 19

Illustration 50 g01020485

Work Tool Positioner (19B) – The switch for the

work tool positioner is located on the front of the
joystick. Refer to Operation and Maintenance
Manual, “Work Tool Positioner Operation” for details.

Optional Joystick Control 20

Illustration 49 g01020000

FLOAT – Push the joystick forward into the detent

position. The work tool will follow the contour of the
ground.
BOOM LOWER – Push the joystick forward.
HOLD – The joystick will return to this position when
the joystick is released.
BOOM RAISE – Pull the joystick backward.
TILT BACK – Move the joystick to the left.
DUMP – Move the joystick to the right.
Illustration 51 g01020084
FORWARD (19A) – Press the top of the
directional control switch in order to FLOAT – Push the joystick forward into the detent
enable forward travel. position. The work tool will follow the contour of the
ground.
NEUTRAL (19A) – Press the directional
control switch to the middle position in BOOM LOWER – Push the joystick forward.
order to prevent machine movement. HOLD – The joystick will return to this position when
the joystick is released.
BOOM RAISE – Pull the joystick backward.
52 SEBU7415-05
Operation Section
Operator Controls

of the thumb wheel. Move the thumb wheel upward in

TILT BACK – Move the joystick to the left. order to open the clamshell bucket. Move the thumb
wheel downward in order to close the clamshell
DUMP – Move the joystick to the right. bucket.

FORWARD (20A) – Press this button in

order to enable forward travel. Multipurpose Control (21)
Multipurpose Control
REVERSE (20B) – Press this button in
order to enable reverse travel.
OPEN BUCKET CLAM – Push the lever forward.
Note: If the parking brake is engaged and
FORWARD or REVERSE has been selected, the HOLD – The lever will return to this position when
machine will not move. Press the NEUTRAL button you release the lever. The work tool will stop moving.
and release the parking brake in order for the
hydrostatic drive to be engaged. CLOSE BUCKET CLAM – Pull the lever backward.
DETENT – Pull the lever all the way backward. This
NEUTRAL (20C) – Press the button in will maintain constant pressure on the bucket clam
order to prevent machine movement. when the multipurpose bucket is used as a clamp.

Seat Fore/Aft Adjustment(22)

Seat Fore/Aft Adjustment

Seat Suspension and Height

Adjustment (23)
Seat Suspension and Height Adjustment

Illustration 52 g01020160
Hydraulic Lockout (24)
Work Tool Positioner (20D) – The switch for the Hydraulic Lockout – Press the top of the
work tool positioner is located on the front of the switch in order to turn on the hydraulics
joystick. Refer to Operation and Maintenance for the loader. Press the bottom of the
Manual, “Work Tool Positioner Operation” for details. switch in order to turn off the hydraulics for the
loader. Before you road the machine, turn off the
hydraulics for the loader.

Work Tool Positioner Control (25)

Work Tool Positioner Control – Refer to
Operation and Maintenance Manual,
“Work Tool Positioner Operation” for
details.

Speed Control (26)

Speed Control – This switch controls the maximum
speed of the machine.

Illustration 53 g01020166 Fast Speed – Press the top of the

switch.
Proportional Auxiliary Hydraulic Control (20E) –
The amount of flow is proportional to the movement
SEBU7415-05 53
Operation Section
Operator Controls

Slow Speed – Press the bottom of the LOCKED – Press the bottom of the
switch. switch to the LOCKED position in order
to engage the coupler pins. In the
LOCKED position, the coupler pins cannot be
Fourth Function Control (27) disengaged.

Fourth Function Control – The switch Starting Aid (30)

provides electrical power in order to
control a three-position diverter valve Starting Aid – Refer to Operation and
that is located on some work tools. Press the top Maintenance Manual, “Engine Starting”
of the switch and hold the switch in order to for the correct starting procedure with
divert hydraulic oil flow from the primary function the starting aid.
of the work tool to the secondary function of the
work tool. Press the bottom of the switch and
hold the switch in order to divert flow to another Creeper Control (31)
secondary function.
Creeper Control – The creeper control allows speed
control from start up speed to full speed. Pull up on
Auxiliary Circuit Control (28) the handle in order to increase speed. Push down on
the handle in order to decrease speed.
Auxiliary Circuit Control – Press on the
top of the switch. The auxiliary circuit
provides electrical power to Fan Control (32)
attachments such as a sprayer for a broom.
Fan Control
Work Tool Coupler Control (29)
Work Tool Coupler Control – This control enables
the movement of the coupler pins. This control LOW
disables the movement of the coupler pins.

UNLOCKED – Slide the red button MEDIUM

backward and push down on the top of
the switch in order to disengage the
coupler pins. HIGH

Note: The following machines require the

multipurpose lever to be moved forward after
pressing the quick coupler switch in order to Engine Start Switch (33)
disengage the coupler pins: 7ES1–1199, 6ZS1–
2899 and 8BS1–1399. Engine Start Switch – Refer to Operation and
Maintenance Manual, “Engine Starting” for details on
Refer to Operation and Maintenance Manual, “Work starting the engine.
Tool Coupler Operation” for additional information.

OFF

ON
54 SEBU7415-05
Operation Section
Alert Indicators

START

Air Conditioner Control (34)

Air Conditioner Control – Press the top
of the switch in order to activate the air
conditioner.

Rear Window Defroster (35)

Rear Window Defroster – Press the top
of the switch in order to activate the
defroster.

Temperature Control (36)

Temperature Control – Turn the knob to
the left to COOL. Turn the knob to the
right to WARM.

Electrical Power Receptacle (37)

Power Receptacle (12 volt)

Parking Brake Control (38)

Parking Brake Control – Pull up on the
parking brake lever in order to engage
the parking brake. The hydrostatic drive
will shift to NEUTRAL. Push the button on top of
the parking brake lever. Lower the lever in order
to release the brake.

Seat Back Adjustment(39)

Seat Back Adjustment

i01872120

Alert Indicators
SMCS Code: 7450; 7451
SEBU7415-05 55
Operation Section
Alert Indicators

Illustration 54 g00852700

Directional Turn Signals (1) and (2) – The Engine Coolant Temperature (5) – This
indicators will flash when the turn signal indicator light indicates that the engine
lever is operated. coolant is overheating. If this alert
indicator comes on, an action alarm will sound.
Low Brake Fluid Level (3) – This Reduce the operating speed and run the engine
indicator light indicates that the oil level at low idle until the engine is cooled down. Run
for the wheel brake is low. If the the engine at low idle for several minutes. If the
indicator light comes on, an action alarm will indicator light stays on, stop the engine. Check
sound. Stop the machine immediately. Engage the coolant level. Check the hydraulic motor that
the parking brake. Stop the engine. Investigate operates the fan blade. Make any necessary
the cause of the malfunction. Do not operate the repairs.
machine until the malfunction has been
corrected. If excessive engine coolant temperature is detected,
the action light turns on and the action alarm sounds.
Engine Oil Pressure (4) – The alert
indicator will light when the engine oil Parking Brake (6) – The alert indicator
pressure is low. If this alert indicator will light when the parking brake is
comes on, an action alarm will sound. Stop the engaged and the transmission is in
machine immediately. Stop the engine and NEUTRAL. The alert indicator should come on
investigate the cause. during start-up. The alert indicator should go out
when the parking brake is released.
Do not run the engine until the cause has been
corrected. NEUTRAL (7) – The alert indicator will
light when the direction control switch is
in the NEUTRAL position. The alert
indicator will flash when the parking brake is
engaged with the direction control switch in the
FORWARD position or in the REVERSE position.

FORWARD (8) – The alert indicator will

light when the direction control switch is
in the FORWARD position.
56 SEBU7415-05
Operation Section
Parking Brake

High Beams (9) – The alert indicator will If the engine speed is near operating speeds and if
light when the control for the high the electrical loads are light, the alert indicator may
beams is activated. remain on. If the alert indicator remains on, move to a
convenient location. Investigate the cause (loose
Roading Lights (10) – The alert indicator alternator belt, broken alternator belt, faulty battery,
will light when the control for the etc).
roading lights is activated.
REVERSE (14) – The alert indicator will
Hydraulic Oil Filter Bypass (11) – The light when the direction control switch is
alert indicator will light when the in the REVERSE position.
hydraulic oil bypasses the hydraulic oil
filters. If this alert indicator comes on, move the i00662756
machine to a convenient location. Investigate the
cause. Parking Brake
Note: In extreme cold situations, the indicator will SMCS Code: 7000
come on until the hydraulic oil warms up.

Hydraulic Oil Temperature (12) – This

indicator indicates that the hydraulic oil
is overheating. Reduce the operating
speed and run the engine at low idle until the
hydraulic oil temperature decreases to the
normal operating temperature. Restart machine
operation. If the indicator remains on, stop the
engine. Check the hydraulic oil level. Check the
oil cooler for any restrictions. Make any
necessary repairs.
If excessive hydraulic oil temperature is detected, the
action light comes on and the action alarm sounds.

Electrical System (13) – The alert Illustration 55 g00299178

indicator will light when there is a
malfunction in the electrical system. If
this alert indicator comes on, the system voltage
is too high for normal machine operation or too
low for normal machine operation.
If electrical loads are high and the engine speed is
near idle, increase the engine speed to high idle. This
will generate more output from the alternator. If the
alert indicator for the electrical system turns off within
one minute, the electrical system is probably
operating in a normal manner. However, the electrical
system may be overloaded during periods of low
engine speeds.
Modify the operating cycle in order to prevent
overloading the electrical system and discharging the
battery. Illustration 56 g00299180

Low idle must be set correctly. Adjust for the high The parking brake indicator (1) on the operator panel
side of the Low Idle specification while the most often and the NEUTRAL indicator (2) on the operator panel
used electrical loads are turned on. In order to reduce will light when the parking brake lever (3) is pulled up.
the loads, use the MEDIUM fan speed instead of the
HIGH fan speed for the blower fan motor.
NOTICE
If this procedure does not cause the alert indicator to Moving the machine with the parking brake engaged
turn off, move to a convenient location. Investigate can cause excessive wear or damage to the brake. If
the cause (loose alternator belt, broken alternator necessary, have the brake repaired before operating
belt, faulty battery, etc). the machine.
SEBU7415-05 57
Operation Section
Parking Brake

If the direction control switch is in the FORWARD

position or in the REVERSE position, the machine
will not move when the parking brake is released.
Move the direction control switch to NEUTRAL. Then,
move the direction control switch to the desired
direction in order for the hydrostatic drive to be
engaged.
58 SEBU7415-05
Operation Section
Engine Starting

Engine Starting
i01872064

Engine Starting
SMCS Code: 1000; 7000

1. Engage the parking brake.

2. Lower any raised work tools to the ground. Refer
to Operation and Maintenance Manual,
“Equipment Lowering with Engine Stopped”. Move
the hydraulic controls to the HOLD position.
3. Move the direction control switch to NEUTRAL.
Note: The engine will not start unless the direction
control switch is in NEUTRAL.

4. Push down on the accelerator pedal and hold the

accelerator pedal at the HIGH IDLE position
Illustration 57 g00922356
before you start the engine.
5. Turn the engine start switch key to the START Starting Aid – Press the switch in order
position. to activate the starting aid.

6. Release the engine start switch key after the

1. Engage the parking brake.
engine starts.
2. Lower any raised work tools to the ground. Refer
NOTICE to Operation and Maintenance Manual,
Do not crank the engine continuously for more than “Equipment Lowering with Engine Stopped”. Move
30 seconds. Allow the starting motor to cool for two
minutes before cranking the engine again. the hydraulic controls to the HOLD position.
3. Move the direction control switch to the NEUTRAL
7. Allow the engine to warm up at HALF THROTTLE position.
for five minutes. 4. For the 902 machine, push the accelerator pedal to
HALF THROTTLE. For the 906 and 908
Starting the Engine with the machines, push the accelerator pedal to HIGH
Starting Aid IDLE.
5. For the 902 machines, depress the starting aid
switch for 10 seconds. For the 906 and 908
machines, depress the starting aid switch for a
Do not use aerosol types of starting aids such as maximum of 15 seconds.
ether. Such use could result in an explosion and
personal injury. 6. Continue to depress the starting aid switch and
turn the engine start switch key to the START
position in order to start the engine.
7. If the engine does not start within 15 seconds,
release the engine start switch key and release
the starting aid switch. Wait for 30 seconds and
continue with Step 4.

NOTICE
Do not crank the engine continuously for more than
30 seconds. Allow the starting motor to cool for two
minutes before cranking the engine again.
SEBU7415-05 59
Operation Section
Engine Starting

8. When the engine starts, release the engine start

switch key. Continue to depress the starting aid
switch until the engine runs smoothly. Do not
depress the starting aid switch for more than 30
seconds after the engine starts.
9. After the engine begins to run smoothly, allow the
engine to warm up at half throttle for 5 minutes.
For starting below −18 °C (0 °F), the use of
additional cold weather starting aids is
recommended. Any of the following may be
required.

• a coolant heater

• a fuel heater

• an oil heater

• an extra capacity battery

At temperatures below −23 °C (−10 °F), consult

your Caterpillar dealer. Also, refer to Operation
and Maintenance Manual, SEBU5898, “Cold
Weather Recommendation”. This publication is
available from your Caterpillar dealer.
60 SEBU7415-05
Operation Section
Parking

Parking 2. Turn the engine start switch key to the OFF

position in order to stop the engine.
i01795132 3. Turn the engine start switch key to the ON position.
Move all hydraulic control levers back and forth in
Stopping the Machine order to relieve hydraulic pressure. Turn the
SMCS Code: 7000 engine start switch key to the OFF position.
4. Move all hydraulic control levers into the HOLD
NOTICE position.
Park on a level surface. If it is necessary to park on a
grade, block the wheels securely. i01967499

Engage the parking brake. Do not engage the secon-

dary brake while the machine is moving unless the Stopping the Engine if an
primary service brakes fail. Electrical Malfunction Occurs
SMCS Code: 1000; 7000
1. Apply the service brakes in order to stop the
machine.
Fuel Shutoff for 902
2. Move the direction control switch to the NEUTRAL
position. Turn the engine start switch key to OFF. If the engine
does not stop, perform the following procedure.
1. Open the engine access door. Refer to Operation
and Maintenance Manual, “Access Doors and
Covers”.

Illustration 58 g00910348

3. Engage the parking brake.

4. Lower the work tool to the ground and apply slight
Illustration 59 g00372732
downward pressure.
2. Push the lever of the fuel shutoff valve inward in
i01405497
order to stop the engine.
Stopping the Engine Note: Do not operate the machine again until the
SMCS Code: 1000; 7000 malfunction has been corrected.

NOTICE
Fuel Shutoff for 906
Stopping the engine immediately after it has been
working under load can result in overheating and ac- Turn the engine start switch key to OFF. If the engine
celerated wear of the engine components. does not stop, perform the following procedure.
1. Open the engine access door. Refer to Operation
1. Operate the engine for five minutes at low idle with and Maintenance Manual, “Access Doors and
no load. Covers”.

This allows hot areas in the engine to cool

gradually. This will extend the engine life.
SEBU7415-05 61
Operation Section
Stopping the Engine if an Electrical Malfunction Occurs

Illustration 60 g00374652 Illustration 62 g00618015

6ZS1–Up 8BS1–Up

Illustration 61 g01021582 Illustration 63 g01021582

MER1–Up TAR1–Up

2. Disconnect the electrical connector to the fuel 2. Disconnect the electrical connectors to the fuel
injector pump in order to stop the engine. injector pump in order to stop the engine.

Note: Do not operate the machine again until the

malfunction has been corrected.

Fuel Shutoff for the 908

Turn the engine start switch key to the OFF position.
1. Open the engine access door. Refer to Operation
and Maintenance Manual, “Access Doors and
Covers”.
62 SEBU7415-05
Operation Section
Equipment Lowering with Engine Stopped

Note: Do not operate the machine again until the

malfunction has been corrected.

i02067651

Equipment Lowering with

Engine Stopped
SMCS Code: 7000

Personal injury or death can result from a bucket

falling.
Illustration 65 g00919081
Keep personnel away from the front of the ma-
chine when lowering the bucket. The bypass valve is located on the loader control
valve under the cab on the right side of the machine.

Illustration 64 g00919044

1. If the engine has been off for a short period of time,

the equipment can be lowered to the ground. Turn
the engine start switch key to the ON position.
Move the joystick to the LOWER position.
2. If the engine has been off for a long period of time, Illustration 66 g00312066
or the engine is not operable, the following
Location of the bypass valve 6ZS1–761 and 7ES1–
procedure is performed by one person. 481 machines
For machines 6ZS1–761 and 7ES1–481, slowly
loosen the outer plug of the bypass valve. Turn the
plug counterclockwise for three to four turns.
The equipment will start lowering when the bypass
valve is opened.
After the equipment is lowered to the ground, turn the
plug of the bypass valve clockwise. Tighten the plug
to 28 ± 7 N·m (248 ± 62 lb in).
SEBU7415-05 63
Operation Section
Equipment Lowering with Engine Stopped

Illustration 67 g00633961 Illustration 68 g00919081

Location of the bypass valve 6ZS762–Up, 7ES482– The bypass valve is located on the loader control
Up, 8BS1–Up, MER1–Up and TAR1–Upmachines valve under the cab on the right side of the machine.

Note: Remember to count the number of turns in

order to return the screw to the original position. The
screw must be in the original position for proper
operation of the bank valve.
For machines 6ZS762–Up, 7ES482–Up, 8BS1–Up,
MER1–Up and TAR1–Up turn the screw of the
bypass valve clockwise for several turns.
The equipment will lower to the ground.
After the equipment is lowered to the ground, turn the
screw of the bypass valve counterclockwise back to
the original position.

902 and 906 Machines That are

Equipped With Load Check Valves
(Type 1)

Personal injury or death can result from a bucket Illustration 69 g00312066

falling. Location of the bypass valve for machines 6ZS1–761
and 7ES1–481
Keep personnel away from the front of the ma-
chine when lowering the bucket.
64 SEBU7415-05
Operation Section
Equipment Lowering with Engine Stopped

2. If the engine has been off for a long period of time,

or the engine is not operable, loosen the plug of
the bypass valve. Turn the engine start switch key
to the ON position. Press the top of the bucket
lower switch and hold the switch. The equipment
will lower to the ground.

902, 906 and 908 Machines That are

Equipped With Load Check Valves
(Type 2)

Illustration 70 g00633961
Personal injury or death can result from a bucket
Location of the bypass valve for 6ZS762–Up, falling.
7ES482–Up, 8BS1–Up, MER1–Up and TAR1–Up
machines Keep personnel away from the front of the ma-
chine when lowering the bucket.

Illustration 72 g00919081
The bypass valve is located on the loader control
valve under the cab on the right side of the machine.

Illustration 71 g00919112
The bucket lower switch

On a machine that is equipped with load check

valves (Type 1), the bypass valve and the bucket
lower switch must be used to lower the equipment to
the ground.
1. If the engine has been off for a short period of time,
the equipment can be lowered to the ground. Turn
the engine start switch key to the ON position.
Move the joystick control to the LOWER position.

Illustration 73 g00633961
Location of the bypass valve for 6ZS762–Up,
7ES482–Up, 8BS1–Up, MER1–Up and TAR1–Up
machines
SEBU7415-05 65
Operation Section
Leaving the Machine

On a machine that is equipped with load check 4. After the equipment is lowered to the ground, the
valves (Type 2), the bypass valve and the hand pump screw (1) must be turned all the way out of the
must be used to lower the equipment to the ground. hand pump. The rod (2) must be pulled out to the
1. Turn the screw of the bypass valve clockwise for original position. The screw on the bank valve
several turns. must be turned counterclockwise to the original
position.
Note: Remember to count the number of turns in
order to return the screw to the original position. The i00989107
screw must be in the original position for proper
operation of the bank valve. Leaving the Machine
SMCS Code: 7000

Illustration 74 g00734714
The hand pump is located on the left side of the
Illustration 76 g00613978
machine near the articulation joint.
1. Use the steps and the handholds when you get off
the machine. Face the machine and use both
hands. Make sure that the steps are clear of debris
before you dismount.
2. Inspect the engine compartment for debris. Clean
out any debris and any paper in order to avoid a
fire.
3. Turn the key for the battery disconnect switch (if
equipped) to the OFF position and remove the key.
If the machine is not equipped with a battery
disconnect switch, remove the negative battery
cable from the battery. When the machine is not
operated for an extended period of one month or
Illustration 75 g00633985 more, remove the key for the battery disconnect
switch. This will help to prevent a battery short
2. Turn the screw (1) all the way into the hand pump circuit. Removing the key will also help to protect
in the clockwise direction. This will open a bypass the battery from vandalism and from the current
valve inside the pump. draw that is made by certain components.

