EPSON RC+ 7.

0 Option

Part Feeding 7.0

Hopper & Hopper Controller

Rev.4 EM208S4405F
EPSON RC+ 7.0 Option Part Feeding 7.0 Hopper & Hopper Controller Rev.4
EPSON RC+ 7.0 Option

Part Feeding 7.0 Hopper & Hopper Controller

Rev.4

Copyright  2018-2020 SEIKO EPSON CORPORATION. All rights reserved.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 i

FOREWORD
Thank you for purchasing our robot system.
This manual contains the information necessary for the correct use of the EPSON RC+
PartFeeding option.
Please carefully read this manual and other related manuals before installing the robot
system.
Keep this manual handy for easy access at all times.

WARRANTY
The robot system and its optional parts are shipped to our customers only after being
subjected to the strictest quality controls, tests, and inspections to certify its compliance with
our high performance standards.

Product malfunctions resulting from normal handling or operation will be repaired free of
charge during the normal warranty period. (Please contact the supplier of your region for
warranty period information.)

However, customers will be charged for repairs in the following cases (even if they occur
during the warranty period):

1. Damage or malfunction caused by improper use which is not described in the manual,
or careless use.
2. Malfunctions caused by customers’ unauthorized disassembly.
3. Damage due to improper adjustments or unauthorized repair attempts.
4. Damage caused by natural disasters such as earthquake, flood, etc.

Warnings, Dangers, Usage:

1. If the robot system associated equipment is used outside of the usage conditions and
product specifications described in the manuals, this warranty is void.
2. If you do not follow the WARNINGS and DANGERS in this manual, we cannot be
responsible for any malfunction or accident, even if the result is injury or death.
3. We cannot foresee all possible dangers and consequences. Therefore, this manual
cannot warn the user of all possible hazards.

ii Part Feeding 7.0 Hopper & Hopper Controller Rev.4

TRADEMARKS
Microsoft, Windows, Windows logo, Visual Basic, and Visual C++ are either registered
trademarks or trademarks of Microsoft Corporation in the United States and/or other
countries. Other brand and product names are trademarks or registered trademarks of the
respective holders.

TRADEMARK NOTATION IN THIS MANUAL

Microsoft® Windows® 8 Operating system
Microsoft® Windows® 10 Operating system
Throughout this manual, Windows 8 and Windows 10 refer to above respective operating
systems. In some cases, Windows refers generically to Windows 8 and Windows 10.

NOTICE
No part of this manual may be copied or reproduced without authorization.
The contents of this manual are subject to change without notice.
Please notify us if you should find any errors in this manual or if you have any comments
regarding its contents.

MANUFACTURER

CONTACT INFORMATION
Contact information is described in “SUPPLIERS” in the first pages of the following
manual:
Robot System Safety and Installation Read this manual first

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 iii

iv Part Feeding 7.0 Hopper & Hopper Controller Rev.4
 Table of Contents

Hardware (Hopper)
1. Technical data 3

2. Safety instructions 4

3. Construction and function of the linear feeder 6

4. Transport and mounting 7

5. Starting 8
5.1 Adjustment ................................................................................... 8

6. Specifications for the design of the track 13

7. Maintenance 14

8. Spare parts (Maintenance parts) 14

9. What to do, if... (Instructions for trouble-shooting) 14

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 v

Table of Contents

Hardware (Hopper Controller)

1. Technical data 19
1.1 Functional description ................................................................. 19
1.2 EC - Conformity .......................................................................... 19
1.3 Technical data ............................................................................. 19

2. Safety notes 20

3. Information for starting 20

3.1 Explanations on the term OPERATING MODE.......................... 21
3.2 Switching over to a different mains voltage ................................ 22
3.3 Setting the minimum and maximum output voltage ................... 22
3.4 Switching over to a different mains voltage ................................ 23
3.5 Releasing the function by external components......................... 23
3.6 Changing the soft start time ........................................................ 23

