Project Data Page:

Table of Contents

Cover Page 1
Vessel Design Summary: 2
Nozzle Summary: 5
Nozzle Schedule: 7
Bill of Material: 9
MDMT Summary: 10
Warnings and Errors: 12
Input Echo: 13
XY Coordinate Calculations: 22
Internal Pressure Calculations: 23
Element: # 1 24
Element: # 2 27
Element: # 3 30
Pressure Test Results: Shop Test 33
External Pressure Calculations: 35
Element and Detail Weights: 38
Nozzle Flange MAWP: 40
Wind Load Calculation: 43
Earthquake Load Calculation: 45
Center of Gravity Calculation: 46
Lifting Lug Calcs: Left End 48
Lifting Lug Calcs: Right End 55
Saddle Calcs: Ocean Transport: 62
Saddle Calcs: Operating Case: 77
Saddle Calcs: Test Case: 95
Saddle Calcs: Ext. Pressure: 111
Nozzle Calcs.: N13A 125
Nozzle Calcs.: N4 128
Nozzle Calcs.: N14B 143
Nozzle Calcs.: N14A 146
Nozzle Calcs.: N13B 149
Nozzle Calcs.: N5 152
Nozzle Calcs.: N10A 159
Nozzle Calcs.: N10B 162
Nozzle Calcs.: N9 165
Nozzle Calcs.: N3 172
Nozzle Calcs.: N1 186
Nozzle Calcs.: N11 193
Nozzle Calcs.: N7 204
Nozzle Calcs.: N8 210
Nozzle Calcs.: N2 220
Nozzle Calcs.: N6 234
Nozzle Calcs.: M1 240
Cover Page

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2023

Analysis Performed by : AGP

Job File : ...\18C19.pvdb

Date of Analysis : Mar 11,2024 11:53am

PV Elite 26, January 2024

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Vessel Design Summary:

ASME Code, Section VIII Division 1, 2023

Diameter Spec : 1700.000 mm ID

Vessel Design Length, Tangent to Tangent 3500.00 mm

Specified Datum Line Distance 0.00 mm

Internal Design Temperature 165 °C

Internal Design Pressure 0.517 MPa

External Design Temperature 165 °C

External Design Pressure 0.101 MPa

Maximum Allowable Working Pressure 1 MPa

External Max. Allowable Working Pressure 0 MPa
Shop Test Pressure 1.001 MPa

Required Minimum Design Metal Temperature 2.0 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C

Wind Design Code AS/NZ 1170.2:2011

Earthquake Design Code AS 1170.4-2007

Materials of Construction:

Component Normal Impact

Type Material Class Thickness UNS # ized Tested

Shell SA-516 70 ... ... K02700 Yes No

Head SA-516 70 ... ... K02700 Yes No
Nozzle SA-106 B ... ... K03006 No No
Nozzle SA-516 70 ... ... K02700 Yes No
Re-Pad SA-516 70 ... ... K02700 Yes No
Nozzle Flg SA-105 ... ... K03504 Yes No
Rings SA-516 70 ... ... K02700 No No
Hrz Bolting SA-325 ... ... No No
Saddles SA-36 ... ... K02600 No No
Saddles SA-516 70 ... ... K02700 Yes No

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (MPa & mm):

Design Total Str. In

Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range

Ellipse 0.527 0.10 1.000 3.2000 No No

Cylinder 0.527 0.10 1.000 3.2000 N/A No
Ellipse 0.527 0.10 1.000 3.2000 No No

Liquid Level: 1090.00 mm Dens.: 0.001 kg/cm³ Sp. Gr.: 0.918

Stiffener Ring Specifications:

Elevation mm Selected Type Ring Description
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1350.00 Bar 65.0 x 6.0 Ring R1 Fr20

2450.00 Bar 62.5 x 6.0 Ring R4 Fr20

Element Types and Properties:

Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm mm mm mm mm mm

Ellipse 50.0 50.0 12.0 8.0 6.4 ... 1.00 0.85

Cylinder 3450.0 3400.0 10.0 10.0 6.5 ... 1.00 0.85
Ellipse 3500.0 50.0 12.0 8.0 6.4 ... 1.00 0.85

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm MPa MPa

10 20 8 7.61987 0.10132 0.11951

20 Ring 10 8.36119 0.10132 0.19934
Ring Ring 10 7.75542 0.10132 0.27452
Ring 30 10 7.90211 0.10132 0.25227
30 40 8 7.61987 0.10132 0.11951

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm mm^4 mm^4

10 20 No Calc No Calc No Calc No Calc

20 Ring 1491.67 2859.78 No Calc No Calc
Ring Ring 1100 2860.54 464524 479565
Ring 30 1191.67 2860.68 410058 432814
30 40 No Calc No Calc No Calc No Calc

Saddle Parameters:
Saddle Width 203.200 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1100.000 mm
Wear Pad Width 254.000 mm
Wear Pad Thickness 9.525 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 230.000 mm

Baseplate Length 1473.200 mm

Baseplate Thickness 12.000 mm
Baseplate Width 228.600 mm
Number of Ribs (including outside ribs) 4
Rib Thickness 10.000 mm
Web Thickness 10.000 mm
Height of Center Web 482.600 mm
Number of Bolts in Baseplate 4

Baseplate Sketch
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Maximum Tensile Bolt Load 8. N

Summary of Maximum Saddle Loads, Operating Case, Un-Factored:

Maximum Vertical Saddle Load 96270.98 N
Maximum Transverse Saddle Shear Load 14134.34 N
Maximum Longitudinal Saddle Shear Load 28268.69 N

The Wind and Seismic loads were not load factored in this analysis.

Summary of Maximum Saddle Loads, Pressure Test Case:

Maximum Vertical Saddle Load 92536.76 N
Maximum Transverse Saddle Shear Load 3519.19 N
Maximum Longitudinal Saddle Shear Load 2899.80 N

Local Stress Analysis Results:

Analysis Max Stress High Stress Pass

Description Type Ratio Location Fail

Lift Lug WRC-107/537 0.615 n/a Passed

Lift Lug WRC-107/537 0.951 n/a Passed
N4 WRC-297 4.928 Shell Failed
N5 WRC-107/537 0.748 n/a Passed
N9 WRC-107/537 0.748 n/a Passed
N3 WRC-297 1.771 Shell Failed
N1 WRC-107/537 0.748 n/a Passed
N11 WRC-107/537 0.994 n/a Passed
N8 WRC-107/537 0.989 n/a Passed
N2 WRC-297 1.962 Shell Failed

Weights:
Fabricated - Bare W/O Removable Internals 3448.7 kg
Shop Test - Fabricated + Water ( Full ) 12675.2 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 6747.2 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 6747.2 kg
Empty - Fab. + Intls. + Details + Wghts. 6747.2 kg
Operating - Empty + Operating Liquid (No CA) 12524.1 kg
Field Test - Empty Weight + Water (Full) 15973.7 kg

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Nozzle Summary: Step: 39 11:53am Mar 11,2024

Nozzle Calculation Summary (MPa & mm):

Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

Path Stresses

N13A 1 ... ... OK 6.40 OK No Calc[*]

N4 1 OK ... OK 6.46 OK Passed
N14B 1 ... ... OK 6.46 OK No Calc[*]
N14A 1 ... ... OK 6.40 OK No Calc[*]
N13B 1 ... ... OK 6.46 OK No Calc[*]
N5 1 ... ... OK 6.46 OK No Calc[*]
N10A 1 ... ... OK 6.40 OK No Calc[*]
N10B 1 ... ... OK 6.46 OK No Calc[*]
N9 1 ... ... OK 6.46 OK No Calc[*]
N3 1 OK ... OK 6.46 OK Passed
N1 1 ... ... OK 6.46 OK No Calc[*]
N11 1 OK ... OK 6.46 OK Passed
N7 1 OK ... OK 6.40 OK Passed
N8 1 OK ... OK 6.40 OK Passed
N2 1 OK ... OK 6.40 OK Passed
N6 1 OK ... OK 6.40 OK Passed
M1 1 OK ... ... OK Passed

Nozzle MAWP Summary:

Minimum MAWP Nozzles : 1 Nozzle : M1
Minimum MAWP Shells/Flanges : 1 Element :
Minimum MAPnc Shells/Flanges : 1 Element :

Computed Vessel M.A.W.P. : 1 MPa

[*] - This was a small opening and the areas were not computed.

Note: MAWPs (Internal Case) shown above are at the High Point.

Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.

Check the Spatial Relationship between the Nozzles:

From Node Nozzle Description X Coordinate Layout Angle Dia. Limit

mm deg mm

20 N13A 2100.000 0.000 98.500

20 N4 2800.000 180.000 628.801
20 N14B 2300.000 180.000 98.500
20 N14A 2312.000 0.000 98.500
20 N13B 2100.000 180.000 98.500
20 N5 1700.000 180.000 98.500
20 N10A 1900.000 0.000 98.500
20 N10B 1900.000 180.000 98.500
20 N9 1500.000 180.000 98.500
20 N3 1050.000 180.000 390.701
20 N1 760.000 180.000 98.500
20 N11 500.000 180.000 187.450
20 N7 2880.000 0.000 276.401
20 N8 1600.000 0.000 187.450
20 N2 1050.000 0.000 377.900
20 N6 615.000 0.000 276.401
30 M1 0.000 0.000 1212.800
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The nozzle spacing is computed by the following:

= ( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

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Nozzle Schedule: Step: 38 11:53am Mar 11,2024

Nozzle Schedule:

Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type mm mm mm mm

M1 600 mm Actual WNF 620.0 10.000 1110.00 10.00 191 ...

N1 50 mm 160 WNF 60.3 8.738 ... ... 398 300
N10A 50 mm 160 WNF 60.3 8.738 ... ... 333 300
N10B 50 mm 160 WNF 60.3 8.738 ... ... 90 300
N11 100 mm 160 WNF 114.3 13.487 150.00 10.00 1186 300
N13A 50 mm 160 WNF 60.3 8.738 ... ... 333 300
N13B 50 mm 160 WNF 60.3 8.738 ... ... 90 300
N14A 50 mm 160 WNF 60.3 8.738 ... ... 333 300
N14B 50 mm 160 WNF 60.3 8.738 ... ... 90 300
N2 200 mm 120 WNF 219.1 18.263 350.00 10.00 300 150
N3 200 mm 100 WNF 219.1 15.062 400.00 10.00 109 150
N4 350 mm 100 WNF 355.6 23.800 460.00 10.00 1201 150
N5 50 mm 160 WNF 60.3 8.738 ... ... 99 300
N6 150 mm 160 WNF 168.3 18.237 220.00 10.00 318 150
N7 150 mm 160 WNF 168.3 18.237 220.00 10.00 318 150
N8 100 mm 160 WNF 114.3 13.487 150.00 10.00 328 300
N9 50 mm 160 WNF 60.3 8.738 ... ... 398 300

General Notes for the above table:

The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.

In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld

M1 SA-516 70 ... 10.000 8.000 10.000 ...

N1 SA-106 B ... 10.000 ... ... 11.000
N10A SA-106 B ... 10.000 ... ... ...
N10B SA-106 B ... 10.000 ... ... ...
N11 SA-106 B 10.000 10.000 8.000 10.000 ...
N13A SA-106 B ... 10.000 ... ... ...
N13B SA-106 B ... 10.000 ... ... ...
N14A SA-106 B ... 10.000 ... ... ...
N14B SA-106 B ... 10.000 ... ... ...
N2 SA-106 B 10.000 10.000 8.000 10.000 ...
N3 SA-106 B 10.000 10.000 8.000 10.000 ...
N4 SA-106 B 10.000 9.000 5.000 10.000 ...
N5 SA-106 B ... 10.000 ... ... ...
N6 SA-106 B 10.000 10.000 8.000 10.000 ...
N7 SA-106 B 10.000 10.000 8.000 10.000 ...
N8 SA-106 B 10.000 10.000 8.000 10.000 ...
N9 SA-106 B ... 10.000 ... ... 11.000

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

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Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm deg mm mm

M1 ... 0.0 152.40 0.00 Node: 30

N1 760.000 180.0 88.90 300.00 Node: 20
N10A 1900.000 0.0 323.35 0.00 Node: 20
N10B 1900.000 180.0 80.15 0.00 Node: 20
N11 500.000 180.0 86.50 1090.00 Node: 20
N13A 2100.000 0.0 323.35 0.00 Node: 20
N13B 2100.000 180.0 80.15 0.00 Node: 20
N14A 2312.000 0.0 323.35 0.00 Node: 20
N14B 2300.000 180.0 80.15 0.00 Node: 20
N2 1050.000 0.0 283.22 0.00 Node: 20
N3 1050.000 180.0 91.95 0.00 Node: 20
N4 2800.000 180.0 101.60 1090.00 Node: 20
N5 1700.000 180.0 88.90 0.00 Node: 20
N6 615.000 0.0 304.30 0.00 Node: 20
N7 2880.000 0.0 304.30 0.00 Node: 20
N8 1600.000 0.0 317.00 0.00 Node: 20
N9 1500.000 180.0 88.90 300.00 Node: 20

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Bill of Materials:

QTY DESCRIPTION MATERIAL

2 ELLIPTICAL HEAD: 2.0 X 1, 12.0mm THK X 1700.0mm ID X 50.0mm SA-516 70

2 INSULATION: 463mm X 40mm THK Hot

1 SADDLE: 203.2mm X 120 DEG SA-36

1 SADDLE: 203.2mm X 120 DEG SA-516 70

1 PLATFORM: 1070mm X 1500mm WIDE

1 LADDER: 3700.0mm ...

1 INSULATION: 3400mm X 40mm THK Hot

1 BAR RING STIFFENER: 1720.0mm ID X 1850.0mm OD X 6.0mm SA-516 70

1 BAR RING STIFFENER: 1720.0mm ID X 1845.0mm OD X 6.0mm SA-516 70

2 LIFTING LUGS: SA-516 70

2 LIFTING LUG PADS: 100.0mm X 275.0mm X 10.0mm THK

1 600.0mm BLIND FLANGE(S) SA-105

2 CYLINDRICAL SEGMENT 10.0mm THK X 2670.3mm X 3400.0mm SA-516 70

1 NAMEPLATE ...

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Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm

[10] D -48 -48 -29 1.000 8.000 1.00 No

[7] D -48 -48 -29 0.550 12.000 1.00 No
[8] D -48 -48 -29 0.711 10.000 1.00 No
[10] D -48 -48 -29 1.000 8.000 1.00 No
[7] D -48 -48 -29 0.550 12.000 1.00 No
Ring R1 Fr20 [23] B -46 -48 0.711 6.000 1.00 No
Ring R4 Fr20 [23] B -46 -48 0.711 6.000 1.00 No
Left Saddle [24] D -48 -48 -29 0.711 9.525 1.00 No
Right Saddle [24] D -48 -48 -29 0.711 9.525 1.00 No
N13A [1] C -46 -104 0.024 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N4 [1] C -48 -48 0.480 10.000 1.00 No
Nozzle Flg [5] B -18 -104
N14B [1] C -46 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N14A [1] C -46 -104 0.024 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N13B [1] C -46 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N5 [1] C -46 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N10A [1] C -46 -104 0.024 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N10B [1] C -46 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N9 [1] C -46 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N3 [1] C -48 -48 0.480 10.000 1.00 No
Nozzle Flg [5] B -18 -104
N1 [1] C -46 -104 0.025 7.645 1.00 No
Nozzle Flg [5] B -18 -104
N11 [1] C -48 -48 0.480 10.000 1.00 No
Nozzle Flg [5] B -18 -104
N7 [1] C -48 -48 0.471 10.000 1.00 No
Nozzle Flg [5] B -18 -104
N8 [1] C -48 -48 0.471 10.000 1.00 No
Nozzle Flg [5] B -18 -104
N2 [1] C -48 -48 0.471 10.000 1.00 No
Nozzle Flg [5] B -18 -104
N6 [1] C -48 -48 0.471 10.000 1.00 No
Nozzle Flg [5] B -18 -104
M1 [1] D -48 -48 -29 0.600 8.000 1.00 No
Nozl. Bolting[22] -48 1.000 63.500 1.00 No

Warmest MDMT: -18 -48

Required Minimum Design Metal Temperature 2.0 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
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[ 7] - MDMT Calculations for the Straight Flange.

[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Warnings and Errors: Step: 0 11:53am Mar 11,2024

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

Information Regarding Nozzle Loads

Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the support(s) from nozzle loads, you can enable that feature in
tools->configuration->Job Specific Settings.

The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Units used in this Analysis (Newtons):

Name System Unit Constant User Unit

Length Feet 304.8000 mm

Force Pounds 4.4480 N
Mass Pounds 0.4536 kg
Area sq. inches 645.1600 mm²
Moment ft. lbs. 1356.3000 N-mm
Stress lbs./sq.in. 0.0069 MPa
Temperature Degrees F 0.5556 °C
Pressure psig 0.0069 MPa
Elast. Modulus lbs./sq.in. 0.0069 MPa
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 0.1600E-04 kg/cm³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kg/cm²
Inertia in.4 416231.0000 mm4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 kg/m²
Elevation Feet 304.8000 mm
Volume in.3 0.0164 ltr
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0.517 MPa

Design Internal Temperature 165.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature 2.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:

Type of Pressure Test UG-99(b)
Pressure Test Position Horizontal
Test Performed in Corroded Condition No

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
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Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code Austr/NZ 1170.2:2011

Design Wind Speed 226.8 km/hr

Seismic Design Code AS 1170.4-2007

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

g0 is taken as min( g0, attached shell thk ) Yes

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element# 1/3
Element From Node 10
Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 50 mm
Inside Diameter 1700 mm
Element Thickness 8 mm
Internal Corrosion Allowance 3.2 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.517 MPa
Design Temperature Internal Pressure 165 °C
Design External Pressure 0.1013 MPa
Design Temperature External Pressure 165 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Allowable Stress, Ambient 138 MPa
Allowable Stress, Operating 138 MPa
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Input Echo: Step: 1 11:53am Mar 11,2024

Allowable Stress, Hydrotest 179 MPa

Material Density 0.00775 kg/cm³
P Number Thickness 31.801 mm
Yield Stress, Operating 229 MPa
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 10

Detail Type Liquid
Detail ID Liquid 10
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Liquid 1090 mm
Liquid Density 0.0009165 kg/cm³

Element From Node 10

Detail Type Insulation
Detail ID Mineral Wool
Dist. from "FROM" Node / Offset dist -425 mm
Height/Length of Insulation 463 mm
Thickness of Insulation 40 mm
Density 0.00014 kg/cm³

Element# 2/3
Element From Node 20
Element To Node 30
Element Type Cylinder
Description
Distance "FROM" to "TO" 3400 mm
Inside Diameter 1700 mm
Element Thickness 10 mm
Internal Corrosion Allowance 3.2 mm
Nominal Thickness 10 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.517 MPa
Design Temperature Internal Pressure 165 °C
Design External Pressure 0.1013 MPa
Design Temperature External Pressure 165 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Element From Node 20

Detail Type Saddle
Detail ID Left Saddle
Dist. from "FROM" Node / Offset dist 180 mm
Width of Saddle 203.2 mm
Height of Saddle at Bottom 1100 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 254 mm
Thickness of Wear Plate 9.525 mm
Contact Angle, Wear Plate (degrees) 132.0
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Friction coefficient 0.30000001

Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm

Element From Node 20

Detail Type Saddle
Detail ID Right Saddle
Dist. from "FROM" Node / Offset dist 3220 mm
Width of Saddle 203.2 mm
Height of Saddle at Bottom 1100 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 254 mm
Thickness of Wear Plate 9.525 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.40000001
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm

Element From Node 20

Detail Type Platform
Detail ID PLATFORM & HAND
Dist. from "FROM" Node / Offset dist 0.30480E-05 mm
Platform Start Angle (degrees) 0.0
Platform End Angle (degrees) 0.0
Platform Wind Area 0 mm²
Platform Weight 30671 N
Platform Railing Weight 0.04414 N/mm
Platform Grating Weight 0.051 kg/cm²
Platform Width 1500 mm
Platform Height 1070 mm
Platform Clearance or End Offset 243.2 mm
Platform Force Coefficient 0.0
Ladder Layout Angle 0.0
Ladder Start Elevation 0 mm
Ladder End Elevation 3700 mm
Unit Weight of Ladder 0.04414 N/mm
Platform Length (top head platform) 4000 mm

Element From Node 20

Detail Type Liquid
Detail ID Liquid: 20
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Liquid 1090 mm
Liquid Density 0.0009165 kg/cm³

Element From Node 20

Detail Type Insulation
Detail ID Mineral Wool
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Insulation 3400 mm
Thickness of Insulation 40 mm
Density 0.00014 kg/cm³

Element From Node 20

Detail Type Ring
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Input Echo: Step: 1 11:53am Mar 11,2024

Detail ID Ring R1 Fr20

Dist. from "FROM" Node / Offset dist 1300 mm
Inside Diameter of Ring 1720 mm
Thickness of Ring 6 mm
Outside Diameter of Ring 1850 mm
Material Name SA-516 70
Height of Section Ring 0 mm
Using Custom Stiffener Section No

Element From Node 20

Detail Type Ring
Detail ID Ring R4 Fr20
Dist. from "FROM" Node / Offset dist 2400 mm
Inside Diameter of Ring 1720 mm
Thickness of Ring 6 mm
Outside Diameter of Ring 1845 mm
Material Name SA-516 70
Height of Section Ring 0 mm
Using Custom Stiffener Section No

Element From Node 20

Detail Type Nozzle
Detail ID N13A
Dist. from "FROM" Node / Offset dist 2050 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 2750 mm
Nozzle Diameter 350 mm
Nozzle Schedule 100
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N14B
Dist. from "FROM" Node / Offset dist 2250 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N14A
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Input Echo: Step: 1 11:53am Mar 11,2024

Dist. from "FROM" Node / Offset dist 2262 mm

Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N13B
Dist. from "FROM" Node / Offset dist 2050 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 1650 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N10A
Dist. from "FROM" Node / Offset dist 1850 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N10B
Dist. from "FROM" Node / Offset dist 1850 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
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Input Echo: Step: 1 11:53am Mar 11,2024

Element From Node 20

Detail Type Nozzle
Detail ID N9
Dist. from "FROM" Node / Offset dist 1450 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 1000 mm
Nozzle Diameter 200 mm
Nozzle Schedule 100
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 710 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N11
Dist. from "FROM" Node / Offset dist 450 mm
Nozzle Diameter 100 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N7
Dist. from "FROM" Node / Offset dist 2830 mm
Nozzle Diameter 150 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
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Input Echo: Step: 1 11:53am Mar 11,2024

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N8
Dist. from "FROM" Node / Offset dist 1550 mm
Nozzle Diameter 100 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 1000 mm
Nozzle Diameter 200 mm
Nozzle Schedule 120
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N6
Dist. from "FROM" Node / Offset dist 565 mm
Nozzle Diameter 150 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element# 3/3
Element From Node 30
Element To Node 40
Element Type Elliptical
Description
Distance "FROM" to "TO" 50 mm
Inside Diameter 1700 mm
Element Thickness 8 mm
Internal Corrosion Allowance 3.2 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.517 MPa
Design Temperature Internal Pressure 165 °C
Design External Pressure 0.1013 MPa
Design Temperature External Pressure 165 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Efficiency, Longitudinal Seam 1.0
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Input Echo: Step: 1 11:53am Mar 11,2024

Efficiency, Circumferential Seam 0.85

Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 30

Detail Type Liquid
Detail ID Liquid 30
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Liquid 1090 mm
Liquid Density 0.0009165 kg/cm³

Element From Node 30

Detail Type Insulation
Detail ID Mineral Wool
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Insulation 463 mm
Thickness of Insulation 40 mm
Density 0.00014 kg/cm³

Element From Node 30

Detail Type Nozzle
Detail ID M1
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 600 mm
Nozzle Schedule STD
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange None
Nozzle Matl SA-516 70 [Normalized]

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 22 of 244
XY Coordinate Calculations: Step: 2 11:53am Mar 11,2024

XY Coordinate Calculations:

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm

10 20 50 ... 50 ...
20 30 3450 ... 3400 ...
30 40 3500 ... 50 ...

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 23 of 244
Internal Pressure Calculations: Step: 3 11:53am Mar 11,2024

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable Element#

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
MPa mm mm mm MPa

10 20 0.5269 12 3.2 1700 138 1

20 30 0.5269 10 3.2 1700 138 2
30 40 0.5269 12 3.2 1700 138 3

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required Element#

From To Pressure Corroded New & Cold Thickness Thickness
MPa MPa MPa mm mm

10 20 0.51703 0.76997 1.2976 8 6.44245 1

20 30 0.51703 1.08479 1.61215 10 6.46489 2
30 40 0.51703 0.76997 1.2976 8 6.44245 3

Minimum 1 1

MAWP: 1 MPa, limited by: Elliptical Head.

Elements Suitable for Design Internal Pressure.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 24 of 244
Element: # 1 Step: 4 11:53am Mar 11,2024

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Element # 1

Elliptical Head Design Information:

Design Pressure P 0.527 MPa Int. Design Temperature 165 °C

Material SA-516 70 Ext. Design Temperature 165 °C
Length 50.000 mm External Pressure Chart CS-2
UNS Number K02700
Int. Corr. All. c 3.2000 mm Allowable Stress (ope) S 138.0 MPa
Ext. Corr. All. ce 0.0000 mm Allowable Stress (amb) Sa 138.0 MPa
Inside Diameter Di 1700.000 mm Actual Stress 93.2 MPa
Spec. Min. Thk t or e 8.0000 mm Spec. Nominal Thk. 12.000 mm
Surface Area 3492601.2 mm² SG of Contents 0.918
Element Volume 756.7 ltr Weight of Contents 4807.2 N
Empty Weight 3444.4 N Operating Weight 8251.5 N
Comp. All. Ope. Stress 83.1 MPa
Aspect Ratio 2.00

Radiography Information:

Spot Radiography per UW-11(a,5,b) Type 1 Full Radiography per UW-11(a) Type 1
Circ. Joint Efficiency 85 % Long. Joint Efficiency E 100 %

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 21.250 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 10.625 mm

Required Thickness due to Internal Pressure [tr]:

= (P•D•Kcor)/(2•S•E-0.2•P) Appendix 1-4(c)
= (0.527•1706.4•0.995)/(2•138.0•1.0-0.2•0.527)
= 3.2425 + 3.2000 = 6.4425 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.010 MPa
= (2•S•E•t)/(Kcor•D+0.2•t) per Appendix 1-4 (c)
= (2•138.0•1.0•4.8)/(0.995•1706.4+0.2•4.8)
= 1 - 0.01 = 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:

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Element: # 1 Step: 4 11:53am Mar 11,2024

= (2•S•E•t)/(K•D+0.2•t) per Appendix 1-4 (c)

= (2•138.0•1.0•8.0)/(1.0•1700.0+0.2•8.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:

= (P•(Kcor•D+0.2•t))/(2•E•t)
= (0.527•(0.995•1706.4+0.2•4.8))/(2•1.0•4.8)
= 93.238 MPa

Straight Flange Required Thickness:

= (P•R)/(S•E-0.6•P) + c per UG-27 (c)(1)
= (0.527•853.2)/(138.0•1.0-0.6•0.527)+3.2
= 6.465 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.010 MPa
= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (138.0 • 1.0 • 8.8)/(853.2 + 0.6 • 8.8 )
= 1 - 0.01 = 1 MPa

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 • Inside Head Depth ))²)/6
= ( 2 + ( 1706.4/( 2 • 428.2 ))²)/6
= 0.995027

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.051 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 8.0, tr = 4.8, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 1.0, Temp. Reduction = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 12.0, tr = 4.838, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.55, Temp. Reduction = 27 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

MDMT Design Information:

MDMT Curve D Press. at MDMT 0.780 MPa

UCS-66(b) red. No Min. Des. Mtl. Temp. 2 °C
Governing Thk. 12.000 mm Basic MDMT -48 °C
Stress/Thk. Ratio 0.550 Temperature Difference 0 °C
UCS-66(c) red. Yes Computed Min. Temp. -48 °C
MDMT per UG-20(f) -29 °C
Joint Efficiency E* 100 %

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 21.250 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 10.625 mm
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Element: # 1 Step: 4 11:53am Mar 11,2024

External Pressure Results for: Element # 1

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 165 °C

Elastic Modulus from Chart: CS-2 at 165 °C: 197957 MPa

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Do/t Factor A Factor B

4.800 1716.00 357.50 0.0003885 38.45

MAEP = B/(K0*Do/t) = 38.4532/( 0.9 *357.5 ) = 0.1195 MPa

Results for Required Thickness Tca

Tca Outer Dia Do/t Factor A Factor B

4.420 1716.00 388.25 0.0003577 35.41

MAEP = B/(K0*Do/t) = 35.408/( 0.9 *388.247 ) = 0.1013 MPa

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 27 of 244
Element: # 2 Step: 5 11:53am Mar 11,2024

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Element # 2

Cylindrical Shell Design Information:

Design Pressure P 0.527 MPa Int. Design Temperature 165 °C

Material SA-516 70 Ext. Design Temperature 165 °C
Length 3400.000 mm External Pressure Chart CS-2
UNS Number K02700
Int. Corr. All. c 3.2000 mm Allowable Stress (ope) S 138.0 MPa
Ext. Corr. All. ce 0.0000 mm Allowable Stress (amb) Sa 138.0 MPa
Inside Diameter Di 1700.000 mm Actual Stress 66.4 MPa
Spec. Min. Thk t or e 10.0000 mm Spec. Nominal Thk. 10.000 mm
Surface Area 18372036.0 mm² SG of Contents 0.918
Element Volume 7718.7 ltr Weight of Contents 47034.5 N
Empty Weight 13881.0 N Operating Weight 60915.5 N
Comp. All. Ope. Stress 99.1 MPa

Radiography Information:

User Defined User Defined

Circ. Joint Efficiency 85 % Long. Joint Efficiency E 100 %

Required Thickness due to Internal Pressure [tr]:

= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (0.527•853.2)/(138.0•1.0-0.6•0.527)
= 3.2649 + 3.2000 = 6.4649 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.010 MPa
= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (138.0•1.0•6.8)/(853.2+0.6•6.8)
= 1 - 0.01 = 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (138.0•1.0•10.0)/(850.0+0.6•10.0)
= 2 MPa

