Co4 CAsstnment!

Define fethngand any ten tions of

ópera ftng.
RHog isapocess a pat
utbich rejenclo asenkling taqcheL
and
llacmaing
o unuwanlad maerialto qet necesiany4
Eeltinggeneuall
ckos ta he praess o adiestingscoaiguning
Lon model to Suát aa spett quos,
desigo, sel
ahgni g an item
a ,
Set oa Conditisnsle 1aniaus

sucha engineeiing,
Contexta- Jeanty,
toachine aod tanpety. Atingopevai
ensUe hat maeíals,pasts,x data nmodels ae well.suiled to tbei

ntaded fndin.
leaeanedan apealiors
of fltng,
donq uaith baief
explanations
Ensuning-hat/enaxepants ox cenponeils
1.elignment: areposidine
in relalen
Conxectly Crucialin mecha
to tach othex This operatlonis nca

asenklestomantauA prapesfuncining
it fibiroaa
2.Catting:Adju iogtheszeo shapeof a laopenentSo
ivn
locat
spicified his cao inyolvesaudng qzindig,
sy nilliag mate,ial
H itinto pantcularspace.
a

3 Removingexces mateial-Boma
Taíminq: camponent to ensueitoe
echespeiicalims is conTnonly uedin manufchuring
hicoaing -to en w hht tole atck

o1pokdbing Sunfaces b imprge

Snalhiog
Sudoce Firishing:. the f
land reducefict ivn SuYtace finishíngts ofteo ncessargin mec haniad

preven wear ¿eohancepeafomance

companestsoit Canft
5:Threading CreatingScxew thread on
a

landinteslock Hh anateY -aeadedpaxt."Eneadingi

oreratigofn pipe ing&_oechanicalfpstenerse

ensute accuay
-Adjustog me asuements doensioos
t &
E,
6 oalibation.
anaistenc4 io iingCalibalinensuxesthat partsconfkm o desnedtoler
 Fixedjaw
Jawplate
wMovable

tHandle

Base ttoleTo VInee

bat Sptrdle Jength
4leel face
Bench Vice

Teeth Side Edq e Point

fixframe Fgler

t-Handle
NPck

Eye
HackSaw
uedge
Neck PoCheek
tamner(tall
peern)
Fo ce

Tangchiese
l

tHondle
Chiesef Tong
blade (insde
hordl)
Chiesel Surfaceplate
 1wel Permanenty
ding€ Solderingi by heating
foîningcompoocsts 9

usoq matials.
th cperationis cilcal
io metalosokiog Ceate a
secureAt betuee)
parts

a Tightening.Secuningcamponents uát.fatesers.bolisaesto hdd pari

1his
oqeliher Cpaaloiucucil in ascenbles
fox achawing stabtlrty

uth abastve maerfal to impre

9Laping Gund'ng2 Susfaces-togetherc te
usualy îopreciion
iodurets
Ths ceales a snoefbermoe accuak
Conneetibo
i0 TestErlingi
Aserotling 5ftkcp
hatk dergpazank h check algnerk asombly.
Testbing ony adjistaeots
Lepsidenlify nezdedto acbeies an idealt

Each o these operattons

plays a siant{tcant
role in ensuringthot parts,
or
malials, models align well coith desiqospeaticat
ions&funcinal
requnemerk

G2: Draw any lotools Used in FittngShop with suitablk di agram.

A: Benchvice:Usedto hold tie conkaece seCunalytn phe duiog

{ting cuting.ar
ShapingIt paxádes stabiy& allaus
dor handyfee
operation
Files:Handtools wk ough Suxjce uscd ta smotb,Shap.ofAnzh
lneta)and other materias Fles come in direhtshapes, ke Jhd

ound and tiangulat f vadous apelcatín

l3.4HackSawt A hand sau uth a tne tothed blade, used t

meal and cther hard materialsH's commonl usecd for

Catting
cutting iecessgods and atha omponent
.Hammea: Used or shiking and shapieg makrals at uzllos tr
iting aperatin algníngpars Diftaeat

lupes ol_harnners peen,

(ball- Soft - laceete shve variasLttng
 000
Scaiber Arngleplate

SQUARE PIT

1410

Wet 25
chalk Sawng
• SteelRule 25
paste ScvibeY •HackSaw
l
caliper 50 •BenchMce
leg

