ABB Power Products Division

Technical Specification - UniSec

Project: MUP
Customer: MUP
Issuer: Mai Eissa

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 Table of Contents
1 GENERAL SPECIFICATION: (4+0+M) ........................................................................................... 3
1.1 General Data / Type of apparatus ................................................................................................. 3
1.2 Electrical Data .............................................................................................................................. 3
1.3 Additional Data ............................................................................................................................. 3
1.4 Auxiliary supply and wiring data .................................................................................................... 3
1.5 Switchgear Accessories ................................................................................................................ 4
1.6 Switchgear Composition: (4+0+M) ............................................................................................... 4
2 TYPICAL UNIT DESCRIPTION ....................................................................................................... 5
2.1 Panel: SDC................................................................................................................................. 5
2.2 Panel: UMP ................................................................................................................................ 6
3 GENERAL REMARKS AND CLARIFICATIONS ............................................................................. 6
4 ROUTINE TESTS AND FACTORY ACCEPTANCE TEST (FAT) ................................................... 8
5 SERVICE PROPOSAL .................................................................................................................... 9
5.1 Service ......................................................................................................................................... 9
5.2 Installation Services .....................................................................................................................10
5.3 Corrective Services......................................................................................................................10
5.4 Preventive Services .....................................................................................................................10
5.5 Value Added Services .................................................................................................................10
5.6 Training Center ............................................................................................................................11

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 1 General Specification: (4+0+M)
1.1 General Data / Type of apparatus

Air insulated MV switchgear for

secondary distribution type UniSec

• Type: Complete switchgear

• Application: Standard IEC 62271-200
• Degree of protection: IP4X
• Internal Arc Classification (IAC): Not required

• Type of apparatus: Switch disconnector type SF6

• Packing: Domestic
• Ambient temperature (Mim/Max): -5°C /40°C
• Storage temperature: -5°C
• Altitude: ≤1000 m

1.2 Electrical Data

• Rated voltage: 24kV
• Service voltage: 22kV
• Power frequency withstand voltage: 50kV
• BIL: 125kV
• Rated frequency: 50Hz
• Rated busbar current: 630A
• Rated short circuit current: 20kA
• Rated short circuit current duration: 1s
• Peak current: 50kA

1.3 Additional Data

• Internal lighting Yes
• Anti-Condensation heater of self-regulating type Yes, in cable compartment
• Voltage presence indicating system Fixed lamps, type VPIS
• Pressure indicator for switch disconnector With manometer
• Type of key locks interlocking (if selected in functional units) Giussani
• Address labels on functional units Yes
• Mimic diagrams Yes
• Routine test reports Yes
• Our ABB standard drawing template Yes
• Switchgear colour RAL 7035

1.4 Auxiliary supply and wiring data

• Local control voltage: 230VAC
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 • Control circuits cross section 1mm
• Voltage circuits cross section 1.5mm
• Current circuits cross section 4mm
• Earthing circuits cross section 2.5mm
• Interconnection circuits cross section 2.5mm
• Auxiliary Supply circuits cross section 4mm
• Wiring cable type STANDARD
• Wiring cable rated voltage Wiring cable rated voltage
• Wiring cable colors STANDARD
• Colour of Auxiliary AC Black
• Colour of Auxiliary DC Black
• Colour of CT circuits Black
• Colour of VT circuits Black
• Colour of Earthing circuits Yellow/Green

1.5 Switchgear Accessories

1 Operating handle for switch disconnector
1 Lifting hooks
1 Left end cover - 1700 mm, painted
1 Right end cover - 1700 mm, painted

1.6 Switchgear Composition: (4+0+M)

Overall dimensions (*)
Description Qty Weight Width Depth Height(mm)
(Kg) (mm) (mm)

SDC (630 A) 4 175 500 1070 1700

H01, H02, H03, H04
UMP (630 A) 1 273 750 1070 1700
H05

Sidewalls 54
973 2804 1070 1700

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 2 Typical Unit Description

2.1 Panel: SDC

(630 A, 4: H01, H02, H03, H04)

500

1 Panel type SDC, LSC2A - Switch disconnector unit - 500 mm

1 Cable entry for 1-phase cables up to 300 mm2
1 Voltage presence indicator with fixed lamps type VPIS
1 Anti condensation heater for cable compartment
1 Internal light
1 Installation and operating manual in English

1 GSec - Three position switch-disconnector and with earthing switch and 1-spring operating device
1 Gas pressure indicator with meter

1 Low voltage compartment for 500 mm functional unit

1 Necessary auxiliary circuit and MCBs are automatically included as per factory stds according panel
configuration/selections.