Actual stress at given pressure and thickness, corroded [Sact]:

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 28 of 244
Element: # 2 Step: 5 11:53am Mar 11,2024

= (P•(R+0.6•t))/(E•t)
= (0.527•(853.2+0.6•6.8))/(1.0•6.8)
= 66.423 MPa

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.585 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 10.0, tr = 4.838, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.711, Temp. Reduction = 16 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

MDMT Design Information:

MDMT Curve D Press. at MDMT 0.780 MPa

UCS-66(b) red. No Min. Des. Mtl. Temp. 2 °C
Governing Thk. 10.000 mm Basic MDMT -48 °C
Stress/Thk. Ratio 0.711 Temperature Difference 0 °C
UCS-66(c) red. Yes Computed Min. Temp. -48 °C
MDMT per UG-20(f) -29 °C
Joint Efficiency E* 100 %

External Pressure Results for: Element # 2

Cylindrical Shell From 20 to Ring R1 Fr20 Ext. Chart: CS-2 at 165 °C

Elastic Modulus from Chart: CS-2 at 165 °C: 197957 MPa

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Slen Do/t L/D Factor A Factor B

6.800 1720.00 1491.67 252.94 0.8672 0.0003821 37.82

MAEP = (4*B)/(3*(Do/t)) = (4*37.8154)/(3*252.9412) = 0.1993 MPa

Results for Required Thickness Tca

Tca Outer Dia Slen Do/t L/D Factor A Factor B

5.161 1720.00 1491.67 333.26 0.8672 0.0002559 25.33

MAEP = (4*B)/(3*(Do/t)) = (4*25.3268)/(3*333.2562) = 0.1013 MPa

Results for Maximum Stiffened Length Slen

Tca Outer Dia Slen Do/t L/D Factor A Factor B

6.800 1720.00 2859.78 252.94 1.6627 0.0001944 19.24

MAEP = (4*B)/(3*(Do/t)) = (4*19.2397)/(3*252.9412) = 0.1014 MPa

Cylindrical Shell From Ring R1 Fr20 to Ring R4 Fr20 Ext. Chart: CS-2 at 165 °C
Elastic Modulus from Chart: CS-2 at 165 °C: 197957 MPa

Results for Maximum Allowable Ext. Pressure MAEP

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 29 of 244
Element: # 2 Step: 5 11:53am Mar 11,2024

Tca Outer Dia Slen Do/t L/D Factor A Factor B

6.800 1720.00 1100.00 252.94 0.6395 0.0005262 52.08

MAEP = (4*B)/(3*(Do/t)) = (4*52.0788)/(3*252.9412) = 0.2745 MPa

Results for Required Thickness Tca

Tca Outer Dia Slen Do/t L/D Factor A Factor B

4.555 1720.00 1100.00 377.57 0.6395 0.0002899 28.69

MAEP = (4*B)/(3*(Do/t)) = (4*28.6947)/(3*377.5724) = 0.1013 MPa

Results for Maximum Stiffened Length Slen

Tca Outer Dia Slen Do/t L/D Factor A Factor B

6.800 1720.00 2860.54 252.94 1.6631 0.0001943 19.23

MAEP = (4*B)/(3*(Do/t)) = (4*19.2344)/(3*252.9412) = 0.1014 MPa

Cylindrical Shell From Ring R4 Fr20 to 30 Ext. Chart: CS-2 at 165 °C

Elastic Modulus from Chart: CS-2 at 165 °C: 197957 MPa

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Slen Do/t L/D Factor A Factor B

6.800 1720.00 1191.67 252.94 0.6928 0.0004835 47.86

MAEP = (4*B)/(3*(Do/t)) = (4*47.8567)/(3*252.9412) = 0.2523 MPa

Results for Required Thickness Tca

Tca Outer Dia Slen Do/t L/D Factor A Factor B

4.702 1720.00 1191.67 365.79 0.6928 0.0002809 27.80

MAEP = (4*B)/(3*(Do/t)) = (4*27.7987)/(3*365.7933) = 0.1013 MPa

Results for Maximum Stiffened Length Slen

Tca Outer Dia Slen Do/t L/D Factor A Factor B

6.800 1720.00 2860.68 252.94 1.6632 0.0001943 19.23

MAEP = (4*B)/(3*(Do/t)) = (4*19.2334)/(3*252.9412) = 0.1014 MPa

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 30 of 244
Element: # 3 Step: 6 11:53am Mar 11,2024

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

Internal Pressure Results for: Element # 3

Elliptical Head Design Information:

Design Pressure P 0.527 MPa Int. Design Temperature 165 °C

Material SA-516 70 Ext. Design Temperature 165 °C
Length 50.000 mm External Pressure Chart CS-2
UNS Number K02700
Int. Corr. All. c 3.2000 mm Allowable Stress (ope) S 138.0 MPa
Ext. Corr. All. ce 0.0000 mm Allowable Stress (amb) Sa 138.0 MPa
Inside Diameter Di 1700.000 mm Actual Stress 93.2 MPa
Spec. Min. Thk t or e 8.0000 mm Spec. Nominal Thk. 12.000 mm
Surface Area 3492601.2 mm² SG of Contents 0.918
Element Volume 756.7 ltr Weight of Contents 4807.2 N
Empty Weight 3444.4 N Operating Weight 8251.5 N
Comp. All. Ope. Stress 99.1 MPa
Aspect Ratio 2.00

Radiography Information:

Spot Radiography per UW-11(a,5,b) Type 1 Full Radiography per UW-11(a) Type 1
Circ. Joint Efficiency 85 % Long. Joint Efficiency E 100 %

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 21.250 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 10.625 mm

Required Thickness due to Internal Pressure [tr]:

= (P•D•Kcor)/(2•S•E-0.2•P) Appendix 1-4(c)
= (0.527•1706.4•0.995)/(2•138.0•1.0-0.2•0.527)
= 3.2425 + 3.2000 = 6.4425 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.010 MPa
= (2•S•E•t)/(Kcor•D+0.2•t) per Appendix 1-4 (c)
= (2•138.0•1.0•4.8)/(0.995•1706.4+0.2•4.8)
= 1 - 0.01 = 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 31 of 244
Element: # 3 Step: 6 11:53am Mar 11,2024

= (2•S•E•t)/(K•D+0.2•t) per Appendix 1-4 (c)

= (2•138.0•1.0•8.0)/(1.0•1700.0+0.2•8.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:

= (P•(Kcor•D+0.2•t))/(2•E•t)
= (0.527•(0.995•1706.4+0.2•4.8))/(2•1.0•4.8)
= 93.238 MPa

Straight Flange Required Thickness:

= (P•R)/(S•E-0.6•P) + c per UG-27 (c)(1)
= (0.527•853.2)/(138.0•1.0-0.6•0.527)+3.2
= 6.465 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.010 MPa
= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (138.0 • 1.0 • 8.8)/(853.2 + 0.6 • 8.8 )
= 1 - 0.01 = 1 MPa

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 • Inside Head Depth ))²)/6
= ( 2 + ( 1706.4/( 2 • 428.2 ))²)/6
= 0.995027

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.051 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 8.0, tr = 4.8, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 1.0, Temp. Reduction = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 12.0, tr = 4.838, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.55, Temp. Reduction = 27 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

MDMT Design Information:

MDMT Curve D Press. at MDMT 0.780 MPa

UCS-66(b) red. No Min. Des. Mtl. Temp. 2 °C
Governing Thk. 12.000 mm Basic MDMT -48 °C
Stress/Thk. Ratio 0.550 Temperature Difference 0 °C
UCS-66(c) red. Yes Computed Min. Temp. -48 °C
MDMT per UG-20(f) -29 °C
Joint Efficiency E* 100 %

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 21.250 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 10.625 mm
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 32 of 244
Element: # 3 Step: 6 11:53am Mar 11,2024

External Pressure Results for: Element # 3

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 165 °C

Elastic Modulus from Chart: CS-2 at 165 °C: 197957 MPa

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Do/t Factor A Factor B

4.800 1716.00 357.50 0.0003885 38.45

MAEP = B/(K0*Do/t) = 38.4532/( 0.9 *357.5 ) = 0.1195 MPa

Results for Required Thickness Tca

Tca Outer Dia Do/t Factor A Factor B

4.420 1716.00 388.25 0.0003577 35.41

MAEP = B/(K0*Do/t) = 35.408/( 0.9 *388.247 ) = 0.1013 MPa

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 33 of 244
Pressure Test Results: Shop Test Step: 7 11:53am Mar 11,2024

Hydrostatic Test Pressure Results:

UG99(b) = 1.30 * M.A.W.P. * Sa/S 1.001 MPa

UG99b(b)(35) = 1.30 * Design Pres * Sa/S 0.672 MPa
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 1.670 MPa
UG100 = 1.10 * M.A.W.P. * Sa/S 0.847 MPa
PED = max(1.43*DP, 1.25*DP*ratio) 0.739 MPa
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 0.739 MPa
App 27-4 = M.A.W.P. 0.770 MPa

UG-99(b), Test Pressure Calculation:

= Test Factor • MAWP • Stress Ratio
= 1.3 • 0.77 • 1.0
= 1.001 MPa

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (MPa):

From To Stress Allowable Ratio Pressure

10 20 108.2 179.0 0.605 1.02

20 30 87.1 179.0 0.487 1.02
30 40 108.2 179.0 0.605 1.02

Stress ratios for Nozzle and Pad Materials (MPa):

Description Pad/Nozzle Ambient Operating Ratio

N13A Nozzle 118.00 118.00 1.000

N4 Nozzle 118.00 118.00 1.000
N4 Pad 138.00 138.00 1.000
N14B Nozzle 118.00 118.00 1.000
N14A Nozzle 118.00 118.00 1.000
N13B Nozzle 118.00 118.00 1.000
N5 Nozzle 118.00 118.00 1.000
N10A Nozzle 118.00 118.00 1.000
N10B Nozzle 118.00 118.00 1.000
N9 Nozzle 118.00 118.00 1.000
N3 Nozzle 118.00 118.00 1.000
N3 Pad 138.00 138.00 1.000
N1 Nozzle 118.00 118.00 1.000
N11 Nozzle 118.00 118.00 1.000
N11 Pad 138.00 138.00 1.000
N7 Nozzle 118.00 118.00 1.000
N7 Pad 138.00 138.00 1.000
N8 Nozzle 118.00 118.00 1.000
N8 Pad 138.00 138.00 1.000
N2 Nozzle 118.00 118.00 1.000
N2 Pad 138.00 138.00 1.000
N6 Nozzle 118.00 118.00 1.000
N6 Pad 138.00 138.00 1.000
M1 Nozzle 138.00 138.00 1.000
M1 Pad 138.00 138.00 1.000

Minimum 1.000
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 34 of 244
Pressure Test Results: Shop Test Step: 7 11:53am Mar 11,2024

Stress ratios for Stiffening Ring Materials (MPa):

Description Ambient Operating Ratio

Ring R1 Fr20 137.90 137.90 1.000

Ring R4 Fr20 137.90 137.90 1.000

Minimum 1.000

Stress ratios for Pressurized Vessel Elements (MPa):

Description Ambient Operating Ratio

138.00 138.00 1.000

138.00 138.00 1.000
138.00 138.00 1.000

Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (MPa):

Description Ambient Operating Ratio

N13A 3.11 153.00 0.020

N4 7.20 153.00 0.047
N14B 3.11 153.00 0.020
N14A 3.11 153.00 0.020
N13B 3.11 153.00 0.020
N5 3.11 153.00 0.020
N10A 3.11 153.00 0.020
N10B 3.11 153.00 0.020
N9 3.11 153.00 0.020
N3 6.99 153.00 0.046
N1 3.11 153.00 0.020
N11 3.90 153.00 0.026
N7 4.29 153.00 0.028
N8 3.90 153.00 0.026
N2 5.70 153.00 0.037
N6 4.29 153.00 0.028
M1 31.14 179.00 0.174

Elements Suitable for Test Pressure.

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 35 of 244
External Pressure Calculations: Step: 8 11:53am Mar 11,2024

External Pressure Results Summary:

External Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2023

MDMT Calculations for: Ring R1 Fr20, Shell to Ring Junction, min( Curve:B, Curve:D)

Govrn. thk, tg = 6.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.711, Temp. Reduction = 16 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Stiffening Ring Calculations for: Ring R1 Fr20, SA-516 70 , Bar Ring: 65.0 x 6.0 mm

Effective Length of Shell: 119 mm

Area (mm²) Distance (mm) Area*Dist

Shell: 808.947 3.4000 2750.421

Ring : 390.000 39.3000 15327.001
Total: 1198.947 18077.422

Centroid of Ring plus Shell: 15 mm

Inertia Distance A*Dist²

Shell: 3117.141 11.6777 110315.945

Ring : 137312.391 -24.2223 228819.922
Total: 140429.531 339135.875

Available Moment of Inertia, Ring + Shell: 0.480E+06 mm4

Required Stress in Ring plus Shell Breq 18.41 MPa

Required Strain in Ring plus Shell Areq 0.0001860

Required Moment of Inertia, Ring plus Shell:

= ( OD² • Slen(Tca + Aring/Slen)Areq )/10.9
= (1720.0²•1295.8334(6.8+390.0/1295.8334)0.000186)/10.9
= 464524 mm⁴

MDMT Calculations for: Ring R4 Fr20, Shell to Ring Junction, min( Curve:B, Curve:D)

Govrn. thk, tg = 6.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.711, Temp. Reduction = 16 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

Stiffening Ring Calculations for: Ring R4 Fr20, SA-516 70 , Bar Ring: 62.5 x 6.0 mm

Effective Length of Shell: 119 mm

Area (mm²) Distance (mm) Area*Dist

Shell: 808.947 3.4000 2750.421

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 36 of 244
External Pressure Calculations: Step: 8 11:53am Mar 11,2024

Ring : 375.000 38.0500 14268.735

Total: 1183.947 17019.156

Centroid of Ring plus Shell: 14 mm

Inertia Distance A*Dist²

Shell: 3117.141 10.9749 97436.938

Ring : 122069.984 -23.6751 210190.422
Total: 125187.125 307627.375

Available Moment of Inertia, Ring + Shell: 0.433E+06 mm4

Required Stress in Ring plus Shell Breq 18.34 MPa

Required Strain in Ring plus Shell Areq 0.0001850

Required Moment of Inertia, Ring plus Shell:

= ( OD² • Slen(Tca + Aring/Slen)Areq )/10.9
= (1720.0²•1145.8334(6.8+375.0/1145.8334)0.000185)/10.9
= 410058 mm⁴

External Pressure Calculations:

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm MPa

10 20 No Calc 1716 4.8 0.0003885 38.4532

20 Ring 1491.67 1720 6.8 0.00038206 37.8154
Ring Ring 1100 1720 6.8 0.00052616 52.0788
Ring 30 1191.67 1720 6.8 0.00048351 47.8567
30 40 No Calc 1716 4.8 0.0003885 38.4532

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm MPa MPa

10 20 8 7.61987 0.10132 0.11951

20 Ring 10 8.36119 0.10132 0.19934
Ring Ring 10 7.75542 0.10132 0.27452
Ring 30 10 7.90211 0.10132 0.25227
30 40 8 7.61987 0.10132 0.11951

Minimum 0

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm mm^4 mm^4

10 20 No Calc No Calc No Calc No Calc

20 Ring 1491.67 2859.78 No Calc No Calc
Ring Ring 1100 2860.54 464524 479565
Ring 30 1191.67 2860.68 410058 432814
30 40 No Calc No Calc No Calc No Calc

Elements Suitable for External Pressure.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 37 of 244
External Pressure Calculations: Step: 8 11:53am Mar 11,2024

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 38 of 244
Element and Detail Weights: Step: 9 11:53am Mar 11,2024

Element and Detail Weights:

Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg ltr kg ltr kg

10 20 351.25 756.736 257.583 764.884 ...

20 30 1415.56 7718.71 964.381 7776.93 ...
30 40 351.25 756.736 257.583 764.884 ...

Total 2118 9232.18 1479 9306.70 0

Weight of Details:

Weight of X Offset, Y Offset, Z Offset

From Type Detail Dtl. Cent. Dtl. Cent. Dtl. Cent. Description
kg mm mm mm

10 Liqd 490.226 -141.667 305 ... Liquid 10

10 Insl 32.6551 -193.5 ... ... Mineral Wool
20 Sadl 163.134 180 965.238 ... Left Saddle
20 Sadl 158.273 3220 965.238 ... Right Saddle
20 Plat 3127.75 2000 936.2 ... PLATFORM & HAND
20 Liqd 4796.5 1700 305 ... Liquid: 20
20 Insl 105.399 1700 ... ... Mineral Wool
20 Ring 16.9505 1300 ... ... Ring R1 Fr20
20 Ring 16.2757 2400 ... ... Ring R4 Fr20
20 Nozl 8.04736 2050 871.425 ... N13A
20 Nozl 291.858 2750 -1004 ... N4
20 Nozl 5.37853 2250 -871.425 ... N14B
20 Nozl 8.04736 2262 871.425 ... N14A
20 Nozl 5.37853 2050 -871.425 ... N13B
20 Nozl 5.47443 1650 -871.425 ... N5
20 Nozl 8.04736 1850 871.425 ... N10A
20 Nozl 5.37853 1850 -871.425 ... N10B
20 Nozl 8.87658 1450 -871.425 ... N9
20 Nozl 33.8165 1000 -944.475 ... N3
20 Nozl 8.87658 710 -871.425 ... N1
20 Nozl 53.2591 450 -893.663 ... N11
20 Nozl 34.391 2830 915.9 ... N7
20 Nozl 24.4735 1550 893.663 ... N8
20 Nozl 50.1716 1000 941.275 ... N2
20 Nozl 34.391 565 915.9 ... N6
30 Liqd 490.226 191.667 305 ... Liquid 30
30 Insl 32.6551 231.5 ... ... Mineral Wool
30 Nozl 390.132 475 ... ... M1

Total Weight of Each Detail Type:

Saddles 321.4
Platforms 3127.7
Liquid 5777.0
Insulation 170.7
Stiffeners 33.2
Nozzles 976.0

Sum of the Detail Weights 10406.0 kg

Weight Summation Results: (kg)

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 39 of 244
Element and Detail Weights: Step: 9 11:53am Mar 11,2024

Fabricated Shop Test Shipping Erected Empty Operating

Main Elements 2118.1 2118.1 2118.1 2118.1 2118.1 2118.1

Saddles 321.4 321.4 321.4 321.4 321.4 321.4
Stif. Rings 33.2 33.2 33.2 33.2 33.2 33.2
Nozzles 976.0 976.0 976.0 976.0 976.0 976.0
Platforms ... ... 3127.7 3127.7 3127.7 3127.7
Insulation ... ... 170.7 170.7 170.7 170.7
Ope. Liquid ... ... ... ... ... 5777.0
Test Liquid ... 9226.5 ... ... ... ...

Totals 3448.7 12675.2 6747.2 6747.2 6747.2 12524.1

Field Installation Options:

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 3448.7 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 12675.2 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 6747.2 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 6747.2 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 6747.2 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 12524.1 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 11885.6 kg
Field Test Wt. - Empty Weight + Water (Full) 15973.7 kg

The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Surface Areas of Elements:

Outside Surface Inside Surface

From To Area Area
mm² mm²

10 20 3492601 3399753
20 30 18372036 18158408
30 40 3492601 3399753

Total 25357240.0 24957916.0 mm²

Total 25.4 25.0 m²

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 40 of 244
Nozzle Flange MAWP: Step: 10 11:53am Mar 11,2024

Nozzle Flange MAWP Results: (MPa & °C)

Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press UG-44(b) 50% DNV

N13A 4.47 5.11 165 300 GR 1.1 ... ... ... ...
N4 1.52 1.96 165 150 GR 1.1 1.975 1.369 1.520 0.31
N14B 4.47 5.11 165 300 GR 1.1 ... ... ... ...
N14A 4.47 5.11 165 300 GR 1.1 ... ... ... ...
N13B 4.47 5.11 165 300 GR 1.1 ... ... ... ...
N5 4.47 5.11 165 300 GR 1.1 5.552 1.155 4.471 1.15
N10A 4.47 5.11 165 300 GR 1.1 ... ... ... ...
N10B 4.47 5.11 165 300 GR 1.1 ... ... ... ...
N9 4.47 5.11 165 300 GR 1.1 5.552 1.155 4.471 1.15
N3 1.52 1.96 165 150 GR 1.1 2.286 1.058 1.520 -0.01
N1 4.47 5.11 165 300 GR 1.1 5.552 1.155 4.471 1.15
N11 4.47 5.11 165 300 GR 1.1 3.917 2.790 4.471 2.79
N7 1.52 1.96 165 150 GR 1.1 ... ... ... ...
N8 4.47 5.11 165 300 GR 1.1 3.917 2.790 4.471 2.79
N2 1.52 1.96 165 150 GR 1.1 2.286 1.058 1.520 -0.01
N6 1.52 1.96 165 150 GR 1.1 ... ... ... ...

Min Rating 1.058 1.960, [for Core Elements] ... ... ...

Selected Method for Derating ASME B16.5 Flange MAWP: ASME UG-44(b)

The UG-44(b) Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the UG-44(b) method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used.

The axial force FE must put the nozzle in tension (-P for 107/297; +Fr for PD 5500 AnnexG)
to be considered.

Nozzle Gasket Fm Resolved Axial Maximum Pass

Description Dimension Value Moment Force MAWP Pressure Fail
G ME FE PD Pmax
mm N-mm N MPa MPa

N4 389.001 1.20 21200676 16800 0.760 1.369 Pass

N5 77.851 0.50 460028 2800 0.760 1.155 Pass
N9 77.851 0.50 460028 2800 0.760 1.155 Pass
N3 248.539 1.20 6296485 9600 0.760 1.058 Pass
N1 77.851 0.50 460028 2800 0.760 1.155 Pass
N11 138.176 0.50 1836143 5600 0.760 2.790 Pass
N8 138.176 0.50 1836143 5600 0.770 2.790 Pass
N2 248.539 1.20 6296485 9600 0.770 1.058 Pass

Evaluating Flange on Nozzle [N4]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(21200676)+4•abs(16800)389.001 < π•389.001³[(1.520-0.760)+1.200•1.520]
= 0.36536+09 ≤ 0.47801+09 Check Passes

Maximum Pressure for Flange on Nozzle N4 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 1.520, 1.200 • 1.520 + 1.520 - 365362272.0/(π • 389.001³)
= min( 1.520, 1.369 )
= 1.369 MPa
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 41 of 244
Nozzle Flange MAWP: Step: 10 11:53am Mar 11,2024

Evaluating Flange on Nozzle [N5]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(460028)+4•abs(2800)77.851 < π•77.851³[(4.471-0.760)+.500•4.471]
= 0.82327+07 ≤ 0.88178+07 Check Passes

Maximum Pressure for Flange on Nozzle N5 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 4.471, 0.500 • 4.471 + 4.471 - 8232730.0/(π • 77.851³)
= min( 4.471, 1.155 )
= 1.155 MPa

Evaluating Flange on Nozzle [N9]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(460028)+4•abs(2800)77.851 < π•77.851³[(4.471-0.760)+.500•4.471]
= 0.82327+07 ≤ 0.88178+07 Check Passes

Maximum Pressure for Flange on Nozzle N9 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 4.471, 0.500 • 4.471 + 4.471 - 8232730.0/(π • 77.851³)
= min( 4.471, 1.155 )
= 1.155 MPa

Evaluating Flange on Nozzle [N3]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(6296485)+4•abs(9600)248.539 < π•248.539³[(1.520-0.760)+1.200•1.520]
= 0.11029+09 ≤ 0.12467+09 Check Passes

Maximum Pressure for Flange on Nozzle N3 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 1.520, 1.200 • 1.520 + 1.520 - 110291488.0/(π • 248.539³)
= min( 1.520, 1.058 )
= 1.058 MPa

Evaluating Flange on Nozzle [N1]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(460028)+4•abs(2800)77.851 < π•77.851³[(4.471-0.760)+.500•4.471]
= 0.82327+07 ≤ 0.88178+07 Check Passes

Maximum Pressure for Flange on Nozzle N1 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 4.471, 0.500 • 4.471 + 4.471 - 8232730.0/(π • 77.851³)
= min( 4.471, 1.155 )
= 1.155 MPa

Evaluating Flange on Nozzle [N11]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(1836143)+4•abs(5600)138.176 < π•138.176³[(4.471-0.760)+.500•4.471]
= 0.32475+08 ≤ 0.49302+08 Check Passes

Maximum Pressure for Flange on Nozzle N11 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 4.471, 0.500 • 4.471 + 4.471 - 32474684.0/(π • 138.176³)
= min( 4.471, 2.790 )
= 2.790 MPa

Evaluating Flange on Nozzle [N8]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(1836143)+4•abs(5600)138.176 < π•138.176³[(4.471-0.770)+.500•4.471]
= 0.32475+08 ≤ 0.49221+08 Check Passes

Maximum Pressure for Flange on Nozzle N8 [Pmax]:

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Nozzle Flange MAWP: Step: 10 11:53am Mar 11,2024

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))

= min( 4.471, 0.500 • 4.471 + 4.471 - 32474684.0/(π • 138.176³)
= min( 4.471, 2.790 )
= 2.790 MPa

Evaluating Flange on Nozzle [N2]:

= 16•ME + 4•FE•G ≤ π•G³[((PR - PD) + FM • PR)]
= 16(6296485)+4•abs(9600)248.539 < π•248.539³[(1.520-0.770)+1.200•1.520]
= 0.11029+09 ≤ 0.12420+09 Check Passes

Maximum Pressure for Flange on Nozzle N2 [Pmax]:

= min( PR, FM • PR + PR - (16•ME + 4•FE • G) / ( π • G³ ))
= min( 1.520, 1.200 • 1.520 + 1.520 - 110291488.0/(π • 248.539³)
= min( 1.520, 1.058 )
= 1.058 MPa

Pressure Ratings are per ASME B16.5 2017 Metric Edition

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 43 of 244
Wind Load Calculation: Step: 11 11:53am Mar 11,2024

Wind Load Calculation Results:

Australian Wind Code AS/NZS 1170.2:2011, Part 2 - Wind Actions

Note:
The Australian wind Code is published in SI Metric units. The
following calculations are carried out in SI Metric units to obviate
problems with Wind Speed and Air Density conversions to other systems
of units.

Basic Wind Speed Vr 226.800 km/hr

Region Reg B
Terrain Category Cat 2
Lee Effect Multiplier Mlee 1.000
Hill Shape Multiplier Mh 1.000
Wind Direction Multiplier Md 0.950

Site Elevation above sea level E 28225.000 mm

Vessel Base Height Above Grade (site leverl) 5900.000 mm
Average Breadth of Shielding Buildings bs 0.000 mm
Average Height of Shielding Buildings hs 0.000 mm
Number of Upwind Shielding Buldings(45 deg) ns 0
Total Height of vessel (being shielded) h 3500.000 mm

Surface Height Roughness hr 0.003 mm

Divide Wind Speed by square root of 1.5 per C3.2 No

Note: Converting to SI Metric Units:

Basic Wind Speed Vr 63.002 m/s

Site Elevation above sea level E 28.225 m
Vessel Base Height Above Grade (site level) 5.900 m
Average Breadth of Shielding Buildings bs 0.000 m
Average Height of Shielding Buildings hs 0.000 m
Total Height of vessel (being shielded) h 3.500 m

Intermediate Results:
Computation of the Aerodynamic Shape Factor [Cfig]:
= 0.85
Note: Heights are to the section centroid - Converted to User Units

Section VessHgt WindHgt(Z) Mz,cat Vr Vdes P

mm mm km/hr km/hr kg/m²

Node 10 - 20 1100.0 35225.0 1.1409 226.80 246.86 244.548

Node 20 - 30 1100.0 35225.0 1.1409 226.80 246.86 244.548
Node 30 - 40 1100.0 35225.0 1.1409 226.80 246.86 244.548

Platform Load Calculations

ID Wind Area Elevation Pressure Force Cf

mm² mm kg/m² N

PLATFORM & HA 0.00 7000.00 244.55 0.00 0.00

Wind Load Calculation:

Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
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Wind Load Calculation: Step: 11 11:53am Mar 11,2024

mm mm mm² kg/m² N

10 20 7000 2155.2 774962 244.548 1858.43

20 30 7000 2160 7344001 244.548 17611.6
30 40 7000 2155.2 774962 244.548 1858.43

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 45 of 244
Earthquake Load Calculation: Step: 12 11:53am Mar 11,2024

Earthquake Load Calculation Results:

Earthquake Analysis Results per AS 1170.4-2007 Section 6

Input Data:

Probability Factor [kp] 1.800

Hazard Factor [Z] 0.200
Structural Performance Factor [Sp] 1.000
Structural Ductility Factor [mu] 3.000
Soil Type Ce
Check base shear per 6.2.3, 80% criteria per 6.2.3? No

Results:

Design Base Shear per ...6.2(3) [V]:

= [kp • Z • Ch(T1) • Sp/mu]Wt
= [1.8 • 0.2 • 2.021 • 1.0/3.0]116550
= 28268.688 N

Distribute the Base shear force to each element according to

the equations Fi = kF,i * V (... 6.3(1) ) and the vertical
distribution ratio Wi*hik/( Sum of Wj*hjk ) where
k is an exponent which is related to the period of Vibration.
In this case, the value of k was 1.0.

Determine the summation of the Weights times the heights to the k power.

Element Current Sum Wi Wi(hik)

Description N N N-mm

20 19821548. 23310. 19821548.

30 39643096. 23310. 19821548.
40 59464644. 23310. 19821548.
79286192. 23310. 19821548.
99107736. 23310. 19821548.

Determine the Horizontal Force applied to each element per ...6.3(2) [Fi]:

Sample Calculation for the first Element: 20

= ( V • W1 • h1k / (Weight•Height Summation) )

= ( 28268.7 • 23310.0 • 850.01.0/(99107736) )
= 5653.737 N

Earthquake Load Calculation:

Earthquake Earthquake Element

From To Height Weight Ope Load
mm N N

10 20 850 23310 5653.74

20 Sadl 850 23310 5653.74
Sadl 30 850 23310 5653.74
20 30 850 23310 5653.74
30 40 850 23310 5653.74

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PV Elite 26 Licensee: AGP
FileName : 18C19 Page 46 of 244
Center of Gravity Calculation: Step: 13 11:53am Mar 11,2024

Shop/Field Installation Options :

Platform(s) installed in the Shop.