4. Plan showing the position of the operating elements on the boards

24

5. Scale drawing 25

6. Connecting diagram 25

vi Part Feeding 7.0 Hopper & Hopper Controller Rev.4

Hardware
(Hopper)
 1. Technical data

1. Technical data

Linear feeder type SLL 400-400

Dimensions L × B 2) × H (mm) 430 × 84 × 103
Weight 6,5
Insulation type IP54
Connecting cable length (m) 1,5
Power consumption 1) (VA) 120
Current consumption 1) (A) 0,6
Magnet nominal voltage 1) / Frequency (V / Hz) 200 / 50
Number of magnets 1
Magnet type WZAW 040
Magnet color black
Air gap (mm) 1,0
Vibration frequency Hz 100 Hz
Number of spring assemblies 2
Standard no. of springs 2 ×2,0
Number per spring assembly 3 × 3,0
Spring dimensions (mm) 70(56) × 40(18)
Length (gauge for boreholes) × width
Spring size (mm) 2,0 und 3,0
Quality of the spring fastening screws 8.8
Tightening moment of the spring fastening screws 15 N·m
Max. weight of the oscillating units (linear track) dependent on ca. 5 kg
the mass moment of inertia and required running speed
Max. track length (mm) 700
Max. useful weight of the linear feeder dependent on the mass 1,5 – 2 kg
moment of inertia and required running speed
1) At special connecting values (voltage/frequency see type plate at the magnet

2) Width
dimension for design b (= wide)

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 3

2. Safety instructions

2. Safety instructions
The conception and production of our linear feeders has been carried out very carefully, in
order to guarantee trouble-free and safe operation. You too can make an important
contribution to job safety. Therefore, please read these short operating instructions
completely before starting the machine. Always observe the safety instructions.

Make sure that all persons working with or at this machine carefully read and observe the
following safety instructions.

NOTE This hand points to information that gives you useful tips for
 the operation of the linear feeder.

This warning triangle marks the safety instructions.

Non-observance of these warnings can result in serious or
WARNING fatal injuries.

Dangers occurring at the machine

- The most dangerous parts of the machine are the electrical installations of the linear
feeder. In case the linear feeder gets wet, there is the danger of an electric shock.
- Make sure that the protection ground of the electric power supply is in perfect condition.
Intended use
The intended use of the linear feeder is the actuation of conveying tracks. These are used
for linear transport and feeding of correctly positioned mass-produced parts, as well as for
the proportioned feeding of bulk material. The intended use also includes the observance
of the operating and servicing instructions.
Please take the technical data of your linear feeder from the table described in 1. Technical
data. Make sure that the connected load of the linear feeder, control unit and power supply
is compatible.

NOTE

 The linear feeder may only be operated in perfect condition.

The linear feeder may not be operated in the explosive or wet area.
The linear feeder may only be operated in the configuration drive unit, control unit and
oscillating unit, as specified by the manufacturer.
No additional loads may act upon the linear feeder, apart from the material to be transported,
for which the special type is designed.

It is strictly prohibited to put any safety devices out of

operation.
WARNING

4 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 2. Safety instructions

Demands on the user

- For all activities (operation, maintenance, repair, etc.) the details of the operating
instructions must be observed.
- The operator must avoid any working method which would impair the safety of the
linear feeder.
- The operator must take care that only authorized personnel works at the linear feeder.
- The user is obliged to inform the operator immediately about any changed conditions at
the linear feeder that could endanger safety.

The linear feeder may only be installed, put into operation and
serviced by expert personnel. The binding regulation for the
qualification of electricians and personnel instructed in
WARNING electrical engineering is valid, as defined in IEC 364 and DIN
VDE 0105 part 1.

Since the electromagnet-field may have an impact on persons

with pacemakers it is recommended to keep a minimum
DANGER distance of 25 cm.

- Unplug the main power plug when plugging / unplugging the

cord.
- Unplug the main power plug when performing adjustment
DANGER and maintenance.

Noise emission
The noise level at the place of operation depends on the complete equipment and the material
to be transported. The determination of the noise level according to the EC-Regulations
“Machinery” can therefore only be carried out at the place of operation.
If the noise level at the place of operation exceeds the limit permitted, noise prediction hoods
may be used, which we offer as accessory parts (see catalogue).

