PSC I Girder Tutorial
PSC I Girder Tutorial
Composite Bridge
Last revised on: 01/11/2023
Software version used: 2024
Prepared by:
Download the files using the below given links and move ahead to the given steps as these files
will be used in the tutorial. These download links have been repeated in the tutorial as and
when needed but once you have downloaded all files from this page, you need not redownload
the files from the later pages of this tutorial.
+ PSC Composite GAD Download Link
+ Moving Load Download link
+ Non-linear Temperature gradient load download link
+ Action Manager Download link
+ Load Combinations Download link
+ Project Overview
+ Modelling using SOFiPLUS-X
+ Step 1 : Download GAD
+ Step 2 : Input System Information
+ Step 3 : Define Properties
+ Step 4 : Convert CAD lines to Structural Members
+ Step 5 : Add Supports and Links
+ Loads using SOFiPLUS-X
+ Step 6 : Define Load Cases
+ Step 7 : Assign Temperature Loads
+ Step 8 : Assign Wearing Coat Load
+ Step 9 : Assign Crash Barrier Load
+ Step 10 : Wet Concrete Load
+ Step 11 : Define Prestressing System
+ Step 12 : Create Axes
+ Step 13 : Define Tendon Geometry
+ Automatic Meshing
+ Step 14 : Export Model to SSD
+ Actions for Loads & Combination
+ Step 15 : Define Actions
+ Construction Stage Analysis using SSD Task
+ Step 16 : Definition of Stages
+ Step 17 : Assign Groups & Loads to Stages
+ Loads using Text file in SSD
+ Step 18 : Moving Loads
+ Step 19 : Non-linear Temperature Loads
+ Step 20 : Linear Analysis
+ Load Combinations
+ Structure and Load Review in SOFiSTiK Graphics
+ Analysis Results in SOFiSTiK Graphics
+ Analysis Results in Table using SOFiSTiK Result Viewer
+ Interactive Graphics task to generate Report
+ Custom Report Generation
+ Click on the folder icon next to the ‘Name’ and browse to the folder where the new project
along with the temporary files will be saved. This is the name of the project file. Input of the
‘Title’ for printing it at the top of software generated reports is optional.
+ Select the Design Code as ‘IS’ and ‘IRC112’.
+ Make sure that the System is ‘3D’ and the Gravity Direction is ‘Negative Z-Axis.
+ Under the Regional Properties, click on to set the Units as ‘Structural Engineering
(sections in mm, system in m).
+ Click on ‘OK’ to apply the changes and close the system information dialog box.
Since SOFiPLUS is in AutoCAD, a practice of saving the project file (Ctrl+S) is recommended.
+ Right click on ‘Materials’ and click on ‘New Material from Design Code’.
+ Select ‘Classification: 35’ for M 35 grade concrete, ‘normal hardening’ for the ‘Kind of Cement’
and click on ‘OK’. M 35 concrete will be used for diaphragms and the deck.
+ Right-click on ‘M 35’ material and click on ‘Clone’ as shown in Figure 3.2.
+ Right-click on the cloned material and click on ‘Edit’.
+ Rename the material to ‘M 35 (IRC 112) Zero Weight’, check-on
‘Self weight’ to change its value to ‘0’ and click on ‘OK’.
This material will be used for the stiffness of the deck slab
in the composite section without any weight to avoid duplication
of the self weight of the slab. The self weight of the slab will
be considered from the shell/slab element. Tutorial on PSC Composite Bridge | 6
+ Right click on ‘Materials’ and click on ‘New Material from Design Code’.
+ Select ‘Type: (IRC 112) Prestressing Steel’ and ‘Classification: 1500’ for Fy 1500 grade steel
tendon, and click on ‘OK’. Tendons of 1500 Mpa yield strength will be used.
+ Right click on ‘Cross Sections’ and select ‘New Solid Section > click on ‘Reinforced Concrete’
as shown in the Fig. 3.6 below. This will open in SOFiPLUS-X. Reinforced Concrete includes
concrete composite sections.
