Dear Sir or Madam,

Thank you for choosing GCC and the LaserPro EXPLORER. You can be assured that this machine
meets all of the highest safety standards while using technological innovations shared by no other laser
engraver. The EXPLORER is backed by GCC, a truly international company that is dedicated to helping
your business grow.

We at GCC are proud to introduce the LaserPro EXPLORER, our most technologically advanced laser
engraver to date. This easy to operate machine has been designed with quality, productivity, and safety
in mind. With innovations like the QSMTM, Stellar Quality Under High Speed, SmartFILE file
management, and the new Linear Low Maintenance Motion System, the EXPLORER is clearly on the
cutting edge of all laser systems.

GCC understands that a creative technical background is the key to successful growth in the ever-
changing information economy. We have a strong team of R&D experts who propel our company to new
heights. From product development to manufacturing, our engineers are dedicated to innovation and
quality.

Guiding our solid technical base is a world-class management team. At GCC, our leaders bring together
marketing, technical support, research development and distribution experts to create an international
network able to meet your demands. Over the years, this network has been able to span the globe. Our
technical support staff is committed to provide you with impeccable service, and when your business is
ready to grow, our team will also be there!

Sincerely,

Leonard Shih

President of G.C.C.

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EXPLORER USER MANUAL
 CONTENT
CHAPTER I SAFETY .................................................7
Safety Ratings...........................................................................................................................7
Principles of CO2 Laser.............................................................................................................7
The Safety Interlock System .....................................................................................................7
Safety measures .......................................................................................................................7
Safety Labels ............................................................................................................................8
CHAPTER II HARDWARE INSTALLATION............10
Unpacking and Unloading.......................................................................................................10
Accessories Kit Checklist........................................................................................................12
Working Environment..............................................................................................................13
CHAPTER III MECHANICAL OVERVIEW...............14
Front View...............................................................................................................................14
Right Side View.......................................................................................................................15
Left Side View .........................................................................................................................16
Back View ...............................................................................................................................17
Motion System & Working Table View....................................................................................20
Focus Lens Holder Assembly .................................................................................................21
Manual Focus Gauge..............................................................................................................21
Lenses.....................................................................................................................................23
Manual Focus Gauge Holders and Lens Combinations .........................................................23
Exhaust System Installation....................................................................................................24
Air Assist System Installation..................................................................................................26
Rotary Attachment Installation and Operation........................................................................28
SmartGUARD Fire Alarm........................................................................................................33
CHAPTER IV SOFTWARE INSTALLATION ...........38
Recommended Computer Configuration and Setup...............................................................38
Connecting the LaserPro EXPLORER to the Computer ........................................................38
Installation of the USB Driver (Using Windows) .....................................................................39
Installation of the LaserPro EXPLORER driver (Using Windows)..........................................39
How to Remove the Old USB Driver.......................................................................................48
CHAPTER V MACHINE OPERATION.....................49
Graphic Control Panel Operation............................................................................................49
The Control Panel ...................................................................................................................49
Control Panel Operation Chart ...............................................................................................51
Main Operation Page ..............................................................................................................57
Function Select Page..............................................................................................................61
How to Set Origin....................................................................................................................73
CHAPTER VI SOFTWARE OPERATION ................74
Page and Layout Setup ..........................................................................................................74
Color Adjustment ....................................................................................................................76
Vector and Raster ...................................................................................................................76
Vector Cutting .........................................................................................................................77
Raster Engraving ....................................................................................................................80
Printing- EXPLORER Driver Editing .......................................................................................80
CHAPTER VII BASIC MAINTENANCE ...................96
Supplies Needed for Basic Maintenance and Cleaning .........................................................96
Cleaning the Working table and Motion System.....................................................................96

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EXPLORER USER MANUAL
 Removing the Mirrors..............................................................................................................97
Cleaning the Mirrors and Lens..............................................................................................100
Motion System Maintenance ................................................................................................101
CHAPTER VIII TROUBLE SHOOTING .................104
Trouble Shooting...................................................................................................................104
Other Problems.....................................................................................................................104
Appendix................................................................106
GLOSSARY ..........................................................................................................................106
LaserPro EXPLORER Specification ...........................................................................107

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EXPLORER USER MANUAL
 FIGURE CONTENT
Fig. 3-1 Machine Front View............................................................................................14
Fig. 3-2 Machine Right Side View ...................................................................................15
Fig. 3-3 Power Switch and Inlet……………………………………………………………….15
Fig. 3-4 Compressor Power.............................................................................................15
Fig. 3-5 Machine left side view ........................................................................................16
Fig. 3-6 Machine Back View ............................................................................................17
Fig. 3-7 Mirror Access .....................................................................................................17
Fig. 3-8 Remove mirror 1.................................................................................................18
Fig. 3-9 Remove mirror 1.................................................................................................18
Fig. 3-10 Red Pointer Access Panel................................................................................18
Fig. 3-11 Red Pointer Access..........................................................................................19
Fig. 3-12 Print Port...........................................................................................................19
Fig. 3-13 Motion System..................................................................................................20
Fig. 3-14 Laser Carriage Assembly .................................................................................21
Fig. 3-15 Manual Focus Gauge .......................................................................................21
Fig. 3-16 Exhaust Outlet..................................................................................................24
Fig. 3-17 Exhaust System Installation .............................................................................25
Fig. 3-18 Air Assist Installation ........................................................................................26
Fig. 3-19 Air Assist Installation ........................................................................................26
Fig. 3-20 Rotary Attachment Top View............................................................................28
Fig. 3-21 Rotary Attachment Installation .........................................................................29
Fig. 3-22 Rotary Attachment Side View...........................................................................29
Fig. 3-23 Rotary Attachment Software Operation ...........................................................31
Fig. 3-24 Rotary Attachment Software Operation ...........................................................32
Fig. 3-25 SmartGUARD Fire Alarm Review ....................................................................33
Fig. 3-26 Install the SmartGUARD beneath here ............................................................33
Fig. 3-28 SmartGUARD Installation.................................................................................34
Fig. 3-29 SmartGUARD Installation.................................................................................35
Fig. 3-30 SmartGUARD Installation.................................................................................35
Fig. 3-31 SmartGUARD Installation.................................................................................36
Fig. 3-32 SmartGUARD Installation.................................................................................37
Fig. 4-1 USB Driver Installation .......................................................................................39
Fig. 4-2 Driver Installation................................................................................................40
Fig. 4-3 Driver Installation................................................................................................41
Fig. 4-4 Driver Installation................................................................................................42
Fig. 4-5Driver Installation.................................................................................................43
Fig. 4-6 Driver Installation................................................................................................44
Fig. 4-7 Driver Installation................................................................................................44
Fig. 4-8Driver Installation.................................................................................................45
Fig. 4-9 Driver Installation................................................................................................45
Fig. 4-10 Remove Old USB driver ...................................................................................48
Fig. 5-1 Graphic Control Panel View ...............................................................................49
Fig. 5-2 Main Operation Page .........................................................................................57
Fig. 5-3 Auto Focus Page................................................................................................58
Fig. 5-4 File Management Information Page ...................................................................59
Fig. 5-5 Job Pause Page .................................................................................................60
Fig. 5-6 Function Select Page .........................................................................................61
Fig. 5-7 File Management Page ......................................................................................62
Fig. 5-8 File Management Information Page ...................................................................62
Fig. 5-9 File Management Edit Page ...............................................................................63
Fig. 5-10 File Edit Raster Page .......................................................................................63
Fig. 5-11 File Edit Vector Page........................................................................................64

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EXPLORER USER MANUAL
Fig. 5-12 File Edit Others Page2 .....................................................................................64
Fig. 5-13 Change job printing sequence .........................................................................65
Fig. 5-14 Change job printing sequence .........................................................................65
Fig. 5-15 Change job printing sequence .........................................................................65
Fig. 5-16 Change job printing sequence .........................................................................66
Fig. 5-17 Change job printing sequence .........................................................................66
Fig. 5-18 Change job printing sequence .........................................................................66
Fig. 5-19 Change job printing sequence .........................................................................67
Fig. 5-20 Change job printing sequence .........................................................................67
Fig. 5-21 Change job printing sequence .........................................................................67
Fig. 5-22 Change job printing sequence .........................................................................68
Fig. 5-23 Change job printing sequence .........................................................................68
Fig. 5-24 Change job printing sequence .........................................................................68
Fig. 5-25 Machine Setting Page ......................................................................................69
Fig. 5-26 Set Lens Page..................................................................................................69
Fig. 5-27 Auto Focus Tuning Page..................................................................................70
Fig. 5-28 Other Setting Page...........................................................................................71
Fig. 5-29 Machine Information Page1 .............................................................................72
Fig. 5-30 Machine Information Page2 .............................................................................72
Fig. 5-31 Set Origin Page ................................................................................................73
Fig. 5-32 Set Origin Page ................................................................................................73
Fig. 6-1 Page and Layout Setup in CorelDraw................................................................74
Fig. 6-2 Page Setup and Layout......................................................................................75
Fig. 6-3 Color Management in CorelDraw.......................................................................76
Fig. 6-4 Vector Cutting Illustration ...................................................................................77
Fig. 6-5 Vector Cutting Illustration ...................................................................................78
Fig. 6-6 Vector Cutting Illustration ...................................................................................78
Fig. 6-7 Vector Cutting Illustration ...................................................................................79
Fig. 6-9 Machine Output and Property ............................................................................80
Fig. 6-10 Output Properties Setting .................................................................................81
Fig. 6-11 Raster Dithering mode setting..........................................................................82
Fig. 6-12 3D Image and Sample......................................................................................84
Fig. 6-13 Stamp mode .....................................................................................................84
Fig. 6-14 Adjust Stamp Power Level ...............................................................................85
Fig. 6-15 The border setting of stamp .............................................................................86
Fig. 6-16 Invert Effect ......................................................................................................86
Fig. 6-17 Mirror Effect......................................................................................................86
Fig. 6-18 Laser Parameter Settings.................................................................................87
Fig. 6-19 Pen color adjustment........................................................................................88
Fig. 6- 20 Save Laser Parameter Settings ......................................................................90
Fig. 6-21 Advance Setting ...............................................................................................91
Fig. 6-22 Paper Size Setting............................................................................................94
Fig. 7-1 Thumb Screw .....................................................................................................97
Fig. 7-2 Mirror 2, 3, and 4 ................................................................................................98
Fig. 7-3 Remove Dust Cover ...........................................................................................98
Fig. 7-4 Remove Mirror....................................................................................................98
Fig. 7-5 Uninstall Hex Screw ...........................................................................................99
Fig. 7-6 Uninstall Mirror 4 ................................................................................................99
Fig. 7-7 Drop Cleaner ...................................................................................................100
Fig. 7-8 Pull Tissue ........................................................................................................100
Fig. 7-9 Uninstall Focus Lens ........................................................................................101
Fig. 7-10 Clean Focus Lens ..........................................................................................101
Fig. 7-11 PS2 grease.....................................................................................................102
Fig. 7-12 Rails Maintenance..........................................................................................103
Fig. 7-13 How to Lubricate the Axis...............................................................................103
Fig. 7-14 Rail Dust Cleaning..........................................................................................103

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EXPLORER USER MANUAL
 TABLE CONTENT
Table 1 Accessories checklist .........................................................................................13
Table 2 Manual Focus Holders and Lens........................................................................23
Table 3 DPI and Truncation Error....................................................................................89
Table 4 Explorer Enhanced Vector Mode and Normal Speed Comparison table...........93
Table 5 Image tuning setting table ..................................................................................96
Table 6 Explorer Specification.......................................................................................108

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EXPLORER USER MANUAL
CHAPTER I - SAFETY

Safety Ratings
Laser engravers that have the CDRH safety rating of Class 1 are required to have key safety features
such as an enclosed laser beam and safety interlock mechanisms designed to protect the operator. In
addition to the safety features of a Class1 machine, the LaserPro EXPLORER has been equipped with
a red guidance pointer. This red dot allows the operator to safely see the focal point of the laser
beam. It also gives EXPLORER the improved CDRH safety rating of 3a. Although the EXPLORER is
our most powerful laser engraver, when used correctly, it is an extremely safe machine.

