Y16zr BSM2
Y16zr BSM2
BNC2
MALAYSIA
30BSM-440E1
( )
T155-A
PARTS CATALOGUE
©2024 by Yamaha Motor Co., Ltd.
1st edition, September 2024
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–E1102–02 CYLINDER HEAD ASSY 1
5 90430–06803 GASKET 1
10 90149–05801 SCREW 4
13 BAX–E132G–00 ROD 1 1 UR
B5V–E132G–00 ROD 1 1 UR
24 B5V–E1311–00 CYLINDER 1 1
1
FIG. 1 CYLINDER HEAD
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
27 90430–06803 GASKET 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–WE140–00 CRANKSHAFT ASSY 1 UR
2 93310–526YT .BEARING 1
6 93306–355Y8 BEARING 1
10 93450–15175 CIRCLIP 2
18 BAX–E1454–00 WEIGHT 1 1
20 90387–15810 COLLAR 1
21 93306–253YM BEARING 1
22 93306–253YM BEARING 1
25 90170–10012 NUT 1
3
FIG. 3 VALVE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BK6–E2111–00 VALVE, INTAKE 2
10 B5V–E1557–00 WASHER 1 1
12 BAX–E2279–00 PLATE 1
4
FIG. 4 CAMSHAFT & CHAIN
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–E2170–10 CAMSHAFT ASSY 1 1
2 93306–906X4 .BEARING 1
3 93210–09806 .O-RING 1
5 93306–001YL BEARING 1
8 B63–E2157–00 BOLT 1
9 BAX–E111F–00 PLATE 1
11 94568–J9096 CHAIN 1
14 1DR–E2228–00 BOLT 1
17 5MX–E2222–00 .PLUG 1
5
FIG. 5 WATER PUMP
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–E2422–00 COVER, HOUSING 1
3 B5V–E2439–00 O-RING 1
6 99009–08400 CIRCLIP 1
7 93300–608X0 BEARING 2
9 90430–06803 GASKET 1
11 93210–39803 O-RING 1
12 B5V–E2443–00 STAY 1
15 93210–19809 O-RING 1
6
FIG. 6 RADIATOR & HOSE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BK6–E2410–00 THERMOSTAT ASSY 1
2 52S–12439–00 .O-RING 1
4 B5V–E2483–00 PIPE 3 1
5 90467–19803 CLIP 1
6 90467–20806 CLIP 1
9 B65–E2439–00 .O-RING 1
10 B65–E2843–00 .O-RING 1
11 B63–E22A2–00 .O-RING 1
14 90480–15808 GROMMET 2
15 90480–01803 GROMMET 1
17 BSM–E244E–00 BRACKET 1 1
19 90387–06144 COLLAR 2
20 BAX–E2481–00 PIPE 1 1
21 BAX–E2482–00 PIPE 2 1
22 90467–19803 CLIP 4
7
FIG. 7 OIL PUMP
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 2ND–E3300–01 OIL PUMP ASSY 1
3 1S8–E5351–00 PLUG,DRAIN 1 1
6 93210–34804 O-RING 1
12 93210–54808 O-RING 1
8
FIG. 8 INTAKE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BK7–E3585–00 MANIFOLD 1
2 BAX–E4199–00 GASKET 1
5 BK6–E3761–00 .INJECTOR 1
6 54P–E4147–00 ..O-RING 1
7 5CA–E4147–00 ..O-RING 1
8 54P–E3938–00 .PIPE 1
9 54P–E4137–00 .CLIP 1
11 BAX–E3557–00 GASKET 1
20 2ND–E4452–00 SEAL 2
23 90467–11019 CLIP 1
24 B5V–E4877–00 RESONATOR 1
25 90467–22802 CLIP 1
26 90109–06322 BOLT 4
9
FIG. 8 INTAKE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 90467–11825 CLIP 1
29 90467–12052 CLIP 1
31 B5V–E4417–00 COVER 1 1
10
FIG. 9 EXHAUST
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–E4703–00 MUFFLER COMP. 1 1
4 BAX–E4799–00 CAP 1
11
FIG. 10 CRANKCASE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–E5150–00 CRANKCASE ASSY 1
12
FIG. 11 CRANKCASE COVER 1
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–E5411–00 COVER, CRANKCASE 1 1
6 93210–14899 O-RING 1
7 2ND–E5113–00 PLATE 1
16 93210–19809 O-RING 1
13
FIG. 12 STARTER CLUTCH
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B17–E5514–00 GEAR 2 1
