MRU GmbH 01.

01 Delta 1600 S-IV Instruction manual

E M I S S I O N MONITORING SYSTEMS

Instruction manual

DELTA 1600S-IV
Before use please read the following instructions carefully!

G:\TECH-DOC\D1600S-IV\ENG\D1600S-IV_ENG.DOC
MRU No 58322
ENGLISCH
MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

Attention!
Inspect shipments in the presence of deliverer. If necessary remove packaging material and have
damages to packaging and goods confirmed on the packing slip. Any such notice must be re-
ceived by MRU within 3 days upon receipt of package.

Otherwise they could not admit!

Important notice!
This is a high-grade electronic analyzer. To ensure proper and continuous function several batter-
ies, lithium-cells and rechargeable batteries are built in, which have a self-discharging effect.
Therefore it is absolutely necessary to recharge this analyzer at least every four to six weeks for at
least 12 hours with the MRU line power – also if the analyzer is not used. – Thereafter switch
on unit and let it calibrate completely.

Not keeping to this rule will void your warranty.

Save the original box and the packing material to protect the de-
vice in case you have to ship or transport it.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

1 Notice

The products described in this manual are subject to continuous development and improvement
and it is therefore acknowledged that this manual may contain errors or omissions. MRU encour-
age customer feedback and welcome any comments or suggestions relating to the product or
documentation. These should be forwarded to the Customer Feedback Department at the address
given below.

MRU GmbH
Fuchshalde 8
74172 Neckarsulm / Obereisesheim
GERMANY

Phone: +49 71 32 99 62 0
Fax : +49 71 32 99 62 20
Email : [email protected]
Homepage: www.mru.de

This manual is intended as a guide to use the product.

MRU shall not be liable for any loss or damage whatsoever arising from the wrong comment / in-
terpretation of information’s from this manual or any mis-use come out of this manual.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

2 MRU – Art. –Number

2.1 Options
MRU- Description/technical data Qty
Art.-Number
55996 NO-measurement 0 – 5000 ppm, resolution 1 ppm
55998 O2-measurement 0 – 25 %, resolution 0,01 %
56001 IR-printer-interface
55425 Infrared-Thermalprinter
55715 ABS – Case
55665 Genuine leather case
56620 Battery pack, rechargeable, 12 V, capacity 3 to 4 hrs.
56623 Quick-Charger, Microcontroller
58039 Battery pack and Quick Charger

2.2 Spare parts list

MRU- Description/technical data Qty. In the unit
Art.-Number
Filter:
11165 Star filter 1

Hoses:
11250 Silicone hose 3x1 mm transparent 0,15 m
56306 Viton hose 2x1 mm 0,2 m
55641 Viton hose 3x1,5 mm 0.3 m
11250 Silicone hose 3x2 mm transparent 3,0 m

Sensors:
55546 O2-sensor 1
56047 NO-sensor 1

2.3 Consumption parts

MRU- Description/technical data
Art.-Number
55633 Service + cleaning set
55116 Printer paper roll, 58 mm x 25 m, thermal paper, single layer

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

3 Content

1 Notice 3

2 MRU – Art. –Number 4

2.1 Options .............................................................................................................. 4
2.2 Spare parts list .................................................................................................. 4
2.3 Consumption parts ........................................................................................... 4

3 Content 5

4 In General 8
4.1 Introduction ....................................................................................................... 8
4.2 Area of Use ........................................................................................................ 8
4.3 Principle of NDIR Measurement....................................................................... 9
4.4 O2 and NOx MEASUREMENT ......................................................................... 10

5 ANALYZER SPECIFICATION 11
5.1 Storage Temperature ...................................................................................... 11
5.2 Rated Operation Conditions .......................................................................... 11
5.3 Measured Gases ............................................................................................. 11
5.4 Measuring Range ............................................................................................ 11
5.5 Accuracy/Performance ................................................................................... 11
5.6 Resolution ....................................................................................................... 12
5.7 Warm Up Time................................................................................................. 12
5.8 Response Time ............................................................................................... 12
5.9 Power Supply .................................................................................................. 12
5.10 Proposed Calibration Gases .......................................................................... 12
5.11 O2 Specification .............................................................................................. 13
5.12 NOx Specification ............................................................................................ 13

