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Roland LEF 12 Service Manual

This document outlines the Terms of Use for the Service Note, which is intended for authorized users of Roland DG Corporation for maintenance services of the LEF-12 printer. It includes sections on user restrictions, reproduction rights, and consequences for violations, as well as detailed contents covering structure, electrical sections, part replacements, adjustments, troubleshooting, and service activities. Additionally, it contains safety warnings and a revision record for updates made to the document.

Uploaded by

Alberto Levy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
2K views288 pages

Roland LEF 12 Service Manual

This document outlines the Terms of Use for the Service Note, which is intended for authorized users of Roland DG Corporation for maintenance services of the LEF-12 printer. It includes sections on user restrictions, reproduction rights, and consequences for violations, as well as detailed contents covering structure, electrical sections, part replacements, adjustments, troubleshooting, and service activities. Additionally, it contains safety warnings and a revision record for updates made to the document.

Uploaded by

Alberto Levy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE NOTES

Confidential

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG
Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the
customers maintenance service of LEF-12.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this
Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland
DG Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright c 2013 ROLAND DG CORPORATION

70174-14
Contents
1 Structure & Spare Parts
1-1 COVERS................................................................................................................................................ 1-1
1-2 FRAME & X-axis.................................................................................................................................... 1-3
1-3 Y-axis & Z-axis .................................................................................................................................... 1-5
1-4 HEAD CARRIADGE ............................................................................................................................. 1-6
1-5 WIPER SYSTEM .................................................................................................................................. 1-11
1-6 CHASSIS .............................................................................................................................................. 1-12
1-7 PUMP SYSTEM ................................................................................................................................... 1-14
1-8 INK SYATEM...................................................................................................................................... 1-16
1-9 ACCESSORIES.................................................................................................................................... 1-18

2 Electrical Section
2-1 WIRING MAP......................................................................................................................................... 2-1
2-2 MAIN BOARD....................................................................................................................................... 2-3
2-3 SERVO BOARD ................................................................................................................................... 2-14
2-4 SUB BOARD......................................................................................................................................... 2-20
2-5 INK SYSTEM BOARD .......................................................................................................................... 2-29
2-6 MAINTENANCE PARTS LIST .............................................................................................................. 2-31

3 Replacement of Main Parts


3-1 HEAD REPLACEMENT ........................................................................................................................ 3-4
3-2 WIPER REPLACEMENT ...................................................................................................................... 3-11
3-3 CAP TOP REPLACEMENT ................................................................................................................... 3-13
3-4 CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-18
3-5 PUMP REPLACEMENT ........................................................................................................................ 3-24
3-6 CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-30
3-7 INK TUBE REPLACEMENT .................................................................................................................. 3-35
3-8 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT ...................................... 3-44
3-9 BOARDS REPLACEMENT ................................................................................................................... 3-54
3-10 BATTERY REPLACEMENT................................................................................................................... 3-67
3-11 CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-70
3-12 ENCODER SCALE REPLACEMENT ................................................................................................... 3-77
3-13 ENCODER BOARD REPLACEMENT .................................................................................................. 3-80
3-14 UV LAMP REPLACEMENT .................................................................................................................. 3-87
3-15 INK DAMPER REPLACEMENT.............................................................................................................. 3-93
3-16 LASER POINTER REPLACEMENT ...................................................................................................... 3-97
3-17 HEAD GAP SENSOR REPLACEMENT ............................................................................................... 3-100
3-18 FEED MOTOR REPLACEMENT ......................................................................................................... 3-103
3-19 FEED BELT REPLACEMENT ............................................................................................................... 3-107
3-20 TABLE UNIT REPLACEMENT ............................................................................................................... 3-117

4 Adjustment
4-1 SERVICE MODE .................................................................................................................................. 4-2
4-2 HOW TO UPGRADE / INSTALL FIRMWARE......................................................................................... 4-12
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-19
4-4 HEAD ALIGNMENT............................................................................................................................... 4-21
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-28
4-6 LINEAR ENCODER SETUP ................................................................................................................. 4-30
4-7 FLUSHING POSITION ADJUSTMENT................................................................................................... 4-32
4-8 BELT TENSION ADJUSTMENT ........................................................................................................... 4-34
4-9 BELT POSITION ADJUSTMENT........................................................................................................... 4-37
4-10 UV LAMP CHECK ................................................................................................................................. 4-43
4-11 LASER POINTER POSITION ADJUSTMENT........................................................................................ 4-45
4-12 PRINT AREA ADJUSTMENT................................................................................................................... 4-47
4-13 TABLE HEIGHT ADJUSTMENT ............................................................................................................. 4-50
4-14 HEAD HEIGHT ADJUSTMENT ............................................................................................................. 4-55
4-15 UV LAMP HEIGHT ADJUSTMENT ........................................................................................................ 4-61
4-16 HEAD GAP SENSOR POSITION ADJUSTMENT ................................................................................. 4-67
4-17 GREASE UP MAINTENANCE ............................................................................................................... 4-72
4-18 FRONT COVER SENSOR ADJUSTMENT..............................................................................................4-76

5 Supplemental Information
5-1 SPECIAL TOOLS ................................................................................................................................. 5-1
5-2 SENSOR MAP....................................................................................................................................... 5-3

6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2
6-3 SHIFTING IN PRINTING / MEDIA MISALIGNMENT ............................................................................ 6-3
6-4 INK DROPS ON THE MEDIA ............................................................................................................... 6-4
6-5 VERTICAL BANDING............................................................................................................................ 6-4
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
PRINTER UNUSED FOR A LONG TIME................................................................................................................ 6-4
6-7 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5
6-8 TABLE HEIGHT ERROR ...................................................................................................................... 6-5
6-9 MOTOR ERROR................................................................................................................................... 6-5
6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-6
6-11 ERROR MESSAGE............................................................................................................................... 6-6
6-12 SERVICE CALL..................................................................................................................................... 6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST .............................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST.............................................................................................................. 7-13
7-3 SPECIFICATIONS................................................................................................................................. 7-14

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record

Revision Date Description of changes Approval Issured


No.

0 2011.9.29 First Edition Sawamura Misako


1-4 HEAD CARRIAGE, 1-6 CHASSIS, 3-6 CIRCULATING PUMP,
3-7 INK TUBE, 3-8 RIBBON CABLE, 3-14 UV LAMP,
4-9 BELT POSITION ADJUSTMENT,
1 2011.10.28 Sawamura Umemoto
4-15 UV LAMP HEIGHT ADJUSTMENT,
4-17 GREASE UP MAINTENANCE,
7-2 MAINTENANCE CHECK LIST ---Revised

3-4 CARRIAGE MOTOR, 3-5 PUMP,


2 2011.11.15 Sawamura Umemoto
3-9 SERVO BOARD ---Revised

1-4 HEAD CARRIAGE, 3-6 CIRCULATING PUMP,


3-7 INK TUBE, 3-8 RIBBON CABLE,
3 2011.12.7 Sawamura Umemoto
4-9 BELT POSITION ADJUSTMENT,
4-18 FRONT COVER SENSOR ADJUSTMENT ---Revised

4 2011.12.27 1-2 FRAME & X-axis Parts name has been revised. Sawamura Misako

5 2012.3.1 1-8 INK SYSTEM Parts has been revised. Sawamura Matsushita

6 2012.5.10 1-6 CHASSISParts has been revised. Sawamura Umemoto

1-1 COVER Parts has been revised.


7 2012.6.25 Sawamura Yuko
4-1 SERVICE MODE has been revised.
3 Replacement of Main Parts
8 2012.7.10 4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE Sawamura Yuko
has been revised.

9 2012.9.21 1-1 COVER Parts has been revised. Sawamura Yuko

1-7 Pump System, 1-9 ACCESSORIES, 4-1 SERVICE MODE


10 2012.10.31 Sawamura Yuko
has been revised.
1-4 HEAD CARRIAGE, 1-8 INK SYSTEM
11 2012.12.17 3-18 FEED MOTOR REPLACEMENT 4-1 SERVICE MODE have been Onoda Yuko
revised.

12 2013.1.23 1-2 FRAME & X-axis Parts name has been revised. Onoda Yuko

6-12 SERVICE CALL, 7-1 INSTALLATION CHECK LIST,


13 2013.2.13 Onoda Wakana
7-2 MAINTENANCE CHECK LIST have been revised.

14 2013.3.1 1-8 INK SYSTEM Parts has been revised. Onoda Yuko
To Ensure Safe Work

About and Notices.

Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means “anger of electrocution”

The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing that
must be done is inadicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.

In addition to the and symbols, the symbol


shown below is also used.

Tips and advise before the adjustment.


About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.

Caution: Ultraviolet Light


Never look directly from up close for a
prolonged period.

Caution: Pinching Hazard


Be careful not to allow the
fingers to become pinched
when closing covers.

Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a
wellventilated area.
Caution: High Temperature
It becomes hot. Exercise cautionto avoid
fire or burns.
1-1 COVER

S5

S17
S6 43

S6 42
33
15 22 S6
1 Structure & Spare Parts

S18 S18
S6

S2 S18 22
26 3 S18 S4
19 37 S4
S1 17
S6 S13
18 1 S4
11 S16
9 29
18
S7 34
21 28

1-1
S6 27
S20 S4
34
40 S14
S7 4 39
S19 16
34 31 S7 38 10
32 34 S2 6 S5
41 S4
S12 S15
S13
S7
S7 3 S11
5 S4
S16 S11 S9
S7 1 S8
2 S4
S1
S9 25
S5 S5 24 S5 30

S5 S9
23 12
36 7 14
35
8 S5
S11 20 S12
S10
S3
13 S5
1-1 COVER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt Parts No. Parts Name qt
1 11879107 ABSORBER TK-12 2 S1 31029802AS BUSH SET,ROLL 3*3.5 3C 100PCS. 2
2 W701745050 ASSY,PANEL BOARD LEF-12 1 S2 31029804AS BUSH SET,ROLL 3*5.5 3C 100PCS. 2
6700819030 ASSY,SPRING GAS JWX-30 Revised 7 S3 31029106 BUSH,SQUARE SB-6025 1
3 Revised 9 2
ASSY,SPRING GAS JWX-30_01 S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 19
6700819060
ASSY,SPRING GAS 30N S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 22
4 1000008269 BRACKET,B L GAS SPRING LEF-12 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 19
5 1000008270 BRACKET,B R GAS SPRING LEF-12 1 S7 31109802 NUT SET,HEXAGON M4 NI 100PCS 15
6 1000008330 CABLE-ASSY,F-COVER SW LEF-12 1 S8 31139103 PLAPOINT,FE4*6 WH 1
7 1000008344 CABLE-ASSY,JUNC PANEL LEF-12 1 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 3
8 1000008331 CABLE-ASSY,M-COVER SW LEF-12 1 S10 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
9 1000008267 COVER,FRONT UNDER LEF-12 1 S11 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 7
10 1000008241 COVER,I/S LEF-12 1 S12 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 4
11 1000008284 COVER,INK CARTRIDGE LEF-12 1 S13 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 4
12 1000008260 COVER,PANEL BACK LEF-12 1 S14 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS 2
13 1000008688 COVER,PANEL CABLE LEF-12 1 S15 31049154AS SCREW SET,CAP M3*6 NI+PW 20 PCS 2
14 1000008261 COVER,PANEL LEF-12 1 S16 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
15 1000008264 COVER,SIDE L LEF-12 1 S17 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 4
16 1000008263 COVER,SIDE R LEF-12 1 S18 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 8
17 1000008265 COVER,TOP R LEF-12 1 S19 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 1
18 12239406 CUSHION,TM-96-6 6 S20 3000000025 SCREW,PAN 5*10 3C 2
19 1000008271 FRAME,FRONT COVER LEF-12 1
20 1000008259 FRAME,PANEL LEF-12 1 * qt. indicates the number of parts that is described in the figure.
21 1000008299 HANDLE,UNFA-125-BK 1
22 1000002384 HINGE,TH-TM-114 2
23 22495102 KEY TOP,CLEAR GX-24 3
24 22495101 KEY TOP,WHITE GX-24 11
25 1000004160 LABEL, REFLECTION XC-540#LA1041 1
26 1000008689 LABEL,CAUTION LEF-12#LA1287 1
27 31279121 LABEL,FLASH-LIGHTING NO.E-582 1
28 1000003489 LABEL,MARK ECO#LA1014 1
29 22535444 LABEL,READ MANUAL #LA637 1
30 1000005297 LABEL,UV LED LEC-300#LA1099 1
31 1000008308 PLATE,COVER F LEF-12 1
32 1000008309 PLATE,COVER UNDER LEF-12 1
33 1000005225 PLATE,DUCT CLOSE LEC-300 1
34 1000008268 PLATE,NUT COVER F LEF-12 4
35 1000003029 SHEET,LCD VP-540 1
36 1000008312 SHEET,PANEL LEF-12 1
37 1000008290 SHIELD,UV PAD I/C LEF-12 1
38 22175520 SPRING,HEAD ADJUST 500 FJ-540 1
39 1000008274 STAY,ADJST SW LEF-12 1
40 1000008273 STAY,COVER SW LEF-12 1
41 1000008266 SUPPORT,FRAME R LEF-12 1
42 1000008919 COVER,RAIL B LEF-12 SV 1
43 1000008920 PLATE,RAIL COVER B LEF-12 1

1-2
1-2 FRAME & X-axis

S9
S9 12
1
13

S18
35 S19 18 25
S18 24
S3 28
S18 36
S16 S12
17
15 62
S28 S9 23
33 S18 63
S4
S9
S4 S14 S7
21
61
S6
S7

S4
S5
S16

47

S26 S29
S25
2
S20 26 S28
45 S13 6
53 S13 S10 42
37 57
31 S21
27 S9
S9 S11 41 S15
48 S24 49 S15
S9
S3 S26 S32
S10 S11
60 S24
51 S22
29
39 S9 S21 S4 44 S16
40 S26 S7
S8 51
7 20 2 22 S27
38 S21 S26 S18
54 S13
43
S1 S23 9
S8 32 3
8 S3 S10 19
S30 S9 50 46
56 55
34 S26 S27
10 S10 52
S31 59 5 S26 S5
16 14
S8

S2 58
4
Revised 12 S8 11

11
S9 S17
S2
30 S5

S18 S2
S17

1-3
1-2 FRAME & X-axis

Parts List -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 W701745030 ASSY,INK JUNCTION BOARD LEF-12 1 50 22185101 SLIDER,LOCK CJ-70 1
2 6700469030 ASSY,PULLEY VP-540 2 51 1000008621 SPACER,Z LEVEL SENSOR LEF-12 2
3 6701409030 ASSY,SCAN MOTOR LEF-12 Revised 4 1 52 22175134 SPRING,A CJ-70 2
4 W701745040 ASSY,SENS JUNCTION BOARD LEF-12 1 53 22175122 SPRING,BACK UP PNC-960 1
5 11869103 BALL,4MM 1 54 1000008307 SPRING,BACK UP Z SENSOR LEF-12 1
6 1000008288 BELT,50S2M922LW-C 1 55 22175157 SPRING,C P-ROLLER CM-500 1
7 31029812 BUSH SET,ROLL 3*5.5 3C 100PCS. 1 56 1000008283 STAY,ADJUST SENSOR R LEF-12 1
8 1000008329 CABLE-ASSY,PRINT ORG SENS LEF-12 1 57 1000008286 STAY,COVER CARTRIDGE LEF-12 1
9 1000008341 CABLE-ASSY,SCAN MTR LEF-12 1 58 1000008285 COVER,SENS JUNCTION BOARD LEF-12 1
10 1000008325 CABLE-ASSY,Z HEIGHT SENS LEF-12 1 59 1000008277 STAY,Z SENSOR LEF-12 1
11 1000008359 CABLE-CARD,21P1 1100L BB HIGH-V 2 60 22135441 STOPPER,LINEAR SCALE FJ-540 1
12 1000008358 CABLE-CARD,29P1 600L BB HIGH-V 2 61 1000008687 SUPPORT,HOLDER CABLE LEF-12 1
13 1000008357 CABLE-CARD,36P1 1700L BB HIGH-V 4 62 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12 1
14 21365103 CASE,LOCK CJ-70 1 63 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12 1
15 1000008275 COVER,MIST R LEF-12 1 *Revised 12 : Refer to the service information LEF12-013
1000008281 COVER,Z SENSOR LEF-12 Parts List -Supplemental Parts-
16 Revised 12 1
1000010253 COVER,Z SENSOR LEF-12 Parts No. Parts Name qt.
17 1000007789 FAN,9BAM24HA2+CN 1 S1 31029802AS BUSH SET,ROLL 3*3.5 3C 100PCS. 1
18 1000008292 FILTER(M),MIST REAR LEF-12 1 S2 31029101 BUSH,NB-19 3
19 1000008258 FLANGE,MOTOR SCAN LEF-12 1 S3 31029901 BUSH,SQUARE SB-4025 3
20 1000008235 FRAME,MIDDLE LEF-12 1 S4 31029106 BUSH,SQUARE SB-6025 5
21 1000008254 FRAME,SUPPORT RAIL LEF-12 1 S5 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 8
22 1000001905 GEAR,H187S20(B8) 1 S6 3000000033 CLAMP,WIRE PLESS RFC-45VO 2
23 1000006514 GUIDE,TUBE 10 VS-640 11 S7 3000000030 CLAMP,WIRE PRESS RFC-33V0 6
24 1000008300 HOLDER,CABLE F LEF-12 1 S8 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 8
25 1000008295 HOLDER,CABLE LEF-12 1 S9 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 26
26 1000001555 HOLDER,IDLE PULLEY XC-540 1 S10 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 11
27 21655131 HOLDER,LINEAR SCALE CJ-70 1 S11 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
28 1000008276 HOLDER,MIST R LEF-12 1 S12 31139103 PLAPOINT,FE4*6 WH 1
29 1000004914 LABEL,SET INK LEC-300#LA1071 1 S13 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 3
30 1000004913 LABEL,USE UV LEC-300#LA1070 1 S14 31299102AS RIVET SET,NYLON P2655B 20 PCS. 2
31 1000008294 L-BEARING,SSR15XW2GE+840L 1 S15 31159902AS RIVET SET,NYLON P3055W 20 PCS. 2
32 1000008257 LOCK,STAY LEF-12 1 S16 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 4
33 1000003151 PAD,GUIDE TUBE VP-540 1 S17 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 4
34 15229705 PHOTO INTERRUPTER GP1A71A1 1 S18 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 15
35 1000008255 PLATE,GUIDE TUBE LEF-12 1 S19 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 2
36 1000008306 PLATE,HOLDER CABLE LEF-12 1 S20 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 8
37 22055316 PLATE,LINEAR SCALE CJ-70 1 S21 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 6
38 1000008280 PLATE,SHUTTER Z SENSOR LEF-12 1 S22 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
39 1000008279 PLATE,Z LEVEL LEF-12 1 S23 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
40 1000008278 PLATE,Z LEVEL STAY LEF-12 1 S24 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 2
41 1000008253 RAIL,GUIDE LEF-12 1 S25 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 3
42 1000008252 RAIL,LINEAR SCALE LEF-12 1 S26 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 15
43 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1 S27 3000000172 SCREW SET,CAP M4*8 NI WSH4*9*0.8 20P 3
44 1000001480 SHAFT,DRIVE PULLEY XC-540 1 S28 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 6
45 1000001479 SHAFT,IDLE PULLEY XC-540 1 S29 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 4
46 22295117 SHAFT,LOCK CJ-70 1 S30 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
47 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 1 S31 31179106 SCREW,JACK UP SP-540V 1
48 1000008293 SHEET,LINEAR SCALE LEF-12 1 S32 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1
49 1000008584 SHEILD,SCAN MOTOR LEF-12 1 * qt. indicates the number of parts that is described in the figure.
1-4
S18 11 S17
S12
S8
10 S2
6 S18

5
1-3 Y-axis & Z-axis

S11
S4 9
22 S10
S11
S3

S11

S5
S18

14 S5
S7 2

15 13
S18
S13 S15
20 26
S6
S14 30

1-5
8 29 S14
S18
12
26

S9

16
25
1 24
S13 23
S1 24
S13
25
24
3
19 27
S7
28

18 21
4
S16
7 17
1-3 Y-axis & Z-axis

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000009089 ASSY,BASE UNIT SUB 2 LEF-12 1 S1 31029802AS BUSH SET,ROLL 3*3.5 3C 100PCS. 1
2 6701740370 ASSY,TABLE UNIT SUB 3 LEF-12 1 S2 31029101 BUSH,NB-19 1
3 22845196 BASE,TENTION TS-30 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
4 11929121 BELT,1040P2M6-530 1 S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
5 1000008349 CABLE-ASSY, JUNC Z SENS LEF-12 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 4
6 1000008350 CABLE-ASSY, JUNC-ROTARY-A LEF-12 1 S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 2
7 1000008346 CABLE-ASSY,FEED MTR LEF-12 1 S7 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 6
8 1000008347 CABLE-ASSY,FEED ORG SENS LEF-12 1 S8 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 2
9 1000008348 CABLE-ASSY,JUNC Z MTR LEF-12 1 S9 31159902AS RIVET SET,NYLON P3055W 20 PCS. 4
10 1000008579 COVER,D-SUB J-DCES JST 1 S10 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
11 1000008234 COVER,ROTARY JOINT LEF-12 1 S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 3
12 1000008232 COVER,TABLE BASE A LEF-12 1 S12 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS 4
13 1000008233 COVER,TABLE BASE B LEF-12 1 S13 31049154AS SCREW SET,CAP M3*6 NI+PW 20 PCS 5
14 1000001790 COVER,TKP0130-2B-R18-L23 1 S14 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 2
15 1000008231 COVER,Y DRIVE LEF-12 1 S15 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 1
16 1000008287 COVER,Y MOTOR CABLE LEF-12 1 S16 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 2
17 12569532 DAMPER DM-4025A 1 S17 1000008580 SCREW,D-SUB DDK 17L-003C3 2
18 21685141 GEAR,DRIVE-1 EGX-20 1 S18 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 9
19 21685142 GEAR,DRIVE-2 EGX-20 1
20 1000002079 HOLDER,BELT MDX-40 1 * qt. indicates the number of parts that is described in the figure.
21 1000005506 MOTOR,103-591-0621 1
22 1000008310 PLATE,TABLE LEF-12 1
23 21975143 PULLEY,T22P2S10B10 1
24 11889107 R-BEARING,D10S6(B3FL) 4
25 11519107 RING,O P4 2
26 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 2
27 22175308 SPRING,BELT TENSION EGX-20 1
28 22175306 SPRING,GEAR EGX-20 2
29 1000008230 STAY,BELT LEF-12 1
30 1000008620 STAY,Z ORIGIN SENS LEF-12 1

1-6
1-4 HEAD CARRIADGE (ZAI0160 and below)
*Refer to Service Information LEF12-003, LEF12-004.

18

S10 S19 S4
51
49
S4
26
8
42 S9
16 9
S4
2
2 28
28 4
4 29
29 3 34
3 10
10 36 S20 44
36 3
29 48
3 29
6
6
S4
S20
5
S4
15
S8
14
Revised 3
S15
22 S10 35
40 S12
1 17 27
S3 7
53 S4 43
13 S11
52

31 S4
21 12
47
S21 S4
Revised 1 45 S14
S7
38 S17
S4 46 S2
23 33
50 39
S4 S4
S13
S5
S6 30 32
S4
24
11 20 S4

S5
24
S16

S5
S15
S18
37 25
41

S1 19

1-7
1-4 HEAD CARRIADGE (ZAI0160 and below)
*Refer to Service Information LEF12-003, LEF12-004.
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 21905166 ADAPTER,HEAD FJ-540 3 42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540 1
2 11909133 ADAPTER,SCREW 2FAI FJ-50 3 43 1000000417 STAY,ENCORDER SENSOR SP-540V 1
3 11909167 ADAPTER,SCREW 3FAI FJ-540 6 44 1000008591 STAY,HOLDER CARRIAGE LEF-12 1
4 1000001589 ADAPTER,TUBE 2-3FAI XC-540 3 45 1000008246 STAY,LAMP LEF-12 1
5 1000002201 ASSY,HEAD INKJET SOL XC-540 3 46 1000008248 STAY,LASER POINTER LEF-12 1
6 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 6 47 1000008592 STAY,MIST LEF-12 1
7 6701681100 ASSY,LINEAR ENCODER BOARD BN-20 1 48 1000002643 SUPPORT,DAMPER VP-540 1
8 W701745060 ASSY,PRINT CARRIAGE BOARD LEF-12 1 49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12 1
1000008754 ASSY,TUBING BK 2.2FAI 300MM LEJ-640 50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12 1
9 (TUBE,INK BK 2.2FAI (100m)) * 22805487 ASSY,SPIRAL TUBING 320MM FJ-540
3000000181 Revised 11 51 *
(TUBE,INK BK 2.2FAI (10m)) 31258119 TUBE,SPIRAL SPP-08L 100M
1000006439 ASSY,TUBING 3*350MM BK LEC-330 1000009042 ADAPTER,LAMP LEF-12 1
10 * 52
3000000113 TUBE,INK BK 3FAI Revised 1 *Refer to Service Information LEF12-006.
11 1000008244 BASE,CARRIAGE AL LEF-12 1 53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS. 1
12 1000008245 BASE,HOLDER CARRIAGE LEF-12 1 Revised 3
1000008342 CABLE-ASSY,LAMP IF LEF-12 1
13 1000009037 CABLE-ASSY,LAMP IF LEF-12_01 1 PARTS LIST -Supplemental Parts-
Revised 1 *Refer to Service Information LEF12-006. Parts No. Parts Name qt.
14 1000008343 CABLE-ASSY,L-ENCODER LEF-12 1 S1 31239119 SCREW SET,W-SEMS M3*4 C 100 PCS. 4
15 23475206 CABLE-CARD 21P1 330L BB 6 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
16 1000008311 CONNECTOR,TUBE VFY-206 BK 1 S3 31289116AS CUPSCREW SET,M3*14 NI 100 PCS. 4
17 22025646 COVER,BELT HOLDER EGX-600 2 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 28
18 1000008305 COVER,CARRIAGE BOARD LEF-12 1 S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS 6
19 1000008304 COVER,CARRIAGE LEF-12 1 S6 31139103 PLAPOINT,FE4*6 WH 1
20 1000002588 COVER,HEAD BOARD VP-540 1 S7 31659105 RUBBER,GROMMET MAKUTUKI MG-15 1
21 1000008025 FAN,109P0405M911 1 S8 31089117 SCREW SET,PAN 3*6 NI+PW 100 PCS. 4
22 1000001141 FILTER(E),TFT-102010N 1 S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 1
23 1000008291 FILTER,MIST CARRIAGE LEF-12 1 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 4
24 1000003076 GUIDE,CARRIAGE CAP VP-540 2 S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS 6
25 22135440 GUIDE,HEAD AL FJ-540 3 S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 2
26 1000003293 GUIDE,TUBE TYPE3 VP-540 1 S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
27 21655232 HOLDER,BELT EGX-600 2 S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8
28 11659149 HOLDER,RING O 2FAI FJ-50 3 S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 10
29 11659249 HOLDER,RING O 3FAI FJ-540 6 S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 3
30 1000008247 HOLDER,SHEET MIST LEF-12 1 S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
31 1000008297 LAMP,LED UV MIN 1 S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 3
32 1000008298 LASER,E3Z-LT61-L 1 S19 31209118 SPACER SET,WPCS-12S-4.0 20PCS 4
33 21345105 LOCK,CJ-500 1 S20 3000000129 TAPE,AL 3M #425 19*55M 6
34 1000008590 PLATE,DAMPER LEF-12 1 S21 31049119 SCREW SET,CAP M3*4 NI 20PCS. 2
35 22055547 PLATE,GND FJ-540 3 Revised 1 *Refer to Service Information LEF12-006.
36 1000006315 SHIELD,DAMPER LEC-330 6 * qt. indicates the number of parts that is described in the figure.
37 1000008303 SHIELD,HEAD LEF-12 1
38 1000008302 SHIELD,HEAD REAR LEF-12 1
39 1000008301 SHIELD,HEAD SIDE LEF-12 1
40 22175520 SPRING,HEAD ADJUST 500 FJ-540 3
41 22175519 SPRING,HEAD PRESS 500 FJ-540 3

1-8
1-4 HEAD CARRIADGE (ZAI0161 and above)
*Refer to Service Information LEF12-003, LEF12-004.