Standards and regulations

The device was built according to the following standards and regulations:
- Low voltage directive 2014/35/EU
- EMC directive 2014/30/EU
We assume that our product is to be integrated in a fixed machine. The provisions of the
EMC directive 2014/30/EU has to be considered by the user.
- Applied harmonized Standards
EN 60204-1

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 5

3. Construction and function of the linear feeder

3. Construction and function of the linear feeder

Linear feeders are used for the actuation of conveying equipment. The actuation takes place
by an electromagnet. The following schematic diagram shows the function of a linear
feeder:

The linear feeder is a device of the family of vibratory bowl feeders. It is, however, equipped
with a linear conveyor. Electromagnetic vibrations are converted into mechanical vibrations
and are used for conveying material B. If magnet D, which is securely connected with the
counter mass F, is supplied with current, it generates a power that, dependent on the
vibration frequency of the mains supply, attracts and releases armature E. Within a period
of the 50 Hz of the A.C. network the magnet achieves its maximum power of attraction
twice, as this is independent of the direction of the current conduction. The vibration
frequency therefore is 100 Hz. In case a half-wave is locked, it is 50 Hz. Please take the
vibration frequency of your linear feeder of the table described in 1. Technical data.
A linear feeder is a resonant system (spring-mass-system). The result is that the adjustment
made at the factory will rarely meet your requirements. Chapter 5 describes in detail how
your linear feeder is adapted to your requirements.
Controlling of the linear feeder takes place by a low loss electronic control unit type ESG
1000. At its front panel it is provided with a 7-pole plug-in connection, by which it is
connected to the linear feeder.
The pin assignment of the socket is shown in the table described in 1. Technical data.

NOTE For more information on the complete range of control units,

 please refer to Hardware (Hopper Controller).

All control units have got two main operating elements:

- By the mains switch the linear feeder is switched on or off.
- By the turning knob the conveying capacity of the transport unit is set.

6 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 4. Transport and mounting

4. Transport and mounting

Transport

NOTE Take care that the linear feeder cannot dash against other things
 during transport.

The weight of the linear feeder is taken from the table described in 1. Technical data.

Mounting
The linear feeder should be mounted on a stable substructure (available as an accessory part)
at the place where it is used. The substructure must be dimensioned in a way that no
vibrations of the linear feeder can be carried away.
Linear feeders are fastened to the shock absorbers from below (part G in the general drawing
in 3. Construction and function of the linear feeder).
The following table will give you a summary of the bore data of the various types:
Linear feeder type Length in mm Width in mm Shock absorber thread
SLL 400 – 400 200 100 M6

Make sure that the linear feeder cannot come into contact with other devices during
operation.
For further details on the control unit (bore plan, etc.), refer to Hardware (Hopper
Controller).

Be careful not to get hand, fingers, or feet caught and/or have

equipment damaged by a fall of the hopper or the hopper-
controller. When working, please wear Protective equipment
WARNING such as safety shoes.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 7

5. Starting

5. Starting
Ensure that the frame (stand, base, frame etc.) is connected
NOTE

 with the ground wire (PE). If necessary, prediction earthing

on spot should be provided.

Check, whether
- the linear feeder stands in an isolated position and does not come in securely with a
solid body
- the linear track is screwed down and adjusted
- the connecting cable of the linear feeder is plugged in at the control unit.

The electric connection of the linear feeder may only be made

by trained personnel (electricians). In case modifications are
made at the electric connection, it is absolutely necessary to
WARNING observe the operating instructions “control units”.
- The available supply voltage (frequency, voltage, output) is in accordance with the
connection data of the control unit (see type plate at the control unit).
Plug in the mains cable of the control unit and switch on the control unit by the mains switch.
The optimal operative range of the linear feeder is at a controller position of 80% at the
control unit. In case of higher deviations (>=±15%) a readjustment should be carried out.

5.1 Adjustment
With spring assemblies for a conveying track weight, which is approx. 25 % lower than the
maximum track weight described in 1. Technical data, and a running speed of 4 - 6 m/min.
In case heavier or lighter conveying tracks are installed or considerably faster or slower
conveying speeds are required, the spring assemblies must be modified. For that the
following basic rules have to be observed:

At first a rough adjustment of the conveying speed

NOTE (adjustment of the natural frequency) must be made, which is
 followed by the adjustment of the running behavior. Finally
you adjust the conveying speed (natural frequency).

8 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 5. Starting

5.1.1 Adjusting the required running speed

In case the required running speed is not achieved with the standard spring assembly, the
current adjustment range of the oscillating system must at first be found out, either natural
frequency below 50 or 100 Hz or natural frequency above 50 or 100 Hz.
For that one or two plates are dismounted from the movable counterweight for a trial. If a
change in the running speed on the conveying track is recognized, it can be taken from the
table below, whether springs must be installed or removed. The controller position at the
control unit may not be changed during this trial. In the factory the different sizes are
equipped.
Change of the Required running Required running Position of the
running speed on speed is to be speed is to be natural frequency
the conveying increased reduced
track after
dismounting the
counterweight
1.Install counter 1.Install counter
weight weight
Slower > 50 or 100 Hz
2. Dismount 2. Install springs
springs
1.Install counter 1.Install counter
weight weight
Faster < 50 or 100 Hz
2. Install springs 2. Dismount
springs

The following graphic chart shows the resonance curve of a linear feeder:

NOTE The resonance curve of the linear feeder may not correspond
 to the mains frequency.

