Method Statement for Installation of Foam system HMC

Contents

1. Objectives................................................................................................................... 2
2. Scope of the Works..................................................................................................... 3
3. References..................................................................................................................3
4. Hazards Identified.......................................................................................................3
5. Personnel................................................................................................................... 3
5.1 Manpower:................................................................................................................. 4
6. Equipment.................................................................................................................. 4
7. Materials.................................................................................................................... 5
8. Personnel Protective Equipment.................................................................................8
10. Work Area & Access / Egress.......................................................................................8
11. Interface..................................................................................................................... 9
12. Method of Works........................................................................................................ 9
12.1 Inspection prior to installation....................................................................................9
12.2 System installation......................................................................................................9
12.3 Threaded / Grooved Connections for Valves..............................................................10
12.4 Erection of pipes.......................................................................................................10
12.5 Installation of MICC Cable.........................................................................................11
12.6 Painting of Pipes....................................................................................................... 11
12.7 Installation of Pipe Support.......................................................................................12
12.8 Welding Procedure and Water Tapping....................................................................12
12.9 Threading and grooving Procedure...........................................................................13
12.10 Coupling Installation.................................................................................................14
12.11 Mechanical-T Installation..........................................................................................14
12.12 Threaded Fitting Installation.....................................................................................15
12.13 Nozzle Installation.................................................................................................... 15
12.14 Deluge Valve Installation...........................................................................................15
12.15 Bladder Tank Installation..........................................................................................15
12.16 Installation of Flame Detector................................................................................... 16
12.17 Installation of Horn Strobe........................................................................................16
13. Testing Procedure.....................................................................................................16
13.1 Test instruments.......................................................................................................16

Page 1 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
13.2 Cable continuity and insulation resistance test..........................................................16
13.3 Cable insulation resistance test................................................................................. 17
13.4 Pipe installation pressure test...................................................................................17
14. Environmental Arrangements...................................................................................18
15. Emergency Procedures............................................................................................. 18
Appendix A......................................................................................................................... 20
Appendix B......................................................................................................................... 21
Appendix C......................................................................................................................... 22

1. Objectives

This Method statement describes in detail the onsite Installation of Foam System as per
approved material submittal and approved shop drawing & NFPA for
Page 2 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
2. Scope of the Works

This method statement shall cover all works related for the Installation of Foam System as
specified in the project specification sections 15355 the approved shop drawing and
approved material submittal in

3. References

3.1. Project Specification – Section 15355

3.2. NFPA 16 standard for Foam Fire Suppression System.
3.3. HSE Policy
3.4. Approved Material Submittal
3.5. Drawing reference – As per approved shop drawings

4. Hazards Identified

The major hazards and risks as identified in the job risk assessments.

 Working at heights (use of scaffold, ladder, and MEWP etc).

Hazards identified for Work at heights on scaffold are as follows:

 Falls from height ,Falling of tools and debris ,Overhead power lines, Scaffold
collapse ,Bad planking Falling of materials and Electrocution etc ) controls measure.
 Slipping Tripping (Poor housekeeping, working area, Hydro test activities, poor materials
storage etc.).
 Noise (Use of power tools, plant and equipments, scaffold erection and dismantling etc).
 De-watering (Ditch for water collection etc).
 Use of plant, tools and equipment (power tools, threading and grooving machine, forklift,
welding machine etc).
 Use of substances hazardous to health (Paints, sealants etc).
 Manual handling (Materials shifting, use of hand tools , use of chemicals)
 Public/Contractor interface and traffic interface (traffic controls, security details, safety
barriers, speed bumps, coordination with local authorities etc)

5. Personnel

 Project Director – is responsible for the overall management of the work and control of
the staff in executing the work.

 Construction Manager - is over all responsible for the implementation of method

statement and ensures that his team of engineers and foreman are aware of this method
statement and the all resources – human, material and equipment’s are available to carry
out the work as planned and without any delay.

 Project Engineer, Site Engineer and Supervisor– shall be responsible for all site activities
and closed supervision for the installation of all works. To carry out the work as approved
method statement. He is also responsible to ensure adequate equipment and tools to carry

Page 3 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
out the work and assure that disposal of debris will be as per approved designated
disposal point.