Principles of CO2 Laser

LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. A CO2 laser works
by electrically stimulating the molecules of a carbon dioxide gas mixture. When focused through a
lens, this invisible intensive beam can vaporize many materials. Depending on the speed and
intensity of the beam, a CO2 laser may be used to engrave or cut through a wide variety of materials.

The Safety Interlock System

The LaserPro EXPLORER is complete with a safety interlock system that automatically shuts off the
power supply to the laser whenever the top or front door is opened. There are magnets on the top
and front door, which activate this safety mechanism. Do not attempt to remove or modify these
magnets or any other component of the safety interlock system.

Safety measures
z Prior to operation, carefully read and be familiar with the warning labels on your machine as well
as in this manual.

z Always wear certified safety goggles. Reflective materials such as mirrors, enameled brass and
anodized aluminum may reflect a portion of the invisible laser radiation. This may cause sever
eye damage if appropriate safety goggles are not worn.

NOTE: Each LaserPro laser machine is equipped with a safety goggle, if you need another one,
please contact LaserPro for it or try to get one that meets the following specification.

190-398 nm OD5+
10,600 nm OD5+
Visible light transmission: 92.9%

z Connect the machine to a properly grounded power outlet. Make sure that the voltage level of
the machine matches that of the power source.

z Do not open the laser access panel when the machine is plugged in.

z The top door is equipped with a pair of magnets, which act as safety interlock mechanisms.
When the door is opened, the laser beam will cease operation. Do not attempt to modify these
magnets.

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EXPLORER USER MANUAL
 z Do not attempt to modify or disassemble the laser module.

z Good ventilation is required to remove odors and vaporized materials from the work area of the
machine. An exhaust system and the cutting table/honeycomb table are recommended.

z Do not work with heat sensitive surfaces or other materials that may produce toxic fumes such
as PVC and Teflon.

z Have a fire extinguisher close to the working location at all times.

z Make sure your smoke/fire detecting system is functioning.

NOTE: An excellent Fire Detection & Alarm System has been developed by GCC. Ask your
LaserPro EXPLORER dealer for details.

z When using materials that may easily catch fire, such as acrylic, wood, or paper, always use the
air assist system to prevent flames.

z Never leave the machine unattended during operation.

z Follow the maintenance and cleaning instructions well. Not only will this enable you to use the
machine effectively, but it will also ensure long and safe operation.

Safety Labels
In compliance with CDRH standards, the LaserPro EXPLORER has all of the appropriate safety labels
attached. These labels are in key positions and are properly attached to the machine at the time of
manufacture. These labels are NOT to be removed for any reason. Please become familiar with the
safety messages and locations of these labels. Below is a list of all the safety labels and their
locations on the machine.

On the right of top door and outside of the first mirror cover.

DANGER
INVISIBLE LASER RADIATION WHEN OPEN
AND INTERLOCK FAILED OR DEFEATED
AVOID EYE OR SKIN EXPOSURE DIRECT OR
SCATTERED RADIATION

On the upper center of the front door.

WARNING!!
Do not use reflective metals, heat sensitive
surfaces or other materials that may produce
toxic substances or cause corrosion problems,
such as PVC and Teflon.

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EXPLORER USER MANUAL
On the front center of the top area.

CAUTION
AVOID PLACING YOUR EYES IN
THE RED BEAM PATH

On the front center of the top door.

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EXPLORER USER MANUAL
CHAPTER II - HARDWARE INSTALLATION

Unpacking and Unloading

The LaserPro EXPLORER is shipped in one crate that contains the machine, the software and all of
the necessary accessories. The following section has a detailed list of the steps required for
unpacking and assembly of the machine.

To prevent damage to the machine or personal injury, please get assistance when loading and
unloading the shipping crate.
Please save the original shipping crate in case it is needed for future transport or product servicing.

Move the shipping crate close to the desired working location of the machine. Unpack using the
following steps.

Step 1：

Put the side board on the

floor. Make sure the
outer side faces up.

Fig. 2-1 Unpacking

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EXPLORER USER MANUAL
 Step 2：

Remove the fixed wooden

bar on the back

Unscrew and remove the fixed

wooden bar.

Connect slide step to the side board

Step 3.

Fig. 2-2 Unpacking

Slide step

STEP 3：

Slide Step

Take out the

Settled Boards
Fig. 2-3 Unpacking

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EXPLORER USER MANUAL
 STEP 4：

Unlock the wheels.

Carefully rolls the
EXPLORER off the
packing crate.

Fig. 2-4 Unpacking

Accessories Kit Checklist

Please check to make sure that all of the following items have been shipped with the EXPLORER

ITEM QUANTITY

Cleaning Kit
Cotton swabs 1
Lens cleaner solution 1
Lens tissue 1

Replacement Mirror 1

PS2 Machine Oil 1

Sponge 1

Hex Screw Wrench 1

2” Manual Focus Gauge (blue) 1

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EXPLORER USER MANUAL
 Position Fixture 1

AC Power Cord 2

Printer Port Cable 1

USB Port Cable 1

CD including EXPLORER user manual, 1

driver

Safety Goggle 1

Engraving Samples 1 pack

Table 1 Accessories checklist

Working Environment
It is very important to choose a working location that meets the following guidelines. Improper work
environments may lead to operational malfunction and/or unsafe working conditions.

The Explorer is best suited in an office type environment. Avoid places where the machine is exposed
to high temperatures, dust, or high humidity
• Keep the machine where the room temperature is between 15 – 25 degrees Celsius or
60 – 78 degrees Fahrenheit.
• Avoid small, enclosed areas where a considerable amount of dust is present.
• Avoid areas where the humidity is above 70% or where the temperature is near the dew
point.

Choose a flat surface that is not exposed to high levels of vibration. Be sure to lock all four of the
machine’s wheels to ensure that the machine remains stationary when in use.

Choose a location that is large enough to accommodate the machine, the exhaust system, the
computer and a work/storage table.
• Having a separate working table or storage area prevents the operator from possibly
damaging the machine or the computer.

Have a fire extinguisher close to the working location at all times.

• Make sure your smoke/fire detecting system is functioning.
NOTE： A great Fire Detection & Alarm System has been developed by G.C.C. Ask your LaserPro
EXPLORER dealer for details.

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EXPLORER USER MANUAL
CHAPTER III - MECHANICAL OVERVIEW
Before you unload the EXPLORER and complete the installation, it is a good idea to become more
familiar with the machine’s features and components. You should also make note of the new features
that have been developed exclusively for the LaserPro EXPLORER.

Front View

Top Door

Control
panel

Front Door
Air Assist Valve

Fig. 3-1 Machine Front View

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EXPLORER USER MANUAL
Right Side View

On/ Off Switch Fuse AC Power Inlet

Fig. 3-3 Power Switch and Inlet

Switches & Ports

Fig. 3-2 Machine Right Side View

AC Power Air Assist

Inlet for Air Outlet
Fuse
Assist

Fig. 3-4 Compressor Power

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EXPLORER USER MANUAL
Left Side View

Mirror 3 Mirror 3
Access Panel Access Panel

Fig. 3-5 Machine left side view

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EXPLORER USER MANUAL
Back View

Thump
Screw
Red Pointer
Back Access
Exhaust Door
Outlet

Communication Ports
Laser Access Panel

Fig. 3-6 Machine Back View

NOTE: 1. Never open laser access panel when machine is plugged in.

Reach mirror1 from laser

access panel

Mirror 1 with dust

cover

Fig. 3-7 Mirror Access

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EXPLORER USER MANUAL
 Take off the dust
cover to access
mirror 1

Fig. 3-8 Remove mirror 1

Fig. 3-9 Remove mirror 1

Red Pointer
Access Panel

Fig. 3-10 Red Pointer Access Panel

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EXPLORER USER MANUAL
 Red Pointer Access

Fig. 3-11 Red Pointer Access

Serial Port

Parallel Port

USB Port

Fig. 3-12 Print Port

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EXPLORER USER MANUAL
 Motion System & Working Table View

Mirror 2

Mirror 3
X rail
Lens Carriage
and air nozzle

Working table

Y rail
Position
Fixture Position
Alignment
Jig

Fig. 3-13 Motion System

NOTE：
1. Typically the working table can load material about 65lbs./30kg, and 86lbs./40kg is the maximum.
2. The origin point of EXPLORER is set at (3”, 0), and the position fixture can help you to easily align
the working piece with the origin.

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EXPLORER USER MANUAL
Focus Lens Holder Assembly

Mirror 4 Cover

Manual Focus
Gauge
Focus
Lens
Holder
Auto Focus Prob
Air Nozzle

Fig. 3-14 Laser Carriage Assembly

Manual Focus Gauge

Fig. 3-15 Manual Focus Gauge

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EXPLORER USER MANUAL
The LaserPro EXPLORER comes equipped with the FOCAL SHARPTM Auto Focus Gauge for
consistent, precision etching and cutting. However, certain special laser effects may require that the
Auto Focus Gauge be disengaged. Blurred or fuzzy laser cutting and etching techniques require
different Manual Focus Gauges Holders to be used. The LaserPro EXPLORER has three different
sizes of Manual Focus Gauges Holders available: Purple, Blue, Gold, and Red. Become familiar with
the cutting and etching difference between the FOCAL SHARPTM, Manual Focus Gauges Holders and
different Lens combinations. See Table 3-2 to find out how to use the Manual Focus Gauges Holders.

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EXPLORER USER MANUAL
Lenses
The LaserPro EXPLORER gives you the choice of four lens sizes to best suit your cutting and
engraving applications. Shorter lenses work better for most etching application, as the laser’s focal
point is targeted at the surface of the material. Longer lenses are more suitable for cutting
applications, as the laser’s focal point is targeted behind the material. The machine comes equipped
with a standard 2.0” Lens, and has 1.5”, 2.5” and 4.0” lenses available. The different lenses have
been color coded Purple, Blue, Gold and Red to easily pair with the Manual Focus Gauges Holders.

Manual Focus Gauge Holders and Lens Combinations

Focus
Cutting
Lens Manual Focus Gauge Resolution
Capability
Holder
1.5” Optional Purple Purple
High Thin
2.0” Standard Blue Blue
↑ ↓
2.5” Optional Gold Gold
Low Thick
4.0” Optional Red Red

Table 2 Manual Focus Holders and Lens

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EXPLORER USER MANUAL
Exhaust System Installation
To properly remove dust, vaporized materials and smoke from the materials and the machine, it is
necessary to install a suitable exhaust system. Such a system will remove these potentially harmful
contaminants from the machine and the work area. An exhaust system is not included with the
machine. However, the exhaust blower and other components are readily available from your
LaserPro EXPLORER dealer or nearest industrial supply company.

Install exhaust blower on the outside of the building close to the working location of the EXPLORER.
Mount the blower on the roof or on a cement pad next to the building.

NOTE: It is useful to wire the exhaust blower to a wall switch adjacent to the machine.

Attach an air duct from the exhaust blower to an appropriate hole through the wall or ceiling. Use a
rigid, smooth walled tubing such as PVC or sheet metal that is the same diameter as the exhaust
blower opening. Try to keep this tubing as straight as possible as bends reduce the exhaust efficiency.
Use the appropriate sized clamps and sealants to ensure proper attachment.

In an easily accessible location, install a shut off gate to the exhaust blower tubing. This gate restricts
outside air and dust from gaining access to the machine when not in use. It is highly recommended
for cold and/or humid climates.