When exchanging the springs the valency of the various leaf spring sizes must be considered.
As the spring size enters into the spring power in square, the following examples must be
observed:
- 2.5 mm spring size = 6.25 spring power
- 3.0 mm spring size = 9.0 spring power
- 3.5 mm spring size = 12.25 spring power

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 9

5. Starting

A 3.5 mm leaf spring has about the same valency as two 2.5 mm leaf springs. For that
reason it is recommendable to carry out the final or fine adjustment always with thin leaf
springs.

When changing the masses of counter and oscillating weights

(installation or dismounting of counter or additional weights)
NOTE

 the running speed or the natural frequency of the linear feeder

is changed. If necessary leaf springs must be added or
removed.

Changing the spring assembly for linear feeders type SLL 400

Unscrew the 4 or 6 upper lateral spring fastening screws (“C”) (M6 DIN 912). The complete
oscillator with mounted track can now be lifted upwards. Remove the desired spring pack
by releasing the lower lateral spring fastening screws (“D”) (M6 DIN 912).
Before removing the spring pack, the protective conductor on the feeding side has to be
taken out from the lower spring fixture.
Screw the removed spring pack into the mounting device for fitting springs size 400 and
fasten it in a vise. When installing and removing the laminated springs, make sure there are
little distance plates between the springs.
If you do not have a mounting device for spring packs, proceed as follows:
Fix the dismounted spring pack horizontally in a parallel vise with smooth clamping jaws
and perform the desired adjustments. When tightening the spring packs, make sure they are
in parallel alignment.
The mounting device aligns the two spring fixtures to one another. The fastening screws of
the springs are to be tightened with a torque of 12.5 Nm.
Reinstall the complete spring pack
To restore the former alignment of the linear feeder, the adjusting bore on the upper counter
mass end (“E”) has to be aligned to the oscillator with a pin (6 mm in diameter with a
minimum length of 70 mm).
On the feeding side, the oscillator is aligned near the counterweight by inserting another pin
(6 mm in diameter with a minimum length of 70 mm) into the adjusting bore (“I”).
After having adjusted the spring angle to the desired position, the lateral fixing screws are
tightened again with a torque of 12.5 Nm.
Before putting into operation again, please remember to remove the centering pins.

10 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 5. Starting

5.1.2 Adjusting the required running behavior or the synchronism of

the linear feeder track
In order to achieve synchronism of the linear feeder track, the spring angle must be adjusted
the same as the gravity center angle. The gravity center angle is determined by the position
of the two gravity centers of oscillating and counterweight.
Example with a gravity center angle of 12.5 °

Spring angle equals gravity center angle

The force direction of the springs is initiated exactly on the gravity center of the vibrator.
Consequence: The height amplitude is the same at the feeding and at the discharge side.

Spring angle larger than the gravity center angle

The force direction of the springs is initiated before the gravity center of the vibrator.
Consequence: The height amplitude is higher in the feeding area than in the discharge area.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 11

5. Starting

Spring angle is smaller than the gravity center angle

The force direction of the springs is initiated behind the gravity center of the vibrator.
Consequence: The height amplitude is smaller in the feeding area than in the discharge area.
In case the angles are not the same, the conveying tracks are running unsteadily. In case of
very high deviations of this angle the conveying track can even show lateral deflections
(oscillations).
The gravity centers or angles can be influenced by the following measures:
- Add or displace counterweight (“F”)
- Choose the track position and height in a way that a favorable gravity center is achieved
- Keep the track weight as low as possible, in order to keep the vibrator gravity center as
low as possible.
- Install an additional counterweight in the vibrator discharge area (“G”).
- Adjust the spring angle to the gravity center angle

The spring angle of the linear feeders type SLL 400 can be adjusted between 5° and 25°. If
the gravity center angle is outside this area, synchronism of this track is impossible. In this
case modifications must be made at the counter and oscillating weight gravity centers
according to the points listed above.