 QAQC Manager – is responsible for ensuring the quality standard of work.

 A competent QC Engineer/ Inspector – shall be responsible for checking and inspecting

the execution of the work in accordance with the latest approved shop drawings. To
ensure work has been done as per the approved method statement; inspections are done
as per Quality Control Procedure and as per QA/QC Checklist.

 HSE Manager – is responsible to ensure that all Safety precautions are in place, and that all
personal on site are using the required Personal Protective Equipment’s like – Helmet,
Gloves, Shoes, and Coveralls. We will also ensure all relevant permissions are available for
the works.

 Skilled Workers – will be leading the workers for any related works for the installation of
all related works.

5.1Manpower:

 Project Manager
 Quality Engineer
 Site Engineer / Site Supervisor
 Safety Engineer / Officer
 Foreman
 Workers

6. Equipment

The following equipment will be used to carry out the Installation, Testing & Commissioning
of FOAM System

 Power Tools
 Hand Tool Box
 Threading Machine
 Drill Machine
 Groove Machine
 Water Pressurizing Machine
 Grinding Machine
 Alignment Tools
 Mobile crane capable of hoisting and lowering the weight of the pump or motor
 Fork Lift
 Belting/Sling
 Welding Machine
 Disc Cutter

Page 4 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
7. Materials

1) FOAM Mechanical Equipment

 Foam Concentrator
 Bladder tank Proportioning System
 Deluge Valve
 Ratio Controller
 Foam – Water Sprinkler
 Butterfly Valve
 Pipes & Fittings

2) FOAM Electrical Equipment

 Fire Extinguishing Panel

 Detector
 Manual Release station
 Bell
 Strobe
 Horn strobe
 Fire Resistance Cable

7.1 Materials Delivery & Inspection, Receiving, Handling, and Storage:

7.2 Testing of Foam System

 Hydro testing for the system should be done before installation of the nozzles.
 Ensure that testing equipments /tools are ready.
 Ensure that system should be measured with calibrated pressure gauge installed at the
lowest point.
 Ensure the pressure gauges are calibrated and valid calibration certificates available,
issue calibration certificates to the consultants.
 Pressure shall be applied to the system by means of water pressure hand pump.
 After the test pressure is reached, inlet shall be block off by closing the globe valve and
the variations of pressure in the system monitored on the pressure gauge.
 Check the pipes, pipe joints and accessories for the leakage while pressuring and if
any, attend the fault and rectify.
 Ensure all the leakages are arrested after the correction is made, the pressure test
shall be repeated until a completely tight system is ensured and the testing procedure
shall follows as:
 All piping, including foam concentrate lines and the system piping, shall be
hydrostatically tested at 13.8 bar (200 psi).
 The pressure shall be maintained without loss for 2 hours. The pressure drop shall not
exceed ±5 percent of the test pressure.
 Bladder tanks shall not be included in pressure tests.

Page 5 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 After hydro test the systems piping shall be flushed
 Pressure testing documentation shall be submitted along with inspection request for
consultant /client approval.

7.3 Inspection Procedure

 Material inspection up on delivery at site, to be conducted prior to installation. MIR to

be raise for consultant inspection.
 Request for inspection/Testing (RFIT) to be raised after completion of work. QA / QC
Engineer to inspect the installation prior to offering the same for consultant’s
inspection.
 Approved Inspection Checklist Form to be attached with the IRF for record of
acceptance by Main Contractor and Consultant Inspectors.

7.4 Quality Assurance

Material : Approved submittal.

Location : As per approved shop drawings.
ITP : As per attachment.

7.5 Receiving:

7.5.1.1 Note: All materials have been factory inspected and carefully loaded and braced to
prevent damage in shipment to the job site. However, even these efforts are
sometimes not enough to prevent damage in transit. It is the carrier's responsibility
to deliver the shipment in good condition. It is the receiver's responsibility to report
any loss or damage upon receipt.

7.5.1.2 When a shipment arrives at the job site, obtain the following documentation from the
carrier before offloading:

 Packing list.
 Country of origin
 Bill of lading.
 Material test certificate.

7.5.1.3 During off-loading, perform the following:

 Check all piping units, cartons, and pallets against the Packing List.
 Visually inspect the piping units, cartoons and pallet materials for damage.

