Integrated Architecture

FY25 Smart Manufacturing

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 Integrated Architecture® delivers:
Unified control and information across disciplines
Integrated Architecture®
Standard design framework Single control platform Interoperable, secure connectivity

System Design Control HMI Networks Smart Devices

Data & Analytics

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 Get to know the Integrated Architecture® portfolio

Integrated Architecture®

Standard design framework Single control platform Interoperable, secure connectivity

Kinetix® /
Optix PowerFlex®
Logix I/O & Components Stratix®

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 Integrated Architecture® provides a holistic approach to control,
design, cybersecurity and intelligence

Integrated Standard design Secure data & System-wide

control framework information intelligence

Unify processes with multi- Streamline workflows with a Create a more resilient industrial Optimize operations across
discipline control enabled by modern design and environment with secure network systems by harnessing AI
a scalable automation & development environment connectivity and monitoring and contextualizing a
information infrastructure that spans disciplines across applications seamless flow of data

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 Integrated control

Unify processes with multi-discipline control enabled by a scalable automation & information infrastructure

Components that are Standardized control Productive

integrated by design across disciplines safety solutions
A comprehensive portfolio eases integration Common components, tools and code Unified safety and motion control along with
with components that are designed to easily enables workers to be quickly features such as safe speed and safe
integrate with cross-trained to operate and maintain direction help protect personnel from
each other. different machines and equipment. hazards and improve productivity at the
same time.

Key Benefits

Speed time Improve Shorten Reduce labor Minimize Boost

to value efficiency training times intensity safety risks productivity

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 Standard design framework
Streamline workflows with a modern design and development environment that spans disciplines

Consistent user Accelerated Reduced

experience design design risk
Reusable code libraries and a common Code management software and libraries Save time and build better systems with
design environment across a broad range of enable engineers to configure new virtual commissioning. By creating digital
disciplines streamline workflows for equipment without manual, custom representations of your designs, you can
improved efficiency. integration. Generative AI tools speed the validate, test and optimize as you go.
coding process.

Key Benefits

Speed time Reduce Shorten Reduce Improve

to market labor intensity project timelines application complexity efficiency

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 Secure data & information

Create a more resilient industrial environment with secure network connectivity and monitoring across
applications

World-class Flexible Continuous monitoring

cybersecurity connectivity and improvement
Cybersecurity architecture aligned to Standard Ethernet and communication Threat response, network activity
rigorous global standards—coupled with protocols—including OPC UA and CIP monitoring and system recovery support
access control and policy management —enable secure interoperability for can help you improve cybersecurity
tools—help ensure your data and assets seamless data flow between all solutions, defenses and keep operations running
are protected. regardless of vendor. smoothly.

Key Benefits

Ease Increase Improve Boost Reduce

compliance resilience flexibility scalability cybersecurity risks

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 System-wide intelligence
Optimize operations across systems by harnessing AI and contextualizing a seamless flow of data

Contextualized information Actionable insights Predictive recommendations

Provide operators with easy access to Achieve your business objectives faster and Drive better business outcomes and pave
detailed equipment diagnostics when and improve sustainability by using reporting the way for autonomous operations to come
where they need them so they can quickly and analytics tools to gain actionable with AI-powered insights that provide
fine-tune processes and identify equipment insights on metrics like energy usage and prescriptive guidance for optimizing
issues. efficiency. industrial processes.

Key Benefits

Reduce Reduce Ease Improve Improve Boost

labor intensity maintenance time compliance decision-making sustainability efficiency

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 Integrated Control
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 Integrated Architecture® provides a holistic approach to control,
design, cybersecurity and intelligence

Integrated Standard design Secure data & System-wide

control framework information intelligence

Unify processes with multi- Streamline workflows with a Create a more resilient industrial Optimize operations across
discipline control enabled by modern design and environment with secure network systems by harnessing AI
a scalable automation & development environment connectivity and monitoring and contextualizing a
information infrastructure that spans disciplines across applications seamless flow of data

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 Integrated control

Multi Discipline Control Premier Integration

Standardized control Components that are

across disciplines integrated by design

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 Integrated control

Multi Discipline Control Premier Integration

Standardized control Components that are

across disciplines integrated by design

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SMART MANUFACTURING LEARNING SERIES
Multi Discipline Control
Standardized control across disciplines