+ Go to ‘Stages’ tab in the Section Properties dialogue box and Click on ‘New’. Click on ‘OK’ to
define stage no. ’10’ as shown in Fig. 3.8 below.
+ Repeat the above step to define stage no. 30 and rename the ‘Name’ for each stage as
Girder Activation and Deck Activation respectively.
+ Click ‘OK’ as shown in the Fig. 3.9 below.
+ Go to the project file in SOFiPLUS-X [Cross Section Editor environment] and press ‘CTRL+V’.
In the command line, input ‘0,0,0’ coordinate position and press ‘enter’ from keyboard. The
origin is the position of element. The section offset is, thus, set here.
+ The section pastes upside down as per system information. We shall ‘Mirror’ the sections
using AutoCAD ribbon > Home > Modify > Mirror. Select the two cross sections and right-
click. Click on two points as shown in the Fig. 3.11 below and when prompted to delete the
original cross-sections, click on ‘Yes’.
+ In the SOFiPLUS task tree, go to ‘Cross Section Editor’ as shown in Fig. 3.12 below.
+ Under ‘Solid Cross Section’, click ‘Boundary’. Select the Material M 40 (IRC 112) and
Construction Stages Start as ‘10 Girder Activation’ as shown in the Fig. 3.13 below.
+ Boundary dialogue box > Material, select ‘4 M 35 (IRC 112) Zero Weight’ and under
Construction Stages, select ‘Start: 30 Deck Activation’. Click inside the Deck periphery as
shown in the Figure 3.15 below.
+ Press ESC twice and Click the ‘Calculate’ icon. You may press F2 to check the
properties defined in the command line.
+ Click ‘Close’ and ‘Save’ the changes made to the cross section editor.
Note
The stage number is generated with appropriate gap to add steps in between. Generally, activation of members is given
to stage numbers 10, 20, 30… Loads are activated in stages 11, 21, 31… Creep and Shrinkage are activated in stages
15, 25, 35… This makes it easier to identify type of stage later.
+ Right-click on ‘ 4 PSC Mid’ and click on ‘Properties’ as shown in Fig. 3.18 below.
+ Move or copy the end cross section over the mid cross section. Drag the highlighted vertices
to convert the mid section to end section. Refer to Fig. 3.20 above.
+ Click the ‘Calculate’ icon. Click on ‘Close’ and ‘Save’ the changes.
+ From the reference CAD file, copy the Bridge Plan with a base point (lower right corner is
preferable) and paste it in the workspace of the project at 0,0,0 coordinate.
Figure 4.1: Copy Geometry from GAD Figure 4.2: Line Structural Element.
+ Go to Structural Elements tab in the task tree and click on ‘Line’ as shown in the Fig. 4.2.
+ Under the beam/Cable tab, Select Element type as ‘Eccentric Beam’ since our cross section
has eccentric offset from center of cross section.
+ Select the Start and End Cross Sections as ‘3: PSC Mid’ from the drop-down menus.
+ To create tapered girders from End to Mid, Select the Start as ‘4: PSC End’ and End as ‘3:
PSC Mid’. Click the CAD lines respectively as shown in Fig. 4.6 below.
Figure 4.6: Selection of cross section & left tapered line elements.
+ Similarly, to create the tapered girders from Mid to End on the other end of the span, select
the Start as ‘3: PSC Mid’ and End as ‘4: PSC End’. Click the CAD lines respectively.
Figure 4.7: Selection of cross section & right tapered line elements
+ In the Structural Line dialogue box, go to General tab and change the Group number to 2.
This group number will be assigned to diaphragms.
Figure 4.9: Selection of cross section & end diaphragm line elements
+ Select Start and End cross section as ‘2 : B/H = 300/1000’ and pick the diaphragm CAD line
as shown in the Fig. 4.10 below.
Figure 4.10: Selection of cross section & mid diaphragm line elements
+ Press Esc twice to end the command.
+ Generate the Deck using Area member. In the SOFiPLUS tree > Structural Elements tab,
click Area. In the General tab, input ‘Group’ number as 3. Select Material as ‘3: M 35 (IRC
112) Deck’ and input ‘Thickness’ = 230.0 mm.