18

S10 S19 S4
51
49
S4
26
S20 8
16 42 S9
9
S20 S4
2
2 28
28 4
4 29
29 3 34
3 10
10 36 S20 44
36 3
29 48
3 29
6
6
S4
S20
5
S4
15
S8
14
Revised 3 S15
S10
22 35
40 S12
1 17 27
S3 7
53 21 S4 43
13 S11
52

S4
12
31 47
S21 S4
Revised 1 45 S14
S7
38 S17
S4 46 S2
23 33
50 39
S4 S4
S13
S5
S6 30 32
S4
24
11 20 S4

S5
24
S16

S5
S15
S18
37 25
41

S1 19

1-9
1-4 HEAD CARRIADGE (ZAI0161 and above)
*Refer to Service Information LEF12-003, LEF12-004.
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 21905166 ADAPTER,HEAD FJ-540 3 42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540 1
2 11909133 ADAPTER,SCREW 2FAI FJ-50 3 43 1000000417 STAY,ENCORDER SENSOR SP-540V 1
3 11909167 ADAPTER,SCREW 3FAI FJ-540 6 44 1000008591 STAY,HOLDER CARRIAGE LEF-12 1
4 1000001589 ADAPTER,TUBE 2-3FAI XC-540 3 45 1000008246 STAY,LAMP LEF-12 1
5 1000002201 ASSY,HEAD INKJET SOL XC-540 3 46 1000008248 STAY,LASER POINTER LEF-12 1
6 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 6 47 1000008592 STAY,MIST LEF-12 1
7 6701681100 ASSY,LINEAR ENCODER BOARD BN-20 1 48 1000002643 SUPPORT,DAMPER VP-540 1
8 W701745060 ASSY,PRINT CARRIAGE BOARD LEF-12 1 49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12 1
1000008754 ASSY,TUBING BK 2.2FAI 300MM LEJ-640 50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12 1
9 (TUBE,INK BK 2.2FAI (100m)) * 22805487 ASSY,SPIRAL TUBING 320MM FJ-540
3000000181 Revised 11 51 *
(TUBE,INK BK 2.2FAI (10m)) 31258119 TUBE,SPIRAL SPP-08L 100M
1000006439 ASSY,TUBING 3*350MM BK LEC-330 1000009042 ADAPTER,LAMP LEF-12 1
10 * 52
3000000113 TUBE,INK BK 3FAI Revised 1 *Refer to Service Information LEF12-006.
11 1000008244 BASE,CARRIAGE AL LEF-12 1 53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS. 1
12 1000008245 BASE,HOLDER CARRIAGE LEF-12 1 Revised 3
1000008342 CABLE-ASSY,LAMP IF LEF-12 1
13 1000009037 CABLE-ASSY,LAMP IF LEF-12_01 PARTS LIST -Supplemental Parts-
Revised 1 *Refer to Service Information LEF12-006. Parts No. Parts Name qt.
14 1000008343 CABLE-ASSY,L-ENCODER LEF-12 1 S1 31239119 SCREW SET,W-SEMS M3*4 C 100 PCS. 4
15 23475206 CABLE-CARD 21P1 330L BB 6 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
16 1000002095 FITTING,TUBE PP VFY206 1 S3 31289116AS CUPSCREW SET,M3*14 NI 100 PCS. 4
17 22025646 COVER,BELT HOLDER EGX-600 2 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 28
18 1000008305 COVER,CARRIAGE BOARD LEF-12 1 S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS 6
19 1000008304 COVER,CARRIAGE LEF-12 1 S6 31139103 PLAPOINT,FE4*6 WH 1
20 1000002588 COVER,HEAD BOARD VP-540 1 S7 31659105 RUBBER,GROMMET MAKUTUKI MG-15 1
21 1000008025 FAN,109P0405M911 1 S8 31089117 SCREW SET,PAN 3*6 NI+PW 100 PCS. 4
22 1000001141 FILTER(E),TFT-102010N 1 S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 1
23 1000008291 FILTER,MIST CARRIAGE LEF-12 1 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 4
24 1000003076 GUIDE,CARRIAGE CAP VP-540 2 S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS 6
25 22135440 GUIDE,HEAD AL FJ-540 3 S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 2
26 1000003293 GUIDE,TUBE TYPE3 VP-540 1 S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
27 21655232 HOLDER,BELT EGX-600 2 S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8
28 11659149 HOLDER,RING O 2FAI FJ-50 3 S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 10
29 11659249 HOLDER,RING O 3FAI FJ-540 6 S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 3
30 1000008247 HOLDER,SHEET MIST LEF-12 1 S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
31 1000008297 LAMP,LED UV MIN 1 S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 3
32 1000008298 LASER,E3Z-LT61-L 1 S19 31209118 SPACER SET,WPCS-12S-4.0 20PCS 4
33 21345105 LOCK,CJ-500 1 S20 3000000129 TAPE,AL 3M #425 19*55M 6
34 1000008590 PLATE,DAMPER LEF-12 1 S21 31049119 SCREW SET,CAP M3*4 NI 20PCS. 2
35 22055547 PLATE,GND FJ-540 3 Revised 1 *Refer to Service Information LEF12-006.
36 1000006315 SHIELD,DAMPER LEC-330 6 * qt. indicates the number of parts that is described in the figure.
37 1000008303 SHIELD,HEAD LEF-12 1
38 1000008302 SHIELD,HEAD REAR LEF-12 1
39 1000008301 SHIELD,HEAD SIDE LEF-12 1
40 22175520 SPRING,HEAD ADJUST 500 FJ-540 3
41 22175519 SPRING,HEAD PRESS 500 FJ-540 3

1-10
1-5 Wiper System

S1

11
23
6
S2 20
22
S10

12
19
3 S8
8

3 2
16

S8
S1

21
9 18

S8
5
8 14 S4

15
10
S7 S6
S3
17
7
S1

1
S1
13 S9
S5

PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000002576 BASE,WIPER MOTOR VP-540 1 20 22155961 SHAFT,WIPER FJ-540 1
2 11929138 BELT,408P2M4-530 1 21 22175140 SPRING,TENSIONER STX-7 1
3 12159536 BUSH,B-S6-17 2 22 1000003390 WIPER,HEAD FOR SOLINK 1
4 1000008328 CABLE-ASSY,WIPER MTR LEF-12 1 23 1000001658 WIPER,SCRAPER XC-540 1
5 1000008326 CABLE-ASSY,WIPER ORG SENS LEF-12 1
6 1000002573 COVER,SCRAPER VP-540 1 PARTS LIST -Supplemental Parts-
7 1000008272 COVER,WIPE LEF-12 1 Parts No. Parts Name qt.
8 21995104 FLANGE,PULLEY STX-7 2 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 7
9 1000002574 FRAME,WIPER VP-540 1 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 2
10 21685144 GEAR,S53S5(B15) FJ-540 1 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2
11 1000002571 HOLDER,SCRAPER VP-540 1 S4 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
12 21655245 HOLDER,WIPER FJ-540 1 S5 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
13 22435106 MOTOR,103-593-1041 1 S6 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 1
14 21545160 PAD,WIPER TRAY SJ-540 1 S7 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1
15 21975124 PULLEY,T14P2S4 + GEAR,S53 1 S8 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS 3
16 21975123 PULLEY,WD6.94S9 1 31029820 BUSH SET,ROLL 3*2 3C 50PCS 3
S9
17 1000002575 RAIL,GUIDE WIPER VP-540 1 * Refer to the Service Information LEF12-005.
18 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1 31329601AS CLAMP SET,INSULOK T-18S 100PCS. 1
S10
19 1000004034 SHAFT,WIPE PULLEY XC-540 1 * ZAI0161 and above ---Refer to the Service Information LEF12-002.
* qt. indicates the number of parts that is described in the figure.
1-11
1-6 CHASSIS

S6
28

4
27 24 S6

10

7 S2
9
S1
5
S6
S8 11
12 8 S6
14 S5
6 S5 18
25 S6
20 38 23
S8 43

19 31
S6 S4
S9 39
16 S6
Revised 6 3 32 34
40
13 26 41
S6
1
S8
S9

29 S6
S9
15 S5
S1
S6 S7
S9

S6
17 42
30
22 S2
2
S3
21 35 Revised 1
33
S6

36

S6
37

1-12
1-6 CHASSIS

PARTS LIST -Main Parts- PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 W701745010 ASSY,AC JUNCTION BOARD LEF-12 1 37 1000008753 HOLDER,MIST DUCT CHASSIS LEF-12 1
2 W701745020 ASSY,DC JUNCTION BOARD LEF-12 1 38 13429702 INLET AC P01CF01 15A250V 1
6701409020 ASSY,MAIN BOARD VS-640 39 1000002682 LABEL,LAN VP-540#LA964 1
3 1
6701979010 ASSY,MAIN BOARD RE-640 Revised 6 40 22535117 LABEL,POWER CM-500 NO.893 1
4 6700241190 ASSY,SERVO BOARD LEC-300 1 41 13129170 POWER SW AJ7201B 1
5 W701745080 ASSY,SIGNAL JUNCTION BOARD LEF-12 1 42 1000006130 POWER UNIT,LEB150F-0536-XRLD A 1
6 15009101 BATTERY CR2032 1 43 1000008222 POWER UNIT,LFA100F-24-J1R2YD27 1
7 23475201 CABLE,CARD 6P1 255L BB FJ-540 1
8 23415268 CABLE-ASSY AC GROUND GREEN SP-540 1 PARTS LIST -Supplemental Parts-
9 1000008333 CABLE-ASSY,AMBIENT AD LEF-12 1 Parts No. Parts Name qt.
10 1000008335 CABLE-ASSY,FAN JUNC LEF-12 1 S1 31029901 BUSH,SQUARE SB-4025 2
11 1000002189 CABLE-ASSY,JUNBI A VP-540 1 S2 3000000033 CLAMP,WIRE PLESS RFC-45VO 3
12 1000002190 CABLE-ASSY,JUNBI B VP-540 1 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 2
S3
13 1000008332 CABLE-ASSY,JUNC-SENS LEF-12 1 Revised 1
14 1000008353 CABLE-ASSY,POWER 27V LEF-12 1 S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 2
15 1000008352 CABLE-ASSY,POWER 41V LEF-12 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 3
16 1000008354 CABLE-ASSY,POWER AC LEF-12 1 S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 50
17 1000008355 CABLE-ASSY,POWER-DC-A LEF-12 1 S7 31279116 LABEL,EARTH MARK-1 NO.E-580 1
18 1000008340 CABLE-ASSY,POWER-DC-B LEF-12 1 S8 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 3
19 1000008338 CABLE-ASSY,POWER-MAIN-A LEF-12 1 S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 12
20 1000008339 CABLE-ASSY,POWER-MAIN-B LEF-12 1 * qt. indicates the number of parts that is described in the figure.
21 1000008337 CABLE-ASSY,POWER-SERVO LEF-12 1 Revised 6 : Refer to Service Information LEF12-010.
22 1000008336 CABLE-ASSY,POWER-SIGNAL LEF-12 1
23 1000008356 CABLE-ASSY,SLEEP CONTROL LEF-12 1
24 1000008334 CABLE-ASSY,SUB SERIAL LEF-12 1
25 1000000619 CABLE-CARD 25P1 225L BB HIGH-V 1
26 1000008361 CABLE-CARD,24P1 90L BB HIGH-V 1
27 1000006946 CABLE-CARD,26P1 300L BB HIGH-V 2
28 1000000148 CABLE-CARD,28P1 100L BB HIGH-V 1
29 1000008249 CHASSIS,LEF-12 1
30 1000008250 CHASSIS,STAY MIDDLE LEF-12 1
31 1000008251 CHASSIS,STAY UPPER LEF-12 1
32 1000008587 COVER,INK GUARD LEF-12 1
33 1000008588 COVER,MIST DUCT CHASSIS LEF-12 1
34 1000008586 COVER,SERIAL PORT LEF-12 1
35 1000000551 FAN,4710KL05WB40 1
36 1000008292 FILTER(M),MIST REAR LEF-12 1

1-13
1-7 Pump System

13

S3
28
24

S7
7 23 S7
10 S5
12
18 S7
2 S3
28 10
10 26
10
23

S3 10
10
S6 15
10 10 28

S3 23
S1
25 S2
S8 30 28
S11 10
S11
2
14 S8 10
S3
6 23

30
16

S3
19
22 11
S8 29 S3

31
(140mm)
S8 S3 17
S9
1 5
31
(115mm) Revised 10
S3 S12

27
31 (250mm)
S12 S3
S3 22 19
S6
S3
31
S4 1
(190mm)

S9 17

31 5
(140mm)
31
1 (190mm)
S3 S12

20
9
3 8

21
S10

1-14
1-7 Pump System

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000002680 ADAPTER,JOINT VPI336 3 S1 31029901 BUSH,SQUARE SB-4025 1
2 1000002537 ARM,LINK UP VP-540 2 S2 31029106 BUSH,SQUARE SB-6025 1
3 7520501000 ASSY,CAP BOTTLE 2 FJ-52 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 29
4 1000004546 ASSY,CAP-TOP 2 XC-540 3 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2
5 6700319010 ASSY,PUMP SUB XC-540 2 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 1
6 1000006234 BASE,CAP 2 VP-540I 1 S6 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 5
7 1000008237 BASE,CAP LEF-12 1 S7 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 9
8 1000008240 BASE,PUMP LEF-12 1 S8 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 6
9 1000008239 BRACKET,INK CATCH TANK LEF-12 1 S9 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 2
10 1000000796 BUSH,80F-0503 12 S10 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
11 1000008327 CABLE-ASSY,PUMP MTR LEF-12 1 S11 31179106 SCREW,JACK UP SP-540V 2
12 21365121 CASE,CAP TOP FJ-540 4 S12 3000000129 TAPE,AL 3M #425 19*55M *
13 22025671 COVER,CAP CASE FJ-540 3
14 12239406 CUSHION,TM-96-6 1 * qt. indicates the number of parts that is described in the figure.
15 1000006241 FRAME,BACK-UP CAP 2 VP-540I 1
16 1000002580 FRAME,BASE CAP VP-540 1
17 21685122 GEAR,S10S20 2
18 22135616 GUIDE,CAP CASE FJ-540 1
19 22435106 MOTOR,103-593-1041 2
20 22155763 OILES BUSH 80F-0806 1
21 22055474 PLATE,INK CATCH TANK FJ-52 1
22 1000001585 PLATE,P-MOTOR XC-540 2
23 1000002539 SHAFT,CAP VP-540 4
24 22175334 SPRING,CAP HEAD FJ-540 6
25 1000002561 SPRING,CAP SWING VP-540 2
26 1000003033 STAY,GUIDE CAP-CASE VP-540 1
27 1000008238 STAY,PUMP LEF-12 1
28 22135349 STOPPER,PEN-HOLDER CM-24 4
29 1000002019 STOPPER,PUMP XC-540 2
30 1000002645 STOPPER,SHAFT CAP VP-540 4
1000002119 TUBE,EPDM ID2-OD4 310MM
31 *
3000000053 (TUBE,EPDM ID2-OD4 100M)

1-15
1-8 INK SYSTEM

S6

23

17 1 17
1
17 1
17 1
20 171

S9
10 7
1
17
S3 14
S9

24 S8
17
1 4 21
3 S2
S3 S7 2 Revised 5
18
15
7
29

14
S3
7
8 (30mm) 17 1
26
S3

S2 22 S2

28

25

S4
S3

S1
11

S4

S3
19

5 12
S5 9
13

1-16
1-8 INK SYSTEM

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.

1 11909133 ADAPTER,SCREW 2FAI FJ-50 8 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2

2 11909167 ADAPTER,SCREW 3FAI FJ-540 2 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 26

3 1000001589 ADAPTER,TUBE 2-3FAI XC-540 2 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 23

W700900130 ASSY,CARTRIDGE IC BOARD LEC-300 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 3

4 W700311520 ASSY,CARTRIDGE IC BOARD XC-540 1 S5 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 2

W700900130 ASSY,CARTRIDGE IC BOARD LEC-300 S6 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 6

W700311511 ASSY,INK TANK BOARD XC-540 S7 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1
5 Revised 14 1
W701210320 ASSY,INK TANK BOARD LEC-330 S8 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS 6

6 1000008242 BASE,INK CARTRIDGE LEF-12 1 S9 3000000129 TAPE,AL 3M #425 19*55M *

1000008754 ASSY,TUBING BK 2.2FAI 300MM LEJ-640 * qt. indicates the number of parts that is described in the figure.
7 (TUBE,INK BK 2.2FAI (100m)) *
3000000181 Revised 11
(TUBE,INK BK 2.2FAI (10m))

1000006439 ASSY,TUBING 3*350MM BK LEC-330


8 *
3000000113 TUBE,INK BK 3FAI

9 23475201 CABLE,CARD 6P1 255L BB FJ-540 1

10 1000008345 CABLE-ASSY,CIRC MTR LEF-12 1

11 1000006305 CABLE-ASSY,INK CARTRIDGE LEC-330 1

12 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 1

13 1000008351 CABLE-ASSY,INK SERIAL LEF-12 1


*Refer to Service Information LEF12-004.
1000008311 CONNECTOR,TUBE VFY-206 BK
14 1
1000002095 FITTING,TUBE PP VFY206

15 21685122 GEAR,S10S20 1

16 11659218 HOLDER,IC SC-500 Revised 5 6

17 11659149 HOLDER,RING O 2FAI FJ-50 8

18 11659249 HOLDER,RING O 3FAI FJ-540 2

19 12399102 MAGNET CATCHER TL-105 1

20 22435106 MOTOR,103-593-1041 1

21 1000001473 PLATE,HOLDER I/C XC-540 6

22 1000001580 PLATE,INK CMCM XC-540 1

23 1000008243 PLATE,INK JOINT LEF-12 1

24 1000001585 PLATE,P-MOTOR XC-540 1

25 1000008289 SHEET,INKCARTRIDGE LEF-12 1

26 22625103 SPRING,PRESS CARTRIDGE SP-300 12

27 21435109 TUBE,SILICONE 3*5*8 FJ-540 Revised 5 6


28 6701219010 ASSY,CIRCULATING PUMP LEC-330 1 Revised 5
29 6700980300 ASSY,HOLDER I/C RS-540 1

1-17
1-9 ACCESSORIES
100/117V
21 21
32 4
6

240VA 230V
20
1 3
21
8 230V BR 240VE
38

7 2

21

17
5 18
29

30
31
16
24
13
14
12

35
9
22 23

37

15

10
19

25

11

27
26

33
28
S2
S1
S2
36

S2

S1 34

1-18
1-9 ACCESSORIES

PARTS LIST -Main Parts- PARTS LIST -Main Parts-


Parts No. Parts Name qt. Parts No. Parts Name qt.

1 23495124 AC CORD 3ASL100 240VA 10A SAA 1 28 1000008630 PAD,L LEF-12 2


2 13499111 AC CORD H05VV-F 240VE 10A S 1 29 1000008635 PAD,U LEFT B LEF-12 2

3 23495125 AC-CORD H05VV 230V 10A S 1 30 1000008636 PAD,U LEFT F LEF-12 1


4 13499209 ADAPTER PLUG (100V) 1 31 1000008637 PAD,U RIGHT B LEF-12 1

5 22565591 ADHESIVE SHEETS 1 32 *1 STICKER,REP JP/EN LEF-12 1


6 1000005833 CABLE-AC,117V 15A 2.5M 3P 1 33 1000008256 STOPPER,CARRIAGE LEF-12 1

7 1000006571 CABLE-AC,3P 117/230V BR 2.5M 1 34 1000008236 STOPPER,TABLE LEF-12 1


8 1000008631 CARTON,SLEEVE LEF-12 1 35 21935130 TOOL,HEXAGON 3 ZN 1

9 1000008632 CARTON,SUPPORT BACK LEF-12 1 36 1000008629 TRAY,SKID LEF-12 1

10 1000008633 CARTON,SUPPORT LEFT LEF-12 1 37 12569656 TWEEZERS PTS-01 1


11 1000008634 CARTON,SUPPORT RIGHT LEF-12 1 38 1000009033 SHIELD,UV REFLECTION LEF-12 6

12 1000008638 CARTON,SUPPORT TOP LEF-12 1


13 22605362 CARTON.VKIT PC-12 1 PARTS LIST -Supplemental Parts-
14 11369115 CASE,PP BOTTLE 1 Parts No. Parts Name qt.

15 ST-037 CLEAN STICK TX712A 60 S1 31279201 LABEL,REPACKAGE #LA16 2


16 1000008292 FILTER(M),MIST REAR LEF-12 1 S2 31799107 SCREW SET,CAP M4*6 NI 20PCS 5
17 1000008291 FILTER,MIST CARRIAGE LEF-12 1
18 1000005301 FLANGE,DUCT HOSE HOFM38 1 * qt. indicates the number of parts that is described in the figure.
19 22085118 KIT,CLEANING(SL) 2
20 *1 LABEL,CARTON CARE #LA762 1
21 *1 LABEL,CARTON LEF-12#LA1286 4
22 1000008583 LABEL,DRAIN BOTTLE UV #LA1278 1
23 1000001099 LABEL,HARMFUL FIRE #LA915 1

24 1000002989 PAD,DUMMY CARTRIDGE SP-540V 2


1000008374 MANUAL,USE EN LEF-12
1
1000009894 MANUAL,USE EN LEF-12_03 ** Revised 10
25
1000008373 MANUAL,USE JP LEF-12
1
1000009893 MANUAL,USE JP LEF-12_03 ** Revised 10

1000007010 MANUAL,USE2 EN LEC-540


26 1
1000007009 MANUAL,USE2 JP LEC-540

1000008372 MANUAL,STA EN LEF-12


1
1000009892 MANUAL,STA EN LEF-12_03 ** Revised 10
27
1000008371 MANUAL,STA JP LEF-12
1
1000009891 MANUAL,STA JP LEF-12_02 ** Revised 10

** These parts are for the machine whose firmware is above Ver.1.80.

1-19
HEAD UNIT x3

LASER POINTER
PUMP2 PUMP1 WIPER MOTOR

MIST ABSORB FAN 42 x6

CN301 CN306 CN303


WIPER ORG SENS PRINT ORG SENS Z HEIGHT SENS CN304 CN312 CN305

CN311

CN314
PRINT CARRIAGE BOARD
FRONT COVER SENS
30
2-1 WIRING MAP

LINEAR ENCODER

CN316
BOARD
CN309 CN300 CN302 CN308
29 28 27 26 25

24
CN502 CN507 CN501 CN500 CN504 MAINTENANCE COVER SENS
37

CN505
43
2 Electrical Section

Z MOTOR SENS JUNCTION BOARD

CN503
23
43 UV LED
D-Sub

CN508

CN506
CIRCULATION PUMP
Z ORG SENS

36

CN110 CN111
41

15
FEED MOTOR SIGNAL JUNCTION BOARD
32 31
45

44 41 41 41
CN3 CN2
20 38

CN108

CN1
CN5 CN9 CN6 CN7 CN17 CN14 CN15

CN113 CN112 CN114 CN104


CN8
33 21

CN7
CN102

CN6
22

CN107
CN100 CN103 CN105 CN106

CN109
44

2-1
CN7 CN10 CN9 CN8 CN11
34

35 40
MAIN BOARD

CN2

CN12 CN8
FEED ORG SENS 40 SERVO BOARD

CN1
INK JUNCTION BOARD
39

CN6
19
CN16 CN22 CN19 CN3

CN17
SCAN MOTOR

45

CN4
16

CN11

CN5
FAN 14 13 12 11 46
POWER SW AC INLET
CN210 CN203 CN209 CN208 CN214 1

2
CN200

CHASSIS COOLING FAN


3
CARTRIDGE IC BOARD x6 7 4
5
CN205

SW POWER UNIT
CN204

(LFA100F-24)
CN212

DC JUNCTION BOARD +27VDC OUT AC JUNCTION


9

17 18 SW POWER UNIT 6
BOARD
CN206

(LEB150F-0536)
CN207 CN211

CN15 CN7 CN17 CN14 10 8


+5VDC/+41VDC OUT
INK TANK BOARD PANEL BOARD
CN1 CN2 CN3 CN4 CN5 CN6
CN52 CN51
CN215 CN213

CARTRIDGE UNIT x6
CABLE LIST
Parts No. Parts Name Parts No. Parts Name
1 1000002189 CABLE-ASSY,JUNBI A VP-540 31 1000008348 CABLE-ASSY,JUNC Z MTR LEF-12

2 1000002190 CABLE-ASSY,JUNBI B VP-540 32 1000008349 CABLE-ASSY, JUNC Z SENS LEF-12

3 23415268 CABLE-ASSY AC GROUND GREEN SP-540 33 1000008345 CABLE-ASSY,CIRC MTR LEF-12

4 1000008354 CABLE-ASSY,POWER AC LEF-12 34 1000008346 CABLE-ASSY,FEED MTR LEF-12

5 1000008353 CABLE-ASSY,POWER 27V LEF-12 35 1000008347 CABLE-ASSY,FEED ORG SENS LEF-12

6 1000008352 CABLE-ASSY,POWER 41V LEF-12 36 1000008350 CABLE-ASSY, JUNC-ROTARY-A LEF-12

7 1000008340 CABLE-ASSY,POWER-DC-B LEF-12 37 1000008342 CABLE-ASSY,LAMP IF LEF-12

8 1000008355 CABLE-ASSY,POWER-DC-A LEF-12 38 1000000619 CABLE-CARD 25P1 225L BB HIGH-V

9 1000008356 CABLE-ASSY,SLEEP CONTROL LEF-12 39 1000000148 CABLE-CARD,28P1 100L BB HIGH-V

10 1000008344 CABLE-ASSY,JUNC PANEL LEF-12 40 1000006946 CABLE-CARD,26P1 300L BB HIGH-V

11 1000008338 CABLE-ASSY,POWER-MAIN-A LEF-12 41 1000008357 CABLE-CARD,36P1 1700L BB HIGH-V

12 1000008339 CABLE-ASSY,POWER-MAIN-B LEF-12 42 23475206 CABLE-CARD 21P1 330L BB

13 1000008337 CABLE-ASSY,POWER-SERVO LEF-12 43 1000008359 CABLE-CARD,21P1 1100L BB HIGH-V

14 1000008336 CABLE-ASSY,POWER-SIGNAL LEF-12 44 1000008358 CABLE-CARD,29P1 600L BB HIGH-V

15 1000008332 CABLE-ASSY,JUNC-SENS LEF-12 45 23475201 CABLE,CARD 6P1 255L BB FJ-540

16 1000008351 CABLE-ASSY,INK SERIAL LEF-12 46 1000008361 CABLE-CARD,24P1 90L BB HIGH-V

17 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540

18 1000006305 CABLE-ASSY,INK CARTRIDGE LEC-330

19 1000008341 CABLE-ASSY,SCAN MTR LEF-12

20 1000008334 CABLE-ASSY,SUB SERIAL LEF-12

21 1000008333 CABLE-ASSY,AMBIENT AD LEF-12

22 1000008335 CABLE-ASSY,FAN JUNC LEF-12

23 1000008331 CABLE-ASSY,M-COVER SW LEF-12

24 1000008330 CABLE-ASSY,F-COVER SW LEF-12

25 1000008325 CABLE-ASSY,Z HEIGHT SENS LEF-12

26 1000008329 CABLE-ASSY,PRINT ORG SENS LEF-12

27 1000008326 CABLE-ASSY,WIPER ORG SENS LEF-12

28 1000008328 CABLE-ASSY,WIPER MTR LEF-12

29 1000008327 CABLE-ASSY,PUMP MTR LEF-12

30 1000008343 CABLE-ASSY,L-ENCODER LEF-12

2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram(Component Side)
DIP SW Bit 1 Bit 2 Bit 3 Bit 4
LEF-12 ON OFF OFF OFF
It indicates the version of the Board.

2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)

2-4
MA[0..25]
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 MA[0..25]
MD[0..31]
PC8 PC21 PC29 PC37 PC38 PC216 PC218 PC229 PC223 MD[0..31]
VCC3 IC2
TXD2 A0 R31 68 RA0 A15 R48 43 RA15 MD0 29 25 MA1
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u TXD2 DQ0 A0
VCC3 A1 R30 68 RA1 A16 R47 43 RA16 MD1 31 24 MA2
DQ1 A1
VCC3 A2 R51 68 RA2 A17 R46 43 RA17 MD2 33 23 MA3
R22 10K DQ2 A2

1
6
1
6
1
6
1
6
RA14 RA24 RA32 RA40 MD3 35 22 MA4
R8 DQ3 A3
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 MD4 38 21 MA5

RRXD2
10K EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J RA47 RA8 DQ4 A4
T3 T21 A3 1 8 RA3 A18 4 5 RA18 MD5 40 20 MA6
DQ5 A5

2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
PC39 PC30 PC22 PC9 PC7 PC224 PC225 VCC3 A4 2 7 RA4 A19 3 6 RA19 MD6 42 19 MA7

10
10
10
10
R23 10K DQ6 A6
A5 3 6 RA5 A20 2 7 RA20 MD7 44 18 MA8
DQ7 A7
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u A6 4 5 RA6 A21 1 8 RA21 MD8 30 8 MA9
DQ8 A8
/WR2 MD9 32 7

D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
MA10
/WR2 EXBV8V330JV EXBV8V680JV DQ9 A9
VCC3 MD10 34 6 MA11
RA46 RA7 DQ10 A10
A7 1 8 RA7 A22 4 5 RA22 MD11 36 5 MA12
R49 JUMP1 DQ11 A11
A8 2 7 RA8 A23 3 6 RA23 VCC3 MD12 39 4 MA13
47 DSP01-002-430G-0 DQ12 A12
A9 3 6 RA9 A24 2 7 RA24 MD13 41 3 MA14
R21 DQ13 A13
A10 4 5 RA10 A25 1 8 RA25 MD14 43 2 MA15

/IRL3
/IRL2
/IRL1
/IRL0
10K DQ14 A14

D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
R201 MD15 45 1 MA16
EXBV8V330JV EXBV8V680JV 0 DQ15/A-1 A15
VCC1.55 VCC3 VCC1.55 JP1 48 MA17
/Cmd_HS_StoM RA45 A16
PC222 A11 1 8 RA11 DSP03-003-432G 17 MA18
A17
PC207 PC201 PC210 PC221 CE0.1u VCC3 A12 2 7 RA12 /CS0 3 16 MA19
A18
A13 3 6 RA13 14 9 MA20
WP/ACC A19
CE0.1u CE0.1u CE0.1u CE0.1u A14 4 5 RA14 A[0..25] 2 26 10 MA21
R57 A[0..25] CE A20
VCC3 T20 T19 T2 䎒䎵䎵䎧 28
EXBV8V330JV /RRD OE

C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
10K RA[0..25] 1 䎒䎺䎺䎨䎓 11 13 VCC3
RA[0..25] /WWE0 WE NC
PC228 VCC3 12 15
㪥㫆㫉㫄㪸㫃㩷㪑㩷㪉㪄㪊 RESET RY/BY

CA
R20 2.2K CE0.1u R76 33 /RESET1 47

D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21

VSS
VSS
VSS

NMI
RRXD 㪡㪠㪞㪬㩷㪑㩷㪈㪄㪉 BYTE

IRL3
IRL2
IRL1
IRL0
VDD
VDD

VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 27 PC4

VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ

XTAL2
R85 /DREQ1 VSS
R19 10K B17 W20 D25 T31 VCC3 46 37 CE0.1u

EXTAL2
RD/WR2

VSS-RTC
VDDQ D25 NoMount R69 10K VSS VCC

MD0/SCK

VDD-RTC
C16 U18

MD1/TXD2
MD2/RXD2
CTS2 DREQ1 T41 R65 33
R7 10K A17 U17 MBM29LV160BE90TN(MBM29LV320BE)
TCLK DREQ0 /DREQ0
䎒䎦䏐䏇䏂䎫䎶䏂䎰䏗䏒䎶 B16 V17
MD8/RTS2 RXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22 R74 75 䎧䎴䎰䎚
VCC3 T1 D15 W19 D24 DQM7
VSSQ D24
䎦䏐䏇䏂䎰䏗䏒䎶 B15 Y19 D23
R6 10K Cmd_MtoS MD7/TXD D23 R55 75 䎧䎴䎰䎙
A16 W18 DQM6 VCC VCC3
SCK2/MRESET WE7/CAS7/DQM7/REG
C14 U16 CN2
VDD VSSQ R73 75 䎧䎴䎰䎖
D14 V16 DQM3 MA25 MA1
R5 10K VSS VDDQ 20 21
RA1 A18 A15 Y18 MD0 MA2
A18 WE6/CAS6/DQM6 R54 75 䎧䎴䎰䎕 19 22
6 5 A25 A19 B14 W17 DQM2 MD1 MA3
A19 WE3/CAS3/DQM3/ICIOWR 18 23
7 A24 C13 Y17 MD2 MA4
VDDQ WE2/CAS2/DQM2/ICIORD 17 24
4 A23 D13 W16 R72 56 /WR MD3 MA5
VSSQ RD/WR /WR 16 25
8 A22 A20 A14 U15 MD4 MA6
A20 VSSQ 15 26
3 A21 A21 B13 V15 R53 56 /RD MD5 MA7
A21 VDDQ /RD 14 27
9 A20 A22 A13 Y16 MD6 MA8
A22 RD/CASS/FRAME 13 28
T16 2 A19 A23 B12 W15 R71 56 /RAS MD7

EXBA10E103J
MA9
A23 RAS /RAS 12 29
1 10 A18 C12 U14
VDDQ VSS 11 30
D12 V14 R52 33 /CS2 MD8 MA10
DACK0 VSSQ VDD TP254 10 31
A24 A12 Y15 MD9 MA11
A24 CS2 9 32
T13 A25 B11 W14 R70 56 MD10 MA12
A25 CS3 /CS3 8 33
MAIN BOARD_Circuit Diagram 1/9

T8 T17 A11 U12 MD11 MA13


R2 MD3/CE2A VSSQ 7 34
A10 V13 T50 MD12 MA14
MD4/CE2B VDDQ DRAK0 6 35
C11 U13 MD13 MA15
10K VDDQ DRAK0 5 36
D11 V12 MD14 MA16
VSSQ DRAK1 T43 4 37
B10 Y14 A2 A2 10 1 T52 MD15 MA17
MD5/RAS2 A2 3 38
A9 W13 A3 A6 2 MA18
R3 DACK0 A3 2 39
R4 R89 NoMount T7 B9 U11 A3 9
2.2K DACK1 VSSQ 1 40
2.2K A0 C8 V11 A7 3
A0 IC7 VDDQ
R15 10K A0 C10 Y13 A4 A4 8 VCC3 IC17 NoMount
VDDQ A4
D10 W12 A5 A8 4 4
VSSQ A5 VDD
R14 10K A1 A1 D8 Y12 A6 A5 7 VCC3 13 2 R82 0

EXBA10E103J
A1 A6 VDD CLKA1 CLK120_1
A8 W11 A9 5 6 3 R83 0
T5 STATUS0 CKIO2 T38 CLKA2 CLK120_2
B8 U10 16 14 R80 0
STATUS1 VSSQ FBK CLKA3 CLK120_3
R1 10K A7 V10 RA52 15 R39 0
DACK1 MD6/IOIS16 HD6417297BP267 VDDQ CLKA4 CLK120_4
C9 Y11 CLK120 R42 56 1
T6 VDDQ CKIO REF
D9 Y10 A7 6 R91 33
VSSQ A7 CLKB1 CLK60_1
STATUS0 B7 W10 A8 VCC3 R95 10K 8 7 R79 33
STATUS0 T11 ASEBRK/BRKACK A8 S2 CLKB2 CLK60_2
STATUS1 A6 Y9 A9 R94 10K 9 10
STATUS1 T18 TDO A9 S1 CLKB3
C7 U9 11
VDD VSSQ CLKB4
D7 V9 5
VSS VDDQ GND
VCC3 T12 B6 W9 A10 RA51 VCC3 12 VCC3 VCC3