Spring angle adjustment

Fix the vibrator towards the counter mass (refer to 5.1 Adjustment). After that the four
lateral spring fastenings (“C” + “D”) can be loosened, in order to swing the spring assembly
into the desired spring angle. After that fasten the spring fastening screws with the
permissible tightening torque (refer to 1. Technical data) and remove the adjusting screws,
distance plates or bolts.

Adjustment of the magnet air gap

The air gap between armature and magnet adjusted in the factory can be taken from 1.
Technical data.

The adjustment of the air gap can be made from the outside without dismounting any
component parts. Slightly loosen both armature fastening screws (“A” or “A” + “B”) (M5
DIN 912 at linear feeder type SLL 400:). In both bore holes in the oscillating profile (“H”)
a round pin (Φ1mm, 80 mm long at SLL400; ) must be stuck through. By pressing both
armature fastening screws against running direction and subsequent tightening the specified
magnetic gap is adjusted (refer to 1. Technical data). After that pull out the round pins. In
case there are no round pins, the magnetic gap can be adjusted from below (perhaps after
dismounting the complete linear feeder from the supporting structure or from the supporting
table) by means of a feeler gauge or distance pieces according to the prescribed magnetic
gap.

At a turning knob position of 100% at the control unit and a

NOTE correctly adjusted magnetic gap the magnet may not dash
 against the armature. In case this happens, proceed
according to point 5.1 Adjustment (remove springs).

12 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 6. Specifications for the design of the track

The aim of the adjustment is:

If the required conveying speed is achieved at a controller position of 80 %, the conveying
speed must always increase when a weight plate is removed.

NOTE Take care that the number of springs per spring assembly
 does not differ by more than 2-3 springs.

6. Specifications for the design of the track

As the vibrator is sufficiently flexible owing to the use of aluminum profile, the conveying
tracks should be of a very light design. Only in case of conveying tracks projecting over the
vibrator (in the feeding area max. 100 mm, in the discharge area max. 200 mm) the design
of the conveying track must be correspondingly inflexible to distortion. In order to achieve
an additional, lateral distortion-inflexibility, a one-piece supporting plate of 4 - 6 mm thick
aluminum should be screwed on the linear feeder profiles. By replacing the linear feeder
profiles you get the small “S” or broad “B” construction type.
The higher the feeding speed is, the larger must the clearance between upper edge of the
part to be conveyed and the lower edge of the cover of the conveying track be chosen. If
possible the clearance must be brought to the largest permissible measure. When installing
and fastening the conveying tracks the following points must be observed:
- Install closely to the upper edge of the vibrator
- If possible put it on the center of the aluminum profile
- Choose solid, rigid screws (minimum M5)
- In order to achieve a higher conveying speed the linear feeder can be installed with a
slight inclination of approx. 3-5°.
- Under no circumstances use loose or hinged, unscrewed covers.

The conveying track may also consist of several short sections, which are assembled and
screwed down on the vibrator. At the feeding side flat chamfers facilitate passing of the
workpiece from one to the other conveying track section.
The construction consisting of several sections is especially recommended for the use of
hardened or surface hardened conveying tracks (low distortion manufacture).
Very light conveying tracks can be realized by using aluminum-rails or aluminum profiles.
The necessary abrasion resistance can be achieved by segments made of hardened spring
band steel, which are screwed in or on. These segments are available on request at the
manufacturer.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 13

7. Maintenance

7. Maintenance
The linear feeders are generally maintenance-free. They should, however, be thoroughly
cleaned in case they are considerably dirty or after fluids have been spilled over them.
- For that first unplug the mains plug.
- Clean the inside of the linear feeder, especially the magnetic gap.

Magnetic Gap

- After the mains plug has been plugged in, the linear feeder is ready for operation again.

8. Spare parts (Maintenance parts)

Please contact to the supplier of your region.

9. What to do, if... (Instructions for trouble-shooting)

The control unit or the connecting terminal box may only be
opened by an electrician. Before opening the a.m. devices, the
WARNING mains plug must be unplugged.

