PPPT Study Material
PPPT Study Material
Exploration & production (E&P) is a specific sector within the oil and gas industry linked to the
early stage of energy production, which generally involves searching for and extracting oil and
gas. An E&P company finds and extracts the raw materials used in the energy business.
Typically they do not refine or produce energy but merely find and extract raw materials to be
shipped to other oil companies within the production process.
Exploration and production (E&P) is the early stage of energy production, which
includes searching for and extracting oil and natural gas.
After identifying potentially viable fields, a well is drilled to test the findings by
collecting samples.
If there are both the quality and quantity needed to produce and sell commercially, the
production of oil wells begins.
The oil and gas deposits are extracted from the wells, stored temporarily, and eventually
shipped via a pipeline to a refinery.
Crude of petroleum is very complex except for the low-boiling components, no attempt
is made by the refiner to analyze for the pure components that contained in the crude
oil. Relatively simple analytical tests are run on the crude and the results of these are
used with empirical correlations to evaluate the crude oils as feedstocks for the
particular refinery. Each crude is compared with the other feedstocks available and,
based upon the operating cost and product realization, is assigned a value. The useful
properties are discussed.
API Gravity:
The density of petroleum oils is expressed in the United States in terms of API gravity
rather than specific gravity; it is related to specific gravity in such a fashion that an increase in
API gravity corresponds to a decrease in specific gravity. The units of API gravity are API and
can be calculated from specific gravity (sp. Gr.)
by the following:
API=141.5/Sp.Gr-131.5
Sp. Gr. of rude oil may vary from less than 10 oAPI to over 50oAPI but most crudes fall in
the 20 to 45o API range. API gravity always refers to the liquid sample at 60 oF (15.6 oC). API
gravities are not linear and, therefore, cannot be averaged. For example, a gallon of 20 o API
gravity hydrocarbons when mixed with a gallon of 30 oAPI hydrocarbons will not yield two
gallons of 25o API hydrocarbons, but will give two gallons of hydrocarbons with an API gravity
different from 250 API. On the other hand Specific gravities of different oils can be averaged.
Sulfur content and API gravity are two properties which have the greatest influence on the value
of crude oil, although nitrogen and metals contents are increasing in importance. The sulfur
content is expressed as percent of sulfur by weight and varies from less than 0.1% to greater than
5%. Crudes with greater than 0.5% sulfur generally require more extensive processing than those
with lower sulfur content.
Pour Point
The pour point of the crude oil, in oF or oC, is a rough indicator of the relative paraffinicity and
aromaticity of the crude. The lower the pour point, the lower the paraffin content and the greater
the content of aromatics.
Carbon Residue
Carbon residue is determined by distillation to a coke residue in the absence of air. The carbon
residue is roughly related to the asphalt content of the crude and to the quantity of the lubricating
oil fraction that can be recovered. In most cases the lower the carbon residue, the more valuable
the crude. This is expressed in terms of the weight percent carbon residue by either the
Ramsbottom (RCR) or Conradson (CCR) .
Salt Content :
If the salt content of the crude, when expressed as NaCl, is greater than 10 lb/ 1000 bbl, it is
generally necessary to desalt the crude before processing. If the salt is not removed, severe
corrosion problems may be encountered. If residua are processed catalytically, desalting is
desirable at even lower salt contents of the crude. Although it is not possible to have an accurate
conversion unit between lb/1000 bbl and ppm by weight because of the different densities of
crude oils, 1 lb/1000 bbl is approximately 3 ppm.
Characterization Factors
There are several correlations between yield and the aromaticity and paraffinicity of crude oils,
but the two most widely used are the UOP or Watson ‘‘characterization factor’’ (KW) and the
U.S. Bureau of Mines ‘‘correlation index’’ (CI).
KW= TB1/3/ G,
Where, TB is the mean average boiling point, R and G is the specific gravity at 60 oF.
The Watson characterization factor :KW ~15 for highly paraffinic compounds , KW <10 for
highly aromatic materials and KW vary from 10.5 to 12.9. For a highly naphthenic crude it is
10.5 to 12.9 for a paraffinic base crude.
The correlation index is useful in evaluating individual fractions from crude oils. The CI scale is
based upon straight-chain paraffins having a CI value of 0 and benzene having a CI value of 100
and is defined as follows:
The CI values are not quantitative, but the lower the CI value, the greater the concentration of
paraffin hydrocarbons in the fraction; and higher the CI value, greater the concentration of
naphthenes and aromatics.
Distillation Range
The boiling range of the crude gives an indication of the quantities of the various products
present. The most useful type of distillation is known as a true boiling. point (TBP) distillation
and generally refers to a distillation performed in equipment that accomplishes a reasonable
degree of fractionation. There is no specific test procedure called a TBP distillation, but the U.S.
