Cim256 10 GB
Cim256 10 GB
TYPE CIM-256/10
COMPLETE OF GSM TELEPHONE
ANNUNCIATOR AND
COMMAND SYSTEM
• Notifies up to 3 users via SMS message
when the motor pump is on the alarm
• Allows you to control the stopping and
restarting of the pump
• Allows you to view the status of the
main tools of the control unit
• Comes complete with high-gain antenna
• By simply starting, it automatically
controls the motor pump
• Pump water electronic pressure gauge
MOUNTING AT PANEL
• Digital pump water pressure gauge
• Assembly also on the machine
and in the open air.
MADE TO:
PROTECT DISPLAY
motor pump sets by stopping them on the panel the functions of:
in the event of:
• hour-meter
• low oil pressure
• oil pressure gauge
• over-temperature
• water or oil thermometer
• belt breakage
• tachometer
• minimum fuel level
• pump water pressure gauge
• low coolant level
• timer
• low pump water pressure
• fuel level gauge
• pump water overpressure
• pump protection exclusion
• A1 available
• battery and oil lights
• low fuel pressure
• protections intervention
• emergency stop
PARMA ® ITALY
PUMP WATER BAR ENGINE WATER OR OIL ENGINE OIL PRESSURE FIELD SIGNAL STRENGTH
MOTOR PUMP OPERATING
PRESSURE IS DISPLAYED TEMPERATURE IS IS DISPLAYED
SPEED IS DISPLAYED
DISPLAYED SMS MESSAGE BEING
A1 AVAILABLE RECEIVED OR SENT
STARTUP FAILURE ~
~ ~
~ NO_CELL WATER PRESSURE IS
ALARM REGULAR
PRESS TO ADJUST PRESS UNTIL THE 2
WATER PUMP SIGNS START FLASHING
ELECTRONIC ~
~ ~
~
TO EXCLUDE PUMP
PRESSURE SWITCH PROTECTION.
BAR M P TO RE-ACTIVATE
ENGINE PROTECTION, PRESS
PROTECTIONS AGAIN UNTIL THEY
ARE ACTIVE SWITCH OFF.
THE BATTERY IS
NOT CHARGING
PUMP PROTECTION
LOW ENGINE IS ACTIVE
OIL PRESSURE
0 AUT.
AVV.
STOPPAGE DUE TO LOW
FUEL LEVEL
STOPPAGE DUE TO LOW STOPPAGE DUE TO INSUFFICIENT
COOLANT LEVEL ENGINE OIL PRESSURE
START KEY
0
- OFF
- STOPPAGE IN ALL OPERATING CONDITIONS
- RESTORE PROTECTIONS, CANCEL PUMP PROTECTION EXCLUSION AND TIMER,
DEACTIVATE INSTRUMENTS.
AUT.
- CONTROL PANEL SUPPLY
- TURNS ALL THE LIGHTS ON FOR 2 SECONDS ( EFFICIENCY
CHECK )
AVV. - PRESSURE SWITCH ADJUSTING (SEE PAGE 3)
2 GB CIM-256/10
ADJUSTING THE PUMP WATER ELECTRONIC PRESSURE GAUGE (TRANSMITTER)
It controls the pressure of the system, replacing the conventional pressure switch.
PUMP PROTECTION
No adjusting is required P
The protection of the pump is enabled when the PUMP PROTECTION ACTIVE information comes on, after the water
pressure has been steady for 2 consecutive minutes and in any case after 10 minutes from starting of the engine.
Intervention of the protection occurs 5 seconds after the pressure goes up or down by two bars, stops the engine and is shown on
the display:
It is possibile to change the two bars of the pressure
OVERPRESS.
lowering (low pressure) by using the key
Pump water BAR
overpressure
This change is cancelled when
or the engine stops.
INSUFF. PRESS.
LOW PRESS.
Low OVERPRESSURE remains set to two bars, this value is
pressure added to the working pressure (for example, working
(low pressure) pressure 9 bar overpressure 11 bar)
PRESSOSTAT Press to
Press to adjust select the
BAR BAR 7
the value of pump water
low pressure pressure gauge
(PRESSOSTAT)
TIMER
Enabled with key on “AUT”, it makes it possible, if necessary, to have the motor pump work for an adjustable length of time (96 hours maximum),
at the end of which it stops and the WORK TIME OVER sign lights up on the display.