Insulation is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of the Saddles 1727.013 mm

Center of Gravity of the Platforms 2050.000 mm
Center of Gravity of the Liquid 1750.000 mm
Center of Gravity of the Insulation 1747.705 mm
Center of Gravity of the Stiffening Rings 1888.830 mm
Center of Gravity of the Nozzles 2803.990 mm

Center of Gravity of Bare Shell New and Cold 1750.000 mm

Center of Gravity of Bare Shell Corroded 1750.000 mm

Vessel CG in the Operating Condition 1915.229 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 2041.063 mm
Vessel CG in the Test Condition 1872.943 mm

Rigging Analysis Results:

• Lifting weight based on the user selected calculated empty weight

Total Effective Length of Vessel for this analysis 3500.00 mm

Total vessel weight (No Liquid) Twt 66162.55 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 99243.83 N
Distance to the Lug on the Left End 250.00 mm
Distance to the Lug on the Right End 3200.00 mm
Design Reaction force at the Left End Lug 38988.92 N
Design Reaction force at the Right End Lug 60254.91 N

CG distance during field lifting operation 2041.06 mm

CG distance from the left end lug/trunnion 1791.06 mm
CG distance from the nearer lifting lug/trunnion 1158.94 mm

Compressive Allowable Increase Factor 1.00

Critical Values: (MPa, mm)

Max Stress Elevation Allowables

Bending 0.39 2090.00 95.97 (UG-23)

Shear 0.86 10.00 96.60 (0.7*S)

The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress

mm N-mm MPa N MPa

0.00 28.3 0.0 34404.5 0.8

730.00 132606.6 0.0 7804.9 0.1
2090.00 8951277.0 0.4 16013.6 0.3
3450.00 4012400.2 0.2 2646.5 0.1
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Center of Gravity Calculation: Step: 13 11:53am Mar 11,2024

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0041 at elevation 2090.0002 mm - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

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PV Elite 26 Licensee: AGP
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Lifting Lug Calcs: Left End Step: 14 11:53am Mar 11,2024

Lifting Lug Calculations: Lug(s) on Left End of Vessel

Input Values:

Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 262.00 MPa

Total Height of Lifting Lug w 200.0000 mm

Thickness of Lifting Lug t 20.0000 mm
Diameter of Hole in Lifting Lug dh 35.5000 mm
Radius of Semi-Circular Arc of Lifting Lug r 75.0000 mm
Height of Lug from bottom to Center of Hole h 100.0000 mm
Offset from Vessel OD to Center of Hole off 75.0000 mm
Lug Fillet Weld Size tw 10.0000 mm
Length of weld along side of Lifting Lug wl 232.0000 mm
Length of Weld along Bottom of Lifting Lug wb 54.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 90.0 deg
Number of Lugs in Group 1

Reinforcing Pad Circumferential Width wpb 100.00 mm

Reinforcing Pad Longitudinal Length wpl 275.00 mm
Reinforcing Pad Thickness thkp 10.00 mm
Reinforcing Pad Fillet Weld Size tfp 10.00 mm

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Computed Results:

Total vessel weight (No Liquid) 66162.55 N

Design Reaction force at the Left end lug 38988.92 N
Design Reaction force at the Right end lug 60254.91 N

Force Along Vessel Axis Fax 0.00 N

Force Normal to Vessel Fn 38988.92 N
Force Tangential to Vessel Ft 0.00 N

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 0.256E+08 mm4
Weld Group Centroid distance in the Long. Direction Yll 123.070 mm
Dist. of Weld Group Centroid from Lug bottom Yllb 116.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 800180.375 mm4
Weld Group Centroid Distance in the Circ. Direction Ylc 17.070 mm

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= ( Fax² + Ft² + Fn² )/(( 2 • (wl + wb) ) • tw )
= (0²+0²+38989²)/((2•(232.0+54.0))•7.07)
= 9.64 MPa
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Lifting Lug Calcs: Left End Step: 14 11:53am Mar 11,2024

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yllb))Yll/Ilc + (Fax • off • Yll/Ilc) + (Ft • off • Ylc/Ill)
= (38989(100.0-116.0))123.07/25627422 +
(0 • 75.0 • 123.07/25627422) +
(0 • 75.0 • 17.07/800180)
= -3.00 MPa

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 9.642 + -2.996
= 6.65 MPa

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 • Yield • Occfac (AISC Shear Allowable)
= 0.4 • 262 • 1.0
= 104.80 MPa

Shear Stress in Lug above Hole [Shs]:

= ( Pl² + Fax² ) / Sha
= ( 38989² + 0² )/2290.0
= 17.03 MPa

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 • Yield • Occfac
= 0.4 • 262 • 1.0
= 104.80 MPa

Pin Hole Bearing Width [Pbw]:

= Lug Thickness + 2 • Collar Thickness
= 20.0 + 2 • 0.0
= 20.000 mm

Pin Hole Bearing Stress [Pbs]:

= ( Pl² + Faxial² ) / ( Pbw • dh )
= ( 38989² + 0² )/( 20.0 • 35.5 )
= 54.92 MPa

Allowable Bearing Stress [Pba]:

= min( 0.75 • Yield • Occfac, 0.9 • Yield ) AISC Bearing All.
= min( 0.75 • 262 • 1.0, 235.8 )
= 196.50 MPa

Bending Stress at the Base of the Lug [Fbs]:

= Ft • off/(w • t²/6) + Fax • off/(w² • t/6)
= 0 • 75.0/(200.0 • 20.0²/6) +
0 • 75.0/(200.0² • 20.0/6)
= 0.00 MPa

Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w • t)
= 38989/(200.0 • 20.0)
= 9.75 MPa

Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 9.7
= 9.75 MPa

Lug Allowable Stress for Bending and Tension:

= min( 0.66 • Yield • Occfac, 0.75 • Yield )
= min( 0.66 • 262 • 1.0, 196.5 )
= 172.92 MPa
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Lifting Lug Calcs: Left End Step: 14 11:53am Mar 11,2024

Required Shackle Pin Diameter [Spd]:

= ((2(Fn² + Fax²)½/( π • Sta)))
= (2(38989² + 0²)½/( π • 105))
= 15.3904 mm

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

The ratio Beta1/Beta2 for rectangular attachments was outside the range of values in tables 7 & 8
and was set to be an acceptable (maximum or minimum) value. This generally results in one
dimension being altered so that the aspect ratio does not exceed 4 to 1.

Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Note: Lifting lug calculations are performed at ambient temperature conditions.

Attachment Type Type Rectangular

Parameter C11 C11 54.00 mm
Parameter C22 C22 216.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm

Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 285.000 mm

Design Internal Pressure Dp 0.000 MPa

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -38988.9 N
Longitudinal Shear (SUS) Vl 0.0 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -38988.9 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 0.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 43.00

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.093 4C 7.540 (A,B)

N(PHI) / ( P/Rm ) 0.093 3C 6.693 (C,D)
M(PHI) / ( P ) 0.055 2C1 0.137 (A,B)
M(PHI) / ( P ) 0.055 1C 0.176 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.050 3A 0.604 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.062 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.079 3B 3.875 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.069 1B 0.053 (A,B,C,D)

N(x) / ( P/Rm ) 0.075 3C 7.204 (A,B)

N(x) / ( P/Rm ) 0.075 4C 7.783 (C,D)
M(x) / ( P ) 0.078 1C1 0.146 (A,B)
M(x) / ( P ) 0.078 2C 0.107 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.050 4A 0.790 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.083 2A 0.055 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.079 4B 1.047 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.095 2B 0.074 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl
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Circ. Memb. P 17.1 17.1 17.1 17.1 15.2 15.2 15.2 15.2
Circ. Bend. P 80.3 -80.3 80.3 -80.3 102.7 -102.7 102.7 -102.7
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. 97.4 -63.2 97.4 -63.2 117.9 -87.6 117.9 -87.6

Long. Memb. P 16.3 16.3 16.3 16.3 17.6 17.6 17.6 17.6
Long. Bend. P 85.4 -85.4 85.4 -85.4 62.3 -62.3 62.3 -62.3
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Long. Str. 101.7 -69.1 101.7 -69.1 79.9 -44.7 79.9 -44.7

Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Str. Int. 101.7 69.1 101.7 69.1 117.9 87.6 117.9 87.6

Dimensionless Parameters used : Gamma = 85.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.148 4C 11.647 (A,B)

N(PHI) / ( P/Rm ) 0.148 3C 7.222 (C,D)
M(PHI) / ( P ) 0.098 2C1 0.060 (A,B)
M(PHI) / ( P ) 0.098 1C 0.095 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.094 3A 3.010 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.102 1A 0.085 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.125 3B 9.342 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.111 1B 0.032 (A,B,C,D)

N(x) / ( P/Rm ) 0.125 3C 8.687 (A,B)

N(x) / ( P/Rm ) 0.125 4C 12.593 (C,D)
M(x) / ( P ) 0.129 1C1 0.076 (A,B)
M(x) / ( P ) 0.129 2C 0.042 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.094 4A 4.874 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.126 2A 0.039 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.125 4B 3.389 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.136 2B 0.033 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 53.1 53.1 53.1 53.1 32.9 32.9 32.9 32.9
Circ. Bend. P 140.1 -140.1 140.1 -140.1 221.8 -221.8 221.8 -221.8
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
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Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. 193.3 -87.0 193.3 -87.0 254.7 -188.8 254.7 -188.8

Long. Memb. P 39.6 39.6 39.6 39.6 57.4 57.4 57.4 57.4
Long. Bend. P 178.3 -178.3 178.3 -178.3 97.5 -97.5 97.5 -97.5
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Long. Str. 217.9 -138.6 217.9 -138.6 154.9 -40.1 154.9 -40.1

Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Str. Int. 217.9 138.6 217.9 138.6 254.7 188.8 254.7 188.8

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 17.1 17.1 17.1 17.1 15.2 15.2 15.2 15.2
Circ. Q (SUS) 80.3 -80.3 80.3 -80.3 102.7 -102.7 102.7 -102.7

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 16.3 16.3 16.3 16.3 17.6 17.6 17.6 17.6
Long. Q (SUS) 85.4 -85.4 85.4 -85.4 62.3 -62.3 62.3 -62.3

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 17.1 17.1 17.1 17.1 17.6 17.6 17.6 17.6

Pm+Pl+Q (Total) 101.7 69.1 101.7 69.1 117.9 87.6 117.9 87.6

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 0.00 138.00 Passed

Pm+Pl (SUS) 17.64 207.00 Passed
Pm+Pl+Q (TOTAL) 117.92 414.00 Passed

The Pm+Pl+Q allowable above was based on the rules of ASME VIII-2 Part 4, 4.1.6.3 (a)&(b) or
per ASME VIII-2, 5.5.6.1(1)&(2) Part 5 as applicable.
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The Pm+Pl+Q allowable was based on a temperature range cycling from ambient to design temperature.

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 53.1 53.1 53.1 53.1 32.9 32.9 32.9 32.9
Circ. Q (SUS) 140.1 -140.1 140.1 -140.1 221.8 -221.8 221.8 -221.8

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 39.6 39.6 39.6 39.6 57.4 57.4 57.4 57.4
Long. Q (SUS) 178.3 -178.3 178.3 -178.3 97.5 -97.5 97.5 -97.5

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 53.1 53.1 53.1 53.1 57.4 57.4 57.4 57.4

Pm+Pl+Q (Total) 217.9 138.6 217.9 138.6 254.7 188.8 254.7 188.8

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 0.00 138.00 Passed

Pm+Pl (SUS) 57.43 207.00 Passed
Pm+Pl+Q (TOTAL) 254.69 414.00 Passed

The Pm+Pl+Q allowable above was based on the rules of ASME VIII-2 Part 4, 4.1.6.3 (a)&(b) or
per ASME VIII-2, 5.5.6.1(1)&(2) Part 5 as applicable.

The Pm+Pl+Q allowable was based on a temperature range cycling from ambient to design temperature.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Lifting Lug Calculations: Lug(s) on Right End of Vessel

Input Values:

Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 262.00 MPa

Total Height of Lifting Lug w 200.0000 mm

Thickness of Lifting Lug t 20.0000 mm
Diameter of Hole in Lifting Lug dh 35.5000 mm
Radius of Semi-Circular Arc of Lifting Lug r 75.0000 mm
Height of Lug from bottom to Center of Hole h 100.0000 mm
Offset from Vessel OD to Center of Hole off 75.0000 mm
Lug Fillet Weld Size tw 10.0000 mm
Length of weld along side of Lifting Lug wl 232.0000 mm
Length of Weld along Bottom of Lifting Lug wb 54.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Number of Lugs in Group 1

Reinforcing Pad Circumferential Width wpb 100.00 mm

Reinforcing Pad Longitudinal Length wpl 275.00 mm
Reinforcing Pad Thickness thkp 10.00 mm
Reinforcing Pad Fillet Weld Size tfp 10.00 mm

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Computed Results:

Total vessel weight (No Liquid) 66162.55 N

Design Reaction force at the Left end lug 38988.92 N
Design Reaction force at the Right end lug 60254.91 N

Force Along Vessel Axis Fax 0.00 N

Force Normal to Vessel Fn 60254.91 N
Force Tangential to Vessel Ft 0.00 N

Sling Angle from Horizontal 0.0 deg

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 0.256E+08 mm4
Weld Group Centroid distance in the Long. Direction Yll 123.070 mm
Dist. of Weld Group Centroid from Lug bottom Yllb 116.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 800180.375 mm4
Weld Group Centroid Distance in the Circ. Direction Ylc 17.070 mm

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= ( Fax² + Ft² + Fn² )/(( 2 • (wl + wb) ) • tw )
= (0²+0²+60255²)/((2•(232.0+54.0))•7.07)
= 14.90 MPa
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Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yllb))Yll/Ilc + (Fax • off • Yll/Ilc) + (Ft • off • Ylc/Ill)
= (60255(100.0-116.0))123.07/25627422 +
(0 • 75.0 • 123.07/25627422) +
(0 • 75.0 • 17.07/800180)
= -4.63 MPa

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 14.901 + -4.63
= 10.27 MPa

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 • Yield • Occfac (AISC Shear Allowable)
= 0.4 • 262 • 1.0
= 104.80 MPa

Shear Stress in Lug above Hole [Shs]:

= ( Pl² + Fax² ) / Sha
= ( 60255² + 0² )/2290.0
= 26.31 MPa

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 • Yield • Occfac
= 0.4 • 262 • 1.0
= 104.80 MPa

Pin Hole Bearing Width [Pbw]:

= Lug Thickness + 2 • Collar Thickness
= 20.0 + 2 • 0.0
= 20.000 mm

Pin Hole Bearing Stress [Pbs]:

= ( Pl² + Faxial² ) / ( Pbw • dh )
= ( 60255² + 0² )/( 20.0 • 35.5 )
= 84.87 MPa

Allowable Bearing Stress [Pba]:

= min( 0.75 • Yield • Occfac, 0.9 • Yield ) AISC Bearing All.
= min( 0.75 • 262 • 1.0, 235.8 )
= 196.50 MPa

Bending Stress at the Base of the Lug [Fbs]:

= Ft • off/(w • t²/6) + Fax • off/(w² • t/6)
= 0 • 75.0/(200.0 • 20.0²/6) +
0 • 75.0/(200.0² • 20.0/6)
= 0.00 MPa

Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w • t)
= 60255/(200.0 • 20.0)
= 15.07 MPa

Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 15.1
= 15.07 MPa

Lug Allowable Stress for Bending and Tension:

= min( 0.66 • Yield • Occfac, 0.75 • Yield )
= min( 0.66 • 262 • 1.0, 196.5 )
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= 172.92 MPa

Required Shackle Pin Diameter [Spd]:

= ((2(Fn² + Fax²)½/( π • Sta)))
= (2(60255² + 0²)½/( π • 105))
= 19.1326 mm

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

The ratio Beta1/Beta2 for rectangular attachments was outside the range of values in tables 7 & 8
and was set to be an acceptable (maximum or minimum) value. This generally results in one
dimension being altered so that the aspect ratio does not exceed 4 to 1.

Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Note: Lifting lug calculations are performed at ambient temperature conditions.

Attachment Type Type Rectangular

Parameter C11 C11 54.00 mm
Parameter C22 C22 216.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm

Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 285.000 mm

Design Internal Pressure Dp 0.000 MPa

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -60254.9 N
Longitudinal Shear (SUS) Vl 0.0 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -60254.9 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 0.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 43.00

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.093 4C 7.540 (A,B)

N(PHI) / ( P/Rm ) 0.093 3C 6.693 (C,D)
M(PHI) / ( P ) 0.055 2C1 0.137 (A,B)
M(PHI) / ( P ) 0.055 1C 0.176 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.050 3A 0.604 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.062 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.079 3B 3.875 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.069 1B 0.053 (A,B,C,D)

N(x) / ( P/Rm ) 0.075 3C 7.204 (A,B)

N(x) / ( P/Rm ) 0.075 4C 7.783 (C,D)
M(x) / ( P ) 0.078 1C1 0.146 (A,B)
M(x) / ( P ) 0.078 2C 0.107 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.050 4A 0.790 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.083 2A 0.055 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.079 4B 1.047 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.095 2B 0.074 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl
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Circ. Memb. P 26.4 26.4 26.4 26.4 23.4 23.4 23.4 23.4
Circ. Bend. P 124.1 -124.1 124.1 -124.1 158.8 -158.8 158.8 -158.8
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. 150.5 -97.6 150.5 -97.6 182.2 -135.3 182.2 -135.3

Long. Memb. P 25.2 25.2 25.2 25.2 27.3 27.3 27.3 27.3
Long. Bend. P 132.0 -132.0 132.0 -132.0 96.3 -96.3 96.3 -96.3
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Long. Str. 157.2 -106.7 157.2 -106.7 123.6 -69.0 123.6 -69.0

Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Str. Int. 157.2 106.7 157.2 106.7 182.2 135.3 182.2 135.3

Dimensionless Parameters used : Gamma = 85.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.148 4C 11.647 (A,B)

N(PHI) / ( P/Rm ) 0.148 3C 7.222 (C,D)
M(PHI) / ( P ) 0.098 2C1 0.060 (A,B)
M(PHI) / ( P ) 0.098 1C 0.095 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.094 3A 3.010 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.102 1A 0.085 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.125 3B 9.342 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.111 1B 0.032 (A,B,C,D)

N(x) / ( P/Rm ) 0.125 3C 8.687 (A,B)

N(x) / ( P/Rm ) 0.125 4C 12.593 (C,D)
M(x) / ( P ) 0.129 1C1 0.076 (A,B)
M(x) / ( P ) 0.129 2C 0.042 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.094 4A 4.874 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.126 2A 0.039 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.125 4B 3.389 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.136 2B 0.033 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 82.1 82.1 82.1 82.1 50.9 50.9 50.9 50.9
Circ. Bend. P 216.6 -216.6 216.6 -216.6 342.7 -342.7 342.7 -342.7
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
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Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. 298.7 -134.5 298.7 -134.5 393.6 -291.8 393.6 -291.8

Long. Memb. P 61.2 61.2 61.2 61.2 88.8 88.8 88.8 88.8
Long. Bend. P 275.5 -275.5 275.5 -275.5 150.7 -150.7 150.7 -150.7
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Long. Str. 336.7 -214.3 336.7 -214.3 239.4 -61.9 239.4 -61.9

Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Str. Int. 336.7 214.3 336.7 214.3 393.6 291.8 393.6 291.8

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 26.4 26.4 26.4 26.4 23.4 23.4 23.4 23.4
Circ. Q (SUS) 124.1 -124.1 124.1 -124.1 158.8 -158.8 158.8 -158.8

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 25.2 25.2 25.2 25.2 27.3 27.3 27.3 27.3
Long. Q (SUS) 132.0 -132.0 132.0 -132.0 96.3 -96.3 96.3 -96.3

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 26.4 26.4 26.4 26.4 27.3 27.3 27.3 27.3

Pm+Pl+Q (Total) 157.2 106.7 157.2 106.7 182.2 135.3 182.2 135.3

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 0.00 138.00 Passed

Pm+Pl (SUS) 27.27 207.00 Passed
Pm+Pl+Q (TOTAL) 182.24 414.00 Passed

The Pm+Pl+Q allowable above was based on the rules of ASME VIII-2 Part 4, 4.1.6.3 (a)&(b) or
per ASME VIII-2, 5.5.6.1(1)&(2) Part 5 as applicable.
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The Pm+Pl+Q allowable was based on a temperature range cycling from ambient to design temperature.

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 82.1 82.1 82.1 82.1 50.9 50.9 50.9 50.9
Circ. Q (SUS) 216.6 -216.6 216.6 -216.6 342.7 -342.7 342.7 -342.7

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 61.2 61.2 61.2 61.2 88.8 88.8 88.8 88.8
Long. Q (SUS) 275.5 -275.5 275.5 -275.5 150.7 -150.7 150.7 -150.7

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 82.1 82.1 82.1 82.1 88.8 88.8 88.8 88.8

Pm+Pl+Q (Total) 336.7 214.3 336.7 214.3 393.6 291.8 393.6 291.8

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 0.00 138.00 Passed

Pm+Pl (SUS) 88.75 207.00 Passed
Pm+Pl+Q (TOTAL) 393.61 414.00 Passed

The Pm+Pl+Q allowable above was based on the rules of ASME VIII-2 Part 4, 4.1.6.3 (a)&(b) or
per ASME VIII-2, 5.5.6.1(1)&(2) Part 5 as applicable.

The Pm+Pl+Q allowable was based on a temperature range cycling from ambient to design temperature.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Saddle Calcs: Ocean Transport: Step: 16 11:53am Mar 11,2024

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Ocean Transport

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.4473 mm

Input and Calculated Values:

Vessel Mean Radius Rm 855.00 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 430.60 mm

Shell Allowable Stress used in Calculation 138.00 MPa

Head Allowable Stress used in Calculation 138.00 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.30

Saddle Force Q for this Transportation Case 45264.41 N

Shipping Longitudinal Acceleration gx 1.00 g
Shipping Transverse Acceleration gz 0.80 g
Shipping Vertical Acceleration gy 0.80 g
Vertical Acceleration Acting with Transverse gw 1.00 g
Internal Pressure during Transport 0.00 MPa
Transportation Wind Load Scalar Factor wlsf 1.00
Transportation Wind Velocity wv 0.0 km/hr

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan -1.16 -248.91

Long. Stress at Top of Midspan 1.16 138.00
Long. Stress at Bottom of Midspan 1.16 138.00
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Long. Stress at Top of Saddles 0.04 138.00

Long. Stress at Bottom of Saddles 0.04 138.00

Tangential Shear in Shell 4.66 110.40

Tangential Shear in Head 9.71 110.40
Circ. Stress at Horn of Saddle 20.79 207.00
Addl. Stress in Head as Stiffener 4.42 138.00
Circ. Compressive Stress in Shell 0.99 138.00

Intermediate Results: Saddle Reaction Q due to Ocean Transport Load:

Transverse Force due to Wind during Transport [Ftw]:

= Transverse Area • 0.00256 • wv² • wlsf
= 95.73 • 0.00256 • 0.0² • 1.0
= 0.0 lbf
= 0.000 N

Longitudinal Force due to Wind during Transport [Flw]:

= π • D²/4 • 0.00256 • wv² • wlsf • Wind Dia. Mult
= π • 5.906²/4 • 0.00256 • 0.0² • 1.0 • 1.2
= 0.0 lbf
= 0.0 N

Transverse Force due to Lateral Acceleration [Ft]:

= gz • Saddle Load • gw + Ftw
= 0.8 • 25146.89 • 1.0 + 0.0
= 20117.5 N

Longitudinal Force due to Axial Acceleration [Fl]:

= gx • Saddle Load • gw + Flw
= 1.0 • 25146.89 • 1.0 + 0.0
= 25146.9 N

Saddle Reaction Force due to Transverse Load [Fwt]:

= Ft/Num of Saddles • B / E
= 20117.5/2 • 1100.0/1473.2
= 7510.6 N

Saddle Reaction Force due to Longitudinal Load [Fwl]:

= Fl • B / Ls
= 25147 • 1100.0/3040.0005
= 9099.2 N

Saddle Reaction Force due to Vertical Transportation Acceleration [Fsl]:

= Saddle Load • gy
= 25146.9 • 0.8
= 20117.516 N

Load Combination Results due to Transport Loading [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl )
= 25147 + max( 9099, 7511, 20118 )
= 45264.4 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 46864.10 N
Transverse Shear Load 7510.61 N
Longitudinal Shear Load 25146.89 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

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Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -45264•230.0[1-(1-230.0/3500.0+(855.0²-430.6²)/
(2•230.0•3500.0))/(1+(4•430.6)/(3•3500.0))]
= 976466.8 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 45264•3500/4(1+2(855²-431²)/(3500²))/(1+(4•431)/
(3•3500))-4•230/3500
= 26655860.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= 0.0 • 855.0/(2•10.0) - 26655860/(π•855.0²•10.0)
= -1.16 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= 0.0 • 855.0/(2 • 10.0) + 26655860/(π • 855.0² • 10.0 )
= 1.16 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= 0.0 • 855.0/(2 • 10.0) - 976467/(π • 855.0² • 10.0)
= -0.04 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= 0.0 • 855.0/(2•10.0) + 976467/(π•855.0²•10.0)
= 0.04 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 45264( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 430.6/3))
= 33775.0 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 45264/( 855.0 • 10.0 )
= 4.66 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 45264/( 855.0 • 4.8 )
= 9.71 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 45264/(855.0• 4.8) +
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((0.0• 853.2)/(2 • 4.8))•(853.2/430.6)

= 4.42 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 855.0 • 10.0 )
= 72.124 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 45264 • 0.1/( 10.0( 203.2 + 72.12 + 72.12 ) )
= -0.99 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -45264/(4•10.0(203.2+72.124+72.124)) -
12 • 0.013 • 45264 • 855.0/(3500.0 • 10.0²)
= -20.79 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.45 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm
Baseplate Thickness Bpthk 12.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 248.2 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 850.0 • 10.0 ) + 254.0 )10.0³ )/12
= 33152.039 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 33152.039 + 3978.249( 88.849 - 5.0 )²
= 28002690.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 397.8 10.0 5.0 3978.2 19891.2 0.280E+08

Wearplate 254.0 9.5 14.8 2419.3 35715.7 0.133E+08
Web 10.0 218.5 128.8 2184.7 281313.8 0.122E+08
BasePlate 228.6 12.0 244.0 2743.2 669340.6 0.661E+08
Totals ... ... ... 11325.5 1006261.3 0.120E+09

Distance to Centroid [C1]:

= AY / A
= 1006261/11325.547
= 88.849 mm
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Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 45264.41
= 9212.2891 N

Tension Stress, St = ( Fh/As ) = 1.2539 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 850.0 • sin(120.0/2)/1.0472
= 397.056 mm

Bending Moment, M = Fh * d = 3659274.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 2.7190 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(45264 + 1600)228.6/( 4 • 1473.2 • 165.48 ))
= 5.741 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 45264.41/( 1473.2 • 228.6 )
= 0.134 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.13
= 7712.348 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
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= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 7712.3/4442.1021
= 1.736 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 654.575² + 41.831² )
= 654.575 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/248.2 )
= 126.099

Slenderness ratio [KL/r]:

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= KL/r
= 1 • 654.575/39.674
= 16.499

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 25146.9/( 2 • 1473.2 ) • 502.02 • 654.58/2
= 1402877.625 N-mm

Compressive Allowable, KL/r < Cc ( 16.4991 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.5 )²/(2 • 126.1² ))248/
( 5/3+3•(16.5)/(8• 126.1)-( 16.5³)/(8•126.1³)
= 143.5 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 1.74/143.46 + ( 1402878 • 101.6/6991813 )/165.48
= 0.135

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 12.0
= 255.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 255.493/31.806
= 8.033

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 25146.895/( 2 • 1473.2 )
= 8.535 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 8.535 • 502.02 • 255.493
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= 1095139.375 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 1095140/69220.617
= 15.816 MPa

Compressive Allowable, KL/r < Cc ( 8.033 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.03 )²/(2 • 126.1² ))248/
( 5/3+3•(8.03)/(8• 126.1)-( 8.03³)/(8•126.1³)
= 146.5 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 2.22/146.53 + ( 1095140 • 101.6/7032808 )/165.48
= 0.111

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.4473 mm

Input and Calculated Values:

Vessel Mean Radius Rm 855.00 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 430.60 mm

Shell Allowable Stress used in Calculation 138.00 MPa

Head Allowable Stress used in Calculation 138.00 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q for this Transportation Case 68155.09 N

Shipping Longitudinal Acceleration gx 1.00 g
Shipping Transverse Acceleration gz 0.80 g
Shipping Vertical Acceleration gy 0.80 g
Vertical Acceleration Acting with Transverse gw 1.00 g
Internal Pressure during Transport 0.00 MPa
Transportation Wind Load Scalar Factor wlsf 1.00
Transportation Wind Velocity wv 0.0 km/hr

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan -1.75 -248.91

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Long. Stress at Top of Midspan 1.75 138.00

Long. Stress at Bottom of Midspan 1.75 138.00
Long. Stress at Top of Saddles -0.06 -248.91
Long. Stress at Top of Saddles 0.06 138.00
Long. Stress at Bottom of Saddles 0.06 138.00

Tangential Shear in Shell 7.01 110.40

Tangential Shear in Head 14.61 110.40
Circ. Stress at Horn of Saddle 31.31 207.00
Addl. Stress in Head as Stiffener 6.66 138.00
Circ. Compressive Stress in Shell 1.49 138.00

Intermediate Results: Saddle Reaction Q due to Ocean Transport Load:

Transverse Force due to Wind during Transport [Ftw]:

= Transverse Area • 0.00256 • wv² • wlsf
= 95.73 • 0.00256 • 0.0² • 1.0
= 0.0 lbf
= 0.000 N

Longitudinal Force due to Wind during Transport [Flw]:

= π • D²/4 • 0.00256 • wv² • wlsf • Wind Dia. Mult
= π • 5.906²/4 • 0.00256 • 0.0² • 1.0 • 1.2
= 0.0 lbf
= 0.0 N

Transverse Force due to Lateral Acceleration [Ft]:

= gz • Saddle Load • gw + Ftw
= 0.8 • 37863.94 • 1.0 + 0.0
= 30291.2 N

Longitudinal Force due to Axial Acceleration [Fl]:

= gx • Saddle Load • gw + Flw
= 1.0 • 37863.94 • 1.0 + 0.0
= 37863.9 N

Saddle Reaction Force due to Transverse Load [Fwt]:

= Ft/Num of Saddles • B / E
= 30291.2/2 • 1100.0/1473.2
= 11308.8 N

Saddle Reaction Force due to Longitudinal Load [Fwl]:

= Fl • B / Ls
= 37864 • 1100.0/3040.0005
= 13700.8 N

Saddle Reaction Force due to Vertical Transportation Acceleration [Fsl]:

= Saddle Load • gy
= 37863.9 • 0.8
= 30291.150 N

Load Combination Results due to Transport Loading [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl )
= 37864 + max( 13701, 11309, 30291 )
= 68155.1 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 69707.12 N
Transverse Shear Load 11308.81 N
Longitudinal Shear Load 37863.94 N
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Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -68155•230.0[1-(1-230.0/3500.0+(855.0²-430.6²)/
(2•230.0•3500.0))/(1+(4•430.6)/(3•3500.0))]
= 1470276.0 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 68155•3500/4(1+2(855²-431²)/(3500²))/(1+(4•431)/
(3•3500))-4•230/3500
= 40136004.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= 0.0 • 855.0/(2•10.0) - 40136004/(π•855.0²•10.0)
= -1.75 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= 0.0 • 855.0/(2 • 10.0) + 40136004/(π • 855.0² • 10.0 )
= 1.75 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= 0.0 • 855.0/(2 • 10.0) - 1470276/(π • 855.0² • 10.0)
= -0.06 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= 0.0 • 855.0/(2•10.0) + 1470276/(π•855.0²•10.0)
= 0.06 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 68155( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 430.6/3))
= 50855.3 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 68155/( 855.0 • 10.0 )
= 7.01 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 68155/( 855.0 • 4.8 )
= 14.61 MPa
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Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 68155/(855.0• 4.8) +
((0.0• 853.2)/(2 • 4.8))•(853.2/430.6)
= 6.66 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 855.0 • 10.0 )
= 72.124 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 68155 • 0.1/( 10.0( 203.2 + 72.12 + 72.12 ) )
= -1.49 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -68155/(4•10.0(203.2+72.124+72.124)) -
12 • 0.013 • 68155 • 855.0/(3500.0 • 10.0²)
= -31.31 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.45 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm

Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 229.0 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 850.0 • 10.0 ) + 254.0 )10.0³ )/12
= 33152.039 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 33152.039 + 3978.249( 82.82 - 5.0 )²
= 24125082.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 397.8 10.0 5.0 3978.2 19891.2 0.241E+08

Wearplate 254.0 9.5 14.8 2419.3 35715.7 0.112E+08
Web 10.0 220.5 129.8 2204.7 286093.8 0.138E+08
BasePlate 228.6 10.0 245.0 2286.0 560069.9 0.601E+08
Totals ... ... ... 10888.3 901770.6 0.109E+09

Distance to Centroid [C1]:

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= AY / A
= 901771/10888.349
= 82.820 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 68155.086
= 13871.0381 N

Tension Stress, St = ( Fh/As ) = 2.0075 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 137.4000 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 850.0 • sin(120.0/2)/1.0472
= 397.056 mm

Bending Moment, M = Fh * d = 5509806.5000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 4.1742 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 152.6667 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(68155 + 1552)228.6/( 4 • 1473.2 • 152.667 ))
= 7.290 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 68155.086/( 1473.2 • 228.6 )
= 0.202 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.2
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= 11612.561 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 11612.6/4442.1021
= 2.614 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 656.571² + 41.831² )
= 656.571 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
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= ( 2 • π² • 199955/229.0 )
= 131.284

Slenderness ratio [KL/r]:

= KL/r
= 1 • 656.571/39.674
= 16.549

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 37863.9/( 2 • 1473.2 ) • 502.02 • 656.57/2
= 2118768.250 N-mm

Compressive Allowable, KL/r < Cc ( 16.5494 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.55 )²/(2 • 131.28² ))229/
( 5/3+3•(16.55)/(8• 131.28)-( 16.55³)/(8•131.28³)
= 132.6 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 2.61/132.57 + ( 2118768 • 101.6/6991813 )/152.67
= 0.221

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 10.0
= 257.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 257.493/31.806
= 8.096

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 37863.938/( 2 • 1473.2 )
= 12.851 N/mm
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Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 12.851 • 502.02 • 257.493
= 1661870.875 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 1661871/69220.617
= 24.001 MPa

Compressive Allowable, KL/r < Cc ( 8.0958 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.1 )²/(2 • 131.28² ))229/
( 5/3+3•(8.1)/(8• 131.28)-( 8.1³)/(8•131.28³)
= 135.3 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 3.34/135.26 + ( 1661871 • 101.6/7032808 )/152.67
= 0.182

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Saddle Calcs: Operating Case: Step: 17 11:53am Mar 11,2024

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Operating Case

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.2606 mm

Input and Calculated Values:

Vessel Mean Radius Rm 856.60 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 430.60 mm

Shell Allowable Stress used in Calculation 138.00 MPa

Head Allowable Stress used in Calculation 138.00 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.30

Saddle Force Q, Operating Case 82001.84 N

Pressure used in Analysis P 0.519 MPa

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan 29.62 138.00

Long. Stress at Bottom of Midspan 35.78 138.00
Long. Stress at Top of Saddles 32.59 138.00
Long. Stress at Bottom of Saddles 32.82 138.00

Tangential Shear in Shell 12.39 110.40

Tangential Shear in Head 17.55 110.40
Circ. Stress at Horn of Saddle 78.18 172.50
Addl. Stress in Head as Stiffener 99.43 172.50
Circ. Compressive Stress in Shell 2.85 138.00

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 21328.4/2 + 0 ) • 1100.0/1473.2
= 23888.1 N

Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) • B / Ls
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= max( 8787.27, 0 ) • 1100.0/3040.0005

= 3179.6 N

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) • B / Ls
= max( 28268.69, 0 ) • 1100.0/3040.0005
= 10228.8 N

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 28269/2 + 0 ) • 1100.0/1473.2
= 31661.2 N

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 50341 + max( 3180, 23888, 10229, 31661 )
= 82001.8 N

Longitudinal Wind Force [Fl]:

= WindScalar • WindPress( Platform Area + ( π/4( OD • WindDiaMult )² ) )
= 1.0 • 2398.147( 0.0 + π/4( 1.8 • 1.2 )² )
= 8787.724 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 83601.52 N
Transverse Shear Load 14134.34 N
Longitudinal Shear Load 28268.69 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -82002•230.0[1-(1-230.0/3500.0+(856.6²-430.6²)/
(2•230.0•3500.0))/(1+(4•430.6)/(3•3500.0))]
= 1796556.1 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 82002•3500/4(1+2(857²-431²)/(3500²))/(1+(4•431)/
(3•3500))-4•230/3500
= 48317812.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= 0.519 • 856.6/(2•6.8) - 48317812/(π•856.6²•6.8)
= 29.62 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
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= 0.519 • 856.6/(2 • 6.8) + 48317812/(π • 856.6² • 6.8 )

= 35.78 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= 0.519 • 856.6/(2 • 6.8) - 1796556/(π • 856.6² • 6.8)
= 32.59 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= 0.519 • 856.6/(2•6.8) + 1796556/(π•856.6²•6.8)
= 32.82 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 82002( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 430.6/3))
= 61187.4 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 82002/( 856.6 • 6.8 )
= 12.39 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 82002/( 856.6 • 4.8 )
= 17.55 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 82002/(856.6• 4.8) +
(( 0.52• 853.2)/(2 • 4.8))•(853.2/430.6)
= 99.43 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 856.6 • 6.8 )
= 59.530 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 82002 • 0.1/( 6.8( 203.2 + 59.53 + 59.53 ) )
= -2.85 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -82002/(4•6.8(203.2+59.53+59.53)) -
12 • 0.013 • 82002 • 856.6/(3500.0 • 6.8²)
= -78.18 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.26 mm

Distance between Saddle Supports [Ls]:

= 3040.0 mm

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= α • Ls( Design Temperature - Ambient Temperature )
= 0.000013 • 3040.0( 165.0 - 21.1 )
= 5.478 mm
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Saddle Calcs: Operating Case: Step: 17 11:53am Mar 11,2024

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm
Baseplate Thickness Bpthk 12.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 248.2 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 853.2 • 6.8 ) + 254.0 )6.8³ )/12
= 9768.975 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 9768.975 + 2535.204( 98.303 - 3.4 )²
= 22843208.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 372.8 6.8 3.4 2535.2 8619.7 0.228E+08

Wearplate 254.0 9.5 11.6 2419.3 27973.7 0.182E+08
Web 10.0 218.5 125.6 2184.7 274322.6 0.103E+08
BasePlate 228.6 12.0 240.8 2743.2 660562.4 0.557E+08
Totals ... ... ... 9882.5 971478.5 0.107E+09

Distance to Centroid [C1]:

= AY / A
= 971479/9882.503
= 98.303 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 82001.836
= 16689.1504 N

Tension Stress, St = ( Fh/As ) = 2.2717 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 853.2 • sin(120.0/2)/1.0472
= 394.409 mm
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Bending Moment, M = Fh * d = 6585023.5000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 6.0415 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(82002 + 1600)228.6/( 4 • 1473.2 • 165.48 ))
= 7.668 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 82001.82/( 1473.2 • 228.6 )
= 0.243 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.24
= 13971.829 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 13971.8/4442.1021
= 3.146 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
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= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 654.575² + 41.831² )
= 654.575 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/248.2 )
= 126.099

Slenderness ratio [KL/r]:

= KL/r
= 1 • 654.575/39.674
= 16.499

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 28268.7/( 2 • 1473.2 ) • 502.02 • 654.58/2
= 1577034.250 N-mm

Compressive Allowable, KL/r < Cc ( 16.4991 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.5 )²/(2 • 126.1² ))248/
( 5/3+3•(16.5)/(8• 126.1)-( 16.5³)/(8•126.1³)
= 143.5 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 3.15/143.46 + ( 1577034 • 101.6/6991813 )/165.48
= 0.160

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

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Saddle Calcs: Operating Case: Step: 17 11:53am Mar 11,2024

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 12.0
= 255.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 255.493/31.806
= 8.033

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 28268.688/( 2 • 1473.2 )
= 9.594 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 9.594 • 502.02 • 255.493
= 1231092.500 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 1231093/69220.617
= 17.779 MPa

Compressive Allowable, KL/r < Cc ( 8.033 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.03 )²/(2 • 126.1² ))248/
( 5/3+3•(8.03)/(8• 126.1)-( 8.03³)/(8•126.1³)
= 146.5 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 4.02/146.53 + ( 1231093 • 101.6/7032808 )/165.48
= 0.135

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-325
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Bolt Allowable Stress Stba 139.28 MPa

Bolt Corrosion Allowance Bca 0.0 mm
Distance from Bolts to Edge Edgedis 76.2 mm
Nominal Bolt Diameter Bnd 25.4000 mm
Thread Series Series UNC
BasePlate Allowable Stress S 114.46 MPa
Area Available in a Single Bolt BltArea 355.4832 mm²
Saddle Load QO (Weight) QO 51940.3 N
Saddle Load QL (Wind/Seismic contribution) QL 10228.8 N
Maximum Transverse Force Ft 14134.3 N
Maximum Longitudinal Force Fl 28268.7 N
Saddle Bolted to Steel Foundation Yes

Shear Stress in a Single Bolt, Longitudinal Direction [τb,l]:

= Fl / ( Bolt Area • Number of Bolts )
= 28268.7/( 355.483 • 4 )
= 19.9 MPa. Must be less than 83.6 MPa.

Shear Stress in a Single Bolt, Transverse Direction [τb,t]:

= Ft / ( Bolt Area • Number of Bolts )
= 14134.3/( 355.483 • 4 )
= 9.9 MPa. Must be less than 83.6 MPa.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable • Nbolts )
= 28268.69/(83.57 • 4.0)
= 84.5757 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B • Ft + Sum of X Moments
= 1100.0 • 14134.34 + 0.0
= 15554081.00 N-mm

Eccentricity (e):
= Rmom / QO
= 15554081/51940.29
= 299.34 mm > Bplen/6 --> Uplift in Transverse direction

f = Bplen / 2 - Edgedis
= 1473.2/2 - 76.2
= 660.40 mm

K1 = 3 (e - 0.5 • Bplen)
= 3 (299.34 - 0.5•1473.2)
= -1311.78 mm

K2 = 6 • n1 • At / Bpwid • (f + e)
= 6 • 1.0 • 710.97/228.6 • (660.4 + 299.34)
= 17909.25 mm ²

K3 = -K2 • (0.5 • Bplen + f)

= -17909.25 • (0.5 • 1473.2 + 660.4)
= -25019220.57 mm ³

Iteratively Solving for the Effective Bearing Length:

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Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + -1311.78 * Y² + 17909.25 * Y + -0.3E+08 = 0
Y = 1312.66 mm

Num = (Bplen / 2 - Y / 3 - e)
= (1473.2/2 - 1312.66/3 - 299.34)
= -0.29

Denom = (Bplen / 2 - Y / 3 + f)
= (1473.2/2 - 1312.66/3 + 660.4)
= 959.45

Total Bolt Tension Force [Tforce]:

= - QO • Num / Denom
= - 51940.29 • -0.29/959.45
= 15.82 N

Bolt Area Required due to Transverse Load [Bltareart]:

= Tforce / (Stba • Nbt)
= 15.82/( 139.28 • 2.0 )
= 0.0568 mm²

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 84.5757, 0.0568]
= 84.5757 mm²

Baseplate Thickness Calculation per D. Moss:

Bearing Pressure (fc)

= 2(QO + Tforce) / (Y • Bpwid)
= 2(51940.29 + 15.82)/(1312.66 • 228.6)
= 0.35 MPa

Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (1473.2 - 1422.4)/2
= 25.4000 mm

Overturning Moment due To Bolt Tension [Mt]:

= Tforce • Adist
= 15.82 • 25.4
= 401.99 N-mm

Equivalent Bearing Pressure (f1):

= fc • (Y - Adist) / Y
= 0.35 • (1312.66 - 25.4)/1312.66
= 0.34 MPa

Overturning Moment due to Bearing Pressure [Mc]:

= (Adist² • Bpwid / 6) • (f1 + 2 • fc)
= (25.4² • 228.6/6) • ( 0.34 + 2 • 0.35)
= 25381.55 N-mm

Baseplate Required Thickness [Treq]:

= (6 • max(Mt,Mc) / (Bpwid • Sba))
= (6 • max(401.99,25381.55)/(228.6 • 171.69))
= 1.9695 mm

MDMT Calculations for: Left Saddle, Saddle to Wearplate Junction, Curve: D

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Govrn. thk, tg = 9.525, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.711, Temp. Reduction = 16 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.2606 mm

Input and Calculated Values:

Vessel Mean Radius Rm 856.60 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 430.60 mm

Shell Allowable Stress used in Calculation 138.00 MPa

Head Allowable Stress used in Calculation 138.00 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q, Operating Case 94718.95 N

Pressure used in Analysis P 0.519 MPa

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan 29.14 138.00

Long. Stress at Bottom of Midspan 36.26 138.00
Long. Stress at Top of Saddles 32.57 138.00
Long. Stress at Bottom of Saddles 32.83 138.00

Tangential Shear in Shell 14.31 110.40

Tangential Shear in Head 20.27 110.40
Circ. Stress at Horn of Saddle 90.30 172.50
Addl. Stress in Head as Stiffener 100.67 172.50
Circ. Compressive Stress in Shell 3.29 138.00

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
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= 3.0( 21328.4/2 + 0 ) • 1100.0/1473.2

= 23888.1 N

Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) • B / Ls
= max( 8787.27, 0 ) • 1100.0/3040.0005
= 3179.6 N

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) • B / Ls
= max( 28268.69, 0 ) • 1100.0/3040.0005
= 10228.8 N

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 28269/2 + 0 ) • 1100.0/1473.2
= 31661.2 N

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 63058 + max( 3180, 23888, 10229, 31661 )
= 94718.9 N

Longitudinal Wind Force [Fl]:

= WindScalar • WindPress( Platform Area + ( π/4( OD • WindDiaMult )² ) )
= 1.0 • 2398.147( 0.0 + π/4( 1.8 • 1.2 )² )
= 8787.724 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 96270.98 N
Transverse Shear Load 14134.34 N
Longitudinal Shear Load 28268.69 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -94719•230.0[1-(1-230.0/3500.0+(856.6²-430.6²)/
(2•230.0•3500.0))/(1+(4•430.6)/(3•3500.0))]
= 2075171.9 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 94719•3500/4(1+2(857²-431²)/(3500²))/(1+(4•431)/
(3•3500))-4•230/3500
= 55811100.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
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= 0.519 • 856.6/(2•6.8) - 55811100/(π•856.6²•6.8)

= 29.14 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= 0.519 • 856.6/(2 • 6.8) + 55811100/(π • 856.6² • 6.8 )
= 36.26 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= 0.519 • 856.6/(2 • 6.8) - 2075172/(π • 856.6² • 6.8)
= 32.57 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= 0.519 • 856.6/(2•6.8) + 2075172/(π•856.6²•6.8)
= 32.83 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 94719( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 430.6/3))
= 70676.5 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 94719/( 856.6 • 6.8 )
= 14.31 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 94719/( 856.6 • 4.8 )
= 20.27 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 94719/(856.6• 4.8) +
(( 0.52• 853.2)/(2 • 4.8))•(853.2/430.6)
= 100.67 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 856.6 • 6.8 )
= 59.530 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 94719 • 0.1/( 6.8( 203.2 + 59.53 + 59.53 ) )
= -3.29 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -94719/(4•6.8(203.2+59.53+59.53)) -
12 • 0.013 • 94719 • 856.6/(3500.0 • 6.8²)
= -90.30 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.26 mm

Results for Vessel Ribs, Web and Base:

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Saddle Calcs: Operating Case: Step: 17 11:53am Mar 11,2024

Baseplate Length Bplen 1473.2000 mm

Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 229.0 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 853.2 • 6.8 ) + 254.0 )6.8³ )/12
= 9768.975 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 9768.975 + 2535.204( 91.938 - 3.4 )²
= 19883370.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 372.8 6.8 3.4 2535.2 8619.7 0.199E+08

Wearplate 254.0 9.5 11.6 2419.3 27973.7 0.156E+08
Web 10.0 220.5 126.6 2204.7 279038.6 0.116E+08
BasePlate 228.6 10.0 241.8 2286.0 552754.8 0.514E+08
Totals ... ... ... 9445.3 868386.8 0.985E+08

Distance to Centroid [C1]:

= AY / A
= 868387/9445.304
= 91.938 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 94718.945
= 19277.3574 N

Tension Stress, St = ( Fh/As ) = 2.7900 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 137.4000 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 853.2 • sin(120.0/2)/1.0472
= 394.409 mm

Bending Moment, M = Fh * d = 7606250.0000 N-mm

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Bending Stress, Sb = ( M * C1 / I ) = 7.0998 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 152.6667 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(94719 + 1552)228.6/( 4 • 1473.2 • 152.667 ))
= 8.567 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 94718.938/( 1473.2 • 228.6 )
= 0.281 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.28
= 16138.626 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 16138.6/4442.1021
= 3.633 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm
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Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 656.571² + 41.831² )
= 656.571 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/229.0 )
= 131.284

Slenderness ratio [KL/r]:

= KL/r
= 1 • 656.571/39.674
= 16.549

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 28268.7/( 2 • 1473.2 ) • 502.02 • 656.57/2
= 1581842.875 N-mm

Compressive Allowable, KL/r < Cc ( 16.5494 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.55 )²/(2 • 131.28² ))229/
( 5/3+3•(16.55)/(8• 131.28)-( 16.55³)/(8•131.28³)
= 132.6 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 3.63/132.57 + ( 1581843 • 101.6/6991813 )/152.67
= 0.178

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io
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Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 10.0
= 257.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 257.493/31.806
= 8.096

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 28268.688/( 2 • 1473.2 )
= 9.594 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 9.594 • 502.02 • 257.493
= 1240729.625 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 1240730/69220.617
= 17.919 MPa

Compressive Allowable, KL/r < Cc ( 8.0958 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.1 )²/(2 • 131.28² ))229/
( 5/3+3•(8.1)/(8• 131.28)-( 8.1³)/(8•131.28³)
= 135.3 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 4.64/135.26 + ( 1240730 • 101.6/7032808 )/152.67
= 0.152

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 MPa
Bolt Corrosion Allowance Bca 0.0 mm
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Distance from Bolts to Edge Edgedis 76.2 mm

Nominal Bolt Diameter Bnd 25.4000 mm
Thread Series Series UNC
BasePlate Allowable Stress S 138.00 MPa
Area Available in a Single Bolt BltArea 355.4832 mm²
Saddle Load QO (Weight) QO 64609.7 N
Saddle Load QL (Wind/Seismic contribution) QL 10228.8 N
Maximum Transverse Force Ft 14134.3 N
Maximum Longitudinal Force Fl 28268.7 N
Saddle Bolted to Steel Foundation Yes

Shear Stress in a Single Bolt, Longitudinal Direction [τb,l]:

= Fl / ( Bolt Area • Number of Bolts )
= 28268.7/( 355.483 • 4 )
= 19.9 MPa. Must be less than 83.6 MPa.

Shear Stress in a Single Bolt, Transverse Direction [τb,t]:

= Ft / ( Bolt Area • Number of Bolts )
= 14134.3/( 355.483 • 4 )
= 9.9 MPa. Must be less than 83.6 MPa.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable • Nbolts )
= 28268.69/(83.57 • 4.0)
= 84.5757 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B • Ft + Sum of X Moments
= 1100.0 • 14134.34 + 0.0
= 15554081.00 N-mm

Eccentricity (e):
= Rmom / QO
= 15554081/64609.73
= 240.64 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 84.5757, 0.0]
= 84.5757 mm²

MDMT Calculations for: Right Saddle, Saddle to Wearplate Junction, Curve: D

Govrn. thk, tg = 9.525, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.711, Temp. Reduction = 16 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Review notes about nozzle loadings and supports in the Warnings report.
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PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Saddle Calcs: Test Case: Step: 18 11:53am Mar 11,2024

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Test Case

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.4473 mm

Input and Calculated Values:

Vessel Mean Radius Rm 855.00 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 429.00 mm

Shell Allowable Stress used in Calculation 248.91 MPa

Head Allowable Stress used in Calculation 248.91 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.30

Saddle Force Q, Test Case, no Ext. Forces 78267.69 N

Pressure used in Analysis P 1.009 MPa

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan 41.14 248.91

Long. Stress at Bottom of Midspan 45.16 248.91
Long. Stress at Top of Saddles 43.08 248.91
Long. Stress at Bottom of Saddles 43.22 248.91

Tangential Shear in Shell 8.06 139.65

Tangential Shear in Head 10.07 122.06
Circ. Stress at Horn of Saddle 35.95 373.36
Addl. Stress in Head as Stiffener 110.83 248.91
Circ. Compressive Stress in Shell 1.71 248.91

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 7038.4/2 + 0 ) • 1100.0/1473.2
= 7883.1 N

Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) • B / Ls
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= max( 2899.8, 0 ) • 1100.0/3040.0005

= 1049.3 N

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 70385 + max( 1049, 7883, 0, 0 )
= 78267.7 N

Longitudinal Wind Force [Fl]:

= WindScalar • WindPress( Platform Area + ( π/4( OD • WindDiaMult )² ) )
= 1.0 • 2398.147( 0.0 + π/4( 1.8 • 1.2 )² )
= 8787.724 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 79867.38 N
Transverse Shear Load 3519.19 N
Longitudinal Shear Load 2899.80 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -78268•230.0[1-(1-230.0/3500.0+(855.0²-429.0²)/
(2•230.0•3500.0))/(1+(4•429.0)/(3•3500.0))]
= 1711974.1 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 78268•3500/4(1+2(855²-429²)/(3500²))/(1+(4•429)/
(3•3500))-4•230/3500
= 46138044.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= 1.009 • 855.0/(2•10.0) - 46138044/(π•855.0²•10.0)
= 41.14 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= 1.009 • 855.0/(2 • 10.0) + 46138044/(π • 855.0² • 10.0 )
= 45.16 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= 1.009 • 855.0/(2 • 10.0) - 1711974/(π • 855.0² • 10.0)
= 43.08 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
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= 1.009 • 855.0/(2•10.0) + 1711974/(π•855.0²•10.0)

= 43.22 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 78268( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 429.0/3))
= 58431.7 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 78268/( 855.0 • 10.0 )
= 8.06 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 78268/( 855.0 • 8.0 )
= 10.07 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 78268/(855.0• 8.0) +
((1.01• 850.0)/(2 • 8.0))•(850.0/429.0)
= 110.83 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 855.0 • 10.0 )
= 72.124 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 78268 • 0.1/( 10.0( 203.2 + 72.12 + 72.12 ) )
= -1.71 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -78268/(4•10.0(203.2+72.124+72.124)) -
12 • 0.013 • 78268 • 855.0/(3500.0 • 10.0²)
= -35.95 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.45 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm
Baseplate Thickness Bpthk 12.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 248.2 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 850.0 • 10.0 ) + 254.0 )10.0³ )/12
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= 33152.039 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 33152.039 + 3978.249( 88.849 - 5.0 )²
= 28002690.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 397.8 10.0 5.0 3978.2 19891.2 0.280E+08

Wearplate 254.0 9.5 14.8 2419.3 35715.7 0.133E+08
Web 10.0 218.5 128.8 2184.7 281313.8 0.122E+08
BasePlate 228.6 12.0 244.0 2743.2 669340.6 0.661E+08
Totals ... ... ... 11325.5 1006261.3 0.120E+09

Distance to Centroid [C1]:

= AY / A
= 1006261/11325.547
= 88.849 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 78267.688
= 15929.1709 N

Tension Stress, St = ( Fh/As ) = 2.1682 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 850.0 • sin(120.0/2)/1.0472
= 397.056 mm

Bending Moment, M = Fh * d = 6327331.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 4.7014 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(78268 + 1600)228.6/( 4 • 1473.2 • 165.48 ))
= 7.495 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

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= Web Length / ( Nribs - 1 )

= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 78267.688/( 1473.2 • 228.6 )
= 0.232 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.23
= 13335.589 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 13335.6/4442.1021
= 3.002 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm
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Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 654.575² + 41.831² )
= 654.575 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/248.2 )
= 126.099

Slenderness ratio [KL/r]:

= KL/r
= 1 • 654.575/39.674
= 16.499

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 2899.8/( 2 • 1473.2 ) • 502.02 • 654.58/2
= 161772.000 N-mm

Compressive Allowable, KL/r < Cc ( 16.4991 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.5 )²/(2 • 126.1² ))248/
( 5/3+3•(16.5)/(8• 126.1)-( 16.5³)/(8•126.1³)
= 143.5 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 3.0/143.46 + ( 161772.0 • 101.6/6991813 )/165.48
= 0.035

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
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= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 12.0

= 255.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 255.493/31.806
= 8.033

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 2899.799/( 2 • 1473.2 )
= 0.984 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 0.984 • 502.02 • 255.493
= 126285.344 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 126285.336/69220.617
= 1.824 MPa

Compressive Allowable, KL/r < Cc ( 8.033 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.03 )²/(2 • 126.1² ))248/
( 5/3+3•(8.03)/(8• 126.1)-( 8.03³)/(8•126.1³)
= 146.5 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 3.84/146.53 + ( 126285.34 • 101.6/7032808 )/165.48
= 0.037

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 MPa
Bolt Corrosion Allowance Bca 0.0 mm
Distance from Bolts to Edge Edgedis 76.2 mm
Nominal Bolt Diameter Bnd 25.4000 mm
Thread Series Series UNC
BasePlate Allowable Stress S 114.46 MPa
Area Available in a Single Bolt BltArea 355.4832 mm²
Saddle Load QO (Weight) QO 71984.3 N
Saddle Load QL (Wind/Seismic contribution) QL 1049.3 N
Maximum Transverse Force Ft 3519.2 N
Maximum Longitudinal Force Fl 2899.8 N
Saddle Bolted to Steel Foundation Yes

Shear Stress in a Single Bolt, Longitudinal Direction [τb,l]:

= Fl / ( Bolt Area • Number of Bolts )
= 2899.8/( 355.483 • 4 )
= 2.0 MPa. Must be less than 83.6 MPa.
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Shear Stress in a Single Bolt, Transverse Direction [τb,t]:

= Ft / ( Bolt Area • Number of Bolts )
= 3519.2/( 355.483 • 4 )
= 2.5 MPa. Must be less than 83.6 MPa.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable • Nbolts )
= 2899.8/(83.57 • 4.0)
= 8.6758 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B • Ft + Sum of X Moments
= 1100.0 • 3519.19 + 0.0
= 3872681.25 N-mm

Eccentricity (e):
= Rmom / QO
= 3872681/71984.31
= 53.78 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 8.6758, 0.0]
= 8.6758 mm²

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.4473 mm

Input and Calculated Values:

Vessel Mean Radius Rm 855.00 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 429.00 mm

Shell Allowable Stress used in Calculation 248.91 MPa

Head Allowable Stress used in Calculation 248.91 MPa
Circumferential Efficiency in Plane of Saddle 1.00
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Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q, Test Case, no Ext. Forces 90984.73 N

Pressure used in Analysis P 1.009 MPa

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan 40.81 248.91

Long. Stress at Bottom of Midspan 45.48 248.91
Long. Stress at Top of Saddles 43.06 248.91
Long. Stress at Bottom of Saddles 43.24 248.91

Tangential Shear in Shell 9.36 139.65

Tangential Shear in Head 11.71 122.06
Circ. Stress at Horn of Saddle 41.79 373.36
Addl. Stress in Head as Stiffener 111.58 248.91
Circ. Compressive Stress in Shell 1.99 248.91

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 7038.4/2 + 0 ) • 1100.0/1473.2
= 7883.1 N

Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) • B / Ls
= max( 2899.8, 0 ) • 1100.0/3040.0005
= 1049.3 N