7.5.1.4 If there are any damaged or missing materials:

 Any shortage or damage must be noted on the Bill of Lading and Packing List.
 Do not dispose of any damaged materials until advised to do so by supplier/
manufacturer.

Page 6 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
7.6 Handling:

 Loading and unloading of FOAM Equipments, pipes, fittings, cables, conduits, FOAM
Bladder and relevant materials shall be carried out manually or mechanically.
 Handling to be strictly as per manufacturer’s recommendation.
 On the receipt of material, a visual check will be made to ensure that the components
comply with the packing list and the installation drawings.
 When unloading the FOAM Bladder, only lift the unit using the lifting eye on the neck
of the cylinder.
 Never insert an object (e.g., wrench, screw, and pry bar) into cap opening; doing so
may damage the valve and cause leak.

7.6.1 The means by which the piping units are unloaded and handled at the jobsite. It is
imperative that proper care and handling techniques are used to avoid damage.
Damaged piping units may require costly repairs, cause property damage, or
worse, personal injury. Safety and careful handling should be top priorities when
handling any of the piping units. Manufacturer recommendation will be followed.

7.6.2 Safety Considerations:

Safety should always be a primary consideration when unloading and handling piping
units:

 Never lift more weight than your equipment can safely handle.
 Never lift more weight than the rating of the slings.
 Do not use damaged slings, cut up and dispose of any damaged slings
 Manufacturer chocks only the outer piping units in each layer (or tier) on the truck. It
is important to recognize that as you lift piping units off the truck, nearby piping units
may become unstable and roll. Chock piping units that are not being unloaded.

7.7 Storage:

7.7.1 Piping & Fittings with accessories

 Delivered materials at site shall be stored in a safe and barricade area.

 Stacking areas shall be neat & clean and dry, materials should be stacked properly
with support on all sides so that it does not slipped off and cover all sides with
polyethylene sheets. Materials should not stack over two meters height.
 Fire Extinguisher should be available at the materials stacking and covering (using
polyethylene materials) areas.
 Manufacturer recommendation will be followed.
 Materials will be stored and stacked properly in wooden pallets with cover on top for
protection.
Page 7 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC

7.7.2 Stacking procedure for pipes and fittings with accessories

 The pipes shall be unloaded where they are required, when the trenches are ready to
receive them. Storage shall be provided at the bottom layer to keep the stack stable.
The stack shall be in pyramid shape or the pipes placed length-wise and cross-wise in
alternate layers. The pyramid stack is advisable in smaller diameter pipes for
conserving space in storing them. The height of the stack shall not exceed 2.0 m. Each
stack shall contain only pipes of same class and size. Detachable joints and fittings
shall be stacked under cover either in wooden pallet boxes or in the racks.
 Pipes in the top layer shall be handled first. At a time only one pipe shall be handled by
two laborers while conveying to the actual site and shall be carried on shoulders.
Fittings shall be handled individually

8. Personnel Protective Equipment

 Hard hat
 Safety footwear
 High visibility clothing
 Gloves
 Safety glass
 Chemical respiratory mask
 Apron
 Face shield
 Welding hand and leg sleeves
 Coverall
 Fall arrests
 Ear protection

9. Temporary Works

All the Safe Working Scaffolding Platforms will be installed in compliance to safety standard
requirements under the supervision of Temporary works co-coordinator.

10. Work Area & Access / Egress

 Areas of access and egress must be adequately lit.

 If material may fall on a worker, overhead protection shall be provided.
 Access to and egress from a work area located above or below ground level shall be by
stairs, runway, ramp or ladder.
 Areas of access and egress shall be kept clear of obstructions.
 Areas of access and egress shall be kept clear of snow, ice, or other slippery material.
 Areas of access and egress shall be treated with sand or similar material when necessary
to ensure a firm footing.

Page 8 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 Every shaft shall have a means of access and egress by stairway, ladder, or ladder way for
its full depth during construction and when it is completed.