6 DELTA 1600 S-IV Module Applications 14

6.1 Operational requirements / Sample System ................................................. 14
6.1.1 Summary ................................................................................................ 14
6.2 User Interface Requirements Summary........................................................ 14
6.2.1 Software & Communications .................................................................. 14
6.2.2 Electrical & Electronic............................................................................. 14
6.2.3 Mechanical & Pneumatic........................................................................ 14
6.3 RS-232 Configuration ..................................................................................... 14

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

7 FUNCTIONAL DESCRIPTION 15
7.1 DEVICE ILLUSTRATION ................................................................................. 15
7.2 DEVICE OPERATION ...................................................................................... 16
7.2.1 THE KEYBOARD ................................................................................... 16
7.2.2 CURRENT SUPPLY............................................................................... 16
7.3 MENUCLEARVIEW .......................................................................................... 17

8 OPERATION 19
8.1 PREPARATION FOR MEASUREMENT........................................................... 19
8.2 START OF DEVICE.......................................................................................... 20
8.3 MENU “MEASURE” ......................................................................................... 21
8.4 Stored data with 50 memory places .............................................................. 22
8.5 PRINTING PROCEDURE (OPTION) ................................................................ 23
8.5.1 Menu “Set to zero”.................................................................................. 25
8.6 MENU “SETTINGS” ......................................................................................... 25
8.6.1 MENU ”POINT “RETURN....................................................................... 26
8.6.2 MENU POINT “CLOCK” ......................................................................... 26
8.6.3 MENU POINT “SERVICE”...................................................................... 26
8.7 Menu adjustment............................................................................................. 28
8.7.1 Adjustment ............................................................................................. 29
8.7.1.1 Adjustment IR-bench ..........................................................................29
8.7.1.2 Adjustment of electrochemical sensors...............................................30
8.7.1.3 Interval of adjustment (Set.Calib.Date) ...............................................30
8.7.1.4 Menu hour since service .....................................................................31
8.7.2 MAINTENANCE ..................................................................................... 32
8.8 SWITCH OFF.................................................................................................... 32
8.9 Quick-Charger Microcontroller ...................................................................... 33
8.9.1 Features ................................................................................................. 33
8.9.2 Operation................................................................................................ 33
8.9.3 LED’s3.................................................................................................... 33
8.9.4 Technical Specifications......................................................................... 34

9 ERRORS 35
9.1 ERROR DIAGNOSIS ........................................................................................ 35
9.2 ERROR DIAGNOSIS CONDENSATE TRAP.................................................... 35

10 MAINTENANCE 36
10.1 CLEANING AND MAINTENANCE.................................................................... 36
10.2 SPARE PARTS LIST ........................................................................................ 37
10.2.1 Options ................................................................................................... 37
10.2.2 Spare parts list ....................................................................................... 37
10.2.3 Consumption parts ................................................................................. 37

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

10.3 CONDENSATE TRAP ...................................................................................... 38

10.4 Repair Slip ....................................................................................................... 39

11 Appendix 40
11.1 Addresses „Your Contacts to MRU“ ............................................................. 40

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

4 In General

4.1 Introduction
The DELTA 1600 S-IV is a small, 5-gas exhaust gas analyser, designed for industrial appli-
cations.

System Cost Reduction

Due to the small size of the DELTA 1600 S-IV, the flow rate is reduced to ca. 1.2 l/min.
Because of the small size of the DELTA1600S, the reduced size of the pump module and
the simplification of the power supply, the complete analyzer is constructed as a real hand
held unit.

Life Time Cost Reduction

To offer overall lifetime cost reduction, MRU removed all moving parts from the infrared sen-
sor module by means of modulating the infrared source. All infrared receivers (for CO, CO2
and HC ) are integrated in the same package . This new technology and the use of standard
parts is increasing the reliability of the DELTA 1600 S-IV.

4.2 Area of Use

The DELTA 1600 S-IV is used to measure exhaust gases. It measures carbon monoxide
(CO), carbon dioxide (CO2) and hydrocarbons (HC).
By using an electrochemical cell, oxygen (O2) and Nitric Oxide (NO) can also be determined
optionally.