STOP
The work time is set by pressing the push-button ( lights up) until the desired value appears on the
DISPLAY .
On releasing the push-button, the timer automatically starts working, continously displaying the remaining work time.
- by turning the starter key onto "ZERO" (the engine pump will stop).
- this exclusion is cancelled by pressing the push-button again or by turning the start key onto "ZERO".
ENGINE PROTECTIONS
The engine protections are enabled when the ENGINE PROTECTIONS ACTIVE light M comes on (20 seconds after the end of starting impulse
and however 1 minute after positioning the key on “AUT”).
Interventions of the protection probes (fitted on the engine), indicated by the relevant lights, stop the engine, they are memorised and can be split into
two groups.
Delayed by 2 seconds for: Delayed by 5 seconds for:
- OIL PRESSURE SWITCH - A1
- BATTERY CHARGE ALTERNATOR
- OVERTEMPERATURE (ALTERNATOR BELT BREAKAGE)
SWITCH ~
~ ~
~
- FUEL LEVEL SWITCH
- Fuel reserve flashing signal: 20% fuel reserve
(T) (WITHOUT ENGINE STOP)
- Signal always on: stop for minimum fuel level (W)
GB CIM-256/10 3
OPERATION
ONTROLLING THE CONNECTION OF THE PUMP WATER
ELECTRONIC PRESSURE GAUGE (Transmitter)
Turning the key to the AUT position stops the electronic pressure gauge.
PUMP PROTECTION
The pump protection is enabled with the switching on of the ACTIVE PUMP PROTECTION (after 2 consecutive
minutes of stable water pressure, indicated by the visual signal REGULAR PUMP PRESSURE and, in any
case, 10 minutes after the start of the motor pump)
The intervention of the protection (5 seconds after the increase or decrease of the pressure) stops the engine and
is indicated by the visual signal for LOW PUMP WATER PRESSURE or
WATER PUMP OVERPRESSURE .
RESET : is obtained by turning the start key onto "ZERO".
STOPPING THE MOTOR PUMP
The control unit shuts down the engine in five conditions:
- turning the starter key onto "ZERO”
- protection intervention
- timer intervention at the end of the work period
- giving the command from a cell phone
- through intervention of the external emergency.
The unit adapts to two different stop systems
- by working the ELECTROMAGNET for 20 seconds which pulls the STOP lever
- by cutting off power to the SOLENOID VALVE shutting off the flow of fuel.
ANOMALY REPORT
Simultaneously press four buttons (for at least 5 seconds): the word HISTORICAL appears on the display.
Release the buttons, and for 10 seconds the display will show the most recent anomaly that caused the pump to stop.
AUTOMATIC RESTART WITH CELL PHONE
It is not possible to restart the motor pump with the key in the 'zero' position.
Restarting is possible after the pump has been stopped by cell phone or timer.
Before the start, the internal annunciator sounds for 8 seconds, and, after a 3 second pause, startup begins. To
facilitate startup, a special circuit emits a series of four, 5-second pulses, with a 5-second delay between each pulse.
START UP FAILURE
Blocks the startup cycle if the pump has not started up after the fourth pulse.
GENERAL ALARM
This can be obtained by fitting on the outside an optical and/or acoustic signaller to be connected to the RED/GREEN
wire. It is activated on protection intervention.
EMERGENCY STOP
It can be obtained in all functioning conditions, mounting one or more release-type buttons. It is indicated by the
visual signal ! and enables the general alarm.
INSTRUMENT SELECTION
The control unit comprises six instruments:
h HOUR METER - Total hours of operation (with the engine running the signal pulsates, to
indicate the correct functioning of the HOUR-METER).
INSTRUMENTS WHICH CAN BE SELECTED IN SEQUENCE BY PRESSING THE BUTTON
Each time it is pressed, IT SHOWS the next instrument. WHEN THE TIMER IS set, the duration of the display of
the instrument is limited to 30 seconds from the activating of the button; the TIMER then reappears.
bar
C
- PRESSURE GAUGE - Engine oil pressure
- THERMOMETER - Engine oil and water temperature
} TRANSMITTERS
ON REQUEST
FITTED ON ENGINE
• Programming of phone numbers to notify when the motor pump is in alarm mode.