For exhaust blowers that have larger than a 4” diameter outlet, install an appropriate reducing coupler.
The EXPLORER requires tubing that is 4” in diameter.

Locate the exhaust outlet in the back door of the EXPLORER. This needs to be reversed in order to
be of use. Using a #2 Phillips screwdriver, unscrew the outlet; reverse it so that the flange is facing
outward and reattach. (see fig. 3-16 & fig. 3-17)

Exhaust
Outlet

Fig. 3-16 Exhaust Outlet

24
EXPLORER USER MANUAL
 Unscrew the outlet
and reverse it.

Fig. 3-17 Exhaust System Installation

From the reducing coupler to the EXPLORER, use 4” diameter flexible rubber tubing. Attach with
proper hose clamps.

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EXPLORER USER MANUAL
Air Assist System Installation
One of the great features of the LaserPro EXPLORER is the Air Assist System. This system removes
much of the heat, vaporized particles and dust from the inside of the machine. Using an exterior air
compressor and ¼” tubing, the Air Assist System safely blows heat and excess particles from the
working table to the exhaust outlet, allowing the exhaust system and the machine itself to function
more effectively. Follow the steps below to correctly install the Air Assist System.

Use an air compressor capable of handling ¼” tubing to power the Air Assist System. An electric air
compressor can be plugged into the EXPLORER’s auxiliary power outlet.

NOTE: To take advantage of EXPLORER’s computer controlled Air Assist System, plug the
compressor into the AC Power Outlet on the side panel of the machine.

Use enough flexible ¼” tubing to connect from the air compressor to the EXPLORER’s air assist valve.
The valve is located at the lower right-hand side of the front of the machine.
Press the ring to pull
out the air tube.

Air Flow
Fixer Air inlet
connect to air
Turn clockwise to decrease the compressor
air flow and counterclockwise to
increase the air flow.
Please avoid turn off.
Fig. 3-18 Air Assist Installation

Push the ¼” tubing into the Air Flow valve. Pull on the tubing to make sure that it is locked into place.
The outer ring of the valve needs to be pushed in before the tubing can be disengaged. NOTE: It is
important that the ¼” tubing has clean, straight cuts on each end. Any jagged or slanted cuts will not
produce a good seal between the tubing and the valve. Use a sharp knife on a flat surface to ensure
a proper cut.

Open the Air Flow valve. The valve has a dial that allows and restricts airflow. To avoid damage to
the air compressor, never fully close the Air Flow valve. Adjust the valve to find the setting that is best
for each application. (see fig. 3-19)

Fig. 3-19 Air Assist Installation

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EXPLORER USER MANUAL
Test the Air Assist System. Turn on the air compressor and make sure that the Air Flow valve is open.
The air nozzle located near the Auto Focus Gauge should emit a steady flow of air. If the Air Assist
System is not functioning properly, double-check the installation steps. If the system is still not
working properly, consult your EXPLORER dealer.

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EXPLORER USER MANUAL
Rotary Attachment Installation and Operation

track lever
ruler

Center to 10” Connect the cable of

rotary attachment to
the port at the middle
right of EXPLORER.

Screw
Holes

Instruction of Rotary

Front Door Fig. 3-20 Rotary Attachment Top View

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EXPLORER USER MANUAL
 Connect The
cable of rotary
attachment to
the port at the
middle right of
EXPLORER

Fig. 3-21 Rotary Attachment Installation

SIDE VIEW
The length of working piece

Adjustable end

motor
lever

Base of the
padded rubber Open end of the working piece
wheel Offset
Value
Fig. 3-22 Rotary Attachment Side View

Installation:

Turn off the power of the engraver.

Put the rotary attachment to the working table of EXPLORER. Ensure the two screw holes match the
two corresponding position jig on the engraving table and have the left side of rotary attachment align
to the 10 inch position on the ruler (or position fixture), then tighten the screws to fix it.
Connect the cable of the rotary attachment to the port in the right middle side of EXPLORER (refer to
Fig. 3-21 ).

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EXPLORER USER MANUAL
 Turn on EXPLORER, the working table would automatically moves down to the lowest position when it
senses rotary attachment connected.

NOTE: The maximum length of the working project is 450 mm (17.71 inch). The maximum
diameter of the padded rubber wheel is 94 mm. To get an accurate engraving position during rotating,
it is better that the diameter of the working piece is not smaller than 90mm (3.54 inch). However, the
maximum diameter of the loaded object is 180mm and the limited loading weight is 7 Kg (15.4 Lb.).

Operation

Measure the diameter and length of the working piece and set up the software operation before
engraving. Lift the lever, loading the working piece, move the adjustable end to bottom of the working
piece firmly, then lower down the lever to fix the object.

If the working piece is too small, please apply 4-inch focus lens for operation to prevent collision
between lens carriage and rotary attachment device.

Turn on EXPLORER. EXPLORER would detect the rotary attachment and the working table would
move down to the bottom automatically along with EXPLORER would initialize to the home position at
the same time.

Set up focus.

NOTE: Set up focus after initializing the system to prevent the carriage hit the engraving object.

The following is an example of engraving process by using CorelDRAW V.9.0 or higher version with
LaserPro EXPLORER XP driver.

Choose FILE and select PRINT SETUP (see fig. 3-23)

Choose LaserPro EXPLORER and click PROPERTIES to enter EXPLORER driver setup
Choose PAPER section and check ROTARY FIXTURE (see Fig. 3-24)

Key in proper DIAMETER, PAPER SIZE and OFFSET values

Press OK to confirm the setting

Go to LAYOUT function of Corel Draw and choose PAGE SETUP (Refer to Chapter VI Software
Operation for PAGE SETUP)

Under page setup page, choose SET FROM PRINTER and then check LANDSCAPE

Press OK to finish the setting

Go to start laser engraving by going to FILEÆ PRINTÆchoose EXPLORERÆ PROPERTIES (Refer

to Chapter VI Software Operation for LaserPro EXPLORER driver parameters setting)

Set up desired laser engraving parameters such as speed, power etc.

Press OK to start laser working

30
EXPLORER USER MANUAL
Fig. 3-23 Rotary Attachment Software Operation

31
EXPLORER USER MANUAL
 Please key
in proper
offset value
after
measuring
the working
piece.

Fig. 3-24 Rotary Attachment Software Operation

z Key in proper diameter value after measuring the working

piece.

z The X value here means the length of the working piece

32
EXPLORER USER MANUAL
SmartGUARD Fire Alarm
From fig.3-25, you would find the reset button on the top of SmartGUARD and sensor adjustment
switch on the right side. The reset button enables you to reset the SmartGUARD when it senses the
fire and warns you by beeping. The sensor adjustment switch provides you four options, 0, 1, 2, and 3.
0 represents turning off the SmartGUARD, and 13 represents different reaction times once
SmartGUARD senses fire. If you switch it to 1st level, SmartGUARD would automatically shut down
the laser and alert at the same time when it senses fire lasting for 1second, 2nd level is for 4 seconds,
and 3rd for 8 seconds.

Sensor adjustment switch level Reaction time

1st level 1 second
2nd level 4 seconds
3rd level 8 seconds

Reset button Sensor adjustment switch

Fig. 3-25 SmartGUARD Fire Alarm Review

Because SmartGUARD is an optional item of EXPLORER, if you purchase it for EXPLORER after
getting EXPLORER, you would need to follow the instruction listed below to install the fire alarm.

Step 1.

Please attach SmartGUARD underneath the front center of top cover (see fig. 3-26). Please arrange
the wires along the cover and fix it appropriately.

Attach SmartGUARD beneath here

Fig. 3-26 Install the SmartGUARD beneath here

33
EXPLORER USER MANUAL
Step 2.

Open the right side cover of the Explorer as indicated in fig. 3-27.

Open the side cover

of EXPLORER

Fig. 3-27 SmartGUARD

installation

Step 3.

Feed the wires of SmartGUARD through the “A” opening next to the Y axis on the right side of
EXPLORER (see fig. 3-28)

Fig. 3-28 SmartGUARD Installation

34
EXPLORER USER MANUAL
 Step 4.

Apply SmartGUARD power control board (the green board in fig. 3-30) to EXPLORER with M3 screws.
Fit the M1 and M3 openings on SmartGUARD power control board to the two posts on EXPLORER
mother board separately (see fig. 3-29).

Explorer Power Board

Explorer Mother Board

Apply SmartGUARD power

control board here. Fit with M3 opening Fit with M1 opening

Fig. 3-29 SmartGUARD Installation

Fig. 3-30 SmartGUARD Installation

35
EXPLORER USER MANUAL
 Step 5.

Connect the yellow wire of SmartGUARD to the JP2 connector on SmartGUARD power control board.
(see fig. 3-31 )

Step 5.

Step 6.

10 pin cable connect to Connected from M/B 10

Control Panel Fig. 3-31 SmartGUARD Installation pin cable

Step 6.

Connect the yellow wire with white head on Explorer power board to the JP1 connector on
SmartGUARD power control board. (see fig. 3-31 )

Step 7.

Connect the green wire of SmartGUARD to the connector on the Explorer mother board. (see fig. 3-
32)

36
EXPLORER USER MANUAL
 Fig. 3-32 SmartGUARD Installation

Step 8.
Assemble the side cover of Explorer with screws to finish SmartGUARD installation.

Step 9.
Turn on Explorer and it would initiate fire alarm function automatically.

37
EXPLORER USER MANUAL
CHAPTER IV - SOFTWARE INSTALLATION

Recommended Computer Configuration and Setup

The LaserPro EXPLORER is able to accommodate both Macintosh and Windows operating systems.
However, the EXPLORER driver and machine were designed to work best using a Windows based
system with the following minimum requirements.

Computer
• CPU Pentium 90 (or equivalent) or greater
• DRAM 32 MB RAM and upgrade to 64MB
• FDD One 3.5” 1.44 MB Floppy Disk Drive
• HDD 1.2 GB Hard Drive or greater
• SVGA 15” Super VGA Monitor
• On Board Parallel Mode (Setup from PC BIOS):
9 SPP – Preferred Mode
9 ECP – Cable (Less than 1.8 meters)

Scanner
• Flatbed scanner only
• Minimum resolution: 200 DPI

Software

• GCC LaserPro EXPLORER driver is designed for Windows 95 or newer

operating system

NOTE: Win 95 and NT do not support USB port.

• EXPLORER is compatible with any graphic design program that can output
HPGL commands. (CorelDRAW, Adobe Photoshop, CASmate, PhotoPaint,
AutoCAD, Illustrator, Signlab, etc.)

Connecting the LaserPro EXPLORER to the Computer

z Make sure that the EXPLORER and computer are turned off before connecting them to a
power source.

z Connect the male of the power cord to a good quality surge protector then the surge
protector into a grounded outlet.

z Connect the female end of the power cord into the machine’s AC Power Inlet (main)
located on the side of the machine.

NOTE: The EXPLORER has been designed to switch from 100 – 240 VAC
automatically.

z The EXPLORER can communicate with a computer using either a parallel or USB port.

NOTE: Explorer is not support Macintosh computer through serial port yet. Please
contact with your dealer for update.

38
EXPLORER USER MANUAL
Installation of the USB Driver (Using Windows)
NOTE: Please do not plug USB cable in your PC and then install USB driver before installing
EXPLORER laser driver.

STEP 1: Open computer and insert the LaserPro CD. Please keep EXPLORER off at this moment.

STEP 2: Choose EXPLORERÆ USB Driver icon to start USB driver auto run program (see fig. 4-1)

Fig. 4-1 USB Driver Installation

STEP 3: Once successfully install USB driver, please connect the USB cable between PC and
EXPLORER and then turn it on.

STEP 4: Start to install EXPLORER laser driver.