F fing

double Safe edqe

fle
Cut fle
hisquae
 5: Chiesels:Cutfgtal s used for removingexcess materia,
Shaping,
0 cutiogq3oves în metal flat chiesels cold chiesels ore &

ommonin{Hing sha
lG SurfaePlate:A flat Soldbase used or out, ne asuring,
marling
checkingHhe aceuraayo coorkpieces. s a Precise
lt piovîde
Yeterenee surtace for inspection
and layout oak.
1Calipers: Measunng tools used to mea suie foternal ertemal
amensfonsd componentsaccuralely. VernierE diaital calepos
popular o fittingshops
8 Saiber: A sharp poínted tool used to mak lines on metal
Surfacesfor Catting, helpsensure accurawinYK
ng.1t
dtillrng/shapi

9.Anqle Plate:A ata

right-angletodl useclto hold/suppartucakpiezes
spetie angk during maalcing/machining operatiots.tiospecially
helpfulox ensuring perpendicularity
o. Tap e Die seti Used for Crealingthreads in hales(tappfr)Gon
xods (thseadíng) This allous cemponentstto be fitteduith scewsE

bolsyessentt
al f assemtblíngpazts

Qb wtte fobs toitb neat diagvorm Pabicate

d fn fHing
shop.

Afro: 10 mate a Square fit fomtte q'uen ldsteelplece)

|Materials1equired:Mld skel atlG ua 3mnm).
Toals Reauted:G" hi Squae G Senber d leg callper
(1hack frame

e cauw

Sauare ie Dt puneh ( Ball peen haamer(oslk)

Seel Rule

Sequence OFERANONS: 0FP log o mar Lhng Run chng Saufog

Procedure
&
 |bthe qiuen nild sleel Alat píece ts checked Por gtuen dimery
anL

8. One cde a qiveoís ftledto shaiqhtreid

wtt,quah E smah.
Lkes and checked withti
thtsquart

3. An odtacent also led Such that eauare tn s edqe and

Checked wth squale
Wet chalk 3 appliedom oneside o he ftot and dried for makna,
5: Les
ae maked aceodngt qhen tgure,wingadd Jeg caliger
land
6
G sina the pun
punch
dot ch ae made alag the oarkedlneA
The exces naterials emoted on the tenatn fng 2 cdqu othtisquse
level up to halto he maked dots

S: Finallybut ar rernove d by the dirg

Precaulons:

•the df culatyof face endiedgei u chaked pafectyby ceung

perpen
dí
isqpuae
Hníshing qiren hy uingcdy wih Snseth 4alee
done itbautpaxallog
Result:The sauate
Squa cutlinqis done Successtully

Discuss he Sofet precautRors of fng Sh.nq

A n a ftigshaps Soety precouttons essentfal praseht accident

protect oorkersaod
ensure Q sale woking enyipmentHere are te
keysafetyprecauion abserue
b lalearpersonal pro kettue eauipment
ensure proper af tods ce
9. Secure wokpieces
þraperly
4. Insped toolsand tquipment egulaly
prmper khng techeigads
 Bla de Back
Handle

Toe
Tee
Eront tteel

Rip Saus
 |G Practtcesate cuting techniqus
t. Be Cauious uuith cdqes
shaYp
he
keep wonkspace orgaried
wokspace an.
prgansed and cle
4. Avoid Joose clothingand seive long hatr:
Use yenlfaltonand fire salethymeasur&
Follau
w ae prcties
electfcal
Shay alertand acused.

Q5plaio
the teums plomírg,
sawing and chisetlinganol drauwà labelled

APlanníng:
In i the Smootbing,
proce
ssof shaping,orreduingthe
Abicknes s ot a uooden o is dune usinga tool
metal Suoface.1his

balleda plane,uhich has a sharpblade to emove thínlayers of

material-Planningts used to ensure a flat,yen Surface,Yemo

achieye Speciedinensions.
tons,or
irmpexfect
Sawing:Sauning iHhe
qxoces o atiog mae:íal,
Such ad oador
meal, întospectteshapes Silés
seue,Di{ßenttypes
uuing a