To insert the SIM CARD and program the telephone warning device
remove the cover of the control unit.
GREEN GREEN
CIM-256/10 CEM-256/10
LEDs LEDs
MODEM
CONTROL UNIT
MODEM
CONTROL UNIT
Telephone number
The telephone number is supplied by the provider once the contract has been signed. This is the number you should dial
from your cell phone when you want to interact with the modem of the control unit.
Activation
To ensure that the area around the unit is being reached by the field signal, check the graphical indicator
on the display. If necessary, position the unit's internal antenna outside the unit, at the point where the signal
is strongest.
The programmings, the controls
AUT.
and the display of motor pump status are active with the starter key of the control unit in
automatic position .
Precautions
- Position the antenna vertically using its magnetic base.
- Do not connect an extension cable to the antenna cable.
GB CIM-256/10 5
INSTALLING THE CONTROL UNIT
COOLANT LEVEL PROBE
FOR RADIATORS WITH FOR RADIATORS WITH
PLASTIC EXPANSION TANK METAL EXPANSION TANK
WARNING
!
IF THE FUNCTION
- LOW COOLING
LIQUID LEVEL
IS NOT USED:
CONNECT YELLOW/
ORANGE WIRE
TO EARTH
155 155
ROD YELLOW/
SCREW ORANGE
ELECTRODES ELECTRODE
ANTENNA
DO NOT CLOSE TO REPLACE THE FUSES
IN A METALLIC AND INSERT THE SIM CARD,
CONTAINER REMOVE THE COVER
FROM THE CONTROL UNIT 1/4” 3/8”
D GAS GAS
PUMP WATER PRESSURE TRANSMITTER CABLE
BLU
ELECTROMAGNET
SET UP BL
AC
• WATER OR OIL To view the water/oil THERMOMETER and the oil pressure GAUGE,
B
K
/VIOL
THERMOMETER ET
connect the transmitters to the respective wires of the unit,
• OIL PRESSURE GAUGE then CUT and isolate the BLACK/VIOLET wire
CONNECTION OF
EMERGENCY BUTTON CONNECTOR C STOP SYSTEMS
EXCITED IN STOP MODE EXCITED WHILE
RUNNING
YELLOW
YELLOW
3 1 YELLOW
2
1 4
3 ORANGE/WHITE WARNING! :
4 IT IS NOT 85 30 85 30
2 POSSIBLE
ORANGE/WHITE
ORANGE/WHITE
YELLOW
YELLOW
ELECTROMAGNET
1 to activate the
YELLOW engine STOP lever.
ORANGE/WHITE
TACHOMETER ADJUSTMENT
Run the engine
at a costant and
known rpm
value RPM Select the instrument
(for example by TACHOMETER,
means of keep the button
a portable depressed for at
revolution counter) least 5 seconds and simultaneously press BAR
increase or decrease
until the correct reading appears on the display.
Release the buttons and wait until OK appears on the display.
6 GB CIM-256/10
INSTALLING THE CONTROL UNIT
WIRING DIAGRAM
TO CONNECT THE EMERGENCY BUTTON
see page 6 (connector C).
FROM 15/54 OF START KEY,
3A MAX
USABLE FOR HEADLIGHT 157
OR AUXILIARY CONNECTOR CONNECTOR 3A MAX
YELLOW/ORANGE RED/GREEN
11 10
CONNECTOR
9 8 7 D 6 5 4
CABLE 2,5m
ORANGE/BROWN
3
6 5 4 2 1 3 2 1
BLACK/BLUE
3 2 1 ORANGE/
WHITE/VIOLET
155 BLUE
T INDICATOR
BROWN (ONLY FOR PERMANENT MAG.) W RESERVE
SKY/BLUE
INSULATE
GREY
WHITE/RED
A1 POSSIBLE
ORANGE
YELLOW
CABLES NOT
GREEN
WHITE
218 191
CONNECTED
112
4 WHITE/GREEN
40A MAX 18
BLACK 173
30
RED
26/28 + BATTERY 50
3A MAX
2/7 97
40
3
41
STOP
SYSTEMS
SEE PAGE 4
ITALIANO ENGLISH
To diode bridge
(BOSCH, MARELLI,
LUCAS, ECC...)