2-5
R29 T4 TMS A10 GND
A5 Y8 A11 A10 10 1
T10 TCK A11
B5 W8 A12 A14 2 CY2308-2 PC57 PC58

P
10 + C5 T15 TDI A12
10u_16V C4 V4 A11 9
TRST NC
C3 U8 A15 3 CE0.1u CE0.1u
CKIO2ENB VSSQ

M
C6 V8 A12 8
NC VDDQ
A4 Y7 A13 A16 4
R28 VDD-PLL2 A13
D6 W7 A14 A13 7

EXBA10E103J
VSS-PLL2 A14
B4 U7 A17 5 6

P
10 + C4 VDD-PLL1 VSS
10u_16V D5 V7
VSS-PLL1 VDD
A3 Y6 A15
VDD-CPG A15

M
B3 W6 A16 R64 75 /WE0
VSS-CPG A16 /WE0
A2 U6
R27 XTAL VSSQ
A1 V6 R45 75 DQM0
EXTAL VDDQ DQM0
C5 Y5 A17

P
10 + C3 NC A17
10u_16V D16 W5 R44 75 DQM1
NC WE0/CAS0/DQM0 DQM1 VCC3
H17 Y4
NC WE1/CAS1/DQM1

M
H18 W4 R62 75 DQM4
NC WE4/CAS4/DQM4 DQM4
N3 Y3 PC3
NC WE5/CAS5/DQM5
N4 U5 R43 75 DQM5 CE0.1u
NC VSSQ DQM5 IC1
C6 U4 V5
R26 NC VDDQ STATUS0 1 5
V18 W3 R63 56 CKE A VCC
NC CKE CKE STATUS1 2 D1
B
0 VCC3
CE9p R187 75 /WE1 R16
/WE1 3 4 K A
Y1 GND Y

RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
FA-365 20.0MHz VCC1.55 VCC3 470
SN74LVC1G32DCK KPT-2012SGC (GREEN)
C8

J3
J4
J2
J1

F3
F4
F2
F1
P1
P2
P3
P4

E4
E3
E2
E1
L1
L2
L3
L4
T1
T2
T3
T4

B2
B1
C2
C1
R1
R2
R3
R4

D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2

M1
M2
M3
M4
W1
W2
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
R60
CE9p PC209 T29 10K PC206 PC205 PC204 PC203 PC202 PC217 PC215 PC213 PC208
CE0.1u PC220
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
T25
/RESET1

D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
T22
T14
D[0..63]

A[0..25]

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3


D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19

R10

56
33
56
75
56
75
75
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41

PC6 PC5 PC211 PC212 PC214 PC226 PC227 PC219 10K


1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
RA19 RA28 RA36 RA43
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

R12
R18
R25
R32
R33
R34
R35
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5

VCC3
DD33
DD46
DD32
DD47
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1
DD14
DD0
DD15
DD3
DD12
DD2
DD13
DD5
DD10
DD4
DD11
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19

/BS

/CS1
/CS4
/CS5
/CS6
/RD2

/CS0
/CCS0
DD[0..63]
DD[0..63]
RA13 RA25 RA33 RA41 RA10 RA22 RA44 RA39
EXBV8V560JV RA20 EXBV8V560JV RA29 EXBV8V330JV RA37 EXBV8V330JV RA49 EXBV8V560JV RA15 EXBV8V560JV RA27 EXBV8V330JV RA31 EXBV8V330JV RA35
VCC3 EXBV8V560JV EXBV8V560JV EXBV8V330JV EXBV8V330JV EXBV8V560JV EXBV8V560JV EXBV8V330JV EXBV8V330JV
VCC3
VCC3
R152 R322 R328
1.0K 1.0K 1.0K
IC39 TP303 TP302
PC118 IC40A IC40B
RN5VD29AA-TR
CE0.1u R327
2 1 1 2 3 4 /RESET1
VDD OUT /RESET1
56
3 5

NC
GND Cd SN74LVC14APWRSN74LVC14APWR
PC112 IC40C

4
CE0.1u 5 6 R325
/RESET2
56
SN74LVC14APWR
DD[0..63]
DD[0..63]
VCC3 VCC3 SDBK[0..2]
IC3
1 48 MD[0..31] RA[0..25]
LAB/BA /LOE MD[0..31]
DD0 2 47
LB0 LA0 RA6
DD1 3 46 4 5 MD0
LB1 LA1
4 45 3 6 MD1 IC8 IC13 IC20 IC24
GND GND A[0..25]
VCC3 DD2 5 44 2 7 MD2 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB2 LA2 R205 47 A0 DQ0 A0 DQ0 A0 DQ0 A0 DQ0
DD3 6 43 1 8 MD3 A15 SDBK0 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
LB3 LA3 A1 DQ1 A1 DQ1 A1 DQ1 A1 DQ1
PC1 7 42 EXBV8V330JV RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
VCC VCC RA9 R204 NoMount A2 DQ2 A2 DQ2 A2 DQ2 A2 DQ2
DD4 8 41 4 5 MD4 SDBK1 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB4 LA4 A3 DQ3 A3 DQ3 A3 DQ3 A3 DQ3
CE0.1u DD5 9 40 3 6 MD5 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
LB5 LA5 R208 47 A4 DQ4 A4 DQ4 A4 DQ4 A4 DQ4
10 39 2 7 MD6 A16 RA8 30 10

A[0..25]
DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
GND GND A5 DQ5 A5 DQ5 A5 DQ5 A5 DQ5
DD6 11 38 1 8 MD7 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB6 LA6 R207 NoMount A6 DQ6 A6 DQ6 A6 DQ6 A6 DQ6
DD7 12 37 EXBV8V330JV SDBK2 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
LB7 LA7 RA11 A7 DQ7 A7 DQ7 A7 DQ7 A7 DQ7
VCC3 DD8 13 36 4 5 MD8 RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
HB0 HA0 R206 47 A8 DQ8 A8 DQ8 A8 DQ8 A8 DQ8
DD9 14 35 3 6 MD9 A17 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
HB1 HA1 A9 DQ9 A9 DQ9 A9 DQ9 A9 DQ9
PC11 15 34 2 7 MD10 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
GND GND A10 DQ10 A10 DQ10 A10 DQ10 A10 DQ10
DD10 16 33 1 8 MD11 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB2 HA2 A11 DQ11 A11 DQ11 A11 DQ11 A11 DQ11
CE0.1u DD11 17 32 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
HB3 HA3 EXBV8V330JV A12 DQ12 A12 DQ12 A12 DQ12 A12 DQ12
18 31 SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
VCC VCC RA18 BA1 DQ13 BA1 DQ13 BA1 DQ13 BA1 DQ13
DD12 19 30 4 5 MD12 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB4 HA4 BA0 DQ14 BA0 DQ14 BA0 DQ14 BA0 DQ14
DD13 20 29 3 6 MD13 53 DD63 53 DD47 53 DD31 53 DD15
HB5 HA5 DQ15 DQ15 DQ15 DQ15
21 28 2 7 MD14 /RAS 18 /RAS 18 /RAS 18 /RAS 18
GND GND /RAS RAS RAS RAS RAS
DD14 22 27 1 8 MD15 /RD 17 /RD 17 /RD 17 /RD 17
HB6 HA6 /RD CAS CAS CAS CAS
DD15 23 26 /WR 16 40 /WR 16 40 /WR 16 40 /WR 16 40
HB7 HA7 EXBV8V330JV /WR WE NC WE NC WE NC WE NC
/WR2 24 25 /CS3 19 19 19 19
HAB/BA /HOE /CS3 CS CS CS CS
VCC3 DQM7 39 39 39 39
R202 DQM7 DQMH DQM5 DQMH DQM3 DQMH DQM1 DQMH
SN74LVCH16245ADGG DQM6 15 15 15 15
DQM6 DQML DQM4 DQML DQM2 DQML DQM0 DQML
10K
VCC3 VCC3 CKE 37 CKE 37 CKE 37 CKE 37
/GATE1 CKE CKE CKE CKE CKE
IC9 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
1 48
LAB/BA /LOE
DD16 2 47 28 1 28 1 28 1 28 1
LB0 LA0 RA21 VSS VDD VSS VDD VSS VDD VSS VDD
DD17 3 46 4 5 MD16 41 14 41 14 41 14 41 14
LB1 LA1 VSS VDD VSS VDD VSS VDD VSS VDD
4 45 3 6 MD17 54 27 54 27 54 27 54 27
GND GND VSS VDD VSS VDD VSS VDD VSS VDD
VCC3 DD18 5 44 2 7 MD18 6 3 6 3 6 3 6 3
LB2 LA2 VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ
DD19 6 43 1 8 MD19 12 9 12 9 12 9 12 9
LB3 LA3 VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ
PC20 7 42 EXBV8V560JV 46 43 46 43 46 43 46 43
VCC VCC RA26 VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ
DD20 8 41 4 5 MD20 52 49 52 49 52 49 52 49
LB4 LA4 VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ
CE0.1u DD21 9 40 3 6 MD21
LB5 LA5
10 39 2 7 MD22 MT48LC16M16A2P-7E MT48LC16M16A2P-7E MT48LC16M16A2P-7E MT48LC16M16A2P-7E
GND GND
DD22 11 38 1 8 MD23
LB6 LA6
DD23 12 37 EXBV8V560JV
LB7 LA7 RA30
VCC3 DD24 13 36 4 5 MD24
HB0 HA0 CLK120_2
DD25 14 35 3 6 MD25 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
HB1 HA1
PC25 15 34 2 7 MD26
GND GND
DD26 16 33 1 8 MD27
MAIN BOARD_Circuit Diagram 2/9

HB2 HA2
CE0.1u DD27 17 32
HB3 HA3 EXBV8V560JV PC76 PC75 PC74 PC73 PC85 PC86
18 31
VCC VCC RA34 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
DD28 19 30 4 5 MD28
HB4 HA4
DD29 20 29 3 6 MD29 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
HB5 HA5
21 28 2 7 MD30
GND GND

P
P
P
DD30 22 27 1 8 MD31 + + + VCC3
HB6 HA6
DD31 23 26
HB7 HA7 EXBV8V560JV PC15 PC14 PC13 PC12 PC23 PC24 PC33 PC32 PC31 PC28 PC46 PC47 PC55 PC54 PC53 PC52 PC65 PC66
P

24 25 C22 C23 C24 +

M
M
M
HAB/BA /HOE CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
DD[0..63] 10u_16V 10u_16V 10u_16V
SN74LVCH16245ADGG C29
M

10u_16V
/WR2
/WR2

RA[0..25]
MA[0..25]
MA[0..25]
VCC3 VCC3
IC23
FL45
1 48 DB[0..15] VCC3 VCC_1.5

2-6
LAB/BA /LOE DB[0..15]
VCC3 VCC3 VCC3 DD0 2 47
LB0 LA0 RA68 NoMount
IC12 DD1 3 46 4 5 DB0 DB0 C46
LB1 LA1 TP286
1 48 PC68 4 45 3 6 DB1 DB1 NoMount
LAB/BA /LOE GND GND TP277
15
42
64
2
12
40
13
6

RA0 2 47 DD2 5 44 2 7 DB2 DB2 IC47 CN21


LB0 LA0 RA38 LB2 LA2 TP287
RA1 3 46 4 5 MA0 MA0 CE0.1u DD3 6 43 1 8 DB3 DB3 DB0 24 5 1
LB1 LA1 TP250 LB3 LA3 TP278 D0 VBUS FL46 VCC
VCC3 4 45 3 6 MA1 7 42 EXBV8V330JV DB4 DB1 25 3 4 1 2
VIF
VIF
VIF

GND GND VCC VCC RA69 TP288 D1/AD1 DM -Data


VDD

RA2 5 44 2 7 MA2 MA19 DD4 8 41 4 5 DB4 DB5 DB2 26 3


LB2 LA2 TP258 LB4 LA4 TP279 D2/AD2 +Data
PC36 RA3 6 43 1 8 MA3 DD5 9 40 3 6 DB5 DB6 DB3 27 4 3 2 4
LB3 LA3 LB5 LA5 TP289 D3/AD3 DP Ground
AFED33V
AFEA33V
AFED15V
AFEA15V

7 42 EXBV8V680JV MA20 VCC3 10 39 2 7 DB6 DB7 DB4 28 43 5A


VCC VCC RA42 TP260 GND GND TP280 D4/AD4 SD0 NoMount CASE1A
CE0.1u RA4 8 41 4 5 MA4 DD6 11 38 1 8 DB7 DB8 DB5 29 44 5B
LB4 LA4 LB6 LA6 TP290 D5/AD5 SD1 CASE1B
RA5 9 40 3 6 MA5 MA21 PC80 DD7 12 37 EXBV8V330JV DB9 DB6 30 45 90Ω±10%
LB5 LA5 TP262 LB7 LA7 RA70 TP281 D6/AD6 SD2
10 39 2 7 MA6 DD8 13 36 4 5 DB8 DB10 DB7 31 46 NoMount
GND GND HB0 HA0 TP291 D7 SD3 FL47
RA6 11 38 1 8 MA7 MA22 CE0.1u DD9 14 35 3 6 DB9 DB11 DB8 32 47 R168
LB6 LA6 TP263 HB1 HA1 TP282 D8 SD4 NoMount
VCC3 RA7 12 37 EXBV8V680JV 15 34 2 7 DB10 DB12 DB9 33 48 NoMount
LB7 LA7 RA48 GND GND TP285 D9 SD5
RA8 13 36 4 5 MA8 MA23 DD10 16 33 1 8 DB11 DB13 DB10 34 49
HB0 HA0 TP264 HB2 HA2 TP283 D10 SD6 R355
PC41 RA9 14 35 3 6 MA9 DD11 17 32 EXBV8V560JV DB14 DB11 35 50 VCC3
HB1 HA1 HB3 HA3 TP292 D11 SD7 NoMount
15 34 2 7 MA10 MA24 18 31 DB15 DB12 36 52
GND GND TP265 VCC VCC RA71 TP284 D12 SOF
CE0.1u RA10 16 33 1 8 MA11 DD12 19 30 4 5 DB12 DB13 37
HB2 HA2 HB4 HA4 D13
RA11 17 32 MA25 DD13 20 29 3 6 DB13 DB14 38
HB3 HA3 EXBV8V680JV T9 HB5 HA5 D14 /INTUSB_1
18 31 21 28 2 7 DB14 DB15 39 57
VCC VCC RA50 GND GND D15 DREQ0 /DREQ1
RA12 19 30 4 5 MA12 DD14 22 27 1 8 DB15 59
HB4 HA4 HB6 HA6 DEND0 R356
RA13 20 29 3 6 MA13 DD15 23 26 EXBV8V560JV VCC3 MA13 18 58
HB5 HA5 HB7 HA7 A1 DACK0
21 28 2 7 MA14 24 25 MA14 19
GND GND HAB/BA /HOE A2 NoMount
RA14 22 27 1 8 MA15 VCC3 MA15 20 62
HB6 HA6 R251 R169 A3 DEND1 DACK1
RA15 23 26 SN74LVCH16245ADGG MA16 21 60
HB7 HA7 EXBV8V680JV NoMount A4 DREQ1 R361
24 25 10K MA17 22 61
HAB/BA /HOE A5 DACK1/DSTB0
MA18 23
/GATE2 T156 A6/ALE NoMount
SN74LVCH16245ADGG 17
MPBUS
/CCS1 56 16
CS TEST
VCC3 VCC3 /USB_WE 55 VCC3 VCC3 VCC3
WR1
VCC3 IC15 /WWE0 54
WR0
P

1 48 /RRD2 53 10 + C33 PC125 PC133


LAB/BA /LOE RD XIN
PC50 RA16 2 47 /INTUSB_0 51 11
LB0 LA0 RA54 /INTUSB_0 INT XOUT
RA17 3 46 4 5 MA16 NoMount NoMount NoMount
M

LB1 LA1
CE0.1u 4 45 3 6 MA17 /RESET1 63
GND GND /RESET1 RST R167
RA18 5 44 2 7 MA18
LB2 LA2
RA19 6 43 1 8 MA19
DGND
AFED33G
AFEA33G
REFRIN
AFEA15G
AFED15G

LB3 LA3 NoMount


7 42 EXBV8V560JV VCC3 VCC3 VCC3
VCC VCC RA56 R166
1
9
8
7

VCC3 RA20 8 41 4 5 MA20 NoMount


41
14

LB4 LA4 NoMount Y6


RA21 9 40 3 6 MA21 PC290 PC291 PC292
LB5 LA5
PC63 10 39 2 7 MA22
GND GND
RA22 11 38 1 8 MA23 NoMount NoMount NoMount
LB6 LA6
CE0.1u RA23 12 37 EXBV8V560JV NoMount
LB7 LA7 RA57 C40 C45
RA24 13 36 4 5 MA24
HB0 HA0 NoMount
RA25 14 35 3 6 MA25 NoMount
HB1 HA1
15 34 2 7 TP266 R357 VCC_1.5 VCC_1.5 VCC_1.5
GND GND /CCS5
16 33 1 8 TP268 NoMount
/CS5 HB2 HA2 /RRD
17 32 EXBV8V560JV R217 56 /RRD2 PC126 PC288 PC289
/RD2 HB3 HA3 /RRD2
18 31
VCC VCC RA59
19 30 4 5 WWE1 R222 56 NoMount NoMount NoMount
/WE1 HB4 HA4 /FPGA_WE
20 29 3 6 TP269 /WWE0
/WE0 HB5 HA5 /WWE0
21 28 2 7 TP244 R224 56 /USB_WE
GND GND /WWR
/WR2 22 27 1 8
HB6 HA6
23 26
/CS1 HB7 HA7 EXBV8V560JV
24 25 /CCS1
HAB/BA /HOE /CCS1
SN74LVCH16245ADGG
VCC3
R171
10K
/F0_INTREQ

/WWE0
/ALT_STATUS

/GATE1
/GATE2

/INTUSB_0
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG

4
3
2
1
/MTRERR

10K
10K
CROP_ON
/INTDDA

/SERIAL_START
/SRVBRD_RESET
RA72
EXBV8V103JV

5
6
7
8
VCC3 DB[0..15]
DB[0..15]

R277
R276
T75
/SENSOR

DB7
DB6
/PANEL
VCC3
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

PC93 PC94 PC95 PC98 PC99 PC111 PC114 PC115

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u VCC3

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
1 75 DB5
/SW0 I/O I/O

GNDIO
GNDIO
1
6

VCCIO2
VCCIO2
2 74 DB4
/SW1 I/O I/O
3 73 DB3 RA74

IO/VCCINT

IO/GNDINT
/SW2 I/O I/O
4 72 DB2 EXBA10E103J
/LED I/O I/O
2
9
3
8
4
7
5

5 71 DB1
10
MAIN BOARD_Circuit Diagram 3/9

LCD_RW I/O I/O SW1


6 70 DB0
LCD_RS I/O I/O
7 69 1 8
LCD_E I/O I/O
8 68 2 7
/LCD_CS I/O I/O
9 67 3 6
VCCIO1 I/O
10 66 4 5
GNDIO I/O
11 65
GNDINT GNDINT
12 64 R134 33 KHS42E
RTC_DATA IO/GCLK0 IC27 IO/GCLK3 CLK60_1
13 63
VCCINT VCCINT
14 EPM240T100C5N 62
RTC_WDATA IO/GCLK1 IO/GCLK2 /RESET1
15 61
RTC_CLK I/O I/O
16 60
RTC_CE I/O GNDIO
17 59
AD_CK I/O VCCIO2 /IRL0
18 58
/AD_CS I/O I/O /IRL1

2-7
19 57
AD_IN I/O I/O /IRL2
T152 20 56
HEAD_SENS I/O I/O /IRL3
21 55 MA21
/PS_SENS I/O I/O
22 54 MA22
TMS I/O
23 53 MA23
TDI I/O
VCC3 24 52 MA24
TCK I/O
25 51 MA25
TDO I/O
R358 R359 MA[0..25]

I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
IO/GNDINT
I/O
IO/VCCINT
I/O
I/O
I/O
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
I/O
I/O
I/O
I/O

10K MA[0..25]
10K

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

CN16
TCK TP330
1
2
TDO TP331
3
4
TMS TP332
T87

5
/CCS4

6
7
8
/CCS6
/CCS5
/CCS1

TDI TP334
9
/CCS0
/RRD2

10
RESERVE_PORT
41V_Control

53398-10 R360
RB_NIRQ
RB_NRES

10K
/CCS4
/CCS6
/CCS5
/CCS1

AD_OUT

EXT_IN3
EXT_IN2
EXT_IN1
EXT_IN0

EXT_OUT3
EXT_OUT2
EXT_OUT1
EXT_OUT0

R136 150
H_UD
C27

CE100p

R156 150
P_POS
C28

CE100p
VCC

20
IC42
LLAT0 R149 100 2 18 R343 100 FL36 EXCML16A270U LAT0
A1 Y1 LAT0
/ALT_RESET LLAT1 R148 100 3 17 R342 100 FL21 EXCML16A270U LAT1

VCC
/ALT_RESET A2 Y2 LAT1
/RRD LLAT2 R147 100 4 16 R341 100 FL12 EXCML16A270U LAT2
/RRD A3 Y3 LAT2
/FPGA_WE DAC[0..9] LLAT3 R146 100 5 15 R340 100 FL35 EXCML16A270U LAT3
/FPGA_WE DAC[0..9] A4 Y4 LAT3
/CCS5 CCH0 R145 100 6 14 R339 100 FL37 EXCML16A270U CH0
/CCS5 RA53 A5 Y5 CH0
DAC_A0 4 5 DAC0 CCH1 R144 100 7 13 R338 100 FL22 EXCML16A270U

SA_/SWE
SA_/SOE
CH1
A6 Y6 CH1
R68 33 DAC_A1 3 6 DAC1 /RESET2 8 12
CLK60_2 /RESET2 A7 Y7
MD[0..31] DAC_A2 2 7 DAC2 /PS_SENS 9 11
MD[0..31] /PS_SENS A8 Y8
DAC_A3 1 8 DAC3 C241 C240 C239 C238 C237 C236
MA[0..25] 1 VCC
MA[0..25] EXBV8V181JV E1
SA_D[0..15] 19 CE100p

GND
E2
CE100p CE100p CE100p
RA55 PC120
DAC_A4 4 5 DAC4 TC74VHCT541AFT CE100p CE100p

MD6
MD0
MD5
10
DAC_A5 3 6 DAC5 CE0.1u /HRESET
/HRESET
DAC_A6 2 7 DAC6 /P_SIDE_SENS
/P_SIDE_SENS
DAC_A7 1 8 DAC7

SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
MD4
MD3
MD2
MD8
MD13
MD12
MD1
MD7
MD11

SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
VCC3 VCC

SA_A10
SA_A11
SA_A12
EXBV8V181JV

T61
T60
T66
T51
T53
T55
T47
MA18
MA19
20
DAC_A8 R84 180 DAC8 IC41
DAC_A9 R86 180 DAC9 CCH2 R143 100 2 18 R337 100 FL13 EXCML16A270U CH2
A1 Y1 CH2
VCC1.2 CCH3 R142 100 3 17 R336 100 FL20 EXCML16A270U CH3

VCC
A2 Y2 CH3

J13
K12
H2
H1
J2
J1
H16
H15
J15
J16
P2
P1
N2
N1
M2
M1
L2
L1
P3
M4
M3
L4
L3
F6
F3
G6
K5
J4
K4
K1
K2
D6
E6
E5
D3
E4
E3
E2
E1
T3
R3
R6
P6
N7
N6
B4
A3
B3
D4
A6
B6
C2
A5
C5
C11
D11
B5
C1
A4
NNCHG0 R141 100 4 16 R335 100 FL38 EXCML16A270U NCHG0
RA58 A3 Y3 NCHG0
DACLAT0 4 5 DAC_LAT0 NNCHG1 R140 100 5 15 R334 100 FL23 EXCML16A270U NCHG1
DAC_LAT0 A4 Y4 NCHG1

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

NC
NC
NC
NC
DACLAT1 3 6 DAC_LAT1 NNCHG2 R139 100 6 14 R333 100 FL14 EXCML16A270U NCHG2
DAC_LAT1 A5 Y5 NCHG2

GND

CLK0
CLK1
CLK2
CLK3
CLK5
CLK6
CLK7
DACLAT2 2 7 DAC_LAT2 NNCHG3 R138 100 7 13 R332 100 FL11 EXCML16A270U NCHG3

MSEL0
MSEL1
DAC_LAT2 A6 Y6 NCHG3
G9 D5 MD10 DACLAT3 1 8 DAC_LAT3 8 12
VCCINT I/O DAC_LAT3 A7 Y7
H7 B7 MD15 9 11 VCC
VCCINT I/O EXBV8V181JV A8 Y8

I/O CLKUSR
H10 C4 MD9 C235 C234 C233 C232 C231 C230
VCCINT I/O
J7 C6 MD14 1
VCCINT I/O E1 PC119
B1 N4 R223 180 /DAC_RESET 19 CE100p

GND
VCCIO1 NC /DAC_RESET E2 CE0.1u
G3 P15 NNCHG3 CE100p CE100p CE100p
VCCIO1 I/O T35
K3 P14 NNCHG2 TC74VHCT541AFT CE100p CE100p

10
VCCIO1 I/O
R1 P13 NNCHG1
VCCIO1 I/O
A2 P12 NNCHG0
VCCIO2 I/O
A15 C12 MA20 VCC3
VCCIO2 I/O
C10 D13 MA22 NNCHG[0..3] IC35 FL34
VCCIO2 I/O R126 R295 10
C7 D10 MA17 SI_B0 1 2 EXCML16A270U SI0_YB
VCCIO2 I/O 1A 1Y SI0_YB
E10 N3 CCH[0..3] 100 3 TP324
VCCIO2 NC T26 T59 1Z C227 TP341
E7 K13 FL44
VCCIO2 NC R127 R296 10 CE220p
B16 R13 CCH3 SI_A0 7 6 EXCML16A270U SI0_ZB
VCCIO3 I/O 2A 2Y SI0_ZB
G14 T13 CCH2 100 5 FL32
VCCIO3 I/O 2Z R272 10
K14 R12 CCH1 EXCML16A270U SI0_YA
VCCIO3 I/O R125 SI0_YA
R16 T12 CCH0 SCK0 9 10 TP322
VCCIO3 I/O 3A 3Y C219 TP339
M10 C14 MD30 100 11 FL42
VCCIO4 I/O 3Z R271 10 CE220p
M7 B12 MD25 VCC1.2 EXCML16A270U SI0_ZA
VCCIO4 I/O R214 SI0_ZA
P7 K8 VCC3 15 14 FL33
VCCIO4 NC 4A 4Y R270 10
P10 B10 MD21 VCC3 13 EXCML16A270U SCK0_YB
VCCIO4 I/O NoMount PC233 4Z SCK0_YB
T2 A7 MD16 4 16 TP323
VCCIO4 I/O PC106 G VCC3 C218 TP340
T15 A11 MD22 NoMount 12 8 FL43
VCCIO4 I/O CE0.1u G GND R269 10 CE220p
M5 K7 T36 EXCML16A270U SCK0_ZB
VCCA_PLL1 NC SCK0_ZB
L6 C13 MA21 HD151031FPEL ET FL31
VCCD_PLL1 I/O R293 10
E12 D8 MA16 EXCML16A270U SCK0_YA
MAIN BOARD_Circuit Diagram 4/9

VCCA_PLL2 I/O SCK0_YA


F11 D14 MD31 TP321
VCCD_PLL2 I/O C226 TP338
A1 A13 MD26 FL41
GND I/O R294 10 CE220p
A16 K6 EXCML16A270U SCK0_ZA
GND NC T27 SCK0_ZA
B2 B13 MD27 VCC3
GND I/O
B15 B11 MD23 IC34 FL28
GND I/O R123 R291 10
C8 IC16 A8 MD17 SI_B1 1 2 EXCML16A270U SI1_YB
GND I/O 1A 1Y SI1_YB
C9 A14 MD28 100 3 TP318
GND I/O 1Z C225 TP313
E8 B14 MD29 FL19
GND I/O R124 R292 10 CE220p
E9 EP2C5F256 A9 MD18 SI_A1 7 6 EXCML16A270U SI1_ZB
GND I/O 2A 2Y SI1_ZB
G8 A12 MD24 100 5 FL26
GND I/O 2Z R268 10
H3 B9 MD19 LLAT[0..3] EXCML16A270U SI1_YA
GND I/O R122 SI1_YA
H8 A10 MD20 SCK1 9 10 TP316
GND I/O 3A 3Y C217 TP311
H9 L11 LLAT3 100 11 FL17
GND I/O 3Z R267 10 CE220p
H14 M11 LLAT2 EXCML16A270U SI1_ZA
GND I/O SI1_ZA
J3 N11 LLAT1 VCC3 15 14 FL27
GND I/O 4A 4Y R265 10
J8 P11 LLAT0 VCC1.2 VCC3 13 EXCML16A270U SCK1_YB
GND I/O R218 4Z SCK1_YB
J9 J10 4 16 TP317
GND NC PC105 G VCC3 C216 TP312
J14 R14 SB_/SOE 12 8 FL18
GND I/O NoMount PC244 CE0.1u G GND R266 10 CE220p
K9 T14 SB_/SWE EXCML16A270U SCK1_ZB
GND I/O SCK1_ZB
M8 G15 SB_D13 NoMount HD151031FPEL ET FL25
GND I/O R290 10
M9 F16 SB_D14 EXCML16A270U SCK1_YA

2-8
GND I/O SCK1_YA
P8 G13 SB_D11 TP315
GND I/O C224 TP310
P9 H13 SB_D10 FL16
GND I/O R289 10 CE220p
R2 F15 SB_D15 EXCML16A270U SCK1_ZA
GND I/O SCK1_ZA
R15 G16 SB_D12 VCC3
GND I/O
T1 H11 SB_D5 IC33 FL5
GND I/O R120 100 R287 10
VCC3 T16 G10 SB_D6 SI_B2 1 2 EXCML16A270U SI2_YB
GND I/O 1A 1Y SI2_YB
L5 H12 SB_D8 3 TP301
GND_PLL1 I/O 1Z C223 TP308
N5 G11 SB_D7 FL10
GND_PLL1 I/O R121 100 R288 10 CE220p
D12 G12 SB_D9 SI_A2 7 6 EXCML16A270U SI2_ZB
GND_PLL2 I/O 2A 2Y SI2_ZB
R210 R209 F12 K16 SB_D0 5 FL3
GND_PLL2 I/O 2Z R264 10
10K 10K M6 J12 SB_D2 EXCML16A270U SI2_YA
GNDA_PLL1 I/O R119 100 SI2_YA
E11 K15 SB_D1 SCK2 9 10 TP299
GNDA_PLL2 I/O 3A 3Y C215 TP306
M13 J11 SB_D4 11 FL8
nSTATUS I/O 3Z R263 10 CE220p
T44 F2 K11 SB_D3 EXCML16A270U SI2_ZA
TCK I/O SI2_ZA
T30 G1 L9 /DAC_RST VCC3 15 14 FL4
TMS I/O R216 4A 4Y R262 10
T32 G2 J6 VCC3 13 EXCML16A270U SCK2_YB
TDO NC T37 4Z SCK2_YB
T39 H5 H6 1.0K 4 16 TP300
TDI NC T28 G VCC3 C214 TP307
F1 G4 PC104 12 8 FL9
DATA0 NC T33 G GND R261 10 CE220p
F14 CE0.1u EXCML16A270U SCK2_ZB
NC T67 SCK2_ZB
R211 HD151031FPEL ET FL2
R285 10
10K EXCML16A270U SCK2_YA

DCLK
CONF_DONE
nCONFIG
nCE
I/O ASDO
I/O nCEO
I/O nCSO
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O INIT_DONE
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O
I/O
I/O
I/O
I/O
I/O
SCK2_YA
TP298
C222 TP305
FL7