In case the conveying track has no steady running speed or height amplitude, but at the
discharge side a higher running speed or height amplitude than on the feeding side, the
spring angle has been wrongly adjusted to the gravity center angle (refer to 5.1.2 Adjusting
the required running behavior or the synchronism of the linear feeder track). In this case
proceed as follows:
- Adjust the spring angle larger at all spring assemblies
- Displace the counterweight “F” against running direction
- Install additional weight plates at the counterweight
- Install additional weight “G” into the oscillating profile

In case the conveying track has no steady running speed or height amplitude, but at the
feeding side a higher running speed or height amplitude than at the discharge side, the spring
angle is wrongly adjusted to the gravity center angle (refer to 5.1.2 Adjusting the required
running behavior or the synchronism of the linear feeder track). In this case proceed as
follows:
- Adjust the spring angle smaller at all spring assemblies
- Displace the counterweight “F” in running direction

14 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 9. What to do, if... (Instructions for trouble-shooting)

- Dismount additional weight plates at the counterweight

- Dismount additional weight “G” from the oscillating profile

If the running behavior is unsteady at a steady conveying track speed and if the material to
be transported jumps too much between bearing surface and cover, the gravity center angle
and the adjusted spring angle of the total system is too large and consequently the height
amplitude too high. In this case proceed as follows:
- Change the gravity center angle (make it more “flat”), by displacing the counterweight
“F” against the running direction, installing additional weight plates at the counter
weight, installing an additional weight in the oscillating profile and choosing a lighter
design for the conveying track if necessary.
- Adjust the spring angle according to the gravity center angle.

If the running behavior is unsteady especially at material to be conveyed with large surface
or which is fouled by oil, the gravity center angle and the adjusted spring angle of the total
system is too small. The height amplitude is too low.
Owing to that the motion of projection cannot take place and in case of oily workpieces the
adhesive power is higher than the projectile power, i. e. the workpiece cannot be lifted.

In this case proceed as follows:

- Change the center of gravity angle (make it “steeper”), by displacing the counterweight
“F” in running direction, dismounting additional weight plates at the counter weight,
dismounting the additional weight from the oscillating profile.
- Adjust the spring angle according to the new gravity center angle

In case the conveying track cannot be adjusted according to the above mentioned criteria,
and, if eg. lateral vibrations or in certain areas “dead points” occur, the track stiffness is
insufficient. The points of impact or separation work towards each other or asymmetrical
structural parts of the track lead to unsteady running behavior. In this case proceed as
follows:
- Mount additional stiffening ribs
- Connect impact or separation points by screwing
- Provide asymmetrical structural parts with counterweights or replace them by lighter
materials.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 15

9. What to do, if... (Instructions for trouble-shooting)

Trouble Possible cause Remedy

Linear feeder does not start - Mains switch off - Switch on the mains
when being switched on switch
- Mains plug of the control - Plug in the mains plug
unit is not plugged in
- Connecting cable - Plug in the 5-pole plug
between linear feeder at the control unit
and control unit is not
plugged in
- Fuse in the control unit - Replace the fuse
defective
Linear feeder vibrates - Turning knob at the - Set the controller to 80%
slightly control unit is set to 0%

- Transport securing - Remove the transport

device has not been securing device
removed
- Wrong vibration - Check, whether the code
frequency in the plug of the linear
feeder is correct (see
type plate and 1.
Technical data)

In case a linear feeder SLL 400 is operated without a

bridge in a 7-pole plug, the control unit and the
magnet is in danger.
DANGER
After a longer operating - Fastening screws of the - Retighten the screws
time the linear feeder does linear track have worked
loose
no longer come up to the
conveying capacity - Screws at one or two - Tighten the screws (For
spring assemblies have tightening torques, refer
required worked loose to 1. Technical data)
- Magnetic gap - Readjust the magnetic
misadjusted gap (For gap width, refer
to 1. Technical data)
- Vibrator displaced - Readjust the vibrator
towards the counter mass (refer to 5.1.1 Adjusting
the required running
speed)
Linear feeder produces loud - Foreign bodies in the - Switch off the linear
noise magnetic gap feeder and remove the
foreign bodies, after that
check the magnetic gap
adjustment
Linear feeder cannot be - The spring constant of - Readjust the linear
adjusted to a constant the oscillating system feeder. Springs must be
has changed. The linear removed.
conveying speed
feeder works close to the (Refer to 5. Starting)
resonance point

16 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

Hardware
(Hopper Controller)
 1. Technical data

1. Technical data
1.1 Functional description
The compact design of the control unit can supply all control units up to a load current of 6
ampere. It is intended for individual installation directly at the oscillating drive and
completely pluggable. The correcting range for the potentiometer in the front plate has been
adjusted in the factory at a reference drive and allows the adjustment of the output voltage
from 40 to 280 volt eff.
The illuminated rocking switch in the front plate separates the control unit with 2 poles from
the mains. For frequent switching or operation with a superordinate control unit there is the
possibility of wattless disconnection by means a potential-free contact as well as by 16-
30VDC voltage signal. The intervention into the device necessary for that is described in
3.5 Releasing the function by external components.
When the time (approx. 0.5 seconds) adjusted after turning the power on has passed, the
power is supplied.

