Boundary Layers-External Flows
Boundary Layers-External Flows
Patricio F. Mendez
University of Alberta
ChE 314
Contents
1 Boundary Layers 3
5 External Flows 19
5.1 Expression for the local Nusselt number . . . . . . . . . . . . 21
1
5.2 Methodology of solving external flow problems . . . . . . . . . 23
5.2.1 Example of calculation of average convection coefficient 23
5.3 Average Nusselt number for spheres . . . . . . . . . . . . . . . 24
5.4 Flow across banks of tubes . . . . . . . . . . . . . . . . . . . . 25
2
Introduction
The objective of this chapter is to predict the convection coefficient h. Be-
cause convection is the combination of conduction and advection, it relates
to the fluid motion, involving consideration of fluid mechanics.
In our predictions, we will cover:
1. Mechanisms: natural and forced convection
2. Behavior: laminar and turbulent
3. Geometries: external (flat plate, cylinder, sphere, bank of tubes) and
internal flow (tubes, plate “sandwich,” and cavities)
4. Orientations: regarding flow and gravity
1 Boundary Layers
Boundary layers are thin layers surrounding the surface of a body immersed
in a fluid. In your Fluid Mechanics class you were exposed to the viscous
boundary layer; however there are other types too. There is also a thermal
boundary layer that will be the focus of this class topic, and diffusion bound-
ary layers, which you will study if you take a mass transfer class. Typically,
boundary layers are considered in steady-state, and we will do so in this class
too.
The behavior of the fluid surrounding the body can be laminar or turbulent.
In turbulent flows, the turbulence introduces local advection (at the micro-
scopic level) that enhances the transport properties (thermal conductivity,
viscosity, diffusivity) as we saw when we first discussed the Peclet number.
Laminar fluids are the simplest to understand and we will start with them.
3
Some distance away from the surface, the fluid must be in motion (advection).
If the motion is induced (e.g. by a fan, or flow in a pipe), this is called “forced
convection.” If the motion of the fluid is only due to buoyancy, then it is called
“natural convection.”
We see now why we have stated earlier that convection is not a heat trans-
fer mechanism in itself, but in reality is a combination of convection and
advection.
4
Figure 1: Schematic of the temperature distribution of a cooling case where
Ts > T∞ and the characteristic length for heat penetration yc,t = hk .
00 ∂T T∞ − Ts
qconv = qcond,BL = −k s
= −k (2)
∂x yc,t
where yc,t is the characteristic length in the y direction for penetration of heat
in boundary layer. In this class, we will define the thickness of the thermal
5
boundary layer as yc,t , also called the “conduction thickness.”
00 T∞ − Ts
qconv = h(Ts − T∞ ) = −k (3)
yc,t
k
yc,t = (4)
h
W
e.g. for forced air convection: k = 0.03 mK and h = 100 mW
2 K , the thermal
The concept of boundary layer only makes sense when it is thin relative to
the size of the body. If the boundary layer thickness were to be comparable
or larger than the body, then the heat exchange would be dominated by
conduction, and should e calculated using the 2D or 3D considerations we
discussed before. The criterion of thin boundary layer is
Lc
yc,t Lc or 1 (5)
yc,t
where Lc is the characteristic length of body. Keeping in mind that yc,t = hk :
Lc hLc
= = Nu (6)
yc,t k
where Nu is a dimensionless group called “Nusselt number.” Nu looks very
much like Bi, but they have completely different meanings. In Nu, the char-
acteristic length represents a length along the surface of a body, while for Bi
it represents a length in the direction of heat penetration. Also, the thermal
conductivity k for Nu corresponds to the fluid, while in Bi it corresponds to
the body. We can state, then, that the concept of boundary layer is valid
when the Nusselt number is much larger than 1.
As an example, consider the internal side of a 1 m tall window, h ≈ 10 mW
2K ,
and for the thermal conductivity of air (k =0.03 W/m K), the Nusselt number
is:
W
Lc h 1 × 10
m m
2K
= 333 1
Nu = =
W
k 0.03 m
K
confirming the boundary layer is thin.
6
3 Convection Coefficient for Laminar Flow
The thermal boundary layer involves fluid flow. In this class we will study
flows against a surface, which involve a viscous boundary layer. We now have
two boundary layers, thermal and viscous, which result in two extreme cases
1. Thermal boundary layer is much thicker than viscous boundary layer.
2. Thermal boundary layer is thinner or comparable to the viscous bound-
ary layer.
For the first case, almost all the thermal boundary layer experiences the
velocity of free flow. For the second case, the thermal boundary layer develops
in the region where the flow is slowed down by the no-slip condition (flow
velocity relative to the surface is zero in direct contact with the surface).
The calculation for each case is different. Let’s start with the first case that
is the simplest.