Networks Drives Smart Components Visualization Multi-Discipline Control

One Integrated Control System to Meet Process – Hybrid – Discrete Needs

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 Multi-disciplined Control

Safety

Process
Power One Logix Control Platform

Motion &
Batch
Robotics
One Design Suite

One Number to call for support

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 Multi-disciplined control
Support for all languages used in all disciplines
o Ladder Logic
o Function Block Diagram
o Structured Text
o Sequential Function Chart
Safety

Process Power

Batch Motion &

Robotics

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 Safety
Safety

Dedicated Safety Execution

(Safety Tasks)

High Integrity Confidence

(Safety Signatures)

Safety Portfolio
Safety Task Simplified Safety Programming
(Instructions)

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 Motion &

Motion
Robotics

Dedicated Motion Control

(Motion Groups)

Easy Motion Configuration

(Axis Properties)

MotionMotion
Portfolio
Portfolio Simplified Motion Programming
(Instructions)

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 Motion &

Robotics
Robotics
Automation
devices

Logix Connects to Robot Controller Logix Controls Robot

(EtherNet/IP Connected) (Unified Robot Control)

Ethernet / IP Ethernet / IP

Logix Robot Robot Robot Logix Rockwell Robot

Controller Controller Drive Arm Controller Kinetix Drive Arm

Automation Automation
Devices Devices

Select your paths to achieve integrated robots

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 Process
Process & Batch

Process Control
(Timed Execution, High Availability)

Unique Process Languages

(PhaseManager, SequenceManager)

Process Portfolio Simplified Process Configuration

(Instructions)

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 Multi-disciplined Control
why it matters to our customers

Reduce the knowledge required to develop and support

Reduce the cost required to support

Reduces risk associated with plantwide integration

A Future-Ready, Multi-Disciplined Approach for System-Wide Control And Information

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 Integrated control

Multi Discipline Control Premier Integration

Standardized control Components that are

across disciplines integrated by design

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SMART MANUFACTURING LEARNING SERIES
Premier Integration
Components that are integrated by design

Networks Drives Smart Components Visualization Multi-Discipline Control

Devices Make up a System

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 Traditional Device Integration

Find the User Manual Map Complex Data

Write Custom Code Use Multiple Tools

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 Easy Integration with Logix

Structured/Named Data Simple Configuration Screens

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 Premier Integration with Logix

Configuration Prebuilt
Wizards Content

Automatic
Advanced
Device
Diagnostics
Configuration

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 Premier Integration with Logix

Configuration Prebuilt
Wizards Content

Automatic
Advanced
Device
Diagnostics
Configuration

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 Premier Integration with Logix

Configuration Prebuilt
Wizards Content

Automatic
Advanced
Device
Diagnostics
Configuration

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 Premier Integration with Logix

Configuration
Firmware Configuration Prebuilt
IP Address Wizards Content

Automatic
Advanced
Device
Diagnostics
Configuration

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 Premier Integration with Logix

Configuration Prebuilt
Wizards Content

Automatic
Advanced
Device
Diagnostics
Configuration

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 Premier Integration
why it matters to our customers

Improve configuration time by >46%

Reduce time and errors during device commissioning

Enables contextualized data to flow throughout the system to optimize operations

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INTERNAL • Copyright ©2024 Rockwell Automation, Inc.
 Key takeaways
Empowering Logix in today’s technology

Integrated control simplifies design ,

Single vendor for all your Boost efficiency and optimize deploy and maintenance and streamlines
automation needs production workforce optimization

MULTI-DISCPLINED PREMIER EMPOWER PEOPLE

PLATFORM INTEGRATION

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TRAINING DOCUMENT
INTERNAL ONLY Learning Series
 1 Design as a Value
2
Evolution of a
Developer
3 Engineering
Productivity
4
Takeaways

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 Our design software experience is
end to end from idea to deployment.

Takeaways
Modern design connects teams and
their work sooner and consistently
to make collaboration constant.

Automating tasks and AI will make

our developers more productive
and customer projects faster.
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 Design Value is Time

Concept Design Development Testing Deployment

• How quickly can I take my idea from napkin to prototype?

