A
PROJECT REPORT
ON
“DESGN AND DEVELOPMENT OF SOLAR operated
GRAIN CLEANING MACHINE”
SUBMITTED IN PARTIAL FULFILLMENT FOR
THE AWARD OF
BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING
DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY, LONERE
SUBMITTED BY
MR. VIVEK SURAJMAL DHAVANE
MR. BADRINATH AMBADAS ASAPURE
MR. SUFIYAN ABDULBARI DURUG
UNDER THE GUIDENCE OF
PROF. S. S. KALE
DEPARTMENT OF MECHANICAL ENGINEERING
PRADNYA NIKETAN EDUCATION SOCIETY, PUNE.
NAGESH KARAJAGI ORCHID COLLEGE OF ENGINEERING & TECHNOLOGY,
SOLAPUR 413002
(AFFILIATED TO DR. BABASAHEB AMBEDKAR TECHNOLOGICAL
UNIVERSITY, LONERE)
2024 – 2025
CERTIFICATE
This is to certify that the project entitled “DESIGN AND
DEVELOPMENT OF SOLAR GRAIN CLEANING MACHINE” has been
completed by following student of M.Tech. Mechanical Enginering class in satisfactory
manner under my guidance.
MR. VIVEK SURAJMAL DHAVANE
MR. BADRINATH AMBADAS ASAPURE
MR. SUFIYAN ABDULBARI DURUG
The dissertation report is found to be complete in partial fulfillment for the submission
as per curriculum laid by Dr. Babasaheb Ambedkar Technological University, Lonere.
(PROF. S. S. KALE) (PROF. S. S.KALE)
PROJECT GUIDE HOD
(DR. B.K. SONAGE)
PRINCIPAL
DEPARTMENT OF MECHANICAL ENGINEERING
PRADNYA NIKETAN EDUCATION SOCIETY, PUNE.
NAGESH KARAJAGI ORCHID COLLEGE OF ENGINEERING & TECHNOLOGY,
SOLAPUR 413002
(AFFILIATED TO DR. BABASAHEB AMBEDKAR TECHNOLOGICAL
UNIVERSITY, LONERE)
2022 – 2023
Code of Ethics for Plagiarism
1. I know that plagiarism means taking and using the ideas, writings, works or
inventions of another person as if they were one’s own. I/We know that plagiarism
not only includes verbatim copying, but also the extensive use of another person’s
ideas without proper acknowledgement (which includes the proper use of quotation
marks). I/We know that plagiarism covers this sort of use of material found in
textual sources and from the Internet.
2. I acknowledge and understand that plagiarism is wrong.
3. I understand that my research must be accurately referenced. I/We have followed
the rules and convention concerning referencing, citation and the use of quotation
as set out in the Departmental Guide.
4. This project work is my own work, or my group’s unique group project work.
I acknowledge that copying someone else’s work or part of it, is wrong, and that
submitting identical work to others constitutes a form of plagiarism.
5. I have not allowed, nor will I in the future allow, anyone to copy my work with
the intention of passing it off as their own work.
MR. VIVEK SURAJMAL DHAVANE …………………………………….
MR. BADRINATH AMBADAS ASAPURE …………………………………….
MR. SUFIYAN ABDULBARI DURUG …………………………………….
(Signature of the Student)
Place: NKOCET, Solapur
Date:
CERTIFICATE
The dissertation entitled “DESIGN AN DEVELOPMENT OF SOLAR GRAIN
CLEANING MACHINE ” Submitted by following students-
MR. VIVEK SURAJMAL DHAVANE
MR. BADRINTH AMBADAS ASAPURE
MR. SUFIYAN ABDULBARI DURUG
is hereby approved in partial fulfillment of the award of Degree of Master of Technology in
Mechanical (Thermal Engineering) of Dr. Babasaheb Ambedkar Technological University,
Lonere.
EXAMINER
DEPARTMENT OF MECHANICAL ENGINEERING
PRADNYA NIKETAN EDUCATION SOCIETY, PUNE.