Installation of the LaserPro EXPLORER driver (Using Windows)

Before installing EXPLORER laser driver, please install USB driver first. And after finishing laser driver
installation, please go to add USB port to printer properties (see Port Monitor Installation section).

STEP 1: Make sure the EXPLORER and computer are properly connected and turned on

STEP 2: Put LaserPro compact disk into your computer

STEP 3: Choose EXPLORER Æ Laser Driver to start the printer installation wizard

39
EXPLORER USER MANUAL
 Fig. 4-2 Driver Installation

STEP 4: Double click ADD PRINTER and start the ADD PRINTER WIZARD

STEP 5: Click NEXT STEP

40
EXPLORER USER MANUAL
 Fig. 4-3 Driver Installation

STEP 6: Choose LOCAL PRINTER and click NEXT STEP

41
EXPLORER USER MANUAL
 Fig. 4-4 Driver Installation

STEP 7: Insert the LaserPro EXPLORER driver disk into the compact disk reader.

STEP 8: Select a Printer Port, and choose NEXT STEP.

42
EXPLORER USER MANUAL
 Fig. 4-5 Driver Installation

STEP 9: Select your system or bypass

43
EXPLORER USER MANUAL
 Fig. 4-6 Driver Installation

STEP 10: Select the port that the machine is connected to and click OK

Fig. 4-7 Driver Installation

STEP 11: Choose EXPLORER to be the default printer and click NEXT STEP

44
EXPLORER USER MANUAL
 Fig. 4-8 Driver Installation

STEP 12: Select Replace existing driver and click NEXT STEP

Fig. 4-9 Driver Installation

STEP 13: Select NO when asked to print a test page and click NEXT STEP

45
EXPLORER USER MANUAL
 Fig 4-10 Driver Installation

STEP 14: Click FINISH to complete the Add Printer Wizard

46
EXPLORER USER MANUAL
 Fig 4-11 Driver Installation

STEP: 15 Click CONTINUE to set up the driver

Fig 4-12 Driver Installation

STEP16: the Now the LaserPro EXPLORER driver is successfully installed. Don’t forget to remove the
driver disk from the computer and store it in a safe place.

47
EXPLORER USER MANUAL
How to Remove the Old USB Driver
STEP 1: turn on your PC and EXPLORER

STEP 2: Plug in USB cable

STEP 3: Run Remove.exe to remove old USB driver files

Fig. 4-10 Remove Old USB driver

STEP 4: If Remove.exe still fail to remove old USB driver files, please enter Control Panel to remove it.

48
EXPLORER USER MANUAL
CHAPTER V - MACHINE OPERATION

Graphic Control Panel Operation

Once you have the LaserPro EXPLORER connected to the computer and the driver installed, you will
need to familiarize yourself with the controls of the machine before beginning any cutting or engraving.
The EXPLORER driver will be the primary sources of information for your machine. However, the
manual controls on the EXPLORER allow you to manipulate the file order, auto/manual focusing,
starting point and other important tasks.

The Control Panel

The control panel on the LaserPro EXPLORER provides easy access to all of the manual controls
needed for cutting and engraving. The liquid crystal display (LCD), directional and selection buttons
make navigating through the machine’s manual controls easy to do. (see fig. 5-1)

Fig. 5-1 Graphic Control Panel View

Direction Buttons

The four directional buttons on the right of the control panel allow you to navigate the
selection cursor through the control panel menu and adjust the value of specific settings.
Move the cursor with the UP and DOWN directional buttons and adjust value settings with
the LEFT and RIGHT buttons. Press the ENTER button to confirm each selection.

49
EXPLORER USER MANUAL
LED Indicator Light

The three LED indicator lights above the Directional Buttons display the status of the
machine’s power and safety functions. The LASER indicator light will inform you if the laser
is actively firing. The DOOR light will inform you if either the Top Door or Front Door is
open. If either door is open, the EXPLORER’s safety interlock mechanism will prevent the
laser from firing. The POWER light will come on when the machine is plugged into an
appropriate power source.

Function Buttons

The F1, F2, F3, & F4 buttons let you select the various available options located on the
lower portion of the graphic control panel. These buttons will allow you to scroll through the
control panel menu, access help pages, and pause and resume jobs.
TM
The AUTO FOCUS button will activate the Focal Sharp Auto-Focus Gauge while in the
Main Operation Page.

The START/STOP button will let you start and pause jobs once they have been successfully
loaded into the LaserPro EXPLORER.

Display

When you start transmitting files to EXPLORER, the control panel would display as following:

002 File name File sequence and file name

Speed: XX % DPI: XXX
File parameters
Power: XX % PPI: XXX
Time calculation XX:XX:XX 001/ 004 004 means this file will be repeated
four times, and 001 means the file is
running under its first time.

When the LaserPro EXPLORER is powered on, the machine will perform a series of safety
checks and initializing routines. The graphic control panel will scroll through the GCC
Copyright Page, Table Object Moving Page and the Machine Initialize Page before reaching
the Main Operation Page. Once the machine has reached the Main Operation Page, it is
ready for use. Refer to the diagram of Fig. 5-2 for a detailed listing of the different pages
within the control panel menu.

NOTE:
1. Prior to initialization, the EXPLORER will display an image of a table on the graphic
control panel. This should prompt you to make sure that the working table area is clear for
unwanted obstructions.

2. Each time when you turn on EXPLORER, it would run initialization of working table
moving down and up, lens carriage bottom to top and air blowing. Therefore, you have to
wait for few seconds to finish air blowing test before start work.

50
EXPLORER USER MANUAL
 Control Panel Operation Chart
Main Operation Page Power ON

GCC LaserPro
EXPLORER
Copyright 200x

Machine initialization

Main Working Page

002 File name

Speed: XX % DPI: XXX
Power: XX % PPI: XXX
XX:XX:XX 001/ 002
Prev Next Z Func

Previous file

F1 START Start working F2 Next file Z

001 File name 002 File name 003 File name
Speed: XX % DPI: XXX Speed: XX % DPI: XXX Speed: XX % DPI: XXX Carriage moving
Power: XX % PPI: XXX Power: XX % PPI: XXX Power: XX % PPI: XXX X: XX mm XX mm
XX:XX:XX 001/ XX:XX:XX 001/ 002 XX:XX:XX 001/ 001 Y: XX mm XX mm
001 Prev Next Z Func Prev Next Z Func Z
Prev Next Z Func

F4 Functional Page F1
002 File name
Back to Job
F1
File management Speed: XX % DPI: XXX
Down UP
Machine setting Power: XX % PPI: XXX
Machine information Back to XX:XX:XX 001/ 001 Filename
Standby job Speed XX% DPI: XX%
Back Help Recall Power: XX% PPI XX%
XX: XX :XX

F3 : Select function

: Adjust value
Help file
Press ENTER to go into items

F4 Recall
51
EXPLORER USER MANUAL
Stop or Pause Job

File name
Speed: XX % DPI: XXX
Power: XX % PPI: XXX
XX:XX:XX 001/ 001

F1 STOP
Pause Job
File name File name
Speed: XX % DPI: XXX Speed: XX % DPI: XXX
PAUSE！ STOP！
XX:XX:XX 001/ 001 XX:XX:XX 001/ 001

F1
Resume job
File name Start
Speed: XX % DPI: XXX
Power: XX % PPI: XXX
XX:XX:XX 001/ 001

52
EXPLORER USER MANUAL
Auto Focus

File name
Speed: XX % DPI: XXX
Power: XX % PPI: XXX
XX:XX:XX 001/ 001

Auto Focus
Auto Focusing
Please Wait
Z: 00.00”

Manual Focus and Carriage Moving

File name
Speed: XX % DPI: XXX
Power: XX % PPI: XXX
XX:XX:XX 001/ 001

Directional keys

Carriage Moving
X: 00.00 mm
Y: 00.00 mm
Z

F3 or F4 Move Z distance

Z: 00.00 mm

53
EXPLORER USER MANUAL
 Functional Page—File Management
Back to file selection
F1
* File management
Machine setting
Machine information Enter
Standby F3 Delete All Files

ENTER

01: File name

Job queue function 02: File name
to change job F4
F2 03: File name
printing sequence 04: File name Delete the selected file

Choose file for editing ENTER

02 File name
Speed: XX % DPI: XXX
Power: XX % PPI: XXX
XX:XX:XX 001/ 001

F1 Back to file selection F4 Edit file

Raster setting
01: File name Vector setting
02: File name Repeat times: 000
03: File name
04: File name

Raster setting
Vector setting
Raster Power: % Vector Pen:
Raster Speed: % Vector Power: %
SmartACT: YES or NO Vector Speed: %
Vector PPI:

54
EXPLORER USER MANUAL
 Functional Page—Machine Setting
File management
Machine setting
Machine information
Standby

ENTER
Set lens
Tuning auto focus
Set table down
Set Read Beam
Carriage lock
Set Parser Mode
Save Position
Others
Reset

ENTER
Auto focus value tuning
Other setting
Table down setting
Moving table
Enter: save value
Lens: 4.0” Language: English
Z: 00mm Unit: metric or English Table Down:
EOF alarm: YES or NO YES or NO
Carriage Free Save Position
Air delay: 00 sec Distance: 00mm
YES / NO

Reset to default

Select auto focus Set Parser Mode

lens Default or HPGL
Lens: 4.0” Reset Red Beam: YES/ No

User Reset
System Reset

55
EXPLORER USER MANUAL
Functional Page—Machine Information

File management
Machine setting
Machine information
Standby

Machine Information Page ENTER

GCC LaserPro
EXPLORER
Copyright 200x

Down direction key

Firmware version: XXX

FPGA: V2.XX

56
EXPLORER USER MANUAL
Main Operation Page
The Main Operation Page will be the “home base” for the control panel menu. It will remain on most of
the time during normal operation. It has been designed to display all of the basic information relevant
to operation. This page will inform you of the speed, power, PPI, DPI, time, and copies of each
individual file loaded into the EXPLORER. The first line of the Main Operation Page indicates the first
job’s filename. If more than one job has been downloaded, press the PREV and NEXT buttons to
scroll through the jobs in the buffer. Pressing the FUNC button will transport you to the Function
Select Page, where you will be able to edit File Management, Machine Settings and Machine
Information. (see Fig. 5-2)

--- Empty File

Speed：-----% DPI：------
Power：-----% PPI：-------
--：-- ---/----

Pre Next Z Func

Fig. 5-2 Main Operation Page

Focus Adjustment

While in the Main Operation Page, press the AUTO FOCUS button to activate the Focal
Smart TM Auto-Focus Gauge. The control panel menu will move to the Auto Focus Page
while the machine automatically adjusts the working table (Z-axis) to accommodate the
thickness of your materials. At the same time, if you need to adjust the working table by
manual, you can do this function after AUTO FOCUS (see fig. 5-3). After focus adjustment,
you can using F1 to return Main Operation Page.

57
EXPLORER USER MANUAL
 Auto Focusing
Please Wait

Z: 0000.000”

Back

Fig. 5-3 Auto Focus Page

Certain blurred or soft laser effects require the materials on the working table to be moved
away from the laser’s optimum focal point. When the UP and DOWN directional buttons are
pressed while in the Auto Focus Page you will disengage the auto focus system. This will
allow you to manually raise or lower the z-axis. After you have made adjustments to the z-
axis, press the F1 button to return to the Function Select Page.

NOTE: When adjusting the depth of the working table, make sure that the materials do not
come in contact with the laser carriage or focus gauge.

Job Starting Point

If you want to adjust the starting point of the job before you begin the cutting or engraving,
press the directional buttons while in the Main Operation Page. Pressing the directional
buttons will bring to the Carriage Moving Page. In this page you can adjust the starting 0,0
point of the x and y rails. Without adjustment, the 0,0 starting point of your job will be the
extreme upper left hand corner of the motion system. This point will correspond to the
extreme upper left hand corner of your graphics program. Manually moving the laser
carriage will move the 0,0 starting point to a different location. The Carriage Moving Page
will display in millimeters how far the location is away from the default location.