• How can I learn as much as possible about how my design will perform?
• Where are the bottlenecks in my project?
• How can I position my team to constantly be able to improve?

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 Design Value is Time

Concept Design Development Testing Deployment

Development

Testing

Deployment

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 Design Value is Time

More of Less of

• Prototyping & “what if” • Makeshift solutions on the fly

• Rigorous testing • Manual repetition
• Automating tasks • Waiting for groups
• Predictability between design • Unaccounted work
and actual

• How do you handle design change requests?

• How do team members share their work with each other?
• Are you able to test how your system reacts if something breaks?
• Have you had a project delay and incur overage costs?
TRAINING DOCUMENT • Do you find mistakes during commissioning that you wish you knew?

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 Automation Developers
have changed Local Global
Single Device System
Siloed Work Expects live, shared work
Homegrown Automation Skillset CS / Programming / IT Skillset

Our customers are already

that
enable modern design practices.

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Rockwell Automation 2023 State of Smart Manufacturing Report
 Starting right from ideation to selection,
sizing and BOM creation,

while our customer focus on their application.

• Selection & Requirements
• Compatibility
• Sizing
• BOM creation & sharing

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 Our

to work in a simulated system as if they

are all standing in front of it.

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 are connected and
constantly collaborating in real time.

Project

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 , and it will change
what it means to program and raise the
limits of productivity to new heights.

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 Put a system through more Test all conditions without
rigorous testing and do it sooner. wasted manual repetition.

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 Automation teams are challenged to
deploy architectures or changes at scale
as quickly and efficiently as possible.

We make it possible to
to an entire fleet of devices
through our APIs.

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 Our design software experience is
end to end from idea to deployment.

Takeaways
Modern design connects teams and
their work sooner and consistently
to make collaboration constant.

Automating tasks and AI will make

our developers more productive
and customer projects faster.
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SMART MANUFACTURING LEARNING SERIES

Secure Data and Information

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 SIEM/SOC Servers
www
IT Network

Email, Intranet, Business Planning & Logistics Network

DMZ
Engineering SCADA HMI Operator
Server Station Historian
Station
OT Network

PLC PLC
PLC

Actuator Valve
Sensor

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 Secure Data and Information
Integrated Architecture

Integrated Security Integrated Network

Infrastructure

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 Outsider
SIEM/SOC Servers Threat
www
IT Network

Email, Intranet, Business Planning & Logistics Network

Insider
Threat

DMZ
Engineering SCADA HMI Operator
Server Station Historian
Station
OT Network

Indirect Attack
Sneaker-Net
PLC PLC
PLC

Actuator Valve
Sensor

Security has to be way more than keeping out

hackers and keeping people off the network
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 Outsider
SIEM/SOC Servers Threat
www
IT Network

Email, Intranet, Business Planning & Logistics Network

Insider
Threat

DMZ
Engineering SCADA HMI Operator
Server Station Historian
Station
OT Network

Indirect Attack
Sneaker-Net
PLC PLC
PLC

Actuator Valve
Sensor

Security has to be way more than keeping out

hackers and keeping people off the network
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 • USB-B Lock in • RJ45

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 (Step 1)
Validate
Credentials

(Step 2)
Access
Granted or Denied

(Step 3)
Authorized
access to specific devices or functions

Studio 5000 AssetCentre Logix PLC5 SLC FTView SE

Architect
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Granular Security

• Allowed to Acknowledge Alarms but not

Shelve or Suppress
• Denied Access to Browse the Network
• Allowed to Print Reports from Studio
5000 Logix Designer but denied access
to create or delete a program.

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 Control System Hardening
SMART MANUFACTURING LEARNING SERIES

Secure your Controllers

Secure your HMI

Compact
PlantPAx® 5380* GuardLogix® 5580* CompactLogix® 5380* Armor PowerFlex® * PowerFlex® 6000T
GuardLogix® 5380*

Kinetix®
5700

CIP Security PowerFlex® 755T/S Kinetix® 5300

PlantPAx® 5580
Proxy

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  MANAGED SERVICES OR SCALABLE DEPLOYMENT FOR A CUSTOM FIT

RECOV
ER

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Security Closing message

• The Integrated Architecture core is a significant and differentiated part of the overall security story
• If you make it about more than just protecting a network, no one can compete with us
• the depth of controller hardening we do
• The ability to monitor and track activity the way we do
• The services we can provide covering all aspects of the NIST framework