J5
F4
P4
P5
F5
F9
F8
F7

T4
T5
T6
T7
L7
L8
T8
T9

C3
B8
R4
R5
R7
R8
R9
R286 10 CE220p

H4
G5
G7
D1
D2
D7
D9
N8
N9

F10
F13
P16

L13
E13
E15
L10
T10
T11
L14
L12
L15
L16
E14
E16

C15
C16
R10
R11

N14
K10
N10
N12
N13
N15
N16
D16
D15
EXCML16A270U SCK2_ZA

M14
M12
M16
M15
SCK2_ZA
DDA_CLK VCC3
DDA_CLK R225 33
DDA_StoM IC32 FL1
DDA_StoM R117 100 R283 10
DDA_MtoS SI_B3 1 2 EXCML16A270U SI3_YB
DDA_MtoS 1A 1Y SI3_YB

T46
T40
T56
T64
T69
T34
T54
T57
T63
T68
T45
T62

T65
T42
/F0_INTREQ C209 3 TP297
/F0_INTREQ CE100p 1Z C221 TP304
FL6

SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A9
SB_A8
SB_A6
SB_A10
SB_A7
SB_A11
SB_A12
ENC_PHB
ENC_PHA
R118 100 R284 10 CE220p
/ALT_DCLK PSAVE SI_A3 7 6 EXCML16A270U SI3_ZB
PSAVE 2A 2Y SI3_ZB
/ALT_CONF_DONE SB_A[0..12] 5 FL30

SI_B0
SI_B1
SI_B2
SI_B3
2Z R260 10
/ALT_CONFIG EXCML16A270U

/ALT_STATUS
/ALT_DATA
SI_A0
SI_A1
SI_A2
SI_A3
SI3_YA
R116 100 SI3_YA
SI_B[0..3] SCK3 9 10 TP320

SCK0
SCK1
SCK2
SCK3
3A 3Y C213 TP337
SI_A[0..3] 11 FL40
3Z R259 10 CE220p
SCK[0..3] EXCML16A270U

DACLAT0
DACLAT1
DACLAT2
DACLAT3
SI3_ZA
SI3_ZA
VCC3 15 14 FL24
4A 4Y R257 10
DACLAT[0..3] VCC3 13 EXCML16A270U

DAC_A0
DAC_A1
DAC_A2
DAC_A3
DAC_A4
DAC_A5
DAC_A6
DAC_A7
DAC_A8
DAC_A9
SCK3_YB
4Z SCK3_YB
VCC3 4 16 TP314
G VCC3 C212 TP309
DAC_A[0..9] PC103 12 8 FL15
G GND R258 10 CE220p
SA_A[0..12] PC69 PC64 PC48 PC45 PC44 PC43 PC42 CE0.1u EXCML16A270U SCK3_ZB
SCK3_ZB
SB_D[0..15] HD151031FPEL ET FL29
R281 10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u EXCML16A270U SCK3_YA
ENC_PHB SCK3_YA
TP319
ENC_PHA C220 TP336
IC10 IC28 PC238 PC237 PC236 PC232 PC231 PC72 PC70 FL39
R282 10 CE220p
SA_D0 7 5 SA_A0 SB_D0 7 5 SB_A0 EXCML16A270U SCK3_ZA
/ALT_STATUS I/O1 A0 I/O1 A0 SCK3_ZA
SA_D1 8 4 SA_A1 SB_D1 8 4 SB_A1 VCC1.2 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
/ALT_DATA I/O2 A1 I/O2 A1
SA_D2 9 3 SA_A2 SB_D2 9 3 SB_A2
/ALT_DCLK I/O3 A2 I/O3 A2
SA_D3 10 2 SA_A3 SB_D3 10 2 SB_A3 PC234 PC240 PC243 PC71 PC247 PC246 PC245 PC242 PC241 PC239
/ALT_CONF_DONE I/O4 A3 I/O4 A3
SA_D4 13 1 SA_A4 SB_D4 13 1 SB_A4
/ALT_CONFIG I/O5 A4 I/O5 A4
SA_D5 14 44 SA_A5 SB_D5 14 44 SB_A5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
I/O6 A5 I/O6 A5
SA_D6 15 43 SA_A6 SB_D6 15 43 SB_A6
I/O7 A6 I/O7 A6
SA_D7 16 42 SA_A7 SB_D7 16 42 SB_A7
I/O8 A7 I/O8 A7
SA_D8 29 27 SA_A8 SB_D8 29 27 SB_A8
I/O9 A8 I/O9 A8
SA_D9 30 26 SA_A9 SB_D9 30 26 SB_A9
I/O10 A9 I/O10 A9
SA_D10 31 25 SA_A10 SB_D10 31 25 SB_A10
I/O11 A10 I/O11 A10
SA_D11 32 24 SA_A11 SB_D11 32 24 SB_A11
I/O12 A11 I/O12 A11
SA_D12 35 21 SA_A12 SB_D12 35 21 SB_A12
I/O13 A12 I/O13 A12
SA_D13 36 20 SB_D13 36 20
I/O14 A13 I/O14 A13
SA_D14 37 19 SB_D14 37 19
I/O15 A14 I/O15 A14
SA_D15 38 18 SB_D15 38 18
I/O16 A15 I/O16 A15
T24 22 T73 22
NC NC
23 23
R41 NC R112 NC
SA_/SWE 17 28 SB_/SWE 17 28
WE NC WE NC
0 0
T23 6 11 VCC3 T72 6 11 VCC3
CE VCC CE VCC
33 33
R36 VCC R100 VCC
SA_/SOE 41 SB_/SOE 41
OE PC34 OE PC84
0 0
40 12 CE0.1u 40 12 CE0.1u
BHE VSS BHE VSS
39 34 39 34
BLE VSS BLE VSS
CY7C1021CV33-12ZXC CY7C1021CV33-12ZXC
VCC
VCC
TP335

5
6
7
8
RA80
PC128 EXBV8V103JV R371
CE0.1u NoMount
VCC C255 C254 C253 C252 CN23

4
3
2
1
IC11
1

20
RTC_WDATA 12 13 RTC_DATA IC45 CE100p CE100p CE100p CE100p
RTC_WDATA DI DO RTC_DATA RA82 2
RTC_CLK 2 EXT_OUT0 2 18 4 5 TP351
RTC_CLK CLK EXT_OUT0 A1 Y1 3
RTC_CE 7 10 EXT_OUT1 3 17 3 6 TP344

VCC
RTC_CE CE /INT EXT_OUT1 A2 Y2 4
3 EXT_OUT2 4 16 2 7
R59 FOUT EXT_OUT2 A3 Y3 5
VCC3 D2 1SS355 EXT_OUT3 5 15 1 8 TP348 TP217
10K EXT_OUT3 A4 Y4 6
A K 1 6 14 TP343 CN1
CR2032-RTC BACKUP NC A5 Y5 EXBV8V330JV 7
4 7 13 TP1 ENV_TH
HOLDER BATTERY BCR20V4 NC A6 Y6 8 1
8 8 12
R37 NC A7 Y7 2 Reserve
BT1 1 2 A K 6 9 9 11 MD-S8100-90
VDD NC A8 Y8
10K PC27 14 53398-02
NC RA81
D3 1SS355 1 4 5
E1
CE0.1u 11 5 19 3 6

GND
GND TEST PC293 E2
2 7 VCC
RX-4045SA VCC3 CE0.1u TC74VHCT541AFT 1 8 VCC

10
R61
CN11 CN5
EXBV8V330JV NoMount

20
IC209 C248 C249 C250 C251 TP234
(0) 1 1
EXT_IN0 18 2 TP345
EXT_IN0 Y1 A1 2 2
EXT_IN1 17 3 CE100p CE100p CE100p CE100p TP350

VCC
EXT_IN1 Y2 A2 3 3 PRINT ORG Sensor
EXT_IN2 16 4 TP349
EXT_IN2 Y3 A3 4 4
EXT_IN3 15 5 TP347
EXT_IN3 Y4 A4 5
AD_OUT 14 6 53398-04
AD_OUT Y5 A5 R172 150 6
P_POS 13 7 PINCHPOS
P_POS Y6 A6
H_UD 12 8 HEAD_UD NoMount
H_UD Y7 A7 HEAD_UD
11 9 (MD-S6100-90)
RRXD2 Y8 A8 R170 150
VCC TP247
1 C48 C49 R17 CN9
R215 E1 CE100p CE100p
19 1.0K

GND
10K E2 1
R133 2
HEAD_TH1 HD74LVC541AT Reserve

10
HEAD_TH1 3
33
PC101 VCC 53014-03
CE1.0u
STATUS0

1
6

RA23
R135 STATUS1
HEAD_TH2 TP231
HEAD_TH2 EXBA10E103J
CN6

TP4
TP5
TP6
TP7
TP8
33 2
9
3
8
4
7
5

PC107 PC102 PC18


MAIN BOARD_Circuit Diagram 5/9

RXD2 C202 C203 C204 C205


CE1.0u IC38 VCC CE0.1u VCC3 CE0.1u 10 1
Maintenance_Cover_SW
2
1 20 CE100p CE100p CE100p CE100p
CH0 VCC RA16

20
2 IC6 4 5 53014-02
R137 CH1
P_SIDE 3 14 DBB0 18 2 PRINT_CARRIAGE_ORG 3 6
P_SIDE CH2 DO Y1 A1
33 4 15 DBB1 17 3 MAINTENANCECOVER_L 2 7

VCC
PC110 CH3 SARS Y2 A2
5 DBB2 16 4 FRONT_COVER 1 8
CE1.0u CH4 Y3 A3
6 DBB3 15 5 MAINTENANCE_COVER R
CH5 Y4 A4 EXBV8V330JV
7 12 DBB4 14 6 REAR_PAPER TP233 CN7
CH6 REF Y5 A5
8 11 DB[0..15] DBB5 13 7 FRONT_PAPER
R154 CH7 AGND DB[0..15] Y6 A6 RA17 1
CROPMARK 9 DBB6 12 8 CUTTING_CARRIAGE_ORG 4 5 PAPER REAR Sensor
COM RA201 Y7 A7 2
33 10 DB0 4 5 DBB0 DBB7 11 9 PINCH_ROLL_U/D 3 6 TP232
PC113 DGND Y8 A8 3
/AD_CS 18 DB1 3 6 DBB1 2 7
CE1.0u /AD_CS CS 4
VCC DB2 2 7 DBB2 1 1 8
R157 10K_1% E1 5
AD_CK 16 19 DB3 1 8 DBB3 19 PAPER FRONT Sensor

GND
AD_CK CLK NC E2 EXBV8V330JV 6
AD_IN 17 C201 C208 C207 C206
R158 AD_IN DI EXBV8V560JV
ENV_TH 13 HD74LVC541AT 53398-06

10
SE
33 CE100p CE100p CE100p CE100p
PC117 RA202
TLC0838CPW DB4 4 5 DBB4
CE1.0u DB5 3 6 DBB5
DB6 2 7 DBB6

2-9
DB7 1 8 DBB7 CN4
41V_SENSE R161 TP218
41V_SENSE EXBV8V560JV 1
33 /SENSOR 2
PC122 CUT_ORG_Sensor
CE1.0u 3
53398-03
DBB[0..7]

VCC3
1
6

RA12
EXBA10E103J
TP243
2
9
3
8
4
7
5

VCC VCC CN8


10

PC16 CN3 VCC


CE0.1u 1
VCC
1 R203 2
TP201 CN10 TP246
2 3

20
IC4 TP211 10K TP253
RA2 3 1 TP245 4
/SW2 2 18 4 5 TP202 TP252
/SW2 A1 Y1 4 2 5
LCD_RS 3 17 3 6 TP220 RXD2 TP251 CROPMARK TP242

VCC
LCD_RS A2 Y2 5 3 6
LCD_RW 4 16 2 7 TP203 TP249 To Monitor Serial
LCD_RW A3 Y3 6 TXD2 4 7
LCD_E 5 15 1 8 TP212 TP248 PINCHPOS TP241
LCD_E A4 Y4 7 5 8
/LCD_CS 6 14 TP221 IC48A IC48C CROP_ON TP240
/LCD_CS A5 Y5 EXBV8V330JV 8 CROP_ON 9
/LED 7 13 TP213 53398-05 /SERIAL_START TP239
/LED A6 Y6 9 /SERIAL_START 10
/SW0 8 12 TP204 2 1 6 5 /SRVBRD_RESET TP238
/SW0 A7 Y7 10 /INTDDA /SRVBRD_RESET 11
/SW1 9 11 TP214 /MTRERR TP237
/SW1 A8 Y8 11 /MTRERR 12
TP205 MAINTENANCECOVER_L TP236
12 To PANEL BOARD SN74LVC14APWR SN74LVC14APWR 13
1 TP215 RESERVE_PORT TP235
E1 13 RESERVE_PORT 14
19 TP206 IC48B IC48D To SERVO BOARD

GND
E2 14 15
TP222 /INTDDA TP230
RA5 15 R24 33 16
TC74VHCT541AFT 4 5 TP223 3 4 9 8 DDA_MtoS TP229

10
16 DDA_MtoS 17
3 6 DDA_StoM TP228
17 DDA_StoM 18
2 7 TP207 C7
18 19
1 8 CE100p SN74LVC14APWR SN74LVC14APWR /Cmd_HS_MtoS TP227
PC17 19 /Cmd_HS_MtoS 20
TP208 /Cmd_HS_StoM TP226
CE0.1u EXBV8V330JV 20 /Cmd_HS_StoM 21
VCC3 VCC3 Cmd_MtoS TP225
21 Cmd_MtoS 22
DBB[0..7] TP209 Cmd_StoM TP224
RA4 22 Cmd_StoM 23

20
IC5 TP216
EXBV8V330JV 23 PC137 C2 R11 33 24
DBB7 18 2 4 5 TP210 TP219
B0 A0 24 CE0.1u CE100p 25
DBB6 17 3 3 6

VCC
B1 A1
DBB5 16 4 2 7 00 6232 124 015 800+ VCC3 00 6232 125 015 800+
B2 A2
DBB4 15 5 1 8
B3 A3
14

DBB3 14 6 4 5 IC48E
B4 A4 IC48F
DBB2 13 7 3 6
B5 A5 R9
DBB1 12 8 2 7 11 10 13 12 DDA_CLK
B6 A6 DDA_CLK
DBB0 11 9 1 8
B7 A7 33 SN74LVC14APWR
C1
RA3
7

19 CE100p SN74LVC14APWR
E EXBV8V330JV
1

GND
DIR
SN74LVC245APWR

10
/PANEL
/PANEL
/WWR
/WWR
/HRESET
/HRESET
R13 33
DAC[0..9] VHV0 VHV0 CN17
DAC[0..9]
+41V IC22
1
CN19 VHV0 DAC0 4 22
D0 VCC45 2

2
F2 DAC1 3 PC131 COM0
4 D1 3

P
DAC2 2 3 TR13 CE0.1u GND
3 D2 2SC2873
+ C25 4
DAC3 1 20 PC257 COM0
2 01543.15DR D3 NPNB 22u_50V 5

1
DAC4 30 18 CE0.1u GND

M
1 D4 FB 6

2
VHV1 DAC5 29 16 COM0
D5 PNPB R106 R110 7

P
P
B4P-VH PC130 + C43 PC129 + C42 F1 DAC6 28 3 TR14 GND
D6 2SC4131 8
DAC7 27 24 1ohm 510 COM0
D7 VCC5 9

1
CE0.1u 220u_50V CE0.1u 220u_50V DAC8 26 GND

M
M
01543.15DR D8 R115 10
DAC9 25 COM0 COM3
D9 43 11
9 GND
DP 12
DAC_LAT0 5 11 VCC3 ENC_PH_A
DAC_LAT0 LAT DP 13
/DAC_RESET 6 12 VCC
/DAC_RESET RST DP 14
13 ENC_PH_B
DP 15
23 15 GND
TEST DP R101 R103 16
17 HEAD_TH1
DP 43 4.7 HEAD_TH1 17
T49 19 GND
DP 18

1
T147 8 21 PC61 LAT0
DAOUT DP CE0.1u R96 R98 TR10 LAT0 19
VCC 7 3 GND
GND5 2SA1746 20
10 10 510 CH0
GND45 CH0 21

2
14 C17 GND
VOUTGND 22

P
1
+ CE0.022u HS2 NCHG0
TR9 NCHG0 23
CN22 IC,E09A54RA 3 GND
C16 C18 C19 2SA1213 24
SCK3_YA

M
220u_16V CE0.1u CE0.01u 1 SCK3_YA 25

2
SCK3_ZA
2 SCK3_ZA 26
SI3_YA
3 SI3_YA 27
SI3_ZA
4 SI3_ZA 28
IC21 HEAT-SINK SCK0_YA
SCK0_YA 29
B04B-XASK-1 DAC0 4 22 SCK0_ZA
D0 VCC45 SCK0_ZA 30

3
2
DAC1 3 SI0_YA
D1 TR5 SI0_YA 31
2 DAC2 2 3 SI0_ZA
41V_Control Q1 D2 2SC2873 PC235 SI0_ZA 32
DAC3 1 20 SCK0_YB
DTD113EK D3 NPNB SCK0_YB 33

1
DAC4 30 18 CE0.1u SCK0_ZB
D4 FB SCK0_ZB 34

1
DAC5 29 16 SI0_YB
D5 PNPB R75 R78 TR6 SI0_YB 35
DAC6 28 3 SI0_ZB
D6 2SC4131 SI0_ZB 36
DAC7 27 24 1ohm 510
D7 VCC5

1
DAC8 26 VCC 36FMN-BTK
D8 R90
DAC9 25 COM1
D9 43
9
DP PC136
DAC_LAT1 5 11 VCC3 CN15
DAC_LAT1 LAT DP CE0.1u
6 12 VHV1
RST DP 1
13
DP 2
23 15 GND
TEST DP R56 R66 PC121 3
17 COM1
DP 43 4.7 CE0.1u 4
T48 19 GND
DP 5

1
8 21 PC60 COM1
DAOUT DP CE0.1u R38 R198 TR1 6
7 3 GND
GND5 2SA1746 7
10 10 510 COM1
GND45 8

2
14 C9 GND
VOUTGND 9

1
MAIN BOARD_Circuit Diagram 6/9

VCC D4 CE0.022u COM1


TR3 10
K A IC,E09A54RA 3 GND
2SA1213 VCC3 11
VCC3 COM3
R344 NoMount 12

2
1SS355 GND
13
VCC3 C13 TP11 T58 VHV1 (10K) P_SIDE
R81 P_SIDE 14
CE0.33u IC19 PQ070XZ1HZ VCC1.55 IC26 HEAD_UD
1.0K HEAD_UD 15
1 3 DAC0 4 22 /P_SIDE_SENS
VIN VO D0 VCC45 /P_SIDE_SENS 16

2
PC51 IC14 RN5VD29AA-TR TP267 DAC1 3 HEAD_SENS
D1 HEAD_SENS 17

P
P

CE0.1u 2 1 2 4 R220 + R87 DAC2 2 3 TR4 HEAD_TH2

GND
VDD OUT VC VADJ 120_1% C12 PC59 10K D2 + C26 HEAD_TH2 18
DAC3 1 20 2SC2873 PC230 GND
100u_25V D3 NPNB 22u_50V 19

5
1
3 5 CE0.1u DAC4 30 18 CE0.1u LAT1

M
M

NC
GND Cd D4 FB LAT1 20

2
DAC5 29 16 VCC3 GND
D5 PNPB R58 R50 21

4
C11 DAC6 28 3 TR2 CH1
CE0.01u R219 D6 CH1 22
DAC7 27 24 510 2SC4131 R176 GND
D7 VCC5 1ohm 23
1
120_1% DAC8 26 0 NCHG1
D8 NCHG1 24
DAC9 25 R199 COM2 VCC3
D9 25
9 43 GND
DP R177 26
DAC_LAT2 5 11 VCC3 SCK3_ZB
R212 DAC_LAT2 LAT DP NoMount SCK3_ZB 27
6 12 SCK3_YB
1.0K_1% RST DP SCK3_YB 28
13 SCK1_ZA
DP SCK1_ZA 29
23 15 SCK1_YA

2-10
TEST DP SCK1_YA 30
17 R77 R67 SI1_ZA
DP SI1_ZA 31
T71 19 43 4.7 SI1_YA
DP SI1_YA 32
1

8 21 SCK1_ZB
DAOUT DP PC82 R92 R88 TR7 SCK1_ZB 33
7 3 SCK1_YB
GND5 CE0.1u 2SA1746 SCK1_YB 34
VCC3 D202 10 510 HS3 SI1_ZB
GND45 10 SI1_ZB 35
2

K A 14 SI1_YB
VOUTGND SI1_YB 36
1

C10
NoMount IC,E09A54RA 3 CE0.022u 36FMN-BTK
TP12 T155
2

IC205 VCC_1.5 TR8


1 3 2SA1213 HEAT-SINK
VCC OUT
CN14

P
2 FIN + R331 IC25
N.C. GND C34 PC284 1
NoMount DAC0 4 22
NoMount NoMount D0 VCC45 2
2

NoMount DAC1 3 COM2

M
D1 3
DAC2 2 3 TR12 GND
D2 4
DAC3 1 20 2SC2873 PC249 COM2
D3 NPNB 5
1

DAC4 30 18 CE0.1u GND


D4 FB 6
2

DAC5 29 16 COM2
D5 PNPB R102 R99 TR11 7
DAC6 28 3 GND
D6 2SC4131 8
VCC3 D203 DAC7 27 24 1ohm 510 COM2
D7 VCC5 9
1

K A DAC8 26 GND
D8 10
DAC9 25 R97 COM3 COM3
D9 11
1SS355 9 43 GND
DP 12
TP27 T158 DAC_LAT3 5 11 VCC3 COM3
DAC_LAT3 LAT DP 13
IC49 VCC1.2 6 12 GND
RST DP 14
1 3 13 LAT3
VCC OUT DP LAT3 15
PSAVE 23 15 GND
PSAVE TEST DP R107 16

P
2 FIN + R373 17 R104 CH3
N.C. GND C47 PC294 10K DP 43 CH3 17
T70 19 4.7 GND
220u_6.3V DP 18
1

BD12KA5FP CE0.1u +41V VCC3 8 21 NCHG3

M
R221 DAOUT DP PC81 R128 R114 NCHG3 19
7 3 TR15 GND
GND5 CE0.1u 20
10K 10 2SA1746 VCC LAT2
GND45 10 510 LAT2 21
2

R164 14 C20 GND


VOUTGND 22
1

22K CE0.022u CH2


R324 CH2 23
IC,E09A54RA 3 GND
1.0K 24
41V_SENSE VCC3 NCHG2
41V_SENSE TR16 NCHG2 25
2

VCC D5 GND
R160 2SA1213 26
K A T139 IC40D VCC SI3_YB
SI3_YB 27

14
1.0K SI3_ZB
IC40F R150 R323 SI3_ZB 28
1SS355 SN74LVC14APWR ENC_PHA 8 9 SCK2_YA
ENC_PHA R330 SCK2_YA 29
T146 12 13 100 33 SCK2_ZA
1.0K SCK2_ZA 30
IC208 VCC3 SI2_YA
SN74LVC14APWR C228 SI2_YA 31
3 2 C21 T141 IC40E SI2_ZA
VIN VOUT CE1000p SI2_ZA 32

7
CE0.1u SCK2_YB
R153 R329 SCK2_YB 33

P
R367 + R163 ENC_PHB 10 11 SCK2_ZB

ADJ
120_1% C38 PC123 10K ENC_PHB SCK2_ZB 34
100 33 SI2_YB
100u_25V SI2_YB 35

1
AIC1086PM CE0.1u SI2_ZB

M
SN74LVC14APWR C229 SI2_ZB 36
CE1000p
36FMN-BTK
R370

P
+ C44 120_1%
10u_16V
VCC VHV1 VHV0

M
CN18
R369
120_1% 1
2
3
COM0 COM0
4
COM1 COM1
R366 5
COM2 COM2
270_1% 6
COM3 COM3
7
8
9
53398-09
VCC3 VCC3 VCC3 VCC3

DD[0..63] ND[0..31] NA[0..25]


DD[0..63] PC2 PC19 ND[0..31] PC10 PC26 NA[0..25]
CE0.1u CE0.1u CE0.1u CE0.1u
IC30 RA[0..25] IC31
RA[0..25]
1 48 1 48
LAB/BA /LOE LAB/BA /LOE
DD0 2 47 RA0 2 47
LB0 LA0 LB0 LA0
DD1 3 46 4 5 ND0 RA1 3 46 4 5 NA0
LB1 LA1 LB1 LA1
4 45 3 6 ND1 4 45 3 6 NA1
GND GND GND GND
DD2 5 44 2 7 ND2 RA2 5 44 2 7 NA2
LB2 LA2 LB2 LA2
DD3 6 43 1 8 ND3 RA3 6 43 1 8 NA3
LB3 LA3 LB3 LA3
7 42 RA60 EXBV8V330JV 7 42 RA62 EXBV8V680JV
VCC VCC VCC VCC
DD4 8 41 4 5 ND4 RA4 8 41 4 5 NA4
LB4 LA4 LB4 LA4
DD5 9 40 3 6 ND5 RA5 9 40 3 6 NA5
LB5 LA5 LB5 LA5
10 39 2 7 ND6 10 39 2 7 NA6
GND GND GND GND
DD6 11 38 1 8 ND7 RA6 11 38 1 8 NA7 VCC3
LB6 LA6 LB6 LA6
DD7 12 37 RA64 EXBV8V330JV RA7 12 37 RA66 EXBV8V680JV
LB7 LA7 LB7 LA7
DD8 13 36 4 5 ND8 RA8 13 36 R93 68 NA8
HB0 HA0 HB0 HA0 R213
DD9 14 35 3 6 ND9 RA9 14 35 R129 68 NA9
HB1 HA1 HB1 HA1 10K
15 34 2 7 ND10 15 34
GND GND GND GND
DD10 16 33 1 8 ND11 16 33
HB2 HA2 Cmd_StoM HB2 HA2 RRXD
DD11 17 32 RA73 EXBV8V330JV 17 32
HB3 HA3 HB3 HA3
18 31 18 31
VCC VCC VCC VCC
DD12 19 30 4 5 ND12 19 30 R132 33
HB4 HA4 /BS HB4 HA4 RB_NBS
DD13 20 29 3 6 ND13 20 29 R151 33 /CCS4
HB5 HA5 /CS4 HB5 HA5 /CCS4
21 28 2 7 ND14 21 28 R162 33
GND GND GND GND RB_CKIOB
DD14 22 27 1 8 ND15 22 27
HB6 HA6 CLK120_3 HB6 HA6
DD15 23 26 RA61 EXBV8V330JV 23 26 R179 33
HB7 HA7 /CS6 HB7 HA7 /CCS6
24 25 24 25
/WR HAB/BA /HOE HAB/BA /HOE
SN74LVCH16245ADGG VCC3 SN74LVCH16245ADGG

VCC3
VCC3 R180
10K
PC35
PC78 CE0.1u
/CCS4
CE0.1u
IC37
1 48
LAB/BA /LOE
DD16 2 47
LB0 LA0
DD17 3 46 4 5 ND16
LB1 LA1
4 45 3 6 ND17
GND GND
DD18 5 44 2 7 ND18
LB2 LA2
DD19 6 43 1 8 ND19
LB3 LA3
7 42 RA63 EXBV8V330JV
VCC VCC VCC3
DD20 8 41 4 5 ND20
MAIN BOARD_Circuit Diagram 7/9

LB4 LA4
DD21 9 40 3 6 ND21
LB5 LA5 IC44F
10 39 2 7 ND22
GND GND B2
DD22 11 38 1 8 ND23 GND Power Supply
LB6 LA6 B15 VCC3
DD23 12 37 RA65 EXBV8V330JV GND
LB7 LA7 C5 E3
DD24 13 36 4 5 ND24 GND all pin functions are common between VCCIO1
HB0 HA0 C12 G3
DD25 14 35 3 6 ND25 GND 3C5, 3C10, 3C16, 3C25 unless otherwise noted VCCIO1
HB1 HA1 D7 CB28 CB29
15 34 2 7 ND26 GND Place on bottom side under FPGA
GND GND D10 K3 CE0.1u CE22u
DD26 16 33 1 8 ND27 GND VCCIO2
HB2 HA2 E4 M3
DD27 17 32 RA67 EXBV8V330JV GND VCCIO2
HB3 HA3 E13
18 31 GND
VCC VCC G4 P4
DD28 19 30 4 5 ND28 GND VCCIO3
HB4 HA4 G13 P7
DD29 20 29 3 6 ND29 GND VCCIO3
HB5 HA5 K4 T1
21 28 2 7 ND30 GND VCCIO3 CB30 CB31 CB32 CB33 CB34 Place on bottom side under FPGA
GND GND K13
DD30 22 27 1 8 ND31 GND CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
HB6 HA6 M4 P10
DD31 23 26 RA84 EXBV8V330JV GND VCCIO4
HB7 HA7 M13 P13
24 25 GND VCCIO4
HAB/BA /HOE N7 T16
GND VCCIO4
SN74LVCH16245ADGG N10
GND
P5 K14
GND VCCIO5 CB35 CB36 CB37 CB38 CB39 CB40 CB41
P12 M14
GND VCCIO5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE22u CE22u
R2

2-11
GND
R15 E14
GND VCCIO6 Place two capacitors at FPGA side oriented to SDRAM
H7 G14
GND VCCIO6
H8 Place one capacitor on each other side of FPGA
GND
H9 A16
GND VCCIO7
H10 C10
GND VCCIO7
J7 C13
GND VCCIO7
J8
GND
J9 3C5/ A1
GND VCCIO8 CB42 CB43 CB44 CB45
J10 3C16 3C10 C4 Place on bottom side under FPGA
GND VCCIO8 CE0.1u CE0.1u CE0.1u CE0.1u
F6 C7
GND GND IO VCCIO8
F10
GND GND IO
J11
GND GND IO
K8 VCCC1.2
GND GND IO
G11
GND IO IO
K6
GND IO IO
K12 G6
GND IO IO VCCINT CB46 CB47 CB48 CB49
VCC3 D10 L9 G7
L4 GND IO IO VCCINT CE0.1u CE0.1u CE0.1u CE0.1u
K A L10 G8 Place one on each side of FPGA as close as possible
GND IO IO VCCINT
MMZ1608S800A L11 G9
GND IO IO VCCINT
1SS355 VCCC1.2 G10
VCCINT
TP28 T81 H6
VCCINT
IC52 VCCC1.2 CB50 VCC2.5 N4 3C5/ H11
VCCD_PLL1 VCCINT
1 3 L5 3C10 3C16 K7
VCC OUT VCCA_PLL1 VCCINT
F7 CB51 CB52 CB53 CB54
IO VCCINT VCCINT

P
2 FIN + PC87 R381 CE0.1u M5 F11 Place one on each side of FPGA as close as possible
N.C. GND C14 GNDA_PLL1 IO VCCINT VCCINT CE0.1u CE0.1u CE0.1u CE0.1u
10K J6
220u_6.3V IO VCCINT VCCINT
BD12KA5FP CE0.1u CB55 VCC2.5 D13 K11

M
VCCD_PLL2 IO VCCINT VCCINT
F12 M11
VCCA_PLL2 IO IO VCCINT
1.2V Max500mA J12
IO IO VCCINT
CE0.1u E12 L6
GNDA_PLL2 IO IO VCCINT
K9 CB56 CB57
3C5/3C10 IO IO VCCINT
CB58 VCC2.5 D4 K10 CE22u CE22u
Place at FPGA side opposite to 1.2V regulator
VCCD_PLL3 IO IO IO VCCINT
F5 M9
VCCA_PLL3 IO IO IO VCCINT
CE0.1u E5
GNDA_PLL3 IO
CB59 VCC2.5 N13
VCCD_PLL4 IO
L12
VCCA_PLL4 IO CB60 CB61 CB62 CB63
CE0.1u M12 CE0.1u CE0.1u CE0.1u CE0.1u
GNDA_PLL4
Place one capacitor close to each VCCA pin

IO

EP3C10F256N

VCC3 D11
L5
K A
MMZ1608S800A
1SS355
TP29 T82
IC53 VCC2.5
1 3
VCC OUT
2 FIN P + PC88 R382
N.C. GND C15 10K
220u_6.3V
BD25KA5FP CE0.1u
M