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 83102 + max( 1049, 7883, 0, 0 )
= 90984.7 N

Longitudinal Wind Force [Fl]:

= WindScalar • WindPress( Platform Area + ( π/4( OD • WindDiaMult )² ) )
= 1.0 • 2398.147( 0.0 + π/4( 1.8 • 1.2 )² )
= 8787.724 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 92536.76 N
Transverse Shear Load 3519.19 N
Longitudinal Shear Load 2899.80 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
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K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -90985•230.0[1-(1-230.0/3500.0+(855.0²-429.0²)/
(2•230.0•3500.0))/(1+(4•429.0)/(3•3500.0))]
= 1990138.2 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 90985•3500/4(1+2(855²-429²)/(3500²))/(1+(4•429)/
(3•3500))-4•230/3500
= 53634608.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= 1.009 • 855.0/(2•10.0) - 53634608/(π•855.0²•10.0)
= 40.81 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= 1.009 • 855.0/(2 • 10.0) + 53634608/(π • 855.0² • 10.0 )
= 45.48 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= 1.009 • 855.0/(2 • 10.0) - 1990138/(π • 855.0² • 10.0)
= 43.06 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= 1.009 • 855.0/(2•10.0) + 1990138/(π•855.0²•10.0)
= 43.24 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 90985( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 429.0/3))
= 67925.7 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 90985/( 855.0 • 10.0 )
= 9.36 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 90985/( 855.0 • 8.0 )
= 11.71 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 90985/(855.0• 8.0) +
((1.01• 850.0)/(2 • 8.0))•(850.0/429.0)
= 111.58 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 855.0 • 10.0 )
= 72.124 mm
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Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 90985 • 0.1/( 10.0( 203.2 + 72.12 + 72.12 ) )
= -1.99 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -90985/(4•10.0(203.2+72.124+72.124)) -
12 • 0.013 • 90985 • 855.0/(3500.0 • 10.0²)
= -41.79 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 855.0 • 10.0 ), 2 • 230.0 )
= 347.45 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm

Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 229.0 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 850.0 • 10.0 ) + 254.0 )10.0³ )/12
= 33152.039 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 33152.039 + 3978.249( 82.82 - 5.0 )²
= 24125082.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 397.8 10.0 5.0 3978.2 19891.2 0.241E+08

Wearplate 254.0 9.5 14.8 2419.3 35715.7 0.112E+08
Web 10.0 220.5 129.8 2204.7 286093.8 0.138E+08
BasePlate 228.6 10.0 245.0 2286.0 560069.9 0.601E+08
Totals ... ... ... 10888.3 901770.6 0.109E+09

Distance to Centroid [C1]:

= AY / A
= 901771/10888.349
= 82.820 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
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= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )

= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 90984.727
= 18517.3652 N

Tension Stress, St = ( Fh/As ) = 2.6800 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 137.4000 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 850.0 • sin(120.0/2)/1.0472
= 397.056 mm

Bending Moment, M = Fh * d = 7355404.5000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 5.5724 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 152.6667 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(90985 + 1552)228.6/( 4 • 1473.2 • 152.667 ))
= 8.399 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 90984.734/( 1473.2 • 228.6 )
= 0.270 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.27
= 15502.374 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 15502.4/4442.1021
= 3.490 MPa
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Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 656.571² + 41.831² )
= 656.571 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/229.0 )
= 131.284

Slenderness ratio [KL/r]:

= KL/r
= 1 • 656.571/39.674
= 16.549

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 2899.8/( 2 • 1473.2 ) • 502.02 • 656.57/2
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= 162265.281 N-mm

Compressive Allowable, KL/r < Cc ( 16.5494 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.55 )²/(2 • 131.28² ))229/
( 5/3+3•(16.55)/(8• 131.28)-( 16.55³)/(8•131.28³)
= 132.6 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 3.49/132.57 + ( 162265.28 • 101.6/6991813 )/152.67
= 0.042

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 10.0
= 257.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 257.493/31.806
= 8.096

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 2899.799/( 2 • 1473.2 )
= 0.984 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 0.984 • 502.02 • 257.493
= 127273.906 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 127273.906/69220.617
= 1.838 MPa
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Compressive Allowable, KL/r < Cc ( 8.0958 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.1 )²/(2 • 131.28² ))229/
( 5/3+3•(8.1)/(8• 131.28)-( 8.1³)/(8•131.28³)
= 135.3 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 4.46/135.26 + ( 127273.91 • 101.6/7032808 )/152.67
= 0.045

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 MPa
Bolt Corrosion Allowance Bca 0.0 mm
Distance from Bolts to Edge Edgedis 76.2 mm
Nominal Bolt Diameter Bnd 25.4000 mm
Thread Series Series UNC
BasePlate Allowable Stress S 138.00 MPa
Area Available in a Single Bolt BltArea 355.4832 mm²
Saddle Load QO (Weight) QO 84653.7 N
Saddle Load QL (Wind/Seismic contribution) QL 1049.3 N
Maximum Transverse Force Ft 3519.2 N
Maximum Longitudinal Force Fl 2899.8 N
Saddle Bolted to Steel Foundation Yes

Shear Stress in a Single Bolt, Longitudinal Direction [τb,l]:

= Fl / ( Bolt Area • Number of Bolts )
= 2899.8/( 355.483 • 4 )
= 2.0 MPa. Must be less than 83.6 MPa.

Shear Stress in a Single Bolt, Transverse Direction [τb,t]:

= Ft / ( Bolt Area • Number of Bolts )
= 3519.2/( 355.483 • 4 )
= 2.5 MPa. Must be less than 83.6 MPa.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable • Nbolts )
= 2899.8/(83.57 • 4.0)
= 8.6758 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

= B • Ft + Sum of X Moments
= 1100.0 • 3519.19 + 0.0
= 3872681.25 N-mm

Eccentricity (e):
= Rmom / QO
= 3872681/84653.7
= 45.73 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

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= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 8.6758, 0.0]
= 8.6758 mm²

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : External Pressure

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.2606 mm

Input and Calculated Values:

Vessel Mean Radius Rm 856.60 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 430.60 mm

Shell Allowable Stress used in Calculation 138.00 MPa

Head Allowable Stress used in Calculation 138.00 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.30

Saddle Force Q, External Pressure Case 82001.84 N

Pressure used in Analysis P -0.101 MPa

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan -9.46 -115.70

Long. Stress at Top of Midspan 9.46 138.00
Long. Stress at Bottom of Midspan -3.30 -115.70
Long. Stress at Bottom of Midspan 3.30 138.00
Long. Stress at Top of Saddles -6.50 -115.70
Long. Stress at Top of Saddles 6.50 138.00
Long. Stress at Bottom of Saddles -6.27 -115.70
Long. Stress at Bottom of Saddles 6.27 138.00

Tangential Shear in Shell 12.39 110.40

Tangential Shear in Head 17.55 110.40
Circ. Stress at Horn of Saddle 78.18 172.50
Addl. Stress in Head as Stiffener 9.84 172.50
Circ. Compressive Stress in Shell 2.85 138.00

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 21328.4/2 + 0 ) • 1100.0/1473.2
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= 23888.1 N

Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) • B / Ls
= max( 8787.27, 0 ) • 1100.0/3040.0005
= 3179.6 N

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) • B / Ls
= max( 28268.69, 0 ) • 1100.0/3040.0005
= 10228.8 N

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 28269/2 + 0 ) • 1100.0/1473.2
= 31661.2 N

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 50341 + max( 3180, 23888, 10229, 31661 )
= 82001.8 N

Longitudinal Wind Force [Fl]:

= WindScalar • WindPress( Platform Area + ( π/4( OD • WindDiaMult )² ) )
= 1.0 • 2398.147( 0.0 + π/4( 1.8 • 1.2 )² )
= 8787.724 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 83601.52 N
Transverse Shear Load 14134.34 N
Longitudinal Shear Load 28268.69 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -82002•230.0[1-(1-230.0/3500.0+(856.6²-430.6²)/
(2•230.0•3500.0))/(1+(4•430.6)/(3•3500.0))]
= 1796556.1 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 82002•3500/4(1+2(857²-431²)/(3500²))/(1+(4•431)/
(3•3500))-4•230/3500
= 48317812.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= -0.101 • 856.6/(2•6.8) - 48317812/(π•856.6²•6.8)
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= -9.46 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= -0.101 • 856.6/(2 • 6.8) + 48317812/(π • 856.6² • 6.8 )
= -3.30 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= -0.101 • 856.6/(2 • 6.8) - 1796556/(π • 856.6² • 6.8)
= -6.50 MPa

Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= -0.101 • 856.6/(2•6.8) + 1796556/(π•856.6²•6.8)
= -6.27 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 82002( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 430.6/3))
= 61187.4 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 82002/( 856.6 • 6.8 )
= 12.39 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 82002/( 856.6 • 4.8 )
= 17.55 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 82002/(856.6• 4.8) +
((-0.1• 853.2)/(2 • 4.8))•(853.2/430.6)
= -9.84 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 856.6 • 6.8 )
= 59.530 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 82002 • 0.1/( 6.8( 203.2 + 59.53 + 59.53 ) )
= -2.85 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -82002/(4•6.8(203.2+59.53+59.53)) -
12 • 0.013 • 82002 • 856.6/(3500.0 • 6.8²)
= -78.18 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.26 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm
Baseplate Thickness Bpthk 12.0000 mm
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Baseplate Width Bpwid 228.6000 mm

Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 248.2 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 853.2 • 6.8 ) + 254.0 )6.8³ )/12
= 9768.975 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 9768.975 + 2535.204( 98.303 - 3.4 )²
= 22843208.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 372.8 6.8 3.4 2535.2 8619.7 0.228E+08

Wearplate 254.0 9.5 11.6 2419.3 27973.7 0.182E+08
Web 10.0 218.5 125.6 2184.7 274322.6 0.103E+08
BasePlate 228.6 12.0 240.8 2743.2 660562.4 0.557E+08
Totals ... ... ... 9882.5 971478.5 0.107E+09

Distance to Centroid [C1]:

= AY / A
= 971479/9882.503
= 98.303 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 82001.836
= 16689.1504 N

Tension Stress, St = ( Fh/As ) = 2.2717 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 853.2 • sin(120.0/2)/1.0472
= 394.409 mm

Bending Moment, M = Fh * d = 6585023.5000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 6.0415 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa
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Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(82002 + 1600)228.6/( 4 • 1473.2 • 165.48 ))
= 7.668 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 82001.82/( 1473.2 • 228.6 )
= 0.243 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.24
= 13971.829 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 13971.8/4442.1021
= 3.146 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

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= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )
= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 654.575² + 41.831² )
= 654.575 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/248.2 )
= 126.099

Slenderness ratio [KL/r]:

= KL/r
= 1 • 654.575/39.674
= 16.499

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 28268.7/( 2 • 1473.2 ) • 502.02 • 654.58/2
= 1577034.250 N-mm

Compressive Allowable, KL/r < Cc ( 16.4991 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.5 )²/(2 • 126.1² ))248/
( 5/3+3•(16.5)/(8• 126.1)-( 16.5³)/(8•126.1³)
= 143.5 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 3.15/143.46 + ( 1577034 • 101.6/6991813 )/165.48
= 0.160

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
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Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 12.0
= 255.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 255.493/31.806
= 8.033

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 28268.688/( 2 • 1473.2 )
= 9.594 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 9.594 • 502.02 • 255.493
= 1231092.500 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 1231093/69220.617
= 17.779 MPa

Compressive Allowable, KL/r < Cc ( 8.033 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.03 )²/(2 • 126.1² ))248/
( 5/3+3•(8.03)/(8• 126.1)-( 8.03³)/(8•126.1³)
= 146.5 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 4.02/146.53 + ( 1231093 • 101.6/7032808 )/165.48
= 0.135

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56• ( Rm • t ), 2a )
= min( 203.2 + 1.56• ( 856.6 • 6.8 ), 2 • 230.0 )
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= 322.2606 mm

Input and Calculated Values:

Vessel Mean Radius Rm 856.60 mm

Shell Thickness used in this Case t 10.000 mm
Stiffened Vessel Length per 4.15.6 L 3500.00 mm
Distance from Saddle to Vessel tangent a1 or a 230.00 mm

Saddle Width b1 or b 203.20 mm

Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 430.60 mm

Shell Allowable Stress used in Calculation 138.00 MPa

Head Allowable Stress used in Calculation 138.00 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Distance from Saddle Base to Centerline B 1100.00 mm

Coefficient of Friction mu 0.40

Saddle Force Q, External Pressure Case 94718.95 N

Pressure used in Analysis P -0.101 MPa

Horizontal Vessel Analysis Results: Actual Allowable

MPa MPa

Long. Stress at Top of Midspan -9.94 -115.70

Long. Stress at Top of Midspan 9.94 138.00
Long. Stress at Bottom of Midspan -2.82 -115.70
Long. Stress at Bottom of Midspan 2.82 138.00
Long. Stress at Top of Saddles -6.51 -115.70
Long. Stress at Top of Saddles 6.51 138.00
Long. Stress at Bottom of Saddles -6.25 -115.70
Long. Stress at Bottom of Saddles 6.25 138.00

Tangential Shear in Shell 14.31 110.40

Tangential Shear in Head 20.27 110.40
Circ. Stress at Horn of Saddle 90.30 172.50
Addl. Stress in Head as Stiffener 8.60 172.50
Circ. Compressive Stress in Shell 3.29 138.00

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 21328.4/2 + 0 ) • 1100.0/1473.2
= 23888.1 N

Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) • B / Ls
= max( 8787.27, 0 ) • 1100.0/3040.0005
= 3179.6 N

Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) • B / Ls
= max( 28268.69, 0 ) • 1100.0/3040.0005
= 10228.8 N
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Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr( Ft/Num of Saddles + Z Force Load ) • B / E
= 3.0( 28269/2 + 0 ) • 1100.0/1473.2
= 31661.2 N

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 63058 + max( 3180, 23888, 10229, 31661 )
= 94718.9 N

Longitudinal Wind Force [Fl]:

= WindScalar • WindPress( Platform Area + ( π/4( OD • WindDiaMult )² ) )
= 1.0 • 2398.147( 0.0 + π/4( 1.8 • 1.2 )² )
= 8787.724 N

Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 96270.98 N
Transverse Shear Load 14134.34 N
Longitudinal Shear Load 28268.69 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:

= Baseplate Length
= 1473.200 mm

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:

= -Q•a [1 - (1- a/L + (Rm²-hm²)/(2a•L))/(1+(4hm²)/3L)]
= -94719•230.0[1-(1-230.0/3500.0+(856.6²-430.6²)/
(2•230.0•3500.0))/(1+(4•430.6)/(3•3500.0))]
= 2075171.9 N-mm

Moment per Equation 4.15.2 [M2]:

= Q•L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 94719•3500/4(1+2(857²-431²)/(3500²))/(1+(4•431)/
(3•3500))-4•230/3500
= 55811100.0 N-mm

Longitudinal Stress at Top of Shell (4.15.4) [σ1]:

= P • Rm/(2t) - M2/(π•Rm²t)
= -0.101 • 856.6/(2•6.8) - 55811100/(π•856.6²•6.8)
= -9.94 MPa

Longitudinal Stress at Bottom of Shell (4.15.5) [σ2]:

= P • Rm/(2t) + M2/(π • Rm² • t)
= -0.101 • 856.6/(2 • 6.8) + 55811100/(π • 856.6² • 6.8 )
= -2.82 MPa

Longitudinal Stress at Top of Shell at Support (4.15.6) [σ3]:

= P • Rm/(2t) - M1/(π • Rm² • t)
= -0.101 • 856.6/(2 • 6.8) - 2075172/(π • 856.6² • 6.8)
= -6.51 MPa
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Longitudinal Stress at bottom of Shell at Support (4.15.7) [σ4]:

= P • Rm/(2t) + M1/(π•Rm²t)
= -0.101 • 856.6/(2•6.8) + 2075172/(π•856.6²•6.8)
= -6.25 MPa

Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4•hm/3))
= 94719( 3500.0 - 2 • 230.0)/(3500.0 + ( 4 • 430.6/3))
= 70676.5 N

Shear Stress in the shell no rings, stiffened (4.15.13) [τ3]:

= K3 • Q / ( Rm • t )
= 0.8799 • 94719/( 856.6 • 6.8 )
= 14.31 MPa

Shear Stress in the head, shell stiffened (4.15.14) [τ3✱]:

= K3 • Q / ( Rm • th )
= 0.8799 • 94719/( 856.6 • 4.8 )
= 20.27 MPa

Membrane stress in the head as a stiffener (4.15.16) [σ5]:

= K4 • Q/(Rm•th) + ((P•Ri)/(2•th)) • (Ri/hm)
= 0.4011 • 94719/(856.6• 4.8) +
((-0.1• 853.2)/(2 • 4.8))•(853.2/430.6)
= -8.60 MPa

Decay Length (4.15.20) [x1,x2]:

= 0.78 • ( Rm • t )
= 0.78 • ( 856.6 • 6.8 )
= 59.530 mm

Circumferential Stress in shell, no rings (4.15.21) [σ6]:

= -K5 • Q • k / ( t( b + X1 + X2 ) )
= - 0.7603 • 94719 • 0.1/( 6.8( 203.2 + 59.53 + 59.53 ) )
= -3.29 MPa

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.23) [σ7✱]:

= -Q/(4•t(b+X1+X2)) - 12•K7•Q•Rm/(L•t²)
= -94719/(4•6.8(203.2+59.53+59.53)) -
12 • 0.013 • 94719 • 856.6/(3500.0 • 6.8²)
= -90.30 MPa

Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 • ( Rm • t ), 2a )
= min( 203.2 + 1.56 • ( 856.6 • 6.8 ), 2 • 230.0 )
= 322.26 mm

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1473.2000 mm

Baseplate Thickness Bpthk 10.0000 mm
Baseplate Width Bpwid 228.6000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 229.0 MPa
Height of Web at Center Hw,c 482.6 mm
Friction Coefficient mu 0.400

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

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Inertia of Shell [ShellInertia]:

= (( 1.56 • ( R • t ) + WearPlateWidth )t³ )/12
= (( 1.56 • ( 853.2 • 6.8 ) + 254.0 )6.8³ )/12
= 9768.975 mm⁴

Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )²
= 9768.975 + 2535.204( 91.938 - 3.4 )²
= 19883370.000 mm⁴

B D Y A AY I + AD^(2)
mm mm mm mm² mm³ mm^4

Shell 372.8 6.8 3.4 2535.2 8619.7 0.199E+08

Wearplate 254.0 9.5 11.6 2419.3 27973.7 0.156E+08
Web 10.0 220.5 126.6 2204.7 279038.6 0.116E+08
BasePlate 228.6 10.0 241.8 2286.0 552754.8 0.514E+08
Totals ... ... ... 9445.3 868386.8 0.985E+08

Distance to Centroid [C1]:

= AY / A
= 868387/9445.304
= 91.938 mm

Angle [β]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:

= ( 1 + cos(β) - 0.5•sin(β)² )/(π - β + sin(β)cos(β) )
= ( 1 + cos(120.0) - 0.5•sin(120.0)² )/(π - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:

= K1 • Q
= 0.204 • 94718.945
= 19277.3574 N

Tension Stress, St = ( Fh/As ) = 2.7900 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 137.4000 MPa

Saddle Splitting Dimension [d]:

= B - R • sin(theta/2)/(theta/2 in radians)
= 1100.0 - 853.2 • sin(120.0/2)/1.0472
= 394.409 mm

Bending Moment, M = Fh * d = 7606250.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 7.0998 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 152.6667 MPa

Minimum Thickness of Baseplate per Moss:

= ( 3( Q + SaddleW t )BasePlateWidth / ( 4 • BasePlateLength • AllStress ))
= ( 3(94719 + 1552)228.6/( 4 • 1473.2 • 152.667 ))
= 8.567 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:

= 2 • cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 • cos( 90 - 120.0/2 )( 850.0 + 10.0 + 9.525 )
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= 1506.061 mm

Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 1506.0614/( 4 - 1 )
= 502.020 mm

Baseplate Pressure Area [Ap]:

= e • Bpwid / 2
= 502.0205 • 228.6/2
= 57380.938 mm²

Bearing Pressure [Bp]:

= Q / ( BasePlateLength • BasePlateWidth )
= 94718.938/( 1473.2 • 228.6 )
= 0.281 N/mm²

Axial Load [P]:

= Ap • Bp
= 57380.9 • 0.28
= 16138.626 N

Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1932.0 + 2510.102
= 4442.102 mm²

Compressive Stress [Sc]:

= P/Ar
= 16138.6/4442.1021
= 3.633 MPa

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B D Y A AY Io

Rib+Web 10.0 203.2 ... 2032.0 ... 0.699E+07

Rib dimension [D]:

= Saddle Width - Web Thickness
= 203.2 - 10.0
= 193.200 mm

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/4442.102
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 6991807/4442.102 )
= 39.674 mm

Length of Outer Rib, step 1, [Lw]:

= 2 • sin( saddle bearing angle / 2 )( radius + shlthk + wpdthk )
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= 2 • sin( 120.0/2 )( 850.0 + 10.0 + 9.525 )

= 1506.061 mm

Length of Outer Rib, step 2, [Bd]:

= Baseplate length - clearance
= 1473.2 - 50.8
= 1422.400 mm

Length of Outer Rib, step 3, [Dd]:

= ( Lw - Bd )/2
= ( 1506.061 - 1422.4 )/2
= 41.831 mm

Length of Outer Rib [L]:

= ( Rl² + Dd² )
= ( 656.571² + 41.831² )
= 656.571 mm

Intermediate Term [Cc]:

= ( 2 • π² • Elastic Modulus / Yield Stress )
= ( 2 • π² • 199955/229.0 )
= 131.284

Slenderness ratio [KL/r]:

= KL/r
= 1 • 656.571/39.674
= 16.549

Bending Moment [Rm]:

= Fl /( 2 • Bplen ) • e • L / 2
= 28268.7/( 2 • 1473.2 ) • 502.02 • 656.57/2
= 1581842.875 N-mm

Compressive Allowable, KL/r < Cc ( 16.5494 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 16.55 )²/(2 • 131.28² ))229/
( 5/3+3•(16.55)/(8• 131.28)-( 16.55³)/(8•131.28³)
= 132.6 MPa

AISC Unity Check of Outside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Rm • C1 / I )/Sba
= 3.63/132.57 + ( 1581843 • 101.6/6991813 )/152.67
= 0.178

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io

Rib 10.0 193.2 0.0 1932.0 0.0 0.699E+07

Web 502.0 10.0 0.0 5020.2 0.0 0.418E+05
Totals ... ... ... 6952.2 ... 0.703E+07

Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/6952.204
= 0.000 mm

Distance to Centroid [C1]:

= Saddle Width / 2
= 203.2/2
= 101.600 mm
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Length of Inner Rib [L]:

= Saddle Height - ( (Ro + Wpdthk)² - (Pitch/2)² ) - Bpthk
= 1100.0 - ( (869.525 + 9.525)² - (502.02/2)² ) - 10.0
= 257.493 mm

Radius of Gyration [r]:

= ( Total Inertia / Total Area )
= ( 7032808/6952.204 )
= 31.806 mm

Slenderness ratio [KL/r]:

= KL/r
= 1 • 257.493/31.806
= 8.096

Unit Force [Force,u]:

= Fl / ( 2 • Baseplate Length )
= 28268.688/( 2 • 1473.2 )
= 9.594 N/mm

Moment at base of inner Rib [Mbase,c]:

= Unit Force • e • L
= 9.594 • 502.02 • 257.493
= 1240729.625 N-mm

Bending Stress due to Transverse Force and Weight Load [σB,base,c]:

= Bending Moment / Section Modulus
= 1240730/69220.617
= 17.919 MPa

Compressive Allowable, KL/r < Cc ( 8.0958 < 131.2845 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2•Cc²))Fy/(5/3+3•(Klr)/(8•Cc)-(Klr³)/(8•Cc³)
= ( 1-( 8.1 )²/(2 • 131.28² ))229/
( 5/3+3•(8.1)/(8• 131.28)-( 8.1³)/(8•131.28³)
= 135.3 MPa

AISC Unity Check of Inside Ribs ( must be ≤ 1 )

= Sc/Sca + ( Mbase,c • C1/I )/Sba
= 4.64/135.26 + ( 1240730 • 101.6/7032808 )/152.67
= 0.152

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Nozzle Calcs.: N13A Nozl: 35 11:53am Mar 11,2024

Input, Nozzle Desc: N13A From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2100.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 323.3500 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Reinforcement CALCULATION, Description: N13A

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•24.62/(118•1.0-0.6•0.52)
= 0.1082 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3919 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N13A.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.5919 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.5919, 6.4038 )
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= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.108, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.108, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/5.11 = 0.101

Weld Size Calculations, Description: N13A

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 333.8853 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Input, Nozzle Desc: N4 From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1191.6665 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2800.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 350.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 100

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 101.6000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 1090.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 460.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 5.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 52.2000 mm

Flange Class 150

Flange Grade GR 1.1
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The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 308.000 mm.

Actual Thickness Used in Calculation 23.800 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•157.2/(118•1.0-0.6•0.53)
= 0.7037 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.6730 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 628.8008 mm
Parallel to Vessel Wall, opening length d 314.4004 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm
Normal to Vessel Wall, Inward 17.0000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

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AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 1045.922 753.211 NA

Area in Shell A1 1090.385 647.051 NA
Area in Nozzle Wall A2 578.427 579.320 NA
Area in Inward Nozzle A3 505.855 505.855 NA
Area in Welds A41+A42+A43 90.841 90.841 NA
Area in Element A5 1044.000 1044.000 NA

TOTAL AREA AVAILABLE Atot 3309.509 2867.067 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(314.4004•4.7021•1+2•20.5998•4.7021•1(1-0.86))
= 753.211 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 314.4( 1.0 • 6.8 - 1.0 • 4.702 ) - 2 • 20.6
( 1.0 • 6.8 - 1.0 • 4.7021 ) • ( 1 - 0.855 )
= 647.051 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 20.6 - 0.67 ) • 0.8551
= 579.320 mm²

Area Available in Inward Nozzle [A3]:

= 2 • ti • min( h, Tl, 2.5 • ti) • fr2
= 2 • 17.3998 • ( 17.0 ) • 0.8551
= 505.855 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (77.0 ) • 0.86 + (0.0 ) • 0.86 + 5.0² • 1.0
= 90.841 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 460.0 - 355.6 ) • 10.0 • 1.0
= 1044.000 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.9037 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 11.5312 mm

Determine Nozzle Thickness candidate [tb]:

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= min[ tb3, max( tb1,tb2) ]

= min[ 11.531, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.9037, 6.4647 )
= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 23.800 = 20.825 mm -> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 281.5 MPa Passed
Occasional : 1.9, Allowable : 156.9 MPa Passed
Shear : 6.8, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 20.825, tr = 0.704, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.04, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -6 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -23 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.265, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

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Govrn. thk, tg = 10.0, tr = 3.265, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/1.96 = 0.269

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 3.5350 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (753.2107 - 647.051 + 2 • 20.5998 • 0.8551 •
(1.0 • 6.8 - 4.7021 ) )138)
= 24846.92 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 579.3199 + 1044.0 + 90.8406 - 0.0 • 0.86 ) • 138
= 236534.03 N

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
= ( 579.3199 + 505.8551 + 69.2609 + ( 239.5548 ) ) • 138
= 192354.33 N

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 579.3199 + 505.8551 + 90.8406 + 1044.0 + ( 239.5548 ) ) • 138
= 339391.84 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 355.6 • 9.0 • 0.49 • 118
= 290647. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
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= ( 3.1416/2.0 ) • 460.0 • 5.0 • 0.49 • 138

= 244279. N

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.1416 • 167.5001) • ( 23.7998 - 3.2 ) • 0.7 • 118
= 895305. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 355.6 • 10.0 • 0.74 • 138
= 570368. N

Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.1416/2.0 ) • 355.6 • ( 10.0 - 3.2 ) • 0.74 • 138
= 387851. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 244279 + 895305 ) = 1139584 N

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 290647 + 570369 + 387851 + 0 ) = 1248866 N

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 244279 + 387851 + 0 ) = 632129 N

Summary of Failure Path Calculations:

Path 1-1 = 1139584 N , must exceed W = 24846 N or W1 = 236534 N
Path 2-2 = 1248865 N , must exceed W = 24846 N or W2 = 192354 N
Path 3-3 = 632129 N , must exceed W = 24846 N or W3 = 339391 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 18.8038 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 1201.6000 mm

Input Echo, WRC297 Item 1, Description: N4 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 3.2000 mm
Shell Diameter 1700.000 mm
Shell Thickness 10.0000 mm
Shell Stress Concentration Factor 1.000
Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.
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Diameter Basis for Nozzle ID

Nozzle Corrosion Allowance 3.2000 mm
Nozzle Diameter 308.000 mm
Nozzle Thickness 23.7998 mm
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Diameter of Reinforcing Pad 460.000 mm

Thickness of Reinforcing Pad 10.0000 mm

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 0.53 MPa

Radial Load P -16800.01 N
Circumferential Shear Vc 12599.98 N
Longitudinal Shear Vl 16800.01 N
Circumferential Moment Mc 0.176E+08 N-mm
Longitudinal Moment Ml 0.118E+08 N-mm
Torsional Moment Mt 0.153E+08 N-mm

Include Axial Pressure Thrust Yes

Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Note: The radial load includes the effect of the pressure thrust force (Pressure times Area). This
may lead to overly conservative results in some cases.