Start Job

If you are satisfied with the existing settings, auto-focus adjustments and starting point
location, press the START button to start cutting or engraving. When a job is in operation,
the graphic control panel will display the Working Page. This page informs you the speed,
power, PPI, DPI, time, working time and copies status. While in this page, at no time are you
able to edit the laser or file settings. You may press the F1 button to jump to the Working
Pause Page, which will pause and resume the operation. Or you may press the STOP
button that will cease all cutting and engraving and return the control panel menu back to
the Main Operation Page. (see fig. 5-4 )

58
EXPLORER USER MANUAL
 01：File Name
Speed： 100.0% DPI： 1000
Power：100.0% PPI： 750
00：39：21 001/005
Pause

Fig. 5-4 File Management Information Page

Stop Job

In Working Page, you can press STOP button to stop a job.

Pause Job

In the Working Page, you can press F1 to pause the job temporary and press F1 again to
restart the job in the Working Pause Page. (see fig. 5-5 )

59
EXPLORER USER MANUAL
01：File Name
Pause！
00：32：19 000/000

Resume Edit Down Up

Fig. 5-5 Job Pause Page

60
EXPLORER USER MANUAL
Function Select Page
Pressing the F4 button while in the Main Operation Page will bring you to the Function Select Page.
This page allows you to edit File Management and Machine Settings. Press the directional keys to
move the cursor to the File Management, Machine Setting Machine Information and Standby
Page. Press ENTER to confirm your selection. (see Fig. 5-6)

File management
Machine setting
Machine information
Standby

Back Help Recall

Fig. 5-6 Function Select Page

Function Select Page-- File Management

The File Management Page will show all of the files that have been downloaded into the
EXPLORER. Pressing the UP or DOWN directional buttons will scroll through the available
files. If a file is no longer needed or if the memory buffer has reached its capacity and you
would like to download new files, press F4 to delete unwanted files. The F2 key would
initiate the job queue function to manage the job printing sequence (Please check page 65
and see how to change job printing sequence). Using F3 to delete all files. Press ENTER to
see the File Settings in the File Management Information Page. (see fig. 5-7 & 5-8)

61
EXPLORER USER MANUAL
 01：File 1
02： File 2
03： File 3
04： File
Back Link D- ALL Del

Fig. 5-7 File Management Page

After select a file, you may press F4 further to edit the settings of this file. Such as raster,
vector and repeat settings (see fig. 5-8). Or using Star and moving to the main operation
page.

01：File name
Speed： % DPI：
Power： % PPI：
00:03:35 001/005
Back Edit

Fig. 5-8 File Management Information Page

Once F4 is pressed you will go to the File Management Edit Page to edit the setting of
the file. From here, press the Arrow Key directional buttons to select to adjust the raster,
vector and repeat settings and RIGHT or LEFT directional button to adjust the setting
value (see fig. 5-9).

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EXPLORER USER MANUAL
 Raster Setting
Vector Setting
Others

Back

Fig. 5-9 File Management Edit Page

File Management -- File Edit Raster Page

This page will allow you to edit the raster settings of a select file. Use the directional buttons
to scroll through the editing options and adjust the values. Adjusting the Raster Power and
Raster Speed will override the saved settings downloaded from the computer. Select the
SmartACT option to initiate the function of SmartACT to speed EXPLORETR operation
speed when perfect output quality is not a demand (see fig. 5-10). F3 button would provide
you a direct approach to main operation page.

Raster Power： %
Raster Speed： %
SmartACT： YES

Back

Fig. 5-10 File Edit Raster Page

File Management -- File Edit Vector Page

If your selected file features vector settings, this page will allow you to adjust them. Use the
directional buttons to adjust the pen, power, speed, and PPI settings (see fig. 5-11).

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EXPLORER USER MANUAL
 Vector Pen：
Vector Power： %
Vector Speed： %
Vector PPI：

Back

Fig. 5-11 File Edit Vector Page

File Management-- Others

If you press ENTER at OTHERS item, you would be able to set the repeat times of the
selected file by using LEFT or RIGHT direction buttons to adjust repeat times (see fig. 5-12).

Repeat Times:

Back

Fig. 5-12 File Edit Others Page2

NOTE: If the Repeat Times is set to “0”, the file would be repeated without limits.

File Management – Job Queue

LaserPro Explorer enables you to use LINK or DLINK to decide the job printing sequence of
a specified job queue and press START button once to print them all.

NOTE: Job queue means a group of files has been managed in printing sequence.

64
EXPLORER USER MANUAL
 A. Where is the LINK/ DLINK function

Step 1. Go to the Main Working Page as fig. 5-13 shows

01| Laser1.cdr
Speed : 100.0% DPI: 300
Power: 50.0% PPI:762
--- : --- : --- 000/001

Prev Next Func

Fig. 5-13 Change job printing sequence

Step 2. Press F4 key to enter Function Selection Page and pressing ENTER to choose File
Management

* File management
Machine setting
Machine information
Stand by

Back Help Recall

Fig. 5-14 Change job printing sequence

Step 3. Stop the cursor at the starting file you would like set as the first printing job and
press F2 key to initiate the LINK function or F4 to DLINK (see fig. 5-15 & 5-16)

03| Laser3.cdr
* 01| Laser1.cdr
02| Laser2.cdr

Back Link DLink

Fig. 5-15 Change job printing sequence

65
EXPLORER USER MANUAL
 03| Laser3.cdr |---|---
*01| Laser1.cdr |---|---
02| Laser2.cdr |---|---

Back Link Dlink

Fig. 5-16 Change job printing sequence

B. How to Link Files

Take a printing sequence of Laser3.cdr--->Laser2.cdr--->Laser1.cdr for example to show

how to link different files.

Step 1. Go to the LINK/ DLINK function page as fig. 5 shows.

02| Laser2.cdr |---|---

*03| Laser3.cdr |---|---
01| Laser1.cdr |---|---

Back Link Dlink

Fig. 5-17 Change job printing sequence

Step 2. Stop cursor at Laser3.cdr and press F2 to start LINK. You would find Laser3.crd file
gets a X sign. The x sign means that the LINK is working and you can link the current file to
another one.

02| Laser2.cdr |---|---

*03| Laser3.cdr |---x--- 01|
Laser1.cdr |---|---

Back Link Dlink

Fig. 5-18 Change job printing sequence

Step 3. Move cursor by arrow keys and stop at Laser2.cdr file then press F2 to link
laser3.cdr and laser2.crd.

66
EXPLORER USER MANUAL
 01| Laser1.cdr |----|---
*02| Laser2.cdr |-03x---
03| Laser3.cdr |----|-02

Back Link Dlink

Fig. 5-19 Change job printing sequence

Step 4. Move cursor by arrow keys and stop at Laser1.cdr file then press F2 to link
laser2.cdr and laser1.crd.

03| Laser3.cdr |----|-02

*01| Laser1.cdr |-02x---
02| Laser2.cdr |-03|-01

Back Link Dlink

Fig. 5-20 Change job printing sequence

Step 5. Press F2 again to finish the LINK function and the x sign would disappear.

03| Laser3.cdr |----|-02

*01| Laser1.cdr |-02|---
02| Laser2.cdr |-03|-01

Back Link Dlink

Fig. 5-21 Change job printing sequence

C. How to DLINK files

DLINK here stands for removing files from specified job queue. Here we would show you
how to remove Laser2.cdr from Laser3.cdr--->Laser2.cdr-->Laser1.cdr job queue.

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EXPLORER USER MANUAL
Step 1. Go to LINK/ DLINK function page and stop cursor at Laser2.cdr.

01| Laser1.cdr |-02|---

*02| Laser2.cdr |-03|-01
03| Laser3.cdr |----|-02

Back Link Dlink

Fig. 5-22 Change job printing sequence

Step 2. Press F4 key to initiate DLINK function and you would find Laser2.cdris removed
from the job queue.

01| Laser1.cdr |-03|---

*02| Laser2.cdr |----|---
03| Laser3.cdr |----|-01

Back Link Dlink

Fig. 5-23 Change job printing sequence

NOTE:
1. The same file can’t print more than once in the same job queue.
2. Explorer can accept multiple job queues at the same time, each job queue is
independent and unable to link each other.
3. In order to know the printing sequence, the main working page would remind you what
is the next printing job. Find fig. 5-24 for example.

03| Laser3.cdr *02

Speed : 100.0% DPI: 300
Power: 50.0% PPI:762
--- : --- : --- 000/001 02 is the next file

Prev Next Z Func “

Fig. 5-24 Change job printing sequence

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EXPLORER USER MANUAL
Function Select Page-- Machine Setting

Under Machine setting page, you would have Set Lens, Tuning Auto Focus, Set Table
Down, Others and Reset options by pressing ENTER to go into each function.

Set Lens
► Tuning Auto Focus
Set Table Down
Red Pointer
Others
Reset

Back

Fig. 5-25 Machine Setting Page

Machine Setting -- Select Lens Page

Please always adjust the lens in SELECT LENS PAGE when you apply different focus lens
for application. Pressing LEFT or RIGHT to adjust lens and F4 to save adjustment. (Fig. 5-
26) After adjusting to different focus lens, we would suggest you to press AUTO FOCUS
and EXPLORER would get the new focal length accordingly.

Select Auto Focus Lens

Lens: 2.0”

Back Save

Fig. 5-26 Set Lens Page

Machine Setting -- Auto Focus Tuning Page

After adjust focus lens, you can enter AUTO FOCUS TUNING PAGE to tune the focal
length if the default value can’t meet your application needs. The Auto-Focus Tuning Page
will allow you to edit the default auto-focus lens focal length, that decides the distance
between laser and the working table each time after you using Auto Focus.

Use the directional buttons UP or DOWN to move the Z axis to a desired level , then press
F4 to save the changing. (see fig. 5-27)

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 Moving table
Lens：2.0”
Z： mm

Back Save

Fig. 5-27 Auto Focus Tuning Page

Machine Setting -- Set Table Down

This function would provide you an option if you need EXPLORER to show “Table will move down and
remove objects on table “warning message before EXPLORER starts initialization. When the Set
Table Down function is at YES status, EXPLORER would move to initialization after you press ENTER
to confirm the warning message; when Set Table Down is at NO status, EXPLORER would not show
the warning message. After all setting is determined, please use F4 to save all the changing.

Machine Setting—Red Pointer

Red pointer function would help you to know where the laser moves more easily and precisely. Under
red pointer function, EXPLORER enables you to use LEFT or RIGHT directional button to adjust red
pointer on or off.

Machine Setting— Carriage Lock

Carriage lock or free function would enable the lens carriage remain under always free or lock status,
under free status, user can manually move the lens carriage to where the want. While under carriage
lock status, user has to free the carriage by any directional key and then can manually move it.

Carriage Free: Yes

Back Save

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Machine Setting-- Others Setting Page

This page allows you to change the language of usage, the unit of measurement (from metric to
inches), to enable/disable the EOF (end of file) alarm, and to set a delay time of the Air Assist System
to make sure the air assist is functioning when job starts working. When the setting is finished, please
use F4 to save the changing. (see fig.5-28)

► Language ： English
Unit ： metric
EOF Alarm ： YES
Air delay ： sec

Back Save

Fig. 5-28 Other Setting Page

NOTE: The EOF (end of file) alarm will make an audible “beep” when your file has been completed.