3. Operate the pump (2) several times. This will allow 4. Install all vandalism protection locks and all
the equipment to lower to the ground. vandalism covers.
66 SEBU7415-05
Operation Section
Transportation Information

Transportation Information 6. Turn the engine start switch key to the ON position.
Move all of the hydraulic control levers in order to
relieve any trapped pressure.
i01155602
7. Move the hydraulic shutoff control to the LOCKED
Shipping the Machine position.
SMCS Code: 7000 8. Turn the engine start switch key to OFF in order to
stop the engine. Remove the engine start switch
Investigate the travel route for overpass clearances.
Make sure that there will be adequate clearance if the key.
machine that is transported is equipped with a 9. Turn the battery disconnect switch key (if
ROPS, with a cab, or with a canopy.
equipped) to OFF and remove the battery
Before you load the machine, remove ice, snow, or disconnect switch key.
other slippery material from the loading dock and
from the truck bed. Remove ice, snow, or other 10. Lock the door and the access covers and attach
slippery material in order to prevent slippage as you any vandalism protection.
load the machine. Remove ice, snow, or other
slippery material in order to prevent a shift while the 11. Secure the machine with tie-downs when you are
machine is moving in transit. transporting the machine on a rail car or on the
tractor-trailer.
NOTICE
Obey all state and local laws governing the weight, 12. Cover the exhaust opening.
width and length of a load.
i00660108
Make sure the cooling system has proper antifreeze
if moving machine to a colder climate. Roading the Machine
Observe all regulations governing wide loads. SMCS Code: 7000
Before you road a machine, consult your tire dealer
for recommended tire pressures and for speed
limitations.
Limitations for TON-kilometers per hour (TON-miles
per hour) must be obeyed. Consult your tire dealer
for the speed limit of the tires that are used.
When you travel for long distances, schedule stops in
order to allow the tires and the components to cool.
Stop for 30 minutes after every 40 km (25 miles) or
stop for 30 minutes after every hour.
Inflate the tires to the correct air pressure.
Use a self-attaching inflation chuck and stand behind
the tire tread during the inflation. Refer to Operation
and Maintenance Manual, “Tire Inflation - Check”.
Illustration 77 g00040011
Perform a Walk-Around Inspection and measure the
1. Chock the trailer or rail car wheels before you load fluid levels in the various compartments.
the machine. (The trailer is shown.)
Check with the proper officials in order to obtain the
2. After the machine is positioned, connect the required licenses and other similar items.
steering frame lock link in order to hold the front
Travel at a moderate speed. Observe all speed
frame and the rear frame in place. limitations when you road the machine.
3. Lower the work tool to the floor of the transport
vehicle. Move the direction control switch to
NEUTRAL.
4. Engage the parking brake.
5. Turn the engine start switch key to OFF in order to
stop the engine.
SEBU7415-05 67
Operation Section
Lifting and Tying Down the Machine

i01405602

Lifting and Tying Down the

Machine
SMCS Code: 7000

1. Weight and instructions are listed herein. This

information is applicable to units that are
manufactured by Caterpillar.
Table 46
MACHINE WEIGHTS FOR NORTH AMERICAN
APPLICATIONS
902 5300 kg (11685 lb)
Illustration 78 g00614033
906 6000 kg (13228 lb)

Table 47
MACHINE WEIGHTS FOR EUROPEAN APPLICATIONS
902 5380 kg (11861 lb)

906 6080 kg (13404 lb)

Table 48
MACHINE WEIGHTS
908 6301 kg (13911 lb)

Note: Weights may vary with different work tools.

2. For lifting objects, use properly rated cables and Illustration 79 g00614040
properly rated slings. Position the crane for a level
machine lift. 3. The holes (1) in the loader and the hitch (2) are
used as lifting points.
4. Spreader bar widths should be sufficient for
preventing contact with the machine. The slings or
cables should not exceed 15° from vertical when
you lift the machine.
68 SEBU7415-05
Operation Section
Lifting and Tying Down the Machine

Illustration 80 g00614041

5. Two front holes (3) and the hitch (2) are provided
for tie-downs.
Install the tie-downs at several locations. Install the
tie-downs for the bucket. Place chocks under the
front wheels and under the rear wheels.
Check the appropriate laws that govern the weight of
the load. Check the appropriate laws that govern the
width of the load and the length of the load.
Consult your Caterpillar dealer for shipping
instructions for your machine.
SEBU7415-05 69
Operation Section
Towing Information

Towing Information
i03499505

Towing the Machine

SMCS Code: 7000

Personal injury or death could result when towing

a disabled machine incorrectly.
Block the machine to prevent movement before
releasing the brakes. The machine can roll free if
Illustration 81 g00300199
it is not blocked.
Follow the recommendations below, to properly
perform the towing procedure.
These towing instructions are for moving a disabled
machine for a short distance at low speed. Move the
machine at a speed of 2 km/h (1.2 mph) or less to a
convenient location for repair. These instructions are
only for emergencies. Always haul the machine if
long distance moving is required.
Shields must be provided on both machines. This will
protect the operator if the tow line breaks or the tow
bar breaks.
Do not allow an operator to be on the machine that is
being towed unless the operator can control the
steering and/or the brakes. Illustration 82 g00300200

Before you tow the machine, make sure that the tow When you tow the machine from the front, attach the
line or the tow bar is in good condition. Make sure tow line to the tow eyes on the frame (1). In order to
that the tow line or the tow bar has enough strength
tow the machine from the rear, attach the tow line to
for the conditions that are involved. The strength of the hitch (2).
the tow line or of the tow bar should be at least 150
percent of the gross weight of the towing machine. Do not use a chain for pulling a disabled machine. A
This pertains to a disabled machine that is stuck in chain link can break. This may cause personal injury.
the mud and to towing a disabled machine on a Use a wire cable with ends that have loops or rings.
grade. Place an observer in a safe position in order to watch
the pulling procedure. The observer can stop the
procedure, if necessary. The procedure should be
stopped if the cable starts to break. Also, stop the
procedure if the cable starts to unravel. Stop pulling
whenever the towing machine moves without moving
the towed machine.
Keep the tow line angle to a minimum. Do not exceed
a 20 degree angle from the straight ahead position.
Quick machine movement could overload the tow line
or the tow bar. This could cause the tow line or the
tow bar to break. Gradual, steady machine
movement will be more effective.
Normally, the towing machine should be as large as
the disabled machine. Make sure that the towing
machine has enough brake capacity, enough weight,
and enough power. The towing machine must be
able to control both machines for the grade that is
involved and for the distance that is involved.
70 SEBU7415-05
Operation Section
Towing the Machine

You must provide sufficient control and sufficient

braking when you are moving a disabled machine
downhill. This may require a larger towing machine or
additional machines that are connected to the rear of
the disabled machine. This will prevent the machine
from rolling away out of control.
All situation requirements cannot be listed.
When any towed machine is loaded, the machine
must be equipped with a brake system that is
operable from the operator compartment.
Consult your Caterpillar dealer for the equipment that
is necessary for towing a disabled machine.

Towing with a Running Engine Illustration 83 g00375416

If the engine is running, the machine can be towed a. Remove bolt (1). Remove the pin (2) from the
for a short distance under certain conditions. The rod end (3) of the steering cylinder.
power train and the steering system must be
operable. Tow the machine for a short distance b. Slowly, turn the steering wheel
only. Pulling the machine out of mud or pulling the counterclockwise in order to retract the cylinder
machine to the side of the road is an example. rod.
The operator of the towed machine must steer the c. Tie the cylinder to a location that does not
machine. Steer the machine in the direction of the interfere with the articulation of the machine.
tow line.
Comply with all of the instructions that are outlined in NOTICE
this topic. Be sure to reconnect the steering cylinder before you
operate the machine.
Towing with a Stopped Engine for
3. Ensure that the hystat pump has cooled down to
Distances that are Shorter than the touch.
150 m (492 ft)
When the disabled machine's engine is stopped,
perform the following steps before you tow the
machine.
1. Engage the parking brake. Chock the front tires
and the rear tires.
2. Disconnect the steering cylinder and store the
steering cylinder in order to allow the machine to
articulate freely.

Illustration 84 g00371452
902 and 906
SEBU7415-05 71
Operation Section
Towing the Machine

Towing the Machine for Distances that

are Greater than 150 m (492 ft)
When you tow the machine for distances that are
greater than 150 m (492 ft), remove the drive shaft.
Install the steering lock link.
Tow the machine with the rear wheels off the ground.
Refer to Power Train Disassembly and Assembly,
SENR1283, “Drive Shaft - Remove and Install”.

Illustration 85 g00880472
908

Illustration 86 g00880520

4. The two crossover relief valves (4) must be

adjusted in order to tow the machine. Loosen the
locking nut (5). Hold a wrench on the nut (5) and
turn the screw (6) in all the way.
5. Fasten the tow bar to the disabled machine.
6. Turn the engine start switch key to the ON position
in order for the gauges to be functional.
7. Release the parking brake.
8. Remove the wheel chocks. Tow the machine
slowly. Do not exceed 2 km/h (1.2 mph).
9. Monitor the hydraulic oil temperature while you tow
the machine. If the hydraulic oil temperature starts
to increase, stop towing the machine. Ensure that
the screws for the crossover relief valves are
turned in all the way.
10. After you tow the machine, allow the hystat pump
to cool.
11. Turn out the screw (6) all the way. Tighten the hex
(5) to 17 ± 5 N·m (150 ± 45 lb in).
72 SEBU7415-05
Operation Section
Engine Starting (Alternate Methods)

Engine Starting (Alternate 6. Connect the appropriate jump start cable to the
auxiliary start receptacle on the stalled machine.
Methods) 7. Connect the other end of the jump start cable to
the auxiliary start receptacle of the machine that is
i01981991 being used as a power source.
Engine Starting with Auxiliary 8. Start the engine on the machine that is being used
as a power source or energize the charging
Start Receptacle system on the auxiliary power source.
SMCS Code: 1463
9. Allow the machine that is being used as a power
source to charge the batteries for two minutes.
NOTICE
When starting from another machine, make sure that 10. Attempt to start the stalled engine.
the machines do not touch. This could prevent dam-
age to engine bearings and electrical circuits. 11. Immediately after the stalled engine starts,
disconnect the jump start cable from the machine
Severely discharged maintenance free batteries do that is being used as a power source.
not fully recharge from the alternator after jump start-
ing. The batteries must be charged to proper voltage 12. Disconnect the other end of the jump start cable
with a battery charger. Many batteries thought to be from the stalled machine.
unusable are still rechargeable.
13. Conclude the failure analysis on the starting
This machine has a 12 volt starting system. Use only charging system of the stalled machine, as
the same voltage for jump starting. Use of a welder or required. Check the machine while the engine is
higher voltage damages the electrical system.
running and the charging system is in operation.
Refer to Special Instruction, Battery Test Procedure,
SEHS7633, available from your Caterpillar dealer, for
complete testing and charging information.
Some Caterpillar machines may be equipped with
auxiliary start receptacles. All other machines can be
equipped with a receptacle from parts service. A
permanent receptacle is always available for jump
starting.
There are two cable assemblies that can be used to
jump start the stalled machine. You can jump start
the stalled machine from another machine that is
equipped with an auxiliary start receptacle or with an
auxiliary power pack. Your Caterpillar dealer can
provide the correct cable lengths for your application.
1. Move the direction control switch on the stalled
machine to the NEUTRAL position. Engage the
parking brake. Lower all attachments to the
ground. Refer to Operation and Maintenance
Manual, “Equipment Lowering with Engine
Stopped”. Move all controls to the HOLD position.
2. Turn the start switch key on the stalled machine to
the OFF position. Turn off all accessories.
3. Turn the battery disconnect switch (if equipped) to
the ON position on the stalled machine .
4. Move the machines together in order for the cable
to reach. DO NOT ALLOW THE MACHINES TO
CONTACT EACH OTHER.
5. Stop the engine on the machine that is being used
as a power source. If you use an auxiliary power
source, turn off the charging system.
SEBU7415-05 73
Operation Section
Engine Starting with Jump Start Cables

i01981974 1. Determine the failure of the engine to start. Refer

to Special Instruction, SEHS7768 on the use of
Engine Starting with Jump 6V-2150 Starting Charging Analyzer Group. Use
Start Cables this procedure if the machine does not have a
diagnostic connector.
SMCS Code: 1000; 7000
2. Place the direction control switch in the NEUTRAL
position on the stalled machine. Engage the
parking brake. Lower all attachments to the
Failure to properly service the batteries may ground. Refer to Operation and Maintenance
cause peronal injury. Manual, “Equipment Lowering with Engine
Stopped”. Move all controls to the HOLD position.
Prevent sparks near the batteries. They could
cause vapors to explode. Do not allow the jump 3. On the stalled machine, turn the start switch key to
start cable ends to contact each other or the the OFF position. Turn off the accessories.
machine.
4. On the stalled machine, turn on the battery
Do not smoke when checking battery electrolyte disconnect switch (if equipped).
levels.
5. Move the machines together in order for the cables
Electrolyte is an acid and can cause personal in-
jury if it contacts skin or eyes. to reach. DO NOT ALLOW THE MACHINES TO
CONTACT.
Always wear eye protection when starting a ma-
chine with jump start cables. 6. Stop the engine on the machine that is the
electrical source. When you use an auxiliary
Improper jump start procedures can cause an ex- power source, turn off the charging system. Open
plosion resulting in personal injury. the engine hood. The remote terminal is located
on the left side of the machine.
Always connect the battery positive (+) to battery
positive (+) and the battery negative (−) to battery 7. Check the battery caps for correct placement and
negative (−). for correct tightness. Make these checks on both
Jump start only with an energy source with the machines. Make sure that the batteries in the
same voltage as the stalled machine. stalled machine are not frozen. Check the
batteries for low electrolyte.
Turn off all lights and accessories on the stalled
machine. Otherwise, they will operate when the
energy source is connected.

NOTICE
When starting from another machine, make sure that
the machines do not touch. This could prevent dam-
age to engine bearings and electrical circuits.
Severely discharged maintenance free batteries do
not fully recharge from the alternator after jump start-
ing. The batteries must be charged to proper voltage
with a battery charger. Many batteries thought to be
unusable are still rechargeable.
This machine has a 12 volt starting system. Use only
the same voltage for jump starting. Use of a welder or Illustration 87 g01033179
higher voltage damages the electrical system. 902 7ES1–Up and 906 6ZS1–Up
Refer to Special Instruction, Battery Test Procedure,
SEHS7633, available from your Caterpillar dealer, for
complete testing and charging information.

Use of Jump Start Cables

When the auxiliary start receptacles are not
available, use the following procedure.
74 SEBU7415-05
Operation Section
Engine Starting with Jump Start Cables

10. Connect one end of the negative jump start cable

to the negative terminal of the electrical source.
11. Make the final connection. Connect the negative
cable to the ground in the engine compartment or
to the frame. Make this connection away from the
battery, the fuel, the hydraulic lines, or moving
parts.
12. Start the engine on the machine that is the
electrical source. Also, you can energize the
charging system on the auxiliary power source.
13. Allow the electrical source to charge the batteries
for two minutes.
Illustration 88 g00624084 14. Attempt to start the stalled engine. Refer to
908 8BS1–Up Operation and Maintenance Manual, “Engine
Starting”.
15. Immediately after the stalled engine starts,
disconnect the jump start cables in reverse order.
16. Conclude with a failure analysis on the starting
charging system. Check the stalled machine, as
required. Check the machine when the engine is
running and the charging system is in operation.

Illustration 89 g01033166
906 MER1–Up and 908 TAR1–Up

8. The positive remote jump start terminal is located

on the battery for the 902 7ES1–Up and 906
6ZS1–Up machines. The positive remote jump
start terminal is located on the left side of the
engine compartment on the 908 8BS1–Up
machines. The positive remote jump start terminal
is located on the right side of the engine
compartment on the 906 MER1–Up and 908
TAR1–Upmachines. Connect the positive jump
start cable to the positive remote jump start
terminal.
Do not allow positive cable clamps to contact any
metal except for battery terminals.
9. Connect the positive jump start cable to the
positive terminal of the electrical source. Use the
procedure from Step 8 in order to determine the
correct terminal.

Note: Batteries in series may be in separate

compartments. Use the terminal that is connected to
the battery. This battery is normally on the same side
of the machine as the starter.
SEBU7415-05 75
Maintenance Section
Maintenance Access

Maintenance Section Engine Hood

Maintenance Access
i01996193

Access Doors and Covers

SMCS Code: 7273-572; 7273-573

Illustration 92 g00299758

Pull up on the handle. Raise the engine hood until the

hood support cylinder locks in position.

Illustration 90 g00613637

The machine is equipped with right side and left side

access doors.
Pull the handle in order to open the access door.

Illustration 93 g00299759

Push the orange button (if equipped) on the cylinder

in order to lower the hood. Lower the hood until the
hood latches.

Illustration 91 g00613649

Push the orange button (if equipped) and pull down

on the door in order to close the access door. Push
the access door firmly until the door latches in order
to secure the door.
76 SEBU7415-05
Maintenance Section
Tire Inflation Information

Tire Inflation Information There are other benefits to using nitrogen in addition
to reducing the risk of an explosion. The use of
nitrogen for tire inflation lessens the slow oxidation of
i00669882 the rubber. Use of nitrogen also slows gradual tire
deterioration. This is especially important for tires that
Tire Inflation with Air are expected to have a long service life of at least
four years. Nitrogen reduces the corrosion of rim
SMCS Code: 4203 components. Nitrogen also reduces problems that
result from disassembly.

Use a self-attaching inflation chuck and stand be-

hind the tread when inflating a tire.
A tire blowout or a rim failure can cause personal
Proper inflation equipment, and training in using injury.
the equipment, are necessary to avoid overinfla-
Use a self-attaching inflation chuck and stand be-
tion. A tire blowout or rim failure can result from
improper or misused equipment. hind the tread when inflating a tire, to prevent
personal injury.
Before inflating tire, install on the machine or put
tire in restraining device.
Note: Do not set the tire inflation equipment regulator
higher than 140 kPa (20 psi) over the recommended
NOTICE tire pressure.
Set the tire inflation equipment regulator at no more
than 140 kPa (20 psi) over the recommended tire Use 6V-4040 Inflation Group or an equivalent
pressure. inflation group to inflate tires with a nitrogen gas
cylinder.
Consult your Caterpillar dealer for operating
pressures. Reference: For tire inflation instructions, refer to
Special Instruction, SMHS7867, “Nitrogen Tire
i02096880
Inflation Group”.
For nitrogen inflation, use the same tire pressures
Tire Inflation with Nitrogen that are used for air inflation. Consult your tire dealer
SMCS Code: 4203 for operating pressures.

Caterpillar recommends the use of dry nitrogen gas i01373831

for tire inflation and for tire pressure adjustments.
This includes all machines with rubber tires. Nitrogen
is an inert gas that will not aid combustion inside the
Tire Shipping Pressure
tire. SMCS Code: 4203; 7500
The tire inflation pressures that are shown in the
following tables are cold inflation shipping pressures.
These pressures are for a standard machine under
Proper nitrogen inflation equipment, and training the following conditions.
in using the equipment, are necessary to avoid
over inflation. A tire blowout or rim failure can re- • The machine is at rated load.
sult from improper or misused equipment and
personal injury or death can occur. • The machine is operating in firm underfoot
A tire blowout and/or rim failure can occur if the conditions.
inflation equipment is not used correctly, due to
the fact that a fully charged nitrogen cylinder's Actual shipping pressures may vary.
pressure is approximately 15000 kPa (2200 psi).
SEBU7415-05 77
Maintenance Section
Tire Shipping Pressure

Table 49
TIRE SHIPPING PRESSURES FOR 902 MACHINES
Tire Size Arrangement Number Strength Index or Ply Tire Pressure
Rating
kPa psi
335/80 R18 (Front)(1) 185-2773 145A2 /134B 303 44

335/80 R18 (Rear) 185-2773 145A2 /134B 193 28

335/80 R18 (Front) 185-2774 139B 303 44

335/80 R18 (Rear) 185-2774 139B 220 32

12.5-18 (Front) 185-2772 10 PR 250 36

12.5-18 (Rear) 185-2772 10 PR 165 24

335/80 R18(Front) 187-6069 151A2 / 139B 303 44

335/80 R18(Rear) 187-6069 151A2 / 139B 220 32

340/80 R18(Front) 194-0826 136A8 250 36

340/80 R18(Rear) 194-0826 136A8 165 24

12.5/80-18(Front) 194-0827 126A6 / 10PR 250 36

12.5/80-18(Rear) 194-0827 126A6 / 10PR 165 24

(1) The “R” in the tire size signifies radial construction.