Say ane used dehending

of Sauos egi hackuao,sípsaug,lxosscud on
he maleial 4 type of cul sequtsed. Sautog is essealalinbots
fHtog and cood uoskinq b sepesaemalezialk make poccicla
cuts
a chisel,a
H is a
Chiseling: shapingand catting processwohere
handtool ofth a sdqe,
shanp.beveled is used to cave oacut
Roto mnaerials lke ood,metal o1 Stone.Theoisel is
picallyshuck with a
hamner malet to diiye t
the raefal chiselingRs used fos detafled k, such as

notche,
CKeating Qceves, o paecíse shapes
paecise
 $on IrOn

>handle
lever
cop
krab

sole moutn adjustment

rog
depny, nut

Iron jack plarner

 Deltne seasoningd wood and draw labelled diaqrarm a fronjack plannea.

Seasoning od she proces cmoisturecanteot în

teducing he

kood to make it suttabeforuse in constuctton.

esaly cat lgmeen)

furnttue-makfng. and othey applcal the caod

fons Seasoningslabh2es

miniaizingshainkag warping ond adkfng and abo helps

t
hy
duraileland
incxeaseits staenglb, sesistancelo decayThege are 2
main oethods SeaSonlog wDodi
Natural
(AM)Seasoning: oed is Stakede letdo dhy naurallyíoan
area.
Open, well-yentilaed lonqer,len severalmoths
1bis me thotokes o

to yeas,dependingen he 900d speciesand clknatebut s Cost

eltecttre
& envigo
omentall4 4iendly
l9.Atifical
(xiln) doods
Seasoning: is died ehuinonm
o a canholled
enu

ent ustnq a kln,wheje bunidtly oe aancéullyrequlaled

bead &

Thts method is mucb tasten, uually takinq dous to useeka,and.

poducesmore Lonsistent esults,but sequies Spectaleedd Equipoen
Land enerqg
Seasoned.uoodis cautalfox ceatinq slakle bigh qualchy
io Serv?ce.

Q rite Jobs eith neat dlaqam perfrmedin Carpenty Shop

AKAtn:To make a cross hal!lapjotnt
MaterialsRegutedi
Teak od (2omm I5D mmt 6omm)

Tools Equkpment uedi

t- Steel ule 2 Tsquate 3. Maxking qauge kRipsao
5. Jentnsau bo Mantse chisel1Mallet6 Jack plane 9.hood a spfile

to bei
Operations i Planníng a. Masking
Sauing 4. Chiseling
S Fipishing
 |50

S0.

l5
 Rocedune:
| oe toadenpieces
ane made iolo 2 balvesand are chekedfor dimensi
ons

a One sideo piecesisplanned oihfack plane& for steaiqht

ncs

3 E cheked far squacneii

n adjaent Side isplanned wttb a tysqur
Makin qaugets setElfo4sare maaked at dho-D0.mm tn make 4fe
H6icknessand asidth actoding qienftgue
to

5 The (ress maenal ts_planned

to corxed
size
6. Usng tenon saw,tbe poytions o be zemoledaYe ctin both thepee
he exEessmateriat
in chisele
d itbraont?se chfsel

8 The ercessmatoidl n yis

materidlfn y s to suflX
chípeled

9. The end of botb the pieces

is chiseded to erad fengtth.

PrecautionS3
Reaper should be fee forn mosture

2 Morking ís done utthautparallax

lB Care should be taken cohile chieseling
hatcthig ef A & y piecesshouldbe tight
Result:
The Cioss balf lap atat is made Sucessfullep

8Q: Discuss Safety precautionso Carpenty Shop.

aloakíngîo a shap fnvalveshandtrgVanfoustools
caspeoty
ma chíneryand so saldy is a
roateriali, top puiatt et
ac some essealialSafeti piecauticsfollont to

4. Pe rsonalProtectue quipnent
(rpE):
Eyepratecdfon protector
Rectpiratony
Heaningpsofection Hand protection
•Footlaseas
&. 10olE Machíae Safelys
•lopecd tools •Shanpentols
(Use quards & Safet featres Secue wotplece
s

3. Wouk neiuonoent:
Keepthe asea clean Organíze tools

Adequatelabtatog
Handlinp materlals:

5 ElechicalSafety
. Check (ords Use properoutlets
•Avoid water