11. Interface

 The Interface coordinator (Site Engineer/Foreman) shall be responsible for the co-
ordination and interfacing with other contractors during the installation works.
 After the routes for the delivery of materials are determined, DSI will notify other
Contractors affected by the traffic route of materials and equipment in advance to avoid
any disturbance of their job schedule and will follow the Contractor traffic management
plan.
 At work front, if there is any interface with other contractors, they shall be informed well
in advance and necessary precautions shall be taken care of.

12. Method of Works

12.1 Inspection prior to installation

 Works shall not proceed until an approved “shop drawing & calculation” is made
available. Check all approved materials are available to carry out the works.
 Check the FOAM System and its accessories if properly labelled and received at site in
accordance with specification and correct dimension as per approved drawings.
Materials shall be moved to the work in a safe manner and shall not block access/egress
from the site.
 All relevant documents drawings and material applicable to particular section of work
must be checked prior to commencement of work. Before any materials are installed,
ensure that these have been inspected at site and have been approved by consultant.
 Check all proper tools and equipment are available to carry out the work and in
compliance with contract specification. Ensure that all drawings to be used at site are
marked with “approved shop drawings & approved calculation”.
 Thorough coordination with other subcontractors (e.g. Main Contractor, architectural
etc.) must be implemented before and during installation work.

12.2 System installation

 Check that the material size and schedule is correct and approved as per specification
and/or approved alternative.
 Ensure that the pipes and fittings must conform to the requirements as outlined in NFPA
11 in strict accordance to systems approved plans.
 All pipe thread connections must be free of scale and burrs before installation.
 Check to ensure that all grooved coupling gaskets shall be lubricated as per
manufacturer’s specification.
 Pipe hangers shall be spaced in accordance with the NFPA & QCDD regulations.
 Check to ensure that the Foam-water sprinkler identification number is verified before
installation and each Foam-water sprinkler should be as per approved system plans.

Page 9 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 Check to ensure that piping should be blown clear to remove chips, mill scale or metal
shaving before the Foam-water sprinkler should be installed.
 Make certain that foam bladder has been installed in the correct mounting position.
 Check to ensure that the correct foam bladder part number/capacity is identified in the
name plate and correct foam concentration should be verified as per location on the
system plan.
 Verify that the container pressure gauge is within the fill pressure range.
 Make sure that the Bladder brackets must be mounted securely to solid bearing surface
that will support the Bladder load.
 All conduit and hardware, initiating and signalling devices, and other related electrical
connections shall be done as mentioned in the specification with the approved materials
and manufacturer in accordance with the minimum requirements in NFPA 72 and/or as
per civil defence department regulation.
 Verify that all auxiliary functions such as door closures, damper closures, air handling
shutdown, etc. Are connected as specified.
 On completion of the works, all elements of the installation shall be checked to ensure
the installation is in compliance with the specification and manufacturer instructions.
 All pipes and equipment installation works shall be monitored on an ongoing basis to
ensure compliance with the quality requirements of the project.
 System shall be identified in compliance with the specifications, identifying all
equipment, flow direction and services.

12.3 Threaded / Grooved Connections for Valves

 Confirm the valve size and location based on the shop drawings. Ensure that the selected
valve shall be in accordance with the approved QCDD & Shop drawings.
 Fabricate the pipe according to the required length and thread/grooved it accordingly.
 Hold the valve firmly by a spanner on the flat nearest joint and then rotate the pipe with
a plumbing wrench. Rotate the pipe until the end of the spindle operating joint. Repeat
the above steps for other pipes for threaded pipes & joints for grooved use
instantaneous coupling to join the pipes & valves.

12.4 Erection of pipes

 Complete the painting of pipes based on the approved submittal to be use for painting.
 Start marking the routing of the piping as per the approved and coordinated drawings.
 Start the fabrication of pipes (grooving for sizes 2 ½” ø above and threading for 2”ø and
below)
 Start drilling and fixing of supports as per the prescribed marking.
 Start hanging the pipes with proper hanger and supports complying with the NFPA
standards.
 Join all the fabricated pipes and prepare it for pressure testing.
 Pressurize the piping as per testing procedure.

Page 10 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 After completing the pressure testing, start fixing the equipment and do the final touch-
up of painting.

12.5 Installation of MICC Cable

 Secure approval of required materials and shop drawing.