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 355.6 + 2 • 1.65 • ( 861.6( 10.0 - 3.2 ) )
= 608.193 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1723.200 mm

Nozzle Outside Diameter (d) = 355.600 mm
Vessel Thickness used (T) = 16.800 mm
Nozzle Thickness used (t) = 20.600 mm
T / t = 0.816
d / t = 17.262

λ = [(d/D) • (D/T)] = 2.090

Nr/P = 0.062
Mr/P = 0.125
M0/P = 0.040
N0/P = 0.107
MrD/Mc = 0.259
NrDL/Mc = 0.100
M0d/Mc = 0.089
N0DL/Mc = 0.087
MrD/Ml = 0.115
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NrDL/Ml = 0.060
M0D/Ml = 0.039
N0DL/Ml = 0.150

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Membrane (P ) 21 21 21 21
Outplane Bending (P ) 49 -49 49 -49
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -17 -17 17 17
Outplane Bending (ML) -27 27 27 -27
Normal Pressure Stress 26 27 26 27

Outplane Stress Summary 52 9 142 -10

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Inplane Membrane (P ) 12 12 12 12
Inplane Bending (P ) 153 -153 153 -153
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -7 -7 7 7
Inplane Bending (ML) -81 81 81 -81
Inplane Pressure Stress 13 13 13 13

Inplane Stress Summary 91 -53 267 -201

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Shear (Vc) 1 1 -1 -1

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 4 4 4 4

Shear Stress Summary 5 5 3 3

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside

Two * Max Shear Stress 92 64 267 201

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Membrane (P ) 21 21 21 21
Outplane Bending (P ) 49 -49 49 -49
Outplane Membrane (Mc) -15 -15 15 15
Outplane Bending (Mc) -93 93 93 -93
Outplane Membrane (ML) 0 0 0 0
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Outplane Bending (ML) 0 0 0 0

Normal Pressure Stress 13 13 13 13

Outplane Stress Summary -24 64 193 -92

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Inplane Membrane (P ) 12 12 12 12
Inplane Bending (P ) 153 -153 153 -153
Inplane Membrane (Mc) -17 -17 17 17
Inplane Bending (Mc) -273 273 273 -273
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 26 27 26 27

Inplane Stress Summary -97 141 483 -369

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Shear (Vc) 0 0 0 0

Outplane Shear (Vl) -1 -1 1 1
Torsional Shear (Mt) 4 4 4 4

Shear Stress Summary 2 2 6 6

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside

Two * Max Shear Stress 97 141 483 369

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside

Hoop Membrane (P ) 21 21 21 21
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -17 -17 17 17
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 4 5 4 5

Hoop Stress Summary 8 9 43 44

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside

Axial Membrane (P ) 2 2 2 2
Axial Bending (P ) 77 -77 77 -77
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
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Axial Membrane (ML) -6 -6 6 6

Axial Bending (ML) -39 39 39 -39
Axial Pressure Stress 2 2 2 2

Axial Stress Summary 35 -39 128 -105

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside

Shear due to (Vc) 1 1 -1 -1

Shear due to (Vl) 0 0 0 0
Shear due to Torsion 3 3 3 3

Shear Stress Summary 4 4 2 2

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside

Two * Max Shear Stress 36 49 128 149

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside

Hoop Membrane (P ) 21 21 21 21
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -15 -15 15 15
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 4 5 4 5

Hoop Stress Summary 11 11 41 42

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside

Axial Membrane (P ) 2 2 2 2
Axial Bending (P ) 77 -77 77 -77
Axial Membrane (Mc) -10 -10 10 10
Axial Bending (Mc) -146 146 146 -146
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 2 2 2 2

Axial Stress Summary -74 64 238 -208

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside

Shear due to (Vc) 0 0 0 0

Shear due to (Vl) -1 -1 1 1
Shear due to Torsion 3 3 3 3

Shear Stress Summary 2 2 5 5

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Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside

Two * Max Shear Stress 86 64 238 250

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 355.6 + 2 • 1.65 • ( 856.6( 10.0 - 3.2 ) )
= 607.459 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1713.200 mm

Nozzle Outside Diameter (d) = 460.000 mm
Vessel Thickness used (T) = 6.800 mm
Nozzle Thickness used (t) = 72.800 mm
T / t = 0.093
d / t = 10.000

λ = [(d/D) • (D/T)] = 4.262

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.050
Mr/P = 0.079
M0/P = 0.023
N0/P = 0.032
MrD/Mc = 0.249
NrDL/Mc = 0.102
M0d/Mc = 0.074
N0DL/Mc = 0.058
MrD/Ml = 0.058
NrDL/Ml = 0.056
M0D/Ml = 0.018
N0DL/Ml = 0.035

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Membrane (P ) 40 40 40 40
Outplane Bending (P ) 168 -168 168 -168
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -19 -19 19 19
Outplane Bending (ML) -58 58 58 -58
Normal Pressure Stress 65 66 65 66

Outplane Stress Summary 197 -23 352 -101

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Inplane Membrane (P ) 62 62 62 62
Inplane Bending (P ) 590 -590 590 -590
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Nozzle Calcs.: N4 Nozl: 36 11:53am Mar 11,2024

Inplane Membrane (Mc) 0 0 0 0

Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -31 -31 31 31
Inplane Bending (ML) -191 191 191 -191
Inplane Pressure Stress 32 32 32 32

Inplane Stress Summary 463 -335 908 -655

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Shear (Vc) 2 2 -2 -2

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 6 6 6 6

Shear Stress Summary 9 9 4 4

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside

Two * Max Shear Stress 463 335 908 655

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Membrane (P ) 40 40 40 40
Outplane Bending (P ) 168 -168 168 -168
Outplane Membrane (Mc) -48 -48 48 48
Outplane Bending (Mc) -370 370 370 -370
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 32 32 32 32

Outplane Stress Summary -176 226 660 -417

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Inplane Membrane (P ) 62 62 62 62
Inplane Bending (P ) 590 -590 590 -590
Inplane Membrane (Mc) -84 -84 84 84
Inplane Bending (Mc) -1239 1239 1239 -1239
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 65 66 65 66

Inplane Stress Summary -605 692 2042 -1616

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Shear (Vc) 0 0 0 0

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 140 of 244
Nozzle Calcs.: N4 Nozl: 36 11:53am Mar 11,2024

Outplane Shear (Vl) -3 -3 3 3

Torsional Shear (Mt) 6 6 6 6

Shear Stress Summary 3 3 10 10

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside

Two * Max Shear Stress 605 692 2043 1616

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 26 27 26 27 26 27 26 27
Circ. Pl (SUS) 4 4 38 38 -5 -5 29 29
Circ. Q (SUS) 22 -22 76 -76 -120 120 426 -426

Long. Pm (SUS) 13 13 13 13 13 13 13 13
Long. Pl (SUS) 5 5 19 19 6 6 36 36
Long. Q (SUS) 72 -72 234 -234 -44 44 142 -142

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -1 -1 1 1
Shear Q (SUS) 4 4 4 4 4 4 4 4
Pm (SUS) 26.0 27.0 26.0 27.0 26.0 27.0 26.0 27.0

Pm+Pl (SUS) 30.1 31.1 64.0 65.0 21.4 22.3 55.2 56.1

Pm+Pl+Q (Total) 90.6 63.8 266.1 202.0 99.1 142.1 481.1 370.1

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 27.00 138.00 Passed

Pm+Pl (SUS) 65.03 207.00 Passed
Pm+Pl+Q (TOTAL) 481.09 414.00 Failed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 65 66 65 66 65 66 65 66
Circ. Pl (SUS) 21 21 59 59 -22 -22 146 146
Circ. Q (SUS) 110 -110 226 -226 -649 649 1829 -1829
PV Elite 26 Licensee: AGP
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Nozzle Calcs.: N4 Nozl: 36 11:53am Mar 11,2024

Long. Pm (SUS) 32 32 32 32 32 32 32 32
Long. Pl (SUS) 31 31 93 93 -8 -8 88 88
Long. Q (SUS) 399 -399 781 -781 -202 202 538 -538

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 2 2 -2 -2 -3 -3 3 3
Shear Q (SUS) 6 6 6 6 6 6 6 6
Pm (SUS) 65.0 66.0 65.0 66.0 65.0 66.0 65.0 66.0

Pm+Pl (SUS) 86.2 87.2 126.6 127.0 43.5 44.4 211.1 212.1

Pm+Pl+Q (Total) 462 336 906 656 606 693 2040 1617

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 66.00 138.00 Passed

Pm+Pl (SUS) 212.10 207.00 Failed
Pm+Pl+Q (TOTAL) 2040.06 414.00 Failed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 4 5 4 5 4 5 4 5
Circ. Pl (SUS) 4 4 38 38 6 6 36 36
Circ. Q (SUS) 0 0 0 0 0 0 0 0

Long. Pm (SUS) 2 2 2 2 2 2 2 2
Long. Pl (SUS) -4 -4 8 8 -8 -8 12 12
Long. Q (SUS) 38 -38 116 -116 -69 69 223 -223

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -1 -1 1 1
Shear Q (SUS) 3 3 3 3 3 3 3 3
Pm (SUS) 4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0

Pm+Pl (SUS) 10.2 11.2 42.0 43.0 16.1 17.1 40.0 41.0

Pm+Pl+Q (Total) 36.6 49.6 126.0 149.1 85.1 63.1 237.1 250.1

Nozzle Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 5.00 118.00 Passed

Pm+Pl (SUS) 43.03 177.00 Passed
Pm+Pl+Q (TOTAL) 250.13 354.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 142 of 244
Nozzle Calcs.: N4 Nozl: 36 11:53am Mar 11,2024

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 143 of 244
Nozzle Calcs.: N14B Nozl: 37 11:53am Mar 11,2024

Input, Nozzle Desc: N14B From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2300.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 80.1500 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 144 of 244
Nozzle Calcs.: N14B Nozl: 37 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N14B

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•24.62/(118•1.0-0.6•0.53)
= 0.1102 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2168 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N14B.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4168 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.4168, 6.4647 )
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 145 of 244
Nozzle Calcs.: N14B Nozl: 37 11:53am Mar 11,2024

= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N14B

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 90.6853 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 146 of 244
Nozzle Calcs.: N14A Nozl: 38 11:53am Mar 11,2024

Input, Nozzle Desc: N14A From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2312.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 323.3500 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 147 of 244
Nozzle Calcs.: N14A Nozl: 38 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N14A

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•24.62/(118•1.0-0.6•0.52)
= 0.1082 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3919 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N14A.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.5919 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.5919, 6.4038 )
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 148 of 244
Nozzle Calcs.: N14A Nozl: 38 11:53am Mar 11,2024

= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.108, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.108, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/5.11 = 0.101

Weld Size Calculations, Description: N14A

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 333.8853 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 149 of 244
Nozzle Calcs.: N13B Nozl: 39 11:53am Mar 11,2024

Input, Nozzle Desc: N13B From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2100.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 80.1500 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 150 of 244
Nozzle Calcs.: N13B Nozl: 39 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N13B

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•24.62/(118•1.0-0.6•0.53)
= 0.1102 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2168 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N13B.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4168 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.4168, 6.4647 )
PV Elite 26 Licensee: AGP
FileName : 18C19 Page 151 of 244
Nozzle Calcs.: N13B Nozl: 39 11:53am Mar 11,2024

= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N13B

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 90.6853 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Nozzle Calcs.: N5 Nozl: 40 11:53am Mar 11,2024

Input, Nozzle Desc: N5 From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1700.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 88.9000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Nozzle Calcs.: N5 Nozl: 40 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•24.62/(118•1.0-0.6•0.53)
= 0.1102 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2263 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4263 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.4263, 6.4647 )
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Nozzle Calcs.: N5 Nozl: 40 11:53am Mar 11,2024

= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 36.5, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 258.5 MPa Passed
Occasional : 1.1, Allowable : 156.9 MPa Passed
Shear : 28.1, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N5

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 99.4353 mm

Input Echo, WRC107/537 Item 1, Description: N5 :

Diameter Basis for Vessel Vbasis ID

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Nozzle Calcs.: N5 Nozl: 40 11:53am Mar 11,2024

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 3.2000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Design Temperature T1 165.0 C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 3.2000 mm
Nozzle Diameter Dn 42.850 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Design Internal Pressure Dp 0.527 MPa

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -2800.0 N
Longitudinal Shear (SUS) Vl 2800.0 N
Circumferential Shear (SUS) Vc 2100.0 N
Circumferential Moment (SUS) Mc 280000.0 N-mm
Longitudinal Moment (SUS) Ml 365000.7 N-mm
Torsional Moment (SUS) Mt 420000.0 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 60.325 + 2 • 1.65 • ( 856.6 ( 10.0 - 3.2 ) )
= 312.184 mm

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -3559.7 N
Circumferential Shear VC 2100.0 N
Longitudinal Shear VL 2800.0 N
Circumferential Moment MC 280000.0 N-mm
Longitudinal Moment ML 365000.7 N-mm
Torsional Moment MT 420000.0 N-mm

Dimensionless Parameters used : Gamma = 125.97

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.031 4C 23.201 (A,B)

N(PHI) / ( P/Rm ) 0.031 3C 24.199 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.139 (A,B)
M(PHI) / ( P ) 0.031 1C 0.187 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 1.878 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 7.598 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 24.199 (A,B)

N(x) / ( P/Rm ) 0.031 4C 23.201 (C,D)
M(x) / ( P ) 0.031 1C1 0.189 (A,B)
M(x) / ( P ) 0.031 2C 0.140 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 2.368 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 1.909 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.093 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.
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Nozzle Calcs.: N5 Nozl: 40 11:53am Mar 11,2024

Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 14.2 14.2 14.2 14.2 14.8 14.8 14.8 14.8
Circ. Bend. P 64.0 -64.0 64.0 -64.0 86.2 -86.2 86.2 -86.2
Circ. Memb. MC 0.0 0.0 0.0 0.0 -3.4 -3.4 3.4 3.4
Circ. Memb. MC 0.0 0.0 0.0 0.0 -137.5 137.5 137.5 -137.5
Circ. Memb. ML -18.0 -18.0 18.0 18.0 0.0 0.0 0.0 0.0
Circ. Bend. ML -107.0 107.0 107.0 -107.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. -46.9 39.2 203.3 -138.8 -39.9 62.7 241.9 -205.5

Long. Memb. P 14.8 14.8 14.8 14.8 14.2 14.2 14.2 14.2
Long. Bend. P 87.5 -87.5 87.5 -87.5 64.8 -64.8 64.8 -64.8
Long. Memb. MC 0.0 0.0 0.0 0.0 -4.3 -4.3 4.3 4.3
Long. Bend. MC 0.0 0.0 0.0 0.0 -82.6 82.6 82.6 -82.6
Long. Memb. ML -4.5 -4.5 4.5 4.5 0.0 0.0 0.0 0.0
Long. Bend. ML -167.5 167.5 167.5 -167.5 0.0 0.0 0.0 0.0

Tot. Long. Str. -69.8 90.3 274.3 -235.7 -7.9 27.7 165.8 -128.8

Shear VC 3.3 3.3 -3.3 -3.3 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -4.3 -4.3 4.3 4.3
Shear MT 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8

Tot. Shear 14.1 14.1 7.5 7.5 6.5 6.5 15.1 15.1

Str. Int. 76.5 94.0 275.1 236.3 41.2 63.8 244.8 208.4

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4
Circ. Pl (SUS) -3.9 -3.9 32.2 32.2 11.4 11.4 18.2 18.2
Circ. Q (SUS) -43.0 43.0 171.1 -171.1 -51.3 51.3 223.7 -223.7

Long. Pm (SUS) 32.9 32.9 32.9 32.9 32.9 32.9 32.9 32.9
Long. Pl (SUS) 10.3 10.3 19.3 19.3 9.9 9.9 18.5 18.5
Long. Q (SUS) -80.1 80.1 255.0 -255.0 -17.8 17.8 147.3 -147.3

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 3.3 3.3 -3.3 -3.3 -4.3 -4.3 4.3 4.3
Shear Q (SUS) 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8
Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4

Pm+Pl (SUS) 62.5 63.0 98.3 98.8 77.8 78.3 84.6 85.1

Pm+Pl+Q (Total) 62.5 131.0 308.7 203.2 31.9 129.7 309.8 143.9

Vessel Stress Summation Comparison (MPa):

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Nozzle Calcs.: N5 Nozl: 40 11:53am Mar 11,2024

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 66.37 138.00 Passed

Pm+Pl (SUS) 98.81 207.00 Passed
Pm+Pl+Q (TOTAL) 309.80 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 159 of 244
Nozzle Calcs.: N10A Nozl: 41 11:53am Mar 11,2024

Input, Nozzle Desc: N10A From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1900.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 323.3500 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 160 of 244
Nozzle Calcs.: N10A Nozl: 41 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N10A

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•24.62/(118•1.0-0.6•0.52)
= 0.1082 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3919 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N10A.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.5919 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.5919, 6.4038 )
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Nozzle Calcs.: N10A Nozl: 41 11:53am Mar 11,2024

= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.108, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.108, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/5.11 = 0.101

Weld Size Calculations, Description: N10A

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 333.8853 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 162 of 244
Nozzle Calcs.: N10B Nozl: 42 11:53am Mar 11,2024

Input, Nozzle Desc: N10B From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1900.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 80.1500 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Nozzle Calcs.: N10B Nozl: 42 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N10B

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•24.62/(118•1.0-0.6•0.53)
= 0.1102 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2168 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N10B.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4168 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.4168, 6.4647 )
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Nozzle Calcs.: N10B Nozl: 42 11:53am Mar 11,2024

= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N10B

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 90.6853 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Nozzle Calcs.: N9 Nozl: 43 11:53am Mar 11,2024

Input, Nozzle Desc: N9 From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1500.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 88.9000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm
Inside Projection h 300.0000 mm
Weld leg size, Inside Element to Shell Wi 11.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 166 of 244
Nozzle Calcs.: N9 Nozl: 43 11:53am Mar 11,2024

Reinforcement CALCULATION, Description: N9

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•24.62/(118•1.0-0.6•0.53)
= 0.1102 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2263 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm
Normal to Vessel Wall, Inward 5.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N9.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4263 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
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Nozzle Calcs.: N9 Nozl: 43 11:53am Mar 11,2024

= max( 3.4263, 6.4647 )

= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 36.5, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 258.5 MPa Passed
Occasional : 1.1, Allowable : 156.9 MPa Passed
Shear : 28.1, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N9

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Intermediate Calc. for Inward Weld TminIns 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Inward Weld 3.8763 = 0.7 * TMinIn 4.5770 = 0.7 * Wi-Can mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 398.9000 mm
PV Elite 26 Licensee: AGP
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Nozzle Calcs.: N9 Nozl: 43 11:53am Mar 11,2024

Input Echo, WRC107/537 Item 1, Description: N9 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.2000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Design Temperature T1 165.0 C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 3.2000 mm
Nozzle Diameter Dn 42.850 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Design Internal Pressure Dp 0.527 MPa

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -2800.0 N
Longitudinal Shear (SUS) Vl 2800.0 N
Circumferential Shear (SUS) Vc 2100.0 N
Circumferential Moment (SUS) Mc 280000.0 N-mm
Longitudinal Moment (SUS) Ml 365000.7 N-mm
Torsional Moment (SUS) Mt 420000.0 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
PV Elite 26 Licensee: AGP
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WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 60.325 + 2 • 1.65 • ( 856.6 ( 10.0 - 3.2 ) )
= 312.184 mm

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -3559.7 N
Circumferential Shear VC 2100.0 N
Longitudinal Shear VL 2800.0 N
Circumferential Moment MC 280000.0 N-mm
Longitudinal Moment ML 365000.7 N-mm
Torsional Moment MT 420000.0 N-mm

Dimensionless Parameters used : Gamma = 125.97

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.031 4C 23.201 (A,B)

N(PHI) / ( P/Rm ) 0.031 3C 24.199 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.139 (A,B)
M(PHI) / ( P ) 0.031 1C 0.187 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 1.878 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 7.598 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 24.199 (A,B)

N(x) / ( P/Rm ) 0.031 4C 23.201 (C,D)
M(x) / ( P ) 0.031 1C1 0.189 (A,B)
M(x) / ( P ) 0.031 2C 0.140 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 2.368 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 1.909 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.093 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.
PV Elite 26 Licensee: AGP
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Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 14.2 14.2 14.2 14.2 14.8 14.8 14.8 14.8
Circ. Bend. P 64.0 -64.0 64.0 -64.0 86.2 -86.2 86.2 -86.2
Circ. Memb. MC 0.0 0.0 0.0 0.0 -3.4 -3.4 3.4 3.4
Circ. Memb. MC 0.0 0.0 0.0 0.0 -137.5 137.5 137.5 -137.5
Circ. Memb. ML -18.0 -18.0 18.0 18.0 0.0 0.0 0.0 0.0
Circ. Bend. ML -107.0 107.0 107.0 -107.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. -46.9 39.2 203.3 -138.8 -39.9 62.7 241.9 -205.5

Long. Memb. P 14.8 14.8 14.8 14.8 14.2 14.2 14.2 14.2
Long. Bend. P 87.5 -87.5 87.5 -87.5 64.8 -64.8 64.8 -64.8
Long. Memb. MC 0.0 0.0 0.0 0.0 -4.3 -4.3 4.3 4.3
Long. Bend. MC 0.0 0.0 0.0 0.0 -82.6 82.6 82.6 -82.6
Long. Memb. ML -4.5 -4.5 4.5 4.5 0.0 0.0 0.0 0.0
Long. Bend. ML -167.5 167.5 167.5 -167.5 0.0 0.0 0.0 0.0

Tot. Long. Str. -69.8 90.3 274.3 -235.7 -7.9 27.7 165.8 -128.8

Shear VC 3.3 3.3 -3.3 -3.3 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -4.3 -4.3 4.3 4.3
Shear MT 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8

Tot. Shear 14.1 14.1 7.5 7.5 6.5 6.5 15.1 15.1

Str. Int. 76.5 94.0 275.1 236.3 41.2 63.8 244.8 208.4

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4
Circ. Pl (SUS) -3.9 -3.9 32.2 32.2 11.4 11.4 18.2 18.2
Circ. Q (SUS) -43.0 43.0 171.1 -171.1 -51.3 51.3 223.7 -223.7

Long. Pm (SUS) 32.9 32.9 32.9 32.9 32.9 32.9 32.9 32.9
Long. Pl (SUS) 10.3 10.3 19.3 19.3 9.9 9.9 18.5 18.5
Long. Q (SUS) -80.1 80.1 255.0 -255.0 -17.8 17.8 147.3 -147.3

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 3.3 3.3 -3.3 -3.3 -4.3 -4.3 4.3 4.3
Shear Q (SUS) 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8
Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4

Pm+Pl (SUS) 62.5 63.0 98.3 98.8 77.8 78.3 84.6 85.1

Pm+Pl+Q (Total) 62.5 131.0 308.7 203.2 31.9 129.7 309.8 143.9

Vessel Stress Summation Comparison (MPa):

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Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 66.37 138.00 Passed

Pm+Pl (SUS) 98.81 207.00 Passed
Pm+Pl+Q (TOTAL) 309.80 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
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Nozzle Calcs.: N3 Nozl: 44 11:53am Mar 11,2024

Input, Nozzle Desc: N3 From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1491.6667 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1050.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 100

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 91.9480 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 400.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 90.4625 mm

Flange Class 150

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
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Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 188.951 mm.

Actual Thickness Used in Calculation 15.062 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•97.68/(118•1.0-0.6•0.53)
= 0.4373 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4873 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 390.7012 mm
Parallel to Vessel Wall, opening length d 195.3506 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

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Area Required Ar 637.764 504.121 NA

Area in Shell A1 690.620 320.142 NA
Area in Nozzle Wall A2 332.151 330.697 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 77.812 77.812 NA
Area in Element A5 1716.262 1716.262 NA

TOTAL AREA AVAILABLE Atot 2816.844 2444.912 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(195.3506•5.1612•1+2•11.8622•5.1612•1(1-1.0))
= 504.121 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 195.351( 1.0 • 6.8 - 1.0 • 5.161 ) - 2 • 11.862
( 1.0 • 6.8 - 1.0 • 5.1612 ) • ( 1 - 1.0 )
= 320.142 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 11.86 - 0.49 ) • 0.8551
= 330.697 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (91.0 ) • 0.86 + (0.0 ) • 0.86 + 0.0² • 1.0
= 77.812 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 390.7012 - 219.075 ) • 10.0 • 1.0
= 1716.262 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.6873 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 10.3600 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 10.36, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.6873, 6.4647 )
= 6.4647 mm
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Available Nozzle Neck Thickness = 0.875 * 15.062 = 13.179 mm -> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 17.4, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 277.6 MPa Passed
Occasional : 2.0, Allowable : 156.9 MPa Passed
Shear : 11.4, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 13.179, tr = 0.437, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.044, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -37 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.265, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 10.0, tr = 3.265, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
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Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/1.96 = 0.269

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= ( Ar - A1 )• Sv
= ( 504.1212 - 320.1415 ) • 138
= 25387.04 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 330.6975 + 1716.2617 + 77.8116 - 0.0 • 0.86 ) • 138
= 293193.44 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 219.075 • 10.0 • 0.49 • 118
= 198955. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 400.0 • 8.0 • 0.49 • 138
= 339866. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 219.075 • 10.0 • 0.74 • 138
= 351388. N

Shear, Nozzle Groove Weld [Sngw]:

= (π/2) • (Dlr+Wgnva) • (Wgnva-Can) • 0.60 • Sng
= (3.14/2)•(195.351+10.0)•(10.0-3.2)•0.6•138
= 181601. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 339866 + 181601 ) = 521467 N
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Summary of Failure Path Calculations:

Path 1-1 = 521467 N , must exceed W = 25387 N or W1 = 293193 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 7.0875 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 109.0354 mm

Input Echo, WRC297 Item 1, Description: N3 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 3.2000 mm
Shell Diameter 1700.000 mm
Shell Thickness 10.0000 mm
Shell Stress Concentration Factor 1.000
Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Diameter Basis for Nozzle ID

Nozzle Corrosion Allowance 3.2000 mm
Nozzle Diameter 188.951 mm
Nozzle Thickness 15.0622 mm
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Diameter of Reinforcing Pad 400.000 mm

Thickness of Reinforcing Pad 10.0000 mm

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 0.53 MPa

Radial Load P -9599.99 N
Circumferential Shear Vc 7200.02 N
Longitudinal Shear Vl 9599.99 N
Circumferential Moment Mc 0.384E+07 N-mm
Longitudinal Moment Ml 0.499E+07 N-mm
Torsional Moment Mt 0.576E+07 N-mm

Include Axial Pressure Thrust Yes

Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Note: The radial load includes the effect of the pressure thrust force (Pressure times Area). This
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may lead to overly conservative results in some cases.