1.2 EC - Conformity
The control device corresponds to the following regulations:
- Low voltage directive 2014/35/EU
- EMC directive 2014/30/EU

Applied harmonized standards:

- DIN EN 60204-1
- EN 61439-1

The control device corresponds also to the UL/CSA regulations.

1.3 Technical data

Mains connection 230 Volt AC, 50 or 60 Hz, +10 −15% or
115 Volt AC, 60 or 60 Hz, +10 −15%
Output voltage 40...208 Volt (eff.) adjustable, (230 V mains)
20...105 Volt (eff.) adjustable, (115 V mains)
Load current max. 6 Amp.(eff)
Operating modes 1. symmetric full wave operation
(oscillating frequency = double mains frequency)
2. asymmetric half wave operation
(oscillating frequency = mains frequency
Operating mode selection Encoding bridge in the load plug
Function release selectable by internal jumpers
Release by external signal Reverse battery protected input, level 16...30 VDC
at 24 Volt approx. 8 mA
Soft start Internally adjustable, standard approx.. 0.5 sec.
Insulation type IP54
Radio interference suppression according to EMV - regulations
Dimensions 104 × 213 × 153 (width × height × depth)

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 19

2. Safety notes

2. Safety notes
The safety notes shall in any case be read and understood. Their observance secures the
conservation of valuable material and avoids health impairment.

Electric danger, eg. at work under voltage

DANGER
Work at electrical equipment of the machine/equipment may
only be carried out by a qualified electrician or by trained
personnel under direction and supervision of a qualified
electrician according to the electronic regulations.
All safety and danger notes at the machine / equipment must
DANGER be observed.
The electrical equipment of a machine / equipment must be
examined regularly. Faults, eg. loose connections or damaged
cables, must be eliminated immediately.

Before opening the device unplug the power plug.

DANGER

Unplug the main power plug when plugging / unplugging the

cord. Unplug the main power plug when adjustment and
DANGER maintenance.

3. Information for starting

Before the mains connection is made and the control unit is
switched on, the following points must in any case be
checked:
- Is the control unit closed properly and with all screws?
- Are the existing plug fixing devices locked into
place/screwed down?
- Are all cables and ducts undamaged?
- Is the INTENDED USE guaranteed?
DANGER - Does the mains voltage indication comply with the local
power supply network?
- Does the mains frequency indication at the oscillating drive
comply with the local power supply network?
- Is the correct operating mode set at the control unit?
(on that read explanation operating mode)
Only if all above mentioned questions can be answered with yes, the control unit can be put
into operation.

20 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 3. Information for starting

At initial starts or starts after repair work or exchange of control

units/oscillating drives the minimum output should be set at
the control unit before switching on the device. When bringing
DANGER up the output it must be taken care for correct function.

3.1 Explanations on the term OPERATING MODE

Oscillating drives are mechanical spring vibrators, which, according to weight and/or size,
are adjusted to an oscillating frequency near the mains frequency. Two operating modes are
possible:
1. Asymmetrical half-wave operation the oscillating drive operates with mains frequency.
2. Symmetrical full-wave operation - the oscillating drive operates with double mains
frequency.
From that the following details result for the oscillating frequency:
Mains frequency 50 Hz 60 Hz
Operating mode 1 Oscillating frequency Oscillating frequency
50 Hz =3000 min -1 60 Hz =3600 min -1
Operating mode 2 Oscillating frequency Oscillating frequency
100 Hz =6000 min -1 120 Hz =7200 min -1
At a mains with 50 Hz only oscillating drives with 50 Hz or 100 Hz oscillating frequency
can be operated, at a mains with 60 Hz, however, only oscillating drives with 60 Hz or 120
Hz oscillating frequency. The control unit can operate in both operating modes. It must,
however, be switched into the correct operating mode. The mains frequency is of no
importance for the control unit.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 21

3. Information for starting

3.2 Switching over to a different mains voltage

The selection of the operating mode takes place by entering a code into the load plug of the
oscillating drive. A jumper in the plug from connection 3 to 4 switches the control unit into
operating mode 2: 100 or 120 Hz. If this connection is missing, the control unit operates in
the operating mode 1: 50 or 60 Hz.
As a standard oscillating transport units are provided with the correct code in the plug. To
assist the user, the threaded cable fitting has distinguishing colors on the connector jack for
better recognition BLACK for operating mode 1, 50 Hz or 60 Hz, GREY for operating mode
2, 100 Hz or 120 Hz.