Table 50
TIRE SHIPPING PRESSURES FOR 906 MACHINES
Tire Size Arrangement Number Strength Index or Ply Tire Pressure
Rating
kPa psi
365/80 R20 (Front)(1) 183-6132 153A2 /141B 303 44

365/80 R20 (Rear)(2) 183-6132 153A2 /141B 193 28

375/75 R20 (Front) 183-6133 143B 303 44

375/75 R20 (Rear)(2) 183-6133 143B 220 32

12.5-20 (Front) 183-6134 10 PR 275 40

12.5-20 (Rear) 183-6134 10 PR 193 28

405/70 R20 (Front) 140-1624 155A2 / 143B 275 40

405/70 R20 (Rear)(2) 140-1624 155A2 / 143B 193 28

405/70 R18 (Front) 183-6135 153A2 / 141B 275 40

405/70 R18 (Rear) 183-6135 153A2 / 141B 193 28

375/75 R20 (Front) 187-6070 155A2 / 143B 275 40

375/75 R20 (Rear) 187-6070 155A2 / 143B 193 28

400/70 R20 (Front) 191-0877 149A8 275 40

400/70 R20 (Rear) 191-0877 149A8 193 28

16/70-20 (Front) 191-0878 135A6 / 10PR 303 44

16/70-20 (Rear) 191-0878 135A6 / 10PR 193 28

(1) The “R” in the tire size signifies radial construction.
(2) 149-9108 Plates must be installed on the rear axles in order to prevent the tires from contacting the fenders. Consult your Caterpillar dealer
for further information.
78 SEBU7415-05
Maintenance Section
Tire Inflation Pressure Adjustment

Table 51
TIRE SHIPPING PRESSURES FOR 908 MACHINES
Tire Size Arrangement Number Strength Index or Ply Tire Pressure
Rating
kPa psi
425/75 R20 (Front)(1) 140-1625 155B 275 40

425/75 R20 (Rear) 140-1625 155B 193 28

405/70 R20 (Front) 140-9114 155A2/143B 303 44

405/70 R20 (Rear) 140-9114 155A2/143B 220 32

14.5-20 (Front) 140-9113 10 PR 303 44

14.5-20 (Rear) 140-9113 10 PR 250 36

16/70-20 (Front) 180-5367 10 PR 275 40

16/70-20 (Rear) 180-5367 10 PR 193 28

400/70 R20 (Front) 180-5368 149A8 303 44

400/70 R20 (Rear) 180-5368 149A8 220 32

16/70-20 (Front) 180-5369 10 PR 275 40

16/70-20 (Rear) 180-5369 10 PR 220 32

375/75 R20 (Front) 187-6071 155A2/143B 303 44

375/75 R20 (Rear) 187-6071 155A2/143B 220 32

(1) The “R” in the tire size signifies radial construction.

The operating inflation pressure is based on the Reference: When you operate the machine in
following conditions. freezing temperatures, refer to Special Publication,
SEBU5898, “Cold Weather Recommendations for All
• The weight of a ready-to-work machine without Caterpillar Machines” in order to adjust tire inflation
work tools pressures.
• The rated payload

• Average operating conditions.

Tire inflation pressures for each application may vary.
These tire inflation pressures should be obtained
from your tire supplier.

i02610518

Tire Inflation Pressure

Adjustment
SMCS Code: 4203
Always obtain the proper tire inflation pressures and
maintenance recommendations for the tires on your
machine from your tire supplier. The tire pressure in a
warm shop area 18° to 21°C (65° to 70°F) will
significantly change when you move the machine into
freezing temperatures. If you inflate the tire to the
correct pressure in a warm shop, the tire will be
underinflated in freezing temperatures. Low pressure
shortens the life of a tire.
SEBU7415-05 79
Maintenance Section
Lubricant Viscosities and Refill Capacities

Lubricant Viscosities and

Refill Capacities
i02957641

Lubricant Viscosities
SMCS Code: 7581
The proper oil viscosity grade is determined by the
minimum outside temperature when the machine is
started. The proper oil viscosity grade is also
determined by the maximum outside temperature
while the machine is operated. Use the column that
has the title of “Min” on the table in order to determine
the oil viscosity grade that is required for starting a
cold machine and for operating a cold machine. Use
the column that has the title of “Max” on the table in
order to select the oil viscosity grade while you are
operating the machine at the highest temperature
that is anticipated. Use the oil with the highest
viscosity that is allowed for the ambient temperature
when you start the machine.
Machines that are continuously operated should use
the oils with the higher viscosity in the final drives and
differentials in order to maintain the highest possible
oil film thickness. Consult your dealer if additional
information is needed.
Table 52
Lubricant Viscosities for Ambient Temperatures

°C °F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
SAE 0W-20 −40 10 −40 50
SAE 0W-30 −40 30 −40 86
Cat DEO-ULS SAE 0W-40 −40 40 −40 104
Cat DEO Multigrade
Engine Crankcase for all Ma- Cat DEO SYN(3) SAE 5W-30 −30 30 −22 86
chines(1)(2) Cat Arctic DEO SYN(4) SAE 5W-40 −30 50 −22 122
Cat ECF-1-a, Cat ECF-2, Cat ECF-3
(5) SAE 10W-30(6) −18 40 0 104

SAE 10W-40 −18 50 0 122

SAE 15W-40 −9.5 50 15 122

(continued)
80 SEBU7415-05
Maintenance Section
Lubricant Viscosities

(Table 52, contd)

Lubricant Viscosities for Ambient Temperatures

°C °F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
SAE 0W-20 −40 40 −40 104

Cat HYDO Advanced 10(7)(8) SAE 0W-30 −40 40 −40 104

Cat HYDO(7) (8) SAE 0W-40 −40 40 −40 104
Cat MTO(7) (8)
Cat DEO(7) (8) SAE 5W-30 −30 40 −22 104
Cat DEO-ULS(7) (8)
SAE 5W-40 −30 40 −22 104
Hydraulic Systems, Cat TDTO(7) (8)
Hydrostatic Transmission Cat Arctic TDTO(7) (8) SAE 10W −20 40 −4 104
Brake System Cat TDTO-TMS(7) (8)
Cat DEO SYN(7) (8) SAE 30 10 50 50 122
Cat Arctic DEO SYN(7) (8) SAE 10W-30 −20 40 −4 104
Cat ECF-1-a, Cat ECF-2, Cat ECF-
3, Cat TO-4, Cat TO-4M, Cat BF-1(7) SAE 15W-40 −15 50 5 122
(8)
Cat MTO −25 40 −13 104
Cat TDTO-TMS −20 50 −4 122
SAE 75W-90 −30 40 −22 104
SAE 75W-140 -30 45 -22 113
Final Drives, Differentials and Cat GO (Gear Oil)
Transfer Drives Cat SYNTHETIC GO SAE 80W-90 −20 40 −4 104
(9) commercial API GL-5 gear oil
SAE 85W-140 −10 50 14 122
SAE 90 0 40 32 104

External Lubrication Points Advanced 3Moly NLGI Grade 2 −20 40 −4 104

(1) Supplemental heat is recommended for cold-soaked starts below the minimum ambient temperature. Supplemental heat may be required for
cold-soaked starts that are above the minimum temperature that is stated, depending on the parasitic load and other factors. Cold-soaked
starts occur when the engine has not been operated for a period of time, allowing the oil to become more viscous due to cooler ambient
temperatures.
(2) Cat DEO-ULS or commercial oils meeting Cat ECF-3 specification are strongly recommended for use in diesel engines that are equipped
with Diesel Particulate Filters (DPF) and other aftertreatment devices.
(3) Cat DEO SYN is an SAE 5W-40 viscosity grade oil.
(4) Cat Arctic DEO SYN is an SAE 0W-30 viscosity grade oil.
(5) Cat Engine Crankcase Fluid specifications. Commercial alternative diesel engine oils must meet one or more of these Cat ECF
specifications.
(6) SAE 10W-30 is the preferred viscosity grade for the 3116, 3126, C7, C-9 and the C9 diesel engines when the ambient temperature is be-
tween -18° C (0° F) and 40° C (104° F).
(7) Cat HYDO Advanced 10 is the preferred oil for use in most Caterpillar machine hydraulic and hydrostatic transmission systems when ambi-
ent temperature is between −20 °C (−4 °F) and 40 °C (104 °F). Cat HYDO Advanced 10 has an SAE viscosity grade of 10W. Cat HYDO
Advanced 10 has a 50% increase in the standard oil drain interval for machine hydraulic systems (3000 hours versus 2000 hours) over
second and third choice oils - when following the maintenance interval schedule for oil filter changes and for oil sampling that is stated in the
Operation and Maintenance Manual for your particular machine. 6000 hour oil drain intervals are possible when using S·O·S Services oil
analysis. Contact your Cat dealer for details. In order to gain the most benefit from the improved performance designed into Cat HYDO Ad-
vanced 10, when switching to Cat HYDO Advanced 10, cross contamination with the previous oil should be kept to less than 10%.
(8) Second choice oils are Cat HYDO, Cat MTO, Cat DEO, Cat DEO-ULS, Cat TDTO, Cat Arctic TDTO, Cat TDTO-TMS, Cat DEO SYN, Cat
Arctic DEO SYN. Third choice oils are commercial oils that meet Cat ECF-1-a, Cat ECF-2, Cat ECF-3, Cat TO-4, or the Cat TO-4M specifi-
cations, and that have a minimum zinc additive level of 0.09 percent (900 ppm). Commercial biodegradable hydraulic oil must meet the Cat
BF-1 specification. Refer to the machine Operation and Maintenance Manual and/or contact your local Caterpillar dealer before using com-
mercial oils that meet Cat BF-1 in Cat Hydraulic Excavators. The minimum viscosity for commercial alternative oils used in most Cat machine
hydraulic and hydrostatic transmission systems is 6.6 cSt at 100 °C (212 °F) (“ASTM D445”).
(9) Add 0.5 L (0.53 qt) of 1U-9891 Hydraulic Oil Additive to the front axle differential. Add 0.5 L (0.53 qt) of 1U-9891 Hydraulic Oil Additive to
the rear axle differential (only where the optional limited slip differential is fitted).
SEBU7415-05 81
Maintenance Section
Capacities (Refill)

i02024571 Table 55
APPROXIMATE REFILL CAPACITIES FOR THE 908
Capacities (Refill)
Compartment or Liters US Imperial
SMCS Code: 7560 System Gallons Gallons
Table 53 Cooling System 16 4.2 3.5
APPROXIMATE REFILL CAPACITIES FOR THE 902 8BS1–Up

Compartment or Liters US Imperial Cooling System 20 5.3 4.4

System Gallons Gallons TAR1–Up

Cooling System 14 3.7 3.1 Hydraulic Tank 49 12.9 10.8

Hydraulic Tank 49 12.9 10.8 Fuel Tank 85 22.5 18.7

Engine Crankcase 7.3 1.9 1.6
Fuel Tank 74 19.5 16.3
8BS1–Up
Engine Crankcase 8.5 2.3 1.9
Engine Crankcase 10 2.6 2.2
Front Differential 7.5(1) 2.0 1.7 TAR1–Up

Rear Differential 8 2.1 1.8 Front Differential 7.5(1) 2.0 1.7

(Standard)
Rear Differential 8 2.1 1.8
Rear Differential (Limited 7.5(1) 2.0 1.7 (Standard)
Slip)
Rear Differential (Limited 7.5(1) 2.0 1.7
Final Drive (each side) 0.7 0.2 0.2 Slip)

Hydrostatic Transmission 1.2 0.3 0.3 Final Drive (each side) 1.5 0.4 0.3
(1) Add 0.5 L (0.53 qt) of 1U-9891 Hydraulic Oil Additive to the Hydrostatic Transmission 1.4 0.4 0.3
differential.
(1) Add 0.5 L (0.53 qt) of 1U-9891 Hydraulic Oil Additive to the
Table 54 differential.

APPROXIMATE REFILL CAPACITIES FOR THE 906

i07445339
Compartment or Liters US Imperial
System Gallons Gallons S·O·S Information
Cooling System 14 3.7 3.1 SMCS Code: 7542-008
6ZS1–Up
S·O·S Services is a highly recommended process for
Cooling System 20 5.3 4.4 Cat customers to use in order to minimize owning
MER1–Up
and operating cost. Customers provide oil samples,
Hydraulic Tank 49 10.8 12.9 coolant samples, and other machine information. The
dealer uses the data in order to provide the customer
Fuel Tank 74 19.5 16.3 with recommendations for management of the
equipment. In addition, S·O·S Services can help
Engine Crankcase 7 1.8 1.5
determine the cause of an existing product problem.
6ZS1–Up

Engine Crankcase 10 2.6 2.2 Refer to Special Publication, SEBU6250, “Caterpillar

MER1–Up Machine Fluid Recommendations” for detailed
information concerning S·O·S Services.
Front axle 7.5(1) 2.0 1.7
The effectiveness of S·O·S Services is dependent on
Rear Axle (Standard) 8 2.1 1.8 timely submission of the sample to the laboratory at
recommended intervals.
Rear Axle (Limited Slip) 7.5(1) 2.0 1.7
Refer to the Operation and Maintenance Manual,
Final Drive (each side) 0.7 0.2 0.2
“Maintenance Interval Schedule” for a specific
Hydrostatic Transmission 1.2 0.3 0.3 sampling location and a service hour maintenance
interval.
(1) Add 0.5 L (0.53 qt) of 1U-9891 Hydraulic Oil Additive to the
differential. Consult your Cat dealer for complete information and
assistance in establishing an S·O·S program for your
equipment.
82 SEBU7415-05
Maintenance Section
Maintenance Support

Maintenance Support
i07746333

Welding on Machines and

Engines with Electronic
Controls
SMCS Code: 1000; 7000
Do not weld on any protective structure. If it is
necessary to repair a protective structure, contact
your Cat dealer.
Proper welding procedures are necessary to avoid
damage to the electronic controls and to the
bearings. When possible, remove the component
that must be welded from the machine or the engine
and then weld the component. If you must weld near
an electronic control on the machine or the engine,
temporarily remove the electronic control to prevent
heat related damage. The following steps should be
followed to weld on a machine or an engine with
electronic controls.
1. Turn off the engine. Place the engine start switch
in the OFF position.
2. If equipped, turn the battery disconnect switch to
the OFF position. If there is no battery disconnect
switch, remove the negative battery cable at the
battery.

NOTICE
Do NOT use electrical components (ECM or sensors)
or electronic component grounding points for ground-
ing the welder.

3. Clamp the ground cable from the welder to the

component that will be welded. Place the clamp as
close as possible to the weld. Make sure that the
electrical path from the ground cable to the
component does not go through any bearing. Use
this procedure to reduce the possibility of damage
to the following components:

• Bearings of the drive train

• Hydraulic components

• Electrical components

• Other components of the machine

4. Protect any wiring harnesses and components

from the debris and the spatter which is created
from welding.
5. Use standard welding procedures to weld the
materials together.
SEBU7415-05 83
Maintenance Section
Maintenance Interval Schedule

i07761812 “ Window Wiper - Inspect/Replace” . . . . . . . . . . . 129

Maintenance Interval Schedule Every 10 Service Hours or Daily

(902 Compact Wheel Loaders) “ Articulation Bearings - Lubricate” . . . . . . . . . . . . . 89
SMCS Code: 7000
“ Axle Oscillation Bearings - Lubricate”. . . . . . . . . . 89
S/N: 7ES1–Up
“ Backup Alarm - Test” . . . . . . . . . . . . . . . . . . . . . . . 90
Note: All safety information, warnings, and
instructions must be read and understood before you “ Cooling System Coolant Level - Check”. . . . . . . 102
perform any operation or any maintenance “ Engine Oil Level - Check” . . . . . . . . . . . . . . . . . . 108
procedure.
“ Fuel System Water Separator - Drain” . . . . . . . . 118
Before each consecutive interval is performed, all of
the maintenance requirements from the previous “ High Dump Bucket - Lubricate”. . . . . . . . . . . . . . 120
interval must also be performed.
“ Hydraulic System Oil Level - Check ” . . . . . . . . . 122
The normal oil change interval is Every 250 Service
Hours or Twelve Months. If the engine is operated “ Lift Arm and Cylinder Linkage - Lubricate” . . . . . 123
under severe conditions or if the oil is not Caterpillar
oil, change the oil after Every 100 Service Hours or “ Multipurpose Bucket - Lubricate” . . . . . . . . . . . . 123
after Six Months. Severe conditions include the
following factors: high temperatures , continuous high “ Side Dump Bucket - Lubricate” . . . . . . . . . . . . . . 126
loads and extremely dusty conditions .
“ Steering Cylinder Bearings - Lubricate” . . . . . . . 126
Refer to the results of the S·O·S oil analysis in order
to determine if the oil change interval should be “ Tilt Cylinder Bearings and Bucket Linkage Bearings
decreased to 100 hours. Consult your Caterpillar - Lubricate” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Dealer for detailed information regarding the
optimum oil change interval. “ Tire Inflation - Check” . . . . . . . . . . . . . . . . . . . . . 127
“ Windows - Clean”. . . . . . . . . . . . . . . . . . . . . . . . . 129
When Required “ Work Tool Coupler - Lubricate” . . . . . . . . . . . . . . 129
“ Battery - Recycle” . . . . . . . . . . . . . . . . . . . . . . . . . 90
Every Week
“ Battery or Battery Cable - Inspect/Replace”. . . . . 90
“ Parking Brake - Check/Adjust” . . . . . . . . . . . . . . 124
“ Bucket Cutting Edges - Inspect/Replace” . . . . . . 93
“ Bucket Tips - Inspect/Replace” . . . . . . . . . . . . . . . 94 Every 50 Service Hours or Monthly
“ Bucket Wear Plates - Inspect/Replace” . . . . . . . . 96 “ Cab Air Filter - Clean/Replace” . . . . . . . . . . . . . . . 96
“ Circuit Breakers and Fuses - Reset/Replace” . . . 97 “ Wheel Nut Torque - Check” . . . . . . . . . . . . . . . . . 129
“ Engine Air Filter Primary Element - Clean/
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Every 250 Service Hours
“ Engine Air Filter Secondary Element - “ Differential Oil Sample - Obtain” . . . . . . . . . . . . . 104
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
“ Engine Oil Sample - Obtain” . . . . . . . . . . . . . . . . 109
“ Fuel System Priming Pump - Operate”. . . . . . . . 116
“ Final Drive Oil Sample - Obtain” . . . . . . . . . . . . . 114
“ Fuel Tank Water and Sediment - Drain” . . . . . . . 119
“ Hydraulic Oil Sample - Obtain” . . . . . . . . . . . . . . 120
“ Hinges - Lubricate” . . . . . . . . . . . . . . . . . . . . . . . 120
“ Oil Filter - Inspect” . . . . . . . . . . . . . . . . . . . . . . . . 124
“ Radiator Core - Clean” . . . . . . . . . . . . . . . . . . . . 124
“ Window Washer Reservoir - Fill” . . . . . . . . . . . . 129
84 SEBU7415-05
Maintenance Section
902 Compact Wheel Loaders

“ Transfer Drive (Hydrostatic) Oil Sample - “ Hydraulic System Oil Filter - Replace” . . . . . . . . 121
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Every 1000 Service Hours or 1 Year
Every 250 Service Hours or
Monthly “ Differential Oil - Change” . . . . . . . . . . . . . . . . . . . 103
“ Engine Crankcase Breather - Clean” . . . . . . . . . 108
“ Engine Air Filter Service Indicator - Inspect/
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 “ Engine Valve Lash - Check” . . . . . . . . . . . . . . . . 112

Every 250 Service Hours or 6 “ Final Drive Oil - Change” . . . . . . . . . . . . . . . . . . . 113

Months “ Hydraulic System Oil - Change” . . . . . . . . . . . . . 120

“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 91 “ Rollover Protective Structure (ROPS) -