2 1S8–E5521–00 SHAFT 1 1
4 93310–325YC BEARING 1
14
FIG. 13 CLUTCH
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 2ND–E6111–00 GEAR, PRIMARY DRIVE 1 UR
4 B5V–E6647–00 NUT 1
15 BK6–E6774–00 WASHER 3
20 2ND–E6144–00 WASHER 1
23 90170–14801 NUT 1
15
FIG. 13 CLUTCH
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
27 93505–16844 BALL 1
28 93315–112Y9 BEARING 1
30 99009–20500 CIRCLIP 1
16
FIG. 14 TRANSMISSION
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–E7410–00 MAIN AXLE COMP. 1
2 93306–054XF BEARING 1
3 933A6–202X0 BEARING 1
8 90387–17804 COLLAR 1
10 90209–18208 WASHER 1
11 93410–22039 CIRCLIP 1
17 93410–22039 CIRCLIP 1
19 93306–203XR BEARING 1
20 93306–272YC BEARING 1
17
FIG. 15 SHIFT CAM & FORK
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–E8540–00 SHIFT CAM ASSY 1
2 BK7–E8185–00 SEGMENT 1
18
FIG. 16 SHIFT SHAFT
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–E8140–00 STOPPER LEVER ASSY 1
2 90109–06279 BOLT 1
3 B5V–E8337–00 SPRING 1
6 99002–10600 .CIRCLIP 1
19
FIG. 17 FRAME
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BSM–F1110–00 FRAME COMP. 1
7 90179–10805 NUT 2
20
FIG. 18 FENDER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B17–F1511–10–PP FENDER, FRONT 1 BNC2
4 90109–068A4 BOLT 2
7 90109–06202 BOLT 2
20 BAX–F164F–00 STAY 1 1
21 90387–08850 COLLAR 4
23 BAX–F482H–00 CAP 1
25 BSM–F1578–00 EMBLEM 2
21
FIG. 19 SIDE COVER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–F1711–00 COVER, SIDE 1 1
2 90109–06202 BOLT 1
5 90480–01821 GROMMET 1
7 90109–06202 BOLT 1
10 90480–01821 GROMMET 1
14 90269–06816 RIVET 1
18 90269–06816 RIVET 1
25 90109–068B4 BOLT 1
26 1S9–F1875–00 CAP 1
27 BAX–F172L–00 BRACKET 2 1
22
FIG. 19 SIDE COVER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 BAX–F1816–00 PIPE 1 1
29 BAX–F1817–00 PIPE 2 1
30 BSM–F173E–30 GRAPHIC 1 1
31 BSM–F173F–30 GRAPHIC 2 1
32 BSM–F174G–30 GRAPHIC 3 1
33 BSM–F174H–30 GRAPHIC 4 1
23
FIG. 20 REAR ARM & SUSPENSION
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–F2100–00 REAR ARM ASSY 1
2 5B9–F2123–00 .BUSH 1 2
5 95614–12100 NUT, U 1
8 90464–16012 CLAMP 1
24
FIG. 21 STEERING
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 1KL–F3412–10 RACE, BALL 2 1
7 90179–25002 NUT 2
25
FIG. 22 FRONT FORK
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BSM–F3102–00 FRONT FORK ASSY (L.H) 1
9 509–F3158–L0 .GASKET 1
14 2JG–F3147–00 .O-RING 1
24 509–F3158–L0 .GASKET 1
26
FIG. 22 FRONT FORK
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 BAX–F3111–00 .BOLT, CAP 1
29 2JG–F3147–00 .O-RING 1
33 31D–F3346–00 BOLT 1 4
27
FIG. 23 FUEL TANK
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–F4110–00 FUEL TANK COMP. 1
3 1FC–F412G–00 COLLAR 4
4 90560–07007 SPACER 4
5 BSM–F4339–00 GROMMET 8
8 1S8–F8372–00 DAMPER 1
12 B5V–H5752–00 .SENDER 1
13 1DB–F414G–01 SEAL 1
15 91332–05010 BOLT 4
17 90464–10008 CLAMP 2
28
FIG. 24 SEAT
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAX–F4730–50 DOUBLE SEAT ASSY 1
29
FIG. 25 FRONT WHEEL
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BNV–F5168–00–33 CAST WHEEL, FRONT 1 YB FOR BNC2