+ Go to ‘Geometry’ tab and select Element alignment as ‘negative local z’. This assigns
thickness offset to the deck member.
+ In the SOFiPLUS tree > ‘Structural Elements’ tab, click on ‘Point’ and define pinned support
conditions by checking on the boxes to constrain PX, PY, PZ, and MX under ‘Support
Conditions’ tab as shown in the figure 5.1.
+ Place the support by clicking on the intersection of the longest girder and the diaphragm as
shown in the Fig. 5.2 below.
+ In the task tree, click on beside Point command as shown in the Fig. 5.6 below. Select
the supports of the ends and press enter from keyboard.
+ Press ‘OK’ to complete the command. Rails along the X-axis under the edited supports
indicate that the support is free to translate along the X-axis.
Tutorial on PSC Composite Bridge | 18
Loads using SOFiPLUS-X
+ Under ‘Actions’ tab, click on ‘New’. Under ‘User defined action’, input T for ‘Action’, 1 for
‘Category’ and Constant Temperature for ‘Description’. Click ‘OK’ to add the new action as
shown in Fig. 6.2. Input Gama-U as 1.00.
+ Go to the Loadcases tab and click New to add the following five load cases.
+ ‘CB’ with Action ‘None’ will include the crash barrier load.
+ ‘WC’ with Action ‘None’ will include the wearing coarse.
+ ‘Wet Concrete’ with Action ‘None’ load to define the in-situ weight of the deck on the girders.
+ ‘Prestress’ with Action ‘None’ to stress the tendons.
+ ‘Temp +ve and –ve’ with Action ‘T_1 Constant Temperature’ to assign temperature rise and fall as
per Cl. 215.2 IRC:6.
Note
Action for loads to be activated during construction stage is kept as ‘None’ as these loads will take the action from the
construction stages. As per Cl. 5.4 IRC 112-2020, Action G_1 is used for self-weight, G_2 for permanent dead loads,
P for Prestressing and so on. Temperature load will be applied after construction stages; therefore, the action is defined
here. Self-weight is automatically activated in Construction Stages; therefore, a load case for Self-weight is not defined
here in the Action and Loadcase Manager.
Tutorial on PSC Composite Bridge | 19
Loads using SOFiPLUS-X
+ Click on ‘Line Load’ as shown in the Fig. 7.1 below. Select the girder lines and press enter.
+ Similarly, for temperature fall, input the following data and click on ‘OK’.
+ Name = Temp -ve
+ Load Case = 6 Temp-ve
+ Class = Temperature
+ P = -10.00֩ C
+ Click on ‘Area Load’. Select the Deck (Area Element) and press enter from keyboard.
+ Input the following data as shown in the Fig. 8.2 below and click ‘OK’.
+ Name: WC
+ Load Case: 2 – WC
+ P = 1.43 kN/m2
+ Here, the density of wearing coarse is considered as 22 kN/m3 and thickness is given as 65
mm which makes the uniform pressure value of 22*0.065=1.43 kN/m2.
+ We shall use the Free Line load to apply the crash barrier load as it lies on the deck using the
available CAD lines.
+ Click on Free Loads > ‘Line Load’ as shown in the Fig. 9.1 shown below.
+ Click on ‘Pick Lines or curves’ from command line. Click the Lines as shown in Fig. 9.3 below.
+ Firstly, we define the ‘Load Distribution Area’ covering the entire deck. Click on Free Loads >
‘Load Distribution Area’. Select ‘Affected Group: Group 1’ as shown in the Fig. 10.1 below.
+ Use the Rectangle option from the command line and draw a rectangle covering the entire
deck in the plan-view.
+ Select the Load distribution area on workspace and right-click > Isolate > ‘Hide Objects’.
+ Select the block of the deck periphery. Right-click, Isolate > ‘Isolate Objects’.