 Inspect area if ready for installation
 Review approved shop drawing intended for the area.
 Pull-in the approved pulling wire on the entire pipe layout in particular area.
 Install the required number of cables on the conduit based on the approved wiring lay-
out.
 Verify the installed cables are free from damage.
 Verify that the installations are proper and in accordance with approved drawing and as
per method statement.
 As an alternative you can install the Foam fire suppression system electrical cabling as
under:
 Mark the cable route as per approved shop drawing.
 Install the cables using the cable clips by installing the cable clips with cables using
fisher and screw.
 Mark the cable route as per approved shop drawing.
 Install the cables using the cable clips by installing the cable clips with cables using
fisher and screw.

12.6 Painting of Pipes

 Clean the black pipe with cotton rag to remove any dust or grease on the pipes.
 After cleaning, paint the black pipes with 1 layer undercoat of wash primer. Ensure all
sides (top & bottom) are painted evenly.
 Put the painted pipes in a good ventilation condition for 24 hours for the paint to dry.
 After the paint is dried, then paint the pipes with 2 layer of finish coat. Ensure all sides
(top & bottom) are painted evenly.

After the finish coat is dry, install the pipes as per approved shop drawings of Foam fire
suppression system.

12.7 Installation of Pipe Support

 Identify the actual location of the hanger based on the approved shop drawing. Mark the
position for installing the drop in anchor after coordination with Structural Engineer.
 Install the required length of the GI angle as per approved material & NFPA.
 Install the approved support as per the approved shop drawing & NFPA standards.
 Drill holes on the fabricated support for fixing the supports to the wall/slab and also for
installation the pipes using U bolt as per require pipe sizes.
 Locate the required support locations as per the approved shop drawing and marks the
holes to be drilled on the wall/slab.
Page 11 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 Drill the hole on the marked position as per the anchor bolt sizes.
 Insert the drop in anchor in the hole.
 Tighten the supports on drop in anchor using bolts.
 Rigid bracing is required at each directional change fitting, tee and nozzle.

12.8 Welding Procedure

1-CUT PIPE SQUARE

 Cut to the exact length required using a tube cutter or hacksaw. If a hacksaw is used, a
sawing fixture should also be used to ensure square cuts. Remove all inside and outside
burrs with a reamer, file, or other sharp edge scraping tool. If tube is out of round, it
should be brought to true dimension and roundness with a sizing tool.
2-CLEAN TUBE END AND INSIDE SURFACE OF FITTING
 The joint surface areas should be clean and free from oil, grease, or oxide contamination.
Surfaces may be properly cleaned for brazing by brushing with a stainless steel wire
brush or by a stiff rubbing with emery cloth If oil or grease is present, clean with a
commercial solvent. Remember to remove small foreign particles such as emery dust, by
wiping with a clean dry cloth. The joint surface MUST be clean
3-SELECT PROPER BRAZING AND FLUXING
4-ASSEMBLE THE TUBE AND FITTINGS
 Insert the fluxed tube end into the fitting. Maintain support to ensure the proper
alignment until the brazing alloy solidifies. After brazing maintain support for a few
seconds (or more) depending upon the size of the joint area.
5-ADJUST TORCH FLAME
 Oxygen/Acetylene. For most brazing jobs using oxygen-acetylene gases, a carburizing or
neutral flame should be used. The neutral flame has a well-defined inner cone See
diagram. Avoid an oxidizing flame. Excess acetylene removes surface oxides from the
copper. The copper will appear bright rather than having a dull or blackened surface due
to an improper oxidizing flame.

WHEN MAKING VERTICAL ALLOY-UP JOINTS heat the tube first, then apply heat to
the fitting. It is important to bring both pieces up to temperature evenly. Keep the flame
directed toward the fitting. If the tube is overheated, the brazing alloy may run down the tube
rather than into the joint.

WHEN MAKING HORIZONTAL JOINTS heat the circumference of the tube first, and
then apply heat to the fitting. Deciding where to start feeding the alloy will depend on the size
of the pipe and operator preference. On large diameter pipe, however, sometimes the best
approach is to start at the bottom of the pipe. As the alloy solidifies, it will create a "dam" and
help prevent the brazing alloy from running out of the joint as the remainder of the
connection is filled. When adding alloy, make sure both the pipe and fitting are up to
temperature.