The measurement of the above mentioned gases allow emission control for any mandatory
inspection and maintenance program as well as vehicle diagnosis based on exhaust gas
measurement under static and dynamic conditions by sampling at the tailpipe.
MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

4.3 Principle of NDIR Measurement

The DELTA 1600 S-IV is based on a Non-Dispersive Infrared echnology.
NDIR devices are generally dedicated for measurement of concentrations of a limited, spe-
cific set of gases in mixtures with a limited, known set of background gases.
The DELTA 1600 S-IV Non-Dispersive Infrared gas analyzer is capable of measuring CO
(carbon monoxide), CO2 (carbon dioxide), and HC (hydrocarbons). It also performs both ze-
roing and calibration routines, which are completely microprocessor, controlled.
The measured gas data can be transmitted to a PC by means of a standard 5- wire RS-232
line (option).

Picture 1:
Principle of the IR-bench of DELTA 1600S-IV

An example of such a limited framework might be the measurement of CO2 concentration

within an industrial exhaust gas background. Gases that might have an absorption spectrum
overlapping that of CO2 are known - a priori - to be absent.

A specific set of gases (i. e. CO, HC as propane C6H14, or methane propane CH4 , and CO2
for the DELTA1600S-IV) is measured as follows:

A regulated infrared source (IR) provides a photon stream in the range of 2 to 5 microns
(µm ). The infrared light is directed through the sample cell to the optical block. The source
is modulated with ca. 2Hz.

Infrared transparent sapphire windows are provided at each end of the sample cell. The
sample cell is temperature regulated so that a measurement compensation for the sample
gas temperature and pressure variances is provided.

Infrared light not absorbed by the sample gas is transmitted to the optical block. It passes
four optical bandpass filter that are each characteristic for the target gases (one filter is the
reference filter; it is used for ageing and soiling compensation).

Four pyroelectric detectors that share the same housing collect light passed through the fil-
ter. They produce a voltage that is proportional to light intensity. The detector block tempera-
ture measurement and regulation facilitates compensation for IR filter and IR detector tem-
perature variances. The detector output is preamplifier and sent via a multiplexed to an ana-
logue or to a digital converter (ADC).

The microprocessor samples the ADC and provides all compensation routines, calculation,
displaying and data management.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

4.4 O2 and NOx MEASUREMENT

O2 and NOx gas concentrations are measured by using electrochemical (fuel cell) sensors.
A fuel cell sensor provides an electrical response that is proportional to the concentration
of the sample gas.

Picture 2: Principle of the electrochemical sensors of the DELTA 1600 S-IV

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

5 ANALYZER SPECIFICATION

5.1 Storage Temperature

-20 °C to 50 °C

5.2 Rated Operatio propane C6H14n Conditions

Temperature +5 °C to 40 °C
Relative humidity up to 90% non-condensing
Atmospheric pressure 860 mbar to 1100 mbar

5.3 Measured Gases

HC Hydrocarbons as propane (C6H14) or methane (CH4)
CO Carbon Monoxide
CO2 Carbon Dioxide
O2 Oxygen (optional through electrochemical sensor)
NOx Nitric Oxide (optional through electrochemical sensor)

5.4 Measuring Range

HC = 0 to 5.000 ppm as C3H8 (propane) or
HC = 0 to 2,5 % as CH4 (methane)
CO = 0 to 10%
CO2 = 0 to 20%
O2 = 0 to 21%
NOx = 0 to 5000 ppm (as Nitric Oxide)

5.5 Accuracy/Performance
The performance of the analyser is
HC : +/- 20 ppm HC or +/- 5% of reading
CO : +/- 0.03% CO or +/- 5% of reading
CO2 : +/- 0,6% CO2 or +/- 5% of reading
O2 : +/- 0.2% O2 absolute
NOx : +/- 10ppm NO or +/-5% of reading

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

5.6 Resolution
HC: 1 ppm
CO 0.01% vol.
CO2 0.1% vol.
O2 0.01% vol.
NOx 1 ppm

5.7 Warm Up Time

< 5 minutes (self controlled) at 20 °C ambient temperature

5.8 Response Time

T90 < 15s
Flow Rate approx. 1.2 l / min.

5.9 Power Supply

12Vdc +/- 1,5V from attached NiCd battery pack
max. 2A

5.10 Proposed Calibration Gases

The HC sensor reacted different to the various HC-gases – it should be adjusted with the
same gas-air mixture, which will be measured later.
The device is adjusted with propane.