Inspect” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
“ Brake Pads - Check” . . . . . . . . . . . . . . . . . . . . . . . 92
“ Transfer Drive (Hydrostatic) Oil - Change”. . . . . 128
“ Braking System - Test” . . . . . . . . . . . . . . . . . . . . . 92
“ Differential Oil Level - Check” . . . . . . . . . . . . . . . 104 Every 2000 Service Hours or 1 Year
“ Drive Shaft Universal Joints - Lubricate” . . . . . . 105 “ Fuel Injection Timing - Check” . . . . . . . . . . . . . . 114
“ Final Drive Oil Level - Check” . . . . . . . . . . . . . . . 113
Every Year
“ Transfer Drive (Hydrostatic) Oil Level -
Check” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 “Cooling System Coolant Sample (Level 2) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Every 250 Service Hours or 1 Year
Every 3000 Service Hours or 2
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . 110
Years
Initial 500 Service Hours “ Cooling System Coolant Extender (ELC) -
Add” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
“Cooling System Coolant Sample (Level 2) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 “ Cooling System Water Temperature Regulator -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
“ Differential Oil - Change” . . . . . . . . . . . . . . . . . . . 103
“ Final Drive Oil - Change” . . . . . . . . . . . . . . . . . . . 113 Every 3 Years After Date of
“ Transfer Drive (Hydrostatic) Oil - Change”. . . . . 128
Installation or Every 5 Years After
Date of Manufacture
Every 500 Service Hours or 3 “ Seat Belt - Replace”. . . . . . . . . . . . . . . . . . . . . . . 126
Months
“Cooling System Coolant Sample (Level 1) -
Every 5000 Service Hours
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
“ Engine Crankcase Breather (Closed Circuit) -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Every 500 Service Hours or 1 Year
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . 110
Every 6000 Service Hours or 4
Years
“ Fuel System Filter - Replace” . . . . . . . . . . . . . . . 114
“ Cooling System Coolant (ELC) - Change” . . . . . 100
“ Fuel System Filter and Water Separator -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
“ Fuel System Water Separator Element -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
“ Fuel Tank Cap - Clean” . . . . . . . . . . . . . . . . . . . . 119
SEBU7415-05 85
Maintenance Section
Maintenance Interval Schedule

i07761823 “ Window Washer Reservoir - Fill” . . . . . . . . . . . . 129

“ Window Wiper - Inspect/Replace” . . . . . . . . . . . 129
Maintenance Interval Schedule
(906 and 908 Compact Wheel Every 10 Service Hours or Daily
Loaders) “ Articulation Bearings - Lubricate” . . . . . . . . . . . . . 89
SMCS Code: 7000
“ Axle Oscillation Bearings - Lubricate”. . . . . . . . . . 89
S/N: MER1–Up
“ Backup Alarm - Test” . . . . . . . . . . . . . . . . . . . . . . . 90
S/N: TAR1–Up
“ Cooling System Coolant Level - Check”. . . . . . . 102
Note: All safety information, warnings, and
instructions must be read and understood before you “ Engine Oil Level - Check” . . . . . . . . . . . . . . . . . . 108
perform any operation or any maintenance
“ Fuel System Water Separator - Drain” . . . . . . . . 118
procedure.
“ High Dump Bucket - Lubricate”. . . . . . . . . . . . . . 120
Before each consecutive interval is performed, all of
the maintenance requirements from the previous “ Hydraulic System Oil Level - Check ” . . . . . . . . . 122
interval must also be performed.
“ Lift Arm and Cylinder Linkage - Lubricate” . . . . . 123
The normal engine oil change interval is every 500
service hours or twelve months. If the engine is “ Multipurpose Bucket - Lubricate” . . . . . . . . . . . . 123
operated under severe conditions or if the oil is not
Caterpillar oil, change the oil after every 250 service “ Side Dump Bucket - Lubricate” . . . . . . . . . . . . . . 126
hours or after six months. Severe conditions include
the following factors: high temperatures , continuous “ Steering Cylinder Bearings - Lubricate” . . . . . . . 126
high loads and extremely dusty conditions .
“ Tilt Cylinder Bearings and Bucket Linkage Bearings
Refer to the results of the S·O·S oil analysis in order - Lubricate” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
to determine if the oil change interval should be
decreased to 250 hours. Consult your Caterpillar “ Tire Inflation - Check” . . . . . . . . . . . . . . . . . . . . . 127
Dealer for detailed information regarding the
optimum oil change interval. “ Windows - Clean”. . . . . . . . . . . . . . . . . . . . . . . . . 129
“ Work Tool Coupler - Lubricate” . . . . . . . . . . . . . . 129
When Required
Every Week
“ Battery - Recycle” . . . . . . . . . . . . . . . . . . . . . . . . . 90
“ Parking Brake - Check/Adjust” . . . . . . . . . . . . . . 124
“ Battery or Battery Cable - Inspect/Replace”. . . . . 90
“ Bucket Cutting Edges - Inspect/Replace” . . . . . . 93 Every 50 Service Hours or Monthly
“ Bucket Tips - Inspect/Replace” . . . . . . . . . . . . . . . 94 “ Cab Air Filter - Clean/Replace” . . . . . . . . . . . . . . . 96
“ Bucket Wear Plates - Inspect/Replace” . . . . . . . . 96 “ Wheel Nut Torque - Check” . . . . . . . . . . . . . . . . . 129
“ Circuit Breakers and Fuses - Reset/Replace” . . . 97
Every 250 Service Hours
“ Engine Air Filter Primary Element - Clean/
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 “ Differential Oil Sample - Obtain” . . . . . . . . . . . . . 104
“ Engine Air Filter Secondary Element - “ Engine Oil Sample - Obtain” . . . . . . . . . . . . . . . . 109
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
“ Final Drive Oil Sample - Obtain” . . . . . . . . . . . . . 114
“ Fuel System Priming Pump - Operate”. . . . . . . . 116
“ Hydraulic Oil Sample - Obtain” . . . . . . . . . . . . . . 120
“ Fuel Tank Water and Sediment - Drain” . . . . . . . 119
“ Hinges - Lubricate” . . . . . . . . . . . . . . . . . . . . . . . 120
“ Oil Filter - Inspect” . . . . . . . . . . . . . . . . . . . . . . . . 124
“ Radiator Core - Clean” . . . . . . . . . . . . . . . . . . . . 124
86 SEBU7415-05
Maintenance Section
906 and 908 Compact Wheel Loaders

“ Transfer Drive (Hydrostatic) Oil Sample - “ Hydraulic System Oil Filter - Replace” . . . . . . . . 121
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Every 1000 Service Hours or 1 Year
Every 250 Service Hours or
Monthly “ Differential Oil - Change” . . . . . . . . . . . . . . . . . . . 103
“ Engine Crankcase Breather - Clean” . . . . . . . . . 108
“ Engine Air Filter Service Indicator - Inspect/
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 “ Engine Valve Lash - Check” . . . . . . . . . . . . . . . . 112

Every 250 Service Hours or 6 “ Final Drive Oil - Change” . . . . . . . . . . . . . . . . . . . 113

Months “ Hydraulic System Oil - Change” . . . . . . . . . . . . . 120

“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 91 “ Rollover Protective Structure (ROPS) -

Inspect” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
“ Brake Pads - Check” . . . . . . . . . . . . . . . . . . . . . . . 92
“ Transfer Drive (Hydrostatic) Oil - Change”. . . . . 128
“ Braking System - Test” . . . . . . . . . . . . . . . . . . . . . 92
“ Differential Oil Level - Check” . . . . . . . . . . . . . . . 104 Every 2000 Service Hours or 1 Year
“ Drive Shaft Universal Joints - Lubricate” . . . . . . 105 “ Fuel Injection Timing - Check” . . . . . . . . . . . . . . 114
“ Final Drive Oil Level - Check” . . . . . . . . . . . . . . . 113
Every Year
“ Transfer Drive (Hydrostatic) Oil Level -
Check” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 “Cooling System Coolant Sample (Level 2) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Every 250 Service Hours or 1 Year
Every 3000 Service Hours or 2
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . 110
Years
Initial 500 Service Hours “ Cooling System Coolant Extender (ELC) -
Add” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
“Cooling System Coolant Sample (Level 2) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 “ Cooling System Water Temperature Regulator -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
“ Differential Oil - Change” . . . . . . . . . . . . . . . . . . . 103
“ Final Drive Oil - Change” . . . . . . . . . . . . . . . . . . . 113 Every 3 Years After Date of
“ Transfer Drive (Hydrostatic) Oil - Change”. . . . . 128
Installation or Every 5 Years After
Date of Manufacture
Every 500 Service Hours or 3 “ Seat Belt - Replace”. . . . . . . . . . . . . . . . . . . . . . . 126
Months
“Cooling System Coolant Sample (Level 1) -
Every 5000 Service Hours
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
“ Engine Crankcase Breather (Closed Circuit) -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Every 500 Service Hours or 1 Year
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . 110
Every 6000 Service Hours or 4
Years
“ Fuel System Filter - Replace” . . . . . . . . . . . . . . . 114
“ Cooling System Coolant (ELC) - Change” . . . . . 100
“ Fuel System Filter and Water Separator -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
“ Fuel System Water Separator Element -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
“ Fuel Tank Cap - Clean” . . . . . . . . . . . . . . . . . . . . 119
SEBU7415-05 87
Maintenance Section
Maintenance Interval Schedule

i07762315 “ Window Washer Reservoir - Fill” . . . . . . . . . . . . 129

“ Window Wiper - Inspect/Replace” . . . . . . . . . . . 129
Maintenance Interval Schedule
(906 and 908 Compact Wheel Every 10 Service Hours or Daily
Loaders) “ Articulation Bearings - Lubricate” . . . . . . . . . . . . . 89
SMCS Code: 7000
“ Axle Oscillation Bearings - Lubricate”. . . . . . . . . . 89
S/N: 6ZS1–Up
“ Backup Alarm - Test” . . . . . . . . . . . . . . . . . . . . . . . 90
S/N: 8BS1–Up
“ Cooling System Coolant Level - Check”. . . . . . . 102
Note: All safety information, warnings, and
instructions must be read and understood before you “ Engine Oil Level - Check” . . . . . . . . . . . . . . . . . . 108
perform any operation or any maintenance
“ Fuel System Water Separator - Drain” . . . . . . . . 118
procedure.
“ High Dump Bucket - Lubricate”. . . . . . . . . . . . . . 120
Before each consecutive interval is performed, all of
the maintenance requirements from the previous “ Hydraulic System Oil Level - Check ” . . . . . . . . . 122
interval must also be performed.
“ Lift Arm and Cylinder Linkage - Lubricate” . . . . . 123
The normal engine oil change interval is every 500
service hours or twelve months. If the engine is “ Multipurpose Bucket - Lubricate” . . . . . . . . . . . . 123
operated under severe conditions or if the oil is not
Caterpillar oil, change the oil after every 250 service “ Side Dump Bucket - Lubricate” . . . . . . . . . . . . . . 126
hours or after six months. Severe conditions include
the following factors: high temperatures, continuous “ Steering Cylinder Bearings - Lubricate” . . . . . . . 126
high loads, and extremely dusty conditions .
“ Tilt Cylinder Bearings and Bucket Linkage Bearings
Refer to the results of the S·O·S oil analysis to - Lubricate” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
determine if the oil change interval should be
decreased to 250 hours. Consult your Caterpillar “ Tire Inflation - Check” . . . . . . . . . . . . . . . . . . . . . 127
Dealer for detailed information regarding the
optimum oil change interval. “ Windows - Clean”. . . . . . . . . . . . . . . . . . . . . . . . . 129
“ Work Tool Coupler - Lubricate” . . . . . . . . . . . . . . 129
When Required
Every Week
“ Battery - Recycle” . . . . . . . . . . . . . . . . . . . . . . . . . 90
“ Parking Brake - Check/Adjust” . . . . . . . . . . . . . . 124
“ Battery or Battery Cable - Inspect/Replace”. . . . . 90
“ Bucket Cutting Edges - Inspect/Replace” . . . . . . 93 Every 50 Service Hours or Monthly
“ Bucket Tips - Inspect/Replace” . . . . . . . . . . . . . . . 94 “ Cab Air Filter - Clean/Replace” . . . . . . . . . . . . . . . 96
“ Bucket Wear Plates - Inspect/Replace” . . . . . . . . 96 “ Wheel Nut Torque - Check” . . . . . . . . . . . . . . . . . 129
“ Circuit Breakers and Fuses - Reset/Replace” . . . 97
Every 250 Service Hours
“ Engine Air Filter Primary Element - Clean/
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 “ Differential Oil Sample - Obtain” . . . . . . . . . . . . . 104
“ Engine Air Filter Secondary Element - “ Engine Oil Sample - Obtain” . . . . . . . . . . . . . . . . 109
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
“ Final Drive Oil Sample - Obtain” . . . . . . . . . . . . . 114
“ Fuel System Priming Pump - Operate”. . . . . . . . 116
“ Hydraulic Oil Sample - Obtain” . . . . . . . . . . . . . . 120
“ Fuel Tank Water and Sediment - Drain” . . . . . . . 119
“ Hinges - Lubricate” . . . . . . . . . . . . . . . . . . . . . . . 120
“ Oil Filter - Inspect” . . . . . . . . . . . . . . . . . . . . . . . . 124
“ Radiator Core - Clean” . . . . . . . . . . . . . . . . . . . . 124
88 SEBU7415-05
Maintenance Section
906 and 908 Compact Wheel Loaders

“ Transfer Drive (Hydrostatic) Oil Sample - “ Engine Valve Lash - Check” . . . . . . . . . . . . . . . . 112
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
“ Final Drive Oil - Change” . . . . . . . . . . . . . . . . . . . 113
Every 250 Service Hours or “ Hydraulic System Oil - Change” . . . . . . . . . . . . . 120
Monthly “ Rollover Protective Structure (ROPS) -
Inspect” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
“ Engine Air Filter Service Indicator - Inspect/
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 “ Transfer Drive (Hydrostatic) Oil - Change”. . . . . 128

Every 250 Service Hours or 6 Every 2000 Service Hours or 1 Year

Months
“ Fuel Injection Timing - Check” . . . . . . . . . . . . . . 114
“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 91
“ Brake Pads - Check” . . . . . . . . . . . . . . . . . . . . . . . 92 Every Year
“ Braking System - Test” . . . . . . . . . . . . . . . . . . . . . 92 “Cooling System Coolant Sample (Level 2) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
“ Differential Oil Level - Check” . . . . . . . . . . . . . . . 104
“ Drive Shaft Universal Joints - Lubricate” . . . . . . 105 Every 3000 Service Hours or 2
“ Final Drive Oil Level - Check” . . . . . . . . . . . . . . . 113 Years
“ Transfer Drive (Hydrostatic) Oil Level - “ Cooling System Coolant Extender (ELC) -
Check” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Add” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
“ Cooling System Water Temperature Regulator -
Initial 500 Service Hours Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
“Cooling System Coolant Sample (Level 2) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Every 3 Years After Date of
“ Differential Oil - Change” . . . . . . . . . . . . . . . . . . . 103
Installation or Every 5 Years After
Date of Manufacture
“ Final Drive Oil - Change” . . . . . . . . . . . . . . . . . . . 113
“ Seat Belt - Replace”. . . . . . . . . . . . . . . . . . . . . . . 126
“ Transfer Drive (Hydrostatic) Oil - Change”. . . . . 128
Every 5000 Service Hours
Every 500 Service Hours or 3
Months “ Engine Crankcase Breather (Closed Circuit) -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
“Cooling System Coolant Sample (Level 1) -
Obtain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Every 6000 Service Hours or 4
Every 500 Service Hours or 1 Year Years
“ Cooling System Coolant (ELC) - Change” . . . . . 100
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . 110
“ Fuel System Filter - Replace” . . . . . . . . . . . . . . . 114
“ Fuel System Filter and Water Separator -
Replace” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
“ Fuel Tank Cap - Clean” . . . . . . . . . . . . . . . . . . . . 119
“ Hydraulic System Oil Filter - Replace” . . . . . . . . 121

Every 1000 Service Hours or 1 Year

“ Differential Oil - Change” . . . . . . . . . . . . . . . . . . . 103
“ Engine Crankcase Breather - Clean” . . . . . . . . . 108
SEBU7415-05 89
Maintenance Section
Articulation Bearings - Lubricate

i01971671

Articulation Bearings -
Lubricate
SMCS Code: 7057-086-BD; 7065-086-BD; 7066-
086-BD
Wipe the grease fittings before you lubricate the
grease fittings.

Illustration 96 g01023458
Type 2

Apply lubricant to the grease fittings for the

articulation bearings.

i01971839

Axle Oscillation Bearings -

Illustration 94 g00292729 Lubricate
SMCS Code: 3268-086-BD; 3278-086-BD
Wipe the grease fittings before you lubricate the
grease fittings.

Illustration 95 g01023483
Type 1
90 SEBU7415-05
Maintenance Section
Backup Alarm - Test

i01390799

Backup Alarm - Test

SMCS Code: 7406-081
The backup alarm is mounted below the radiator in
the engine compartment.
The backup alarm has one sound level. The sound
level is not adjustable.
Turn the engine start switch key to the ON position in
order to perform the test.
Apply the service brake. Move the direction control
switch to the REVERSE position.
Illustration 97 g00292729
The backup alarm should immediately sound. The
backup alarm will continue to sound until the direction
control switch is moved to the NEUTRAL position or
to the FORWARD position.

i07746330

Battery - Recycle
SMCS Code: 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following
locations:

• A battery supplier
Illustration 98 g01023584
Type 1 • An authorized battery collection facility

• Recycling facility

i01979158

Battery or Battery Cable -

Inspect/Replace
SMCS Code: 1401-510; 1401-561; 1401-040; 1402-
510; 1402-040

1. Turn the engine start switch to the OFF position.

Turn all switches to the OFF position.
2. The battery may be located under the access
panel on the left side of the machine or the right
Illustration 99 g01023581 side of the machine. Open the access panel.
Type 2

Apply lubricant to the remote grease fittings for the

axle oscillation bearings.
SEBU7415-05 91
Maintenance Section
Belts - Inspect/Adjust/Replace

7. Connect the negative battery cable at the battery.

Replace the battery cover.
8. Connect the battery cable at the battery disconnect
switch, if equipped. If the machine is not equipped
with a battery disconnect switch, connect the
negative cable to the frame.
9. Install the battery disconnect switch key. Turn the
battery disconnect switch to the ON position.

i01979163

Belts - Inspect/Adjust/Replace
SMCS Code: 1357-040; 1357-025; 1357-510
Illustration 100 g01033228
906 MER1–Up battery If a new belt is installed, check the belt adjustment
after 30 minutes of operation. A belt is considered to
be used after 30 minutes of operation.
Stop the engine in order to inspect the belts.
Inspect the condition of the belts and the adjustment
of the belts. The belts should deflect 17 ± 3 mm
(0.7 ± 0.1 inch) under a straight pull of 110 N (25 lb).
This measurement should be taken between the
alternator pulley and the crankshaft pulley or this
measurement should be taken between the
crankshaft pulley and the air conditioner compressor
pulley.
Note: A 144-0235 Borroughs Belt Tension Gauge
may be used to measure belt tension.
Table 56
Illustration 101 g00742390 Belt Tension Belt Tension
902 7ES1–Up, 906 6ZS1–Up, 908 8BS1–Up and 908 Initial Used
TAR1–Up battery 534 ± 22 N (120 ± 5 lb) 400 ± 44 N (90 ± 10 lb)

3. If the machine is equipped with a battery

disconnect switch (1), turn the switch to the OFF
position. Remove the battery disconnect switch
key.
Note: If the machine is not equipped with a battery
disconnect switch, disconnect the negative battery
cable from the frame. Then, continue with step 5.

NOTICE
Do not allow the disconnected battery cable to con-
tact the disconnect switch.

4. At the battery disconnect switch, disconnect the

negative battery cable that is connected to the
frame. Illustration 102 g01026256
902 and 906
5. Remove the battery cover (2). Disconnect the
negative battery cable at the battery.
6. Perform the necessary repairs. Replace the cable
or the battery, as needed.
92 SEBU7415-05
Maintenance Section
Brake Pads - Check

5. Recheck the belt deflection. If the amount of

deflection is incorrect, repeat the adjustment
procedure.
6. Repeat the procedure for the air conditioning
compressor belt (if equipped).
7. Install the guard for the V-belts.

i00778605

Brake Pads - Check

SMCS Code: 4267; 4273

Illustration 103 g00918578

908

Illustration 105 g00358662

The brake pads are located behind the front axle on

the drive shaft. Measure the thickness of the brake
pads. If the thickness of either of the two brake pads
is less than 4.00 mm (0.16 inch), replace the brake
pads. Refer to Disassembly and Assembly,
SENR1293, “Brake Caliper - Remove” and
Disassembly and Assembly, SENR1293, “Brake
Caliper - Install”.

i01156334

Braking System - Test

SMCS Code: 4011-081; 4267-081

Illustration 104 g01026323

Service Brake Holding Ability Test
906 MER1–Up
908 TAR1–Up

1. Remove the guard for the V-belts. Personal injury can result if the machine moves
while testing.
2. Loosen the bolts (1) and (2).
If the machine begins to move during test, reduce
3. Move the alternator until the correct tension is the engine speed immediately and engage the
reached. parking brake.