2 90560–10292 SPACER 1
4 93306–300YN BEARING 2
7 90387–10277 COLLAR 2
10 BSM–F51G1–30 GRAPHIC 1 4
30
FIG. 26 FRONT BRAKE CALIPER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BNV–F582U–00 DISK, BRAKE (RIGHT) 1
2 90109–08087 BOLT 5
4 90149–05030 SCREW 3
9 5YP–F5937–00 .BOOT 2 1
11 2NL–F5825–00 .CAP 1
14 5YP–F5925–01 .CLIP 2
31
FIG. 27 REAR WHEEL
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B17–F5338–10–33 CAST WHEEL, REAR 1 YB FOR BNC2
3 933A6–202Y9 BEARING 2
4 B17–F5364–00 DAMPER 4
9 93306–004XV BEARING 1
19 90387–15830 COLLAR 1
21 BAX–F2174–00 END 1 2
25 BSM–F51G1–30 GRAPHIC 1 4
32
FIG. 28 REAR BRAKE CALIPER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B17–F582W–00 DISK, REAR BRAKE 2 1
2 90109–08087 BOLT 5
3 BAX–F2167–00 GUIDE 1
14 50C–F5937–00 .BOOT 2 1
17 50C–F5961–00 .NUT 1
18 50C–2536G–00 .PIN 1
20 50C–F5916–00 .PLUG 1
33
FIG. 29 STEERING HANDLE & CABLE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BSM–F6110–00 HANDLE COMP. 1
6 90269–06816 RIVET 1
12 90269–06816 RIVET 2
18 BAX–F1717–00 DAMPER 1
21 1VP–F6241–00 GRIP 1
27 16S–F6257–00 STOPPER 2
34
FIG. 29 STEERING HANDLE & CABLE
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 BAX–F622H–00 WEIGHT 2
32 90123–08046 BOLT 1
33 90170–08401 NUT 1
35
FIG. 30 FRONT MASTER CYLINDER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BNV–F5872–00 HOSE, BRAKE 1 1
13 36Y–2589H–00 ..SCREW 2
14 3RW–F5889–00 ..SEPARATOR 1
16 2ND–F5855–00 ..BUSH,DIAPHRAGM 1
17 BNV–H3922–00 .LEVER 2 1
19 90109–06577 .BOLT 1
36
FIG. 31 STAND & FOOTREST
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B17–F7111–10 STAND, MAIN 1
6 90445–22800 HOSE 1
11 90446–15386 HOSE 1
13 90101–08829 BOLT 1
15 90387–08820 COLLAR 1
17 BAX–F7411–00 FOOTREST 1 1
19 BAX–F7451–00 FOOTREST 3 1
21 B5V–F741E–00 ARM 2 1
24 91701–08035 PIN 1
26 BAX–F7461–00 FOOTREST 4 1
37
FIG. 31 STAND & FOOTREST
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 B5V–F741E–00 ARM 2 1
31 91701–08035 PIN 1
38 93501–04823 .BALL 1
48 93501–04823 .BALL 1
54 90387–08812 COLLAR 1
38
FIG. 32 REAR MASTER CYLINDER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 2ND–F580E–00 REAR MASTER CYLINDER ASSY 1
3 95301–08700 .NUT 2
4 50C–F7222–00 .JOINT 1
5 50C–F582A–50 .JOINT 1
6 50C–F5866–00 .CIRCLIP 1
7 93210–15620 .O-RING 1
10 50C–F5855–00 .BUSH,DIAPHRAGM 1
12 90467–12085 .CLIP 2
16 55C–F4742–00 GROMMET 1
17 55C–F6259–00 COLLAR 1
39
FIG. 32 REAR MASTER CYLINDER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 90201–10118 WASHER, PLATE 4
40
FIG. 33 LEG SHIELD
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B17–F1568–00 LABEL, WARNING 1
3 B5V–F8344–00 TAPE 2
5 90480–13398 GROMMET 1
11 90269–06816 RIVET 1
14 BAX–F843J–00 COVER 3 1
15 BAX–F8365–00 COVER 1
16 90269–06816 RIVET 2
24 90480–18418 GROMMET 1
25 90387–09801 COLLAR 1
41
FIG. 33 LEG SHIELD
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
28 97707–50012 SCREW, TRUSS HEAD TAPPING 3
29 90269–06816 RIVET 1
36 BAX–F8322–00 STAY 2 1
37 90480–18418 GROMMET 1
38 90387–09801 COLLAR 1
42 90269–06816 RIVET 1
52 90269–06816 RIVET 1
42
FIG. 33 LEG SHIELD