Cal Gas 1 Cal Gas 2

CO 0.50 % vol. 3.50 % vol.
CO2 6.0 % vol. 14.0 % vol.
HC 200 ppm vol. 2000 ppm vol.
N2 rest rest
Table 1:Calibration Gases

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

5.11 O2 Specification
The DELTA 1600 S-IV meets the O2-requirements with its O2-sensor.
The DELTA 1600 S-IV software determines whether the sensor is still ready or not.

MRU’s O2-sensor:
New sensor in ambient air: 9...14 mV
Old sensor in ambient air: 5. ..7 mV

If the sensor is outside of the specifications, a message will indicate that there is
a problem with the sensor. Please check the service values.
(1000 di 1 mV)

5.12 NOx Specification

The DELTA 1600 S-IV meets the NO-requirements with its NO-sensor.
The DELTA 1600 S-IV software determines whether the sensor is still ready or not.

MRU’s NO-sensor:
New sensor in ambient air: ca. +-50 di

If the sensor is outside of the specifications, a message

will indicate that there is
a problem with the sensor.
For detailed information consult with MRU’s’ application engineers.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

6 DELTA 1600 S-IV Module Applications

6.1 Operational requirements / Sample System

The design of the sample system assures that, when the gas reaches the
DELTA1600S-IV, the gas temperature is similar to the ambient temperature.
Condensation in the analyser has to be avoided;
To reach this target, the condensate is collected in a condensate trap. The bench it-
self is temperate to + 50° C to avoid a condensation inside the sensor bench and
protect the IR bench and the analyser.
The sample gas stream should not contain particles > 5 µm (filter included in the
condensate trap)
The gas flow through the bench should be the same for all conditions (i.e. measuring
mode, zeroing and calibration).

6.1.1 Summary

• Relative humidity: non condensing

• Gas temperature: Tgas approx. Tambient when the gas reach the analyser
• Particle size: < 5µm
• Ambient Temperature: Tambient > + 5°C

6.2 User Interface Requirements Summary

6.2.1 Software & Communications

• 9600 Baud rate.

• Communicates over RS-232.

6.2.2 Electrical & Electronic

• + 12 VDC input
• Typical 6 watts, max. 24 watts

6.2.3 Mechanical & Pneumatic

• 1.2 l/min sample flow

• Weight: 800g
• Size:100 mm x 210 mm x 50 mm

6.3 RS-232 Configuration

Baud : 9600 Stop Bits : 1

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual
Data Bits : 8 Parity : none

7 FUNCTIONAL DESCRIPTION

7.1 DEVICE ILLUSTRATION

IR interface for printer

Print key Display illumination

Start print-out Switch-on or off

Arrow key left Arrow key up

Select menu points Select menu points
Select values

Arrow key right

Arrow key down
Select menu point
Switch-off key Select values
Switch-on and enter key
Switch-on DELTA 1600S-IV
Activate menu point

Exhaust gas inlet Exhaust gas outlet

Please keep free!

Power supply connector

RS232 connector

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

7.2 DEVICE OPERATION

7.2.1 THE KEYBOARD

• Device is switched-on or selected menu point is activated by means of key

If the ON-key is being pressed for a while, device gives an acoustical signal.

• Switch-off device by pressing key.

• Select by pressing the or keys.

• Activate printer by pressing the key.

• Display illumination can be switched on and off by pressing the key.

7.2.2 POWER SUPPLY

The DELTA 1600-S-IV can be operated either

1. by means of MRU battery pack

2. by means of MRU mains power supply 85…240Vac, 30 W (option)

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

7.3 MENU FLOWCHART

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8 OPERATION

8.1 PREPARE FOR MEASUREMENT

MAINS OPERATION DELTA 1600-S-IV (option)

• The MRU mains power supply has to be connected at the rear side of the device.
Rotate knurled ring of the plug clockwise to screw the connector.
Rotate knurled ring of the plug anticlockwise to unscrew the connector.
Suitable for mains operation 85…230 V, 50 Hz.

MAINS OPERATION OF INFRARED PRINTER

• The MRU power supply or the HP power supply has to be connected to the upper side of
the printer. For mains operation, use 230 V, 50 Hz.
Notice: Never use power supply without inserted batteries!