} (inside alternator)
Press to select Press and wait for
the desired language OK to be written
GB CIM-256/10 7
Notifies via SMS message when the motor pump annunciator has been activated
Should the unit indicate there is a problem with the motor pump, a message is sent to the first number. If there is no
answer, 10 minutes later a message is sent to the second number, and so on. Three numbers can be set in total. The
process continues for 4 times if none of the 3 users contacted sends an SMS reply to the unit using the phrase OK.
Any subsequent problems with the pump result in the SMS notification process being started again.
N.B.: It is possible that, once one of the users has sent an OK message to the unit, another error message may be sent
to the second user. This is due to delays caused by traffic on the telephone network and is outwith the control of the unit.
When the SMS TO ALL PHONES INCLUDED function is used (factory setting) the SMS fault messages are sent
only to the telephones programmed in the list of telephone numbers of the control unit. For example: an operator who
starts the motor pump from their mobile phone, and does not have their telephone number programmed in the list of
telephone numbers, will NOT receive the SMS message in the event of a fault. But it will be received by the telephone
with its number programmed in the control unit following the procedure described later.
Programming the cell phone numbers of the users who are to be notified
when the motor pump alarm has been set off.
AUT.
• DO NOT PROGRAM DURING STOPPING.
• PROGRAM WITH THE STARTER KEY OF THE CONTROL UNIT IN AUTOMATIC POSITION .
ON Move DIP
4 switch 4 to ON
(Inside the control unit)
PHONE ON
NUMBER
4
MOBILE
PHONE Move DIP 0123456789
0123456789
NUMBER switch 4 to OFF
CELL
CELL CELL
Press and
wait for
Push to view
OK to be
the first, Enter the number of written
second the cell phone to
or third which the unit is to
subscriber. send an SMS
CELL 0123456789
HOW TO ENTER
Press to select the number, Press to
release the button for at least BAR cancel
1 second and the letter or
number will remain on the
display.
CELL
TO CONFIRM RECEPTION OF THE SMS WARNING MESSAGE AND STOP THE SENDING OF SUBSEQUENT
MESSAGES, SEND A MESSAGE FROM YOUR CELL PHONE USING THE PHRASE OK OR THE CODE 002
After confirmation,
the display will show NOTIFIED
CELL
8 GB CIM-256/10
HOW TO VIEW THE STATUS OF THE MOTOR PUMP
! Warning:
We advise sending the STOP-005 or 010 (pump protection switch off) command to the control unit only after making sure
the control unit starter key is in the AUT position. To check this condition, send the control unit the 001 status command
and wait for the reply. If no reply is received within a few minutes DO NOT send the stop or pump protection switch off
commands.
SIGNALS
OFF PUMP PROTECTION
OFF
To delete this switching After the command
off, key in 011 on the to delete switching off,
}
WATER PRES. 6,8 Bar
Example
TIMER 10:15
GB CIM-256/10 9
SETTING THE MINUTES OF RUNNING
(TIMER) WORKING TIME
(MINUTI)
To set the the minutes
(minimum 1’ max 1440’) Reply message from
of running of the motor control unit to
pump after the mobile phone:
command: After the
command, the
500#...... screen displays: OK if the setting
Minutes CELL
is correct.
of running
example: ERROR if the setting
HOURS OF OPERATION
is not correct.
500#120
(2 hours of
running)
Wrong examples
CELL
WATER PRESSURE
CELL
HOURS OF OPERATION
WATER PRESSURE
mobile phone
HOURS OF OPERATION
}
WATER PRES. 6,8 Bar
switching off, switching off,
key in 011 on the the following PRESSURE GAUGE4,5 Bar
mobile phone is displayed:
TIMER TIMER
10 GB CIM-256/10
®
S.r.l. UNIT FOR CONTROL AND PROTECTION
Via Arandora Star, 28/a-43122 PARMA ITALIA
Tel. +39 0521/772021
Fax +39 0521/270218 OF IRRIGATION MOTOR PUMPSET
E-mail: [email protected]
HTTP://www.elcos.it
TYPE CIM-256/10
Only for starting and surveillance of the diesel motor pump and stops it if there are anomalies in
the parts controlled by probes.