4. Tighten the bolts. Check the area around the machine. Make sure that
the machine is clear of personnel and clear of
obstacles.
SEBU7415-05 93
Maintenance Section
Bucket Cutting Edges - Inspect/Replace

Make sure that the steering frame lock link is in the Note: The parking brake indicator light should come
STORED position. on and the parking brake light should flash.
Test the brakes on a dry 25% slope. The machine should not move under the following
conditions.
Fasten the seat belt before you test the brakes.
The following tests are used to determine if the • The engine is at low idle.
service brake is functional. These tests are not
intended to measure the maximum brake holding • The bucket is empty.
effort.
• The machine is warmed up and the machine is
1. Start the engine. Raise the work tool slightly. fully stopped.
2. Apply the service brake. Release the parking
• The parking brake is pulled up firmly.
brake.
The machine should not move under the following If the machine moves, consult your Caterpillar
conditions. dealer.

• The engine is at low idle.

• The bucket is empty. If the machine begins to move, reduce the engine
speed immediately and apply the service brake
• The machine is warmed up and the machine is pedal.
fully stopped.
3. Lower the bucket to the ground. Stop the engine.
• The parking brake is firmly depressed.
NOTICE
If the machine moves, consult your Caterpillar If the machine moved while testing the brakes, con-
dealer. tact your Caterpillar dealer.
3. Engage the parking brake. Lower the work tool to Have the dealer inspect and, if necessary, repair the
the ground. Stop the engine. parking brakes before returning the machine to
operation.
NOTICE
If the machine moved while testing the brakes, con-
tact your Caterpillar dealer. Have the dealer inspect i01920076
and, if necessary, repair the service brake before re-
turning the machine to operation. Bucket Cutting Edges -
Inspect/Replace
Secondary Brake Holding Ability SMCS Code: 6801-040; 6801-510
Test
Check the area around the machine. Make sure that
the machine is clear of personnel and clear of Personal injury or death can result from bucket
obstacles. falling.
Make sure that the steering frame lock link is in the
STORED position. Block the bucket before changing bucket cutting
edges.
Test the brakes on a dry 25% slope.
Fasten the seat belt before you test the brakes. 1. Raise the bucket. Place a block under the bucket.
2. Lower the bucket to the blocking.
The following tests are used to determine if the
parking brake is functional. These tests are not Do not block up the bucket too high. Block up the
intended to measure the maximum brake holding bucket so that the bucket is high enough to
effort.
remove the cutting edges and the end bits.
1. Start the engine. Raise the work tool slightly.
3. Remove the bolts. Remove the cutting edge and
2. Engage the parking brake. the end bits.
4. Clean the contact surfaces.
94 SEBU7415-05
Maintenance Section
Bucket Tips - Inspect/Replace

5. Use the opposite side of the cutting edge, if this

side is not worn.
6. Install a new cutting edge, if both edges are worn.
7. Install the bolts. Tighten the bolts to the specified
torque.
8. Raise the bucket. Remove the blocks.
9. Lower the bucket to the ground.
10. After a few hours of operation, check the bolts for
proper torque.

i03657242
Illustration 107 g00590670
Bucket Tips - Inspect/Replace (4) Back of Pin-Master
(5) Extractor
SMCS Code: 6805-040; 6805-510
a. Place the Pin-Master on the bucket tooth.
b. Align extractor (5) with the pin.
Personal injury or death can result from the buck- c. Strike the Pin-Master at the back of the tool (4)
et falling.
and remove the pin.
Block the bucket before changing bucket tips.

Bucket Tips

Illustration 108 g00590819

(6) Retainer
(7) Retaining washer
(8) Adapter

Illustration 106 g00101352 2. Clean the adapter and the pin.

(1) Usable
(2) Replace the tip. 3. Fit retainer (6) into retaining washer (7). Install this
(3) Replace the tip. assembly into the groove that is in the side of
adapter (8).
Check the bucket tips for wear. If the bucket tip has a
hole, replace the bucket tip.
1. Remove the pin from the bucket tip. The pin can be
removed by one of the following methods.

• Use a hammer and a punch from the retainer

side of the bucket to drive out the pin.

• Use a Pin-Master. Follow Step 1a through Step

1c for the procedure.
SEBU7415-05 95
Maintenance Section
Bucket Tips - Inspect/Replace

c. Strike the tool with a hammer at the back of the

tool (4) in order to start the pin.
d. Slide pin holder (10) away from the pin and
rotate the tool slightly in order to align pin setter
(9) with the pin.
e. Strike the end of the tool until the pin is fully
inserted.
6. After you drive the pin, make sure that the retainer
fits snugly into the pin groove.

K-Series Tip
Illustration 109 g00101359 Removal

4. Install the new bucket tip onto the adapter.

Note: The bucket tip can be rotated by 180 degrees
in order to allow greater penetration or less
penetration.

5. Drive the pin through the bucket tip. The pin can be
installed by using one of the following methods:

• From the other side of the retainer, drive the pin

through the bucket tip, the adapter, and the
retainer.

• Use a Pin-Master. Follow Step 5a through Step

5e for the procedure.
Illustration 111 g01389463
Note: To correctly install the pin into the retainer, the
pin must be driven in from the right side of the tooth. Note: Retainers are often damaged during the
Improper installation of the pin can result in the loss removal process. Caterpillar recommends the
of the bucket tip. installation of a new retainer when bucket tips are
rotated or replaced.

Illustration 110 g00590666

(4) Back of Pin-Master Illustration 112 g01175361
(9) Pin setter
(10) Pin holder
1. Use a pry bar in order to disengage retainer (5).
a. Insert the pin through the bucket tooth. 2. Use the pry bar in order to remove retainer (5) from
bucket tip (4).
b. Place the Pin-Master over the bucket tooth and
locate the pin in the hole of holder (10).
96 SEBU7415-05
Maintenance Section
Bucket Wear Plates - Inspect/Replace

3. Remove bucket tip (4) from adapter (6) with a Reference: For more information, refer to
slight counterclockwise rotation. Specifications, SENR3130, “Torque Specifications”.
4. Clean adapter (6).
i01390840

Installation Cab Air Filter - Clean/Replace

1. Clean the adapter and the area around the latch, if SMCS Code: 7342-070; 7342-510
necessary.
Note: Clean the filter elements more often in dusty
2. Install the new bucket tip onto the adapter with a conditions. If there is a noticeable reduction in the
slight clockwise rotation. airflow from the air vents, check the filter elements.

Clean External Filter Element

1. Open the access panel on the right side of the
machine.

Illustration 113 g01124736

3. Install the retainer. Make sure that the retainer's

latch catches under the tip pocket.
4. Make sure that the latch is properly seated by
Illustration 114 g00614354
trying to remove the bucket tip.
2. Remove the nut that holds the external cab air filter
i02003771
in place.
Bucket Wear Plates - Inspect/ 3. Remove the filter element. Clean the filter element
Replace with compressed air.

SMCS Code: 6120-040; 6120-510 4. Install the filter element and replace the nut.

Personal injury or death can result from falling

bucket.
When working under or around the bucket or link-
age, with the bucket raised, proper support must
be provided for the bucket and/or the linkage.
Replace the wear plates before damage to the
bottom of the bucket occurs.
1. Raise the bucket and block up the bucket.
2. Loosen bolts and remove wear plates.
3. Install new wear plates. Tighten the bolts to the
specified torque.
SEBU7415-05 97
Maintenance Section
Circuit Breakers and Fuses - Reset/Replace

5. Close the access panel. 4. Install the filter element and replace the nuts.

Clean Internal Filter Element i01972648

Circuit Breakers and Fuses -

Reset/Replace
SMCS Code: 1417-510; 1420-529

Main Circuit Breaker

Illustration 115 g00296638

1. Remove the two nuts that hold the internal cab air
filter in place.
2. Remove the filter element. Clean the filter element
with compressed air. You can also wash the filter
elements with a solution of warm water and of a Illustration 116 g00292764
nonsudsing household detergent. This is the main circuit breaker (1) for the 902 and
Do not wash the filter element while the filter 906 (Type 1). This is the heater fan circuit breaker (2)
for the 902 and 906 (Type 1).
element is installed on the machine.
3. Rinse the filter element in clean water. Air dry the
filter element thoroughly.

Illustration 117 g00733817

This is the main circuit breaker for the 902 and 906
(Type 2) and the 908.

The main circuit breaker is located on the left side of

the machine under the access panel.
98 SEBU7415-05
Maintenance Section
Circuit Breakers and Fuses - Reset/Replace

Depress the button in order to reset the circuit

breaker. If the circuit is functioning properly, the NOTICE
Replace the fuses with the same type and size only.
button will remain depressed. If the button will not Otherwise, electrical damage can result.
remain depressed, check the electrical circuit.
If it is necessary to replace fuses frequently, an elec-
Heater Fan Circuit Breaker trical problem may exist. Contact your Caterpillar
dealer
The heater fan circuit breaker is located on the left
side of the machine under the access panel.
Depress the button in order to reset the circuit
breaker. If the circuit is functioning properly, the
button will remain depressed. If the button will not
remain depressed, check the electrical circuit.

Thermal Starting Aid and Engine

Start Switch Circuit Breaker
The thermal starting aid and engine start switch
circuit breaker is located in the engine compartment
under the engine access panel.

Illustration 119 g00622461

The fuse panel is located on the side of the right

hand console.

Illustration 118 g01024088

Thermal Starting Aid and Engine Start Switch

Circuit Breaker – If the machine is equipped with a
55 ampere alternator this circuit breaker will be a 60
ampere circuit breaker. If the machine is equipped
with a 90 ampere alternator this circuit breaker will be
a 105 ampere circuit breaker.
Circuit Breaker Reset – Depress the button in order
to reset the circuit breaker. If the circuit is functioning
properly, the button will remain depressed. If the
button will not remain depressed, check the electrical
circuit.

Fuses
Fuses – Fuses protect the electrical system from
damage that is caused by overloaded circuits.
Replace the fuse if the element separates. If the
element of a new fuse separates, check the circuit.
Repair the circuit, if necessary.
SEBU7415-05 99
Maintenance Section
Circuit Breakers and Fuses - Reset/Replace

Illustration 120 g00809809 Illustration 121 g01024097

Fuses for the 902 7ES1–1112, 906 6ZS1–2443 and Fuses for the 902 7ES1113–Up, 906 6ZS2444–Up,
908 8BS1–1210 906 MER1–Up, 908 8BS1211–Up and 908 TAR1–Up
The fuses (1), (2), (3) and (4) are not present on the (1) Relay for the Air Conditioner Compressor Clutch
902 7ES1–611 and 906 6ZS1–1015. (2) Air Conditioner Compressor Clutch (10 Amp)
(3) Air Conditioner Condenser Motor (20 Amp)
(1) Spare Fuse (10 Amp) (4) Air Conditioner Condenser Motor (20 Amp)
(2) Spare Fuse (10 Amp) (5) Spare (10 Amp)
(3) Spare Fuse (15 Amp) (6) Spare (10 Amp)
(4) Spare Fuse (20 Amp) (7) Spare (10 Amp)
(5) Defroster (15 Amp) (8) Fuel Shutoff (10 Amp)
(6) Fuel Shutoff (10 Amp) (9) Defroster (15 Amp)
(7) Radio (10 Amp) (10) Transmission Control (10 Amp)
(8) Tool Power (15 Amp) (11) Gauges and Lamps (10 Amp)
(9) Heater Fan (20 Amp) (12) Tool Power (15 Amp)
(10) Wipers (15 Amp) (13) Front Floodlights (15 Amp)
(11) Fourth Function (15 Amp) (14) Wipers (15 Amp)
(12) Implement Valve Detent (10 Amp) (15) Back Up Alarm (10 Amp)
(13) Thermal Starting Aid (10 Amp) (16) Radio (10 Amp)
(14) Forward Horn (10 Amp) (17) Rear Floodlights (15 Amp)
(15) Transmission Control (10 Amp) (18) Heater Fan (20 Amp)
(16) Back Up Alarm (10 Amp) (19) Beacon (10 Amp)
(17) Gauges and Lamps (10 Amp) (20) Implement Detent Valve (10 Amp)
(18) Front Floodlights (15 Amp) (21) Left Tail Light (10 Amp)
(19) Beacon (10 Amp) (22) Fourth Function (10 Amp)
(20) Rear Floodlights (15 Amp) (23) Right Tail Light (10 Amp)
(21) Left Hand Tail Light (10 Amp) (24) Relay for the Implement Detent Valve
(22) Right Hand Tail Light (10 Amp) (25) Stop Lamps (10 Amp)
(23) Stop Lamps (10 Amp) (26) Thermal Starting Aid (10 Amp)
(24) Miscellaneous Power (10 Amp) (27) Miscellaneous Power (10 Amp)
(25) Key (10 Amp) (28) Horn (10 Amp)
(26) Power Socket (10 Amp) (29) Power Socket (10 Amp)
(30) Key Switch (10 Amp)
(31) Rear Floodlights Relay
(32) Backup Alarm Relay
(33) Front Floodlights Relay
100 SEBU7415-05
Maintenance Section
Cooling System Coolant (ELC) - Change

i01389494 Note: See the Operation and Maintenance Manual,

“Cooling System Coolant - Change” for the draining
Cooling System Coolant (ELC) procedure and for the flushing procedure.
- Change i01389522
SMCS Code: 1395-044-NL
Cooling System Coolant
Extender (ELC) - Add
Pressurized system: Hot coolant can cause seri- SMCS Code: 1352-544-NL
ous burn. To open cap, stop engine, wait until ra-
diator is cool. Then loosen cap slowly to relieve
the pressure.
Pressurized system: Hot coolant can cause seri-
ous burn. To open cap, stop engine, wait until ra-
NOTICE diator is cool. Then loose the cap slowly to
Mixing ELC with other products will reduce the effec- relieve the pressure.
tiveness of the coolant.
When a Caterpillar Extended Life Coolant is used, an
This could result in damage to cooling system
extender must be added to the cooling system. See
components.
the Operation and Maintenance Manual,
If Caterpillar products are not available and commer- “Maintenance Interval Schedule” for the proper
cial products must be used, make sure they have service interval. The amount of extender is
passed the Caterpillar EC-1 specification for pre- determined by the cooling system capacity.
mixed or concentrate coolants and Caterpillar Table 57
Extender. RECOMMENDED AMOUNT OF EXTENDER BY COOLING
SYSTEM CAPACITY
See Operation and Maintenance Manual,
SEBU6250, “Cooling System Specifications” for all Cooling System Capacity
Recommended Amount of
cooling system requirements. Extender
22 to 30 L (6 to 8 US gal) 0.57 L (.60 qt)
Flushing the Extended Life Coolant 30 to 38 L (8 to 10 US gal) 0.71 L (.75 qt)
From the Cooling System
38 to 49 L (10 to 13 US gal) 0.95 L (.95 qt)
Some engines utilize Extended Life Coolant. See the 49 to 64 L (13 to 17 US gal) 1.18 L (1.25 qt)
Operation and Maintenance Manual, “Maintenance
Interval Schedule” in order to determine the service
interval. If an Extended Life Coolant was previously For additional information on the addition of extender,
used, flush the cooling system with clean water. No see Operation and Maintenance Manual, SEBU6250,
other cleaning agents are required. “Cooling System Specifications” or consult your
Caterpillar dealer.
Flushing a Standard Coolant From
i01968209
the Cooling System
If you change the coolant of a machine to Extended
Cooling System Coolant
Life Coolant from another type of coolant, use a Sample (Level 1) - Obtain
Caterpillar cleaning agent to flush the cooling system.
After you drain the cooling system, thoroughly flush SMCS Code: 1395-008; 7542
the cooling system with clean water. All of the
cleaning agent must be removed from the cooling NOTICE
system. Always use a designated pump for oil sampling, and
use a separate designated pump for coolant sam-
pling. Using the same pump for both types of sam-
ples may contaminate the samples that are being
drawn. This contaminate may cause a false analysis
and an incorrect interpretation that could lead to con-
cerns by both dealers and customers.

Note: Level 1 results may indicate a need for Level 2

analysis.
SEBU7415-05 101
Maintenance Section
Cooling System Coolant Sample (Level 2) - Obtain

i01968432

Cooling System Coolant

Sample (Level 2) - Obtain
SMCS Code: 1395-008; 7542

NOTICE
Always use a designated pump for oil sampling, and
use a separate designated pump for coolant sam-
pling. Using the same pump for both types of sam-
ples may contaminate the samples that are being
drawn. This contaminate may cause a false analysis
and an incorrect interpretation that could lead to con-
cerns by both dealers and customers.
Illustration 122 g00622973
902 6ZS1–Up
906 7ES1–Up
908 8BS1–Up

Illustration 124 g00622973

902 6ZS1–Up
906 7ES1–Up
Illustration 123 g01022094 908 8BS1–Up
906 MER1–Up
908 TAR1–Up

1. Open the engine access door.

2. Open the drain valve that is located on the bottom
of the radiator in order to sample the coolant.
3. Submit the sample for Level 1 analysis.

Illustration 125 g01022094

906 MER1–Up
908 TAR1–Up

1. Open the engine access door.

2. Open the drain valve that is located on the bottom
of the radiator in order to sample the coolant.
102 SEBU7415-05
Maintenance Section
Cooling System Coolant Level - Check

Submit the sample for Level 2 analysis. The thermostat should be replaced after the cooling
system has been cleaned. Replace the thermostat
i01982048
while the cooling system is completely drained or
while the coolant is drained to a level that is below
the thermostat housing.
Cooling System Coolant Level
- Check Caterpillar engines incorporate a shunt design
cooling system. It is mandatory to always operate the
SMCS Code: 1350-535-FLV engine with a thermostat.

Pressurized system: Hot coolant can cause seri-

ous burn. To open cap, stop engine, wait until ra-
diator is cool. Then loosen cap slowly to relieve
the pressure.
Open the engine access door.

Illustration 127 g00362912

902

Illustration 126 g00917936

1. Remove the radiator cap (1) slowly in order to

relieve the cooling system pressure.
2. Maintain the coolant level to the bottom of the filler
tube (2), when the cooling system is cool. If you
need to add coolant daily, check the cooling
system for leaks.
3. Replace the radiator cap if the radiator cap seal is Illustration 128 g00292778

damaged. 906 6ZS1–Up

4. Install the radiator cap.

i01980092

Cooling System Water

Temperature Regulator -
Replace
SMCS Code: 1355-510; 1393-010
Failure to replace the engine's thermostat on a
regularly scheduled basis could cause severe engine
damage.
SEBU7415-05 103
Maintenance Section
Differential Oil - Change

i01793491

Differential Oil - Change

SMCS Code: 3258-044-OC
Wipe the covers and surfaces around openings
before you check the oil. Wipe the covers and
surfaces around openings before you add oil.

Illustration 129 g00614493

908 8BS1–Up

Illustration 131 g00917520

Rear Axle (Top)
Front Axle (Bottom)
Illustration 130 g01026420 (1) Differential Level/Fill Plug
(2) Axle Breather
906 MER1–Up (3) Differential Drain Plug
908 TAR1–Up
1. Remove the drain plugs (3) from both differentials.
1. Loosen the hose clamp (1) and remove the hose Allow the oil to drain into a suitable container.
from the thermostat housing assembly (2).
2. Clean the drain plugs and reinstall the drain plugs.
2. Remove the bolts (3) from the assembly and
remove the assembly. 3. Remove the breathers (2) from both axles. Install
new breathers on each axle.
3. Remove the gasket, the thermostat, and the seal
from the assembly. 4. Remove the differential level/fill plug (1) from both
differentials.
4. Install a new seal in the assembly. Install a new
thermostat and a new gasket. Install the assembly. 5. Fill the differentials with oil.