The boundary layer is thin in the y direction and large in the x direction.
We have seen before that when the spect ratio is so large, conduction in the
7
long direction (x) is negligible and only conduction in y matters. Because of
the motion of the fluid, there is advection in the x direction. In this case we
will build a control volume in Langrangian coordinates, which moves with
the flow at velocity u∞ .
Because the control volume moves with the fluid, there is no advection in the
energy balance, since no flow crosses the boundaries of the control volume.
We are left then with only conduction in y for this control volume. Although
the boundary layer is in steady-state, our Lagrangian control volume is not
in steady-state, because it is moving with the flow and experiencing different
temperatures as it moves.
If we consider that at time t = 0 the Lagrangian control volume is at x = 0,
there is a relationship between position and time:
x = u∞ t (7)
∂T ∂ 2T
=α 2 (8)
∂t ∂y
which is the same equation we have seen in a semi-infinite solid, but applied
to the fluid now. Initial temperature is T∞ , and the temperature far from the
plate is also T∞ . The third boundary condition can vary, just as it happened
for the semi-infinite solid.
Two common situations for the third boundary condition are constant plate
temperature, and constant heat flux from the plate. We will consider the
first case, of a plate a constant temperature, which is equivalent to the semi-
infinite solid with constant surface temperature.
In this case, the penetration of heat into the control volume will be
√ √
yc,t = π αt (9)
which can incorporate the relationship between time and position of Equa-
tion 7, resulting in
√
r
αx
yc,t = π (10)
u∞
8
and the following estimate of Nu:
r
x 1 u∞ x
Nux = =√ (11)
yc,t π α
where yc,t should always be much smaller than x for the concept of boundary
layer to be applicable. This means the leading edge of the plate (when x → 0)
cannot be accurately captured by this analysis.
We can use Equation 4 to calculate the convection coefficient h
r
k k u∞
h= =√ (12)
yc,t π αx
9
Figure 3: Schematic of the thermal boundary layer yc,t and convection coef-
ficient h as a function of x.
11
• Nu = hLc
k
: local Nusselt number
For the thermal boundary layer studied:
r
k k u∞
h= =√ (18)
yc,t π αx
hx x 1
Nux = = = √ Pex 1/2 (19)
k yc,t π
∂T T∞ − Ts
=
∂y yc,t
∂u u∞
=
∂y yc,v
13
Most common definition of boundary layer in textbooks ispδ such that u(δ) =
0.99u∞ and the resulting boundary layer thickness δ = 5 uνx∞
, as illustrated
below:
14
We can see that yc,t yc,v is valid only when Pr 1, which is the case of
molten metals and plasmas. The exponent 1/2 in the Prandtl number is the
telltale sign that the expression corresponds to low Pr, even in configurations
different than a flat plate. Because this happens typically for molten metals,
expressions with the 1/2 exponent in Pr are uncommon.
which is the exact solution to the problem, valid for Pe=1, which is close to
the values for air and other common gases.
15
Figure 6: Schematic of velocity boundary layer and thermal boundary layer
for Pr 1.
calculation of h:
k k yc,v k yc,v
h= = =
yc,t yc,t yc,v yc,v yc,t
yc,t
combing yc,v = 3 uνx = Pr−1/3 :
p
∞
and yc,v
k k
h= = p νx Pr1/3
yc,t 3 u∞
16
tabulating in the form of Nux :
r
hx 1 u∞ x 1/3
Nux = = Pr
k 3 ν
≈ 0.33Re1/2 Pr1/3
which is the exact solution for Pr=1, and a close approximation for Pr&1,
which includes air, water and oil. The exponent 1/3 in the Prandtl number is
the telltale that the expression corresponds to Pr&1, even in configurations
different than a flat plate. Because this happens typically for aqueaous liq-
uids, gases, and oil, expressions with the 1/3 exponent in Pr are ubiquitous.
17
In the turbulent area, transport is dominated by advection from turbulent
⇒ yc,t ≈ yc,v , δt ≈ δ. The behavior of transport is much different in laminar
and turbulent region.
The average Nusselt number NuL for combined laminar and turbulent bound-
ary layers can be estimated as:
NuL = 0.037ReL − A Pr1/3 Eq. 7.31
4/5
where Rex,c is the critical Reynolds number, the same as the notation Recritical .
18
5 External Flows
Considering common external flows in radial systems (e.g. cylinders or
spheres):
Critical ReD of the onset of the boundary layer transition: ReD = 2 × 105
19
Figure 10: Schematic of the transition from laminar boundary layer to tur-
bulent boundary layer and the effect of turbulence on separation.