CLEAN AFTER BRAZING

All fluxes residues must be removed for inspection and pressure testing. Immediately after

Page 12 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
the brazing alloy has set, quench or apply a wet brush or swab to crack and remove the flux
residues. Use emery cloth or a wire brush if necessary.

12.8.1 Water Tapping

If water tapping in live water line ensure that the water is drained fully before six hours of
welding works start and confirm that the shut off valves are closed fully.

12.9 Threading & Grooving Procedure

Threading
 Pipe Cutting
 Cut the required length of the pipe to be threads.
 Check that the cut ends of the pipe are square.
 Install the Threading Dies
 Install the correct die head with threading teethes on the threading machine for the
corresponding pipe size.
 Thread the Pipe
 Insert the end of the pipe to be threaded in-between the die head and tighten the chuck
to hold the pipes properly.
a) Support the other end of the pipe using the pipe stand.
b) Start the machine and engage the die head into threading position.
c) Thread the pipe until the required length of the thread is achieved.
d) After the threading, loosen the chuck and remove the pipe.

 Drain the residual threading oil from the pipe into the oil tray of the threading machine.
Grooving
 Cut the required length of the pipe to be grooved.
 Check that the cut ends of the pipe are square.
 Install the correct die on the grooving machine for the corresponding pipe size
 Insert the end of the pipe to be grooved in between the groover dies.
 Support the other end of the pipe using the pipe stand.
 Start the machine and at the same time apply pressure on the pipe toward the machine
so that the pipe does not slip out of the groover die.
 Groove the pipe until the required depth of the groove is achieved.

12.10 Coupling Installation

 Groove the pipe ends according to the manufacturer’s specification, project specification
and consultant’s approval.
 Pipe must be free from indentation, projection or roll marks on exterior from the end to
the groove, to assure a leak tight seat for the gasket.
 Pipe must be free from indentation, projection or roll marks on exterior from the end to
the groove, to assure a leak tight seat for the gasket. Refer to figure 1 next page.
 Place gasket over pipe ends, being sure gasket lip does not overhang pipe end.

Page 13 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 Align and bring 2 pipe ends together and slide gasket into position centered between the
grooves on each pipe. No portion of the gasket should extend into the grove on either
pipe.
 Loosely assemble all segments leaving on nut and bolt off to allow for “swing-over”
feature.
 With 1 nut and 1 bolt removed, use the “swing-over” feature to position housing over
gasket and into the grooves on both pipes.
 Insert the remaining bolt to allow easy tightening of the nut. Be sure track head engages
into housing recess.
 Tighten nuts alternately and equally maintaining metal-to-metal contact at the angle
bolt pads. Tighten securely to assure a rigid joint.

12.11 Mechanical-T Installation

 Drill the hole according to the manufacturer’s specification, project specification and
consultant approval.
 Remove 1 nut and bolt from housing. Loosen the other nut until it is flush with the end
of the bolt. Remove the tape and lift the gasket from Mechanical-T outlet.
 Check gasket supplied to be certain it is suited for intended service. Apply a thin coat of
silicone lubricant to gasket lips and outside of gasket.
 Reposition gasket into housing using alignment tabs on slides for proper positioning.
 Rotate the lower housing approximately 90° away from the upper housing in the hole.
 Make sure that the locating collar is in the outlet hole by rocking the upper housing in
the hole.
 Insert bolts in his hole and finger tighten both nuts. Be certain oval-neck of bolt engages
recess in housing. Make sure that the locating collar is in the outlet hole and the
positioning lugs are properly aligned.
 Tighten bolt nut uniformly until the upper housing is in complete surface contact in the
gasket pocket area and the assembly is rigid.

12.12 Threaded Fitting Installation

 Check the pipe length required based on the approved shop drawing.
 Mark the desired length on the pipe and cut it. Make sure the pipe ends are square.
 Place the pipe in the threading machine and thread it accordingly. Make sure the thread
of the pipe is in good condition.
 Remove the oil from the pipe end after the threading procedure and wrap it with Jute
and Boss White or Teflon tape.
 Install the pipe to the threaded fitting.