2.5V Max500mA
IC44C
SDRAM
NA[0..25]
Bank 3+4
P6 NA8 IC50
VREF B3N0 / IO
P11 NA1 xSDR_A0 25 2 xSDR_D0
VREF B4N0 / IO A0 DQ0
xSDR_A1 26 4 xSDR_D1
A1 DQ1
N3 xSDR_D12 xSDR_A2 27 5 xSDR_D2
IO A2 DQ2
P3 xSDR_D11 xSDR_A3 60 7 xSDR_D3
IO A3 DQ3
R3 xSDR_WE xSDR_A4 61 8 xSDR_D4
IO A4 DQ4
T3 LED_0 xSDR_A5 62 10 xSDR_D5
VREF (3C16 only) IO LED_0 A5 DQ5
T2 xSDR_A8 xSDR_A6 63 11 xSDR_D6
IO A6 DQ6
N5 xSDR_DQM1 xSDR_A7 64 13 xSDR_D7
IO A7 DQ7
N6 xSDR_RAS xSDR_A8 65
IO A8
M6 xSDR_A9 xSDR_A9 66 74 xSDR_D8
IO A9 DQ8
M7 xSDR_D24 xSDR_A10 24 76 xSDR_D9
IO A10 DQ9
R5 xSDR_A4 xSDR_A11 21 77 xSDR_D10
Bank 3 IO A11 DQ10
T5 xSDR_A7 79 xSDR_D11
IO DQ11
R6 xSDR_A6 80 xSDR_D12
IO DQ12
T6 xSDR_D30 82 xSDR_D13
IO DQ13
L7 xSDR_A5 xSDR_BANK0 22 83 xSDR_D14
IO BA0 DQ14
R7 xSDR_A0 xSDR_BANK1 23 85 xSDR_D15
IO BA1 DQ15
T7 xSDR_D31
IO
L8 xSDR_DQM3 xSDR_WE 17 31 xSDR_D16
IO WE DQ16
M8 xSDR_A3 xSDR_CAS 18 33 xSDR_D17
IO CAS DQ17
N8 xSDR_D29 xSDR_RAS 19 34 xSDR_D18
IO RAS DQ18

NA[0..25]
P8 xSDR_D25 xSDR_CS 20 36 xSDR_D19
IO CS DQ19
SDR_CLK 37 xSDR_D20
DQ20
N9 xSDR_A2 VCC3 SDR_CLK 68 39 xSDR_D21
IO R196 CLK DQ21
R10 xSDR_DQM2 xSDR_CKE 67 40 xSDR_D22
IO CKE DQ22
T10 xSDR_D17 1.2K xSDR_DQM0 16 42 xSDR_D23
IO DQM0 DQ23
R11 xSDR_D16 xSDR_DQM1 71
IO DQM1
T11 xSDR_D26 xSDR_DQM2 28 45 xSDR_D24
IO DQM2 DQ24
R12 xSDR_D18 xSDR_DQM3 59 47 xSDR_D25
IO DQM3 DQ25
T12 xSDR_D22 48 xSDR_D26
IO DQ26
P9 xSDR_D19 14 50 xSDR_D27
Bank 4 IO NC DQ27
R13 xSDR_D21 30 51 xSDR_D28
IO NC DQ28
T13 xSDR_D28 57 53 xSDR_D29
IO NC DQ29
M10 xSDR_D27 69 54 xSDR_D30
IO NC DQ30
N11 xSDR_D20 70 56 xSDR_D31
IO NC DQ31
T14 xSDR_D23 73
IO NC
T15 xSDR_A1
IO Place around SDRAM
N12 NA0 VCC3
VREF (3C16 only) IO
1 44
VDD VSS
CB15 CB16 CB17 CB18 CB19 CB20 CB21 CB22 CB23 15 58
VDD VSS
EP3C10F256N 29 72
VDD VSS
CE22u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 43 86
VDD VSS
3 6
VDDQ VSSQ
9 12
VDDQ VSSQ
35 32
VDDQ VSSQ
41 38
VDDQ VSSQ
49 46
VDDQ VSSQ
IC44B 55 52
VDDQ VSSQ
75 78
MAIN BOARD_Circuit Diagram 8/9

Bank 1+2 VDDQ VSSQ


81 84 Power-up / reset setting
VDDQ VSSQ
F3 xSDR_BANK0
VREF B1N0 / IO
for Strapping Options VCC3
L3 xSDR_BANK1 MT48LC4M32B2P-6
VREF B2N0 / IO
PHYAD2 MII_RXD1P R181 1.0K

PHYAD1 MII_RXD2P R182 1.0K


B1 xSDR_A11
IO
C2 xSDR_A10 PHYAD0 MII_RXD3P R183 1.0K
IO
D1 xSDR_CAS
IO
G5 xSDR_CS CONFIG2 MII_RXDVP R184 1.0K
Bank 1 IO
F2 xSDR_D15
IO
F1 xSDR_D14 CONFIG1 MII_CRS R185 1.0K
IO
G2 xSDR_D13
IO
G1 NA7 CONFIG0 MII_COLP R186 1.0K
VREF (3C16 only) IO
J2 xSDR_D0 ISO MII_RXERP R40 1.0K
IO
J1 xSDR_D10
IO
K2 NA6 SPEED NACT_LED R188 1.0K
VREF (3C16 only) IO RA86
K1 xSDR_D1 MII_RXDV 8 1 MII_RXDVP
IO
L2 xSDR_D3 GMII_RX_CLK 7 2 MII_RXCLKP DUPLEX MII_RXD0P R189 1.0K
IO

2-12
L1 xSDR_D2 GMII_RX_CLK
IO MII_RXER 6 3 MII_RXERP
N2 xSDR_D5 GMII_MTX_CLK5 4 NWAYEN NLINK_LED R190 1.0K
Bank 2 IO GMII_MTX_CLK
N1 xSDR_D4
IO EXBV8V101JV
K5 xSDR_D9
IO
L4 xSDR_D8 IC44D
IO
R1 xSDR_DQM0 Bank 5+6
IO
P2 xSDR_D7 L14 MII_MDC
IO VREF B5N0 / IO
P1 xSDR_D6
IO (3C16: VREF B5N1)
F14 MII_MDIO
VREF B6N0 / IO
IC46
EP3C10F256N
MII_TXCLKP 22
TXC
N14 MII_TXD1 MII_TXEN 23
IO TXEN/TX_EN
P15 MII_TXD3 MII_TXD3 27
IO TXD3
P16 MII_TXD2 MII_TXD2 26
IO TXD2
R16 MII_TXD0 MII_TXD1 25 VCC3
IO TXD1/TXD[1] L1
N16 GMII_TXD6 MII_TXD0 24 CB1 VTAP
IO TP13 TXD0/TXD[0]
N15 GMII_TXD5 TDRS CB2 CB3 MMZ1608S800A CB4
IO TP14
L13 MII_TXEN
Bank 5 IO
L16 GMII_TXD7 MII_RXCLKP 19 CE0.1u CE0.1u CE0.1u CE0.1u
IO TP15 RXC R105
L15 MII_CRS MII_RXDVP 18
VREF (3C16 only) IO RA87 RXDV/CRSDV/CONFIG2 49.9 1%
K16 GMII_TXD4 MII_RXD3 8 1 MII_RXD3P 13 R108
IO TP16 RXD3/PHYAD0
K15 MII_RXD0 MII_RXD2 7 2 MII_RXD2P 14 49.9 1%
IO RXD2/PHYAD1
J14 MII_RXD1 MII_RXD1 6 3 MII_RXD1P 15
IO RXD1/RXD[1]/PHYAD2
J13 MII_RXD3 MII_RXD0 5 4 MII_RXD0P 16 7 TD+
IO RXD0/RXH[0]/DUPLEX TX+
MII_RXERP 20 6 TD-
EXBV8V101JV RXER/RX_ER/ISO TX- 100Ω±10%
H16 MII_RXD2
IO
H15 GMII_RXD4 5 RD+ RD+ CN12
IO TP17 R109 0 RX+
F13 MII_COL MII_COL MII_COLP 28 4 RD- RD- CB5 8
VREF (3C16 only) IO COL/CONFIG0 RX- RD-
B16 MII_RXDV MII_CRS 29 6
IO CRS/CONFIG CT
C15 MII_RXER R111 7
Bank 6 IO R113 0 RD+
D16 GMII_RXD5 MII_MDC MII_MDCP 12 49.9 1% CE0.1u
IO TP18 MDC R130
D15 GMII_RXD6 MII_MDIO 11 4
IO TP19 MDIO 49.9 1% GND
C16 GMII_RXD7 VCC3 CB6 5
IO TP20 R131 GND
CLK25_PHY 9 RDRS
XI/REFCLK
8 TD- CB7 2
470 XO TD-
EP3C10F256N CE0.1u 3
CT
VCC3 NMAXRES 32 TD+ 1
R155 NoMount RST TD+
CE0.1u VCC3
30 NLINK_LED 9
CLK25_PHY LED0/NWAYEN TP2 R159 A_LED_R
10
LED_1 K_LED_R
31 NACT_LED 330 VCC3
LED1/SPEED TP3 TP9
10 12 13
REXT R165 A_LED_L FG
11 14
NMAXRES LED_0 K_LED_L FG
VCC3 21 VCC3 330
R17310K INTRP TP10
TP21 17 J1011F21PNL
VDDIO_3.3
INTP
INTP CB8 CB9
3
VDDA_3.3 CE0.1u CE22u
2 CB10
VDDPLL_1.8 CE22u
CB11 CB12
R174 CB13 CE0.1u VCC3
6.49K 1% CE22u L2
CE100p CB14
33 1 CE0.1u MMZ1608S800A
Paddle GND L3

MMZ1608S800A
KSZ8041NL

MII-Transceiver
VCC3
SERIALIZATION & DEBUG CONNECTOR
ST1 R200
Brecis Nios2 Brecis 10K SPI Serial Flash
VCC3
1 2 CY2_TDO
3.3V 3.3V JTAG_TDO SE_SW_CS
VCC 3 4 SPI_NCS
NC /SE_HOLD /SE_CS SE_BOOT_CS
NMRES 5 6 SPI_D IC51
TP22 R226 MR /MR SE_D SE_D
DIAG5V 7 8 SPI_Q SPI_NCS 7
NC +5V SE_Q SE_Q CS
NoMount UART_TX 9 10 SPI_CLK SPI_D 15 8 SPI_Q
S_TX S_TX SE_CLK SE_CLK D Q
UART_RX 11 12 CY2_TDI
S_RX S_RX JTAG_TDI NC
CY2_NCE 13 14 CY2_TCK SPI_CLK 16 VCC3
BOOTSRC BOOTSRC JTAG_TCK NC SCLK
15 16 CY2_TMS VCC3 9 2
R227 GND GND JTAG_TMS NC WP VCC
1 10
1.5K HOLD VSS CB24
signal names & derections relate to
header mounted on printserver PCB 3 11 CE0.1u
NC NC
PS-16PE-D4T1-B1E 4 12
NC NC
5 13
NC NC
6 14
NC NC
FPGA Configuration Interface M25P32
NMRES

CY2_RECONFIG
VCC3

1
4
R229 D9
IC44A 10K RB481K
Configuration
J3 CY2_NCE
nCE

2
3
H5 CY2_NCONFIG
nCONFIG
F15 RB_NRES
CLKUSR / IO RB_NRES R240
J15 BUTTON
nDEV_CLR / IO
J16 UART_TX 1.5K
DEV_OE / IO
VCC3
F4 CY2_NSTATUS R230 10K
nSTATUS
H14 CY2_CONF_DONE
CONF_DONE
G16 LED_1
INIT_DONE / IO LED_1 R231 10K
G15 NMAXRES
CRC_ERROR / IO NMAXRES
SPI_[CLK..Q..D..NCS]

H1 R175 22 SPI_CLK R232


DCLK
H2 R228 22 SPI_Q INTP 1.5K
DATA0 / IO INTP
C1 R178 22 SPI_D
DATA1, ASDO / IO CY2_[TMS..TDI..TCK..TDO]
D2 R273 22 SPI_NCS VCC2.5
FL_nCE, nCSO / IO
F16
nCEO / IO
MAIN BOARD_Circuit Diagram 9/9

FPGA Configuration Mode: Active serial via SPI


G12 MSEL2 J41: 1-2 & J42: 2-3 => fast POR (3-9ms)
MSEL2
H12 MSEL1 J41: 2-3 & J42: 1-2 => normal POR (50-200ms)
MSEL1
H13
MSEL0
VCC3
RA88
J5 CY2_TMS CY2_TMS 8 1 Main 25 MHz Clock
TMS
H3 CY2_TCK CY2_TDI 7 2
TCK
H4 CY2_TDI CY2_TCK 6 3 VCC3
JTAG TDI
J4 CY2_TDO CY2_TDO 5 4
TDO
EXBV8V103JV CB25 CB26
EP3C10F256N CE0.1u CE0.1u

IC44G Y2
Clockports
1 4
INH VCC R233
3C5, 3C10 3C16, 3C25 NA[0..25] 2 3 F25M
NA[0..25] GND OUT CLK25_PHY
E2 NA9 49.9 1%
CLK CLK0 / I
Bank 1 E1 SG-710ECK-25M-B
CLK CLK1 / I R234 CLK25_FPGA
R235 10K

2-13
M2 CLK25_FPGA 49.9 1%
CLK CLK2 / I
Bank 2 M1
CLK CLK3 / I
R236 10K
E15 GMII_MTX_CLK
CLK GND / I GMII_MTX_CLK
Bank 6 E16 GMII_RX_CLK
CLK CLK5 / I GMII_RX_CLK
M15
CLK CLK6 / I CLK120_4
Bank 5 M16
CLK CLK7 / I RB_CKIOB
A9 R237 10K
I CLK8 / I
Bank 7 B9 UART_RX R238 10K
I CLK9 / I
A8 R239 10K
I CLK10 / I
Bank 8 B8
I CLK11 / I DACK0
T9 R241 10K ROBI interface at FPGA
I CLK12 / I
Bank 4 R9
I CLK13 / I DRAK0
IC44E NA[0..25]
T8 R242 10K NA[0..25]
I CLK14 / I Bank 7+8
Bank 3 R8 R243 10K
I CLK15 / I C11 NA3
VREF B7N0
NA2
C6 NA4 ND[0..31]
R4 SDR_CLK VREF B8N0 ND[0..31]
PLL1 PLL1_OUTp / IO SDR_CLK NA5
Bank 3 T4 RB_SPARE
PLL1 PLL1_OUTn / IO C14 ND15
TP23 IO
D14 ND0
D3 IO
IO PLL3_OUTp / IO /CCS4 D11 ND14
Bank 8 C3 IO
IO PLL3_OUTn / IO /DREQ0 D12 ND1
IO
A13
VREF (3C16 only) IO
B13 ND13
P14 GMII_GTX_CLK IO
IO PLL4_OUTp / IO TP24 E11 ND2
Bank 4 R14 CY2_RECONFIG IO
IO PLL4_OUTn / IO E10 ND12 Pull up/down to inactive levels
IO
A12 ND3
B14 RB_NIRQ Bank 7 IO
PLL2 PLL2_OUTp / IO RB_NIRQ B12 ND11
Bank 7 A14 /WWR IO
PLL2 PLL2_OUTn / IO /WWR A11 ND4
IO
B11 ND10
IO
A15 ND5
EP3C10F256N IO VCC3
F9 ND9
IO
A10 ND6
IO R278 NoMount R280 NoMount RB_NIRQ
B10 ND8 /DREQ0
IO R305 10K RB_NIRQ
C9 ND7 RB_NIRQ
IO
D9 RB_SENSE_A
IO R314 10K DACK0
E9 RB_NRDY DACK0
IO TP25 R318 NoMount DACK0
R320 10K RB_NRDY R321 10K
C8 RB_NBS /WWR
IO RB_NBS R347 NoMount RB_NRES
D8 RB_SENSE_B R244 0
IO R350 10K RB_NRES
E8 TP26 ND23 RB_NRES
IO R362 10K
F8 ND24 DRAK0
IO
A7 ND22
IO
B7 ND25
IO R372 10K RB_NBS
A6 ND21
IO R376 10K
B6 ND26 /CCS4
IO
E7 ND20
IO
Bank 8 E6 ND27
IO
A5 ND19
IO
B5 ND28
IO
D6 ND18
IO
A4 ND29
IO
B4 ND17
IO
A2
VREF (3C16 only) IO
A3 ND30
IO
D5 ND16
IO
B3 ND31
IO

EP3C10F256N
2-3 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)

It indicates the version


of the Board.

2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)

2-15
VCC
CN15

1.0K R203
1.0K R207
IC22B 74LVC14
R202 470 1
VCC 4 3 PhA+
R131 220 /XG_A 2
IC22A
/H8S_RESET R206 470 3
2 1 PhB+
R102 LED2 /XG_B 4
VCC3 74LVC14

3
5
1.0K Q2 VCC3
SEL6410E 6
2

1
6
C136 7

F0in
C130

F0out
Mode

/LESSTHANS
/LESSTHANF
/VCS1
CE0.1u 8

CE1000p
CE1000p
C93 DTC114EK PC31

C133
RA3
EXBA10E103J CE0.1u 53398-0890

1
VCC3

R140 10K
R139 10K

2
9
3
8
4
7
5

CE22p
10
CE0.1u

CE18p
C69
C68
Y1
/VRD
6 5
/VHWR To GRIT ENCODER BOARD
7

220
/ENC_CHECK
4 8.0MHz VM
/SerialStart
8
3

R136
9
/PWM_ENin
VCC3 2

SCLK
/MTRERR

RA1
EXBA10E103J
1.8K
1 10
G_CCW
+

33
G_CW

C126

CE1.0u
Cmd_MtoS C91

C94
Cmd_MtoS VD[0..15] 100u/63V
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM To FEED MOTOR

CE0.22u/50V
/Cmd_HS_StoM

C127

R83
/Cmd_HS_MtoS VCC3

R141
/Cmd_HS_MtoS VCC

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
R84 2.2K

CE0.22u/50V
C128 CN18
C67 C71 6 5 CE0.022u IC24
CE1000p CE1000p 1
7 11 10 C86
PC21 GND GND CE0.022u 2
4 100 XPWM+ 12 9

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE0.1u XPWM+ R193 NC NC 3
8 XPWM- 13 8
XPWM- IN2 IN1 R208 FL38 4
3 R183 100 14 7 0.1ohm/1W
BOOT2BOOT1 EXCML20A390 5
9 15 6

RES
Vref OUT1 6

GND
GND
VCC3 2

STBY
VCC3
16 5

XTAL
PC9 SENSE VS 7

RA7
EXBA10E103J
PF6/AS

EXTAL
PF5/RD
PD0/D8
PD1/D9
100

PLLVSS
1 10 PWM_EN 17 4

PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14

PLLVCC
CE0.1u

PF3/LWR
PWM_EN R184 ENABLEOUT2 EXCML20A390

PF4/HWR
PF0/WAIT
18 3 5267-07A
NC NC FL20
19 2

PF7/CLKOUT
C118 NC NC

P50/TXD2/IRQ0
P51/RXD2/IRQ1
R158 1.0K VCC3 20 1

PF2/LCAS/IRQ15
SOL_CURNT GND GND

PF1/UCAS/IRQ14
R156 1.0K 109 72 CE0.22u IC22F
Y_CURNT P52/SCK2/IRQ2 PD7/D15
110 71 VD0 5 6 L6201PS /X_A 12 13 RA24 RA25 VCC3
X_CURNT P53/ADTRG/IRQ3 PE0/D0 /XM_A
VM 111 70 VD1 7 IC22C 74LVC14 1 8 4 5
R145 R157 1.0K PH2/CS6/(IRQ6) PE1/D1 1 8 4 5

P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
112 69 VD2 4 /X_B 6 5 2 7 3 6
PH3/CS7/OE/(IRQ7) PE2/D2 /XM_B 2 7 3 6

RA5
47K 113 68 VD3 8 74LVC14 3 6 2 7
R138 PG4/BREQO PE3/D3 3 6 2 7
114 67 3 /Y_A 10 11 4 5 1 8

CE0.022u
CE0.022u
CE0.022u
10K PG5/BACK VCC3 /Y_A 4 5 1 8
115 66 VD4 9 R123 100K 0.1% IC22D 74LVC14
R137 PG6/BREQ PE4/D4 IC22E EXBV8V102J
116 65 VD5 2 /Y_B 8 9 EXBV8V470J

CE0.022u
10K(NON) VCC3 PE5/D5 /Y_B

C98
C95
C99
C96

R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 IC26C 74LVC14
P40/AN0 PE6/D6 3403A

12K 0.1% R211


12K 0.1% R210
118 63 VD7 - 9
P41/AN1 PE7/D7
119 62 VFWE 8
P42/AN2 FWE VFWE X_CURNT
SERVO BOARD_Circuit Diagram 1/4

120 61 + 10
P43/AN3 P61/TMRI1/DREQ1/IRQ9 T27
121 60
CE1000p
CE1000p
CE1000p
CE1000p

VREF P60/TMRI0/DREQ0/IRQ8 T26


122 59
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) SolPWM

R215
123 58
T19 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM2
124 57 VCC +15 VM
C110
C111
C112
C113

T23 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T30

100K 0.1%
125 56 T33

R216 4.7K 0.1%


R209 4.7K 0.1%
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) T29 To SCAN MOTOR
126 55 VM
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Y_PWMMinus 10
127 54

R197
R198
15K

53398-0590 T24 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Y_PWM VCC


VCC 128 53
R93 10K T28 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) FANPWM1
CN9 129 52 CN17
R90 10K P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T36 /ENC_CHECK
2
1

130 51

C125
1 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 /Y_A 1
131 50 VCC3

CE0.1u
2 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA R88 R87 D80 R121 2
R92 1.0K 132 49
C135 C134

DAN202K 0.1ohm/1W
D76

3 NC P15/PO13/TIOCB1/TCLKC /Y_B 10K 10K 3


133 48 10 1
4 P35/SCK1/(OE) P14/PO12/TIOCA1 4
3

R91 2.2K 134 47 2

monitor
5 P34/SCK0 GND T37 10K FL19 5
R120
CE0.22u/50V CE0.22u/50V

135 46 9 VCC IC31


P33/RXD1 P13/PO11/TIOCD0/TCLKB /X_A R173 0.1ohm/1W EXCML20A390 6

RA8
FS30ASJ-2
UDZS16B

DDA_CLK 136 45 3 11 7 C122


DDA_CLK GND P12/PO10/TIOCC0/TCLKA /X_B VDD VB Q10 7
DDA_MtoS 137 44 8 IC20
DDA_MtoS P32/RXD0/IrRXD P11/PO9/TIOCB0 XPWM- 22 CE0.22u/50V 8
DDA_StoM 138 43 4 2 18 R175 12 8
DDA_StoM P31/TXD1 P10/PO8/TIOCA0 XPWM+ YP_PWM D1 Q1 HIN HO EXCML20A390

2-16
139 42 7 3 17 R174 22 14 5267-08A
P30/TXD0/IrTXD P75/EDACK1/(DACK1) YP_DIR D2 Q2 LIN R205 22 FL21

EXBA10E103J
140 41 5 6 4 16 R172 22 13 6
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) /PWM_EN D3 Q3 22 SD VS
141 40 5 15 R171 +15
C78 C79 P81/EDREQ3/(IRQ1) IC12 P73/ETEND1/(TEND1) YM_PWM D4 Q4 22
142 39 6 14 R170 15 3 Q7
CE1000p CE1000p P82/ETEND2/(IRQ2) VCC3 SelPWMMode YM_DIR D5 Q5 VSS VCC R191 22
T32 T31 T35 T34 143 38 7 13

5
7
4
8
3
9
2
10
MD0 NMI Y_DIR D6 Q6 FS30ASJ-2

C108
144 37 8 12 4 1
CE1000p
C109
CE0.1u

MD1 H8S/267X-QFP144 WDTOVF MtrPower


9
D7 Q7
11 VCC 10
N.C LO

SCLK
RA9 D8 Q8 N.C
EXBA10E103J 16 2
N.C COM
VCC3 1 5

6
1
CPU ID:0001 E1 PC13 N.C C116
19 9
E2 CE0.1u N.C CE0.1u

33
PC20 74VHCT541 IR2112S
CE0.1u +15 VM

CE1000p
VM

CE1000p
CE1000p
VCC3 PC10

CE1000p
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CE0.1u
R196
15K

C72
C74
C76
C77
YP_DIR

YM_DIR

1
2
3
4
5
6
7
8
9
YP_PWM
C124

YM_PWM
/PWM_EN

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
R81 R80

Y_DIR
/PWM_ENin
CE0.1u
10 R195

TDI_1 R161

TCK
2
1

10K NON VCC3


JP1 D79
Pad DAN202K
D75
C132 C131

VCC3 1
R122 100K 0.1%
3

VCC IC30
2 11 7

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
CE0.22u/50V CE0.22u/50V

6
1
6
1
12
11
10
9
8
7
6
5
4
3
2
1
VDD VB
R213 12K 0.1%
R212 12K 0.1%

Q9 IC26D
UDZS16B

CE0.22u/50V C121 3403A


VA[0..15] FS30ASJ-2
RA14 RA13 3 12 8 - 13
VFWE HIN HO

I/O
I/O
I/O
I/O
I/O
I/O
I/O

NC
EXBA10E103J EXBA10E103J 13 48 14 14

SolPh
SolDecay

T39
T45
T41
T38
T44
T40
TDI

/SOL_EN
/X_A I/O

TCK
I/O G_CCW LIN R204 22 Y_CURNT

GND
14 47 13 6 12

5
7
4
8
3
9
2
5
7
4
8
3
9
2
+
/X_B I/O I/O G_CW SD VS

10
10
R79

CLK0/I0
15 46 +15
0 /XM_A I/O I/O PWM_EN
16 45 15 3

Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
/XM_B I/O I/O Y_PWM VSS VCC
R214
4.7K 0.1%

17 44 Q6
VCC3 I/O Mode R190 22 FS30ASJ-2
PC26 18 IC17 43 4 1 VCC

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
C107
CE0.1u

NC GND N.C LO
100K 0.1%

CE1.0u 19 M4A3-64/32-TQFP48 42 PC12 10


VA[0..15] GND NC N.C
R124 4.7K 0.1%
R125

20 41 CE1.0u 16 2
/XG_A I/O VCC3 N.C COM
VCC3 21 40 5
/XG_B I/O I/O Y_PWMMinus N.C C115
22 39 9
/RESET I/O I/O T56 N.C CE0.1u
23 38

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
/SRVBRD_RESET I/O I/O T57
24 37 IR2112S
/H8S_RESET I/O I/O T54

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
R103
2.2K

25
26
27
28
29
30
31
32
33
34
35
36

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97

A10
A11
A12
A13
A14
CE0.1u

VCC3
IC11
CY7C1399

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
TMS
TDO

11
12
13
15
16
17
18
19
27
20
22
14
T49
T48
T51
T50
T53
T52
T55

SelPWMMode

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD

/VCS1

/VHWR
VD[0..15]

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

10
2
9
3
8
4
7
5
RA2
EXBA10E103J
VCC3

1
6
VCC3
VCC VMTD VCC3

C92

10K
10K
10K
+ 100u/63V TP82 R49
IC23
isp Down load TP143 TP81 VCC3 10K
TP165 TP163
MTD2005F VMTD CN5
TP161 TP164 TP169 TP166
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
24 14

R113
R114
R111
ALM VMMB D82 2 TDO
To INKTANK BOARD
D1FS6 CN13 TP142 TP140
SolDecay 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139 VCC

/StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 FL17 CN8
PHB OUT2 EXCML20A390 2 5
/SOL_EN 18 8 D1FS6 D74
DECAY OUT3 R117 3 6 TMS 1
12 D1FS6 1.0ohm/1W FL18 SerCtrg_CLK
SolPWM OUT4 EXCML20A390 4 7 2
R180 0 SerCtrg_LOAD
5 8 TCK 3
27 28 D73 SerCtrg_OUT
R179 ENA A LG A 6 R46 4
VCC3 16 15 D1FS6 53398-0890 SerCtrg_IN
NON TP162 R112 10K ENA B LG B PinchPos 7 10K 5
HS1 IC9 R89 100
GND /Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREFA GND CropSens 9 D1 Q1 C75
20 2 SerTU_LOAD 3 17 52808-0691
R178 C114 VREFB NC 10 D2 Q2 CE470p
25 4 SerTU_OUT 4 16
CR NC 11 D3 Q3
VCC 6 FANPWM2 NC SerTU_IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 9 6 14
VSA NC D5 Q5
11 52808-1291 T63 T5 T6 T7 Ser500_CLK 7 13 VCC
NC D6 Q6
13 Ser500_LOAD 8 12
NC D7 Q7 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC

RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
+27 VCC CN3
Serial_IN

R188
10K
C88 1 CE0.1u

CE820p
SerTU_STORE

5
R192 220 Serial_OUT E1 1

13
10
CE0.1u 19 R38

CE3900p
PC16 E2 10K 2

4
IC26A CE1.0u 3
74VHCT541

C119
R116
R118

12K 0.1%
Serial_LOAD 4
3

C117
0(NON)
fo r TU

/RD
R189 0 + CropSens Serial_CLK 5

R182
100K 0.1% 1 R119 R39 100
CropMark 6
2 100 VCC3
IC26B - C87 RX1 C34 CE470p 7
- 6
SOL_CURNT 7 3403A CE470p 100K 53398-0790

R201
12K 0.1%
SOL_CURNT

11
+ 5
3403A

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6

R199
VCC
TP89
TP90
TP91
TP92

I5
A[1..4] 1

100K 0.1%
1 75
GND GND 2

GND
GND
GND
GND
GND
GND
2 74

VCC3
VCC3
TDI TDI TDO TDI_1 3

R200 4.7K 0.1%


R115 4.7K 0.1%
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
A1 3 73

I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 4

I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 Ser500_IN R82 100
D[0..3] I/O9 A3 I/O55 D1 5
A3 5 71 CE470p
I/O10 A5 I/O54 D3 Serial_STORE 6
A4 6 70
TP95
TP96
TP97
TP98
TP99

I/O11 A7 I/O53 D5 C70 /StepDrvEnable1 7


D0 7 69
I/O12 A9 I/O52 D7 T9 /SensCov 8
D1 8 68 R150 100
I/O13 A11 I/O51 D9 T10 MtrADcy 9
D2 9 67
I/O14 A13 I/O50 D11 T12 C101 CE470p MtrA_PA 10
R85 33 D3 10 66
I/O15 A15 I/O49 D13 T13 MtrA_PB 11
11 65
CLK32 I1/CLK0 I/O48 D15 T15 12
12 64
VCC3 I4/CLK3 T16 13
PC18 13 63
TP101
TP102
TP106
TP107

CE1.0u GND GND Mstep2A 14


D17 14 62 PC19
DE3L20U /CS2 I1/CLK1 VCC3 CE1.0u Mstep2B 15
+41 VMTD VM 15 61
Mstep0A I/O16 B15 I3/CLK2 T20 16
VCC 16 60
Mstep0B I/O17 B13 I/O47 C15 T21 Sol_Rush 17
17 59
R101 Mstep1A I/O18 B11 IC10 I/O46 C13 MtrW_1_ Sol_Hold 18
SERVO BOARD_Circuit Diagram 2/4

R176 18 58
1K/0.5W D72 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
CN16 + C90 Q4 19 57 VCC
Comment: 2SJ535 PTZ43A 47/1W Mstep_Hold I/O20 B7 I/O44 C9 20
20 56
TP125
TP126
TP129
TP130
TP131
TP132

1 100u/25V T22 I/O21 B5 M4A3-64/64 TQFP100 I/O43 C7 MtrI3_1_ RST 21


21 55
2 T25 I/O22 B3 I/O42 C5 MtrI3_0_ R86 SEL2 22
22 54
3 R165 I/O23 B1 I/O41 C3 10K SEL1 23
+27 R177 23 53
4 100 TMS TMS I/O40 C1 MtrI2_1_ R142 SEL 24
+41 47/1W 24 52
5 R155 TCK TCK ENABLE 100 25
25 51
6 2.2K/0.5W Q5 GND GND Ctrg_RXD 26