Condensate trap
• Fix condensate trap vertically (filter must be topside).
• Check whether condensate trap is empty and filter cartridge is white !
White filter = OK
Dark filter = replace

Connections and tightness

• Check all plugged and screwed connections on tight fit.
• Check tightness of all tubes, tube connections, condensate trap (from probe tip to
gas connection on device.
MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.2 START OF DEVICE

• Press key. The following window is displayed:
Zero setting
has to be
determined in
ambient air!
Gas sampling probe in ambient air. After a few seconds, the following window appears:

Delta 1600S MRU

-Self test-

• In this programme sector, microprocessor checks all signals on plausibility.

• After self-check, warming-up phase is started automatically.

Delta 1600S MRU

- Warm up -
T-Blk.: 28.09°C Temperature of infrared bench
T-Det.: 49.73°C Temperature of infrared detector

• Warming-up time depends on ambient temperature.

Low ambient temperature: long warming-up phase.
High ambient temperature: short warming-up phase.
• Temperature of the IR bench (T-Blk ) and temperature of the IR detector (T-Det ) are dis-
played.
Set point of the detector temperature: +50°C.
• When this temperature is reached: automatic zero point setting is started.

For zeroing
please remove
inlet hose
MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

Set to zero Please

please wait connect
inlet hose
60

• Zero point setting takes approx. 60 seconds.

• Afterwards, MAIN MENU is displayed.
Device is ready for user’s selection:

> Measure
Stored data
Tests / zero
Settings

Cursor is placed at > Measure. Start measurement by pressing the enter key ,
or select other menu points by pressing the keys.

8.3 MENU “MEASURE”

• The following window is displayed (e.g.):

* HC 2ppmvol
CO 0.00 %
CO2 0.0 %
O2 20.93 %

Cursor (*) blinks at the first line.

Cursor can be moved by means of the keys.
Values can be changed by means of the keys.
Settings can be stored permanently, if device is switched off by pressing the “Off” key.
Enter key ends measurement, last values are being stored.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.4 Stored data with 50 memory places

In the main-menu there is the number of the next free memory place displayed in the right
edge.

Measure 2
> Stored data
Tests / zero
Settings

With the keys .it is possible to change this number.

The second menu point „Stored data“
If this option is activated following window is displayed:

Place 1
Date 28.06.00
Time 12:22

With any key you can reach to the values with the “m” (memory)

m HC 10ppmvol
CO 0.02 %
CO2 0.0 %
O2 20.9 %

It can be changed between the memory places with the keys ..

With the key the following window is displayed:

> Return
Print actuel
Send data > PC
Del all data

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.5 PRINTING PROCEDURE (OPTION)

• Switch-on infrared (IR) printer (option). Optical connection between infrared (IR) printer and
DELTA 1600-S-IV has to be provided and must not be interrupted during printing pro-
cedure.
Protect infrared (IR) printer against direct sunshine (detailed description about max.
distance and transmission angle please see manual of Hewlett Packard printer).

• Printing procedure is started in window “Measure”, “stored data” or “Service”.

• Press printing key .

Print out values (e.g.):

Customer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
********************************************
MEASURE Delta 1600S-IV
********************************************
18.01. 01 10:10

HC 2260 ppm
CO 8.7 %
CO2 12,0 %
O2 2.55 %
NOx 132 ppm

MRU GmbH
Fuchshalde 8
74172 Obereisesheim
Tel. 07132/9962-0
Fax. 07132/9962-20

Your company address can be saved upon request.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

Insert printer paper roll:

4 Cut end of paper properly (see drawing).
Do not use paper with wrinkles or bad paper edges.
Avoid any obstruction of the printer mechanism !
Open paper protection flap.
Position paper like illustrated (see printer manual of Hew-
5 lett Packard).
Pull paper through lid of printer.
1 Pull paper through lid of printer.
2 Press (3) until paper is coming out.
3 In case of paper jam, pull paper back very carefully !
Insert printer paper roll and close protection flap.
Never operate printer without paper !
6
Do not pull paper from the front press (3)
Do not pull paper from the back press (3)
1 – OFF - ON
2 – Print contrast
3 – Paper advance
4 - Door
5 – Paper slot
6 – IR-receiver

End of printer paper roll: Do not use printer paper until paper end, in case
that the paper end is pasted to the inner body
(HP paper is not pasted).

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.5.1 Menu “Set to zero”

In this menu you can perform the “Set to zero” if it is required.