Additional Data

1 Earth fault indicator

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 2.2 Panel: UMP
(630 A, 1: H05)

UniSec

750

1 Panel type UMP, LSC2A - Universal Metering Panel - 750 mm

1 Voltage presence indicator with fixed lamps type VPIS
1 Padlock
1 Operating Handle for Switch-disconnector and Earthing switch
1 Anti condensation heater for cable compartment

1 Low voltage compartment for 750 mm functional unit

1 Necessary auxiliary circuit and MCBs are automatically included as per factory stds according panel
configuration/selections.

3 Cast In Epoxy Resin DIN CT 24kV, Ip=X A (X: to be determined by the customer)
3 Core1: Is=5A; 10VA; 0.5; fs 5
Frequency: 50Hz

3 Voltage Transformer Phase-earth - 22/V3 - 50 Hz

3 Core 1 : Us=0,11/V3 kV; 50 VA; 0.5
Frequency: 50Hz
1 Damping resistor 450 W, 110 V = 27 Ohm

Additional Data

3 Ammeters
1 Voltmeter
1 Space for multifunction meter

3 General remarks and clarifications

1) Both the offered equipment and switchboards are in accordance with the international IEC Standards.
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 2) The switchboard will be tested in the ABB workshops, according to the normal tests for acceptance of
switchboards foreseen by IEC Standards.

3) Our quotation does not include:

• Power cables terminals and connections
• Erection and commissioning
• On site tests
• Spare parts
• Engineering and design beyond our scope of supply:
o relay setting calculations
o relay protection coordination/selectivity study
o ITs calculations
o network study
o calculation of the short circuit current
o pressure calculation of the building
o etc..
• All LV, MV control and power cables out of our panels and related cable sealing
• Means of hoisting for site unloading and transportation
• Factory tests other than routine IEC tests
• Any floor mounting accessory/material (metallic profiles, bolts, nuts, etc.) needed for site erection
• laptop or computer for setting of control and protection unit
• Training
• Civil works
• Any other equipment other than specified in our technical schedule.
• All what is not expressly described (excluding those accessories or devices which are essential for a
good performance of the switchboard).

4) The following documentation in English language will be part of our supply:

• For approval (twofold):
o Front and single line of the switchboards
o Front of each typical unit
o Foundation drawings
o Schematic diagram of each typical unit
• Final as-built (threefold) in addition to the above mentioned documentation:
o Equipment list
o Catalogues of the switchboard, and circuit breakers
o Instruction manuals of the switchboards and circuit breakers
o Catalogues of the protection relays

We engage ourselves to submit to your technicians the as-built documentation at the moment of the
acceptance test of each lot of the supply in order to get your formal acceptance of the same.
Relevant documentation will be sent to you by courier within 10 working days from the shipment of the
lot itself.
In case such documentation will be considered by you defective and/or not sufficient you should
communicate us, by registered letter, within 15 days from the receipt of the documentation itself the
degree of in-completion and/or the requested modifications. In case we will not get any comment from
you within or later than the 15th day from the receipt of the documentation it is agreed that you could
not oppose any argument about the in-completion of the documentation in order to the observance of
agreed term of payment.

5) The treatment and painting cycle will according to our standards and the colour of external painted
surfaces will be RAL7035 (if not differently written into additional data section).

6) Our internal quality system is certified as per UNI EN ISO 9001 (ISO 9001).

7) Our quotation has been processed considering the following documentation:

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 With the following remarks and/or specifications:

4 Routine Tests and Factory Acceptance Test (FAT)

Factory Acceptance Test procedure for Medium Voltage air insulated switchgear for primary distribution.
FAT is optional and shall be ordered; check Cap 1.1 General Data to see if FAT is included.