+ Go to Loads tab and click on Free Loads > ‘Area load’ and input the following data
+ Name = Wet Concrete
+ Loadcase = 3 - Wet Concrete
+ Reference = Load Distribution Area
+ Numbers/Groups = 1
+ P = 5.75 kN/m2
+ Press ESC twice to come out of the command. The applied load disappears; however, it is
simply filtered out. With next step we shall dsiplay the entire structure and all the loads.
+ Go to Filter tab and uncheck the ‘Filter Structure by Type and Group’ and ‘Filter Loads by
Type and Loadcase’. This displays the entire model and all the loads.
Note
Load distribution area has been used to auto-calculate the accurate wet concrete load to be applied on the main girders
in Group 10, because the width of the deck on a girder, for wet concrete load, changes along the length of the girder
due to the curvature of the deck slab.
Alternatively, user may apply an average constant UDL on the main girders by approximating the deck width on top of
each girder for the wet concrete load.
+ Generate a new prestressing system number 1, as shown in the Fig. 11.1 below
+ Name = 12T13
+ Number of strands = 12
+ Strand Area = 132 mm2
+ K1 = 0.7.
Note
The Wobble friction factor in SOFiSTiK is k’ = k/µ °/m. To convert the wobble friction factor, k, given as per IRC Table 5,
into k’, we divide the k value by µ and multiply by (180/π) to convert radians into degrees.
i.e. for galvanized wire cables,
Wobble Coefficient = (0.0046/0.2) * (180/π) = 1.318°/m
+ Go to Duct Geometry tab and input Outer diameter of duct = 75.00 mm as shown in the Fig.
11.3 below. Click ‘OK’.
+ Go to ‘Filter’ tab. Check on ‘Filter Structure by Type and Group’. Right-click on workspace and
click on Isolate > End Object Isolation’.
+ From the drop-down menu of Show elements of type, check on ‘Axis’, ‘Tendon’ and ‘Tendon
Geometry’ in addition to ‘Other AutoCAD objects’. as shown in the Fig. 12.1 below.
+ Go to ‘Systems’ tab, right-click on ‘Axes’ and select ‘Create Axis from 3D AutoCAD curves…’.
+ Input name of the Axis ‘G1’ and Click ‘OK’. Select the AutoCAD lines as shown in Fig. 12.3
above and press enter from keyboard. This defines the axis for middle girder and is used to
provide tendon profile.
Tutorial on PSC Composite Bridge | 28
+ Double-click ‘Placements’ under the G1 axis in the task tree. Input the Rot. Local Z = 2.3 &
-4.5 for P1 and P2, respectively, as shown in the Fig. 12.3 below. Click ‘OK’.
+ Go to Axes > G1 and right-click on ‘Secondary Axes’. Select ‘Create with Offset…’ as shown
in the Fig. 12.4 below .
(a) (b)
+ Go to ‘Prestressing’ tab and click on ‘Spline Geometry’ as shown in the Fig. 13.1 below.
+ Click on G1 Axis from the workspace to open the ‘SOFiSTiK: Prestressing Editor’ dialogue
box. Input the data in the ‘Edit Geometry’ and ‘Edit Tendons’ as shown in Fig. 13.2 below.
Notice the stage no. 11 is for stressing and stage no. 12 is for grouting.
Note
- To add more
station points,
right-click to insert
more rows.
- U is transverse
coordinate and V
is vertical
coordinate.
- One can copy-
paste the
coordinates from
excel sheet.
Figure 13.3: Other Tendon Geometry
+ To create the tendons for the other two girders, under the Prestressing Task Tree, select all
the three tendons using Shift+mouse clicks and right-click to select ‘Copy to a different axis…’
as shown in Fig. 13.4 below.
Figure 13.4:
Copy Tendon
Geometry
+ Click on the below highlighted icon to export the model to SSD. Doing so, the data gets stored
in the central database file, i.e., the *.cdb file.
Note
In SOFiPLUS-X we are modeling the single elements and while exporting these elements get further divided. With the
help of SOFiSTiK: Export, we can also choose members (objects) of interest to process further. We may also set the
overall maximum division size using set manually option.