For zeroing
please remove
inlet hose
Set to zero
please wait

60
Please
connect
inlet hose

8.6 MENU “SETTINGS”

Select menu point “SETTINGS” in the MAIN MENU by means of the arrow keys
and confirm by pressing the Enter key . The following window is displayed:

> Return
Clock
Service
Maintenance

Window „SETTINGS“

• Cursor can be moved between the 4 menu points by means of the arrow keys .
• Confirm selected menu point by pressing the Enter key .

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.6.1 MENU ”POINT “RETURN

• Press Enter key in the menu point “RETURN” ¾ return to MAIN MENU.

8.6.2 MENU POINT “CLOCK”

Select menu point “CLOCK” in the menu„SETTINGS“ by means of the arrow keys
and confirm by pressing the Enter key . The following window appears:
Time 13:08

Date 28:01:99

Window: “CLOCK”
• Cursor can be moved by pressing the arrow keys .
• Value can be increased or decreased by pressing the arrow keys .
• Date is displayed according to European standard (day/month/year).
Confirm by pressing the Enter key ¾ return to menu point “SETTINGS”.

8.6.3 MENU POINT “SERVICE”

Menu point „SERVICE“ can be selected by 2 different ways:

• Menu „SETTINGS“ ¾ select menu point “SERVICE” by pressing the arrow keys
¾ confirm by pressing the Enter key .
• Press On/Enter key as long as device gives a long buzzer tone (after switching-on the
unit).

The following analogue value window (1) appears:

HC 18000di
CO 18000di
CO2 -----di
IR-Ref 18000di
Window „ANALOG VALUES 1“
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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

• Analog values are indicated as digits for the determination of the analog/digital converter.
• Service values can be scrolled by pressing the arrow keys and .

T-Detec 5000 di
T-Block 4950 di
T-Unit 3521 di
U-Ext. 125 di

Window „ANALOG VALUES 2“

O2 -----di
NO -----di
hPa -----di
mbar -----di

Window „ANALOG VALUES 3“

• Window “ANALOG VALUES 3 “ appears only in connection with the corresponding op-
tions.
Leave menu point “ANALOG VALUES” by pressing the Enter key .
The following window appears:

Ser.Nr. 272 082

V 3.01 IV

Window: “DEVICE NUMBER / SOFTWARE VERSION”

Software version of the device is indicated below the serial number.

Window closes approx. seconds without user’s action ¾ return to menu point “SETTINGS”.
You can also print-out values in the the menu point ”SERVICE”
This print-out is very important for correct diagnosis in case of an error !, ,

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.7 Menu adjustment

The adjustment is possible in the menu “Adjustment Maintenance”:

Return
Clock
Service
> Maintenance

Please select with the arrow keys “Maintenance” and confirm with the “Enter” key.
Now you have to enter the PIN-code.

Maintenance Return
PIN-Code Adjustment
------ h since serv.
Internal menu

This Code is for authorised Service people only! It is forbidden to pass this information to
any third people!

PIN-Key combination: Arrow keyÏ / Printer key / Arrow keyÐ /

Enter key / Arrow keyÍ / Enter key

Now you enter the following menu.

Return
> Adjustment
h since serv.
Internal menu

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.7.1 Adjustment

Please select “Adjustment” and confirm with the “Enter” key.

The following window appears:

> Return
HC CO CO2
O2 NO
Set calib.Date

The HC sensor reacted different to the various HC-gases – it should be adjusted with the
same gas-air mixture, which will be measured later.
The device is adjusted with propane.
Select with the arrow keys “HC CO CO”” and push “Enter”.

8.7.1.1 Adjustment IR-bench

The following window appears:

Gas set actual

HC 2025 8
CO 3,45% 0,0
CO2 14,0% 0,0

Window „IR-bench adjustment”

Propane, CO and CO2 only will be displayed with the set and actual values.
Now you can test the analyser with gas. We propose a gas mixture with following set values:
Approx. 14% CO2, 3,5 % CO and 2000 ppm C3H8 (Propane), rest N2. The readings are sta-
ble after approx. 90 sec.

With ÏÐ you select the line. The twinkle colon behind the name shows the actual position.

With ÍÎ you can adjust the set values to the actual test gas values.
With the “Print” key you come to following menu :

Return
Print
Adjust
Set to zero

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

With Ð select “Adjust” and press “Enter”. Now a window with the coefficient of correlation
between Propane and Hexane and the parameters of the setting appears.