A1. Factory Acceptance Test procedure

A1.1 General
A1.2 Routine Test

A2. Routine Test Report

A1. Factory Acceptance Test procedure

A1.1 General
All the panels related to the Customer purchase order are fully tested according to ABB document
nr.IO 015 en “Internal routine test procedure for medium voltage air insulated AC metal-enclosed
switchgear and controlgear”.
The Factory Acceptance Test (if ordered) is performed in order to give evidence of the following points:
• Compliance with the Customer order.
• Correct functionality of the system.

It is established as criterion that the tests mentioned at the chapters nr.1.2.2, 1.2.3 and 1.2.4 will be
verified only on typical panels of the Customer order, giving to the customer the possibility to decide
which are the typical units to be tested.

A1.2 Routine Test

Activities considered for the Routine Tests are:
1. Visual inspection and check of dimensions
2. Mechanical operation tests
3. Electrical - logic operation and wiring test
4. Check of measurement and protection circuits
5. Power frequency voltage insulation test of the aux. circuits
6. Power frequency voltage insulation tests of main circuits
7. Measurement of the insulation resistance on main circuits
8. Measurement of the ohmic resistance of the main circuits

Activities repeated at the FAT (if ordered) with Customer attendance are:
1. Visual inspection and check of dimensions
2. Mechanical operation tests
3. Electrical - logic operation and wiring test
4. Check of measurement and protection circuits

Following detailed list of the activities.

A1.2.1 Visual inspection and check of dimensions

1. Check that the units are built according to the purchase order and project requirements.
2. Check of the correspondence of all components installed according to the switchgear drawings.
3. Check that the wording and positioning of the data plates comply with the drawings.
4. Check that the painting complies with the requirements.

A1.2.2 Mechanical operation tests

1. The purpose of these tests is to carry out the mechanical operation tests on the typical panels in
the following way:
2. Switching devices shall be operated, removed and inserted in order to check the interlocks
3. Check of the correct accessibility to the circuit breaker compartment.
4. Check of the correct closing of the doors.
5. Check that circuit breaker is prevented from racking in and out when it is closed; the racking in
and out is allowed only with the circuit breaker in open position.
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 6. Check that the circuit breaker (*) is prevented from closing during racking in and out.
7. Check that the circuit breaker is prevented from racking in when the door is open (Optional).
8. Check that the door is prevented from opening when the circuit breaker is in racked in position
(Optional).
9. Check that the circuit breaker is prevented from racking in when the earthing switch is closed.
10. Check that the earthing switch cannot be closed when the circuit breaker is racked in.
11. Check that the cable compartment door cannot be opened if the earthing switch is open
(Optional).
12. Check that the earthing switch cannot be opened if the cable compartment door is open
(Optional).
13. Check of the interchangeability of the moving part of circuit-breakers that have the same rated
current.
14. Check of the functionality of the key interlocks, if provided, and the difference in code (Optional).
15. Check of the signalling of the mechanical indicators.
16. In case of V.T.’s truck in the circuit breaker compartment (Metering or Bus Riser units), check of
the correct insertion of the main contacts.

(*) The test shall be carried out in the same way in case of other removable apparatus (e.g.
contactor).

A1.2.3 Electrical - logic operation and wiring test

The purpose of these tests is to carry out the electrical operation tests on the typical panels in the
following way:
1. Check of the electrical functionality with reference to electric drawings.
2. Check of logic functions of signalling, blocking and operation in compliance with the logic diagram.

A1.2.4 Check of measurement and protection circuits

The purpose of these tests is to carry out the measurement and protection circuits on the typical
panels in the following way:
1. By means of primary current injection:
a) The correct ratio of the current transformers.
b) The measurements of instruments and transducers.
c) The tripping of the protection relays.
d) have to be verified.
2. By applying a secondary voltage:
a) The voltmeter circuits.
b) The measurements of instruments and transducers.
c) The tripping of the protection relays.
have to be verified.

By applying a low primary voltage (110 V three-phase), the correct electrical connection of the VT’s
has to be verified.

A2. Routine Test Report

At the end of the Factory Acceptance Test the routine test report will be issued reporting:
• Tests performed during Factory Acceptance Test.
• Tests performed during the internal assembly process.

The report will be signed by all the FAT participants.