NAGESH KARAJAGI ORCHID COLLEGE OF ENGINEERING & TECHNOLOGY,
SOLAPUR 413002
(AFFILIATED TO DR. BABASAHEB AMBEDKAR TECHNOLOGICAL
UNIVERSITY, LONERE)
2022 – 2023
DECLARATION
By the PG (M.Tech.) Student
I hereby declare that the Report of the PG Project Work entitled
“DESIGN AND DEVELOPMENT OF SOLAR GRAIN CLEANING MACHINE”
Which is being submitted to the Dr. Babasaheb Ambedkar Technological University,
Lonere in Partial fulfillment of the requirements for the award of the Degree Masters of
Technology in the department of Mechanical Engineering , is a bonafide report of the
work carried out by me. The material contained in this report has not been submitted to
any University or Institution for the award of any degree.
MR. VIVEK SURAJMAL DHAVANE …………………………………….
MR. BADRINATH AMBADAS ASAPURE …………………………………….
MR. SUFIYAN ABDULBARI DURUG …………………………………….
(Signature of the Student)
Place: NKOCET, Solapur
Date:
ACKNOWLEDGEMENT
It gives me a great satisfaction in completion of the project “DESIGN AND
DEVELOPMENTOF SOLAR GRAIN CLEANING MACHINE ”. I am highly
thankful to our respected principal Dr. B.K. Sonage for his constant inspiration and
motivation.
I am sincerely grateful to my esteemed guide Prof. S. S. Kale for their continuous
help, guidance and encouragement for completing this project.
I would like to express special gratitude to our respected H.O.D. and
project coordinator Prof. S. S. Kale for giving me the permission to commence work on
this project.
I am very thankful to our staff of Mechanical and Electrical department for their kind
help to the project design parameter & for supporting this project for being
successful and also work shop staff who allowed the college equipment and other
facilities needed for the project.
Name of Students:
MR. VIVEK SURAJMAL DHAVANE …………………………………….
MR. BADRINATH AMBADAS ASAPURE …………………………………….
MR. SUFIYAN ABDULBARI DURUG …………………………………….
(Signature of the Student)
ABSTRACT
Abstract
The growing need for sustainable farming practices has led to the exploration of
alternative energy sources in agricultural machinery. This project, titled "Design and
Development of Solar Grain Cleaning Machine," aims to address the challenges faced in
traditional grain cleaning methods, which often rely on electricity or fossil fuels,
contributing to environmental pollution and high operational costs. The proposed solution
is a solar-powered grain cleaning machine designed to reduce dependency on
conventional energy sources while ensuring efficient grain cleaning.
The machine utilizes solar panels to power a set of mechanical components, including a
vibrating screen and a blower system, to effectively remove impurities such as dust,
stones, and broken grains from the harvested crops. By incorporating energy-efficient
mechanisms and solar power, the machine reduces operational costs, making it an
affordable solution for small to medium-scale farmers. The design focuses on portability,
ease of use, and low maintenance, ensuring that farmers can operate it in off-grid
locations where access to electricity is limited.
The solar grain cleaning machine offers a sustainable alternative to traditional methods
by reducing carbon emissions and promoting renewable energy use in agriculture. It is
designed to handle various types of grains, such as wheat, rice, maize, and pulses, with
customizable settings for different grain sizes and impurity levels. The project also
emphasizes the importance of user-friendly interfaces, ensuring that farmers with
minimal technical knowledge can operate the machine with ease. Through this
innovation, the project aims to contribute to the broader goal of promoting green
technology in agriculture, reducing energy consumption, and increasing productivity for
farmers in rural and remote areas.
CONTENTS
ABSTRACT ……………………………………………………………………. I
CONTENTS …………………………………………………………………….. II
LIST OF FIGURES ……………………………………………………………. VI
LIST OF TABLES ……………………………………………………………... VI
CHAPTER TITLE PAGE
NO. NO.