Machine Setting --Reset Page

Use the reset feature in the Machine Setting Page to return all changes to the machine settings to
their original default settings. This feature will not affect the settings saved to an image file on the
computer.

z User Reset- Click User Reset, all setting would be set back to the origins.
z System Reset- After upgrading a new firmware, the system has to be reset,
click System Reset, the version of firmware is updated but previous settings
are well saved.

z User Reset
z System Reset

Back

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Function Select Page-- Machine Information

Under the Machine Information Page, you can find the machine information including G.C.C.
logo, machine name and firmware version etc. By pressing DOWN button, you can go
further to next page. (see fig. 5-29 and 5-30)

GCC LaserPro
EXPLORER
Copyright 200x

Back More

Fig. 5-29 Machine Information Page 1

Firmware ：
FPGA ：

Back

Fig. 5-30 Machine Information Page 2

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How to Set Origin
LaserPro EXPLORER features setting origin per laser application changes. Please check the following
procedure about how to change origin.

Step 1.

Turn on EXPLORER, and hold ENTER key when display shows,

“GCC LaserPro
Explorer
Copyright 200x”
Until it shows,

Set Origin Page

Enter: Setting Origin

Start/ Stop: Restart

Back

Fig. 5-31 Set Origin Page

Step 2.

Press ENTER to set origin and the display will show:

Origin Position

X: mm Y: mm

Back Save

Fig. 5-32 Set Origin Page

Step 3.

Press arrow key to move the lens carriage for the new origin. And press F4 to save the changing.

Step 4.

Press F1 and back to Set Origin Main Page. Press START/ STOP button once, Explorer would restart
in 30secs.
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CHAPTER VI - SOFTWARE OPERATION
Before proceeding to EXPLORER laser working, please make sure the page and layout setting, along
with color adjustment of graphics software (here we illustrate Corel Draw) is set to proper condition.
Please check the following sections.

Page and Layout Setup

Now that your EXPLORER driver has been successfully installed, you will need to adjust the printer
and page size default settings before you can begin editing and completing jobs.

NOTE: Please make sure EXPLORER is set to the default printer before proceeding to the page and
layout setup.

Ensure that the LaserPro EXPLORER has been selected as the DEFAULT PRINTER.

NOTE: Refer to default printer set up steps in Chapter IV, Software Installation.

Ensure that the paper size layout of your graphics program will accommodate the size of the
EXPLORER’s working table. Please follow the following steps to set proper page and layout setup.
(Example is for CorelDRAW, use comparative methods for other graphics programs)

z Click LAYOUT → PAGE SETUP (see fig. 6-1)

Fig. 6-1 Page and Layout Setup in CorelDraw

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z Using the SET FROM PRINTER paper option (see fig. 6-2)
z Click DOCUMENT→ PAGE → SIZE (see fig. 6-2)
z Ensure that NORMAL PAPER and LANDSCAPE are selected (see fig.
6-2)
z Click OK to complete the paper size adjustment.

Fig. 6-2 Page Setup and Layout

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Color Adjustment
LaserPro driver uses color pen to control laser engraver engraving and cutting parameters, before
heading for laser working, please make sure to uniform Corel Draw and LaserPro driver color mapping.
Please follow the procedure to adjust it.

Click TOOLS and select COLOR MANAGEMENT

Uncheck the CALIBRATE COLORS FOR DISPLAY
Press OK to finish the setting

Fig. 6-3 Color Management in CorelDraw

Vector and Raster

The LaserPro EXPLORER driver will interpret between raster mode (engraving) and vector mode
(cutting) by the types of lines and line widths used in your graphic image. Usually, line widths that are
set between 0.001” (0.025mm) and 0.004” (0.1mm) will prompt the machine to use the vector mode.
To ensure that the EXPLORER cuts out the outline of an image, adjust the properties of the outline to
change its width to the thinnest possible line.

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Vector Cutting
When we say vector cutting here, it means use laser engraver to print out graphics composed of lines,
such as circle, triangle, etc.

The laser cutting is NOT doing a proper cutting, because the width of the text’s outline is not set to its
thinnest width. The MS-Windows® driver determines raster/vector cutting based on the outline width
of an object. Therefore to achieve a vector cutting, please set the text’s fill to white and its outline to its
thinnest width in CorelDraw.

NOTE: If the width of the line to be cut is not set at minimum value, the laser is going from left to right
back and forth instead of vector cutting. The laser unit looks like engraving instead of cutting.

Select the text in which the change applies by clicking on the text

Fig. 6-4 Vector Cutting Illustration

Change the text to be filled with white by left clicking on the white color of “CorelDraw Color Palette”
located on the right hand side of the screen.

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 Fig. 6-5 Vector Cutting Illustration

Change the color of text outline by right clicking on the desired color on CorelDraw Color Palette.

Fig. 6-6 Vector Cutting Illustration

Change the outline to its thinnest width by right clicking on the selected text

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 Fig. 6-7 Vector Cutting Illustration

Go to the “Properties” option

Click on the “Outline” tab and change the “Width” to its thinnest dimension.

Fig. 6-8 Vector Cutting Illustration

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 Click on “OK” to apply the changes.
Print out the selected text again and the laser will do the letter cutting.

NOTE: When performing vector engraving or vector cutting job, we would suggest setting the
PPI value at 400 to obtain the superb vector output quality.

Raster Engraving
Laser engraver prints raster images as grids/ dots of individually pixels, any digital or scanned images
can be processed by a laser engraver. After the image or graphics is ready, please go further to the laser
printing operation.

Printing- EXPLORER Driver Editing

After the graphics is ready, take advantage of the many performance-editing features of the EXPLORER
driver by clicking FILE→PRINT→PROPERTIES (see fig 6-9)

Fig. 6-9 Machine Output and Property

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EXPLORER USER MANUAL
 File parameter setting
save, delete or load
function

Review and select the

saved file parameter
setting here.

Fig. 6-10 Output Properties Setting

A. Choose Printing Mode

A-1 B/W (Black & White) Mode– It is useful to activate this mode when using ClipArt or drawings with
several colors, shades of gray, or many outlines. This mode will create a laser output similar to that of
a laser printer. The entire selected image will be engraved using a single pen, black one (power &
speed setting). The EXPLORER driver will interpret colored and shaded areas as different shades of
gray by producing a halftone effect while engraving. Instead of engraving only solid lines,
gray/halftone areas will be a collection of dots. The resolution and depth of these halftone areas can
be adjusted with the DPI, the B/W mode dithering settings from 2x2 to 8x8, error diffusion, and pattern
type. Experiment with these different settings to get the best results.

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 Fig. 6-11 Raster Dithering mode setting

Dithering type – The gray areas of image will be filled with from a 5- grade halftone with 2x2 dots to a
65- grade halftone with 8x8 dots. 8x8 dithering type would presents the image into different shading
effect than the 2x2 dithering, while the 2x2 dithering type would have smaller dots than 8x8, that
produces higher resolution. The dithering type choice would depend on the image and application.

Enhance dithering – The enhance dithering as what it reads would help to compensate the shortage
of smaller grade halftone type, such as choosing 2x2 dithering type and enhance dithering at the
same time, the image would be printed with 256- grade halftone and 2x2 dots, therefore, better
shading effect with small 2x2 dots/ grids.

Error Diffusion – The error diffusion presents the shade of image as a spread halftone instead of dots,
therefore more detailed.

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 2*2 dithering 4*4 dithering 8*8 dithering

Error Diffusion 2x2 Enhance Dithering 8x8 Enhance Dithering

Dot Bayer Corner

Pattern Type – The halftone pattern has three kinds of layout options, which determine the shape of
each grid/ dot to compose the shading effect of raster image.
z Dot A halftone pattern consists of circle dots.
z Corner The dark dot spread from the left upper corner of the pattern result in a little
triangle shape to imitate a shading effect.
z Bayer A random halftone pattern.

NOTE: The B/W mode reads the processed image by shade and light, and if the image is a colorful
one, different color would get different shading effect. Usually we would suggest transform the colorful
image to a black and white one before output by a laser under B/W mode.

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A-2 Manual Color Fill Mode– Activate this mode when you wish to designate specific power and
speed settings to certain colors in your image. The EXPLORER driver has 16 available pen settings
to choose from.

A-3 3D Mode – With this mode you can automatically get a sculptured 3D effect. Using images that
have gray areas, the EXPLORER driver can manipulate the image to give it added depth. This mode
can be adjusted with the DPI, PPI, power and speed settings.

3D Image File
Sample/ Material: Density Board

Fig. 6-12 3D Image and Sample

A-4 Stamp Mode-- Stamp production is one of the most dynamic functions of the LaserPro
EXPLORER. Due the nature of the engraving, stamp production requires different operational steps
than most engraving or cutting. In order to create stamps, select the Stamp Mode and the
corresponding settings: Set Shoulder, Pitch, Border, Invert, and Mirror. (see fig.6-)

NOTE: The Cluster and automatic Border settings are located in EXPLORER driver Properties →
Advance.

Fig. 6-13 Stamp mode

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Pitch Value & Shoulder Power Setting

The finished stamp will be a reversed image with engraved depressions and ridges. Many of these
ridges may be too thin and would break off or be unstable. Creating pitch is a way to add support to
the thin lines and ridges. The pitch value setting allows you to adjust the width of the ridge. Broad
pitch gives the maximum amount of support for each ridge. Experiment with different pitch value
settings in order to produce the stamp that is best suited for your application. You can specify the size
into the pitch box under stamp mode and adjust the bar to specify different laser power level for
shoulder.

The central part

presents the letter of
stamp.

The blue bar means different laser power level to compose of the slope.
Higher level blue bar gets less engraving laser power.

Fig. 6-14 Adjust Stamp Power Level

Add Border
You may wish to include a thin or wide border around the outline of your stamp. This can
be done by creating outline greater than .001” thickness around the image. When the
Mirror setting is selected, this outline will automatically be reserved as a ridge that does
get engraved.

NOTE: The automatic Border setting is located in EXPLORER driver Properties →

Advance

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EXPLORER USER MANUAL
 Fig. 6-15 The border setting of stamp

Invert
The Invert mode will reverse the black and white outlines and fills in the selected image.
Black will become white and vice-versa, thus creating a high area that will be covered
with ink when the stamp is put to use. This function is disabled when using the Manual
Color Fill mode.
Invert

Fig. 6-16 Invert Effect

Mirror
When using a stamp, the image needs to be reversed or mirrored in order to show up
properly when the stamp is in use. This setting will transfer right to left and vice-versa.

Mirror

Fig. 6-17 Mirror Effect

Cutting out the Stamp

After you have created a border around the stamp, you may wish to have the
EXPLORER’s vector setting cut out the stamp from the rubber sheet. To do this, create a
thin (0.001”) red line on the outline edge of the border or where ever you wish the stamp
to be cut. The vector setting will always be performed after the engraving is complete.

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 Stamp Production
You may wish to create a full sheet of duplicated rubber stamps in order to have them all
engraved at once, saving on material costs and operational time. To do this, copy and
paste the image enough times to fill the page size that is smaller or equivalent to the
working table and the rubber sheet. Next make sure that the image is mirrored, inverted
and that the appropriate shoulder, border, power and speed settings are in place.

B. Parameter Settings

The LaserPro EXPLORER allows the use of 16 different colors to represent 16 different power and
speed settings when cutting and engraving. These colors are referred to as PENS. Try to think of
each pen as a designated laser setting, rather than as a color. An image that is only black and white
will use only one power and speed laser setting (Black). An image that includes black, red and blue
colors will use three different assigned power and speed settings. In order to utilize up to 16 different
pens, make sure your graphics program uses the 16 colors recognized by the EXPLORER driver. (see
fig. 6-18)

Adjust speed / power / PPI for each pen

Check to enable or disable raster / vector / air assist function
for each pen
Fig. 6-18 Laser Parameter Settings

Pen Settings – There are 16 available pen settings to match a specific laser setting with the different
colors used in the graphic image. If your image uses black outlines, and red and blue color fills, then
the EXPLORER driver will instruct the laser to use three different power and speed settings on the
three distinct areas. The speed and power settings designated to each pen color, will represent a
proportion of the master control speed and power settings.