• Remember our 2 questions

• “what happens if someone walks up to the front of the controller”
• “what happens if someone authorized to be on the network does something bad”

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 Secure Data and Information
Integrated Architecture

Integrated Security Integrated Network

Infrastructure

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 SIEM/SOC Servers
www
IT Network

Email, Intranet, Business Planning & Logistics Network

DMZ
Engineering SCADA HMI Operator
Server Station Historian
Station
OT Network

PLC PLC
PLC

Actuator Valve
Sensor

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 I need to make sure our I need to make sure the
applications and equipment is
confidential data is producing as much
protected product as possible

DATA SCIENTIST
MAINTENANCE
WORKER

OT
IT

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 DATA SCIENTIST MAINTENANCE
WORKER

IT OT

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 Stratix
DATA SCIENTIST MAINTENANCE
WORKER

IT OT

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 It has the control
It has the data centric centric features I need,
features I need, like like gigabit
switching and routing performance and
traffic prioritization

Stratix
DATA SCIENTIST MAINTENANCE
WORKER

IT OT

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 Stratix
DATA SCIENTIST MAINTENANCE
WORKER

IT OT

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Premier Integration

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SMART MANUFACTURING LEARNING SERIES

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 hardware

Stratix

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 Catalyst 9300 24S Catalyst 9300 24S

NETWORK MODULE C9300-NM-2Q NETWORK MODULE C9300-NM-2Q

01 12 13 24 40G 1 40G 2 01 12 13 24 40G 1 40G 2

Catalyst 9300 24S

NETWORK MODULE C9300-NM-2Q

01 12 13 24 40G 1 40G 2

Catalyst 9300 24S

NETWORK MODULE C9300-NM-2Q

01 12 13 24 40G 1 40G 2

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Testing Level: Feature

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 TOC
Network Closing message

• Modern control systems have to not only support high speed production demands, but significant
demands for information. The infrastructure devices have to support the needs of both IT and OT worlds
• Rockwell Stratix switches and infrastructure devices are unmatched in bringing together the IT and OT
worlds and supporting the needs of each
• Premier integration to the integrated architecture
• Best of both worlds. OT and IT configuration and maintenance tools allowing both teams to use tools they are
familiar with
• All covered under the same tech connect contract as the automation devices
• We have a full range of services to help them with their infrastructure needs
• Ask them if they want to keep the keys to the cabinet

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SMART MANUFACTURING LEARNING SERIES

System Wide Intelligence

Foundation

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 Present information

Produce
Collect
Contextualize
Deliver

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 ERROR!

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 I am getting dirty, GOOD
please clean me
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SMART MANUFACTURING LEARNING SERIES

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SMART MANUFACTURING LEARNING SERIES

Current
Things are changing, you
need to get out here and Machine Failure
grease the bearings Machine Fixed
Alarm if parts
available

Downtime
Maintenance called

No Downtime
Smart Machine Fixed
Device
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SMART MANUFACTURING LEARNING SERIES

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 Leverage drive data for predictive maintenance
Use existing devices as sensors

ASSET Device ALERTS

Pump | Fan | Blower Variable frequency drive | Anomaly Detection | Anomaly Email
More to come… Identification

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 Present information

Produce
Collect
Contextualize
Deliver

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 Traditional Networked

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 DeviceNet EtherNet/IP

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 Present information

Produce
Collect
Contextualize
Deliver

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 What equipment What is the date
is this data format?
related to? What does this
data refer to

What is the time What is this table

scale? structure?

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 Present information

Produce
Collect
Contextualize
Deliver

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 System Wide Intelligence

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 Table of contents
SMART MANUFACTURING LEARNING SERIES

1. Current state of manufacturing plants

2.Integrated Architecture in a Connected Enterprise

3.Modern HMI in an Integrated Architecture

4.Key Takeaways

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 CurrentWhat
State of Manufacturing
customers have today Plants

Isolated Systems

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 What a Rockwell Automation solution looks like

Industry Solutions
+ Other Apps

Make contextualized data and

Contextualized data
information available for egress
Modern HMI
Visualization and
Deliver information to the right user, IOT Communications
at the right time and the right place
6300 IPCs