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 219.075 + 2 • 1.65 • ( 861.6( 10.0 - 3.2 ) )
= 471.668 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1723.200 mm

Nozzle Outside Diameter (d) = 219.075 mm
Vessel Thickness used (T) = 16.800 mm
Nozzle Thickness used (t) = 11.862 mm
T / t = 1.416
d / t = 18.468

λ = [(d/D) • (D/T)] = 1.288

Nr/P = 0.089
Mr/P = 0.141
M0/P = 0.060
N0/P = 0.138
MrD/Mc = 0.246
NrDL/Mc = 0.128
M0d/Mc = 0.120
N0DL/Mc = 0.092
MrD/Ml = 0.164
NrDL/Ml = 0.095
M0D/Ml = 0.079
N0DL/Ml = 0.191

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Membrane (P ) 12 12 12 12
Outplane Bending (P ) 32 -32 32 -32
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -15 -15 15 15
Outplane Bending (ML) -38 38 38 -38
Normal Pressure Stress 26 27 26 27

Outplane Stress Summary 17 29 124 -15

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Inplane Membrane (P ) 7 7 7 7
Inplane Bending (P ) 75 -75 75 -75
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -7 -7 7 7
Inplane Bending (ML) -79 79 79 -79
Inplane Pressure Stress 13 13 13 13

Inplane Stress Summary 10 16 183 -126

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Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Shear (Vc) 1 1 -1 -1

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 4 4 4 4

Shear Stress Summary 5 5 3 3

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside

Two * Max Shear Stress 21 31 184 126

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Membrane (P ) 12 12 12 12
Outplane Bending (P ) 32 -32 32 -32
Outplane Membrane (Mc) -5 -5 5 5
Outplane Bending (Mc) -44 44 44 -44
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 13 13 13 13

Outplane Stress Summary 7 32 108 -45

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Inplane Membrane (P ) 7 7 7 7
Inplane Bending (P ) 75 -75 75 -75
Inplane Membrane (Mc) -7 -7 7 7
Inplane Bending (Mc) -91 91 91 -91
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 26 27 26 27

Inplane Stress Summary 10 42 209 -124

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Shear (Vc) 0 0 0 0

Outplane Shear (Vl) -1 -1 1 1
Torsional Shear (Mt) 4 4 4 4

Shear Stress Summary 2 2 6 6

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
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(Stress Intensities Left Left Right Right

Outside Inside Outside Inside

Two * Max Shear Stress 12 43 210 124

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside

Hoop Membrane (P ) 12 12 12 12
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -15 -15 15 15
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 4 5 4 5

Hoop Stress Summary 1 2 32 33

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside

Axial Membrane (P ) 3 3 3 3
Axial Bending (P ) 104 -104 104 -104
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -13 -13 13 13
Axial Bending (ML) -112 112 112 -112
Axial Pressure Stress 2 2 2 2

Axial Stress Summary -15 1 235 -197

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside

Shear due to (Vc) 1 1 -1 -1

Shear due to (Vl) 0 0 0 0
Shear due to Torsion 6 6 6 6

Shear Stress Summary 8 8 4 4

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside

Two * Max Shear Stress 24 16 235 231

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside

Hoop Membrane (P ) 12 12 12 12
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -5 -5 5 5
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
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Hoop Pressure Stress 4 5 4 5

Hoop Stress Summary 11 12 22 23

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside

Axial Membrane (P ) 3 3 3 3
Axial Bending (P ) 104 -104 104 -104
Axial Membrane (Mc) -10 -10 10 10
Axial Bending (Mc) -135 135 135 -135
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 2 2 2 2

Axial Stress Summary -36 27 255 -224

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside

Shear due to (Vc) 0 0 0 0

Shear due to (Vl) -2 -2 2 2
Shear due to Torsion 6 6 6 6

Shear Stress Summary 4 4 8 8

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside

Two * Max Shear Stress 48 28 256 248

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 219.075 + 2 • 1.65 • ( 856.6( 10.0 - 3.2 ) )
= 470.934 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1713.200 mm

Nozzle Outside Diameter (d) = 400.000 mm
Vessel Thickness used (T) = 6.800 mm
Nozzle Thickness used (t) = 102.325 mm
T / t = 0.066
d / t = 10.000

λ = [(d/D) • (D/T)] = 3.706

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.056
Mr/P = 0.090
M0/P = 0.025
N0/P = 0.030
MrD/Mc = 0.257
NrDL/Mc = 0.111
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M0d/Mc = 0.077
N0DL/Mc = 0.053
MrD/Ml = 0.064
NrDL/Ml = 0.070
M0D/Ml = 0.019
N0DL/Ml = 0.036

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Membrane (P ) 16 16 16 16
Outplane Bending (P ) 82 -82 82 -82
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -9 -9 9 9
Outplane Bending (ML) -31 31 31 -31
Normal Pressure Stress 65 66 65 66

Outplane Stress Summary 124 21 206 -21

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Inplane Membrane (P ) 30 30 30 30
Inplane Bending (P ) 296 -296 296 -296
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -18 -18 18 18
Inplane Bending (ML) -103 103 103 -103
Inplane Pressure Stress 32 32 32 32

Inplane Stress Summary 238 -148 482 -317

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Shear (Vc) 1 1 -1 -1

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 3 3 3 3

Shear Stress Summary 5 5 1 1

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside

Two * Max Shear Stress 238 170 482 317

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Membrane (P ) 16 16 16 16
Outplane Bending (P ) 82 -82 82 -82
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Outplane Membrane (Mc) -11 -11 11 11

Outplane Bending (Mc) -95 95 95 -95
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 32 32 32 32

Outplane Stress Summary 25 50 238 -118

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Inplane Membrane (P ) 30 30 30 30
Inplane Bending (P ) 296 -296 296 -296
Inplane Membrane (Mc) -23 -23 23 23
Inplane Bending (Mc) -319 319 319 -319
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 65 66 65 66

Inplane Stress Summary 50 96 735 -496

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Shear (Vc) 0 0 0 0

Outplane Shear (Vl) -2 -2 2 2
Torsional Shear (Mt) 3 3 3 3

Shear Stress Summary 1 1 5 5

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside

Two * Max Shear Stress 50 96 735 496

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 26 27 26 27 26 27 26 27
Circ. Pl (SUS) -3 -3 27 27 0 0 14 14
Circ. Q (SUS) -6 6 70 -70 -16 16 166 -166

Long. Pm (SUS) 13 13 13 13 13 13 13 13
Long. Pl (SUS) 0 0 14 14 7 7 17 17
Long. Q (SUS) -4 4 154 -154 -12 12 76 -76

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -1 -1 1 1
Shear Q (SUS) 4 4 4 4 4 4 4 4
Pm (SUS) 26.0 27.0 26.0 27.0 26.0 27.0 26.0 27.0
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Pm+Pl (SUS) 23.1 24.1 53.0 54.0 26.2 27.1 40.1 41.1

Pm+Pl+Q (Total) 19.4 31.7 181.2 127.1 12.2 43.8 206.2 125.3

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 27.00 138.00 Passed

Pm+Pl (SUS) 54.04 207.00 Passed
Pm+Pl+Q (TOTAL) 206.25 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 65 66 65 66 65 66 65 66
Circ. Pl (SUS) 7 7 25 25 7 7 53 53
Circ. Q (SUS) 51 -51 113 -113 -23 23 615 -615

Long. Pm (SUS) 32 32 32 32 32 32 32 32
Long. Pl (SUS) 12 12 48 48 5 5 27 27
Long. Q (SUS) 193 -193 399 -399 -13 13 177 -177

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -2 -2 2 2
Shear Q (SUS) 3 3 3 3 3 3 3 3
Pm (SUS) 65.0 66.0 65.0 66.0 65.0 66.0 65.0 66.0

Pm+Pl (SUS) 72.0 73.0 90.1 91.1 72.1 73.1 118.1 119.1

Pm+Pl+Q (Total) 237.1 171.2 479.0 319.0 49.0 96.0 733.1 496.1

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 66.00 138.00 Passed

Pm+Pl (SUS) 119.07 207.00 Passed
Pm+Pl+Q (TOTAL) 733.05 414.00 Failed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl
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Circ. Pm (SUS) 4 5 4 5 4 5 4 5
Circ. Pl (SUS) -3 -3 27 27 7 7 17 17
Circ. Q (SUS) 0 0 0 0 0 0 0 0

Long. Pm (SUS) 2 2 2 2 2 2 2 2
Long. Pl (SUS) -10 -10 16 16 -7 -7 13 13
Long. Q (SUS) -8 8 216 -216 -31 31 239 -239

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -2 -2 2 2
Shear Q (SUS) 6 6 6 6 6 6 6 6
Pm (SUS) 4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0

Pm+Pl (SUS) 9.2 10.2 31.1 32.1 16.5 17.5 21.6 22.5

Pm+Pl+Q (Total) 22.0 14.1 234.1 230.2 47.7 27.1 254.3 246.5

Nozzle Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 5.00 118.00 Passed

Pm+Pl (SUS) 32.07 177.00 Passed
Pm+Pl+Q (TOTAL) 254.27 354.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Input, Nozzle Desc: N1 From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1491.6667 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 760.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 88.9000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm
Inside Projection h 300.0000 mm
Weld leg size, Inside Element to Shell Wi 11.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•24.62/(118•1.0-0.6•0.53)
= 0.1102 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2263 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 98.4996 mm
Parallel to Vessel Wall, opening length d 49.2498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.8440 mm
Normal to Vessel Wall, Inward 5.8440 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4263 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 6.6200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.62, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
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= max( 3.4263, 6.4647 )

= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm -> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 36.5, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 258.5 MPa Passed
Occasional : 1.1, Allowable : 156.9 MPa Passed
Shear : 28.1, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 7.645, tr = 0.11, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.025, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 5.5376 mm

Intermediate Calc. for Inward Weld TminIns 5.5376 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8763 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Inward Weld 3.8763 = 0.7 * TMinIn 4.5770 = 0.7 * Wi-Can mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

The Drop for this Nozzle is : 0.5353 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 398.9000 mm
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Input Echo, WRC107/537 Item 1, Description: N1 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.2000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Design Temperature T1 165.0 C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 3.2000 mm
Nozzle Diameter Dn 42.850 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Design Internal Pressure Dp 0.527 MPa

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -2800.0 N
Longitudinal Shear (SUS) Vl 2800.0 N
Circumferential Shear (SUS) Vc 2100.0 N
Circumferential Moment (SUS) Mc 280000.0 N-mm
Longitudinal Moment (SUS) Ml 365000.7 N-mm
Torsional Moment (SUS) Mt 420000.0 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 60.325 + 2 • 1.65 • ( 856.6 ( 10.0 - 3.2 ) )
= 312.184 mm

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -3559.7 N
Circumferential Shear VC 2100.0 N
Longitudinal Shear VL 2800.0 N
Circumferential Moment MC 280000.0 N-mm
Longitudinal Moment ML 365000.7 N-mm
Torsional Moment MT 420000.0 N-mm

Dimensionless Parameters used : Gamma = 125.97

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.031 4C 23.201 (A,B)

N(PHI) / ( P/Rm ) 0.031 3C 24.199 (C,D)
M(PHI) / ( P ) 0.031 2C1 0.139 (A,B)
M(PHI) / ( P ) 0.031 1C 0.187 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 1.878 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.031 1A 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.031 3B 7.598 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.031 1B ! 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.031 3C 24.199 (A,B)

N(x) / ( P/Rm ) 0.031 4C 23.201 (C,D)
M(x) / ( P ) 0.031 1C1 0.189 (A,B)
M(x) / ( P ) 0.031 2C 0.140 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 2.368 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.031 2A ! 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.031 4B 1.909 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.031 2B 0.093 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.
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Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 14.2 14.2 14.2 14.2 14.8 14.8 14.8 14.8
Circ. Bend. P 64.0 -64.0 64.0 -64.0 86.2 -86.2 86.2 -86.2
Circ. Memb. MC 0.0 0.0 0.0 0.0 -3.4 -3.4 3.4 3.4
Circ. Memb. MC 0.0 0.0 0.0 0.0 -137.5 137.5 137.5 -137.5
Circ. Memb. ML -18.0 -18.0 18.0 18.0 0.0 0.0 0.0 0.0
Circ. Bend. ML -107.0 107.0 107.0 -107.0 0.0 0.0 0.0 0.0

Tot. Circ. Str. -46.9 39.2 203.3 -138.8 -39.9 62.7 241.9 -205.5

Long. Memb. P 14.8 14.8 14.8 14.8 14.2 14.2 14.2 14.2
Long. Bend. P 87.5 -87.5 87.5 -87.5 64.8 -64.8 64.8 -64.8
Long. Memb. MC 0.0 0.0 0.0 0.0 -4.3 -4.3 4.3 4.3
Long. Bend. MC 0.0 0.0 0.0 0.0 -82.6 82.6 82.6 -82.6
Long. Memb. ML -4.5 -4.5 4.5 4.5 0.0 0.0 0.0 0.0
Long. Bend. ML -167.5 167.5 167.5 -167.5 0.0 0.0 0.0 0.0

Tot. Long. Str. -69.8 90.3 274.3 -235.7 -7.9 27.7 165.8 -128.8

Shear VC 3.3 3.3 -3.3 -3.3 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -4.3 -4.3 4.3 4.3
Shear MT 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8

Tot. Shear 14.1 14.1 7.5 7.5 6.5 6.5 15.1 15.1

Str. Int. 76.5 94.0 275.1 236.3 41.2 63.8 244.8 208.4

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4
Circ. Pl (SUS) -3.9 -3.9 32.2 32.2 11.4 11.4 18.2 18.2
Circ. Q (SUS) -43.0 43.0 171.1 -171.1 -51.3 51.3 223.7 -223.7

Long. Pm (SUS) 32.9 32.9 32.9 32.9 32.9 32.9 32.9 32.9
Long. Pl (SUS) 10.3 10.3 19.3 19.3 9.9 9.9 18.5 18.5
Long. Q (SUS) -80.1 80.1 255.0 -255.0 -17.8 17.8 147.3 -147.3

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 3.3 3.3 -3.3 -3.3 -4.3 -4.3 4.3 4.3
Shear Q (SUS) 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8
Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4

Pm+Pl (SUS) 62.5 63.0 98.3 98.8 77.8 78.3 84.6 85.1

Pm+Pl+Q (Total) 62.5 131.0 308.7 203.2 31.9 129.7 309.8 143.9

Vessel Stress Summation Comparison (MPa):

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Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 66.37 138.00 Passed

Pm+Pl (SUS) 98.81 207.00 Passed
Pm+Pl+Q (TOTAL) 309.80 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Input, Nozzle Desc: N11 From: 20

Pressure for Reinforcement Calculations P 0.5268 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1491.6667 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 500.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 180.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 86.5000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 1090.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 150.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 17.8500 mm

Flange Class 300

Flange Grade GR 1.1
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The Pressure Design option was Design Pressure + static head.

Reinforcement CALCULATION, Description: N11

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 87.325 mm.

Actual Thickness Used in Calculation 13.487 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.53•853.2/(138•1.0-0.6•0.53)
= 3.2647 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.53•46.86/(118•1.0-0.6•0.53)
= 0.2098 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3239 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 187.4504 mm
Parallel to Vessel Wall, opening length d 93.7252 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm
Normal to Vessel Wall, Inward 17.0000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

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AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 315.721 249.562 NA

Area in Shell A1 320.803 148.711 NA
Area in Nozzle Wall A2 292.981 289.663 NA
Area in Inward Nozzle A3 206.048 206.048 NA
Area in Welds A41+A42+A43 141.812 141.812 NA
Area in Element A5 357.000 357.000 NA

TOTAL AREA AVAILABLE Atot 1318.644 1143.234 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(93.7252•5.1612•1+2•10.2874•5.1612•1(1-0.86))
= 249.562 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 93.725( 1.0 • 6.8 - 1.0 • 5.161 ) - 2 • 10.287
( 1.0 • 6.8 - 1.0 • 5.1612 ) • ( 1 - 0.855 )
= 148.711 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 10.29 - 0.32 ) • 0.8551
= 289.663 mm²

Area Available in Inward Nozzle [A3]:

= 2 • ti • min( h, Tl, 2.5 • ti) • fr2
= 2 • 7.0874 • ( 17.0 ) • 0.8551
= 206.048 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (91.0 ) • 0.86 + (0.0 ) • 0.86 + 8.0² • 1.0
= 141.812 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 150.0 - 114.3 ) • 10.0 • 1.0
= 357.000 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.5239 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4647 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4647 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 8.4578 mm

Determine Nozzle Thickness candidate [tb]:

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= min[ tb3, max( tb1,tb2) ]

= min[ 8.458, max( 6.4647, 4.7 ) ]
= 6.4647 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.5239, 6.4647 )
= 6.4647 mm

Available Nozzle Neck Thickness = 0.875 * 13.487 = 11.801 mm -> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 22.3, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 272.7 MPa Passed
Occasional : 1.1, Allowable : 156.9 MPa Passed
Shear : 16.5, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 11.801, tr = 0.21, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -40 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.265, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 10.0, tr = 3.265, c = 3.2 mm, E✱ = 1.0

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Thickness Ratio = tr * E✱/(tg - c) = 0.48, Temp. Reduction = 35 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.53/5.11 = 0.103

Weld Size Calculations, Description: N11

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= max( 0, (A-A1+2•tn•fr1•(E1•t-tr))Sv)
= max( 0, (249.562 - 148.7106 + 2 • 10.2874 • 0.8551 •
(1.0 • 6.8 - 5.1612 ) )138)
= 17894.69 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 289.6632 + 357.0 + 141.8116 - 0.0 • 0.86 ) • 138
= 108800.27 N

Weld Load [W2]:

= (A2 + A3 + A4 + (2 • tn • t • fr1)) • Sv
= ( 289.6632 + 206.0482 + 85.5072 + ( 119.632 ) ) • 138
= 96709.16 N

Weld Load [W3]:

= (A2+A3+A4+A5+(2•tn•t•fr1))•S
= ( 289.6632 + 206.0482 + 141.8116 + 357.0 + ( 119.632 ) ) • 138
= 153740.31 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 114.3 • 10.0 • 0.49 • 118
= 103802. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 150.0 • 8.0 • 0.49 • 138
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= 127450. N

Shear, Nozzle Wall [Snw]:

= (π •( Dlr + Dlo )/4 ) • ( Thk - Can ) • 0.7 • Sn
= (3.1416 • 52.0063) • ( 13.4874 - 3.2 ) • 0.7 • 118
= 138821. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 114.3 • 10.0 • 0.74 • 138
= 183333. N

Tension, Shell Groove Weld [Tngw]:

= (π/2) • Dlo • ( T - cas ) • 0.74 • Sng
= ( 3.1416/2.0 ) • 114.3 • ( 10.0 - 3.2 ) • 0.74 • 138
= 124666. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNW ) = ( 127450 + 138821 ) = 266271 N

Failure Path [Path 2-2]:

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 103802 + 183333 + 124666 + 0 ) = 411801 N

Failure Path [Path 3-3]:

= ( Spew + Tngw + Sinw )
= ( 127450 + 124666 + 0 ) = 252116 N

Summary of Failure Path Calculations:

Path 1-1 = 266270 N , must exceed W = 17894 N or W1 = 108800 N
Path 2-2 = 411801 N , must exceed W = 17894 N or W2 = 96709 N
Path 3-3 = 252116 N , must exceed W = 17894 N or W3 = 153740 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 1.9234 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 1186.5000 mm

Input Echo, WRC107/537 Item 1, Description: N11 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.2000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Design Temperature T1 165.0 C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.
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Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 3.2000 mm
Nozzle Diameter Dn 87.325 mm
Nozzle Thickness Tn 13.487 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Thickness of Reinforcing Pad Tpad 10.000 mm

Diameter of Reinforcing Pad Dpad 150.000 mm

Design Internal Pressure Dp 0.527 MPa

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -5600.0 N
Longitudinal Shear (SUS) Vl 5600.0 N
Circumferential Shear (SUS) Vc 4200.0 N
Circumferential Moment (SUS) Mc 1120000.1 N-mm
Longitudinal Moment (SUS) Ml 1454998.0 N-mm
Torsional Moment (SUS) Mt 1679994.6 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 114.3 + 2 • 1.65 • ( 856.6 ( 10.0 - 3.2 ) )
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= 366.159 mm

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -8755.1 N
Circumferential Shear VC 4200.0 N
Longitudinal Shear VL 5600.0 N
Circumferential Moment MC 1120000.1 N-mm
Longitudinal Moment ML 1454998.0 N-mm
Torsional Moment MT 1679994.6 N-mm

Dimensionless Parameters used : Gamma = 51.29

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.058 4C 9.494 (A,B)

N(PHI) / ( P/Rm ) 0.058 3C 9.138 (C,D)
M(PHI) / ( P ) 0.058 2C1 0.125 (A,B)
M(PHI) / ( P ) 0.058 1C 0.161 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.058 3A 0.950 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.058 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.058 3B 3.796 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.058 1B 0.055 (A,B,C,D)

N(x) / ( P/Rm ) 0.058 3C 9.138 (A,B)

N(x) / ( P/Rm ) 0.058 4C 9.494 (C,D)
M(x) / ( P ) 0.058 1C1 0.168 (A,B)
M(x) / ( P ) 0.058 2C 0.125 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.058 4A 1.282 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.058 2A 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.058 4B 0.954 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.058 2B 0.090 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 5.7 5.7 5.7 5.7 5.5 5.5 5.5 5.5
Circ. Bend. P 23.4 -23.4 23.4 -23.4 30.1 -30.1 30.1 -30.1
Circ. Memb. MC 0.0 0.0 0.0 0.0 -1.5 -1.5 1.5 1.5
Circ. Memb. MC 0.0 0.0 0.0 0.0 -48.8 48.8 48.8 -48.8
Circ. Memb. ML -7.6 -7.6 7.6 7.6 0.0 0.0 0.0 0.0
Circ. Bend. ML -33.8 33.8 33.8 -33.8 0.0 0.0 0.0 0.0

Tot. Circ. Str. -12.3 8.5 70.5 -43.8 -14.6 22.8 85.8 -71.8

Long. Memb. P 5.5 5.5 5.5 5.5 5.7 5.7 5.7 5.7
Long. Bend. P 31.3 -31.3 31.3 -31.3 23.3 -23.3 23.3 -23.3
Long. Memb. MC 0.0 0.0 0.0 0.0 -2.0 -2.0 2.0 2.0
Long. Bend. MC 0.0 0.0 0.0 0.0 -28.5 28.5 28.5 -28.5
Long. Memb. ML -1.9 -1.9 1.9 1.9 0.0 0.0 0.0 0.0
Long. Bend. ML -55.5 55.5 55.5 -55.5 0.0 0.0 0.0 0.0

Tot. Long. Str. -20.6 27.8 94.2 -79.3 -1.5 9.0 59.5 -44.1

Shear VC 1.4 1.4 -1.4 -1.4 0.0 0.0 0.0 0.0

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Shear VL 0.0 0.0 0.0 0.0 -1.9 -1.9 1.9 1.9

Shear MT 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

Tot. Shear 6.3 6.3 3.5 3.5 3.0 3.0 6.7 6.7

Str. Int. 24.0 29.7 94.7 79.6 15.3 23.4 87.4 73.4

Dimensionless Parameters used : Gamma = 125.97

Dimensionless Loads for Cylindrical Shells at Pad Edge:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.077 4C 19.843 (A,B)

N(PHI) / ( P/Rm ) 0.077 3C 16.011 (C,D)
M(PHI) / ( P ) 0.077 2C1 0.065 (A,B)
M(PHI) / ( P ) 0.077 1C 0.100 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.077 3A 4.463 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.077 1A 0.088 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.077 3B 13.967 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.077 1B 0.037 (A,B,C,D)

N(x) / ( P/Rm ) 0.077 3C 16.011 (A,B)

N(x) / ( P/Rm ) 0.077 4C 19.843 (C,D)
M(x) / ( P ) 0.077 1C1 0.103 (A,B)
M(x) / ( P ) 0.077 2C 0.065 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.077 4A 7.003 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.077 2A 0.047 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.077 4B 4.450 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.077 2B 0.056 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 29.8 29.8 29.8 29.8 24.1 24.1 24.1 24.1
Circ. Bend. P 73.9 -73.9 73.9 -73.9 113.1 -113.1 113.1 -113.1
Circ. Memb. MC 0.0 0.0 0.0 0.0 -13.1 -13.1 13.1 13.1
Circ. Memb. MC 0.0 0.0 0.0 0.0 -194.7 194.7 194.7 -194.7
Circ. Memb. ML -53.1 -53.1 53.1 53.1 0.0 0.0 0.0 0.0
Circ. Bend. ML -106.3 106.3 106.3 -106.3 0.0 0.0 0.0 0.0

Tot. Circ. Str. -55.7 9.1 263.2 -97.3 -70.6 92.6 344.9 -270.6

Long. Memb. P 24.1 24.1 24.1 24.1 29.8 29.8 29.8 29.8
Long. Bend. P 117.1 -117.1 117.1 -117.1 74.0 -74.0 74.0 -74.0
Long. Memb. MC 0.0 0.0 0.0 0.0 -20.5 -20.5 20.5 20.5
Long. Bend. MC 0.0 0.0 0.0 0.0 -103.7 103.7 103.7 -103.7
Long. Memb. ML -16.9 -16.9 16.9 16.9 0.0 0.0 0.0 0.0
Long. Bend. ML -162.1 162.1 162.1 -162.1 0.0 0.0 0.0 0.0

Tot. Long. Str. -37.9 52.1 320.2 -238.2 -20.3 39.0 228.1 -127.4

Shear VC 2.6 2.6 -2.6 -2.6 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -3.5 -3.5 3.5 3.5
Shear MT 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
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Tot. Shear 9.6 9.6 4.4 4.4 3.5 3.5 10.5 10.5

Str. Int. 59.9 54.2 320.5 238.3 70.8 92.8 345.9 271.4

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 26.5 27.0 26.5 27.0 26.5 27.0 26.5 27.0
Circ. Pl (SUS) -1.9 -1.9 13.4 13.4 4.1 4.1 7.0 7.0
Circ. Q (SUS) -10.4 10.4 57.2 -57.2 -18.7 18.7 78.8 -78.8

Long. Pm (SUS) 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2
Long. Pl (SUS) 3.6 3.6 7.4 7.4 3.8 3.8 7.7 7.7
Long. Q (SUS) -24.2 24.2 86.7 -86.7 -5.3 5.3 51.8 -51.8

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 1.4 1.4 -1.4 -1.4 -1.9 -1.9 1.9 1.9
Shear Q (SUS) 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9
Pm (SUS) 26.5 27.0 26.5 27.0 26.5 27.0 26.5 27.0

Pm+Pl (SUS) 24.9 25.4 40.0 40.5 30.8 31.3 33.8 34.3

Pm+Pl+Q (Total) 24.9 45.2 108.5 66.3 14.8 50.1 113.4 47.5

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 27.02 138.00 Passed

Pm+Pl (SUS) 40.49 207.00 Passed
Pm+Pl+Q (TOTAL) 113.41 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4
Circ. Pl (SUS) -23.3 -23.3 83.0 83.0 11.0 11.0 37.1 37.1
Circ. Q (SUS) -32.4 32.4 180.2 -180.2 -81.6 81.6 307.8 -307.8

Long. Pm (SUS) 32.9 32.9 32.9 32.9 32.9 32.9 32.9 32.9
Long. Pl (SUS) 7.1 7.1 41.0 41.0 9.3 9.3 50.3 50.3
Long. Q (SUS) -45.0 45.0 279.2 -279.2 -29.7 29.7 177.7 -177.7

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
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Shear Pl (SUS) 2.6 2.6 -2.6 -2.6 -3.5 -3.5 3.5 3.5
Shear Q (SUS) 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Pm (SUS) 65.8 66.4 65.8 66.4 65.8 66.4 65.8 66.4

Pm+Pl (SUS) 44.2 44.6 148.9 149.4 77.2 77.7 103.6 104.1

Pm+Pl+Q (Total) 24.4 91.0 353.9 205.4 18.7 159.1 411.5 205.3

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 66.37 138.00 Passed

Pm+Pl (SUS) 149.43 207.00 Passed
Pm+Pl+Q (TOTAL) 411.50 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Input, Nozzle Desc: N7 From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1191.6665 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2880.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 150.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 304.3000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 220.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 25.8625 mm

Flange Class 150

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Reinforcement CALCULATION, Description: N7

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 131.801 mm.

Actual Thickness Used in Calculation 18.237 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•69.1/(118•1.0-0.6•0.52)
= 0.3036 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.6879 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 276.4012 mm
Parallel to Vessel Wall, opening length d 138.2006 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm

Weld Strength Reduction Factor [fr1]:

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 442.767 324.917 NA

Area in Shell A1 496.997 289.930 NA
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Area in Nozzle Wall A2 428.343 417.169 NA

Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 141.812 141.812 NA
Area in Element A5 517.250 517.250 NA

TOTAL AREA AVAILABLE Atot 1584.402 1366.160 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(138.2006•4.7021•1+2•15.0372•4.7021•1(1-1.0))
= 324.917 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 138.201( 1.0 • 6.8 - 1.0 • 4.702 ) - 2 • 15.037
( 1.0 • 6.8 - 1.0 • 4.7021 ) • ( 1 - 1.0 )
= 289.930 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 15.04 - 0.69 ) • 0.8551
= 417.169 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (91.0 ) • 0.86 + (0.0 ) • 0.86 + 8.0² • 1.0
= 141.812 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 220.0 - 168.275 ) • 10.0 • 1.0
= 517.250 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8879 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 9.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.42, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8879, 6.4038 )
= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 18.237 = 15.958 mm -> OK

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Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 15.958, tr = 0.304, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -31 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/1.96 = 0.264

Weld Size Calculations, Description: N7

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm
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Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= ( Ar - A1 )• Sv
= ( 324.9172 - 289.9297 ) • 138
= 4827.87 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 417.1686 + 517.2499 + 141.8116 - 0.0 • 0.86 ) • 138
= 148507.11 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 168.275 • 10.0 • 0.49 • 118
= 152820. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 220.0 • 8.0 • 0.49 • 138
= 186926. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 168.275 • 10.0 • 0.74 • 138
= 269906. N

Shear, Nozzle Groove Weld [Sngw]:

= (π/2) • (Dlr+Wgnva) • (Wgnva-Can) • 0.60 • Sng
= (3.14/2)•(138.201+10.0)•(10.0-3.2)•0.6•138
= 131061. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 186926 + 131061 ) = 317987 N

Summary of Failure Path Calculations:

Path 1-1 = 317987 N , must exceed W = 4827 N or W1 = 148507 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 4.1745 mm

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The Cut Length for this Nozzle is, Drop + Ho + H + T : 318.4744 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 210 of 244
Nozzle Calcs.: N8 Nozl: 48 11:53am Mar 11,2024

Input, Nozzle Desc: N8 From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1100.0001 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1600.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 317.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 150.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 17.8500 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
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Reinforcement CALCULATION, Description: N8

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 87.325 mm.