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If you would like to use a color not included in the driver’s original 16 colors, please double click on the
specified pen and the color manager window would jump out then you can select the color you would
like to apply. (see fig. 6-19 )

Fig. 6-19 Pen color adjustment

NOTE: The driver can not store more than 16 pen colors for each file.

Speed – The master control for the laser’s motion system speed during operation. The range is from
0.1 – 100%. 100% speed is equivalent to 80 inches per second; a 10% speed setting would be
equivalent to 8 inches per second. This will be the speed that the motion system travels when cutting
or engraving straight lines. The machine will automatically slow down when it is cutting or engraving
curves.

Power – The master control for the laser’s power during operation. The range, like the speed setting,
is from 0.1 – 100%. This percentage represents the power of each laser pulse fired. Power and
speed work together to determine the depth of a cutting and/or engraving. Higher power and slower
speeds will produce the deepest engraving.

Raster Vector On/Off – Each color in the graphic image may include a variety of color fills and very
thin lines. It is then possible for one pen color to require both raster and vector modes. Turning either
Raster or Vector off will force the driver to ignore the pen color’s fills or thin lines. You can check the
Raster or Vector box to turn on/ off the function.

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 DPI – Dots Per Inch. This setting determines the quality of image resolution was using the raster
engraving. DPI can also be referred to as horizontal lines per inch or fill spacing. The amount of
raster strokes per vertical inch of travel will affect the image resolution of the engraving. Higher DPI
settings will have cleaner and deeper engravings, but will take longer to complete. Lower DPI settings
will have coarser and more shallow engravings, but will take less time to complete. Experiment with
different settings to get your desired effect. You can find the DPI function at Explorer driver->
Properties-> Option.

NOTE： LaserProEXPLORER has 8 DPI options, 125, 250, 300, 380, 500, 600, 750, 1000. If you
choose to use 300 or 600 DPI, the output in full table size would has a truncation error list below, in
the meanwhile, 125, 250, 380, 500, 750, and 1000 DPI would gives you real DPI choices.

The list DPI is set for user’s convenience to remember, the form below is provided for corresponding to
the real DPI.

Set DPI 125 250 300 380 500 600 750 1000

Real DPI 127 254 381 381 508 762 762 1016

Truncation error 300DPI 600DPI

Y rail 1.5mm 0.5mm
Table 3 DPI and Truncation Error

PPI – Pulses Per Inch. This setting should not be confused with DPI. PPI determines the gross
amount of laser pulses there will be per linear inch. PPI is exclusively for the vector setting. A PPI
setting of 500 results in the laser firing every .002” (500 times per inch). If the standard lens is
producing a vector laser focal point of .007”, then higher PPI settings will result in deeper, overlapping
laser pulses. PPI settings lower than 150 will result in the individual laser pulses being spread far
apart, so they will not touch each other. Low PPI settings are a good example of how the LaserPro
EXPLORER can perforate paper.

NOTE:
a) Set PPI value at 400 might result in better vector cutting effect.
b) When adjust the PPI bar to its maximum, Explorer would disable the PPI control function after
XP driver version v. 3.35

c) Adjust the PPI bar to the most right end with the value “X”, the PPI effect will be turned off, that
means the power ramp is disabled.

Save Parameters Setting-- Each job may require unique EXPLORER driver settings. After you have
adjusted all of the settings, remember to save it in a desired location for future use (see Fig. 6-20 to
save parameters setting). Press the SAVE icon of Fig. 6-20 and save the parameter settings to the
proper directory as wished or default for all applications, then you can see the saved files shown in the
History Files column. You can access your saved settings by clicking on Load or by using the History
scroll, which keeps track of the settings most recently used.

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 NOTE:
a) These editing options can be saved to one image file such as CorelDraw graphics with printer
driver parameters setting or can be saved as the default settings in LaserPro driver for future
files.

b) Please make sure your ID to log in the computer is set to “Administrator” level, therefore OS of
2000/ XP can allow you to save parameter settings.

Fig. 6- 20 Save Laser Parameter Settings

C. Advance Setting

C-1 Scaling

Adjust output inaccuracy if you find the actual output scale is different from what you set in the
computer, then you can use scaling function to modify it and get a perfect one. Here is the example, if
you set a 60cm straight line output, and the real output from EXPLORER is only 58cm, then you can
use (60-58)/ 1000 scaling value to adjust the difference.

NOTE: If you wish to use Border and Cluster, then the border must be less than the distance specified
in the Cluster setting.

C-2 Position mode options

„ Home – At the end and beginning of each job, the laser will return to top right.

„ Without Home – The laser will stop and start next job from the last position of the current job.

„ Relative Move – The laser will return to the first position of the current job.

„ Center – The laser will recognize whenever location the lens carriage (the red beam) is
anchored as the center of the to-be-engraved graphic.

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 Fig. 6-21 Advance Setting

C-3 Image Output Direction

„ Top to Bottom – The laser would engraver from top to bottom of the image.

„ Bottom To Up – Normally, the LaserPro EXPLORER engraves from top to bottom, left to right.
Selecting Bottom Up will force the machine to start from the bottom and work its way to the rear
of the working table. Some laminates will produce dust that may get lodged in the engraved area
if the machine engraves from top to bottom. Since the exhaust system is located at the rear of
the machine, the dust will be sucked away from the engraved area.

C-4 Skip White

When Skip White function is enabled, the laser would only engrave the black image and skip the white
area to save time. The skip white enabled is the default setting of Explorer, user can adjust it to
disable according to applications.

C-5 Border

When Border is selected, the cutting area will be larger, while the border would surround the image.

C-6 Vector Function

„ All Raster Output – When choose “all raster output” to print graphic including vector line and
raster image, the laser would take the vector line as raster data and print the whole graphics as
raster engraving image.

„ Vector Sorting — When your image has one vector cut area enclosing another vector cut area,
this setting will automatically direct the laser to cut out the inside enclosure before moving to the
outside image.

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„ Optimization Sorting – This is another setting that will automatically cut down on operation
time. When selected, the EXPLORER driver will analyze your image and find the most efficient
passing route to complete the job.

C-7 Cluster

To reduce the working time needed for multiple production, this setting may be used. Let’s take
multiple stamp production for example. When selected, the EXPLORER driver will automatically
determine the fastest method to engrave more than one stamp. The laser may complete one stamp
before starting another or may undertake several stamps at the same time. Adjust the Distance
setting to determine the maximum distance the laser can “leap-frog” from one image to another.

C-8 Enhanced Vector Mode

Check the enhanced vector mode to increase the cutting capacity.

NOTE: If you are one of the users had the driver before V.3.43 and upgraded recently, please reset
your parameters when you select Enhanced Vector Mode. The following chart could be your
reference for the relationship of speed with Enhanced Vector and without Enhanced Vector.

a. The speed from 0.1% to 2.9% under enhanced vector mode is linear allocation, such as 0.2%
is 2 times faster than 0.1%.
b. The speed from 3% to 100% under enhanced vector mode is another linear allocation. The
100% is equal to 40ips.
c. The 3% under enhanced vector mode is a turning point of the speed curve.

Speed with Enhanced Speed without Enhanced

Vector Mode Vector Mode
0.10% N/A
0.20% 0.10%
0.30% N/A
0.40% N/A
0.50% N/A
0.60% 0.20%
0.70% N/A
0.80% N/A
0.90% N/A
1.00% 0.30%
1.10% N/A
1.20% N/A
1.30% N/A
1.40% 0.40%
1.50% N/A
1.60% N/A
1.70% N/A
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 1.80% 0.50%
1.90% N/A
2.00% N/A
2.10% N/A
2.20% 0.60%
2.30% N/A
2.40% N/A
2.50% N/A
2.60% 0.70%
2.70% N/A
2.80% N/A
2.90% N/A
3.00% 0.80%
5.00% 2.50%
10.00% 5.00%
20.00% 10.00%
30.00% 15.00%
40.00% 20.00%
50.00% 25.00%
60.00% 30.00%
70.00% 35.00%
80.00% 40.00%
90.00% 45.00%
100.00% 50.00%

Table 4 Explorer Enhanced Vector Mode and Normal Speed Comparison table

Paper Settings

These settings are included in EXPLORER driver Properties → Paper. They are used to adjust
several output settings.

„ Paper Size – As described in Paper and Layout Settings, ensure that the paper size is no
greater than the working table area: 32”x20” (812.8mm x 508mm) or 38”x20” (963.2mmx506mm)
under extend working area mode.

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 Fig. 6-22 Paper Size Setting

„ Unit – You can choose the unit measurement either with metric or imperial inch

„ Image tuning – This function helps to adjust the engraved images with smoother present. To
adjust the Image tuning, always take a look at the image line whether it is first lased point in the
first line which firing from right to left or vice versa.

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 Table 5 Image tuning setting table

NOTE: Using magnifying device to view the line image. If the first line is protruding, adjust the
minus.

„ Extend – Enable the Extend function by checking the Extend box, the working area of Explorer
would expand to 38”x20” (963.2mmx506mm) when the output quality is not high requirement.

NOTE: 3D and Stamp mode would be disabled under EXTEND working area.

„ Uninstall driver – Push the button to uninstall the driver of Explorer, and please restart your
computer after uninstall.

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CHAPTER VII - BASIC MAINTENANCE
Keeping your LaserPro EXPLORER clean and well maintained will ensure consistent quality and
reliability. Smoke or dust build-up inside the laser system and the mechanical components can cause
lower of laser power and irregularities in the motion system. This section will advise you on how to
keep the working table, the motion system, and the mirrors and lens clean. The frequency of the
cleaning schedule will depend entirely on the types of material being used, the working environment,
the regularity of usage and the quality of the exhaust system.

Supplies Needed for Basic Maintenance and Cleaning

Soap solution or all purpose cleaner
Paper towels
Cotton cloth
Denatured alcohol (DO NOT use alcohol or any painted surface, plastic, or the laser system)
Acetone (ONLY to be used on the working table)
Vacuum cleaner with a flexible nozzle capable of cleaning the working table and motion system
Cotton swabs (Supplied)
Lens cleaner (Supplied)
Lint free lens tissue (Supplied)
#2 Phillips screwdriver
Allen wrench .050”

Cleaning the Working table and Motion System

Clean the working table and the motion system as frequently as possible using the following steps.

Turn the power off and unplug the EXPLORER before cleaning.

Use a suitable vacuum machine to remove dust and debris from the working table and motion system.

Use a paper or cotton towel with soap solution, all purpose cleaner, alcohol, or acetone to clean the
working table.

¾ Never pour or spray alcohol or acetone directly to the working table. Apply small amounts
to a paper or cotton towel before using.
Use a paper or cotton towel with soap solution, all-purpose cleaner, or alcohol to wipe down the rails
of the motion system. We recommend that the motion system be cleaned after each prolonged usage.
¾ To keep the motion system functioning properly, we recommend that the rails be lubricated
on a semi-regular basis. Use a small amount of light grade machine oil to a paper or cotton
towel and apply to the rails.

NOTE: Too much oil will accelerate the build up of debris.

¾ Make sure that the residue from the cleaning products is dry before continuing to use the
EXPLORER. Oil, alcohol and acetone can cause fires or smoke build-up if improperly used.

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Removing the Mirrors
We recommend that you check the mirrors once or twice a week to see if they require cleaning. If any
debris or smoke residue is present, use the following steps to clean them. Remove, clean and replace
the mirrors one at a time.

NOTE: Turn off and unplug the EXPLORER before cleaning.