HC 0,924
CO 1,034
CO2 1,003

With the Enter-key the window IR bench adjustment appears once more. The new – after
the adjustment calculated actual values – will be displayed.
If necessary you have to repeat the procedure.
By means of pushing the „Enter“ key three times, you can return to the „Adjustment“ menu.

8.7.1.2 Adjustment of electrochemical sensors

Gas factor actual

O2 : 0 20,90
NO 0.978 0
window „electrochemical sensors adjustment“

The setting values of the test gaz bottle are adjusted in co-operation with the factors so that
the setting values are equal with the actual values
With the keys , you can choose the sensor and with the keys left / right the ap-
propriate factor will be adjusted.

Also theses factors will be stored in the EEPROM.

By means of pushing the „Enter“ key three times, you can return to the „Adjustment“ menu.

8.7.1.3 Interval of adjustment (Set.Calib.Date)

By selection of the menu point adjustment interval appears following inquiry:

Adjustment
correct ?
> yes
window „set. Calib.Date
no

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

With the selection of „Yes“ the counter for the checking of the adjustment interval will be set to
zero.

8.7.1.4 Menu hour since service

In this menu the state of the service-hours-counter will be displayed. This shows the add up of
the operating hours between two successive adjustments.
After an adjustment the counter will be set to zero,.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.7.2 MAINTENANCE

The menu „MAINTENANCE“ can be reached via PIN code. Only the manufacturer or the ser-
vice stations are permitted to use this PIN code. In case that you should have selected this
menu point by mistake, please press 6 x any key (the choice is open) ¾ return to the
„SERVICE“ menu.

Maintenance
PIN-Code
------

Window “PIN-CODE“
The subdivision of this menu is described in the service manual..

8.8 SWITCH OFF

When the device is being switched off, device configuration is saved in the EEPROM perma-
nently.
In case that the IR bench is still in the stack, device can not be switched off by means of the
OFF key
The following window will be displayed:

Purge
Please
wait

After successful purging ( HC < 20 ppm ), device switches off automatically.

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.9 Quick-Charger

8.9.1 Features

• Microcontroller controlled charging

• Battery test phase at the start of each charging cycle to detect broken battery packs
• Broken battery pack detection and charging current off
• Short circuit detection
• Electronic protection against reversed battery
• Battery charging at the start of the charging cycle is of no importance
• Automatic switching over to trickle charge
• Button for discharging automatically followed by charging

8.9.2 Operation

The charger starts charging automatically as soon as a battery pack is installed and the
charger is plugged in. The red LED (battery contact detection –test phase) flashes for about
10 seconds.
Note!!
If the red LED after the test phase still keeps flashing, check the polarity of the battery pack
(+/- switched?). If polarity is right and the red LED keeps flashing after the test phase, the
battery pack is broken and you have to throw it away in a special container for small chemical
waste. The test phase is followed by charging procedure (red LED on). After the charging pro-
cedure the charger switches automatically over to trickle charge (green LED flashing, red LED
off). To avoid memory effect (loss of capacity due to frequent partly discharging), you have to
discharge the battery pack every now an then. After the test phase, press the “PRESS” button
approximately 2 seconds (red LED flashing)! After discharging and after a power interruption
the charger automatically switches over to charging.

8.9.3 LED’s3

Red LED flashing: Battery contact detection (test phase)

Battery pack reversed
Battery pack broken, discharging after pressing the PRESS button
Red LED on: Charging
Green LED on: Battery fully charged, trickle charge

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

8.9.4 Technical Specifications

Charging time: appr. 3 hrs.

Operation on mains: 230V/50Hz
Charging tension: 4,8 – 12 VDC
Charging current: 700 mA

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

9 ERRORS

9.1 ERROR DIAGNOSIS

1. Effect 2. Error message 3. Cause 4. Solution
Device cannot be Gas ways are filled with Purge device with
switched off by press- gas. ambient air.
ing the OFF key.
Measured values During set of zero point, Purge device with
are incorrect. gas is already impinged ambient air. Set new
on the sensors. zero point.
No measurement Device cannot Check current supply
possible. be switched on. on correct contact.
Warming-up phase Temperature display: Temperature sensor defect Please call our ser-
does not stop. or heating element defect vice
T-Blk °C
station.
T-Detect °C
noes not reach set point.
Measured values Measuring range exceed- No proper connection be- „Tightness test”.
are incorrect. ing: tween probe and device.
Check probe, hoses,
Probe, hose condensate trap
O2 value too high, condensate trap on
not tightly fit. tight-ness.
CO and CO2 value too low. Pump does not work pro-
perly.
Measured values Internal contamination of Check and clean gas
are incorrect. gas ways and IR bench. ways.
No routine 3-month-check. New calibration with
test gas.