Page 14 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
12.13 Nozzle Installation

 Install the pipe as per approved shop drawings with provision to install the nozzles at
location as indicated on the approved shop drawing.
 Install support near to the last bend of each nozzle location.
 Ensure that there is no residuals present inside the pipe before installing the nozzles.
 Install the nozzles by tightening the nozzles at the last end of the pipe at location as
identified on the approved shop drawings.

12.14 Deluge Valve Installation

 Confirm the valve size and location based on the shop drawings. Ensure that the selected
valve is flange type.
 Place the valve between the pipe flanges. Make sure the flange and adjacent pipe are
clean.
 Isolate the main pipe of the fire fighting system and extend the pipe up to the foam
system deluge valve.
 Select the gasket size according to the valve size and associated pipe size based on
approved shop drawings so that it can match the pipe work flange.
 Connecting the valve with the pipe flange. The pipe flange shall be square with the
associated pipeline.
 When the valve is in proper position, install the bolts into the holes. Tightening the nuts
one by one evenly. Repeat the above steps for the other joint.
 Install the Trim of the Valve as per manufacturer drawings.

12.15 Bladder Tank Installation

 Identify the actual location of the Bladder Tank based on the approved shop drawings.
 Mark the drill hole location on the wall corresponding to the mounting bracket supplied
with the Bladder Tank.
 Drill the holes as per drop-in anchor size and install the Bladder tank on the Floor using
drop-in anchor bolts.
 Mount the Bladder Tank on the mounting bracket and tighten the Bladder Tank on the
mounting bracket using bolts.
 Foam concentrate will be filled to bladder tank by inserting plastic funnel into bladder
tank fill line and pour the concentrate from the foam concentrate storage cans through
funnel.
 Before filling the concentrate close all drain valves and open the vent valves.

12.16 Installation of Flame Detector

 Installation of flame detector shall be in accordance with the NFPA 72 at location shown
in the approved shop drawings.
 When spacing flame detectors following the guidelines listed in NFPA 72, base the
number and location of sensors on an engineering survey of the area to be detected.
Page 15 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
 Visually check every detail connections and its mounting as per approved drawings.
Layout.

12.17 Installation of Horn Strobe

 Installation of Horn Strobe shall be in accordance of the NFPA 72 at location shown in the
approved Shop drawings.
 Ensure/verify the Horn Strobe name plate information match with the name and location
as specified in the Shop drawings.
 Identify the installation location of the notification device; use the portable drilling tool to
make holes, and install or fix the device at the location using the anchor bolts and nuts.
Installation of the device enclosure should be in accordance to the approved Shop
drawings and diagram below. Fix and tighten the device using the supplied expansion
anchor bolts and nuts as per manufacturer’s installation instruction.
 Apply labels and tags as per approved material.

13. Testing Procedure

13.1 Test instruments

The following calibrated test instruments shall be used to perform the required test.

 Digital Multi Meter

 Insulation Resistance Tester
 Pressure Gauges

13.2 Cable continuity and insulation resistance test

 This test shall be conducted to verify the continuity, loop resistance and correct polarity of
wiring connections in all devices for each loop to ensure operation of the FOAM system.

 Testing Procedure

 Set the digital multi – meter selector to continuity test mode (indicated with a buzzer
symbol).
 Check the continuity of loop in and out cables and the polarity of their connections on
each device in a loop.
 A buzzer sound will be heard if a continuity exists, otherwise the conductor is either
broken or wrongly wire. Check the wirings if broken, replace with new wires and wrong
wiring to be rectified then check the continuity again.
 Measure the resistance of each loop with the digital multi – meter and record the actual
reading in the attached test form.
 Acceptance Norm: Measured cable loop resistance is to be ≤ 1 ohms.

Page 16 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
13.3 Cable insulation resistance test

This test shall be conducted to ensure the healthiness of the insulation of the loop
Cables/ wires such that no conductors are either shorted or grounded. It has to be
conducted with the power supply disconnected. Detectors and other voltage sensitive
device/equipment must also be disconnected from circuits undergoing Insulation
resistance test. Failure to observe this precaution may result in serious damage
necessitating costly replacements

13.4 Pipe installation pressure test

Safety will be a major factor during pressure testing to ensure a safe working
environment for all the site personnel and to safeguard plant and equipment. Prior to
commencement of test, tool box talk will be given to all personnel identifying the
potential dangers of pressure testing and to make everyone aware that testing is on-
going in the area.