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
2SK2796S C73 Ctrg_TXD 27
B6P-VH
CE470p 28
2

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+ 52808-2891
C89 1 3

3
100u/63V VCC3

1.0K
2 Q3

C82
1000u/63V
MtrPower
+ +41 +27 VCC VCC3
1
6

C105
DTC114EK CN14
CE470p

R162
RA6

1
1
EXBA10E102J

2-17
PC17 2

/LWR
CE1.0u
2
9
3
8
4
7
5

3
10

MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_

MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
4
MtrWDcy 5
MtrI3Dcy 6
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
5267-09A
R163 R104 MtrC1Dcy
To MAIN BOARD R164 CX1
1.0K 1.0K MtrC0Dcy
CN11 NON NON T69 +27 VCC
IC19A IC19B
52808-2591 VCC3 IC21
T59 2 1 1 2 3 4
1 DDA_CLK PC30 VDD OUT /RESET
150
22K

2 R60 TP145
T60 3 5 1.2ohm/1W
3 Cmd_StoM CE0.1u GND Cd C83 74LVC14 74LVC14 TP144 TP146
T61
4 Cmd_MtoS D42 D2FS6(NON)
R99
R98
R151 150
R149 22K

T62 RN5VD29A VCC3 Sensor(Reserve)


5 /Cmd_HS_StoM CE0.1u TP93 TP75 R148 100
T67
6 /Cmd_HS_MtoS PC29 C37 @/SensR0
+ CN10
7 10u/100V(NON) @/SensR1
T68 IC28 R97 100
8 DDA_StoM +FAN 1
T73 VCC3 CE0.1u 1 8 L1
9 DDA_MtoS Source1 Drain1 -FAN TP138 2
T74 D78 2 7
10 INTDDA 1SS355 Gate1 Drain1 L RCH895-181K(NON) TP152 TP153 3
3 6
11 TP137 TP133 Source2 Drain2 D51 D2FS6 C80 C100 4
T75 4 5
12 /LESSTHANS TP136 TP135 Gate2 Drain2 TP85 TP78 5

R187
R186
R185
T76 RA4
13 /LESSTHANF C42 CE470p CE470p 6
T77 VCC Q8 VCC3 EXBV8V101J UPA1759 + CN4
14 /MTRERR 10u/100V
T78 1 3 4 5 53398-0690(NON)
15 /SRVBRD_RESET IN OUT @FanFA 4 5 1
T79 3 6 L2

10K
10K
10K
16 /SerialStart R194 @Fan0 3 6 2
T80 2 + 2 7 To HEAD BOARD
17 /Crop_ON GND 10K @FANPWM1 2 7 L RCH895-181K 3
T81 1 8
18 PinchPos @FANPWM2 1 8 Therm 4
uPC2933T
19 D70 D2FS6
T82 TP94 53398-0490
20 CropMark
C85 C123 TP88 TP105
21 C53
T83 100u/25V CE0.1u + CN7
22 F0out 10u/100V
T84 IC27
23 F0in 1
1 8 L3
24 Source1 Drain1 2 To FAN JUNCTION BOARD
D77 2 7
25 Gate1 Drain1 L RCH895-181K 3
3 6
Source2 Drain2 D69 D2FS6
1SS355 4 5 53398-0390
Gate2 Drain2
IC25 T85
+27 TA7815 +15 UPA1759 C58 +
1 2 10u/100V
VI VO
L4

GND
C129 C120 L RCH895-181K
+
CE0.1u C84 CE0.1u

3
100u/25V

+27
D52 TP100
D1FL20U(NON) TP3
TP134
IC29
Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1FL20U(NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759(NON)
0
VCC3

8
7
6
5
8
7
6
5

10K
10K
RA18

8
7
6
5
RA16
EXBV8V103J

1
2
3
4
1 8
2 7
3 6
4 5
EXBV8V102J
TP147

1
2
3
4
1
2
3
4
TP157 TP155

R133
R95
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
MtrW_PA
To MOTSENS JUNCTION BOARD CE18p CE22p R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0
1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 220 I/O1 A1 I/O1 A1
D2 13 24 A3 D10 13 24 A3

1
6
1
6
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6

3
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7

2
9
3
8
4
7
5
2
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6

10
2 D7 19 3 A8 D15 19 3 A8
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8

33
TP58 DTC114EK 27 5 A10 27 5 A10

D8 10
D9
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11

1
9 Sol_- A10 A10
20 7 A12 20 7 A12
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12

R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13

D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2

RES
C7 C6 RST

GND
GND
CE0.1u

STBY
VCC3

XTAL
SERVO BOARD_Circuit Diagram 3/4

PF6/AS

EXTAL
PF5/RD
PD0/D8
PD1/D9
CE470p CE470p

PLLVSS

PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14

PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT

PF7/CLKOUT

P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3

PF2/LCAS/IRQ15
A[1..16]

PF1/UCAS/IRQ14
VCC3 109 72 D15
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
R109 10K 111 70 D1 D0 10 1

1
6
PH2/CS6/(IRQ6) PE1/D1

P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
R159

P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
C106 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 115 66 D4 D4 8

2
9
3
8
4
7
5
10K(NON) PG6/BREQ PE4/D4

10
116 65 D5 D5 4
VCC3 PE5/D5

12K 0.1% R166


117 64 D6 D6 7

RA11
EXBA10E103J

1
6
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DREQ1/IRQ9 MtrI3_PB
121 60

2
9
3
8
4
7
5
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA

2-18
10
122 59
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
PC22 74VHCT541
8
7
6
5

10K
10K
To MOTSENS JUNCTION BOARD
5
7
4
8
3
9
2
10

CE0.1u
RA10
CN2 RA15
1 8
2 7
3 6
4 5

EXBV8V103J
TP74 EXBA10E102J
26 +A_C0

R168
R167
TP73 VCC3
1
2
3
4
6
1

25 +B_C0 PC27
TP68 CN12
24 -A_C0
TP64

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8

1
2
3
4
5
6
7
8
9
21 +B_W 3

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
20
TP40
-A_W
Monitor 2 36
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F R105 R106 MtrC0_PB
TP30

5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14
10K

VCC 1

6
1
6
1
5
10K

4
R9 100 2
5
7
4
8
3
9
2
10

3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132

52808-2691
6
1

R107
C5 C8 C9
0
CE470p CE470p CE470p
VCC VCC

R96 R94
1.0K T1 1.0K T3

/StepDrvEnable1 /StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD

PC3 C26 PC1 C12 PC5 C36


CE0.1u CE0.1u CE0.1u
TP43 CE0.22u/50V TP9 CE0.22u/50V TP148 CE0.22u/50V
TP10
TP44 IC3 C32 IC1 C18 TP120 IC5 C35
TP42 MTD2005 VMTD TP5 MTD2005 VMTD TP150 MTD2005F VMTD
MtrI0_PA MtrI2_PA MtrH_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP 3 19 1 CE0.22u/50V WIPER HEIGHT
MtrI0_PB VCC VMMA MtrI2_PB VCC VMMA MtrH_PB VCC VMMA
3 20 D9 PUMP1 3 20 D1 24 14 D34
MtrI0Dcy ALM VMMB FL16 MtrI2Dcy ALM VMMB FL8 MtrHDcy ALM VMMB
D1FS6 TP63 EXCML20A390 D1FS6 TP32 EXCML20A390 D1FS6 FL25 EXCML20A390
5 10 5 10 26 3
TP54 PHA OUT1 +A_I0 TP21 PHA OUT1 +A_I2 TP112 PHA OUT1 +A_H
23 12 D26 23 12 D18 17 7
R128 PHB OUT2 +B_I0 R126 PHB OUT2 +B_I2 R50 PHB OUT2 D35 +B_H
24 14 D11 D1FS6 24 14 D3 D1FS6 18 8 D38
MtrI0_0_ DECAY OUT3 -A_I0 MtrI2_0_ DECAY OUT3 -A_I2 MtrH_0_ DECAY OUT3 D1FS6 -A_H
3.3K 18 D1FS6 3.3K 18 3.3K 12 D1FS6
C24 OUT4 TP59 FL15 -B_I0 OUT4 D1FS6 TP28 FL7 -B_I2 C46 OUT4 FL24 -B_H
R30 R14 C10 R53
1.0K 6 7 1.0K 6 7 1.0K 27 28
CE0.047u TP45 ENA A LG A D28 EXCML20A390
CE0.047u TP11 ENA A LG A D20 EXCML20A390
CE0.047u TP84 ENA A LG A D39 EXCML20A390
22 21 D10 D1FS6 22 21 D2 D1FS6 16 15 D36
TP41 ENA B LG B TP4 ENA B LG B TP83 ENA B LG B D1FS6
9 D1FS6 9 HS1 D1FS6
NC TP72 FL14 NC D1FS6 TP35 FL6 GND FL23
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP46 VREFB NC D27 EXCML20A390 TP12 VREFB NC D19 EXCML20A390 TP119 VREFB NC D37 EXCML20A390
4 19 D12 D1FS6 4 19 D4 D1FS6 25 4 D40
R33 CR NC R17 CR NC R51 CR NC D1FS6
VCC D1FS6 VCC VCC 6 D1FS6
MtrI0_1_ TP67 FL13 MtrI2_1_ D1FS6 TP33 FL5 MtrH_1_ NC FL22
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R32 C27 R16 C13 R54 C47 11
R31 D29 EXCML20A390 R15 D21 EXCML20A390 R52 NC D41 EXCML20A390
1.0K 1.0K 1.0K 13 D1FS6
D1FS6 D1FS6 NC
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21

RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB

VSB
5
R40 220 R41 220

11
13
17
11
13
17
13
10

C25 C20 C21 C11 C1 C2 C45 C40 C41


R22 R25 220 CE3900p R1 R4 220 CE3900p CE820p CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/1W R43 1.0ohm/1W
R23 R24 R2 R3
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
SERVO BOARD_Circuit Diagram 4/4

VCC VMTD VCC VMTD VCC VMTD

PC4 C30 PC2 C16 PC7 C52


CE0.1u CE0.1u CE0.1u
TP49 CE0.22u/50V TP13 CE0.22u/50V TP149 CE0.22u/50V
TP14
TP50 IC4 C33 IC2 C19 TP111 IC7 C51
TP48 MTD2005 VMTD TP7 MTD2005 VMTD TP151 MTD2005F VMTD
MtrI1_PA MtrI3_PA MtrW_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP4 19 1 CE0.22u/50V WIPER
MtrI1_PB VCC VMMA MtrI3_PB VCC VMMA MtrW_PB VCC VMMA
3 20 D13 PUMP2 3 20 D5 24 14 D53
MtrI1Dcy ALM VMMB FL12 MtrI3Dcy ALM VMMB FL4 MtrWDcy ALM VMMB FL33
D1FS6 TP70 EXCML20A390 D1FS6 TP31 EXCML20A390 D1FS6 EXCML20A390
5 10 5 10 26 3
TP55 PHA OUT1 +A_I1 TP22 PHA OUT1 +A_I3 TP110 PHA OUT1 +A_W
23 12 23 12 17 7

2-19
R129 PHB OUT2 D30 +B_I1 R127 PHB OUT2 D22 +B_I3 R69 PHB OUT2 D54 +B_W
24 14 D15 D1FS6 24 14 D7 D1FS6 18 8 D57 D1FS6
MtrI1_0_ DECAY OUT3 -A_I1 MtrI3_0_ DECAY OUT3 -A_I3 MtrW_0_ DECAY OUT3 -A_W
3.3K 18 D1FS6 3.3K 18 D1FS6 3.3K 12 D1FS6
OUT4 TP61 FL11 -B_I1 C14 OUT4 TP25 FL3 -B_I3 C62 OUT4 FL32 -B_W
R34 C28 R18 R72
1.0K 6 7 1.0K 6 7 1.0K 27 28
TP51 ENA A LG A D32 EXCML20A390
CE0.047uTP15 ENA A LG A D24 EXCML20A390
CE0.047u TP104 ENA A LG A D58 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60 FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 D16 D1FS6 4 19 D8 D1FS6 25 4 D59 D1FS6
R37 CR NC R21 CR NC R70 CR NC
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1 MtrW_1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R36 C31 R20 C17 R73 C63 11
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 NC D60 EXCML20A390
1.0K 1.0K 1.0K 13
D1FS6 D1FS6 NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21

RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB

VSB
5

R61 220 R62 220

11
13
17
11
13
17
13
10

C29 C15 C3 C61 C56 C57


CE3900p R26 R29 220 C23 CE3900p R5 R8 220 C4 CE3900p CE820p CE820p
C22
CE820p CE820p CE820p
220 220
CE820p
R63 0.68ohm/1W R64 0.68ohm/1W
R27 R28 R6 R7
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W

VCC VMTD VCC VMTD

PC8 C55 PC6 C39


CE0.1u CE0.1u
TP108 CE0.22u/50V TP109 CE0.22u/50V
TP127
IC8 C54 TP123 IC6 C38
TP116 MTD2005F VMTD TP117 MTD2005F(NON) VMTD
MtrC0_PA MtrC1_PA
19 1 CE0.22u/50V CAP UP/DOWN 19 1 CE0.22u/50V Rese rve
MtrC0_PB VCC VMMA MtrC1_PB VCC VMMA
24 14 D61 24 14 D43
MtrC0Dcy ALM VMMB FL37 MtrC1Dcy ALM VMMB
D1FS6 EXCML20A390 D1FS6(NON) FL29EXCML20A390
26 3 26 3
TP122 PHA OUT1 +A_C0 TP113 PHA OUT1 +A_C1
17 7 D62 17 7
R74 PHB OUT2 +B_C0 R55 PHB OUT2 D44 +B_C1
18 8 D65 D1FS6 18 8 D47
MtrC0_0_ DECAY OUT3 -A_C0 MtrC1_0_ DECAY OUT3 D1FS6(NON) -A_C1
3.3K 12 D1FS6 3.3K 12
C65 OUT4 FL36 -B_C0 C49 OUT4 D1FS6(NON) FL28 -B_C1
R77 R58
VMTD 1.0K 27 28 1.0K 27 28
CE0.047uTP115 ENA A LG A D66 EXCML20A390
CE0.047u TP87 ENA A LG A D48 EXCML20A390
16 15 D63 D1FS6 16 15 D45
TP114 ENA B LG B TP86 ENA B LG B D1FS6(NON)
HS1 D1FS6 HS1
GND FL35 GND D1FS6(NON) FL27
+ C81 23 HS2 23 HS2
1000u/63V VREFA GND VREFA GND
20 2 D64 20 2
TP128 VREFB NC EXCML20A390 TP121 VREFB NC D46 EXCML20A390
25 4 D67 D1FS6 25 4 D49
R75 CR NC R56 CR NC D1FS6(NON)
VCC 6 D1FS6 VCC 6
MtrC0_1_ NC FL34 MtrC1_1_ NC D1FS6(NON) FL26
3.3K 22 9 3.3K 22 9
VSA NC VSA NC
R78 C66 11 R59 C50 11
R76 NC D68 EXCML20A390 R57 NC D50 EXCML20A390
1.0K 13 1.0K 13
NC D1FS6 NC D1FS6(NON)
CE0.047u 10K 21 CE0.047u 10K 21
RSA
NC
RSB
RSA
NC
RSB

VSB VSB
5
5

R65 220 R66 220 R44 220 R45 220


13
10
13
10

C64 C59 C60 C48 C43 C44


CE3900p CE820p CE820p CE3900p CE820p CE820p

R67 0.68ohm/1W R68 0.68ohm/1W R47 R48


1.0ohm/1W(NON) 1.0ohm/1W(NON)
2-4 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-20
SUB BOARD_Arrangement Diagram (Soldering Side)

2-21
SUB BOARD_Circuit Diagram 1/7
INK JUNCTION BOARD

C1
+5
CE0.1u

CN1 P M CN2
FL1 EXCML20A390U

+
1 1
C2 FL2 EXCML20A390U
2 2
3
47u_16V IJGND FL3
FL4
EXCML20A390U
EXCML20A390U
3 Z
4 4
Z_+A FL5 EXCML20A390U
5
6
Z_-A FL6 EXCML20A390U
5
6
ROTARY
Z_-B FL7 EXCML20A390U
7 7
Z_+B FL8 EXCML20A390U
8 8
9
ROTARY_+A 53014-08
10
ROTARY_-A
11 C15
ROTARY_-B
12 22u_50V
ROTARY_+B UV_27
13
P M
14
+5

+
15 TH1 103HT
C16
16
to SIGNAL JUNC 17
T3 Z_ORG_sens
CE0.1u IJGND
18
IJGND +5
CN108 19
20
T4 Rotary_ORG_sens CN4
21 1
@INK_CLK R3 0 INK_CLK T7
22 2
R4 0 INK_LOAD T8
23 3
@INK_LOAD R15 0 INK_OUT T9
24 4
R7 0 @INK_IN
25 5
@INK_OUT
26 6
27
INK_IN 52808-06
28
29 IJGND
52808-2971

IJGND

CN5
1
2 MIST FAN (120)
CN6 5267-02
CN7
1
+FAN FL9 EXCML20A390U
2 1
-FAN FL10 EXCML20A390U
3 2
FL11 EXCML20A390U
4 3
CIR_+A FL12 EXCML20A390U
5
6
CIR_-A
4 CIRCULATION PUMP
CIR_-B 53014-04
7
CIR_+B
8
CN8
9
FEED_+A FL13 EXCML20A390U
10 1
FEED_-A FL14 EXCML20A390U
11 2
FEED_-B FL15 EXCML20A390U
to SIGNAL JUNC 12
13
FEED_+B FL16 EXCML20A390U
3
4
FEED
14 5
CN107 15
+5_sleepB
53014-05
16
FEED_ORG_sens
17
+
P

18
/Rotary_connect T10 C9
19
NoMount
M

20
reserve_sens
21
C10
22
@Serial_EN CE0.1u +5 CN10
23
IJGND
24 1
25
Sub_to_Servo R16 0
2 reserve
26 3
@Servo_to_Sub
27 R10
C12 NoMount
28 NoMount
Z_Sens NoMount (53398-03)
29
IJGND
52808-2971 IJGND
+5
CN11
IJGND
1
R12 0 Serial_En T13
2
3
R13 0 Servo to Sub T14
4
5
53398-05

IJGND

T1
+5_sleepB
R1 100
Z_ORG_sens CN3
C3
CE0.1u 1
C4
2
+5_sleepB Q1 CE470p
3
1
DTB123EK
3 IJGND
4 to ROTARY JUNC
5
T2 6
R14
D1 D2
1SS355 1SS355
7 CN401
10K 8
+
P
2

9
C5 +5 +5
IJGND CE0.1u 53014-09
M

+5
K

T5 T6
C6
IJGND
R2 NoMount
IJGND
A

10K
/Rotary_connect R5 100
Rotary_ORG_sens R6 100
K

C7 C8
D4 D5
CE470p CE470p
1SS355 1SS355
A

IJGND

IJGND

D3 D6 D7
UV_27 NoMount NoMount NoMount
A K A K A K CN13 +5_sleepB
C14
1 CE0.1u CN12
(1SS355) (1SS355) (1SS355)
2
3
LED_LASER (reserve) T11
1
+5 R8 0 2
R17 NoMount
FEED_ORG_Sens
3 FEED_ORG_Sens
T12 IJGND (5267-03) C11 53014-03
NoMount
NoMount
Z_sens
IJGND
IJGND
C13
NoMount

IJGND

2-22
SUB BOARD_Circuit Diagram 2/7
DC JUNCTION BOARD

CN205 CN203
1 1
2 2
F201
3 3
4
01543.15DR +27
4 to SERVO BOARD CN16
to LFA100-27 5 5
6 6
7
B6P-VH
B7P-VH
PJGND PPJGND
PJGND

R208

CN207 0
1
+41 F200
2
3
4
NoMount
to LEB150F-0536 5
6
+5
7
8
B8P-VH

PPJGNDPJGND

CN208
T200
1
2
3
4 to MAIN BOARD CN19
5
B5P-VH
+
P

C200 PPJGND
NoMount
(220u_50V) T201
M

CN209
R200
1.0K_0.5W 1
PPJGND
2
/sleep
3 to MAIN BOARD CN22
4
C201 Q200
4.7u/50V 2SJ553S 53014-04
PJGND
C202
4.7u/50V
R201
2.2K_0.5W
1 3

Q201
Q203 PJGND CN210
DTC114EK
DTC114EK
2
3

1
2 2
T202
R202 3
HEAD_POWER_ON
4
Q202 +5 C203 0 5
to SIGNAL JUNCTION BOARD CN100
1

CN211 DTB123EK NoMount 6


3 1 +5 7
1
PJGND 8
2 PJGND
R203 9
to SWPS V-Control 3
4
10K 10
2

5 T203 53014-10
R204 PJGND
53014-05
10K R205
0
PJGND
PJGND
+27
+5 CN213 A K P M
+

1 D200
2 NoMount C205
LCD_RS PJGND +27
3 (RB160M-60) NoMount
LCD_RW
4 (10u_50V)
A

CN214 +5
5 C204 D201
LCD_E
24 6 NoMount R207 RB160M-60 CN212
IC200
K

23 7 (4.7u/50V) NoMount
/SW0 1 8
22 8 S1 D1 1
2 7
21 9 G1 D1 2
/SW1 3 6
20 10 R206 S2 D2
4 5 R209 5267-02
19 11 NoMount G2 D2
/HRESET PJGND NoMount
18 12
DBB0 NoMount
17
16
DBB1
DBB2
53014-12 PJGND (UPA1774)
PJGND
Cooling FAN
15
DBB3
14 PJGND
DBB4
13
12
DBB5
DBB6 CN215
to PANEL BOARD
11
DBB7
10
9
1
2
CN51 , CN52
8 3
7 4
6 5
5 6
4 7
3 8
2 9
1 10
/LCD_CS
11
52806-24
12
/LED
13
PJGND
14
53014-14
PJGND

AC JUNCTION BOARD
CN200 CN201
1 1
to POWER SW 2
3
2
3
to LEB150F-0536
B2P3-VH B2P3-VH

CN204
1
2
3
to LFA100F-24
B2P3-VH

CN206
1
2
3
reserve
NoMount
(B2P3-VH)

2-23
VCC3

8
7
6
5
8
7
6
5

10K
10K
RA18

8
7
6
5
RA16
EXBV8V103J

1
2
3
4
1 8
2 7
3 6
4 5
EXBV8V102J
TP147

1
2
3
4
1
2
3
4
TP157 TP155

R133
R95
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
MtrW_PA
To MOTSENS JUNCTION BOARD CE18p CE22p R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0
1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 220 I/O1 A1 I/O1 A1
D2 13 24 A3 D10 13 24 A3

1
6
1
6
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6

3
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7

2
9
3
8
4
7
5
2
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6

10
2 D7 19 3 A8 D15 19 3 A8
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8

33
TP58 DTC114EK 27 5 A10 27 5 A10

D8 10
D9
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11

1
9 Sol_- A10 A10
20 7 A12 20 7 A12
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12

R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13

D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
SUB BOARD_Circuit Diagram 3/7

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2

RES
C7 C6 RST

GND
GND
CE0.1u

STBY
VCC3

XTAL
PF6/AS

EXTAL
PF5/RD
PD0/D8
PD1/D9
CE470p CE470p

PLLVSS

PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14

PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT

PF7/CLKOUT

P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3

PF2/LCAS/IRQ15
A[1..16]

PF1/UCAS/IRQ14
VCC3 109 72 D15
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
R109 10K 111 70 D1 D0 10 1

1
6
PH2/CS6/(IRQ6) PE1/D1

P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
R159

P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
C106 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 115 66 D4 D4 8

2
9
3
8
4
7
5
10K(NON) PG6/BREQ PE4/D4

10
116 65 D5 D5 4
VCC3 PE5/D5

12K 0.1% R166


117 64 D6 D6 7

RA11
EXBA10E103J

1
6
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DREQ1/IRQ9 MtrI3_PB
121 60

2
9
3
8
4
7
5
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA

10
122 59

2-24
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
PC22 74VHCT541
8
7
6
5

10K
10K
To MOTSENS JUNCTION BOARD
5
7
4
8
3
9
2
10

CE0.1u
8
7
6
5

RA10
CN2 RA15
1
2
3
4

EXBV8V103J
TP74 EXBA10E102J
26 +A_C0

R168
R167
TP73 VCC3
1
2
3
4
6
1

25 +B_C0 PC27
TP68 CN12
24 -A_C0
TP64

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8

1
2
3
4
5
6
7
8
9
21 +B_W 3

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TP40 Monitor
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F R105 R106 MtrC0_PB
TP30

5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14
10K

VCC 1

6
1
6
1
5
10K

4
R9 100 2
5
7
4
8
3
9
2
10

3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132

52808-2691
6
1

R107
C5 C8 C9
0
CE470p CE470p CE470p
PRINT CARRIAGE BOARD

+5 VHV0 VHV1

VHV0 +5 +5 VHV0 D300


+5

P
P
P
+ + + R300
VHV1 +5 VHV1 A K
CN300 CN301 C303 C304 C305
C300 C301 C302 330

M
M
M
VHV0 VHV0 CE0.1u CE0.1u CE0.1u SEL6410E
1 21 47u_16V 10u_50V 10u_50V
VHV0 HGND CN302 CN303
2 20
COM0 COM3 VHV1 TP300 VHV1 HGND
3 19 1 21
HGND HGND VHV1 HGND
4 18 2 20
COM0 COM3 COM2 COM2
5 17 3 19
HGND HGND HGND HGND HGND HGND HGND
6 R301 16 4 18
COM0 COM3 COM2 COM2
7 10K 15 5 TP301 17
HGND HGND HGND HGND
8 TP302 TP303 TP304 14 6 1 R302 16
COM0 CHECK0 COM2 COM2
9 13 7 3 10K 15
HGND +5 HGND HGND
10 12 8 2 TP305 TP306 TP307 14
COM3 NCHG0 COM2 CHECK2 +5 C306
11 11 9 13
HGND HGND HGND IC300A +5
12 10 10 12
ENC_PHASE_A ENC_PHASE_A LAT0 COM3 TC74VHCT08 NCHG2 +5
13 9 G 11 11 C
+5 HGND HGND HGND CE0.1u
14

14 8 12 10 R303
ENC_PHASE_B ENC_PHASE_B CH0 COM3 LAT2 3 HGND
15 TP308 TP309 TP310 TP311 7 13 9 R304 12
HGND HGND HGND HGND HEAD_TH1 1
16 6 14 8 10K_1% 11
VCC

HEAD_TH1 HEAD_TH1 LAT3 LAT3 CH2 2


17 5 15 TP312 TP313 TP314 TP315 7 0 13
GND

HGND SCK0_ZB HGND HGND


18 4 16 6
LAT0 SCK0_YB CH3 CH3 IC301A
7

19 3 17 5 R305
HGND SI0_ZB HGND SCK2_ZB BA-10358F THERM_1
20 2 18 4 IC300D
CH0 SI0_YB NCHG3 NCHG3 SCK2_YB
21 1 19 3 0 TC74VHCT08
HGND HGND SI2_ZB
22 20 2 HGND
NCHG0 C319 52808-21 LAT2 SI2_YB C307
23 21 1 +5
HGND HGND CE0.1u
24 22
SCK3_YA SCK3_YA CH2 C320 52808-21
25 CN304 23
SCK3_ZA SCK3_ZA NoMount HGND
26 HGND 24

8
SI3_YA SI3_YA HGND 21 NCHG2 +5
27 COM0 25 CN305 HGND R307
SI3_ZA SI3_ZA 20 HGND NoMount 5
28 HGND 26 HGND R308
SCK0_YA 19 SI3_YB SI3_YB HGND 21 HEAD_TH2 7
29 COM0 27 COM2 10K_1%
SCK0_ZA 18 SI3_ZB SI3_ZB 20 6
30 HGND 28 HGND 0
SI0_YA 17 SCK2_YA 19
31 COM0 29 COM2
4

SI0_ZA 16 SCK2_ZA 18
32 HGND 30 HGND IC301B R309
SCK0_YB 15 SI2_YA 17 THERM_2
33 HGND 31 COM2 BA-10358F
SCK0_ZB 14 SI2_ZA 16
34 32 HGND 0
SUB BOARD_Circuit Diagram 4/7

SI0_YB 13 SCK2_YB 15
35 +5 33 HGND
SI0_ZB 12 SCK2_ZB 14
36 HGND 34 THERM_2 HGND
11 W SI2_YB 13
NCHG0 35 +5
36FMN-BTK 10 SI2_ZB 12 M
HGND 36 HGND
9 11
LAT0 NCHG2
8 36FMN-BTK 10
HGND HGND
HGND +5 TP316 TP317 TP318 TP319 7 9
CH0 LAT2
6 8
HGND
5 HGND TP320 TP321 TP322 TP323 7
SCK0_YA CH2
R310 4 6
SCK0_ZA
10K 3 5
SI0_YA SCK2_YA
(NON) 2 4
SI0_ZA SCK2_ZA
1 3
SI2_YA
2
52808-21 SI2_ZA
1
52808-21
TP324

3
9 TP325 HGND
2 8 4 HGND +5
10 6 +5 VHV1 R312
VHV0 VHV1 Q300 5 +5 VHV0 10K
IC300C
3

1
DTC114EK
TC74VHCT08 IC300B
CN306 CN307 UV27 2 +5

2-25
TC74VHCT08
CN308 TP326 VHV1 TP327 VHV1
21 21
VHV0 HGND HGND HGND CN309 Q301
1 20 20

P
1

VHV1 COM1 COM3 + DTC114EK


2 19 19 1 R313
HGND HGND HGND
3 18 18 2 10K
COM1 COM1 COM3 C308
M
4 R314 17 17 3 C309
HGND HGND HGND 22u_50V HGND CN310
5 0 R315 16 R316 16 4 CE0.1u
COM1 COM1 COM3
6 10K 15 10K 15 5 R317 100 1
HGND R318 TP328 TP329 TP330 HGND HGND
7 14 TP331 TP332 TP333 14 6 2
COM1 CHECK1 CHECK3
8 13 13 7 3
HGND 0 (NON) +5 +5 HGND
9 12 12 8 C310 4
COM1 NCHG1 NCHG3 NCHG3 UV27
10 11 Y 11 9 CE470p 5
HGND HGND LAT3 HGND
11 10 10 10 6
COM3 HGND LAT1 CH3 LAT3 Lamp_Enable
12 9 9 11
P

HGND HGND HGND HGND + 5267-06


13 TP342 R319 8 8 12 C311
P_SIDE CH1 CH3 Lamp_connect
14 10K TP334 TP335 TP336 TP337 7 TP338 TP339 TP340 TP341 7 13 CE0.1u
HEAD_UD HEAD_UD HGND HGND
M

15 6 6 14
/P_SIDE_ON /P_SIDE_ON Lamp_Therm_Fault
16 5 5 15
HEAD_CHECK SCK1_ZB SCK3_ZB SCK3_ZB C312
17 4 4 16
HEAD_TH2 HEAD_TH2 SCK1_YB SCK3_YB SCK3_YB 22u_50V HGND
18 3 3 17 C313
HGND HGND SI1_ZB SI3_YB SI3_ZB +5_sleepA
19 2 2 18 47u_16V
LAT1 SI1_YB SI3_ZB SI3_YB +27 C323 D302 D303 D304
20 1 1 19
HGND P M 1SS355 1SS355 1SS355 CN311
21 20 C324
P
+

CH1 C321 52808-21 C322 52808-21 + A K A K A K


22 21 4.7u/50V 1
HGND (NON) +5 22u_50V
23 22 C314 2
NCHG1 HGND
M

24 CN312 CN313 23 CE0.1u 3


1

NoMount NoMount IC303


25 HGND HGND 24 Q302 R322 R321 10K
HGND HGND 21 HGND 21 1 8 5267-03
26 COM1 COM3 25 DTA114EKA 33K S1 D1
SCK3_ZB SCK3_ZB 20 20 /P_SIDE_ON 2 2 7 L300 HGND
27 HGND HGND 26 G1 D1
SCK3_YB SCK3_YB 19 19 +27 HGND 3 6 RCH895NP-181K
3