The behavior of the external flows strongly influence the drag force acting
on the cylinder FD , which consists of two components: the boundary layer
surface shear stress and the other part results from a pressure differential in
the flow direction. In dimensionless form, drag coefficient CD is defined as:
FD
CD =
Af (ρV 2 /2)
where Af is the cylinder frontal area projected perpendicular to the velocity
of the free stream. The influence of Re on CD are presented below:
20
5.1 Expression for the local Nusselt number
At the forward stagnation point (θ = 0) for Pr & 0.6, the local Nusselt
number has the following expression and is most accurate at low Reynolds
number:
Figure 12: Local Nusselt number for airflow normal to a circular cylinder.
However, overall average conditions are more widely used in engineering cal-
culation. An empirical correlation has been modified and is widely used for
Pr & 0.7:
h̄D
NuD = = CReD m Pr1/3 Eq. (7.44)
k
where constants C and m can be checked from the below table for the circular
cylinder in cross flow. (Table 7.2 in the textbook):
21
Figure 13: Constants of Equation 7.44 for the circular cylinder in cross flow
Equation 7.44 can also be applied for external flows over cylinders of non-
circular cross section with the characteristic length D and constants used in
calculation:
Figure 14: Constants of Equation 7.44 for the non-circular cylinders in cross
flow of a gas
Note: in working with Equations 7.43 and 7.44, all properties are
evaluated at the film temperature.
22
Another correlation of the average Nusselt number for the circular cylinder in
cross form is valid for 0.7 . Pr . 500, 1 . ReD . 106 and has the following
expression:
1/4
h̄D m n Pr
NuD = = CReD Pr Eq. (7.45)
k Prs
Figure 15: Constants of Equation 7.45 for the circular cylinder in cross flow
23
Step1 Select appropriate formula for geometry
cylinder, Pr = 7 & 0.1 to calculate average convection coefficient⇒using
Equation 7.44 NuD = h̄D k
= CReD m Pr1/3
Step2 Assess Re , Pr and other factors at appropriate reference temperature
Pr = 7
m2 m2
ν = αPr = 0.15 × 10−6 × 7 = 1.05 × 10−6
s s
m
u∞ D 1 s
× 0.02m 4
ReD = = m 2 = 1.9 × 10
ν −6
1.05 × 10 s
Step4 Calculate h
W
h̄D k 163 × 0.6 mK W
NuD = ⇒ h̄ = NuD = = 4890 2
k D 0.02m mK
24
5.4 Flow across banks of tubes
The geometric arrangement of a bank of tubes is typically, one fluid moves
over the tubes while a second fluid of different temperature passes through the
tubes. There are two common arrangement of banks: aligned or staggered in
the direction of the fluid velocity. The configuration is characterized by the
tube diameter D, transverse pitch ST , and longitudinal pitch SL measured
between tube centers. Flow conditions within the bank are dominated by
boundary layer separation effects, wake interactions, and the convection heat
transfer. Flow conditions are quite different and strongly dependent on the
bank arrangement.
Figure 16: Schematic of a tube bank in cross flow and two common arrange-
ments in a bank: aligned and staggered.
25
Figure 17: Flow conditions for aligned and staggered bank arrangements
The heat transfer rate per unit length q 0 of the tubes can be computed by:
q 0 = N h̄πD∆Tlm
Eq. (7.56)
where N is the total number of tubes in the bank and ∆Tlm is the log-
mean temperature difference used to compute the appropriate temperature
26
difference in calculation:
(Ts − Ti ) − (Ts − To )
Tlm = Eq. (7.54)
Ts −Ti
ln Ts −To
where Ti and To are the temperatures of the fluid as it enters and leaves the
bank, respectively. In order to calculate ∆Tlm , the outlet temperature To is
needed and can be estimated by:
Ts − To πDN h̄
= exp − Eq. (7.55)
Ts − Ti ρV NT ST cp
The average heat transfer coefficient for the entire tube bank has the following
correlation valid for NL & 20, 0.7 . Pr . 500, 10 . ReD,max . 2 × 106
1/4
Pr
NuD = C1 Rem
D,max Pr
0.36
Eq. (7.50)
Prs
27
Figure 18: Constants of Equation 7.50 for the tube bank in cross flow
If there are 20 or fewer rows of tubes (NuL 6 20), the average heat coeffi-
cient is typically reduced and a correction factor is necessary to capture the
reduction:
28
Summary
Correlation Geometry Re/Pr Other Temp. Condition
Dimensionless
δ = 5 × Re−1/2
x (7.17) Flat plate Re<5 × 105 - Tf Laminar
−1/2
Cf,x = 0.664Rex (7.18) Flat plate Re<5 × 105 - Tf Laminar,
local
1/2
Nux =0.332Rex Pr1/3 (7.21) Flat plate Re<5 × 105 - Tf Laminar,
Pr & 0.6 local
δt = δ Pr−1/3 (7.22) Flat plate Re<5 × 105 - Tf Laminar
Pr& 0.6
−1/2
C f,x = 1.328Rex (7.24) Flat plate Re<5×105 - Tf Laminar,
average
1/2
Nux = 0.664Rex Pr1/3 (7.25) Flat plate Re<5 × 105 - Tf Laminar,
Pr& 0.6 average
1/2
Nux = 0.564Pex (7.26) Flat plate Re<5 × 105 Pex & 100 Tf Laminar,
Pr. 0.05 local
−1/5
Cf,x = 0.0592Rex (7.28) Flat plate Re. 108 - Tf Turbulent,
local
δ = 0.37 × Re−1/5
x (7.29) Flat plate Re. 108 - Tf Turbulent
4/5
Nux = 0.0296Rex Pr1/3 (7.30) Flat Plate Re. 108 - Tf Turbulent,
0.6 .Pr. 60 local
−1/5
C f,L = 0.074ReL − 1742Re−1 L Flat plate Re. 108 - Tf Mixed,
(7.33) average
4/5
NuL = (0.037ReL −871)Pr1/3 (7.31) Flat plate Re. 108 - Tf Mixed,
0.6 .Pr . 60 average
NuD =CRem D Pr
1/3
(7.44) Cylinder 0.4.Re . 4 × 105 - Tf Average
(Table 7.1) Pr& 0.7
NuD = CRem n
D Pr (Pr/Prs )
1/4
(7.45) Cylinder 1.Re. 106 - T∞ Average
(Table 7.2) 0.7. Pr. 500
1/2
NuD = 0.3+[0.62ReD Pr1/3 Cylinder RePr& 0.2 - Tf Average
×[1+(0.4/Pr)2/3 ]−1/4 ]
×[1+(ReD /282, 000)5/8 ]4/5 (7.46)
1/2 2/3
NuD = 2 + (0.4ReD + 0.06ReD )Pr0.4 Sphere 3.5. Re. 7.6 × 1.0. µ/µs . 3.2 T∞ Average
×(µ/µs )1/4 ) (7.48) 104
0.71 . Pr. 380
1/2
NuD = 2 + 0.6ReD Pr1/3 (7.49) Falling - - T∞ Average
drop
NuD = Tube bank 10 .Re. 2 × 106 - T Average
C1 C2 RemD,max Pr
0.36
(Pr/Prs )1/2 0.7 .Pr . 500
(7.50), (7.51) (Tables 7.3, 7.4)
εj H = 2.06Re−0.575
D (7.72) Packed 90.Re . 4000 - T Average
bed Pr≈ 0.7
of spheres
For tube banks and packed beds, properties are evaluated at the average fluid
temperature, T = (Ti + To )/2
29
Table 7.1: Constants of Equation 7.44 for the circular cylinder in cross flow
ReD C m
0.4-4 0.989 0.330
4-40 0.911 0.385
40-4000 0.683 0.466
4000-40,000 0.193 0.618
40,000-400,000 0.027 0.805
Table 7.2: Constants of Equation 7.45 for the circular cylinder in cross flow
ReD C m
1-40 0.75 0.4
40-1000 0.51 0.5
103 − 2 × 105 0.26 0.6
5 6
2 × 10 − 10 0.076 0.7
Table 7.3: Constants of Equation 7.50 for the tube bank in cross flow
Configuration ReD,max C1 m
Aligned 10-102 0.80 0.40
Staggered 10-102 0.90 0.40
Aligned 102 − 103 Approximate as a single
Staggered 102 − 103 (isolated) cylinder
Aligned 103 − 2 × 105 0.27 0.63
(ST /SL >0.7)∗
Staggered 103 − 2 × 105 0.35(ST /SL )1/5 0.60
(ST /SL <2)
Staggered 103 − 2 × 105 0.40 0.60
(ST /SL >2)
Aligned 2 × 105 − 2 × 106 0.021 0.84
5 6
Staggered 2 × 10 − 2 × 10 0.022 0.84
*For (ST /SL )<0.7,heat transfer is inefficient and aligned tubes should not be used.
30
Table 7.4: Correction factor C2 of Equation 7.51 for N uL <20 (ReD,max & 103 )
NuL 1 2 3 4 5 7 10 13 16
Aligned 0.70 0.80 0.86 0.90 0.92 0.95 0.97 0.98 0.99
Staggered 0.64 0.76 0.84 0.89 0.92 0.95 0.97 0.98 0.99
Acknowledgement
This set of notes is based on class notes from previous years by Prof. Mendez,
and was first typed and illustrated by PhD student Ying Wang as part of
her Fraser and Shirley Russell Teaching Fellowship.
31