It has been designed to be installed also on the machine.
NOTICES
! Warning:
adhere closely to the following advice:
- Always install under other equipment which produces or spreads heat.
- Always follow the Wiring Diagram on pages 6-7 when making connections.
- Check that the line loading and the consumption of the connected equipment are compatible
with the technical characteristics on page 12.
- All technical interventions must be performed with the engine stationary and terminal 50 of
the starter motor disconnected.
- Never use a battery charger for the emergency start-up, this could damage the control unit.
- To protect the safety of persons and the equipment, before connecting an external battery
charger, disconnect the electrical plant terminals from the battery poles.
- Never disconnect the battery terminals with the engine running.
ELECTROMAGNETIC COMPATIBILITY
This control unit functions correctly only if inserted in plants which conform with the CE marking
standards; it meets the exemption requirements of the standard EN61326-1 but it cannot be
excluded that malfunctions could occur in extreme cases due to particular situations.
The installer has the task of checking that the disturbance levels are within the requirements of
the standards.
GB CIM-256/10 11
DIMENSIONS TECHNICAL DATA
288
- BATTERY VOLTAGE SUPPLY 12 Vdc 24 Vdc
- VOLTAGE SUPPLY 8÷ 32V
272 - CIRCUIT LOADING WITH KEY
AT ZERO 13 mA at 12 V
9 mA at 24 V
- MAX LOAD OF THE OUTPUT:
184
-(STOPPING) YELLOW 3A
200
-(STARTING MOTOR) BLACK 40 A
-(GENERALALARM) RED/GREEN 3A
-(AUXILIARY) BROWN 3A
210mm
2,5 m - TEMPERATURE RANGE -10 ÷ +60 °C
D B A C - GSM COMPATIBLE - GSM and DCS (GSM ETS1am)
- HOUR-METER 4 DIGITS
9
83
PANEL
HOLE - DEGREE OF PROTECTION:
BOX/CONNECTOR IP54/IP20
- CONTROL UNIT WEIGHT 1,6 Kg
- TOTAL WEIGHT 3,3 Kg
273
(CONTROL PANEL + ACCESSORIES + PACKAGE)
ACCESSORIES KIT
ORDERING DATA
- PRE - WIRED FEMALE
CONNECTOR CEM-250-256/10 CODE 70804420
TYPE CIM-256/10 CODE 00211130 - EMERGENCY BRIDGE CONNECTOR CODE 70804421
- PUMP WATER PRESSURE
TRANSMITTER TYPE TPA-200
NIPPLE F1/4" GAS -M3/8”GAS CODE 40500251
- MAGNETIC ANTENNA WITH CABLE CODE 70070163
- NUTS KIT CODE 40179906
CONFORMITY DECLARATION
The company Elcos s.r.l. assumes full responsibility for declaring that the control unit:
Type CIM-256/10
installed and used in the ways and for the purposes described in the user instruction manual complies with
the essential requirements and other relevant provisions laid down by the following directives:
- 1999/05/CE "Directive 1999/5/EC of the European parliament and of the council of
9 March 1999 regarding radio and telecommunications terminal equipment
and the mutual recognition of their conformity",
- 2004/108/CErelated to the electromagnetic compatibility and that repeals the
directive 89/336/CEE,
- 2011/65/UE on the restriction of the use of certain hazardous substances in electrical and
electronic equipment,because it is built and functions in accordance with the harmonized
Standards:
EN61326-1, EN61326/A1, EN61000-4-2, EN61000-4-4, EN61000-4-6, EN60529.
® Parma,06/04/2014
S.r.l.
President
Via Arandora Star, 28/a
I 43122 PARMA ITALIA
Tel. +39 0521/772021 Fax +39 0521/270218
E-mail: [email protected] - HTTP://www.elcos.it Margini Enzo
12 GB CIM-256/10