Actions will be used for combining both construction stage and post-construction stage loads. All Actions could have
been defined in Step 6 of this tutorial using SOFiPLUS. However, to add multiple actions at once, using the text input is
quicker and the same has been used in this tutorial.
+ In SOFiSTiK Structural Desktop ‘Project Navigation’ tree menu, right-click on the ‘Action
Manager’ task and click on ‘Text Editor’ as shown in the Fig. 15.1 below.
+ Right-click on the ‘Calculation’ in the task bar and close the task. Similarly, close the text
editor of the action manager.
+ Go to SSD. In the Project Navigation tree, right-click on ‘Linear Analysis’ Task and click on
‘Delete’. When prompted for action, click on ‘Yes’. This is because we do not want to use
Linear Analysis task in this tutorial.
Construction stages
include three tabs:
1. Stages: To define
the Stage
numbers, title,
type and duration.
2. Groups: To
activate and
deactivate the
elements and
boundary groups
in desired stage
numbers..
3. Loads: To activate
and deactivate the
load cases in
desired stage
numbers.
Figure 16.3: Stages
Tutorial on PSC Composite Bridge | 35
Construction Stage Analysis using SSD Task
+ In the Groups tab, change the ‘First Activation’ of group no. 2 to ‘20 Diaphragm Activation’ as
shown in the Fig. 17.1 below. This will activate the diaphragms in stage 20.
+ Change the ‘First Activation’ of group no. 3 to ’30 Deck Activation’ as shown in the Fig. 18.1
below. This will activate the shell elements for deck in stage 30.
+ Input ‘Concrete age’ as 28, 14, & 14 days for group nos. 1, 2, & 3 respectively as shown in the
Fig. 17.1 below. The age is time from pouring the concrete to removal of formwork.
+ Input QUEA and QEMX = 0.001 for group no. 3 as shown in the Fig. 17.1 below. This will
avoid overlapping of deck stiffness in the longitudinal direction between shell and girder deck.
+ In the Loads tab, click on to add Load Case no. ‘1: CB’ and change ‘First Activation’ to
’31 CB’. Similarly, add load case no. ‘2: WC’ in ‘32 WC’ as shown in the Fig. 18.2 below.
+ Click on to add Load Case no ‘3: Wet Concrete’ and change First Activation and Active till
to ‘29 Wet Concrete’ as shown in the Fig. 17.2 below.
+ Click on ‘OK’ to run the construction stage analysis.
+ Click here to download the file ‘Moving load analysis.dat’ using following link.
+ In SSD > Home ribbon menu, click ‘Insert Task’. Select the ‘Text Editor’ and click ‘OK’.
+ Right-click on ‘Text Editor’ task and click on ‘Rename’. Input name as ‘Moving Loads’.
+ Double-click the ‘Moving Loads’ task to open it. Paste all the contents of the ‘Moving load
analysis.dat’ into the ‘Moving Loads’ task. Make sure you have already done step 12 prior to
this one.
+ Right-click the ‘Moving Loads’ Text editor task from the project navigation tree menu and click
‘Calculate: “Moving Loads” as shown in the image below.
The text input can be well understood by pressing ‘F1’ from keyboard. After clicking on one of the command lines, the
corresponding help manual of the module shall open and navigate to that command automatically.
+ Click here to download the file ‘Nonlinear temperature gradient.dat’ using following link.
+ Insert ‘Text Editor’ task and ‘Rename’ it to ‘Gradient Temperature Loads’.
+ Double-click the ‘Gradient Temperature Loads’ task to open it. Paste all the contents of the
‘Nonlinear temperature gradient.dat’ into the ‘Gradient Temperature Loads’ task.
+ Calculate the task after adding the data.
+ We shall perform linear analysis of constant temperature loads that were applied to girders in
step no. 7.
+ We can perform Linear Analysis using the graphical task as well as a text editor. In this
tutorial, we shall use text editor.
+ Insert ‘Text Editor’ task and ‘Rename’ it to ‘Gradient Temperature Loads’.
+ Double click Linear Analysis text editor to input the following information.