28 COM1 COM3 27 S2 D2
3

SCK1_ZA 18 18 4 5 2 3 CN314
29 HGND HGND 28 2 G2 D2
SCK1_YA 17 17 1 4
30 COM1 COM3 29 Q303 1
K

SI1_ZA 16 16 UPA1774 D301


31 HGND HGND 30 DTC114EK 2
P

SI1_YA 15 15 MIST_FAN_PWM R324 +


1

32 HGND HGND 31 R323


SCK1_ZB 14 14 10K +5_sleepA 5267-02
33 THERM_1 32 10K
SCK1_YB 13 13 RB160M-60 C315
A
M

34 +5 +5 33
SI1_ZB 12 12 100u_10V
35 HGND HGND 34 HGND
SI1_YB 11 K 11 +5 R325
36 NCHG1 NCHG3 35
10 10
HGND HGND 36 R326 HGND
3

36FMN-BTK 9 9 33 HGND
LAT1 LAT3 0 HGND
P

8 8 36FMN-BTK + 2
HGND HGND
TP343 TP344 TP345 TP346 7 TP347 TP348 TP349 TP350 7 Q304
CH1 CH3 C317
HGND 6 6 C316 DTC114EK
M

HGND CE0.1u C318


1

+5 5 5 47u_16V
SCK1_YA SCK3_YA SCK3_YA NON
4 4
SCK1_ZA SCK3_ZA SCK3_ZA
3 3
SI1_YA SI3_YA SI3_YA
2 2 HGND HGND HGND
SI1_ZA SI3_ZA SI3_ZA
R327 CN315 1 1
1.0K
1 52808-21 52808-21
(NON)
2 (NON)
HEAD_UD
3
HGND
4
HGND
5
NoMount
(53261-05)
HGND

+5

CN316
1
ENC_PHASE_A
2
3
ENC_PHASE_B
4
53398-04

HGND
+5
IC50A

14
PANEL BAORD 1 2
IC51A
1
TC74VHC32FT

3
2
TC74VHC14FT
+5

20 7
IC52
PD0 2 19
1D 1Q
PD1 3 18

VCC
2D 2Q
PD2 4 17
3D 3Q
PD3 5 16
4D 4Q
PD4 6 15
5D 5Q
PD5 7 14
6D 6Q
PD6 8 13
7D 7Q
PD7 9 12
8D 8Q
to DC JUNC 1
OC
11

GND
CN213 , CN215 CLK
TC74VHCT574AFT

10
C53
+5
47u_16V
C50 IC53A TC74VHC32FT
NoMount R50 1 +5
C67 LED50

P
+ 100 3 +5
C51 47u_16V BUSY R51
C66 2 K A
R52

3
CE0.1u CE100p +5

M
100 330

P
CN51 IC53B TC74VHC32FT + 2 Q50 SEL6410E
R53 4
1 DTD113EK
6 R54 C68

M
2 100

1
LCD_RS C52 5 10K CE0.1u
SUB BOARD_Circuit Diagram 5/7

3 CE100p
LCD_RW
4 TC74VHC32FT
IC53C CN50
5 R55 LCD50
LCD_E 9 VSS
6 1
100 8 VDD
7 C54 2
/SW0 10 V0 LED51
8 CE100p +5 3
RS
9 4 EW162G2GLY SETUP R56
/SW1 R/W K A
10 5

20
3
PD[0..7] IC54 E 390
11 6 Q51
/HRESET PD0 18 2 2 SLR343BC4T3F
12 B0 A0 7
PD1 17 3

VCC
B1 A1 8 DTD113EK
53014-12 PD2 16 4 LED52
B2 A2 9

1
PD3 15 5
B3 A3 10 PAUSE R57
CN52 PD4 14 6 K A
B4 A4 11

3
PD5 13 7 390
1 B5 A5 12 Q52
R69 100 PD0 PD6 12 8 2 SLR343BC4T3F
2 B6 A6 13
R70 100 PD1 PD7 11 9
3 B7 A7 14 DTD113EK
R71 100 PD2 VLED LED53
4 R58 15

1
R72 100 PD3 19 +5 VLSS
5 E 16 POWER R59

3
R73 100 PD4 1 470 K A

GND
6 DIR
3
R74 100 PD5 2 MDF7-16P-2.54DSA(55)
7 Q53 Q54 390
R75 100 PD6 TC74VHCT245AFT 2 SLR343BC4T3F

10
8 +5
R76 100 PD7 To LCD
9 DTD113EK

2-26
1
DTD113EK
10 Q55
1

/LCD_CS R60 R61


11 2SK2796S-TR
10K 10K
12
/LED
13
R62 100
14
+5
53014-14

20
IC55
PD4 3 2
D1 Q1 R63
PD5 4 5

VCC
D2 Q2
PD6 7 6 NoMount
R64 100 D3 Q3
PD7 8 9
D4 Q4
PD3 13 12 ROTARY
C55 D5 Q5
CN53 +5 PD2 14 15 LED55
NoMount D6 Q6
PD1 17 16
24 D7 Q7 R65
PD0 18 19 K A
23 D8 Q8
3

22 330
11 2 SEL6410E
21 R66 100 CLK
1 +5 +5

GND
20 CLR
19
14

C56 SN74HCT273APWR RA50 Q57

10
18 DTD113EK IC50B
NoMount 1 10
17
2 9 3 4
16
3 8 +5
15 BZ50
4 7 TC74VHC14FT
14
+5 5 6
13 IC50C
1
12

20
IC56 EXBA10E103J 5 6
11 SW50 BUZZER
PD0 2 18 EVQ21305R 2
10 A0 B0
3

PD1 3 17 FUNCTION TC74VHC14FT

VCC
9 A1 B1 SW51 Q58
PD2 4 16 EVQ21305R 2
8 A2 B2 PAUSE IC50D
PD3 5 15 MMB-12C-5
7 A3 B3 SW52 DTD113EK
PD4 6 14 EVQ21305R 9 8
6 A4 B4
1

/SW0 PD5 7 13 POWER


5 A5 B5 SW53
PD6 8 12 EVQ21305R TC74VHC14FT
4 A6 B6 SETUP
/SW1 PD7 9 11
3 A7 B7 SW54 IC50E
EVQ21305R
2 R67 100 +A CURSOR
/HRESET 19 +5 11 10
1 E SW55
1 EVQ21305R

GND
DIR RA51 -A CURSOR
NoMount C57 TC74VHC14FT
(52806-24) NoMount TC74VHCT245AFT 1 10 SW56 EVQ21305R

10
2 9 +Z CURSOR
3 8 SW57 EVQ21305R 13 12
4 7 -Z CURSOR
+5 5 6
IC50F TC74VHC14FT
7

20
IC57 EXBA10E103J
PD7 2 18 SW58 EVQ21305R
A0 B0 +X CURSOL
PD6 3 17

VCC
A1 B1 SW59
PD5 4 16 EVQ21305R
A2 B2
PD4 5 15 +Y CURSOL
A3 B3 SW60
PD3 6 14 EVQ21305R +5
A4 B4 -Y CURSOL
PD2 7 13
A5 B5 SW61
PD1 8 12 EVQ21305R
A6 B6 -X CURSOL
PD0 9 11
A7 B7 SW62 EVQ21305R
R68 100 MENU
19
E SW63
1 EVQ21305R C58 C59 C60 C61 C62 C63 C64

GND
C65 DIR ENTER CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
NoMount
TC74VHCT245AFT

10
SIGNAL JUNCTION BOARD 1/2

CN100
T100
1 R100
T101 +5
2 33
3 Ambient_Th
HEAD_POWER_ON
4

P
+5 R140 C100 + C101
5 C102 C103
+5 10K_0.1% CE0.1u
to DC JUNC 6
IC100 10u_16V CE0.1u CE0.1u

M
7 C104

P
+ 1 5 SIJGND IC101
8 NC VCC CE0.1u
CN210 2 C105 T105 SIJGND 1 20
9 C106 A A0 VCC
+41 C107 3 4 NoMount +5_sleepA 2

M
10 220u_10V GND Y A1 SIJGND
SUB BOARD_Circuit Diagram 6/7

47u_63V +5 (10u_16V) 3 15 T154 R101 33


R103 A2 /CS
53014-10 C108 HD74LV1GT14A SIJGND R106 P M +27 4 17 T155 R102 33
10K A3 ADDRESS

P
+
+ CE0.1u 10K T102 5 18 T156 R104 33
C169 R123 A4 I/O_CLK

2
SIJGND SIJGND SIJGND 6 19 R105 0
C113 CE4.7u/25V 10K A5 EOC
+27 IC102 SIJGND T103 7 16 R107 0 C109 C110 +5

M
CE0.1u R108 C111 A6 DATA_OUT
1 8 8 13 100p 100p
R110 S1 D1 1.2K CE0.1u A7 VREF - R109
1 3 2 7 SIJGND SIJGND T104 9 14 +5
G1 D1 A8 VREF+ C112

P
+ 33 3 6 +5_sleepB 11 C114 1.0K
Q100 S2 D2 R111 A9 CE0.1u
SIJGND 4 5 +41 SIJGND +5_sleepA 12 10 100p IC103 T106

P
C115 DTC114EK G2 D2 33K A10 GND +
SIJGND SIJGND 5 1

M
220u_50V VCC OE R112 33
UPA1774 R150 TLC1543IDB SIJGND 2
Cooling_FAN C116 A

M
C118 T107 10K C117 +5_sleepB SIJGND 4 3
R113 10u_16V Y GND
CE0.1u CE0.1u SIJGND
27K C119 C120
SIJGND SIJGND HD74LV1G126A
CE0.1u CE100p
SIJGND +5 SIJGND
R114 SIJGND
UV_27 SIJGND
10K R115 SIJGND +5 CN101
C121
CN102 DATA_OUT 1.0K
CE0.1u 1
T108 DATA_OUT EOC IC104 T109
1 R116 C122 2
5 1
2 1.2K CE0.1u VCC OE R117 33 3
to SERVO SIJGND SIJGND 2 Reserve
3 A 4
T110 EOC 4 3
4 Y GND 5
SIJGND
CN10 5 C123 6

2-27
HD74LV1G126A
6 CE100p
+5 SIJGND NoMount
53398-06 SIJGND (53398-06)
SIJGND T111 R118 SIJGND
C124
RELAY100 1.0K
CE0.1u
1 IC105 T112
Relay_HARD_ON Coil +
2 5 1
Coil - VCC OE R119 33

K
+27 SIJGND 2
D100 A
3 4 3 CN103
1SS355 COM Y GND
4

A
NO T113 C125 28
HD74LV1G126A
CE100p 27
T114 AJVN5247F T115 T116 +5 SIJGND
R120 Q101 26

3
CN104 UV_27 F100 UV_27
1.0K_0.5W 2SJ553S R121 25
@RELAY_soft_ON 2 SIJGND
1 C126 24
2 R161 CE0.1u 1.0K 23

P
+ 01543.15DR IC106 T117
3 Q102 4.7 / 0.25W 22

1
R122 5 1
4 C128 DTC114EK VCC OE R124 33 21
10K SIJGND 2

M
5 CE0.1u C127 A 20
@Lamp_Enable 4 3
6 CE1000p Y GND 19
C129 SIJGND SIJGND Q104 R126
7 R125 C130 18
220u_50V DTC114EK HD74LV1G126A 10K
8 1.0K_0.5W CE100p 17
SIJGND SIJGND 3 1 SIJGND
9 16
R127
10 15 to SERVO BOARD CN6
T118 @Lamp_Enable T119 10K 3 1 SIJGND SIJGND
11 14
+3.3 SIJGND
12 13

2
to CARRIAGE R129 33 R130 1.0K Q103 Lamp_Power_ON
13 12
DTC114EK SIJGND +5
14 C131 T120 11

2
CN309 R131 33 IC107 R132
15 C132 CE0.1u R128 10
1 5 R133 100 Lamp_Power_ON 10K
16 CE0.1u OE VCC T121 C161 9
C137 +5_sleepA 2 R134 100 Lamp_Power_slow_ON 1.0K
17 A CE0.1u 8
CE0.1u 3 4 SIJGND @Lamp_connect IC113 T122
18 GND Y 7
SIJGND 5 1 SIJGND
19 C133 C134 VCC OE 6

P
+ T123 HD74LV1G126A SIJGND 2 Mist_FAN_PWM
20 CE470p CE470p A 5
SIJGND +3.3 @Mist_FAN_PWM 4 3
21 Y GND 4
C138 R135 1.0K R136

M
22 3
10u_16V HD74LV1G126A 10K
23 C135 2
IC108 SIJGND SIJGND
24 C136 CE0.1u 1
SIJGND 1 5
25 CE0.1u OE VCC
2 SIJGND 52808-28
26 A
+27 3 4 SIJGND R137 33 @Lamp_Therm_Fault +3.3 SIJGND
27 GND Y
SIJGND T124
28 Z_Sens
HD74LV1G126A C139
29 C159
SIJGND CE100p IC112 T153
30 CE0.1u R154
@Mist_FAN_PWM 5 1 HEAD_POWER_ON
31 VCC NC 33
T125 SIJGND 2 RELAY_soft_ON
32 A
+5 D101 1SS355 SIJGND 4 3 @Lamp_Therm_Fault T126
33 Y GND C160
K A @Lamp_connect T127
34 CE100p
T128 @RELAY_soft_ON HD74LV1GT14A Lamp_Power_slow_ON
35

P
+ +5 IC109 +3.3 SIJGND
36 R162
1 3 SIJGND R138
IN OUT 10K
36FMN-BTK C140 C141 10K

M
R139

P
P
CE0.1u 47u_16V + 4 +
GND 10K
SIJGND C142 C143 SIJGND
C144
47u_16V CE0.1u UPC2933T SIJGND

M
M
CE0.1u
SIJGND SIJGND
SIJGND
C145
SIJGND
47u_16V
SIJGND
SIGNAL JUNCTION BOARD 2/2

CN105 CN106 CN107


FEED_+A Z_+A CN109
1 1 29
FEED_+B Z_+B +FAN
2 2 28 1
FEED_-A Z_-A -FAN
3 3 27 2
FEED_-B Z_-B
4 4 26 3
PUMP1_+A WIPE_+A CIR_+A
5 5 25
PUMP1_+B WIPE_+B CIR_-A 53398-03
6 6 24 Cooling_FAN
PUMP1_-A WIPE_-A CIR_-B
7 7 23
PUMP1_-B WIPE_-B CIR_+B
8 8 22
CIR_+A
9 9 21
CIR_+B FEED_+A
10 10 20
CIR_-A FEED_-A
11 11 19
CIR_-B FEED_-B
12 12 18
to SERVO BOARD PUMP2_+A to SERVO BOARD ROTARY_+A FEED_+B
13 13 17
PUMP2_+B ROTARY_+B +5_sleepB
14 14 16
PUMP2_-A ROTARY_-A to INK JUNCTION
15 15 15
CN1 PUMP2_-B CN2 ROTARY_-B
16 16 14
17 17 CN6 R151 0 FEED_ORG_sens
+5 C146 13
18 18 C147 NoMount 12
CE0.1u +5 R156 0 /Rotary_connect
19 19 (47u_16V) 11
P M
20 20 10

+
21 21 reserve_sens C164

P
+ 9
22 22 T130 NoMount
SIJGND 8
23 23 @Serial_EN
C148 T132 FEED_ORG_sens 7 C162

M
24 24 6 NoMount
47u_16V T133 Rotary_ORG_sens Sub_to_Servo SIJGND
25 25 5
T134 Z_Height_sens T135
26 26 4
@Servo_to_Sub CN108
52808-26 SIJGND 52808-26 3 +5
SUB BOARD_Circuit Diagram 7/7

2 29
SIJGND T137 Wipe_ORG_sens SIJGND 1 Z_Sens 28
T138 Z_ORG_sens 27
52808-2971 26
Z_+A
25
SIJGND Z_-A
24
Z_-B
23
Z_+B
22
UV_27 21
ROTARY_+A
CN110 CN111 20
ROTARY_-A
19
21 21 ROTARY_-B
PUMP1_+A WIPE_+A 18
20 20 ROTARY_+B UV_27
PUMP1_-A WIPE_-A 17
19 19 16
PUMP1_-B WIPE_-B
18 18 to INK JUNCTION 15
PUMP1_+B WIPE_+B
17 17 14 Ambient_Th
16 16 13
PUMP2_+A R155 0 Z_ORG_sens
15 15 CN1 12

2-28
PUMP2_-A
14 14 11
PUMP2_-B R157 0 Rotary_ORG_sens
13 13 10
to SENS JUNCTION PUMP2_+B to SENS JUNCTION T129
12 12 9
+5 +5 @INK_CLK
11 11 8
10 10 T131
CN503 +5_sleepB CN506 +5_sleepB 7
9 9 @INK_LOAD
6 C163
8 8 T136
R158 0 Print_ORG_sens 5 NoMount
7 7 @INK_OUT SIJGND
T143 4 C165
6 6 Relay_HARD_ON 3 NoMount
R159 0 Wipe_ORG_sens INK_IN
5 5 2
Front_Cover
4 4 1
R160 0 Z_Height_sens
3 3 +5
Mentenance_Cover_R 52808-2971
2 2
C166
1 C167 1
NoMount SIJGND
NoMount

P
52808-21 52808-21 +
C168 C149 C150
NoMount CE0.1u 47u_16V
SIJGND SIJGND SIJGND

M
T139 T140
CN112 T141 +5 C151
to SERVO BOARD 6
SIJGND INK_CLK R141 33
5 CE0.1u
INK_LOAD R142 33
4
20

+5 C154 CN8 INK_OUT R144 33 SIJGND


3
CE0.1u T142 R143 33 @INK_IN 2 18 @INK_CLK
2 A0 B0
3 17 @INK_LOAD
VCC

1 A1 B1
CN114 4 16 @INK_OUT
C152 A2 B2
SIJGND 52808-06 5 15 @Servo_to_Sub
1 NoMount A3 B3
SIJGND 6 14 @Serial_EN
2 A4 B4
T148 Print_ORG_sens 7 13
3 A5 B5
SIJGND 8 12
4 A6 B6
T149 Front_Cover CN113 +5 9 11
to MAIN BOARD 5 A7 B7
6 5
T150 Mentenance_Cover_R Servo_to_Sub R145 33 19
7 4 E
T144 R146 33 Sub_to_Servo 1
GND

8
T151 /Rotary_connect
to SERVO BOARD 3
Serial_EN R147 33
DIR
9 2
IC110
10

10 1
T152 reserve_sens CN9 RD74LVC541B
11 C153
53014-05
NoMount
53014-11 SIJGND T145 T146
SIJGND
SIJGND SIJGND

+3.3
T147 R148 1.0K
R149 33 C155
INK_IN IC111
CE0.1u
1 5
OE VCC
2
C156 A
3 4 SIJGND @INK_IN
CE100p GND Y
HD74LV1G126A
SIJGND SIJGND
2-5 INK SYSTEM BOARD
INK SYSTEM BOARD_Arrangement Diagram (Component Side)

2-29
+3.3 CN1
CARTRIDGE IC BOARD Ink_Exist_0
1
2

1
6
CN101 CN103 Ink_Empty_0 292250-4
3
RA8
2 1 4
EXBA10E103J
1 2

2
9
3
8
4
7
5
CN2

10
5
5268-02 Ink_Exist_1
3 RA9 1
5 4
4 2
+3.3 6 3 Ink_Empty_1 292250-4
3
CN032-004-000 7 2
4
8 1

K
R6 CN3
D4 22K EXBV8V101JV
C32 C31 C26 C25 Ink_Exist_2

TP19
1SS355 1

A
CARTRIDGE IC BOARD To SERVO BOARD 2
CN201 CN203 CE470p CE470p CE470p CE470p Ink_Empty_2 292250-4
3
+3.3
2 1 4

P
1 2 + C35 RA7
+5 PC1 5 4 CN4
5 C19 PC15 2.2u_50V
5268-02 CE0.1u 6 3 Ink_Exist_3

M
3 CE0.1u 1
NoMount 7 2
4 2
CN14 8 1 Ink_Empty_3 292250-4
IC2 3

20
CN032-004-000 +3.3
6 EXBV8V101JV 4
SUB_CLK_in TP13 R4 100 18 2 @SUB_CLK_in C24 C21 C20 C18
5 B0 A0
SUB_LOAD_in TP6 R3 100 17 3 @SUB_LOAD_in CN5

VCC
4 B1 A1

1
6
SUB_DATA_out TP4 R2 0 16 4 @SUB_DATA_out CE470p CE470p CE470p CE470p Ink_Exist_4
3 B2 A2 1
CARTRIDGE IC BOARD TP1 R1 100 15 5 @SUB_DATA_in RA1
2 B3 A3 2
CN301 CN303 SUB_DATA_in TP14 R5 100 14 6 @Serial_En EXBA10E103J Ink_Empty_4 292250-4
1 B4 A4 3

2
9
3
8
4
7
5
TP18 R9 0 13 7 @Sub_to_Servo

10
2 1 B5 A5 4
52808-06 TP22 R10 100 12 8 @Servo_to_Sub
1 2 B6 A6 RA3
11 9 5 4 CN6
5 B7 A7
5268-02 6 3 Ink_Exist_5
3 SN74LVC245APWR 1
C29 C23 C17 C30 C34 19 7 2
4 E 2
+5 PC12 C33 1 8 1 Ink_Empty_5 292250-4

GND
DIR 3
CN032-004-000 CE0.1u NoMount CE330p CE330p
EXBV8V101JV 4
C1 C2 C3 C4

10
TP5
CN17 TCK CN8

TP21
TP20
CE330p CE330p CE330p CE470p CE470p CE470p CE470p Ink_Exist_6
1 1
CARTRIDGE IC BOARD Serial_En +3.3
2 2
CN401 CN403 Sub_to_Servo Ink_Empty_6
3 3
Servo_to_Sub
2 1 4 RA4 4
5 4 NoMount
1 2 5
6 3 CN9
5
5268-02 53398-05 7 2 Ink_Exist_7
3 1

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
8 1
4 2
+3.3 Ink_Empty_7
EXBV8V101JV 3

IN

E8
E6
E4
E2
E0
D0
D2
D4
D6
D8
CN032-004-000 51 25 C5 C6 C7 C8

E14
E12
E10
D10
D12
D13

VCC
GND VCC 4

GND
+5 TMS 52 24 NoMount

CLK2/I
CLK1/I
TMS TCK

1
6

53 23 CE470p CE470p CE470p CE470p CN10


TP29 F0 IN TP2

P
+ C22 54 22 RA2 Ink_Exist_8
+3.3 TP30 F2 C2 1

GND(Bank 1)
GND(Bank 0)
CARTRIDGE IC BOARD 47u_16V 55 21 EXBA10E103J

VCCO(Bank 1)
VCCO(Bank 0)
PC11 PC6 PC5 TP31 F4 C4 2
2
9
3
8
4
7
5

CN501 CN503 56 20 Ink_Empty_8

M
10
PC18 PC2 TP25 F6 C5 3
57 19
2 1 GND(Bank 1) C6 RA5 4
58 18 5 4 NoMount
1 2 CE0.1u CE0.1u TP32 F8 GND(Bank 0)
59 17 6 3 CN11
5 CE0.1u CE0.1u CE0.1u TP26 F10 C8
5268-02 60 16 7 2 Ink_Exist_9
3 TP33 F12 C10 1
61 15 8 1
4 TP27 F13 C12 2
+3.3 62 14 Ink_Empty_9
TP34 IN C14 EXBV8V101JV 3
CN032-004-000 PC10 PC9 PC4 63 13
VCCO(Bank 1) VCCO(Bank 0) 4
PC17 PC3 64 12 NoMount
TP35 G14 IN TP3
65 IC1 11 C9 C10 C11 C12 CN12
TP36 G12 B13
CE0.1u CE0.1u 66 10 Ink_Exist_10
TP37 G10 B12 1
CARTRIDGE IC BOARD CE0.1u CE0.1u CE0.1u 67 LC4128V-75TN100C 9 CE470p CE470p CE470p CE470p
TP38 G8 B10 2
CN601 CN603 68 8 Ink_Empty_10
GND(Bank 1) B8 3
69 7
2 1 G6 GND(Bank 0) RA6 4
70 6 5 4 NoMount
1 2 G5 B6
71 5 6 3 CN13
5 G4 B4
INK SYSTEM BOARD_Circuit Diagram

5268-02 72 4 7 2 Ink_Exist_11
3 G2 B2 1
73 3 8 1
4 TP39 IN B0 2
TDO 74 2 Ink_Empty_11
TDO TDI EXBV8V101JV 3
CN032-004-000 +3.3 75 1 C13 C14 C15 C16
VCC GND 4
NoMount

GND
IN
H13
H12
H10
H8
GND(Bank 1)
VCCO(Bank 1)
H6
H4
H2
H0/GOE1
CLK3/I
CLK0/I
VCC
A0/GOE0
A2
A4
A6
VCCO(Bank 0)
GND(Bank 0)
A8
A10
A12
A14
CE470p CE470p CE470p CE470p
R13

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
CARTRIDGE IC BOARD +3.3 10K TP28
CN701 CN703 CN18
2 1 1

2-30
TDO
1 2 2
TDI To INK CARTRIDGE
5 3
NoMount
3 4
TDI +5
4 isp Writer 5
TMS TP17 TP16 +5
6

TP8
TP7
NoMount +5
7
TCK
8
8
7
6
5
8
7
6
5

8
7
6
5
53398-08 R14 R7 R8 RA12 RA14
CARTRIDGE IC BOARD 10K 10K 10K RA10 EXBV8V222JV EXBV8V222JV R18
CN801 CN803 EXBV8V103JV R16 NoMount NoMount To CARTRIDGE IC
1
2
3
4
1
2
3
4

TP15
2 1

1
2
3
4
IC7 +5 IC5
1 2 1
8 1 16 13
5 RXD GND VCC 0 2
NoMount 7 2 3 14 R20 NoMount
3 TXD 1-W COM 1 3
6 3 6 15
4 POL NC INH 2 4

K
5 4 11 12 R21 NoMount
VPP VDD D3 A 3 5
NoMount 10 1
UDZS 7.5B B 4 6
DS2480B+T&R 9 5 R22 NoMount
C 5 7
+5 +5 7 2 CN15

A
Vee 6 8
+5 8 4 5267-08
CARTRIDGE IC BOARD GND 7
PC16 R23 NoMount
CN901 CN903 TP23 TP24 PC19 TC74HC4051AFT
CE0.1u
R12 R11 CE0.1u 1
2 1
NoMount NoMount +5 2
1 2 R15 R24 NoMount
+5 3
5 NoMount
NoMount 4
3 R25 NoMount
D1 5
4
8
7
6
5

K A 6
8 R26 NoMount
7
6
5

NoMount RA13 7
CN7
1SS355 RA11 NoMount 8
R19 5267-08
NoMount R17 NoMount (EXBV8V222JV)
NoMount
1
2
3
4

+5 IC3 +3.3 TP40 (EXBV8V103JV) R27 NoMount


1
2
3
4

CARTRIDGE IC BOARD 1 3 IC4 +5 IC6


IN OUT 1
CN1001 CN1003 8 1 16 13
RXD GND VCC 0 2
4 7 2 3 14 R28 NoMount
2 1 GND TXD 1-W COM 1 3
6 3 6 15
1 2 POL NC INH 2 4

P
P
K
+ UPC2933T 5 4 11 12 R29 NoMount
5 C28 PC8 PC7 + C27 VPP VDD D2 A 3 5
NoMount 10 1
3 47u_16V CE0.1u CE0.1u 47u_16V B 4 TP9 6
NoMount NoMount 9 5 R30 NoMount

M
M
4 C 5 TP12 7
+5 (DS2480B+T&R) +5 7 2 CN16

A
Vee 6 TP10 8
NoMount 8 4 NoMount
GND 7 TP11
(5267-08)
PC14
PC13 NoMount
NoMount
NoMount (TC74HC4051AFT)
CARTRIDGE IC BOARD (CE0.1u)
CN1101 CN1103
2 1
1 2
5
NoMount
3
4
NoMount

CARTRIDGE IC BOARD INK TANK BOARD


CN1201 CN1203
2 1
1 2
5
NoMount
3
4
NoMount
2-6 MAINTENANCE PARTS LIST_Electrical Parts

MAIN BOARD
Parts No Parts Name Description Function
15009101 BATTERY CR2032 BT1 RTC backup BATTERY
1000000659 FUSE,01543.15DR F1,F2 DC Fuse for HEAD

DC JUNCTION BOARD
Parts No Parts Name Description Function
1000000659 FUSE,01543.15DR F201 DC Fuse for 27VDC

SIGNAL JUNCTION BOARD


Parts No Parts Name Description Function
1000000659 FUSE,01543.15DR F100 DC Fuse for UV Lamp

2-31
3 Replacement of Main Parts

To Ensure safe Work

Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is turned on may result in injury by unintended
operation of the machine. < Rear View >

Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the
replacement, or ink will harden and clog in the ink line. And it will affect the condition of a machine.
* The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin.


Contact with the ink may cause skin irritation.

Use deodorizing mask with activated carbon when necessary.


When you carry the parts which are stained with ink such as head or damper, put these parts
into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability.
Otherwise, you might feel sick because of the evaporated ECO-UV INK.
Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.

Static electricity can harm electronic devices. To prevent static damage, discharge static electricity
from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.

3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. ( 1 Head )
1. THERMISTER CHECK
It can be checked in the SERVICE MENU > THERMISTOR CHK.
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. FLUSHING POSITION ADJUSTMENT
Adj. Time : 60min
Total Time : 85min.

CAP TOP REPLACEMENT : 35 min. ( 6pcs. )


Total Time : 35min.

CARRIAGE MOTOR REPLACEMENT : 20 min


1. SERVO LOCK CHECK
It can be performed in the MOTOR MENU > SERVO LOCK > S.
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.

CARRIAGE BELT REPLACEMENT : 30min.


1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
Adj. Time : 15min
Total Time : 45min.

FEED MOTOR REPLACEMENT : 20 min 5


1. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
2. MOTOR HOURS CLEAR
3. PRINT AREA ADJUSTMENT
Adj. Time : 5min
Total Time : 25min.

CARRIAGE BELT REPLACEMENT : 30min.


1. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
2. MOTOR HOURS CLEAR
3. PRINT AREA ADJUSTMENT
Adj. Time : 15min
Total Time : 45min.

TABLE UNIT REPLACEMENT : 30min.


1. TABLE UNIT HEIGHT ADJUSTMENT
2. HEAD HEIGHT ADJUSTMENT
3. UV LAMP HEIGHT ADJUSTMENT
4. HEAD GAP SENSOR POSITION ADJUSTMENT
3. PRINT AREA ADJUSTMENT
Adj. Time : 50min
Total Time : 80min.

PUMP REPLACEMENT : 20 min. ( 2 pcs. )


1. PUMP CHECK
2. PUMP TIMES CLEAR
Total Time : 22min.

CIRCULATING PUMP REPLACEMENT : 25 min. ( 2 pcs. )


1. PUMP TIMES CLEAR
Total Time : 25min.

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
7. HEAD RANK SETTING
8. SERIAL NUMBER INPUT
9 INK TYPE SETTING
10. CAP & WIPER CHECK
It can be performed in the SERVICE MENU > I/S MENU > I/S CHECK.
11. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
REVISED 8 15. HEAD ALIGNMENT
Only Horizontal Adjustments is required.
Adj. Time : 70min
Total Time : 100min.

3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
5. PUT PARAMETER
6. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
Adj. Time : 20min
Total Time : 50min.

CARRIAGE BOARD REPLACEMENT : 15min.


1. THERMISTER CHECK
2. LINEAR ENCODER SETUP
Adj. Time : 5min
Total Time : 20min.

PANEL BOARD REPLACEMENT : 7min.


1. LCD/LED/BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.

SERVO BOARD REPLACEMENT : 12min.


1. PINCH ROLLER SENSOR CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 38min
Total Time : 50min.

ENCODER SCALE REPLACEMENT : 25min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 28min.