Bureau of Mines Hempel and ASTM D-285 distillations are the tests most commonly used.
Neither of these specify either the number of theoretical plates or the reflux ratio used and, as a
result, there is a trend toward using the results of a 15:5 distillation (D- 2892) rather than the
TBP. The 15:5 distillation is carried out using 15 theoretical plates at a reflux ratio of 5: 1. The
crude distillation range has to be correlated with ASTM distillations because product
specifications are generally based on the simple ASTM distillation tests like D-86 and D-1160
etc.
Metals Content, ppm
The metals content metals (nickel, vanadium, and copper) of crude oils vary from a few parts per
million to more than 1000 ppm. Minute quantities of some of these metals can severely affect the
activities of catalysts and result in a lower value product distribution. Vanadium concentrations
above 2 ppm in fuel oils can lead to severe corrosion to turbine blades and deterioration of
refractory furnace linings and stacks. Distillation concentrates the metallic constituents of crude
in the residues, but some of the organometallic compounds are actually volatilized at refinery
distillation temperatures and appear in the higher-boiling distillates. The metallic content may be
reduced by solvent extraction with propane or similar solvents as the organometallic compounds
are precipitated with the asphaltenes and resins.
According to the chemical composition of the 250 oC to 300 oC fraction has been used.
But the difficulty is that in the fractions boiling above 200 oC (390 oF) the molecules can
no longer be placed in one group, because most of them are of a typically mixed nature.
More direct chemical information is desirable and can be supplied by means of the
correlation index (CI).
The CI, developed by the U.S. Bureau of Mines, is based on the plot of specific gravity
vs the reciprocal of the boiling point in Kelvin.
For pure hydrocarbons,the normal paraffin series is given value of CI=0 and for benzene
CI = 100.
The complete and definite analysis of a crude oil is called crude assay. A complete crude assay
will contain some or all of the following:
An exploration & production (E&P) company is in a specific sector within the oil and gas
industry — companies involved in the high-risk/high-reward area of exploration and
production focus on finding, augmenting, producing and merchandising different types of oil
and gas.
• Very light oils – these include: Jet Fuel, Gasoline, Kerosene, Petroleum Ether, Petroleum
Spirit, and Petroleum Naphtha. They tend to be very volatile, evaporating within a few days
which in turn evaporates their toxicity levels.
• Light oils – These include Grade 1 and Grade 2 Fuel Oils, Diesel Fuel Oils as well as Most
Domestic Fuel Oils. They are both moderately volatile and toxic.
• Medium oils – These are the most common types of Crude Oil. They generally have low
volatility and a higher viscosity than the light oils which leads to higher toxicity and a greater
environmental impact during cleanups.
• Heavy fuel oils – These include the heaviest Grade 3,4,5 and 6 Fuel Oils along with Heavy
Marine Fuels. These are the most viscous and least volatile Crude Oils as well as the most toxic.
The elemental composition of petroleum is much less variable than that of coal: 83-87% carbon,
11-16% hydrogen, 0-4% oxygen plus nitrogen, and 0-4% sulfur. Petroleum is essentially a
mixture of hydrocarbons, and even the non-hydrocarbon elements are generally present as
components of complex molecules predominantly hydrocarbon in character, but containing small
quantities of oxygen, sulfur, nitrogen, vanadium, nickel, and chromium.
Various sources of imported crude are • Arab mix, • Lavan blend • Upper Zakum • Iran mix •
Dubai • Kuwait crude • Suez mix • Zeit bay • Quaiboe • Miri light • Bonny light.
Unit 1
Part B
1. Explain the composition and characteristics of hydrocarbon and non-hydrocarbons
present in crude petroleum.
2. (a) Describe the origin and types of crude in detail.
(b) Classify the petroleum products.
3. Explain the various types of crude.
4. Explain origin and formation of petroleum with the help of different theories in
chronological manner.
5. Discuss the crude composition, classification and characteristics in detail.
6. Comment in detail about crude assay, indigenous and imported crudes and their
properties.
7. Explain about Crude availability and demand, refinery capacity in india?
First drop from the condenser must be available in 5 to 10 minutes after heating started,
at which the recorded temperature is mentioned as initial boiling point (IBP) of the
sample.
The vapour temperature is recorded at each successive 10cc distillate collected in a
measuring cylinder.
The test continuous in the same way till 95% of fraction is condensed.
At this juncture, the heat intensity may be increases (because of higherhydrocarbons
range)to obtain the maximum boiling point also known as End point(EP).
When middle distillate like diesels are to be tested, instead of 100 ml sample, a 200 ml
sample is taken.