+PROG ASE
HEAD Linear Analysis of constant temperature load cases
CTRL OPT WARN VAL 456
LC NO 5,6
END
+ Right-click Linear Analysis text editor and click on ‘Calculate : “Linear Analysis”’.
+ Right-click on text editor task newly added and click on ‘Rename’. Change the name to ‘Load
Combinations’.
Note
1. Users can manually choose load cases to be considered in load combinations by giving LC input for desired
actions.
2. The load factors used in the load combinations are as per IRC 112. However, users may modify them as desired
from the ‘Reference factors’ sheet in the excel file provided.
+ Go to SOFiSTiK Structural Desktop (SSD). In SSD > Home ribbon menu, click on ‘Graphic’ to
open SOFiSTiK Graphics.
+ Here, we can view the structural member numbers, element numbers, node numbers, group
numbers and so on. To activate the view of the desired output, e.g., Structural groups, simply
use the ‘Structural values, loads, results’ Tree menu and click ‘Designation of groups’
under System values > All elements.
+ To increase the size of text, use the slider bar as highlighted in the image below.
+ To change the view point of the model, use the shortcut tools
+ To get to a user defined view point, use the shortcut tool . This will open another window
to freely rotate the model. Click OK to view this angle in Graphics.
+ Go to SOFiSTiK Graphics. From the ‘Structural values, loads, results’ Tree menu > Results >
Beam Elements > Forces, click ‘Bending moment My’. We may select the desired load case
from the drop down.
+ To change the load case easily, go to ‘LC’ tree menu and select the desired load case. Lets
take 4010: Girder Activation as an example below.
+ To check prestress normal force after creep and shrinkage :- beam normal force LC 7000.
+ Primary part of prestress in construction stages at LC-no. 15000
+ Secondary effect of prestress in construction stages at LC-no. 16000
+ To view the Shell results, go to Results > Quadrilateral Elements and click the bending
moment results in desired directions. Double-click to change the representation of the results
to Iso-Area as highlighted in the image below. Click OK to apply the changes.
+ In SOFiSTiK SSD > Home ribbon menu, click postprocessing > ‘Result’ to open SOFiSTiK
Result Viewer 2023.
+ In Result Viewer we can view the tables for all the outputs generated in SOFiSTiK graphics.
Let's see an example to generate table for tendon.
+ Click ‘Create a new Table’. This opens a Selection dialogue box. Select Design > Stress of
the tendon > Tendon Stress and click ‘OK’. We can also directly search the desired results
from the Search Result bar at top.
+ To change the load case selection, click the drop down from ribbon menu as shown in the
image below.
+ Click the below highlighted icon and click on ‘SOFiPLUS(-X) Modeling…’ to open the
SOFiSTiK Report Browser. In this report, we can find the tendon length, weight, tendon losses
due to anchorage slip and friction, etc.
+ One can generate customized report using SOFiSTiK Graphics + SOFiSTiK Report Browser.
+ In SSD Insert Task > Interactive Graphics. Double Click it to open SOFiSTiK Graphics.
+ To create more images in same page, Go to ‘View’ main menu and click ‘Graphics Setup…’.
+ In the Drawing Setup, under Partition, input desired number of pictures in height or width and
click ‘OK’.
+ This will open SOFiSTiK Reports Browser with all the images that were saved in the
Graphics. This can be exported to PDF or word document DOCX.
+ In SSD, we can generate custom report. Go to Home tab > Report > Configure Custom
Reports as shown in the image below.
+ Click on to add Custom Report. Click on and Edit the name of the ‘new custom report’ to
a desired one like ‘SOFiSTiK Custom Report’.
+ Click on to add rows below in the ‘Details of Report: SOFiSTiK Custom Report’.
+ Select the desired topics to generate report in that sequence. You may refer to the image
above to select the topics.
+ Click on ‘OK’.
+ Go to Home tab > Report and click on ‘SOFiSTiK Custom Report’ (or any other name given to
the new custom report in the steps above).
+ This will open the report browser that includes combined reports of the chosen topics.