5. Install the hose. Tighten the hose clamp. Note: Add 0.5 L (0.53 qt) of 1U-9891 Hydraulic
Oil Additive to the front axle. If the rear axle is
6. Refill the cooling system. See Operation and equipped with a limited slip differential, add 0.5 L
Maintenance Manual, SEBU6250, “Cooling (0.53 qt) of 1U-9891 Hydraulic Oil Additive.
System Specifications” and Operation and
Maintenance Manual, “Refill Capacities”. 6. Maintain the oil level to the bottom of the threads
for the level/fill plug. See Operation and
Maintenance Manual, “Lubricant Viscosities” and
Operation and Maintenance Manual, “Refill
Capacities”.
104 SEBU7415-05
Maintenance Section
Differential Oil Level - Check

7. Clean the differential level/fill plugs and install the i01968179

plugs for each differential. Operate the machine
for a few minutes in order to allow the oil to flow Differential Oil Sample - Obtain
completely through the axles. Remove the SMCS Code: 3258-008; 7542-008
differential level/fill plugs and recheck the oil level.
Add oil, if necessary. Install the differential level/fill
plugs for each differential.

i01793579

Differential Oil Level - Check

SMCS Code: 3258-535-FLV

Illustration 133 g01026445

1. Remove the differential level/fill plugs for the front

differential and the rear differential.
2. Sample the front differential and the rear
differential.
3. Clean the plugs and reinstall the plugs.

Illustration 132 g00917597

(1) Differential Level/Fill Plug for the Rear Axle
(2) Differential Level/Fill Plug for the Front Axle

1. Remove the differential level/fill plugs for the front

axle and the rear axle.
2. The oil level should be at the bottom of the plug
threads.
3. Add oil, if necessary.
4. Clean the plugs and install the plugs.
SEBU7415-05 105
Maintenance Section
Drive Shaft Universal Joints - Lubricate

i01793599
NOTICE
Caterpillar recommends certified air filter cleaning
Drive Shaft Universal Joints - services that are available at Caterpillar dealers. The
Lubricate Caterpillar cleaning process uses proven procedures
to assure consistent quality and sufficient filter life.
SMCS Code: 3251-086
Observe the following guidelines if you attempt to
clean the filter element:
Do not tap or strike the filter element in order to re-
move dust.
Do not wash the filter element.
Use low pressure compressed air in order to remove
the dust from the filter element. Air pressure must not
exceed 207 kPa (30 psi). Direct the air flow up the
pleats and down the pleats from the inside of the filter
element. Take extreme care in order to avoid damage
to the pleats.
Do not use air filters with damaged pleats, gaskets,
or seals. Dirt entering the engine will cause damage
to engine components.

Illustration 134 g00917617

Apply lubricant to the grease fitting for the universal

joint of the front drive shaft and the rear drive shaft.

i01793781

Engine Air Filter Primary

Element - Clean/Replace
SMCS Code: 1054-510-PY; 1054-070-PY Illustration 135 g00917852
Air cleaner housing
NOTICE
Service the air cleaner only with the engine stopped.
Engine damage could result.
Service the air cleaner filter element when the yellow
piston on the engine air filter service indicator enters
the red zone. Refer to Operation and Maintenance
Manual, “Engine Air Filter Service Indicator -
Inspect”.
106 SEBU7415-05
Maintenance Section
Engine Air Filter Secondary Element - Replace

Illustration 136 g00101864 Illustration 137 g00917879

Air cleaner housing
1. Pull the clip from the air cleaner housing cover (1).
Rotate the cover to the left. Remove the air
cleaner housing cover.
2. Remove the primary filter element (2).
3. Install a clean air filter element. Install the air
cleaner housing cover and the clip.
4. Reset the engine air filter service indicator.
If the yellow piston in the indicator remains in the red
zone, replace the secondary element.

i01793806

Engine Air Filter Secondary

Illustration 138 g00101864
Element - Replace
SMCS Code: 1054-510-SE 1. Pull the clip from the air cleaner housing cover (1).
Rotate the air cleaner housing cover to the left.
NOTICE Remove the air cleaner housing cover.
Always replace the secondary filter element. Never 2. Remove the primary filter element (2).
attempt to reuse it by cleaning.
The secondary filter element should be replaced at
the time the primary element is serviced for the third
time.
The secondary filter element should also be replaced
if the yellow piston in the filter element indicator en-
ters the red zone after installation of a clean primary
element, or if the exhaust smoke is still black.

NOTICE
Service the air cleaner only with the engine stopped.
Engine damage could result.

Illustration 139 g00038606

3. Remove the secondary filter element.

SEBU7415-05 107
Maintenance Section
Engine Air Filter Service Indicator - Inspect/Replace

4. Cover the air inlet opening. Clean the inside of the Note: To check the condition of the service indicator,
air cleaner housing. try resetting the service indicator. This should require
less than three pushes of the reset button. Next,
5. Inspect the gasket between the air inlet pipe and check the movement of the yellow piston in the
the air cleaner housing. Replace the gasket if the service indicator. Start the engine and accelerate the
gasket is damaged. engine to high idle for a few seconds. After the
governor control pedal is released, the yellow piston
6. Uncover the air inlet opening. Install a new
should remain at the highest position that was
secondary element. achieved during acceleration. If either of these
7. Install the primary element. conditions are not met, replace the service indicator.

8. Install the air cleaner housing cover and install the i01391051
clip.
9. Reset the engine air filter service indicator. Engine Crankcase Breather
(Closed Circuit) - Replace
i01793819
(If Equipped)
Engine Air Filter Service SMCS Code: 1317-510
Indicator - Inspect/Replace S/N: 8BS1–Up
SMCS Code: 7452-040; 7452-510

Illustration 141 g00624109

Illustration 140 g00917888

The engine crankcase breather is located inside the
Engine air filter service indicator engine compartment. The engine crankcase breather
is located between the fuel filter and the water
1. Mount the machine. separator.
2. Fasten the seat belt and start the engine. 1. Loosen the three hose clamps and remove hoses
(1), (2), and (3) from the breather.
3. Run the engine at high idle.
2. Remove two bolts (4) and washers from the
4. Stop the engine. breather.
5. Inspect the indicator. If the yellow piston in the 3. Remove breather (5) from the bracket.
indicator enters the red zone, service the air
cleaner. 4. Inspect the hoses for damage. If the hoses are
worn or damaged, replace the hoses.
Note: See Operation and Maintenance Manual,
“Engine Air Filter Primary Element - Clean/Replace”. 5. Replace new breather (5) with washers and two
See Operation and Maintenance Manual, “Engine Air bolts (4).
Filter Secondary Element - Replace”.
6. Install hoses (3), (2), and (1) to the breather and
6. Reset the indicator. tighten the hoses.
7. Close the engine hood.
108 SEBU7415-05
Maintenance Section
Engine Crankcase Breather - Clean

i01391033 3. Remove the diaphragm assembly (4). The

diaphragm assembly consists of the diaphragm
Engine Crankcase Breather - and the location ring. Remove the spring (5).
Clean 4. Clean the following components with clean,
SMCS Code: 1317-070 nonflammable solvent:

S/N: 6ZS1–Up • The breather

Note: Ensure that the area around the vent hole on • The diaphragm assembly
the breather cover is clean and that the vent hole is
not restricted. Ensure that the breather hose is • The location ring assembly
installed correctly, so that the hose does not contact
other parts. Ensure that the components of the • The spring
breather assembly are seated in the correct
• The breather hose
positions. Otherwise, engine damage could result.
5. Shake the parts in order to dry the parts. Pressure
air may also be used to dry the parts.
6. Inspect the breather hose for damage. Replace the
breather hose, if necessary.
7. Install the elements of the breather. Install the
breather element cover assembly.
8. Install the breather hose and the clips that retain
the breather hose.
9. Close the engine access door.

i01972617

Illustration 142 g00297878 Engine Oil Level - Check

SMCS Code: 1348-535-FLV

NOTICE
Do not overfill the crankcase. Engine damage can
result.

1. Open the engine access door.

Illustration 143 g00374409

The engine crankcase breather is located inside the

engine compartment on the top of the engine.
1. Release the clips that retain the breather hose (1).
Remove the breather hose.
2. Remove the four set screws (2). Remove the
breather cover (3). Illustration 144 g00741656
902 engine oil dipstick and oil fill cap
SEBU7415-05 109
Maintenance Section
Engine Oil Sample - Obtain

NOTICE
After you add oil, you must wait ten minutes for the oil
to drain down to the crankcase. After ten minutes has
elapsed, check the oil level on the dipstick.

3. If necessary, remove the oil filler plug (2) and add

oil.
4. Clean the oil filler plug and install the oil filler plug.
5. Close the engine access door.

i01968016

Engine Oil Sample - Obtain

Illustration 145 g00292806
906 6ZS1–Up engine oil dipstick and oil fill cap SMCS Code: 1348-008; 7542-008

Illustration 148 g00739909

Illustration 146 g00614722
902 machines
908 8BS1–Up engine oil dipstick and oil fill cap

Illustration 149 g00296644

Illustration 147 g01024062 906 machines 6ZS1–Up.
906 MER1–Up engine oil dipstick and oil fill cap
908 TAR1–Up engine oil dipstick and oil fill cap

2. While the engine is stopped, maintain the oil level

in the crosshatched region of the engine oil
dipstick (1).
110 SEBU7415-05
Maintenance Section
Engine Oil and Filter - Change

Refer to the results of the S·O·S oil analysis in order

to determine if the engine oil change interval should
be decreased. Consult your Caterpillar Dealer for
detailed information regarding the optimum engine oil
change interval.

Illustration 150 g01018203

906 machines MER1–Up.
908 machines TAR1–Up.

Illustration 152 g00317683

The crankcase drain valve is located on the left side
of the engine compartment.

Note: On 902 machines, the drain hose must be

pulled through the hole in the bottom of the engine
compartment.

1. Open the crankcase drain valve and drain the oil

into a suitable container.
2. Close the crankcase drain valve.

Illustration 151 g00619026

908 machines 8BS1–Up.

i01972495

Engine Oil and Filter - Change

SMCS Code: 1308-510; 1348-044
The normal engine oil change interval for the 902
Compact Wheel Loader is every 250 service hours or
six months. The normal engine oil change interval for
the 906 and 908 Compact Wheel Loader is every 500
service hours or one year. If the engine is operated
under severe conditions or if the oil is not Caterpillar Illustration 153 g00363483
oil, change the oil in the 902 Compact Wheel Loader
Oil filter location for the 902 machines
after every 100 service hours or after three months. If
the engine is operated under severe conditions or if
the oil is not Caterpillar oil, change the oil for the 906
and 908 Compact Wheel Loader after every 250
service hours or after six months. Severe conditions
include the following factors: high temperatures,
continuous high loads and extremely dusty
conditions.
SEBU7415-05 111
Maintenance Section
Engine Oil and Filter - Change

Illustration 154 g00292836 Illustration 156 g00292838

Oil filter location for the 906 6ZS1–Up 902 7ES1–Up
906 6ZS1–Up

Illustration 155 g01024189

Oil filter location for the 906 MER1–Up Illustration 157 g00617575
Oil filter location for the 908 TAR1–Up 908 8BS1–Up

3. Remove the filter element with a strap type

wrench. Refer to Operation and Maintenance
Manual, “Oil Filter - Inspect”.
4. Clean the filter mounting base with a clean cloth.
Make sure that the old filter gasket has been
removed.
5. Apply a thin film of clean engine oil to the sealing
surface of the new filter element.
6. Install the new filter element by hand. When the
gasket contacts the filter base, tighten the filter for
an additional 3/4 turn.

Illustration 158 g01023991

906 MER1–Up
908 TAR1–Up
112 SEBU7415-05
Maintenance Section
Engine Valve Lash - Check

7. Wipe the area around the oil filler plug. Remove

the oil filler plug. Fill the crankcase with new oil.
Refer to Operation and Maintenance Manual,
“Lubricant Viscosities” and Operation and
Maintenance Manual, “Refill Capacities”. Clean
the oil filler plug and install the oil filler plug.
8. Start the engine and allow the oil to warm. Check
for leaks.

Illustration 161 g00617584

908 8BS1–Up engine oil dipstick

Illustration 159 g01024024

902 engine oil dipstick

Illustration 162 g01023984

906 MER1–Up engine oil dipstick
908 TAR1–Up engine oil dipstick

Note: After you stop the engine, you must wait for ten
minutes before you check the oil level. This is done in
order to allow the oil to drain back into the oil pan.

9. Stop the engine and wait for ten minutes in order to

Illustration 160 g01024031
allow the oil to drain into the oil pan. Maintain the
906 6ZS1–Up engine oil dipstick oil level in the crosshatched region of the engine
oil dipstick. Add oil, if necessary.
10. Close the engine access door.

i00664189

Engine Valve Lash - Check

SMCS Code: 1105-025
Refer to the Service Manual for the complete
adjustment procedure for the engine valve lash.
A qualified mechanic should adjust the engine valve
lash and the fuel injector timing because special tools
and training are required.
SEBU7415-05 113
Maintenance Section
Final Drive Oil - Change

i01980232 i01156732

Final Drive Oil - Change Final Drive Oil Level - Check

SMCS Code: 4011-044-OC SMCS Code: 4011-535-FLV

Illustration 163 g00614747 Illustration 165 g00614750

1. Position the oil fill/drain plug at the bottom. Wipe 1. Position the final drive level/fill plug at a horizontal
the area around the plug before you remove the position in order to check the oil level.
plug. Remove the oil fill/drain plug and drain the oil
2. Wipe the area around the plug before you remove
into a suitable container.
the plug. Remove the final drive level/fill plug in
order to check the oil level.
3. The oil should be level with the bottom of the plug
threads.
4. Add oil, if necessary.
5. Clean the plug and install the plug.
6. Repeat the procedure for the remaining final
drives.

Illustration 164 g00614750

2. Position the plug hole at a horizontal position. Use

the line on the final drive as a reference.
3. Add oil until the oil is level with the plug threads.
Refer to Operation and Maintenance Manual,
“Lubricant Specifications” and Operation and
Maintenance Manual, “Capacities - Refill”.
4. Clean the plug and install the plug.
5. Repeat the procedure for the other final drives.
114 SEBU7415-05
Maintenance Section
Final Drive Oil Sample - Obtain

i01968146 1. Open the engine access door.

Final Drive Oil Sample - Obtain

SMCS Code: 4050-008; 7542-008

Illustration 167 g01023688

906 6ZS1–Up

Illustration 166 g00292840

There are four final drives on the machine. Sample

each final drive.

i00916186

Fuel Injection Timing - Check

SMCS Code: 1251-531

Note: The correct fuel timing specification is found on

the Engine Information Plate. Fuel timing
specifications may vary for different engine
applications and/or for different power ratings.
Illustration 168 g00618165
A qualified mechanic should adjust the fuel injection
timing because special tools and training are 908 8BS1–Up
required.
2. Support the filter element (2) and rotate the locking
Refer to the Service Manual for the complete ring (1) counterclockwise. Remove the locking
adjustment procedure for the fuel injection timing.
ring.
Refer to your Caterpillar dealer for the complete
adjustment procedure for the fuel injection timing. 3. Remove the filter element. Inspect the fuel filter for
debris by cutting the filter open. Discard the filter
i01972065 properly.

Fuel System Filter - Replace 4. Clean the mounting base of the fuel filter. Remove
any part of the old seal that remains on the
SMCS Code: 1261-510 mounting base of the fuel filter.
S/N: 6ZS1–Up 5. Coat the seal of the new fuel filter with clean diesel
S/N: 8BS1–Up fuel.
6. Install the new fuel filter by hand. When the seal
NOTICE contacts the base, tighten the filter for an
Do not fill fuel filters with fuel before installing them. additional three quarters of a turn.
Contaminated fuel will cause accelerated wear to fuel
system parts. 7. Prime the fuel system. Refer to Operation and
Maintenance Manual, “Fuel System Priming Pump
The fuel filter is located in the engine compartment
on the center of the engine. - Operate”.
SEBU7415-05 115
Maintenance Section
Fuel System Filter and Water Separator - Replace

8. Close the engine access door.

i01973618

Fuel System Filter and Water

Separator - Replace
SMCS Code: 1261-510; 1263-510

S/N: MER1–Up
S/N: TAR1–Up
S/N: 7ES1–Up
The fuel system filter/water separator element is
located in the engine compartment.
1. Open the engine access door.

Illustration 170 g01024327

906 MER1–Up
908 TAR1–Up

2. The 902 machines are equipped with a fuel shutoff

valve. Close the fuel shutoff valve (1) that is
located next to the element.
3. Open the drain on the water separator bowl (3).
Allow the water and fuel to drain into a suitable
container.
Illustration 169 g00357432
4. Support the water separator element and rotate
902 the locking ring (2) counterclockwise. Remove the
locking ring.
5. Remove the water separator bowl from the bottom
of the fuel filter/water separator element.

Note: The water separator bowl is reusable. Do not

discard the water separator bowl.

6. Inspect the O-ring seal of the water separator bowl

for damage. Replace the O-ring seal, if necessary.
7. Lubricate the O-ring seal with clean diesel fuel or
lubricate the O-ring seal with motor oil. Place the
seal in the water separator bowl.
8. Spin the water separator bowl onto the new filter
element by hand until the fuel filter/water separator
is snug. Do not use tools to tighten the fuel filter/
water separator element to the bowl.
9. Clean the filter mounting base.
10. Install the new element. Rotate the locking ring
clockwise in order to fasten the filter to the
mounting base.
116 SEBU7415-05
Maintenance Section
Fuel System Priming Pump - Operate

11. Open the fuel shutoff valve.

12. Prime the fuel system in order to fill the fuel filter/
water separator element with fuel. Refer to
Operation and Maintenance Manual, “Fuel System
Priming Pump - Operate”.

i02068194

Fuel System Priming Pump -

Operate
SMCS Code: 1258-548

Note: The fuel priming pump is located in the engine

compartment. Illustration 172 g01026540
902 7ES757–Up
NOTICE The fuel priming pump is located on the fuel/water
Do not attempt to start the engine until the fuel injec- separator.
tion pump has been primed with fuel and air has been
removed from the fuel lines. Serious damage to the 1. Open the engine access door.
fuel injection pump can occur if the system is not cor-
rectly primed. 2. For 902 7ES1–756 machines, push down on the
priming lever (2) and release the lever in order to
Repeat the priming procedure if the engine fails to operate the priming pump. Operate the lever in
start. If the engine starts but the engine continues to order to fill the fuel filter element with fuel.
misfire, further priming is necessary. If the engine
starts but the engine continues to emit smoke, further Continue to pump the lever until increased
priming is necessary. resistance is felt. This resistance will indicate that
the filter element is full of fuel.
If the engine starts but the engine runs rough,
continue to run the engine at low idle until the engine Note: When the cam for the fuel lift pump is in the
runs smoothly. maximum lift position, the priming lever (2) will not
function. In this situation, the crankshaft must be
902 Machines turned one revolution.

3. For 902 7ES757–Up machines, loosen the fitting

(4). Push down repeatedly on the plunger (3).
Continue to operate the plunger until fuel that is
free of air flows from the fitting. Tighten the fitting.
4. Start the engine.

906 Machines
The MER1–Up machine fuel system does not need
to be primed manually. The fuel system is primed
automatically by an electric fuel priming pump. In
order to activate the electric fuel priming pump, turn
the engine start switch to the START position and
release the key switch. This process will activate the
relay for the electric fuel priming pump which allows
Illustration 171 g00734151
power to reach the electric fuel priming pump.
902 7ES1–756
The fuel priming pump is located on the back of the
engine.
SEBU7415-05 117
Maintenance Section
Fuel System Priming Pump - Operate

Illustration 173 g00746321 Illustration 174 g00632445

6ZS1–Up The priming pump is located on the fuel/water
The priming pump is located on the back of the separator.
engine.

1. For 906 6ZS1–Up machines, push down on the

priming lever (2) and release the lever in order to
operate the priming pump. Operate the lever in
order to fill the fuel filter element with fuel.
Continue to pump the lever until increased
resistance is felt. This resistance will indicate that
the filter element is full of fuel.
Note: When the cam for the fuel lift pump is in the
maximum lift position, the priming lever (2) will not
function. In this situation, the crankshaft must be
turned one revolution.