9.2 ERROR DIAGNOSIS CONDENSATE TRAP

1. Effect 2. Cause 3. Solution
Dirt and / or humidity inside the de- Dirty and / or wet filter Check filter more regu-
vice, filter does not work, sensors larly
fail, pump fails. resp. replace it.
White = OK
Dark = replace
Incorrect measured values. Lid, middle piece, plexi glass tube and Check tightness whenever
real rings are not sealed or screwed changing the filter.
properly

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

10 MAINTENANCE

10.1 CLEANING AND MAINTENANCE

1. Clean gas sampling probe and gas sampling hose occasionally.
2. Purge gas ways with ambient air after each measurement (until HC < 20 ppm )
3. Clean or replace dirty and humid star filters. Star filters are washable; they can be washed
and re-used up to approx. 5 times. Dry star filters thoroughly after washing.
4. Grease connection nipples to keep seal rings soft.
5. Replace crude exhaust gas filter regularly.

Recommended maintenance interval: 1 x annually in the factory

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

10.2 SPARE PARTS LIST

10.2.1 Options

MRU- Description/technical data Qty

Art.-Number
55996 NO-measurement 0 – 5000 ppm, resolution 1 ppm
55998 O2-measurement 0 – 25 %, resolution 0,01 %
56001 IR-printer-interface
55425 Infrared-Thermoprinter
55715 Standard Transport – Case
55665 Genuine leather case

10.2.2 Spare parts list

MRU Description / technical data Qty. in the unit

Art.-Number

Filter:
11165 Star filter 1

Hoses:
11250 Silicone hose 3x1 mm transparent 0,15 m
56306 Viton hose 2*1,0 mm 0,2 m
55641 Viton hose 3*1,5 mm 0.3 m
11250 Silicone hose 3x2 mm transparent 3,0 m

Sensors:
55546 O2 sensor 1
56047 NO sensor 1

10.2.3 Consumption parts

MRU- Description/technical data

Art.-Number
55633 Service + cleaning set
56116 Printer paper roll, 58 mm x 25 m, thermal paper, single layer

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

10.3 CONDENSATE TRAP

- Empty condensate only when pump is switched off.
- Pull off condensate box (pos. 3).
- Dispose condensate.
- Wash and dry or replace dirty and humid filter tabs.

Pos. Description MRU-

No. Art.-No.
1 Hose bushing 52552
2 Spring – inner diameter = 7 mm 56145
3 Viton hose 3 x 1,5 mm 55641
4 Adaptor nipple 54442
5 Star filter 11165
6 Viton hose 6x2 mm / 1,5 m 56141
7 Slotted set screw M 5 x 6 56150
8 Condensate lid 11365
9 Middle piece 51223
10 Stainless steel pipe 52867
11 Kondensate container 51317
12 Stainless steel pipe 55748
13 Seal ring 24x1,5 mm 51516
14 Plug 56123
15 Screwing nozzle R 1/8“ SO 56142
40511-6-1/8 brass material
16 Gas sampling probe 55582
17 Exhaust gas filter 55783

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MRU GmbH 11.00 Delta 1600 S Instruction manual

10.4 Repair Slip

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MRU GmbH 01.01 Delta 1600 S-IV Instruction manual

11 Appendix

11.1 Addresses „Your Contacts to MRU“

manufacturer

Address: MRU
Messgeräte für Rauchgase und Umweltschutz GmbH
Fuchshalde 8
D-74172 Neckarsulm-Obereisesheim
Phone: +49 71 32 – 99 62 - 0
Fax: +49 71 32 – 99 62 - 20
Service-Hotline: +49 71 32 – 99 62 -59

E-Mail: [email protected]
Web-Site: www.mru.de

Mail Address: Postfach 2736

D-74017 Heilbronn

Express Station: Heilbronn-main station

self collect