Actual Thickness Used in Calculation 13.487 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•46.86/(118•1.0-0.6•0.52)
= 0.2059 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.5595 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 187.4504 mm
Parallel to Vessel Wall, opening length d 93.7252 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm

Weld Strength Reduction Factor [fr1]:

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 300.276 213.479 NA

Area in Shell A1 337.055 210.374 NA
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Nozzle Calcs.: N8 Nozl: 48 11:53am Mar 11,2024

Area in Nozzle Wall A2 293.095 282.813 NA

Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 141.812 141.812 NA
Area in Element A5 357.000 357.000 NA

TOTAL AREA AVAILABLE Atot 1128.961 991.998 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(93.7252•4.5554•1+2•10.2874•4.5554•1(1-1.0))
= 213.479 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 93.725( 1.0 • 6.8 - 1.0 • 4.555 ) - 2 • 10.287
( 1.0 • 6.8 - 1.0 • 4.5554 ) • ( 1 - 1.0 )
= 210.374 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 10.29 - 0.56 ) • 0.8551
= 282.813 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (91.0 ) • 0.86 + (0.0 ) • 0.86 + 8.0² • 1.0
= 141.812 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 150.0 - 114.3 ) • 10.0 • 1.0
= 357.000 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.7595 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 8.4578 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.458, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.7595, 6.4038 )
= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 13.487 = 11.801 mm -> OK

PV Elite 26 Licensee: AGP
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Nozzle Calcs.: N8 Nozl: 48 11:53am Mar 11,2024

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 22.2, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 272.8 MPa Passed
Occasional : 1.1, Allowable : 156.9 MPa Passed
Shear : 16.5, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 11.801, tr = 0.206, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -40 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Flange MDMT including Temperature reduction per UCS-66.1:

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Nozzle Calcs.: N8 Nozl: 48 11:53am Mar 11,2024

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/5.11 = 0.101

Weld Size Calculations, Description: N8

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= ( Ar - A1 )• Sv
= ( 213.4787 - 210.3739 ) • 138
= 428.43 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 282.813 + 357.0 + 141.8116 - 0.0 • 0.86 ) • 138
= 107855.02 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 114.3 • 10.0 • 0.49 • 118
= 103802. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 150.0 • 8.0 • 0.49 • 138
= 127450. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 114.3 • 10.0 • 0.74 • 138
= 183333. N

Shear, Nozzle Groove Weld [Sngw]:

= (π/2) • (Dlr+Wgnva) • (Wgnva-Can) • 0.60 • Sng
= (3.14/2)•(93.725+10.0)•(10.0-3.2)•0.6•138
= 91729. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 127450 + 91729 ) = 219179 N
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Nozzle Calcs.: N8 Nozl: 48 11:53am Mar 11,2024

Summary of Failure Path Calculations:

Path 1-1 = 219178 N , must exceed W = 428 N or W1 = 107855 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 1.9234 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 328.9234 mm

Input Echo, WRC107/537 Item 1, Description: N8 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.2000 mm
Vessel Diameter Dv 1700.000 mm
Vessel Thickness Tv 10.000 mm

Design Temperature T1 165.0 C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 3.2000 mm
Nozzle Diameter Dn 87.325 mm
Nozzle Thickness Tn 13.487 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Thickness of Reinforcing Pad Tpad 10.000 mm

Diameter of Reinforcing Pad Dpad 150.000 mm

Design Internal Pressure Dp 0.517 MPa

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -5600.0 N
Longitudinal Shear (SUS) Vl 5600.0 N
Circumferential Shear (SUS) Vc 4200.0 N
Circumferential Moment (SUS) Mc 1120000.1 N-mm
Longitudinal Moment (SUS) Ml 1454998.0 N-mm
Torsional Moment (SUS) Mt 1679994.6 N-mm

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
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WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 114.3 + 2 • 1.65 • ( 856.6 ( 10.0 - 3.2 ) )
= 366.159 mm

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -8696.3 N
Circumferential Shear VC 4200.0 N
Longitudinal Shear VL 5600.0 N
Circumferential Moment MC 1120000.1 N-mm
Longitudinal Moment ML 1454998.0 N-mm
Torsional Moment MT 1679994.6 N-mm

Dimensionless Parameters used : Gamma = 51.29

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.058 4C 9.494 (A,B)

N(PHI) / ( P/Rm ) 0.058 3C 9.138 (C,D)
M(PHI) / ( P ) 0.058 2C1 0.125 (A,B)
M(PHI) / ( P ) 0.058 1C 0.161 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.058 3A 0.950 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.058 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.058 3B 3.796 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.058 1B 0.055 (A,B,C,D)

N(x) / ( P/Rm ) 0.058 3C 9.138 (A,B)

N(x) / ( P/Rm ) 0.058 4C 9.494 (C,D)
M(x) / ( P ) 0.058 1C1 0.168 (A,B)
M(x) / ( P ) 0.058 2C 0.125 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.058 4A 1.282 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.058 2A 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.058 4B 0.954 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.058 2B 0.090 (A,B,C,D)
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Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 5.7 5.7 5.7 5.7 5.5 5.5 5.5 5.5
Circ. Bend. P 23.2 -23.2 23.2 -23.2 29.8 -29.8 29.8 -29.8
Circ. Memb. MC 0.0 0.0 0.0 0.0 -1.5 -1.5 1.5 1.5
Circ. Memb. MC 0.0 0.0 0.0 0.0 -48.8 48.8 48.8 -48.8
Circ. Memb. ML -7.6 -7.6 7.6 7.6 0.0 0.0 0.0 0.0
Circ. Bend. ML -33.8 33.8 33.8 -33.8 0.0 0.0 0.0 0.0

Tot. Circ. Str. -12.5 8.7 70.3 -43.7 -14.9 22.9 85.6 -71.6

Long. Memb. P 5.5 5.5 5.5 5.5 5.7 5.7 5.7 5.7
Long. Bend. P 31.0 -31.0 31.0 -31.0 23.1 -23.1 23.1 -23.1
Long. Memb. MC 0.0 0.0 0.0 0.0 -2.0 -2.0 2.0 2.0
Long. Bend. MC 0.0 0.0 0.0 0.0 -28.5 28.5 28.5 -28.5
Long. Memb. ML -1.9 -1.9 1.9 1.9 0.0 0.0 0.0 0.0
Long. Bend. ML -55.5 55.5 55.5 -55.5 0.0 0.0 0.0 0.0

Tot. Long. Str. -20.9 28.0 93.9 -79.1 -1.7 9.1 59.3 -44.0

Shear VC 1.4 1.4 -1.4 -1.4 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -1.9 -1.9 1.9 1.9
Shear MT 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

Tot. Shear 6.3 6.3 3.5 3.5 3.0 3.0 6.7 6.7

Str. Int. 24.2 29.9 94.4 79.5 15.5 23.6 87.2 73.2

Dimensionless Parameters used : Gamma = 125.97

Dimensionless Loads for Cylindrical Shells at Pad Edge:

Curves read for 1979 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.077 4C 19.843 (A,B)

N(PHI) / ( P/Rm ) 0.077 3C 16.011 (C,D)
M(PHI) / ( P ) 0.077 2C1 0.065 (A,B)
M(PHI) / ( P ) 0.077 1C 0.100 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.077 3A 4.463 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.077 1A 0.088 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.077 3B 13.967 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.077 1B 0.037 (A,B,C,D)

N(x) / ( P/Rm ) 0.077 3C 16.011 (A,B)

N(x) / ( P/Rm ) 0.077 4C 19.843 (C,D)
M(x) / ( P ) 0.077 1C1 0.103 (A,B)
M(x) / ( P ) 0.077 2C 0.065 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.077 4A 7.003 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.077 2A 0.047 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.077 4B 4.450 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.077 2B 0.056 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

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Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P 29.6 29.6 29.6 29.6 23.9 23.9 23.9 23.9
Circ. Bend. P 73.4 -73.4 73.4 -73.4 112.3 -112.3 112.3 -112.3
Circ. Memb. MC 0.0 0.0 0.0 0.0 -13.1 -13.1 13.1 13.1
Circ. Memb. MC 0.0 0.0 0.0 0.0 -194.7 194.7 194.7 -194.7
Circ. Memb. ML -53.1 -53.1 53.1 53.1 0.0 0.0 0.0 0.0
Circ. Bend. ML -106.3 106.3 106.3 -106.3 0.0 0.0 0.0 0.0

Tot. Circ. Str. -56.4 9.4 262.5 -97.0 -71.5 93.2 344.0 -270.1

Long. Memb. P 23.9 23.9 23.9 23.9 29.6 29.6 29.6 29.6
Long. Bend. P 116.3 -116.3 116.3 -116.3 73.5 -73.5 73.5 -73.5
Long. Memb. MC 0.0 0.0 0.0 0.0 -20.5 -20.5 20.5 20.5
Long. Bend. MC 0.0 0.0 0.0 0.0 -103.7 103.7 103.7 -103.7
Long. Memb. ML -16.9 -16.9 16.9 16.9 0.0 0.0 0.0 0.0
Long. Bend. ML -162.1 162.1 162.1 -162.1 0.0 0.0 0.0 0.0

Tot. Long. Str. -38.8 52.8 319.2 -237.6 -21.0 39.3 227.4 -127.1

Shear VC 2.6 2.6 -2.6 -2.6 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -3.5 -3.5 3.5 3.5
Shear MT 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0

Tot. Shear 9.6 9.6 4.4 4.4 3.5 3.5 10.5 10.5

Str. Int. 60.7 54.8 319.6 237.7 71.8 93.4 344.9 270.8

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 26.0 26.5 26.0 26.5 26.0 26.5 26.0 26.5
Circ. Pl (SUS) -1.9 -1.9 13.3 13.3 4.0 4.0 7.0 7.0
Circ. Q (SUS) -10.6 10.6 57.0 -57.0 -18.9 18.9 78.6 -78.6

Long. Pm (SUS) 13.0 13.0 13.0 13.0 13.0 13.0 13.0 13.0
Long. Pl (SUS) 3.6 3.6 7.4 7.4 3.7 3.7 7.7 7.7
Long. Q (SUS) -24.4 24.4 86.5 -86.5 -5.4 5.4 51.7 -51.7

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 1.4 1.4 -1.4 -1.4 -1.9 -1.9 1.9 1.9
Shear Q (SUS) 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9
Pm (SUS) 26.0 26.5 26.0 26.5 26.0 26.5 26.0 26.5

Pm+Pl (SUS) 24.3 24.8 39.4 39.9 30.3 30.8 33.2 33.7

Pm+Pl+Q (Total) 24.8 45.0 108.0 66.4 14.2 49.8 112.7 47.8

Vessel Stress Summation Comparison (MPa):

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Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 26.52 138.00 Passed

Pm+Pl (SUS) 39.95 207.00 Passed
Pm+Pl+Q (TOTAL) 112.69 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 64.6 65.1 64.6 65.1 64.6 65.1 64.6 65.1
Circ. Pl (SUS) -23.5 -23.5 82.8 82.8 10.8 10.8 37.0 37.0
Circ. Q (SUS) -32.9 32.9 179.7 -179.7 -82.4 82.4 307.0 -307.0

Long. Pm (SUS) 32.3 32.3 32.3 32.3 32.3 32.3 32.3 32.3
Long. Pl (SUS) 7.0 7.0 40.8 40.8 9.1 9.1 50.1 50.1
Long. Q (SUS) -45.8 45.8 278.4 -278.4 -30.2 30.2 177.2 -177.2

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 2.6 2.6 -2.6 -2.6 -3.5 -3.5 3.5 3.5
Shear Q (SUS) 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Pm (SUS) 64.6 65.1 64.6 65.1 64.6 65.1 64.6 65.1

Pm+Pl (SUS) 43.0 43.3 147.5 148.0 75.8 76.3 102.2 102.7

Pm+Pl+Q (Total) 24.2 90.8 352.3 205.4 19.5 158.5 409.4 205.9

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 65.13 138.00 Passed

Pm+Pl (SUS) 148.00 207.00 Passed
Pm+Pl+Q (TOTAL) 409.35 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

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Input, Nozzle Desc: N2 From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1491.6667 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1050.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 120

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 283.2230 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 350.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 65.4625 mm

Flange Class 150

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

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Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 182.550 mm.

Actual Thickness Used in Calculation 18.263 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•94.47/(118•1.0-0.6•0.52)
= 0.4150 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.7784 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 377.8996 mm
Parallel to Vessel Wall, opening length d 188.9498 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm

Weld Strength Reduction Factor [fr1]:

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 605.357 487.603 NA

Area in Shell A1 679.502 309.652 NA
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Area in Nozzle Wall A2 425.841 415.276 NA

Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 141.812 141.812 NA
Area in Element A5 1309.250 1309.250 NA

TOTAL AREA AVAILABLE Atot 2556.404 2175.989 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(188.9498•5.1612•1+2•15.0626•5.1612•1(1-1.0))
= 487.603 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 188.95( 1.0 • 6.8 - 1.0 • 5.161 ) - 2 • 15.063
( 1.0 • 6.8 - 1.0 • 5.1612 ) • ( 1 - 1.0 )
= 309.652 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 15.06 - 0.78 ) • 0.8551
= 415.276 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (91.0 ) • 0.86 + (0.0 ) • 0.86 + 8.0² • 1.0
= 141.812 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 350.0 - 219.075 ) • 10.0 • 1.0
= 1309.250 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.9784 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 10.3600 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 10.36, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.9784, 6.4038 )
= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 18.263 = 15.980 mm -> OK

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Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):

Sustained : 14.2, Allowable : 118.0 MPa Passed

Expansion : 0.0, Allowable : 280.8 MPa Passed
Occasional : 1.5, Allowable : 156.9 MPa Passed
Shear : 9.5, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 15.98, tr = 0.415, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.032, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -31 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Flange MDMT including Temperature reduction per UCS-66.1:

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Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/1.96 = 0.264

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= ( Ar - A1 )• Sv
= ( 487.6033 - 309.6519 ) • 138
= 24555.21 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 415.2758 + 1309.2499 + 141.8116 - 0.0 • 0.86 ) • 138
= 257532.64 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 219.075 • 10.0 • 0.49 • 118
= 198955. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 350.0 • 8.0 • 0.49 • 138
= 297383. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 219.075 • 10.0 • 0.74 • 138
= 351388. N

Shear, Nozzle Groove Weld [Sngw]:

= (π/2) • (Dlr+Wgnva) • (Wgnva-Can) • 0.60 • Sng
= (3.14/2)•(188.95+10.0)•(10.0-3.2)•0.6•138
= 175940. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 297383 + 175940 ) = 473324 N
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Summary of Failure Path Calculations:

Path 1-1 = 473323 N , must exceed W = 24555 N or W1 = 257532 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 7.0875 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 300.3104 mm

Input Echo, WRC297 Item 1, Description: N2 :

Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 3.2000 mm
Shell Diameter 1700.000 mm
Shell Thickness 10.0000 mm
Shell Stress Concentration Factor 1.000
Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Diameter Basis for Nozzle ID

Nozzle Corrosion Allowance 3.2000 mm
Nozzle Diameter 182.550 mm
Nozzle Thickness 18.2626 mm
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

See ASME VIII Div. 1, UG-23(e), for determination of the SPS allowable.

Diameter of Reinforcing Pad 350.000 mm

Thickness of Reinforcing Pad 10.0000 mm

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 0.52 MPa

Radial Load P -9599.99 N
Circumferential Shear Vc 7200.02 N
Longitudinal Shear Vl 9599.99 N
Circumferential Moment Mc 0.384E+07 N-mm
Longitudinal Moment Ml 0.499E+07 N-mm
Torsional Moment Mt 0.576E+07 N-mm

Include Axial Pressure Thrust Yes

Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Note: The radial load includes the effect of the pressure thrust force (Pressure times Area). This
may lead to overly conservative results in some cases.
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Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 219.075 + 2 • 1.65 • ( 861.6( 10.0 - 3.2 ) )
= 471.668 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1723.200 mm

Nozzle Outside Diameter (d) = 219.075 mm
Vessel Thickness used (T) = 16.800 mm
Nozzle Thickness used (t) = 15.063 mm
T / t = 1.115
d / t = 14.544

λ = [(d/D) • (D/T)] = 1.288

Nr/P = 0.099
Mr/P = 0.156
M0/P = 0.057
N0/P = 0.125
MrD/Mc = 0.264
NrDL/Mc = 0.132
M0d/Mc = 0.107
N0DL/Mc = 0.064
MrD/Ml = 0.167
NrDL/Ml = 0.095
M0D/Ml = 0.067
N0DL/Ml = 0.155

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Membrane (P ) 10 10 10 10
Outplane Bending (P ) 29 -29 29 -29
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -12 -12 12 12
Outplane Bending (ML) -32 32 32 -32
Normal Pressure Stress 26 26 26 26

Outplane Stress Summary 20 27 110 -11

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Inplane Membrane (P ) 8 8 8 8
Inplane Bending (P ) 79 -79 79 -79
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -7 -7 7 7
Inplane Bending (ML) -81 81 81 -81
Inplane Pressure Stress 12 12 12 12

Inplane Stress Summary 12 14 190 -131

Vessel Stresses (MPa):

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LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Shear (Vc) 1 1 -1 -1

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 4 4 4 4

Shear Stress Summary 5 5 3 3

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside

Two * Max Shear Stress 23 30 190 131

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Membrane (P ) 10 10 10 10
Outplane Bending (P ) 29 -29 29 -29
Outplane Membrane (Mc) -3 -3 3 3
Outplane Bending (Mc) -39 39 39 -39
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 12 12 12 12

Outplane Stress Summary 8 30 96 -41

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Inplane Membrane (P ) 8 8 8 8
Inplane Bending (P ) 79 -79 79 -79
Inplane Membrane (Mc) -8 -8 8 8
Inplane Bending (Mc) -98 98 98 -98
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 26 26 26 26

Inplane Stress Summary 7 45 221 -135

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Shear (Vc) 0 0 0 0

Outplane Shear (Vl) -1 -1 1 1
Torsional Shear (Mt) 4 4 4 4

Shear Stress Summary 2 2 6 6

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
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Two * Max Shear Stress 11 45 221 135

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside

Hoop Membrane (P ) 10 10 10 10
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -12 -12 12 12
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 3 4 3 4

Hoop Stress Summary 1 2 26 27

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside

Axial Membrane (P ) 2 2 2 2
Axial Bending (P ) 67 -67 67 -67
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -10 -10 10 10
Axial Bending (ML) -72 72 72 -72
Axial Pressure Stress 1 1 1 1

Axial Stress Summary -10 -2 155 -124

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside

Shear due to (Vc) 1 1 -1 -1

Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5

Shear Stress Summary 6 6 3 3

Nozzle Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside

Two * Max Shear Stress 17 13 155 152

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside

Hoop Membrane (P ) 10 10 10 10
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) -3 -3 3 3
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 3 4 3 4
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Hoop Stress Summary 10 10 18 18

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside

Axial Membrane (P ) 2 2 2 2
Axial Bending (P ) 67 -67 67 -67
Axial Membrane (Mc) -8 -8 8 8
Axial Bending (Mc) -91 91 91 -91
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 1 1 1 1

Axial Stress Summary -27 19 172 -147

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside

Shear due to (Vc) 0 0 0 0

Shear due to (Vl) -1 -1 1 1
Shear due to Torsion 5 5 5 5

Shear Stress Summary 3 3 6 6

Nozzle Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside

Two * Max Shear Stress 38 20 172 166

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 219.075 + 2 • 1.65 • ( 856.6( 10.0 - 3.2 ) )
= 470.934 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1713.200 mm

Nozzle Outside Diameter (d) = 350.000 mm
Vessel Thickness used (T) = 6.800 mm
Nozzle Thickness used (t) = 80.525 mm
T / t = 0.084
d / t = 10.000

λ = [(d/D) • (D/T)] = 3.243

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.061
Mr/P = 0.101
M0/P = 0.029
N0/P = 0.036
MrD/Mc = 0.264
NrDL/Mc = 0.112
M0d/Mc = 0.079
N0DL/Mc = 0.059
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MrD/Ml = 0.073
NrDL/Ml = 0.079
M0D/Ml = 0.022
N0DL/Ml = 0.045

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Membrane (P ) 18 18 18 18
Outplane Bending (P ) 90 -90 90 -90
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -13 -13 13 13
Outplane Bending (ML) -40 40 40 -40
Normal Pressure Stress 64 65 64 65

Outplane Stress Summary 119 20 227 -32

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Inplane Membrane (P ) 31 31 31 31
Inplane Bending (P ) 315 -315 315 -315
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -24 -24 24 24
Inplane Bending (ML) -135 135 135 -135
Inplane Pressure Stress 32 32 32 32

Inplane Stress Summary 219 -140 539 -362

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside

Outplane Shear (Vc) 1 1 -1 -1

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 4 4 4 4

Shear Stress Summary 6 6 2 2

Vessel Stresses (MPa):

LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside

Two * Max Shear Stress 219 160 539 362

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Membrane (P ) 18 18 18 18
Outplane Bending (P ) 90 -90 90 -90
Outplane Membrane (Mc) -13 -13 13 13
Outplane Bending (Mc) -112 112 112 -112
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Outplane Membrane (ML) 0 0 0 0

Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 32 32 32 32

Outplane Stress Summary 14 59 267 -137

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Inplane Membrane (P ) 31 31 31 31
Inplane Bending (P ) 315 -315 315 -315
Inplane Membrane (Mc) -26 -26 26 26
Inplane Bending (Mc) -376 376 376 -376
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 64 65 64 65

Inplane Stress Summary 9 130 814 -568

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside

Outplane Shear (Vc) 0 0 0 0

Outplane Shear (Vl) -2 -2 2 2
Torsional Shear (Mt) 4 4 4 4

Shear Stress Summary 1 1 6 6

Vessel Stresses (MPa):

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside

Two * Max Shear Stress 15 130 814 568

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 26 26 26 26 26 26 26 26
Circ. Pl (SUS) -2 -2 22 22 0 0 16 16
Circ. Q (SUS) -3 3 61 -61 -19 19 177 -177

Long. Pm (SUS) 12 12 12 12 12 12 12 12
Long. Pl (SUS) 1 1 15 15 7 7 13 13
Long. Q (SUS) -2 2 160 -160 -10 10 68 -68

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -1 -1 1 1
Shear Q (SUS) 4 4 4 4 4 4 4 4
Pm (SUS) 26.0 26.0 26.0 26.0 26.0 26.0 26.0 26.0

Pm+Pl (SUS) 24.1 24.1 48.0 48.0 26.1 26.1 42.1 42.1
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Pm+Pl+Q (Total) 23.1 28.8 187.1 133.1 11.2 45.5 219.2 135.3

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 26.00 138.00 Passed

Pm+Pl (SUS) 48.05 207.00 Passed
Pm+Pl+Q (TOTAL) 219.20 414.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 64 65 64 65 64 65 64 65
Circ. Pl (SUS) 5 5 31 31 5 5 57 57
Circ. Q (SUS) 50 -50 130 -130 -61 61 691 -691

Long. Pm (SUS) 32 32 32 32 32 32 32 32
Long. Pl (SUS) 7 7 55 55 5 5 31 31
Long. Q (SUS) 180 -180 450 -450 -22 22 202 -202

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -2 -2 2 2
Shear Q (SUS) 4 4 4 4 4 4 4 4
Pm (SUS) 64.0 65.0 64.0 65.0 64.0 65.0 64.0 65.0

Pm+Pl (SUS) 69.0 70.0 95.1 96.1 69.1 70.1 121.1 122.1

Pm+Pl+Q (Total) 219.2 161.3 537.0 363.0 15.5 131.1 812.1 569.1

Vessel Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 65.00 138.00 Passed

Pm+Pl (SUS) 122.07 207.00 Passed
Pm+Pl+Q (TOTAL) 812.07 414.00 Failed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (MPa):

Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 3 4 3 4 3 4 3 4
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Circ. Pl (SUS) -2 -2 22 22 7 7 13 13
Circ. Q (SUS) 0 0 0 0 0 0 0 0

Long. Pm (SUS) 1 1 1 1 1 1 1 1
Long. Pl (SUS) -8 -8 12 12 -6 -6 10 10
Long. Q (SUS) -5 5 139 -139 -24 24 158 -158

Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 1 1 -1 -1 -1 -1 1 1
Shear Q (SUS) 5 5 5 5 5 5 5 5
Pm (SUS) 3.0 4.0 3.0 4.0 3.0 4.0 3.0 4.0

Pm+Pl (SUS) 8.2 9.2 25.1 26.1 15.1 16.1 16.2 17.2

Pm+Pl+Q (Total) 17.7 12.6 152.1 152.2 39.8 20.7 169.2 164.4

Nozzle Stress Summation Comparison (MPa):

Type of Max. S.I. S.I. Allowable Result

Stress Int.

Pm (SUS) 4.00 118.00 Passed

Pm+Pl (SUS) 26.08 177.00 Passed
Pm+Pl+Q (TOTAL) 169.23 354.00 Passed

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 234 of 244
Nozzle Calcs.: N6 Nozl: 50 11:53am Mar 11,2024

Input, Nozzle Desc: N6 From: 20

Pressure for Reinforcement Calculations P 0.5170 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 1700.00 mm

Design Length of Section L 1491.6667 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 615.00 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 150.0000 mm

Size and Thickness Basis Nominal

Nominal Thickness 160

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 304.3000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 220.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 25.8625 mm

Flange Class 150

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 235 of 244
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Reinforcement CALCULATION, Description: N6

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 131.801 mm.

Actual Thickness Used in Calculation 18.237 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 0.52•853.2/(138•1.0-0.6•0.52)
= 3.2038 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•69.1/(118•1.0-0.6•0.52)
= 0.3036 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.6879 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 276.4012 mm
Parallel to Vessel Wall, opening length d 138.2006 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.0000 mm

Weld Strength Reduction Factor [fr1]:

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 442.767 356.640 NA

Area in Shell A1 496.997 226.484 NA
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Area in Nozzle Wall A2 428.343 417.169 NA

Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 141.812 141.812 NA
Area in Element A5 517.250 517.250 NA

TOTAL AREA AVAILABLE Atot 1584.402 1302.714 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(138.2006•5.1612•1+2•15.0372•5.1612•1(1-1.0))
= 356.640 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 138.201( 1.0 • 6.8 - 1.0 • 5.161 ) - 2 • 15.037
( 1.0 • 6.8 - 1.0 • 5.1612 ) • ( 1 - 1.0 )
= 226.484 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 17.0 ) • ( 15.04 - 0.69 ) • 0.8551
= 417.169 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (91.0 ) • 0.86 + (0.0 ) • 0.86 + 8.0² • 1.0
= 141.812 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 220.0 - 168.275 ) • 10.0 • 1.0
= 517.250 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.8879 mm
Wall Thickness per UG16(b), tr16b = 4.7000 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4038 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4038 mm
Wall Thickness, shell/head, external pressure trb2 = 3.8267 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.7000 mm
Wall Thickness per table UG-45 tb3 = 9.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.42, max( 6.4038, 4.7 ) ]
= 6.4038 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.8879, 6.4038 )
= 6.4038 mm

Available Nozzle Neck Thickness = 0.875 * 18.237 = 15.958 mm -> OK

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 237 of 244
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Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:C, Curve:B)

Govrn. thk, tg = 15.958, tr = 0.304, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.024, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -31 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: C

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:C, Curve:D)

Govrn. thk, tg = 10.0, tr = 3.204, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.471, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.52/1.96 = 0.264

Weld Size Calculations, Description: N6

Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 6.8000 mm
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Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 3.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= ( Ar - A1 )• Sv
= ( 356.6401 - 226.4838 ) • 138
= 17960.04 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 417.1686 + 517.2499 + 141.8116 - 0.0 • 0.86 ) • 138
= 148507.11 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 168.275 • 10.0 • 0.49 • 118
= 152820. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 220.0 • 8.0 • 0.49 • 138
= 186926. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 168.275 • 10.0 • 0.74 • 138
= 269906. N

Shear, Nozzle Groove Weld [Sngw]:

= (π/2) • (Dlr+Wgnva) • (Wgnva-Can) • 0.60 • Sng
= (3.14/2)•(138.201+10.0)•(10.0-3.2)•0.6•138
= 131061. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 186926 + 131061 ) = 317987 N

Summary of Failure Path Calculations:

Path 1-1 = 317987 N , must exceed W = 17960 N or W1 = 148507 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 4.1745 mm

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 239 of 244
Nozzle Calcs.: N6 Nozl: 50 11:53am Mar 11,2024

The Cut Length for this Nozzle is, Drop + Ho + H + T : 318.4744 mm

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite 26 Licensee: AGP
FileName : 18C19 Page 240 of 244
Nozzle Calcs.: M1 Nozl: 51 11:53am Mar 11,2024

Input, Nozzle Desc: M1 From: 30

Pressure for Reinforcement Calculations P 0.5192 MPa

Temperature for Internal Pressure Temp 165 °C
Design External Pressure Pext 0.10 MPa
Temperature for External Pressure Tempex 165 °C

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Elliptical Head D 1700.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 8.0000 mm
Head Internal Corrosion Allowance c 3.2000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 2.00 °C

Type of Element Connected to the Parent : Nozzle

Material [Normalized] SA-516 70

Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 0.00 deg
Diameter 600.0000 mm

Size and Thickness Basis Actual

Actual Thickness tn 10.0000 mm

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.2000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 152.4000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm

Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 1110.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 245.0000 mm
This is a Manway or Access Opening.

The Pressure Design option was Design Pressure + static head.

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Reinforcement CALCULATION, Description: M1

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 600.000 mm.

Actual Thickness Used in Calculation 10.000 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 0.52•1706.4•0.8968/(2•138.0•1.0-0.2•0.52)
= 2.8797 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 0.52•303.2/(138•1.0-0.6•0.52)
= 1.1433 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.1005 mm

UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 1212.7999 mm
Parallel to Vessel Wall, opening length d 606.4000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 12.0000 mm

Weld Strength Reduction Factor [fr1]:

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 Design External Mapnc

Area Required Ar 1746.266 1340.104 NA

Area in Shell A1 1164.454 230.513 NA
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Area in Nozzle Wall A2 135.761 136.789 NA

Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 100.000 100.000 NA
Area in Element A5 4900.000 4900.000 NA

TOTAL AREA AVAILABLE Atot 6300.214 5367.301 NA

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 707.2802 10.0000 mm
Based on given Pad Diameter: 1110.0000 1.7812 mm
Based on Shell or Nozzle Thickness: 729.1003 8.0000 mm

Area Required [A]:

= 0.5( d • tr•F + 2 • tn • tr•F(1-fr1) ) per UG-37(d)
= 0.5(606.4•4.4199•1+2•6.8•4.4199•1(1-1.0))
= 1340.104 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1•t - F•tr ) - 2 • tn( E1•t - F•tr ) • ( 1 - fr1 )
= 606.4( 1.0 • 4.8 - 1.0 • 4.42 ) - 2 • 6.8
( 1.0 • 4.8 - 1.0 • 4.4199 ) • ( 1 - 1.0 )
= 230.513 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 • Tlwp ) • ( tn - trn ) • fr2
= ( 2 • 12.0 ) • ( 6.8 - 1.1 ) • 1.0
= 136.789 mm²

Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)•Fr3+((Wi-can/0.707)² - Ar Lost)•fr2 + Wp²•fr4
= (36.0 ) • 1.0 + (0.0 ) • 1.0 + 8.0² • 1.0
= 100.000 mm²

Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))•(min(tp,Tlwp,te)) • fr4
= ( 1110.0 - 620.0 ) • 10.0 • 1.0
= 4900.000 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement:

Wall Thickness for Internal/External pressures ta = 4.3433 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= ta
= 4.3433 mm

Available Nozzle Neck Thickness = 10.0000 mm -> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:D, Curve:B)

Govrn. thk, tg = 10.0, tr = 1.143, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.168, Temp. Reduction = 78 °C
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Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -46 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: D

Govrn. thk, tg = 10.0, tr = 1.143, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.168, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

Govrn. thk, tg = 10.0, tr = 1.143, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.168, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Shell to Pad Weld Junction at Pad OD, Curve: D

Govrn. thk, tg = 8.0, tr = 2.88, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.6, Temp. Reduction = 23 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: D

Govrn. thk, tg = 8.0, tr = 2.88, c = 3.2 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.6, Temp. Reduction = 23 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -48 °C

Gov. MDMT of the Nozzle : -48 °C

Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C

Weld Size Calculations, Description: M1

Intermediate Calc. for nozzle/shell Welds Tmin 6.8000 mm

Intermediate Calc. for pad/shell Welds TminPad 8.8000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.7600 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Pad Weld 4.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= ( Ar - A1 )• Sv
= ( 1340.1036 - 230.5126 ) • 138
= 153110.53 N

Note: F is always set to 1.0 throughout the calculation.

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Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²•fr2)•Sv
= ( 136.7888 + 4900.0 + 100.0 - 0.0 • 1.0 ) • 138
= 708816.44 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (π/2) • Dlo • Wo • 0.49 • Snw
= ( 3.1416/2.0 ) • 620.0 • 10.0 • 0.49 • 138
= 658491. N

Shear, Pad Element Weld [Spew]:

= (π/2) • DP • WP • 0.49 • SEW
= ( 3.1416/2.0 ) • 1110.0 • 8.0 • 0.49 • 138
= 943129. N

Tension, Pad Groove Weld [Tpgw]:

= ( π/2) • Dlo • Wgpn • 0.74 • Seg
= (3.1416/2 ) • 620.0 • 10.0 • 0.74 • 138
= 994456. N

Strength of Failure Paths:

Failure Path [Path 1-1]:

= ( SPEW + SNGW ) = ( 943129 + 0 ) = 943129 N

Summary of Failure Path Calculations:

Path 1-1 = 943128 N , must exceed W = 153110 N or W1 = 708816 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 0 MPa

The Drop for this Nozzle is : 31.5993 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 191.9993 mm

Percent Elongation Calculations:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.639 %

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