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Line Sizing

The document outlines the methodology for line sizing using Aspen HYSYS in accordance with API RP 14E standards, focusing on problem definition, fluid package selection, and simulation setup. It emphasizes the importance of optimizing pipe size to balance velocity and pressure drop for efficient and safe operation. The final recommendation is a 4.5-inch outer diameter pipe that meets the required criteria for centrifugal pump suction lines.

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29 views18 pages

Line Sizing

The document outlines the methodology for line sizing using Aspen HYSYS in accordance with API RP 14E standards, focusing on problem definition, fluid package selection, and simulation setup. It emphasizes the importance of optimizing pipe size to balance velocity and pressure drop for efficient and safe operation. The final recommendation is a 4.5-inch outer diameter pipe that meets the required criteria for centrifugal pump suction lines.

Uploaded by

pirjo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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LINE SIZING USING ASPEN

HYSYS
API RP 14E
Process Design Engineering Course Lesson #07 (Part 05)

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SIZING METHODOLOGY
• Problem Definition
• Fluid Package Selection
• Simulation Setup
• Design Compliance API 14E standard

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PROBLEM DEFINITION
• Size a suction line of a centrifugal pump. Upstream conditions are:
Temperature = 20 oC
Pressure = 1.0 Barg
Flowrate = 20.0 m3/hr
Composition = Water = 100%

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FLUID PACKAGE SELECTION

1. Add a desired component in component list

2. Select an appropriate property package

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FLUID PACKAGE SETUP (COMPONENT LIST)

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FLUID PACKAGE SETUP (PROPERTY PACKAGE)

IAPWS-IF97 can calculate any property of water


over their range of applicability, from 0 to 800 °C at
pressures up to 1000 bar, and from 800 to 2000 °C
at pressures up to 500 bar. There are no parameter
requirements.
the IAPWS-IF97 property package is for pure water
and steam, particularly for the free-water phase.

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SIMULATION SETUP
• Define the inlet stream conditions and composition.

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SIMULATION SETUP
• Define the pipe segment.
• We assume that there is no heat loss or gain. Double click the pipe segment
then go to Rating Option Select Heat Transfer Option  Heat Loss and put
the value 0.
• Go to Rating Option  Sizing Option  Click on Append Segment Button to
add the segments and fittings.
Input the pipe length and elevation detail. Double click the Outer Diameter
field to select schedule, Nominal diameter and pipe MOC.

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SIMULATION SETUP
• Define the pipe segment.
Go to Design Option  Parameters
Option  Select Flow Correlation

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SCENARIO 1 INPUTS AND RESULTS

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SCENARIO 2 INPUTS AND RESULTS

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SCENARIO 3 INPUTS AND RESULTS

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DESIGN COMPLIANCE API 14E STANDARD
Line Sizing Criteria Overview
Line sizing is crucial for achieving an optimal balance between efficiency,
cost, and operational safety. The criteria primarily hinge on two key
parameters:
Maximum Allowable Pressure Drop:
• Pressure drop must remain within acceptable limits to ensure efficient flow and
maintain sufficient pressure at downstream points.
• Excessive pressure drop can lead to increased energy costs (e.g., higher
pumping or compression requirements) and reduced system performance.
Flow Velocity:
• Velocity should be optimized to avoid issues like erosion, noise, or vibration at
high speeds, and phase separation or sedimentation at low speeds.
• Recommended velocity ranges vary based on the type of fluid (gas, liquid, or
two-phase) and application.

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DESIGN COMPLIANCE API 14E STANDARD
By optimizing pipe size to maintain an appropriate balance between velocity
and pressure drop, an economically viable and technically sound design can
be achieved.

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DESIGN COMPLIANCE API 14E STANDARD
Velocity Criteria As Per API RP 14E

Final Recommendation
Scenario 3 with a 4.5-inch outer diameter (Schedule 40) pipe is the best choice.
Reasoning: The velocity of 2.219 ft/s falls within the recommended range, and the
pressure drop of 0.0344 psi is well within the allowable limit.
Compliance: This selection meets both the pressure drop and velocity criteria for
centrifugal pump suction lines, ensuring safe and efficient operation.

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THANK YOU!

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