CR1&CR2 Error List
CR1&CR2 Error List
MELFA
Industrial Robots
Instruction Manual
(Troubleshooting)
CR1/CR2/CR3/CR4/CR7/CR8/CR9
Controller
CAUTION All teaching work must be carried out by an operator who has received special training.
(This also applies to maintenance work with the power source turned ON.)
→ Enforcement of safety training
CAUTION For teaching work, prepare a work plan related to the methods and procedures of oper-
ating the robot, and to the measures to be taken when an error occurs or when restart-
ing. Carry out work following this plan. (This also applies to maintenance work with the
power source turned ON.)
→ Preparation of work plan
WARNING Prepare a device that allows operation to be stopped immediately during teaching work.
(This also applies to maintenance work with the power source turned ON.)
→ Setting of emergency stop switch
CAUTION During teaching work, place a sign indicating that teaching work is in progress on the
start switch, etc. (This also applies to maintenance work with the power source turned
ON.)
→ Indication of teaching work in progress
WARNING Provide a fence or enclosure during operation to prevent contact of the operator and
robot.
→ Installation of safety fence
CAUTION Establish a set signaling method to the related operators for starting work, and follow
this method.
→ Signaling of operation start
CAUTION As a principle turn the power OFF during maintenance work. Place a sign indicating that
maintenance work is in progress on the start switch, etc.
→ Indication of maintenance work in progress
CAUTION Before starting work, inspect the robot, emergency stop switch and other related
devices, etc., and confirm that there are no errors.
→ Inspection before starting work
The points of the precautions given in the separate "Safety Manual" are given below.
Refer to the actual "Safety Manual" for details.
CAUTION Use the robot within the environment given in the specifications. Failure to do so could
lead to a drop or reliability or faults. (Temperature, humidity, atmosphere, noise environ-
ment, etc.)
CAUTION Transport the robot with the designated transportation posture. Transporting the robot
in a non-designated posture could lead to personal injuries or faults from dropping.
CAUTION Always use the robot installed on a secure table. Use in an instable posture could lead
to positional deviation and vibration.
CAUTION Wire the cable as far away from noise sources as possible. If placed near a noise source,
positional deviation or malfunction could occur.
CAUTION Do not apply excessive force on the connector or excessively bend the cable. Failure to
observe this could lead to contact defects or wire breakage.
CAUTION Make sure that the workpiece weight, including the hand, does not exceed the rated load
or tolerable torque. Exceeding these values could lead to alarms or faults.
WARNING Securely install the hand and tool, and securely grasp the workpiece. Failure to observe
this could lead to personal injuries or damage if the object comes off or flies off during
operation.
WARNING Securely ground the robot and controller. Failure to observe this could lead to malfunc-
tioning by noise or to electric shock accidents.
CAUTION Indicate the operation state during robot operation. Failure to indicate the state could
lead to operators approaching the robot or to incorrect operation.
WARNING When carrying out teaching work in the robot's movement range, always secure the pri-
ority right for the robot control. Failure to observe this could lead to personal injuries or
damage if the robot is started with external commands.
CAUTION Keep the jog speed as low as possible, and always watch the robot. Failure to do so
could lead to interference with the workpiece or peripheral devices.
CAUTION After editing the program, always confirm the operation with step operation before
starting automatic operation. Failure to do so could lead to interference with peripheral
devices because of programming mistakes, etc.
CAUTION Make sure that if the safety fence entrance door is opened during automatic operation,
the door is locked or that the robot will automatically stop. Failure to do so could lead to
personal injuries.
CAUTION Never carry out modifications based on personal judgments, or use non-designated
maintenance parts.
Failure to observe this could lead to faults or failures.
WARNING When the robot arm has to be moved by hand from an external area, do not place hands
or fingers in the openings. Failure to observe this could lead to hands or fingers catching
depending on the posture.
CAUTION Do not stop the robot or apply emergency stop by turning the robot controller's main
power OFF. If the robot controller main power is turned OFF during automatic operation,
the robot accuracy could be adversely affected.Moreover, it may interfere with the
peripheral device by drop or move by inertia of the arm.
CAUTION Do not turn off the main power to the robot controller while rewriting the internal
information of the robot controller such as the program or parameters.
If the main power to the robot controller is turned off while in automatic operation or
rewriting the program or parameters, the internal information of the robot controller may
be damaged.
C.Precautions for the basic configuration are shown below.(When CR1-571/CR1B-571 is used for the
controller.)