 Testing Procedure

 Test limits will be indicated on drawings. Test may comprise a complete system or a
section of piping within a system. Test limits shall be at flanged or similar mechanical
joints.
 All in – line instruments (pressure gauges etc.) shall be removed during testing.
Temporary spreads/blinds will be installed where necessary at the test limits points.
 Before testing commences, the client will be advised twenty four hours in advance, by
request for inspection (IRE) of the intention to proceed with such testing and the intended
location of any such test. Testing will be coordinated through the main contractor so as
not to affect construction schedules of other contractors at site.
 Testing shall be in accordance with the project specifications and guidelines in NFPA 25.
 Equipment shall be omitted from tests and bypass arrangements shall be tested.
Temporary spades/blinds will be installed where necessary at the test limit points.
 Prior to testing, a demarcation area will be taped off and warning signs placed
prominently, stating that hydrostatic testing is in progress.
 These demarcation areas will be on entry areas for all personnel with the exception of
testing inspectors and test personnel. The demarcation area limits may vary greatly in
relation to hydrostatic testing that is in progress.
 Test pressure results will be recorded on a pressure test certificate.
 Test pressure results will be assessed on a test-by test basis to be agreed on the site and
shall be carried out without environmental contamination.
 When all aspects of testing are completed, the demarcation area will be removed and all
barriers and signs stored in a safe / tidy manner.
 Acceptance Norm: At the end of test duration, the pressure drop shall not exceed 20
percent of the test pressure of 2 times higher than the working pressure.

Page 17 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC
14. Environmental Arrangements

Drake and Scull Project management shall ensure the environmental protection Law No. 30 of
2002 is being implemented on the site where applicable.

Drake and Scull project team shall include Environmental issues in site inductions within
Safety, Health and Environmental Information and Training for all Employees, and newly
assigned Employees.

The major environmental impacts and mitigations as identified in the job environmental and
sustainability assessments documents that are related to environmental issues includes but
not limited to:

 Noise and vibration (Silencer and damping, regular maintenance of tools and equipment,
provision of hearing protection, applying job rotation among the workers etc).
 Water pollution prevention (Water will not be released directly to the ground from the
mains valve during the hydro test and hose shall be firmly secured to prevent it from
failing. etc).
 Arrangements for dewatering works and disposal of groundwater (Water tank/ drum
shall be provided by others for collecting water with proper hose during the dewatering).
 Contaminated land. (All liquid chemicals and waste will be stored in spill-proof containers
and drip tray will be provided to collect droplets oil from threading and grooving
machines etc).

15. Emergency Procedures

The major emergency controls and mitigations as identified in the prepared site emergency
procedure documents that are related to DSI MEP scopes of work includes but not limited to:

 The potential emergency situations that may occur in the execution of the project have
been identified and corresponding emergency procedures have been established
including emergency prevention measures.
 Voltas will follow Main Contractor Emergency Response procedure.

Emergency External Contact Numbers

Police 999
Fire 999
Ambulance 999

A copy of the Emergency Plan will be distributed within Drake & Scull employees at
respective Project Office Layout including emergency exits and fire points and this will be
posted through office and store areas.

2.0 Emergency Internal Contact Numbers

Emergency Contact Emergency

Title DESIGNATION
Names Contact Numbers

Page 18 of 16
ISD-HH-01-MES-529 Rev 1.0
 Method Statement for Installation of Foam system HMC

Incident Controller (IC)

Emergency Response
Team Leader (ERTL)
Assembly Point
Coordinator
First Aiders (FA)
Emergency Response
Team ERT

Page 19 of 16
ISD-HH-01-MES-529 Rev 1.0
Method Statement for Installation of Foam system HMC

Appendix A

Drawing

Appendix
ISG-HH-00-MES-52591 Rev 1.0
Method Statement for Installation of Foam system HMC

Appendix B

Inspection and Test Plan

Appendix
ISG-HH-00-MES-52591 Rev 1.0
Method Statement for Installation of Foam system HMC

Appendix C

QAQC Forms / Checklist

Appendix
ISG-HH-00-MES-52591 Rev 1.0