Mirror 1

Mirror 1 is located in the lower left side of the machine. Use a #2 Phillips to remove the access panel.
(see fig. 2-5)
Loosen the thumbscrew holding the mirror in place. (see fig. 7-1)

Fig. 7-1 Thumb Screw

Clean and replace the mirror. Tighten the thumbscrew and replace the access panel.

Mirror 2 & 3

Mirror 2 & 3 are located behind their designated access panels (see fig. 3-5) Use a #2 Phillips
screwdriver to remove the panels. You may need to use the control panel to move the x rail/mirror 3
to a position adjacent to the Mirror 3 Access Panel. Turn on the machine, use the control panel to
move the x rail to an appropriate location, turn off the machine and continue to remove and clean
mirrors 2 & 3.
Loosen the thumbscrew and remove the dust cover protecting Mirror 2. (see fig. 7-3)

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 Mirror 2

Mirror 4
Mirror 3

Fig. 7-2 Mirror 2, 3, and 4

Fig. 7-3 Remove Dust Cover

Loosen the black thumbscrews (in circle marked as fig. 7-4 show) holding the mirrors in place.

Fig. 7-4 Remove Mirror

Clean and replace the mirrors. Tighten the thumbscrews and, for mirror 2, replace the dust cover.
(see the next section)

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Mirror 4

Mirror 4 is attached to the laser carriage by three small hex screws. Using an allen wrench, remove
the three hex screws holding Mirror 4 in place. (see fig. 7-5)

Fig. 7-5 Uninstall Hex Screw

Loosen the thumbscrew holding the mirror in place.

Fig. 7-6 Uninstall Mirror 4

Clean and replace the mirror. Tighten the thumbscrew and replace the Mirror 4 holder. (see the next
section)

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Cleaning the Mirrors and Lens
Cleaning the Mirrors

Inspect each mirror for scratches, smoke residue and debris. If residue or debris is present, use the
following steps to clean the mirrors. The laser beam reflects off the middle of the mirror, so do not
worry about the outside edge of the mirror. If the center of the mirror is scratched, contact your
LaserPro EXPLORER dealer for a replacement.
Hold the mirror with the reflective side up. Never touch the reflective side of the mirror.
Drape a fresh piece of lens tissue over the mirror.
Put a few drops of lens cleaner on the tissue covered mirror. Apply enough drops so that the tissue
absorbs enough to cover the mirror surface. (see fig. 7-7)

Fig. 7-7 Drop Cleaner

Pull the tissue over the mirror in one direction only. (see fig. 7-8)

Fig. 7-8 Pull Tissue

Repeat the cleaning procedure if the mirror does not come clean on the first attempt. DO NOT apply
any finger pressure or other cleaning solutions to the mirror surface.
Make sure that the mirror is dry before reinstalling it.

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 Cleaning the Focus Lens

Gently unscrew the focus lens cover and carefully pull out the focus lens. (see fig. 7-9)

Fig. 7-9 Uninstall Focus Lens

Clean the focus lens and the focus lens cover with cotton swabs and lens cleaner solution. (see fig. 7-
10)

Fig. 7-10 Clean Focus Lens

Be sure to clean both sides of the focus lens.

Use a cotton swab to gently dry the focus lens and focus lens cover.
DO NOT apply any finger pressure or other cleaning solutions to the lens surface.

Motion System Maintenance

In order to keep the motion system running smoothly, check for dirt and debris build up on the rails
after every prolonged usage. You can use a clean sponge or cloth with PS2 grease to clean the dust
piled up in the end of rails (see fig. 7-14). In addition, about every week, please check if rails become
dry or lens carriage moves not so smoothly, and lubricate the rails with sponge applying with PS2
grease (check Fig. 7-12 and 7-13 to see how to apply PS2 grease to rails). Then move the lens
carriage from left to right along the x rails to ensure the grease is evenly distributed.

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NOTE： 1. Please clean the rails with PS2 grease each time after laser engraving or cutting working
piece which would produce much dirt and debris easily such as wood.
2. Please keep from hand touching or water with the groove of rails.
3. You can purchase PS2 grease from NSK dealers. Please visit
http://www.nsk.com/eng/company/network/index.html to find the local dealer’s information.

Fig. 7-11 PS2 grease

Clean the groove of rails.

Clean the opposite side
too.

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 Fig. 7-12 Rails Maintenance

Lubricate the groove of rails

with PS2 grease.
Fig. 7-13 How to Lubricate the Axis

Clean the dust piled up in the

end of groove on rails.

Fig. 7-14 Rail Dust Cleaning

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CHAPTER VIII - TROUBLE SHOOTING

Trouble Shooting
Proper care and maintenance should prevent most problems from happening. If your machine is not
functioning properly, use the following Trouble Shooting guide to diagnose and find solutions to,
common minor problems that may occur.

NOTE: If you can not easily find the source of your machine’s problems, or successfully administer the
corrective measures, please contact your EXPLORER distributor or service representative for
immediate assistance.

NOTE: Unplug the machine before examining the mirrors, lens, motion system or any other part of the
laser system.

Common Problems

The following are the three most common problems which may affect the performance of the
EXPLORER. The need for cleaning and improper reinstallation after cleaning can account for both
laser and motion system problems:

1. The focus lens is not properly installed or loose in the holder.

2. Debris or dust has built up in the bearing tracks or X-Axis rails.
3. The focus lens and the mirror in the carriage are damaged or need cleaning.

Other Problems
Use the following tips if you are having problems which are specifically affecting the laser beam, the
Auto-focus pin, or are getting a “graphic was clipped” message on your computer screen when
engraving.

Laser Beam Does Not Generate

If the red beam does not show, the laser beam is misaligned. Adjust the reflection mirrors for exact
focus.

If the red beam shows, the laser power may be too low to be detected. Increase the percentage of
laser power from the Explorer driver.

Check to see if the laser power connector is loose.

For safety reasons, the laser beam will not be generated when the top or front cover is opened, unless
you shorten the connector of the magnetic switches.

Check the all the fans around the laser tube and see they work normally. If laser tube is overheated,
laser beam will shut down automatically.

“Graphic Was Clipped…” Message

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The size or location of graphic image may be bigger or beyond legal working area.

Do not place graphic object, especially vectors, right from (3,0) origin position, or 0 at either x or y rail
of working area on application software, Corel Draw for instance, even vector line’s width has been set
to the thinnest. Because at thinnest line width, it still goes beyond the boarder and causes the error.

If the message appears randomly but frequently even image object is smaller or within the legal
boarder, check or change DRAM module, a bad contact or faulty DRAM could cause such error.

Auto Focus Pin is Not Functioning

The focus pin could be stocked by greasy residue that coats on it. Clean the probe with alcohol or
acetone.

Check the cable of focus pin, there might be a bad contact or breakage.

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 Appendix
GLOSSARY
Color Fill – Term within the awards and engraving industry used to describe the variety of techniques
used to add color or contrast to engraving.

DPI – Dots Per Inch or Pixels Per Inch. The resolution of an image as defined by the amount of
dots/pixels included in an inch. The DPI setting of 500, will include tell the machine to include 500
laser firings within an inch.

Driver – A software program that allows the computer to communicate with its components and
peripherals: printers, scanners, monitors, etc.

Error Diffusion (Dithering Method) - This effect uses a series of random black and white pixels to
represent shading.

Firmware – Programming permanently set into a computer’s ROM chips. This information is burned
into the computer chips and can only be changed by replacing the chips, or in the case of EEROM, by
special procedure.

Parallel Cable – The cable connection between the computer and another device (usually the printer).
This allows the computer to send several bits of data simultaneously.

Parallel Port – An outlet on your computer or electronic device that allows the computer and device to
be connected and share information simultaneously. Another common name for the parallel port is the
LPT port.

PPI – Pulses Per Inch. PPI determines the gross amount of laser pulses there will be per linear inch.
PPI is exclusively for the vector setting. A PPI setting of 500 results in the laser firing every .002” (500
times per inch). If the standard lens is producing a vector laser focal point of .007”, then higher PPI
settings will result in deeper, overlapping laser pulses. PPI settings lower than 150 will result in the
individual laser pulses being spread far apart, so they will not touch each other. Low PPI settings are
a good example of perforate paper.

Raster – The process of rendering a cutting or engraving by multiple horizontal lines. For example:
when cutting out or engraving a square, the raster setting will make the laser use numerous horizontal
lines to fill in the outlined space.

Raster Image – An image that is defined as a collection of arranged pixels in a rectangular array of
lines. A raster image is similar to a “Bitmap” graphics image.

Raster Line – A raster line is the individual horizontal line that makes up the raster image.

Serial Communication – An interface between a computer and one of its devices that transfers one
bit of data at a time.

Serial Port – A connection that allows a computer to send data to a peripheral device one bit at a
time. Usually a COM port that meets the RS232C specification.

Vector – The process of cutting or engraving an image by using single horizontal, vertical and curved
lines. For example: when cutting out or engraving the outline of a square, the vector setting will make
the laser use a thin single line to follow the outline of the shape.
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LaserPro EXPLORER Specification

Explorer E-30 E-35 E-40 E-45 E-60 E-75 E-100 E-120

30W 35W 40W 45W 60W 75W 100W 120W
Laser Source Sealed Air Cooled CO2 Laser
Work Area 32" X 20" (812mm x 508mm)
all doors closed 40.5" X 22.8" X 6.5" (1030mm X 580mm X 165mm)
Max. Working Piece all doors open 39" X ∞ X 6.3" ( 990mm X ∞ X 160mm)
Table Size 40.5" X 22.8" (1030mm X 580mm)
Overall Dimensions 50.4" X 28.5" X 38.5" ( 1280mm X 725mm X 980mm)
Drive DC Servo control
Available from 0.1~100% of 80ips with up to 16 colors linked
Speed Control speed setting per job
Available from 0.1~100% and 16 colors linked power setting per
Power Control job
Z Axis Moving Automatic
Resolution (DPI) Available 125, 250, 300, 380, 500, 600, 750, 1000
Computer Interface Standard print port and USB port
Memory Buffer 32MB standard and upgrade to 64MB
Standard 2.0" focal lens in enclosed lens carriage; optional
Lens lenses available. (1.5", 2.5", 4.0")
Display Panel Graphic LCD display
Safety Class IIIa for red pointer
Facility Requirements
Electricity 100~240VAC auto switch 200~240V
Power Consumption 1100W 2000W 3000W
Exhaust System External exhaust system is required
Optional
Rotary Attachment
Honeycomb Table
SmartGUARD Fire Alarm
Above specification is subject to change without prior notice.

Table 6 Explorer Specification

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 3D engraving / Material: 1cm Acrylic by Mercury 25W Lens: 2 inch
Step Speed Power DPI PPI Focus Remarks
1 25% 100% 600 auto Auto Focus 3D Mode Engraving
2 25% 100% 600 auto Lower down table 2.5mm 3D Mode Engraving
3 100% 100% 600 800 Lower table again 2 mm Black and White Mode Polishing
4 0.2% 100% 500 auto Move table up 1.3mm Cutting off

3D engraving / Material: 1cm Acrylic by Venus 12W Lens: 1.5 inch

Step Speed Power DPI PPI Focus Remarks
1 13% 100% 600 auto Auto Focus 3D Mode Engraving
2 13% 100% 600 auto Lower down table 2.5mm 3D Mode Engraving
3 100% 100% 600 800 Lower table again 2 mm Black and White Mode Polishing
4 0.1% 100% 500 auto Move table up 1.3mm Cutting off

3D engraving / Material : 1 cm Acrylic by Explorer 60W Lens: 2”

Step Speed Power DPI PPI Focus Remarks
1 13% 100% 1000 auto Auto Focus 3D Mode Engraving
2 13% 100% 1000 auto Lower down table 2.5mm 3D Mode Engraving

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