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
55 97707–50016 SCREW, TRUSS HEAD TAPPING 2
58 90269–06816 RIVET 1
61 BSM–F8328–10 EMBLEM 1
62 BSM–F8338–10 EMBLEM 1
63 BSM–F8368–00 EMBLEM 1
64 BSM–F8391–30 GRAPHIC 1 1
65 BSM–F8392–30 GRAPHIC 2 1
66 BSM–F8393–30 GRAPHIC 3 1
67 BSM–F8394–30 GRAPHIC 4 1
68 BSM–F8398–30 GRAPHIC 5 1
69 BSM–F8399–30 GRAPHIC 6 1
70 BSM–F839A–30 GRAPHIC 7 1
71 BSM–F839E–30 GRAPHIC 8 1
72 BSM–F839F–30 GRAPHIC 9 1
73 BSM–F839G–30 GRAPHIC 10 1
74 BSM–F83GE–00 GRAPHIC, 11 1
75 BSM–F83GF–00 GRAPHIC, 12 1
76 BSM–F834C–20 EMBLEM, 1 1
77 BSM–F834C–30 EMBLEM, 1 1
43
FIG. 34 GENERATOR
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 2ND–H1450–02 ROTOR ASSY 1
3 91332–06025 BOLT 3
4 91332–06016 BOLT 2
44
FIG. 35 STARTING MOTOR
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 2ND–H1890–03 MOTOR ASSY 1
3 5D9–H1861–00 ..GASKET 1
6 93210–26806 O-RING 1
45
FIG. 36 FLASHER LIGHT
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
9 55D–H3323–00 .BODY 1
16 55D–H332M–00 .BODY 2 1
46
FIG. 37 METER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BNV–H3500–00 METER ASSY 1
3 97702–30016 .SCREW,TAPPING 8
47
FIG. 38 HEADLIGHT
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–H4310–00 HEADLIGHT UNIT ASSY 1
5 90480–14023 GROMMET 2
6 90387–06158 COLLAR 2
11 90480–01870 GROMMET 2
48
FIG. 39 TAILLIGHT
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–H4710–00 TAILLIGHT UNIT ASSY 1
49
FIG. 40 HANDLE SWITCH & LEVER
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BAW–H3963–00 SWITCH, HANDLE 3 1
4 B5V–H3912–00 LEVER 1 1
5 90109–06827 BOLT 1
7 55P–H2917–00 SWITCH 1
8 91337–06020 BOLT 1
50
FIG. 41 ELECTRICAL 1
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 B5V–H2310–00 IGNITION COIL ASSY 1
11 90464–09806 CLAMP 1
19 90464–34002 CLAMP 2
20 90464–36007 CLAMP 1
21 90464–36800 CLAMP 4
22 90464–70800 CLAMP 2
25 B63–H5546–00 BAND 1
26 B8A–H3383–00 BUZZER 1
51
FIG. 41 ELECTRICAL 1
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
27 97702–50020 SCREW, TAPPING 1
52
FIG. 42 ELECTRICAL 2
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BSM–H591A–00 ENGINE CONTROL UNIT ASSY 1
2 B5V–H5546–00 BAND 1
4 93210–21802 O-RING 1
7 90430–10807 GASKET 1
9 B9E–E5189–00 PLUG 1
10 93210–15806 O-RING 1
12 BK6–H6110–10 SOLENOID 1
13 BK6–H1847–00 .O-RING 1
15 BAX–H1861–00 GASKET 1
16 90464–50800 CLAMP 2
21 BSM–H2154–00 CASE 1 UR
BSM–H2154–10 CASE 1 UR
24 55C–H4759–00 GROMMET 2
53
FIG. 42 ELECTRICAL 2
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
27 BAX–H3371–00 HORN 1
54
FIG. 43 ELECTRICAL 3
REF.
BSM2
PART NO. DESCRIPTION REMARKS
NO.
1 BNV–H5930–09 HYDRAULIC UNIT ASSY 1
3 90480–14229 GROMMET 2
4 90387–068N8 COLLAR 2
10 90464–14810 CLAMP 2
11 90464–14803 CLAMP 1
55
NUMERICAL INDEX
56
NUMERICAL INDEX
57
NUMERICAL INDEX
58
NUMERICAL INDEX
97707–50012 19 – 4
19 – 9
19 – 22
29 – 8
33 – 28
33 – 41
39 – 3
42 – 23
97707–50016 33 – 4
33 – 21
33 – 33
33 – 49
33 – 55
36 – 5
98502–05016 42 – 5
98507–06025 32 – 19
98512–06012 14 – 5
98907–04016 39 – 7
99002–10600 16 – 6
99009–08400 5 – 6
99009–20500 13 – 30
99530–08012 1 – 12
5 – 10
59