CHAPTER 1 INTRODUCTION ………………………………………………… 1-5
1.1 Introduction to Project …………………………..………………….... 1
1.4 Need of Project ………………………………………………….…. 2
1.6 Problem Statement ………………………………………………….. 3
1.8 Objective……………………………………………………………… 4
1.9 Scope of Project…………………………………………………........ 5
1.10 Summary……………………………………………………………… 5
CHAPTER 2 LITERATURE REVIEW………………………………………….. 6-8
2.1 Introduction…………………………………………………………… 6
2.2 Literature Review…………………………………………………….. 7
2.3 Summary………………………………………………………............ 8
CHAPTER 3 THEORY ………………………………………………………….… 9-15
3.1 Introduction………………………………………………………….. 9
3.2 Traditional process ………………………………………………….. 10
3.3 Drawback of Traditional process …………………………………….. 12
3.4 Scope of Improvement ……………………………………………….. 14
3.5 Use of Renewable Energy…………………………………………...... 15
3.6
Summary………………………………………………………….......
15
III
Chapter 3 Design and modelling of the component
CHAPTER 4 COMPONENTS ………………………………………………….. 16-23
4.1 Introduction ………………………………………………………… 16
4.2 Components………………………………………………………...... 17
4..2.1 Solar Panel……………………………………………………….…… 17
4.2.2 Charge Controller ……………………………………………………. 18
4.2.3 Speed Controller …………………………………………………….. 19
4.2.4 DC Motor……………………………………………………………. 20
4.2.5 Fan Blades…………………………………………………………… 21
4.2.6 Metal Net…………………………………………………………….. 22
4.2.7 Barrel (200 liter)…………………………………………………….. 23
4.3 Summary…………………………………………………………….
Chapter 4 Fabrication 23
of the set up -Merge current chapter 4, 5 and some
CHAPTER 5 MANUFACTURED COMPONENTS …………………………..
part of ch 6 in this 24-28
5.1 Introduction ………………………………………………………….. 24
5.2 Manufactured Components………………………………………….. 25
5.2.1 Metal Stand ………………………………………………………….. 25
5.2.2 Hopper…………………………………………………………………. 26
5.2.3 Motor Cover…………………………………………………………… 27
5.3 Summary………………………………………………………………. 28
CHAPTER 6 3DModel and Fabricated Project 29-33
6.1 Introduction………………………………………………………..… 29
6.2 3D models ………...………………………………………………….. 30
6.3 3D Model of whole system…………………………………………... 31
6.4 Fabrication Processes………………………………………………….. 31
6.4.1 Welding……………………………………………………………….. 31
6.4.2 Grinding …………………………………………………………..….. 32
6.5 Fabrication System…………………………………………………….. 33
IV
34-40
CHAPTER 7 RESULTS …………………………………………………………….
7.1 Introduction……………………………………………………………. 34
7.2 Grain Cleaning Process……………………………………………… 35
7.3 Speed of Motor ………………………………………………………. 36
7.4 Waste Materials……………………………………………………..… 37
7.5 Clean Grains ………………………………………………………...… 38
7.6 Summary……………………………………………………………….. 40
CHAPTER 8 CONCLUSION………………………………………………………. 41
CHAPTER 9 REFERENCES……………………………………………………….. 42
V
LIST OF FIGURES
FIGURE NO. TITLE PAGE
NO.
3.1 Hand Sorting ……………………………………………… 11
3.2 Sieving………………………………………………….…. 11
3.3 Air Blowing ……………………………………………… 11
3.4 Shaking and Vibrating screen……………………………… 11
3.5 Wet Cleaning ………………………………………………. 11
4.1 Solar Panel …………………………………….................... 17
4.2 Charge controller………………………………………….. 18
4.3 Speed Controller …………………………………………... 19
4.4 DC Motor ………………………………………………….. 20
4.5 Fan blade …………………………………………………... 21
4.6 Metal Net ………………………………………………….. 22
5.1 Metal Stand ……………………………………………….. 25
5.2 Hopper from top side ……………………………………… 26
5.3 Hopper from bottom side ………………………………… 26
5.4 Motor Cover …………………………………………….… 27
6.1 Front view of system ……………………………………… 30
6.2 Back view of system ……...……………………………….. 30
6.3 3D Model of whole system………………………………… 31
6.4 Welding Machine ……………………………………….. 32
6.5 Grinding Machine and Tool……………………………… 33
6.6 Fabricated model …………………………………………. 33
7.1 Waste Material in Grain …………………………………… 38
7.2 Clean Grains ……………………………………………….. 39
VI
LIST OF TABLES
TABLE NO. TITLE PAGE
NO.
7.1 Observation Table for motor speed ……………………… 36
VII