5 Service Proposal
5.1 Service
The Service offers worldwide services for maintenance, retrofitting, supply of spare parts, training, erection
and commissioning of medium voltage switchgear. The Service team offers services in close collaboration with
the worldwide ABB Service network. The main activities are described below. Please contact your local ABB
Service center for further information regarding the equipment you have installed. The “Customer Service Plan”

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 is a package of personalized services for after-sales support. These services range from basic product support
to full life cycle management of an installation. Customers can select the mix of services which best suits their
specific needs. All the services offered apply to both the switchgear and the apparatus and are grouped into
the five main categories specified below.

5.2 Installation Services

Installation
The installation service for our range of medium voltage apparatus and switchgear includes:
§ decommissioning and removal of old switchgear
§ site supervision
§ installation and assembly of new apparatus.
Commissioning
Qualified technicians perform commissioning of the switchgear and protection and control systems, as part of
our supply, and this includes:
§ simulation commissioning to check operation of the protections and controls.
§ commissioning with energization of the apparatus.
§ supervision during start-up of the installation.

5.3 Corrective Services

Spare Parts
ABB keeps a comprehensive stock of spare parts both for products in production and phased-out products.
The spare parts, of single components and complete systems, can also be available at the Service units of the
whole ABB network. Spare parts can be purchased in the following ways:
§ directly from our spares warehouse, as and when required.
§ by means of a rental formula or by purchasing as spare stock or to be included in a Service contract.
Workshop and Site Repairs
ABB Service has fully equipped workshops to repair or refurbish both our own and other ABB companies’
products and switchgear, whether these are products in production or phased-out.
In our workshops we check the conditions of the apparatus and recommend replacement of possible parts and
repair according to the original specifications. When suitable, site repairs can be performed on a call out basis.

5.4 Preventive Services

Preventive Maintenance
Preventive maintenance is the key to ensure the reliability of installed switchgear. Accordingly, ABB offers a
range of preventive maintenance services for our medium voltage products. Planned preventive Service is
offered either on a call out basis or as part of a maintenance contract.
Condition Monitoring
ABB offers various condition monitoring solutions to measure the main parameters of the installed equipment.
The monitoring systems can be fitted to existing apparatus to provide information on the specific conditions of
a system. This means it is possible to program plant stoppages for maintenance in a flexible and suitable way.

5.5 Value Added Services

Site Audits
As a world leader in the field of medium voltage switchgear with many years of proven experience in different
applications, ABB is able to carry out audits on the functional performance of existing apparatus. A typical audit
would include:
§ checking the documentation of the substation apparatus.
§ assessment of the conditions of the apparatus.
§ recommendations on maintenance, replacement or retrofitting.
Consulting Service
ABB provides a range of consulting services on medium voltage switchgear, which includes:
§ recommendations for product application, their upgrading or replacement.
§ troubleshooting and diagnostics.
§ switchgear decommissioning and disposal.
§ personnel training.
§ safety.
Extended Warranty

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 Customers can ask for an extended warranty for their medium voltage switchgear. This option can be
purchased with new apparatus, or be taken up during and after the period of validity of the original product
warranty.
Retrofit, Life Extension and Upgrades
In view of the demand for continuous improvement and optimization in managing assets and plants, ABB
provides solutions which allow the useful life of medium voltage switchgear to be extended. The options
available include:
§ complete overhauling and refurbishment of switchgear, in accordance with the original specification
with warranty.
§ apparatus upgrading by means of retrofitting switching, protection and control devices.
§ protection and control device upgrading for the highest levels of the protection and control systems.
§ product upgrading to increase safety (for example, by means of installation of electric arc detection
devices and systems.
Service Contract
To guarantee efficiency of the apparatus installed, we also offer our services on a contract base. Each contract
is worked out individually according to the customer’s requirements.

5.6 Training Center

Specific training courses on apparatus, releases and switchgear are organized at the ABB facility in Dalmine.
The courses programs cover description of the products and their components, instructions for use, installation
and ordinary maintenance. The courses are held in a classroom for the indispensable theoretical part and to
a large extent in the laboratory in front of the apparatus itself, therefore putting the emphasis on direct practical
application of the knowledge acquired.
§ On request, courses on phased-out products can be organized, adapting the program to specific
requirements.
§ The participants are given help with the operations for their transfer, hotel bookings, permits from the
authorities and for all their logistic needs.
§ A certificate of attendance is issued at the end of the course.

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Contact us

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