CAUTION Provide an earth leakage breaker that packed together on the primary power
supply of the controller as protection against electric leakage. Confirm the set-
ting connector of the input power supply voltage of the controller, if the type
which more than one power supply voltage can be used. Then connect the
power supply.
Failure to do so could lead to electric shock accidents.
Power supply *RV-1A/2AJ series and RP-1AH/3AH/5AH series: Single phase 90-132VAC, 180-253VAC.
*Except the above: Single phase 180-253VAC.
Earth leakage
breaker
(NV)
Cover
Terminal
Cover
Terminal cover
Protective earth
terminal
(PE)
2002-09-20 BFP-A5993-G The error no. was added. (H0027, L2804, L4201, L4920, L7071, C7310, L7330, L7331, L7332).
The error was corrected. (H0025, H0026).
Error in writing correction.
Thank you for purchasing the Mitsubishi industrial robot. This instruction manual describes the causes and
measures for errors that may occur while using the robot.
If an error should occur, refer to this manual and take appropriate measures.
・ No part of this manual may be reproduced by any means or in any form, without prior consent from
Mitsubishi.
・ The contents of this manual are subject to change without notice.
・ An effort has been made to make full descriptions in this manual. However, if any discrepancies or
unclear points are found, please contact your dealer.
・ The information contained in this document has been written to be accurate as much as possible.
Please interpret that items not described in this document "cannot be performed.".
Please contact your nearest dealer if you find any doubtful, wrong or skipped point.
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Page
ii
1Error list
1 Error list
When an error occurs, a 5-digit error No. (example: "C0010") will appear at the STATUS NUMBER display on the
operation panel at the front of the controller, and the [RESET] switch lamp will light.
If any key, such as the T/B [MENU] key is pressed, a 4-digit error No. (number excluding first character, for
example "0010" will appear for C0010) will appear on the T/B LCD display.
The message, cause and measures to be taken are displayed in Table 1-1 for the error Nos. that may appear.
Also, a detailed message will be displayed on the Error History screen of the T/B, depending on the error No. of
the error occurred. Check by displaying the Error History screen after resetting the error.
If the error recurs even after the measures in the table are taken, contact your dealer.
[Note] ・ The meaning of the error Nos. in Table 1-1 are shown below.
□ 0000 *
・ An error marked with a * reset by turning the power OFF and
ON. Take the measures given.
・ The error type is indicated with a 4-digit number.
・ Three types of error classes are inidcated.
H : High level error.............The servo turns OFF.
L : Low level error .............The operation will stop.
C : Warning ............................The operation will continue.
・ The axis No. may be indicated at the last digit of the error No.
Example) H0931 No. 1 axis motor overcurrent.
1-8 Error no. H0920 * H092n * (n indicates the axis number (1 to 8).)
1Error list
2 Appendix
Appendix 1: Place where fuse replacement is required
(1) Place where fuse replacement is required in the event of error No. H0082 *
Replace the fuse (F1) of the pneumatic hand interface (RZ365/RZ367 card).
Fuse(F1)
(Rating 1.6A)
CR1-571 controller CR2A-572 controller
(RZ386/RZ387 card) (RZ326/RZ327 card)
Enlargement
CR2/CR3/CR4/CR7/CR8 controller
Pneumatic hand interface (RZ181 card)
(RZ365/RZ375 card)
(2) Place where fuse replacement is required in the event of error No. H0083 *
Fuse(F1)
(Rating 1.6A)
Enlarge
ment
RZ386/RZ387 card
Fuse(F2)
(Rating 1.6A)
Enl
ar g
em
ent
RZ326/RZ327 card
Fuse(F5)
(Rating 3.2A)
Enlargement
Fuse(F6)
R6x2CPU (Rating 1.6A)
RZ181A card
Fuse(F7)
(Rating 0.6A)
RZ181A card
(3) Place where fuse replacement is required in the event of error No. H0084 *
Replace the fuse (F5) of the RZ181A card.
Fuse(F5)
(Rating 3.2A)
Enlargement
Fuse(F6)
R6x2CPU (Rating 1.6A)
RZ181A card
Fuse(F7)
(Rating 0.6A)
RZ181A card
(4) Place where fuse replacement is required in the event of error No. H0085 *
Replace the fuse (F7) of the RZ181A card.
Fuse(F5)
(Rating 3.2A)
Enlargement
Fuse(F6)
R6x2CPU (Rating 1.6A)
RZ181A card
Fuse(F7)
(Rating 0.6A)
RZ181A card
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