3.3 Setting the minimum and maximum output voltage

The control units have been adjusted in the factory at a reference drive. In special cases or
after modifications a readjustment may become necessary. Here it must in any case be
observed:

The output voltage can only be measured with an oscillating

drive being connected.

NOTE The measuring device must be designed for real effective

 measurement. (True-RMS), other measuring devices indicate

random values. The load plug must be plugged in, as
otherwise the measurement possibly takes place in the wrong
measuring mode.

As the adjustment of the output voltage requires feeding of the mains voltage, the following
safety note is very important:

Feed the supply voltage only by means of a safety

transformer. Carry out the measurements in the rooms/zones
permitted for that. This measurement requires the
employment of qualified professionals. After the
DANGER measurements the control device must be put back into the
original condition, as otherwise the release of series is
stopped.
Important is the remark that the adjusting devices for the output voltage are not reactionless
towards each other. I. e. that at a change of the maximum voltage the minimum voltage is
slightly changed as well - and vice versa. That possibly means a repeated adjustment of
both trimming potentiometers.

22 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 3. Information for starting

3.4 Switching over to a different mains voltage

The control unit can be operated at 230 V, 50/60 Hz as well as at 115 V, 50/60 Hz, must,
however, be switched over to this voltage.
Changing from 230V to 115V:
Take the plug out of the electrical socket and open the device on the right side. Toggle the
switch and close the side of the device. Test run. U MAX may have to be re-adjusted.
(Refer to 4. Plan showing the position of the operating elements on the boards and 5. Scale
drawing.)

3.5 Releasing the function by external components

The standard adjustment of the control unit provides that the oscillating drive starts, when
the mains switch is switched on.
Should it be preferred that the control unit work in start-stop operation, then the control unit
should be opened — observing all of the precautionary measures listed above — and the
jumper S1 re-plugged.
Refer to 4. Plan showing the position of the operating elements on the boards and 5. Scale
drawing.
Remove the dummy plugs on the side of the casing and install a threaded cable fitting M16
with strain-relief; the cable will be fed through here for release. Release is achieved in two
possible ways:

Release by a contact
This simple, cost-efficient solution works in a way that the control unit is released by making
the contact and the oscillating drive operates. The connection is made at the terminals 33 -
34. Some points should be observed:
- The connection is fed with mains voltage. Cable type and color, insulation regulations
must be observed, the contact must of course be potential-free.
- Starting at 2 m and above, the cable must be shielded; the shielding is situated on one
side of the control unit on the protective earth conductor.
- The cable length should not exceed 5 meter.
- The cable may not be installed in immediate neighborhood to high-energy switching
equipment or strong interference fields.

3.6 Changing the soft start time

The soft start, the time-controlled bringing up of the output to the adjusted value is an
effective protection for the oscillating drive against magnet impacts. At small oscillating
drives, which start with high cycle times, the standard time is not necessary in any case, it
does even impede the production flow. At the trimmer SOFT START the run-up time can
be adjusted. As the case must be opened for this change as well, the safety notes mentioned
above should be observed.

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 23

4. Plan showing the position of the operating elements on the boards

4. Plan showing the position of the operating elements on

the boards

When replacing the fuse the preset value of M 6,3 A is to be

NOTE

 used in any case. A fuse which is rated too high can lead to
breakage of the control unit.

Release by voltage signal

The connection is done on the fasteners 31 (GND) and 32 (+24 VDC). The drive starts,
when a signal is fed between 10 and 30 volt direct current in correct polarity. The input is
protected against faulty polarity. The use of an optocoupler in the control unit makes the
input potential-free and allows the installation with unscreened cables of nearly any length.
Here too high-energy interferences should be avoided.

24 Part Feeding 7.0 Hopper & Hopper Controller Rev.4

 5. Scale drawing

5. Scale drawing

6. Connecting diagram

Part Feeding 7.0 Hopper & Hopper Controller Rev.4 25

6. Connecting diagram

26 Part Feeding 7.0 Hopper & Hopper Controller Rev.4