Organize data and actionable Control

information

Easily create and identify data

Intelligent Devices
across the plant

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 Modern HMI

Robust edge connectivity and application platform to enable data and analytics with core operations data

Connect Contextualize Visualize Share

C#

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 Modern HMI: Connect

Connect

Data from all systems and devices

Contextualized data

Insight across the enterprise

One secure system

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 Modern HMI: Connect

Alarming example
Connect

We’ve got
I’m on It!
a problem…

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 Modern HMI: Connect

Server-side Alarming
Connect

Alarm conditions are defined, managed,

and evaluated in the HMI

Alarms are time stamped in the HMI

Relies on constantly polling the

controller request

Alarms can be missed in the case of

a network disconnection
reply

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 Modern HMI: Connect

Controller-side Alarming
Connect

Alarm conditions are defined, managed, and

evaluated in the controller

Alarms are also time-stamped in the

controller

Alarms are pushed to the HMI when detected

Alarms are buffered in the controller in the

case of a network disconnection

Logix Tag-based alarms are available as

part of Rockwell Automation Integrated
Architecture

Rockwell Automation Modern HMI supports controller-side

and server–side alarming!
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 Modern HMI: Contextualize

Contextualize

Data collection with context

Organized information model

Better decisions more consistently

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 Modern HMI: Contextualize
Information Model examples

Contextualize

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 Modern HMI: Visualize

Visualize

Modern HMI: user-centric not system-centric

● Participates in the overall data strategy

● Connects to the PLC and other data sources to get the

complete picture of the system

● Contextualizes the myriad of data for operators, maintenance,

and management, tailored by role and task

● Sends data across the enterprise for dashboards and analytics

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 A Seamless Continuum of Deployment Options
Select the optimal platform for performance, functionality and openness

Visualize

Thin Clients On-Machine Sealed / Closed Embedded & headless

& Industrial PCs Industrial PCs HMI terminals edge devices

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 Scalable Deployments
Scalable application deployments
Visualize

Edge device Panel HMI PC-based Web clients Large system support

Web clients
Thin clients
Web clients
Mobile clients

Embedded & Sealed/Closed HMI

headless edge graphic terminals
OPC UA
devices OPC UA
Connectivity
Connectivity

Database
Controllers Connectivity
Controllers Database
Connectivity

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 Modern HMI: Visualize

Enable people to do their work

Visualize
Information from disparate systems can be collected and
delivered to each user based on their role, location, and task.

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 Modern HMI: Visualize
Responsive design
Visualize

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 Modern HMI: Visualize
Application Libraries
Visualize

Add-On Instruction (AOI) Graphic Symbols Faceplate

Graphical

Reduce risk and time-to-value with free reusable code

Consistency Speed Support
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 Modern HMI: Share
Support for Open Standard and Technologies

Share

ODBC

SMTP

FTP

C# and VBA
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 Rockwell Automation Modern HMI
Software + hardware with remote access

Connect Contextualize Visualize Share

Rockwell industrial PCs include remote access

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 Integrated Architecture in a Connected Enterprise

Leverage data Solve your complex Empower your people Expand your offerings
production challenges

Good things happen

when operators, technicians and engineers
have relevant production information at their fingertips

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 Key Takeaways

Integrated architecture
plus, domain expertise from Rockwell Automation will help you:
Build a secure and robust
infrastructure to deliver
Identify and drive value from your new and existing production system data.
production data where it's
needed and to be available on
demand
Deliver intuitive interfaces with
information delivered to the
right person at the right time at
the right place.

Present information clearly,

that is quick to find and easy-
to-understand

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SMART MANUFACTURING LEARNING SERIES

We are a global leader in

industrial automation and
digital transformation.
We connect the imaginations of people with
the potential of technology to expand what
is humanly possible, making the world more
productive and more sustainable.

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 Integrated Architecture – Key NPI outlook FY24-25
S h o r t T e r m L o n g e r T e r m
F Y 2 4 E N D ( F Y 2 5 Q 1 - Q 2 ) ( F Y 2 5 Q 3 - Q 4 )

1756-RM3
1756-5590 (L9)

VisionAI
• Logix SIS
• PlantPAx 5.30

Embedded Edge
R2

OptixEdge
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