Same here we note IBP and Final boiling point (FBP).
For Reid Vapour Pressure test we maintain uniform temperature that is 𝟑𝟖 ˚𝐂 ± 𝟎.1˚𝐂.
Reid Vapour Pressure test :
immersed in a water bath kept at 𝟑𝟖 ˚𝐂 ± 𝟎.1˚𝐂.and this vapour coming into the upper
chamber which is
Sulfur content :
In addition to corrosive ness and pollution, sulfur compounds are extremely harmful to
the susceptibility of gasolines to tetra ethyl lead(TEL).
To eliminate sulfur content we add TEL and Tetra Methyl Lead (TML) into gasoline.
TEL also reduce knocking intensity as use as anti knocking agent.
This is defined as
"The vapour from oil sample will give momentary flash at minimum temperature on application
of astandard flame under specific test condition."
Apparatus frequently used for this test:
Abel (P : 21 ; IP 170/59)
Pensky - Martens (P : 21 ; IP 34/58)
Cleveland
Significance of the flash point is that it can predict the possible fire hazards during
transportation, storage and handling.
"When the oil vapours can burnt continuously for 5 seconds, at that time temperature is noted is
called fire point."
Fire point occurs after the flash point by 3-4˚𝐶.
Apparatus frequently used for this test:
Clave-land apparatus (ASTM D 92)
For a domestic need very high flash point above 50˚𝐶 is also not desirable.
"Smoke point is defined as the maximum height of flame in millimetres at which the given oil
will burnt without giving smoke."
Different flame heights are obtained due to the presence of different components such as
paraffins, Napthenes and aromatics.
Aromatics contribute smoke, hence removal of aromatics increases the smoke point.
In India, marketable kerosene should possess a smoke point 18mm.
"It is defined as the minimum temperature at which equal volume of kerosene and aniline
become completely miscible."
This test indicates qualitatively the amount of aromatics present in kerosene.
Kerosene with low aniline point has a higher concentration of aromatic hydrocarbons,
which can lead to increased carbon deposit in engines and other equipment.
Kerosene typically has a low sulfur content, which is important for reducing air pollution
and minimizing the environmental impact of its use.
"Pour point is the temperature at which diesel fuel starts to solidify and becomes too thick to
flow."
The criteria of pour point fixation depends upon two factors namely climate conditions and -
storage (handling).
In India pour point is fixed at 5˚𝐶.
A low pour point is important for diesel fuel to be used in cold weather conditions.
This is a measure of the ignition quality of diesel fuel, which is related to its ability to burn
cleanly and efficiently.
It is a measure of diesel's ignition delay.
A higher cetane number indicates better combustion and smoother engine performance.
The cetane number of diesel fuel typically ranges from 40 to 55.
"This is a measure of the ignition quality of diesel fuel based on its density and distillation
properties."
A higher diesel index indicates better ignition quality and better cold weather
performance.
The diesel index of diesel fuel typically ranges from 45 to 55.
(iv) Calorific Value :
"It is defined as the total amount of heat liberated when a unit mass or volume of fuel
is burnt completely."
Unit for Solid and Liquid Fuels: Calories/gram
Unit for gaseous fuels: Calorie/cubic centimetre (cal/cm 3) or Kcal/cubic meter
(kcal/m3).
A good fuel should possess high calorific value because calorific value determines the
efficiency of the fuel.
Higher the calorific value, greater is the heat liberated per unit mass or volume.
LUBE OIL
Generally lubes have a boiling point above 350˚𝐶 and these are obtained as the main products
from vaccum distillation units.
The more such chains the more paraffinic the oil is.
Normal paraffins (long chains) in this range are usually waxy in nature and have to be
separated for maintaining free flow of oil.
Thus a crude oil rich with paraffinic chains gives high viscosity index, less viscosity
gravity constant and higher stability lube oils.
1. How will you measure the API gravity of crude oil? Explain in detail.
2. Define viscosity write the importance of viscosity determination for petroleum
product and how are the measured.
3. Discuss any one of the methods for testing of petroleum crude as per the IS 1448
standards.
4. How are standard product specification determined? What is their significance.
5. Explain any two methods to determine the volatility of petroleum products with neat
diagram.
6. Explain the various test for kerosene.
7. Explain the various test for gasoline.
8. Explain the various test for diesel.
9. Discuss in detail about testing and specifications of LPG, Gasoline, Kerosene and
ATF?
10. Explain about diesel and lube oil specification and testing methods?
UNIT III CRUDE PROCESSING
– Types of trays – Flow pattern in the trays – Products separation using Atmospheric distillation –
Vacuum distillation of residue products – Reflux types and its significance.