908 Machines Illustration 175 g00744458

The priming pump is located on the back on the
The TAR1–Up machine fuel system does not need to engine.
be primed manually. The fuel system is primed
automatically by an electric fuel priming pump. In 8BS1–Up machines are equipped with two fuel
order to activate the electric fuel priming pump, turn priming pumps.
the engine start switch to the START position and
release the key switch. This process will activate the 1. Loosen the fitting (1). Push down repeatedly on the
relay for the electric fuel priming pump which allows plunger (2). Continue to operate the plunger until
power to reach the electric fuel priming pump. fuel that is free of air flows from the fitting. Tighten
the fitting.
2. The priming lever (3) may also be used to prime
the fuel system. Push down on the priming lever
(3) and release the lever in order to operate the
priming pump. Operate the lever in order to fill the
fuel filter element with fuel. Continue to pump the
lever until increased resistance is felt. This
resistance will indicate that the filter element is full
of fuel.
118 SEBU7415-05
Maintenance Section
Fuel System Water Separator - Drain

Note: When the cam for the fuel lift pump is in the
maximum lift position, the priming lever will not
function. In this situation, the crankshaft must be
turned one revolution.

i01973682

Fuel System Water Separator -

Drain
SMCS Code: 1263-543

Illustration 178 g00618122

Water separator for 908 8BS1–Up

Illustration 176 g00375812

Water separator for 902

Illustration 179 g01024377

Water separator for 906 MER1–Up
Water separator for 908 TAR1–Up

1. Loosen the drain valve on the bottom of the water

Illustration 177 g00292847 separator. Allow the water and the sediment to
Water separator for 906 6ZS1–Up drain into a suitable container.
2. Tighten the drain valve and close the engine
access door.

i01972222

Fuel System Water Separator

Element - Replace
SMCS Code: 1263-510-FQ

S/N: 6ZS1–Up
S/N: 8BS1–Up
SEBU7415-05 119
Maintenance Section
Fuel Tank Cap - Clean

i01409457
NOTICE
Do not fill fuel filters with fuel before installing them.
The fuel will not be filtered and could be contami- Fuel Tank Cap - Clean
nated. Contaminated fuel will cause accelerated wear
to fuel system parts. The fuel system should be SMCS Code: 1273-070-Z2
primed prior to starting the engine.

Illustration 182 g00614807

Illustration 180 g01023696

The fuel tank cap is located inside the access panel
on the left side of the machine.
1. Open the access panel on the left side of the
machine.
2. Remove the fuel tank cap.
3. Inspect the gasket for damage. Replace the fuel
tank cap, if necessary.
4. Use a clean, nonflammable solvent to wash the
fuel tank cap.
5. Install the fuel tank cap.

i01409464

Fuel Tank Water and Sediment

Illustration 181 g01023697
- Drain
1. Open the engine access door on the rear of the SMCS Code: 1273-543-M&S
machine.
The fuel tank drain valve is located at the rear of the
2. Support the water separator element (2) and rotate machine underneath the machine.
the locking ring (1) counterclockwise.
Remove the plate that is located underneath the
3. Remove the water separator element from the machine. The drain valve is covered by the plate.
mounting base. Dispose of the used element
properly.
4. Install the new water separator element. Rotate
the locking ring clockwise in order to fasten the
filter to the mounting base.
5. Prime the fuel system in order to fill the water
separator element with fuel. Refer to Operation
and Maintenance Manual, “Fuel System Priming
Pump - Operate”.
120 SEBU7415-05
Maintenance Section
High Dump Bucket - Lubricate

i01416931

Hinges - Lubricate
SMCS Code: 7000-086-HNG
Use dry film lubricant for the following applications:
all moving door latches, hinges, door locks, lock for
the hood, hinges for the hood and throttle pedal
linkage.

i01968108

Hydraulic Oil Sample - Obtain

SMCS Code: 5050-008; 7542-008
Illustration 183 g00614919

Open the fuel tank drain valve. Allow the water and
sediment to drain into a suitable container. Close the
fuel tank drain valve.

i00776382

High Dump Bucket - Lubricate

SMCS Code: 6101-086

Illustration 185 g00619037

The sampling port for the hydraulic oil is located on

the hydraulic filter base.

i01972015

Hydraulic System Oil - Change

SMCS Code: 5095-044
Illustration 184 g00357532 Operate the machine for a few minutes in order to
warm the hydraulic system oil.
Apply lubricant to the grease fitting for the rod end (1)
of the cylinder for the bucket. There is a grease fitting The machine should be on level ground. Lower the
for each side of the bucket. bucket to the ground and apply slight downward
pressure. Engage the parking brake and stop the
Apply lubricant to the head end (2) of the cylinder for engine.
the bucket. There is a grease fitting for each side of
the bucket.
Apply lubricant to the pivot point (3) of the bucket.
There is a grease fitting on each side of the bucket.
There is a total of six grease fittings.
SEBU7415-05 121
Maintenance Section
Hydraulic System Oil Filter - Replace

7. Install the hydraulic tank filler cap.

8. Start the engine and run the engine for a few
minutes. The cooling fan should be operating and
the brake oil pressure indicator should go out. If
the cooling fan is not operating or the brake oil
pressure indicator does not go out, repeat Step 5.

Illustration 186 g00737812

The hydraulic tank filler cap (1) is located under the
access panel on the right side of the machine.

1. Remove the hydraulic tank filler cap (1).

Illustration 188 g00737828

9. The sight gauge for the hydraulic oil level (4) is

located under the engine access door. Maintain
the hydraulic oil level between the “MIN” mark and
the “MAX” mark on the sight gauge. Add oil, if
necessary.

Note: The oil must be free of bubbles. If bubbles are

present in the oil, air is entering the hydraulic system.
Inspect the suction hoses and hose clamps.

10. Stop the engine.

Illustration 187 g00737824
11. If necessary, tighten any loose clamps and any
2. The hydraulic tank drain plug (2) is located on the loose connections. Replace any damaged hoses.
bottom of the hydraulic tank on the underside of 12. Close the access door and the access panel.
the machine. Remove the drain plug and allow the
hydraulic oil to drain into a suitable container. i01972019

3. Install the drain plug.

Hydraulic System Oil Filter -
4. Change the hydraulic system filter and the
hydraulic tank breather (3). Refer to Operation and Replace
Maintenance Manual, “Hydraulic System Oil Filter SMCS Code: 5068-510
- Change”.
1. Open the right side access door.
5. Fill the hydraulic system oil tank with hydraulic oil.
Refer to Operation and Maintenance Manual,
“Lubricant Viscosities” and Operation and
Maintenance Manual, “Refill Capacities”.
Note: Observe the sight gauge for the hydraulic oil
level as you fill the hydraulic system oil tank. Do not
overfill the tank.

6. Inspect the gasket on the hydraulic tank filler cap

for damage. Replace the gasket, if necessary.
122 SEBU7415-05
Maintenance Section
Hydraulic System Oil Level - Check

Illustration 189 g00615023 Illustration 191 g00614990

The hydraulic tank filler cap is located under the right The hydraulic tank breather is located near the
side access panel. bottom of the hydraulic tank underneath the machine.

2. Remove the hydraulic tank filler cap. 8. Remove the hydraulic tank breather. Replace the
old breather with a new breather.

Illustration 190 g00614987

The hydraulic oil filter is located on the right side of Illustration 192 g00614970
the engine compartment.
9. Maintain the hydraulic oil level between the “MIN”
3. Open the engine access door. and “MAX” marks on the sight gauge. Add oil if it is
necessary. Do not fill past the “MAX” mark on the
4. Remove the filter element with a strap type
sight gauge.
wrench.
10. Inspect the gasket on the hydraulic tank filler cap
5. Clean the filter element mounting base. Remove
for damage. Replace the gasket, if necessary.
any part of the filter element gasket that remains
on the filter element mounting base. 11. Install the hydraulic tank filler cap.
6. Apply a light coat of oil to the gasket of the new 12. Close the engine access door. Close the access
filter element. panel.
7. Install the new filter element by hand. When the
i01972021
gasket contacts the filter element mounting base,
tighten the filter element for an additional three
quarters of a turn.
Hydraulic System Oil Level -
Check
SMCS Code: 5095-535-FLV

Note: Check the hydraulic system oil level with the

machine on a level surface.
SEBU7415-05 123
Maintenance Section
Lift Arm and Cylinder Linkage - Lubricate

1. Open the engine access door.

Illustration 195 g00292861

Illustration 193 g00295947 Apply lubricant to the grease fittings (1) for the frame
and for the lift arm. There is a grease fitting for each
2. Maintain the hydraulic oil level above the “MIN” side of the machine.
mark on the sight gauge. Apply lubricant to the grease fitting (2) for the head
end of the lift cylinder. The grease fitting is on the
right side of the machine.
Apply lubricant to the grease fitting (3) for the rod end
of the lift cylinder.
There is a total of four grease fittings.

i00776284

Multipurpose Bucket -
Lubricate
SMCS Code: 6104-086

Illustration 194 g00292859

3. The hydraulic tank filler cap is located under the

access panel on the right side of the machine.
Remove the hydraulic tank filler cap and add
hydraulic oil, if necessary.
4. Clean the hydraulic tank filler cap. Install the
hydraulic tank filler cap.

i00663993

Lift Arm and Cylinder Linkage

- Lubricate Illustration 196 g00357552

SMCS Code: 5102-086-BD; 6107-086-BD Apply lubricant to the grease fitting (1) for the rod end
Wipe all of the grease fittings before you apply of the multipurpose bucket cylinder.
lubricant.
Apply lubricant to the grease fitting (2) for the head
end of the multipurpose bucket cylinder.
Apply lubricant to the grease fitting (3) for the pivot
pin of the apron.
124 SEBU7415-05
Maintenance Section
Oil Filter - Inspect

Repeat for the other side of the bucket. Using an oil filter element that is not recommended
by Caterpillar can result in severe engine damage to
There is a total of six grease fittings. engine bearings, to the crankshaft, and to other
parts. This can result in larger particles in unfiltered
i02106227 oil. The particles could enter the lubricating system
and the particles could cause damage.
Oil Filter - Inspect
i01388093
SMCS Code: 1308-507; 3067-507; 5068-507
Parking Brake - Check/Adjust
Inspect a Used Filter for Debris SMCS Code: 4267-025; 4267-535

1. Turn the ignition switch to the OFF position.

2. Apply the service brakes.
3. Disengage the parking brake.
4. Start the engine.
5. Engage the parking brake.
6. Turn the ignition switch to the OFF position.
7. Check the adjustment of the cable. Refer to
Testing and Adjusting, RENR2830, “Parking Brake
Control - Adjust”.

Illustration 197 g00100013 i01409476

The element is shown with debris.

Radiator Core - Clean
Use a filter cutter to cut the filter element open.
SMCS Code: 1353-070-KO
Spread apart the pleats and inspect the element for
metal and for other debris. An excessive amount of
debris in the filter element can indicate a possible 1. Open the access panel on the right side of the
failure. machine.
If metals are found in the filter element, a magnet can
be used to differentiate between ferrous metals and
nonferrous metals.
Ferrous metals can indicate wear on steel parts and
on cast iron parts.
Nonferrous metals can indicate wear on the
aluminum parts of the engine such as main bearings,
rod bearings, or turbocharger bearings.
Small amounts of debris may be found in the filter
element. This could be caused by friction and by
normal wear. Consult your Caterpillar dealer in order
to arrange for further analysis if an excessive amount
of debris is found.
Illustration 198 g00615179

2. Remove the two bolts (1) for the hydraulic oil

cooler (2). Swing the hydraulic oil cooler away
from the radiator (3) in order to clean the radiator
and the hydraulic oil cooler. Use the holding rod to
keep the oil cooler away from the radiator.
SEBU7415-05 125
Maintenance Section
Rollover Protective Structure (ROPS) - Inspect

i01408076

Rollover Protective Structure

(ROPS) - Inspect
SMCS Code: 7323-040; 7325-040

Illustration 199 g00101939

NOTICE
When you are using compressed air or high pressure
water to clean the radiator fins, ensure that the air or
water is directed parallel to the fins. If the com-
pressed air or high pressure water is not directed par-
allel to the radiator fins, the radiator fins could be Illustration 200 g00296063
bent or damaged.

3. You can use compressed air, high pressure water,

or steam to remove dust and other debris from the
radiator fins. However, the use of compressed air
is preferred.
4. Swing the hydraulic oil cooler back into the
operating position and replace the two bolts.

Illustration 201 g00296054

Front ROPS Retaining Bolt (One bolt per side)

Illustration 202 g00296055

Rear ROPS Retaining Bolt (One bolt per side)
126 SEBU7415-05
Maintenance Section
Seat Belt - Replace

1. Inspect the ROPS for loose bolts or for damaged i00788349

bolts. Replace any damaged bolts or missing bolts
with original equipment parts only. Side Dump Bucket - Lubricate
For the 902 and 906 machines, tighten the bolts SMCS Code: 6105-086
that hold the ROPS to the frame to a torque of
250 ± 40 N·m (185 ± 30 lb ft). There is a total of
four ROPS retaining bolts.
For the 908 machine, tighten the bolts that hold
the ROPS to the frame to a torque of 370 ± 50 N·m
(273 ± 37 lb ft). There is a total of four ROPS
retaining bolts.

Note: Apply oil to all ROPS bolt threads before you

install the bolts. Failure to apply oil to the bolt threads
can result in improper bolt torque.

2. Operate the machine on a rough surface. Replace

the ROPS mounting supports if the ROPS emits a
noise. Replace the ROPS mounting supports if the
Illustration 204 g00366555
ROPS rattles.
Do not straighten the ROPS. Do not repair the ROPS
by welding reinforcement plates to the ROPS.
Consult your Caterpillar dealer for repair of any
cracks in the ROPS.

i01970036

Seat Belt - Replace

SMCS Code: 7327-510
Within three years of the date of installation (2) or
within five years of the date of manufacture (1),
replace the seat belt. Replace the seat belt at the
date which occurs first. A date label for determining
the age of the seat belt is attached to each seat belt. Illustration 205 g00366559

Apply lubricant to the grease fitting for the pivot point

(1) on the bucket. There is a pivot point for each side
of the bucket.
Apply lubricant to the grease fitting for the head end
(2) of the cylinder for the bucket. Apply lubricant to
the grease fitting for the rod end (3) of the cylinder for
the bucket.
There is a total of four grease fittings.

i01971905

Steering Cylinder Bearings -

Illustration 203 g01022746
Lubricate
(1) Date of Manufacture SMCS Code: 4303-086-BD
(2) Date of Installation
Wipe all grease fittings before you apply any lubricant
Contact your Caterpillar dealer for the replacement of to the grease fittings.
the seat belt.
SEBU7415-05 127
Maintenance Section
Tilt Cylinder Bearings and Bucket Linkage Bearings - Lubricate

i00665405

Tilt Cylinder Bearings and

Bucket Linkage Bearings -
Lubricate
SMCS Code: 5104-086-BD; 6107-086-BD
Wipe all grease fittings before you apply lubricant.

Illustration 206 g00292731

Illustration 209 g00292889

Lubricate the grease fitting (1) for the head end of the
tilt cylinder.
Lubricate the grease fitting (2) for the rod end of the
tilt cylinder. There is one grease fitting in the center of
the machine.
Illustration 207 g01023642
Lubricate the grease fittings (3) for the upper pivot pin
Type 1 of the tilt linkage. There is a grease fitting for each
side of the machine.
Lubricate the grease fittings (4) for the lower pivot pin
of the tilt linkage. There is a grease fitting for each
side of the machine.
Lubricate the grease fitting (5) for the upper pivot pin
of the quick coupler assembly. There is one grease
fitting in the center of the machine.
Lubricate the grease fittings (6) for the lower pivot pin
of the quick coupler assembly. There is a grease
fitting for each side of the machine.
There is a total of nine grease fittings.

i01409489
Illustration 208 g01023643
Type 2 Tire Inflation - Check
SMCS Code: 4203-535-AI
Apply lubricant to the grease fitting for the rod end of
the steering cylinder and the remote grease fitting for Measure the tire pressure on each tire. Consult your
the head end of the steering cylinder. Caterpillar dealer for the correct load rating and for
the correct operating pressures. These correct load
ratings and correct operating pressures can also be
obtained from your tire dealer.
128 SEBU7415-05
Maintenance Section
Transfer Drive (Hydrostatic) Oil - Change

Inflate the tires, if necessary. See Operation and i01794283

Maintenance Manual, “Tire Inflation with Air” or
Operation and Maintenance Manual, “Tire Inflation
with Nitrogen”.
Transfer Drive (Hydrostatic)
Oil Level - Check
i01794194 SMCS Code: 3159-535-OC
Transfer Drive (Hydrostatic)
Oil - Change
SMCS Code: 3159-044-OC

Illustration 211 g00918316

The transfer drive is located underneath the machine.

1. Remove the oil level/fill plug. The oil should be
Illustration 210 g00918280
level with the bottom of the plug threads.
2. Add oil, if necessary. Refer to the Operation and
The transfer drive is located underneath the machine.
Maintenance Manual, “Lubricant Specifications”
1. Remove the drain plug (3) and allow the oil to drain and Operation and Maintenance Manual, “Refill
into a suitable container. Capacities”.
2. Clean the drain plug and install the drain plug. 3. Clean the oil level/fill plug and install the oil level/fill
plug.
3. Remove the oil level/fill plug (2). Add oil until the oil
is level with the bottom of the plug threads. Refer
to the Operation and Maintenance Manual,
“Lubricant Specifications” and Operation and
Maintenance Manual, “Refill Capacities”.
4. Clean the oil level/fill plug and install the oil level/fill
plug.
5. Clean the breather (1). Replace the breather, if
necessary.
SEBU7415-05 129
Maintenance Section
Transfer Drive (Hydrostatic) Oil Sample - Obtain

i01968201

Transfer Drive (Hydrostatic)

Oil Sample - Obtain
SMCS Code: 3159-008; 7542-008

Illustration 213 g00292963

The windshield washer reservoir is located under the

right side access panel.
Fill the reservoir with window washer solvent.

i01258249
Illustration 212 g00631591

Remove the filler plug for the transfer drive. Sample Window Wiper - Inspect/
the oil through the hole for the filler plug. Install the Replace
plug.
SMCS Code: 7305-510; 7305-040
i01409493
Inspect the condition of the wiper blades. Replace
the wiper blades if the wiper blades are worn or
Wheel Nut Torque - Check damaged or if streaking occurs.
SMCS Code: 4210-535
i01409502
Check the wheel nut torques on all four of the
wheels. Put a drop of oil on all wheel studs on Windows - Clean
reassembly. Torque the wheel nuts to a torque of
240 ± 40 N·m (177 ± 30 lb ft). Then, tighten the SMCS Code: 7310-070
wheel nuts for an additional 60 ± 5°. Use a star
pattern when you torque the nuts. Use commercially available window cleaning
solutions in order to clean the windows. Clean the
outside windows from the ground unless handholds
i01409497 are available.
Window Washer Reservoir - i01794295
Fill
SMCS Code: 7306-544
Work Tool Coupler - Lubricate
SMCS Code: 6129-086
NOTICE Wipe the grease fittings before you apply lubricant to
When operating in freezing temperatures, use Cater- the grease fittings.
pillar nonfreezing window washer solvent or equiva-
lent. System damage can result from freezing.
130 SEBU7415-05
Maintenance Section
Work Tool Coupler - Lubricate

Illustration 214 g00918324

Apply lubricant to the grease fittings for the pins of

the work tool coupler. There is a grease fitting for
each side of the machine.
SEBU7415-05 131
Reference Information Section
Reference Materials

Reference Information • Special Publication, SEBD0518, “Know Your

Cooling System”
Section • Special Publication, SEBD0970, “Coolant and
Your Engine”
Reference Materials • Special Publication, SEBD0717, “Diesel Fuels and
Your Engine”
i02014734
• Special Publication, TEBJ1015, “Understanding
Reference Material the S·O·S Report”

SMCS Code: 1000; 7000 • Special Publication, PEHP6001, “How to Take a

Good Oil Sample”
The following literature can be obtained from any
Caterpillar dealer: • Special Publication, PEHP4036, “Product Data
Sheet for Caterpillar ELC”
• Special Publication, PEHP6046, “Product Data
Sheet for Caterpillar Diesel Engine Oils (DEO)” • Special Publication, PEHP5033, “S·O·S Coolant
CG-4 engine oils (North America and Australia) Analysis”

• Special Publication, PEHP7041, “Product Data • Special Publication, PEEP5027, “Label - ELC
Sheet for Caterpillar Diesel Engine Oils (DEO)” Radiator Label”
CG-4 engine oils (International markets)
• Special Instruction, SEHS9031, “Storage
• Special Publication, LEDQ7315, “CG-4 Oil The Procedure for Caterpillar Products”
Preferred Oil for Caterpillar Engines”
• Special Instruction, REHS0034, “Guideline for
• Special Publication, PEHP6047, “Product Data Repair of Non-metallic Fenders and Hoods”
Sheet for Caterpillar Biodegradable Hydraulic Oil
(BIO HYDO)” • Operation and Maintenance Manual, SEBU5898,
“Cold Weather Recommendations”
• Special Publication, PEHP7508, “Product Data
Sheet for Caterpillar Gear Oil (GO)” • Operation and Maintenance Manual, SEBU6310,
“EMA Lubricating Oils Data Book For Engines”
• Special Publication, PEHP0005, “Product Data
Sheet for Caterpillar Hydraulic Oil (HYDO)” • Special Publication, SEBD0640, “Oil and Your
Engine”
• Special Publication, PEHP3050, “Product Data
Sheet for Caterpillar Multipurpose Tractor Oil • Operation and Maintenance Manual, SEBU6250,
(MTO)” “Caterpillar Machine Lubricant Recommendations”

• Special Publication, PEHP7506, “Product Data • Service Manual, SENR3130, “Torque

Sheet for Caterpillar Transmission/Drive Train Oil Specifications”
(TDTO)”
• Operation and Maintenance Manual, SMBU6981,
• Special Publication, NEHP5621, “How To Select “Emissions Control Warranty Information”
The Right Grease For Any Job”
• Service Magazine, SEHS6929, “Inspection
• Special Publication, PEHP0003, “Product Data Maintenance and Repair of Rollover Protective
Sheet for Multipurpose Lithium Complex Grease Structures (ROPS) and Attachment Installation
(MPG)” Guidelines”

• Special Publication, PEHP0002, “Product Data • Service Magazine, SEBD1587, “What ROPS/
Sheet for Multipurpose Lithium Complex Grease FOPS Certification Means”
with Molybdenum (MPGM)”
• Service Manual, SENR5664, “Air Conditioning and
• Special Publication, PEHP0017, “Product Data Heating with R-134a”
Sheet for Special Purpose Grease (SPG) Bearing
Lubricant” • Safety Manual, SEBU5614

• Special Publication, PECP6026, “One Safe • Service Manual, SENR1280 7ES1–Up and 6ZS1–
Source” Up
• Service Manual, RENR2825 8BS1–Up
132 SEBU7415-05
Reference Information Section
Decommissioning and Disposal

• Service Manual, RENR6450 MER1–Up and (Table 58, contd)

TAR1–Up 0.6 m3 (0.65 yd3) Holes in Edge x
Only
• Parts Manual, SEBP2818
S/N: 7ES1–Up 0.6 m3 (0.65 yd3) Pin on Tips x

• Parts Manual, SEBP2819 0.7 m3 (0.76 yd3) Weld on Edge x

S/N: 6ZS1–Up 0.8 m3 (0.87 yd3) Holes in Edge x
Only
• Parts Manual, SEBP2912
S/N: 8BS1–Up 0.8 m3 (0.87 yd3) Bolt on Teeth x

• Parts Manual, SEBP3756 0.8 m3 (0.87 yd3) Bolt on Edge x

S/N: MER1–Up 0.8 m3 (0.87 yd3) Pin on Tips x

• Parts Manual, SEBP3757 0.8 m3 (0.87 yd3) Weld on Edge x

S/N: TAR1–Up
3 3
0.9 m (0.98 yd ) Weld on Edge x
Operation and Maintenance Manuals are available in
1 m3 (1.09 yd3) Holes in Edge Only x
other languages. Consult your Caterpillar dealer for
information about obtaining these Operation and 1 m3 (1.09 yd3) Bolt on Teeth x
Maintenance Manuals.
3 3
1 m (1.09 yd ) Bolt on Edge x
i03989612
1 m3 (1.09 yd3) Pin on Tips x

Decommissioning and 1 m3 (1.09 yd3) Weld on Edge x

Disposal
SMCS Code: 1000; 7000
When the product is removed from service, local
regulations for the product decommissioning will
vary. Disposal of the product will vary with local
regulations. Consult the nearest Cat dealer for
additional information.

i01559824

Caterpillar Approved Work

Tools
SMCS Code: 6700
Only use Caterpillar approved work tools on these
machines.
The following work tools have been approved by
Caterpillar for use on these machines.
Table 58
Approved Work Tools for the 902, 906 and 908 Compact Wheel
Loaders
Work Tool 902 906 908
General Purpose Buckets x

0.6 m3 (0.65 yd3) Holes in Edge x

Only

0.6 m3 (0.65 yd3) Bolt on Teeth x

(continued)
SEBU7415-05 133
Index Section

Index
A Cooling System Coolant Extender (ELC) -
Add .............................................................. 100
Access Doors and Covers............................... 75
Cooling System Coolant Level - Check......... 102
Engine Hood ................................................ 75
Cooling System Coolant Sample (Level 1) -
Alert Indicators ................................................ 54
Obtain .......................................................... 100
Alternate Exit ................................................... 46
Cooling System Coolant Sample (Level 2) -
Articulation Bearings - Lubricate ..................... 89
Obtain .......................................................... 101
Axle Oscillation Bearings - Lubricate .............. 89
Cooling System Water Temperature
Regulator - Replace..................................... 102
B Crushing Prevention and Cutting Prevention.. 18
Backup Alarm - Test ........................................ 90
Battery - Recycle ............................................. 90 D
Battery Disconnect Switch (If Equipped)......... 45
Daily Inspection ............................................... 44
Battery or Battery Cable - Inspect/Replace..... 90
Decommissioning and Disposal.................... 132
Before Operation ....................................... 24, 44
Differential Oil - Change ................................ 103
Before Starting Engine .................................... 23
Differential Oil Level - Check......................... 104
Belts - Inspect/Adjust/Replace ........................ 91
Differential Oil Sample - Obtain..................... 104
Brake Pads - Check ........................................ 92
Drive Shaft Universal Joints - Lubricate ........ 105
Braking System - Test ..................................... 92
Secondary Brake Holding Ability Test ......... 93
Service Brake Holding Ability Test............... 92 E
Bucket Cutting Edges - Inspect/Replace ........ 93 Electrical Storm Injury Prevention ................... 23
Bucket Tips - Inspect/Replace ........................ 94 Emissions Certification Film ............................ 41
Bucket Tips .................................................. 94 Engine Air Filter Primary Element - Clean/
K-Series Tip ................................................. 95 Replace ....................................................... 105
Bucket Wear Plates - Inspect/Replace ........... 96 Engine Air Filter Secondary Element -
Burn Prevention............................................... 18 Replace ....................................................... 106
Batteries....................................................... 19 Engine Air Filter Service Indicator - Inspect/
Coolant ........................................................ 18 Replace ....................................................... 107
Oils............................................................... 19 Engine Crankcase Breather - Clean ............. 108
Engine Crankcase Breather (Closed
C Circuit) - Replace (If Equipped) ................... 107
Engine Oil and Filter - Change .......................110
Cab Air Filter - Clean/Replace ........................ 96
Engine Oil Level - Check............................... 108
Clean External Filter Element...................... 96
Engine Oil Sample - Obtain........................... 109
Clean Internal Filter Element ....................... 97
Engine Starting.......................................... 24, 58
Capacities (Refill) ............................................ 81
Starting the Engine with the Starting Aid ..... 58
Caterpillar Approved Work Tools................... 132
Engine Starting (Alternate Methods)............... 72
Circuit Breakers and Fuses - Reset/Replace.. 97
Engine Starting with Auxiliary Start
Fuses ........................................................... 98
Receptacle..................................................... 72
Heater Fan Circuit Breaker.......................... 98
Engine Starting with Jump Start Cables ......... 73
Main Circuit Breaker .................................... 97
Use of Jump Start Cables............................ 73
Thermal Starting Aid and Engine Start Switch
Engine Stopping .............................................. 25
Circuit Breaker ........................................... 98
Engine Valve Lash - Check ............................112
Cooling System Coolant (ELC) - Change ..... 100
Equipment Lowering with Engine Stopped .... 25,
Flushing a Standard Coolant From the
62
Cooling System........................................ 100
902 and 906 Machines That are Equipped
Flushing the Extended Life Coolant From the
With Load Check Valves (Type 1).............. 63
Cooling System........................................ 100
134 SEBU7415-05
Index Section

902, 906 and 908 Machines That are H

Equipped With Load Check Valves (Type
High Dump Bucket - Lubricate ...................... 120
2) ................................................................ 64
Hinges - Lubricate ......................................... 120
Hydraulic Oil Sample - Obtain ....................... 120
F Hydraulic System Oil - Change ..................... 120
Final Drive Oil - Change .................................113 Hydraulic System Oil Filter - Replace ........... 121
Final Drive Oil Level - Check..........................113 Hydraulic System Oil Level - Check.............. 122
Final Drive Oil Sample - Obtain......................114
Fire Extinguisher Location............................... 22 I
Fire Prevention and Explosion Prevention...... 19
Identification Information ................................. 41
Battery and Battery Cables.......................... 20
Important Safety Information............................. 2
Ether ............................................................ 22
Fire Extinguisher.......................................... 22
General ........................................................ 19 L
Lines, Tubes, and Hoses ............................. 21 Leaving the Machine ....................................... 65
Wiring........................................................... 21 Lift Arm and Cylinder Linkage - Lubricate ..... 123
Foreword ........................................................... 4 Lifting and Tying Down the Machine ............... 67
California Proposition 65 Warning ................. 4 Lubricant Viscosities ....................................... 79
Certified Engine Maintenance ....................... 5 Lubricant Viscosities and Refill Capacities ..... 79
Literature Information .................................... 4
Machine Capacity .......................................... 5
M
Maintenance .................................................. 4
Operation ....................................................... 4 Machine Operation .......................................... 46
Product Identification Number ....................... 5 Maintenance Access ....................................... 75
Safety............................................................. 4 Maintenance Interval Schedule........... 83, 85, 87
Fuel Injection Timing - Check.........................114 Maintenance Interval Schedule (902 Compact
Fuel System Filter - Replace ..........................114 Wheel Loaders)
Fuel System Filter and Water Separator - Every 10 Service Hours or Daily.................. 83
Replace ........................................................115 Every 1000 Service Hours or 1 Year ........... 84
Fuel System Priming Pump - Operate ...........116 Every 2000 Service Hours or 1 Year ........... 84
902 Machines .............................................116 Every 250 Service Hours ............................. 83
906 Machines .............................................116 Every 250 Service Hours or 1 Year ............. 84
908 Machines .............................................117 Every 250 Service Hours or 6 Months......... 84
Fuel System Water Separator - Drain ............118 Every 250 Service Hours or Monthly ........... 84
Fuel System Water Separator Element - Every 3 Years After Date of Installation or
Replace ........................................................118 Every 5 Years After Date of Manufacture .. 84
Fuel Tank Cap - Clean....................................119 Every 3000 Service Hours or 2 Years ......... 84
Fuel Tank Water and Sediment - Drain ..........119 Every 50 Service Hours or Monthly ............. 83
Every 500 Service Hours or 1 Year ............. 84
G Every 500 Service Hours or 3 Months......... 84
Every 5000 Service Hours........................... 84
General Hazard Information............................ 15 Every 6000 Service Hours or 4 Years ......... 84
Containing Fluid Spillage............................. 17 Every Week ................................................. 83
Dispose of Waste Properly .......................... 18 Every Year ................................................... 84
Fluid Penetration ......................................... 16 Initial 500 Service Hours.............................. 84
Inhalation ..................................................... 17 When Required............................................ 83
Pressurized Air and Water........................... 16 Maintenance Interval Schedule (906 and 908
Trapped Pressure ........................................ 16 Compact Wheel Loaders)
General Information ........................................ 27 Every 10 Service Hours or Daily.................. 85
Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders)
SEBU7415-05 135
Index Section

Every 10 Service Hours or Daily.................. 87 Every 50 Service Hours or Monthly ............. 87

Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 1000 Service Hours or 1 Year ........... 86 Every 500 Service Hours or 1 Year ............. 86
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 1000 Service Hours or 1 Year ........... 88 Every 500 Service Hours or 1 Year ............. 88
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 2000 Service Hours or 1 Year ........... 86 Every 500 Service Hours or 3 Months......... 86
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 2000 Service Hours or 1 Year ........... 88 Every 500 Service Hours or 3 Months......... 88
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 250 Service Hours ............................. 85 Every 5000 Service Hours........................... 86
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 250 Service Hours ............................. 87 Every 5000 Service Hours........................... 88
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 250 Service Hours or 1 Year ............. 86 Every 6000 Service Hours or 4 Years ......... 86
Every 250 Service Hours or 6 Months......... 86 Maintenance Interval Schedule (906 and 908
Maintenance Interval Schedule (906 and 908 Compact Wheel Loaders)
Compact Wheel Loaders) Every 6000 Service Hours or 4 Years ......... 88
Every 250 Service Hours or 6 Months......... 88 Maintenance Interval Schedule (906 and 908
Maintenance Interval Schedule (906 and 908 Compact Wheel Loaders)
Compact Wheel Loaders) Every Week ................................................. 85
Every 250 Service Hours or Monthly ........... 86 Maintenance Interval Schedule (906 and 908
Maintenance Interval Schedule (906 and 908 Compact Wheel Loaders)
Compact Wheel Loaders) Every Week ................................................. 87
Every 250 Service Hours or Monthly ........... 88 Maintenance Interval Schedule (906 and 908
Maintenance Interval Schedule (906 and 908 Compact Wheel Loaders)
Compact Wheel Loaders) Every Year ................................................... 86
Every 3 Years After Date of Installation or Maintenance Interval Schedule (906 and 908
Every 5 Years After Date of Manufacture .. 86 Compact Wheel Loaders)
Maintenance Interval Schedule (906 and Every Year ................................................... 88
908 Compact Wheel Loaders) Maintenance Interval Schedule (906 and 908
Every 3 Years After Date of Installation or Compact Wheel Loaders)
Every 5 Years After Date of Manufacture .. 88 Initial 500 Service Hours.............................. 86
Maintenance Interval Schedule (906 and Maintenance Interval Schedule (906 and 908
908 Compact Wheel Loaders) Compact Wheel Loaders)
Every 3000 Service Hours or 2 Years ......... 86 Initial 500 Service Hours.............................. 88
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 3000 Service Hours or 2 Years ......... 88 When Required............................................ 85
Maintenance Interval Schedule (906 and 908 Maintenance Interval Schedule (906 and 908
Compact Wheel Loaders) Compact Wheel Loaders)
Every 50 Service Hours or Monthly ............. 85 When Required............................................ 87
Maintenance Interval Schedule (906 and 908 Maintenance Section....................................... 75
Compact Wheel Loaders) Maintenance Support ...................................... 82
136 SEBU7415-05
Index Section

Mounting and Dismounting ............................. 44 Work Tool Coupler Control (29) ................... 53
Alternate Exit ............................................... 44 Work Tool Positioner Control (25)................ 52
Machine Access System Specifications...... 44 Operator Station .............................................. 26
Multipurpose Bucket - Lubricate.................... 123
P
O
Parking ...................................................... 25, 60
Oil Filter - Inspect .......................................... 124 Parking Brake.................................................. 56
Inspect a Used Filter for Debris ................. 124 Parking Brake - Check/Adjust ....................... 124
Operation......................................................... 24 Plate Locations and Film Locations ................ 41
Operation Section............................................ 44 Product Information Section............................ 27
Operator Controls............................................ 48
Accelerator Control (18) .............................. 51 R
Air Conditioner Control (34)......................... 54
Auxiliary Circuit Control (28)........................ 53 Radiator Core - Clean ................................... 124
Auxiliary Hydraulic Lock (11) ....................... 50 Rated Load ...................................................... 28
Creeper Control (31).................................... 53 902 and 906 Machines ................................ 37
Directional Turn Signals (15) ....................... 50 908 Machines .............................................. 38
Electrical Power Receptacle (37) ................ 54 Rated Bucket Loads for Compact Wheel
Engine Start Switch (33) .............................. 53 Loaders ...................................................... 28
Fan Control (32)........................................... 53 Rated Loads for the Pallet Fork ................... 36
Fourth Function Control (27) ....................... 53 Reference Information Section ..................... 131
Front Windshield Wiper (9).......................... 50 Reference Material ........................................ 131
Front Work Lights and Rear Work Lights Reference Materials ...................................... 131
(4)............................................................... 50 Roading the Machine ...................................... 66
Fuel Level (3) ............................................... 50 Rollover Protective Structure (ROPS) -
Hazard Flashers (14)................................... 50 Inspect ......................................................... 125
High Beams (6)............................................ 50
Horn (12)...................................................... 50 S
Hydraulic Lockout (24)................................. 52
S·O·S Information ........................................... 81
Hydraulic Oil Temperature (1)...................... 50
Safety Messages..........................................6, 11
Multipurpose Control (21) ............................ 52
Safety Messages (Type 1)
Optional Joystick Control 20........................ 51
Do Not Operate (1) ...................................... 13
Parking Brake Control (38) .......................... 54
Ether (6) ....................................................... 15
Rear Window Defroster (35)........................ 54
No Clearance (7) ......................................... 15
Rear Windshield Wiper/Washer (5) ............. 50
Pressurized System (4) ............................... 14
Roading Lights (8) ....................................... 50
Rollover Protective Structure (3) ................. 13
Rotating Beacon (13)................................... 50
Starting with Jump Start Cables (5)............. 14
Seat Back Adjustment(39)........................... 54
Work Tool Coupler (2).................................. 13
Seat Fore/Aft Adjustment(22)...................... 52
Safety Messages (Type 2)
Seat Suspension and Height Adjustment
Do Not Operate (1) ........................................ 8
(23)............................................................. 52
Ether (7) ....................................................... 10
Service Brake (16) ....................................... 50
No Clearance (6) ........................................... 9
Service Hour Meter (10) .............................. 50
No Clearance (9) ..........................................11
Speed Control (26) ...................................... 52
Pressurized System (3) ................................. 8
Standard Joystick Control 19....................... 51
Rollover Protective Structure (2) ................... 8
Starting Aid (30)........................................... 53
Seat Belt (4) ................................................... 8
Steering Column Tilt Control (17) ................ 51
Starting with Jump Start Cables (8)............. 10
Steering Control (2) ..................................... 50
Work Tool Coupler (5).................................... 9
Temperature Control (36) ............................ 54
Safety Section ................................................... 6
Windshield Washer (7) ................................ 50
Seat Belt .......................................................... 46
SEBU7415-05 137
Index Section

Extension of the Seat Belt ........................... 48 W

Seat Belt Adjustment for Non-Retractable
Welding on Machines and Engines with
Seat Belts................................................... 46
Electronic Controls ........................................ 82
Seat Belt Adjustment for Retractable Seat
Wheel Nut Torque - Check ............................ 129
Belts ........................................................... 47
Window Washer Reservoir - Fill .................... 129
Seat Belt - Replace ....................................... 126
Window Wiper - Inspect/Replace .................. 129
Shipping the Machine...................................... 66
Windows - Clean ........................................... 129
Side Dump Bucket - Lubricate ...................... 126
Work Tool Coupler - Lubricate....................... 129
Sound Information and Vibration
Work Tools....................................................... 25
Information..................................................... 26
Machine Vibration Levels ............................ 26
Sound Performance for Machines that are
Offered in European Union Countries and in
Countries that Adopt the European Union
Directives ................................................... 26
Specifications .................................................. 27
Steering Cylinder Bearings - Lubricate ......... 126
Stopping the Engine ........................................ 60
Stopping the Engine if an Electrical
Malfunction Occurs........................................ 60
Fuel Shutoff for 902 ..................................... 60
Fuel Shutoff for 906 ..................................... 60
Fuel Shutoff for the 908 ............................... 61
Stopping the Machine...................................... 60

T
Table of Contents .............................................. 3
Tilt Cylinder Bearings and Bucket Linkage
Bearings - Lubricate .................................... 127
Tire Inflation - Check ..................................... 127
Tire Inflation Information.................................. 76
Tire Inflation Pressure Adjustment .................. 78
Tire Inflation with Air ........................................ 76
Tire Inflation with Nitrogen............................... 76
Tire Information ............................................... 22
Tire Shipping Pressure.................................... 76
Towing Information .......................................... 69
Towing the Machine......................................... 69
Towing with a Running Engine .................... 70
Towing with a Stopped Engine for Distances
that are Shorter than 150 m (492 ft).......... 70
Transfer Drive (Hydrostatic) Oil - Change..... 128
Transfer Drive (Hydrostatic) Oil Level -
Check........................................................... 128
Transfer Drive (Hydrostatic) Oil Sample -
Obtain .......................................................... 129
Transportation Information .............................. 66
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the Operation
and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:
SEBU7415 CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade
©2019 Caterpillar dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
All Rights Reserved may not be used without permission.

140 May 2019