RIBBON CABLE REPLACEMENT : 40min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 43min.

BATTERY REPLACEMENT : 7min.


1. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
Adj. Time : 2min
Total Time : 9min.

UV LAMP REPLACEMENT : 13min. ( 1piece )


1. UV LAMP CHECK
It can be checked in the SERVICE MENU > UV LAMP MENU.
2. UV LAMP HEIGHT ADJUSTMENT
Adj. Time : 10min
Total Time : 20min.

3-3
3-1 HEAD REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Select [PRINT MENU] > [HEAD RANK], and select the HEAD RANK
2 SERVICE MENU
Head No. of the head that you are going to replace and PRINT MENU 5CY2F2F

input the Head Rank written on the new head. [ ]

Input the Head Rank by selecting the digit with the Left PRINT MENU
and Right keys, and changing the parameters with the HEAD RANK
[ ]
Up and Down keys.
Press the [ENTER] key to save the settings. HEAD RANK
HEAD 1
Revised
[ ]
* The Head No. becomes [HEAD1], [HEAD2],
[HEAD3]... in order from the Head at the left end. HEAD RANK 1
1234567 (1/5)
ENTER

3-4
Turn off the Sub Power SW, and then turn off the Main
3
Power SW.
Main Power SW

When replacing the Head, it is necessary to


turn off the Main Power SW. If not, the Head
or the Main Board could be broken. We rec-
ommend replacing the Head with the power
cord unplugged. Sub Power SW

Open the Front Cover.


4 Move the Head Carriage to the left so that the Head
Carriage is located above the table.

Remove the 4 screws as shown in the figure to remove


5
the Carriage Cover.

Carriage Cover

Remove the Damper Plate.


6

Damper Plate

3-5
Pull the Head Shield to the front and remove it.
7

Head Shield

Remove the two Ink Dampers by pulling the Head


8
which will be replaced.

Be sure to remove the Ink Damper with the


Head Board Cover attached. It prevents the
ink from dripping on the Head Board. If the ink
Damper Shield
drips on the Head Board, Head or Head Driving
IC will be broken.
Remove the Ink Damper with pulling the upper
end of the Damper Shield when removing the
Ink Damper. Head Board Cover

Move the Head Carriage to the Panel Cover side by


9
hand.

Do not lock the Head Carriage.

10 Close the Front Cover and remove the Panel Cover.


Remove the plate shown in the figure to re- Screw
place [Head 3]

Screw

Plate

Panel Cover

3-6
11 Remove the Head Board Cover and disconnect the two
ribbon cables from the Head.
There is a tab on the left side of the Head
Head Board Cover
Board Cover.

Tab

Make sure that LED on the Carriage Board is Ribbon Cable


off when disconnecting the ribbon cables.

12 Remove the Spring, and remove the 3 screws that se-


cure the Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.

Spring

13 Remove the Head from the Head Adapter and attach 5CY2F2F
the new Head to the Head Adapter. Head

Make sure to attach the Head by pressing it to


the bottom left corner of the Adapter.
Use the 2kgf·cm torque driver (ST-056) to fas-
ten the screws. Head Adapter

14 Install the Head to the Head Carriage with the 3 screws


temporarily. Then, attach the spring and fasten the 3
screws as shown in the figure.

Place the head so


Earth Terminal
that earth terminal
place under the
Head Sheild. Head Sheild Spring

Use the 2kgf·cm torque driver (ST-056) to fas-


ten the screws.

3-7
15 Connect the two ribbon cables to the Head Board.
Head Board Cover
Be careful not to connect the wrong ribbon
cable.

When attaching the Head Board Cover,


hook the tab to the Carriage Base.
Carriage Base
Tab

Ribbon Cable

16 Attach the Ink Dampers to the Head.


Ink Damper

Be sure to attach the Ink Damper with the


Head Board Cover attached. It prevents the
ink from dripping on the Head Board. If the
ink drips on the Head Board, Head or Head
Driving IC will be broken.

Connect the Dampers to the Heads according


to the colors on the Ink Tubes.

Gl
Y
Sky Blue
W C
K
M

17 Attach the Head Shield.

Insert the Head Shield between the board


and Head Adapter, and have the screw shown
from the hole.
< Cross-section >
Head Board

Head Board

Hole
Head Adapter Head Shield

3-8
18 After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

19 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and set the value to 102.0mm. SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
HEIGHT
[ ]

AXIS MOVE
Z:102.0mm
[ ]

20 Move the Head Carriage to the left so that the Head


Carriage is located above the table.

21 Confirm that the gap between head surface and table


top is 1mm.
If the head height is not around 1mm, perform [4-14
HEAD HEIGHT ADJUSTMENT].

1mm

3-9
Perform the Normal Cleaning for all the heads twice.
22
FUNCTION FUNCTION
CLEANING

CLEANING NORMAL
NORMAL AB

Enter the Service Mode and perform the following adjustments.


23
1. THERMISTOR CHECK
It can be checked in the [SERVICE MODE] > [THERMISTOR CHK].
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-7 FLUSHING POSITION ADJUSTMENT]

HOW TO CLEAR THE HEAD INFORMATION


SERVICE MENU
HISTORY MENU
After THERMISTOR CHECK and HEAD ALIGNMENT, [ ]
clear the HEAD INFORMATION from the [SERVICE HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR ALL
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
[ ] [ ] [ ]
the Head you replaced and press the [ENTER] key. HEAD GROUP
Revised CLEAR H3
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]...
[ ]
from the Head at the left end in order. HEAD GROUP
CLEAR H1

< Note for attaching the Carriage Cover >


Carriage Cover
Temporarily thread the 4 screws shown in the figure to hold
the Carriage Cover. And fasten them without distorting the
Cover.

Be careful not to distort the Carriage Cover when


fastening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.

Screw

3-10
3-2 WIPER REPLACEMENT

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Select [SUB MENU] > [MAINTENANCE] > [REPLACE


1
WIPER] in the User's Menu, and press the [ENTER]
MENU
key. SUB MENU
[ ] [ ]
SUB MENU
MAINTENANCE
[ ] [ ]
MAINTENANCE
REPLACE WIPER

The Head Carriage moves to a location allowing wiper


2 OPEN FRONT
replacement, and then the screen shown in the figure
COVER
appears.
Open the Front Cover.

The screen shown in the figure appears.


3

FINISHED?

3-11
Using by the tweezers, grasp the bottom portion of the
4
Wiper and take it off the hook.

Scraper Wiper Carriage

Clean the Wiper Carriage and Scraper using the


Cleaning stick if they need to be cleaned.

Remove the Wiper and install the new one.


5

Make sure to place the wiper so that the rub-


ber side faces the front.

Use the tweezers to press the area shown in the figure


6
and engage the Wiper on the hook.

Make sure to engage it on the hook. If the


Wiper is not hooked, it may fall off during its
use.

Close the Front Cover, and press [ENTER] key.


7
The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.

MAINTENANCE
REPLACE WIPER

3-12
3-3 CAP TOP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


2 MOVE] > [FEED] and set the value to 2.8mm to move SERVICE MENU
MOTOR MENU
the Table Unit backward.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-13
Turn off the Sub Power SW, and then turn off the Main
3
Power SW.
Main Power SW

Sub Power SW

Open the Front Cover and remove the screws that se-
4
cure the I/S Cover.

I/S Cover
I/S Cover will be removed at the step 7 .
Screw

Close the Front Cover and remove the Panel Cover.


5
Screw

Panel Cover

Unlock the Head Carriage and move it to leftward by


6
hand.

3-14
Remove the screw as shown in the figure and release
7
the Panel Cable by the Saddle, then remove the I/S
cover.
I/S Cover
Saddle

Screw

Remove the tape that wraps the I-joint.


8
Disconnect the Cap Top Tube from the I-Tube-Joint.
Pump

Make sure to replace the Cap Top one by one.


If you disconnect the tubes connected to the I-joint
other pump at the same time, there is the risk
of connecting the wrong tube.

Hold the Cap Frame and unhook it. Then remove it


9 Cap Frame
carefully.

Make sure to hold the Cap Frame. There is a


Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.
Hook

10 Remove the Cap Top together with the tube.


Cap Top

3-15
11 Attach the new Cap Top. Make sure to attach it so that
the tube side faces the front.
Cap Top

Note the following contents.


1. Do not touch the tip of rubber.
2. The Spring is properly attached under the
Cap Top.
3. Do not bend the tubes.

12 Attach the Cap Frame. Cap Frame

13 Connect the Cap Top Tube to the I-Tube-Joint, and


wrap the I-joint by tape. Pump
Replace other Cap Tops in the same way.

Connect the tubes firmly.

14 Set the I/S Cover and fasten the screw shown in the
figure, then bundle the Panel Cable with the Saddle.

Be careful not get the I/S Cover


<NG> Saddle
Ink Tubes stucked in
the I/S Cover.
Screw

3-16
15 Move the Head Carriage by hand it to the lock position.

16 Attach the Panel Cover then open the Front Cover.


Screw

Panel Cover

17 Fasten the 2 screws shown in the figure to attach the I/


S Cover.

I/S Cover

Screw

18 Enter the Service Mode and perform the following ad-


justments.

1. [4-7 FLUSHING ADJUSTMENT]

3-17
3-4 CARRIAGE MOTOR REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the
1
Main Power SW.
Main Power SW

Sub Power SW

Remove the folllowing covers.


2
Right Top Cover
Right Side Cover
Right Side Cover
Panel Cover
Right Top Cover

Loosen the screws which secure the


Panel Cover
backside of the Right Top Cover shown Screw
in the figure.

3-18
Position the Right Top Cover and the Panel Cover
3
temporarily.
Right Top Cover

Don't need to attach the screws.

Panel Cover

Open the Saddle and disconnect the the Motor Cable.


4 Saddle

Connector

<Right Side>

Remove the spring that is attached to the Flange.


5
Flange

Spring

Remove the 3 screws to remove the Motor together


6
with the Flange.

Screw

Screw

Flange

3-19
Remove the 3 screws to remove the Motor from the
7 Flange
Flange.
Attach the Motor Cable of a new Motor using a cable
tie without bending the cable root, and then attach the
new Motor to the Flange.

Be careful with the attaching direction of the


Flange.
Screw

Temporarily attach the 3 screws to hold the Flange.


8

Screw

Screw

Flange

Attach the spring.


9 Flange

Spring

10 Unlock the Head Carriage and move it leftward by


hand.

3-20
11 Turn the Drive Gear at least 1 revolution by moving the
Head Carriage left and right to check if the gears mesh Drive Gear Motor Gear
together.

< Top View >

Fasten the screws to attach the Flange in the order as


12
shown in the figure.

Revised 2 3 Screw
1

Screw

2
Flange

13 Turn the Drive Gear by hand little by little and check


Drive Gear
there is no backlash.

Apply a proper amount of grease (P/# :


21675102 GREASE, FLOIL GE-676 BLACK
10ML) between Drive Gear and Motor Gear.

Motor Gear

14 Connect the Motor Cable and bundle it with the Saddle.


Saddle

Connector

3-21
15 Move the Head Carriag by hand to the lock position.

Remove the Right Top Cover and the Panel Cover


16
temporarily.
Right Top Cover

Panel Cover

Attach the folllowing covers.


17
Right Top Cover
Right Side Cover
Panel Cover
Right Top Cover

Panel Cover Right Side Cover

18 Perform the SERVO LOCK CHECK.


After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down +
keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

3-22
In [MOTOR MENU] > [SERVO LOCK] menu, select [S].
19
Move the Head Carriage left and right by hand and
SERVICE MENU
make sure the value on the LCD changes depending MOTOR MENU
on the Head position. [ ][ ]

MOTOR MENU
SERVO LOCK

[ ]
SERVO LOCK
S: 3

Press the [ENTER] key to activate the Motor.


20
Check that the Head Carriage can not be moved easily
by hand and the value on the LCD doesn't change.

SERVO LOCK
S: 1688
[ENTER]

SERVO LOCK
S: * 1688

Check AGING.
21
Go back to the MOTOR MENU, and select [AGING] >
SERVICE MENU
[SCAN] > and press the [ENTER] key. Make sure that MOTOR MENU
the machine carries out AGING and finishes it. [ ]

MOTOR MENU
AGING
Do not load the media when performing [AG-
ING]. [ ]
AGING
SCAN

22 Clear the motor working hours. SERVICE MENU


Go back to the Service Menu, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]

[CLEAR] and press the [ENTER] key. The motor work-


HISTORY MENU
ing hours will be reset to 0. MOTOR GROUP
[ ][ ]

MOTOR HOURS S
1653 hours
[ ]

MOTOR HOURS S
CLEAR
ENTER

3-23
3-5 PUMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


2 MOVE] > [FEED] and set the value to 2.8mm to move SERVICE MENU
MOTOR MENU
the Table Unit backward.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-24
Turn off the Sub Power SW, and then turn off the
3
Main Power SW.
Main Power SW

Sub Power SW

Remove the screws that secure the I/S Cover.


4

I/S Cover
I/S Cover will be removed at the step 7 .
Screw

Close the Front Cover and remove the Panel Cover.


5
Screw

Panel Cover

Unlock the Head Carriage and move it to leftward by


6
hand.

3-25
Remove the screw as shown in the figure and release
7
the Panel Cable by the Saddle, then remove the I/S
cover.
I/S Cover
Saddle

Screw

8 Disconnect the Pump Motor Cable for both Pumps.


Connector

Disconnect the all tubes from the Pump.


9
Pump A

Mark or put the label to the tubes to


Pump B
identify which is connected to which adapters.

10 Remove the 2 screws as shown in the figure to remove


the Pump Unit together with the Stay.

Pump A Pump B

3-26
11 Remove the 2 screws as shown in the figure to remove
the Pump Unit.

Pump A Pump B

12 Remove the 3 screws shown in the figure to remove


the Motor from the Pump Unit.
Attach the new Pump Unit to the Motor.

Motor

Pump Unit

13 Attach the Pump Unit with the 2 screws as shown in


the figure.

Pump A Pump B

14 Attach the Pump Unit together with the Stay with the 2
screws as shown in the figure.

Pump A Pump B

3-27
15 Connect the all tubes to the Pumps.
Pump A

Connect the tubes of Cap Top side to the left


joint, and connect the tubes of Drain side to
Pump B
the right joint.

Attach the tubes firmly.


Make sure that the tubes at the Drain side
are inserted to the disposed ink.

16 Connect the Pump Motor Cables.


Connector
Connect the red cable to the Pump A, the or-
ange cable to the Pump B.

Revised 2

17 After turning on the Main power SW, turn on the Sub


+
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Clear the pump rotation times.


18
Go back to the Service Menu, and select [HISTORY SERVICE MENU
MENU] > [MOTOR GROUP]. And then, select the HISTORY MENU

pump you replaced. [ ]


HISTORY MENU
Select [CLEAR] and press the [ENTER] key. MOTOR GROUP
[ ]
MOTOR HOURS F
3 hours
[ ]
PUMP TIMES A PUMP TIMES A
9134 times CLEAR

3-28
19 Select [SERVICE MENU] > [I/S MENU] > [PUMP
SERVICE MENU
CHECK], and perform [PUMP SUCTION] and [PUMP I/S MENU
RELEASE] for visually checking that the Pumps work [ ][ ]
correctly.Select [SERVICE MENU] > [I/S MENU] >
I/S MENU
[PUMP CHECK], perform [PUMP SUCTION] and PUMP CHECK
[PUMP RELEASE] for visually checking that the [ ]
Pumps work correctly.
PUMP CHECK
PUMP SUCTION
[ ]
PUMP SUCTION
AB

20 Set the I/S Cover and fasten the screw shown in the
figure, then bundle the Panel Cable with the Saddle.

Becareful not get the I/S Cover


<NG>
Ink Tubes stucked in Saddle

the I/S Cover.

Screw

21 Attach the Panel Cover.


Screw

Panel Cover

22Open the Front Cover and fasten the 2 screws shown


in the figure to attach the I/S Cover.

I/S Cover

Screw

3-29
3-6 CIRCULATING PUMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

Sub Power SW

3-30
Remove the screws in the following steps to remove
2
the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that se- Remove the 7 screws shown in the figure that se-
cure the Top Cover. cure the Top cover.

Disconnect the Circulating Pump Motor Cable.


3

< Back View >

Disconnect the tubes from the Circulating Pumps.


4

< Back View >

3-31
Remove the 2 screws as shown in the figure to remove
5 Pump Unit
the Pump Unit.

< Back View >

Replace with the new pump.


6
Remove the setscrew as shown in the figure to remove
the gear and bearing from the Shaft.
Bearing

Setscrew

Shaft
Gear

Remove the 3 screws as shown in the figure to remove Motor


7
the pump from the motor.

Attach the new pump to the motor.


Screw

Pump

8 Set the bearing and gear to the Shaft.

Bearing
Shaft

Gear
Be careful with the attaching direction of the
bearing and gear.

3-32
Attach the setscrew at the D-cut part by pushing the
9
gear against the bearing. Setscrew
Setscrew

Gear

Gear
Bearing

D-cut part

10 Attach the Pump Unit with the 2 screws as shown in Pump Unit
the figure.

< Back View >

11 Connect the tubes of the Ink Cartridge and the tubes of


the Head Carriage to the pumps.

Connect the tubes firmly.

< Back View >

Connect the tubes as shown in the right figure.


Wrongly connected tube does not circulate the Head Carriage
Pump
ink correctly.
As indicated in rear and top view, connect
the tube from the Head Carriage to the left
connector of the pump and the tube from the Y
Tube Joint to the right connector of the pump.
< Rear view / From top >

Ink Cartridge 6 5 4 3 2 1

3-33
Connect the Circulating Pump Motor Cable.
12

< Back View >

13 After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode. +

MENU

MENU
SERVICE MENU

14 Select [SERVICE MENU] > [I/S MENU] > [PUMP


SERVICE MENU
CHECK] > [PUMP SUCTION] > [CIR-PUMP] and press I/S MENU
the [ENTER] key. [ ][ ]
Check visually the Pumps work correctly. I/S MENU
PUMP CHECK
[ ]
PUMP CHECK
PUMP SUCTION
[ ][ ]
PUMP SUCTION
CIR-PUMP

3-34
15 Attach the Front Cover together with the Top Cover in
the following steps. Revised 3

Attach the 7 screws shown in the figure.

Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.

<OK> <NG>

Front Cover Cusion Front Cover Cusion

3-35
Revised 1
Confirm the position of the Front Cover Sensor.
16
Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3

Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.

If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].

<OK>

<NG>

Under Cover

Front Cover Cushion

3-36
3-7 INK TUBE REPLACEMENT

When the replacement passes 20 minutes, perform the


Medium Cleaning for all the heads to prevent the ink FUNCTION
FUNCTION
from hardening . CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [SUB MENU] > [HEAD


2
WASH], and select the group of the target tube.
SERVICE MENU
SUB MENU
[ ][ ]

SUB MENU
HEAD WASH
[ ][ ]

HEAD WASH
AB

3-37
Turn off the Sub Power SW, and then turn off the Main
3
Power SW.
Main Power SW

Sub Power SW

Remove the screws in the following steps to remove


4
the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that se- Remove the 7 screws shown in the figure that se-
cure the Top Cover. cure the Top cover.

Remove the Right Cover and Right Top Cover.


5
Right Top Cover

Panel Cover

3-38
Remove the 4 screws shown in the figure to remove
6
the Carriage Cover.

Carriage Cover

Remove the Damper Plate.


7

Damper Plate

Remove the Ink Tubes from the Damper Joints and Y


8
-Tube-Joint.
Y-Tube-Joint
Put the tape at the tip of the Ink Tube to prevent the ink
from coming out.

Damper-Joint

Remove the Spiral Tube as shown in the figure.


9

Spiral Tube

3-39
Open the Wire Saddles bundling the Ink Tubes
10

Wire Saddle

Disconnect the Ink Tubes (Ink Cartridge Side) from the Joint Adapters, the Y-Tube-Joint and the Circulating
11
Pump.
And, put the clear tape at the tip of the Ink Tube to prevent the ink from coming out.

Do not replace this Ink Tube.

Do not replace this Ink Tube.

Remove the Tube Guide attaching the Ink Tube, and


12
pull the Ink Tube from back side of the Support Rail
Support Rail Frame
Frame to the front.

Tube Guide

Pull the Ink Tube from the bush.

3-40
Remove the Tube Guide attaching the Ink Tube and
13 Head Carriage
ribbon cable from the Head Carriage.

Tube Guide

14 Remove the Ink Tubes with the Tube Guides from the
Holder Cable Plate and the Support Rail Frame. Tube Guide

When you move the Head Carriage to Tube Guide


the right of the machine, you can take out
the Ink Tubes easily.

<Right Side>

15 Remove the Tube Guides from the Ink Tubes and at-
tach them to the new Ink Tubes.

Tube Guide

Mark or put the label to the Ink Tube to iden-


<Number on the Ink Tube>
tify which is connected to the Ink Damper.
In this procedure, the Ink Tube is numbered No.1
from top to bottom. (From No.1 to No.7) No.2
No.3
No.4
No.5
No.6
No.7

Tube Guide

3-41
Position the Ink Tubes with the Tube Guide on the Lin-
16
ear Rail.

Tube Guide

Attach the outmost Tube Guide of the Head Side to the


17 Head Carriage
Head Carriage together with the Ink Tube.

Tube Guide

18 Connect the Ink Tubes to the Damper Joints and Y


-Tube-Joint.
Check which number of the Ink Tube is connected to Y-Tube-Joint

which Damper Joints and Y-Tube-Joint by referring the


figure.

Damper-Joint

When you connect the Ink Tubes, the Ink


Tubes may bend.
Do not use the bent Ink Tube.

Damper Sheild
Damper Joint
No.5

No.3

No.1
No.7

No.6

No.2
No.4

Y Tube Joint

3-42
19 Bundle the Ink Tubes with the three Wire Saddles
shown in the figure.
Check which number of the Ink Tube is bundled to
which Wire Saddles by referring the figure. No.1~No.3

Bundle the Ink Tubes with the Wire Saddles while


pushing them backward so as not to locate the front of
the Head Carriage. No.4~No.7
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
No.1~No.7
be tilted.

20 Attach the Ink Tubes with the Tube Guides to the Hold-
er Cable Plate and the Support Rail Frame. Tube Guide

When you move the Head Carriage to Tube Guide


the right of the machine, you can take out
the Ink Tubes easily.

<Right Side>

21 Pass the Ink Tube backward of the Support Rail Frame Support Rail Frame
from front side. And, attach them with the Tube Guide
shown in the figure. Tube Guide

Put the Ink Tube through the bush.

22 Attach the Spiral Tube as shown in the figure.

Spiral Tube

3-43
23 Connect the Ink Tube to the Joint Adapters, Y Tube When you connect the Ink Tubes, the Ink
Joints and the Circulating Pump.
Tubes may bend.
Do not use the bent Ink Tube.

Confirm the Ink Tubes are lined from the top to the bottom.

<Number on the Ink Tube>

No.1
No.2
No.3
No.4
No.5
No.6
No.7

Tube Guide

Check which number of the Ink Tube is connected to which Damper Joint and Y-Tube
-Joints by referring the figure.

Damper Sheild
Damper Joint
No.5

No.3

No.1
No.7

No.6

No.2
No.4

Y-Tube-Joints

3-44
24 Turn on the Sub power SW while pressing the Left,
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

25 Select [SUB MENU] > [FILL INK], and select the group
which you want to fill INK of, and press the [ENTER] SERVICE MENU
key. It takes about 10 minutes. SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ] [ ]
FILL INK
AB

26 Attach the Front Cover together with the Top Cover in


the following steps. Revised 3

Attach the 7 screws shown in the figure.

Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

3-45
Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.

<OK> <NG>

Front Cover Cusion Front Cover Cusion

Revised 1
Confirm the position of the Front Cover Sensor.
27 Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3

Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.

If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].

<OK>

<NG>

Under Cover

Front Cover Cushion

3-46
3-8 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT

When the replacement passes 20 minutes, perform the


Medium Cleaning for all the heads to prevent the ink FUNCTION
FUNCTION
from hardening . CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

You do not need to perform [PUMP UP].

Sub Power SW

3-47
Remove the screws in the following steps to remove
2
the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that se- Remove the 7 screws shown in the figure that se-
cure the Top Cover. cure the Top cover.

Remove the Right Cover and Right Top Cover.


3
Right Top Cover

Panel Cover

Remove the 4 screws shown in the figure to remove


4
the Carriage Cover.

Carriage Cover

3-48
Open the Wire Saddles bundling the Ink Tubes
5

Wire Saddle

Remove the Tube Guide attaching the Ink Tube and


6 Head Carriage
ribbon cable as shown in the figure.

Tube Guide

Remove the Tube Guides attaching the Ink Tube


7 shown in the figure.

Tube Guide

Remove the Ink Tube with the Tube Guides from the
8
Holder Cable Plate and the Support Rail Frame. Tube Guide

When you move the Head Carriage to Tube Guide


the right of the machine, you can take out
the Ink Tubes easily.

<Right Side>

3-49
Remove the Carriage Board Cover.
9

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

Remove the ribbon cables from the Carriage Board.


10 Ribbon Cable

Remove the ribbon cables from the Signal Junction


11
Board and Main Board.

SIGNAL JUNCTION BOARD


CN104

MAIN BOARD
CN14 CN15, CN18

12 Remove the three clamps bundling the ribbon cables.

Clamp

3-50
Take out the ribbon cables from the machine.
13
Ribbon Cable

Character
Side

Ferrite Core

Fold the new ribbon cable by referring the figure below. The
14 position to fold the ribbon cable is different depending on the
position to connect the ribbon cable to the Carriage Board.

4 3 2

There is no difference between left and right direc-


tion.

<No.1 Ribbon Cable> Carriage Board

207 +/- 5mm


Character
Main Board side

Plain side Plain side

207 +/- 5mm Carriage Board

<No.2 Ribbon Cable>


157 +/- 5mm
Main Board Character
side

Plain side
Plain side

157 +/- 5mm Carriage Board

<No.3 Ribbon Cable>


147 +/- 5mm
Character
Main Board side

Plain side Plain side

147 +/- 5mm Carriage Board

<No.4 Ribbon Cable>


137 +/- 5mm
Main Board Character
side

Plain side Plain side

137 +/- 5mm

3-51
Locate the Ribbon Cables among the Cable Holders, the
15 Holder Cable Sheets and the Holder Cable Plate.
Ribbon Cable

Character
Side

Attach the Ink Tubes with the Tube Guides to the Hold-
16
er Cable Plate and the Support Rail Frame. Tube Guide

When you move the Head Carriage to Tube Guide


the right of the machine, you can take out
the Ink Tubes easily.

Confirm that the Cables fit in the grooves of the Tube Guides.
17
Ink Tube

Cables

Tube Guide
< Cross Section >

3-52
Confirm the ribbon cables, the Cable Holders, the Holder Cable Plate to the Tube Guides by referring the following fig-
18 ures.

Cable Holder

Ribbon Cable x 4

Cable Holder

Holder Cable Plate

Tube Guide

Confirm that the attaching direction of the Holder Cable Plate is correct.
19

Holder Cable Sheet Ribbon Cable


Cable Holder
Ribbon Cable
Holder Cable Plate
Cable Holder
Ink Tube

NG

< Cross Section >

Holder Cable Plate

OK

< Cross Section >

3-53
Attach Ink Tube with the Tube Guides shown in the fig-
20
ure.

Tube Guide

Pull out the ribbon cables from the bush and bundle
21
them with the clamp as shown in the figure.

Clamp Bush

Connect the ribbon cables to the Main Board and Sig-


22
nal Junction Board.

Connect the Ribbon Cable from No.4 to No.1.

SIGNAL JUNCTION BOARD


CN104
4

MAIN BOARD
CN14 CN15, CN18
3 2 1

Bundle the ribbon cables with the 2 clamps as shown


23
in the figure.
Clamp

3-54
Connect the ribbon cables to the Carriage Board. Ribbon Cable
24

Attach the outmost Tube Guide of the Head side to the


25 Head Carriage
Head Carriage together with the Ink Tube.

Tube Guide

Bundle the Ink Tubes with the three Wire Saddles


26
shown in the figure.
Check which number of the Ink Tube is bundled to
which Wire Saddles by referring the figure. No.1~No.3

Bundle the Ink Tubes with the Wire Saddles while


pushing them backward so as not to locate the front of
the Head Carriage. No.4~No.7
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
No.1~No.7
be tilted.

Attach the Carriage Board Cover.


27

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

3-55
Move the Head Carriage to the width of the machine manu-
28 ally to check that the Tube Guides make physical contact Rail
with the Rail.

When the Tube Guides make physical contact


with the Rail, remove the Ink Tubes with the Tube
Guides from the Cable Holder Plate and the Sup-
port Frame. Then, attach the Ink Tubes with the
Tube Guides again.

29 Attach the Front Cover together with the Top Cover in


the following steps. Revised 3

Attach the 7 screws shown in the figure.

Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

3-56
Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.

<OK> <NG>

Front Cover Cusion Front Cover Cusion

Revised 1
Confirm the position of the Front Cover Sensor.
30 Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3

Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.

If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].

<OK>

<NG>

Under Cover

Front Cover Cushion

3-57
3-9 BOARDS REPLACEMENT (SERVO/ MAIN / SW POWER SUPPLY)

When the replacement passes 20 minutes, perform the


Medium Cleaning for all the heads to prevent the ink FUNCTION
FUNCTION
from hardening . CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

You do not need to perform [PUMP UP].

Sub Power SW

Remove the folllowing covers.


2
Right Top Cover
Right Side Cover
Right Side Cover
Panel Cover
Right Top Cover

Loosen the screws which secure the


Panel Cover
backside of the Right Top Cover shown Screw
in the figure.

3-58
Position the Right Top Cover and the Panel Cover
3
temporarily.
Right Top Cover

Don't need to clamp the screws.

Panel Cover

Remove the 6 screws to remove the Top Cover Plate.


4

Top Cover Plate

<Rear View>

Remove the 2 screws to remove the Chassis.


5

<Rear View>

3-59
Disconnect the cables shown in the figure.
6

SERVO BOARD
CN17
SIGNAL JUCTION BOARD
CN107, CN108

DC JUNCTION BOARD
CN213, CN215

SIGNAL JUNCTION BOARD


CN110 CN111, CN104

MAIN BOARD
CN14 CN15, CN18

Pull out the Chassis from the Side Cover side.


7

Board Layout (Top floor of the Chassis)

Servo Board

Signal Junction Board

3-60
To remove the Top floor of the Chassis

Disconnect the four cables as shown in the figure.


1
CN16
CN11 Servo Board

CN114

Signal Junction Board


CN100

Remove the four screws as shown in the figure to remove the Board Stay.
2

Board Layout (Second floor of the Chassis)

DC Junction Board

Main Board

3-61
To remove the Second floor of the Chassis

Open the Saddle and disconnect the four cables as shown in the figure.
1

CN207

Saddle
CN212
DC Junction Board
CN211

F201

Remove the four screws as shown in the figure to remove the Board Stay.
2

Board Layout (Bottom floor of the Chassis)

SW Power Supply

SW Power Supply

AC Junction Board

3-62
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT

CN2
CN10 CN8 CN7

CN1

CN18

CN17

CN11 CN6

Disconnect all the Cables which are connected to the Servo Board.
1

Remove the screws as shown in the figure that secure the Servo Board, and replace with the new Servo
2
Board.

3-63
Connect all the cables to the Servo Board.
3

1. I/S CHECK
4 It can be performed in the [I/S MENU] > [I/S CHECK].
2. IC CHECK
It can be performed in the [I/S MENU] > [CARTRIDGE] > [IC CHECK].
3. FAN CHECK
It can be performed in the [SUB MENU] > [MIST FAN] to check that there is a operation sound of the Rear Fan, and
check that the Front Fan is opearated correctly. Revised 2
4. PUMP CHECK
It can be performed in the [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
8. AGING
It can be performed in the [MOTOR MENU] > [AGING > [SCAN], [FEED], [HEIGHT]. Revised 2

3-64
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT

CN3

CN6
CN7 CN5
CN9

CN19 CN22

1 Turn on the Main Power SW.

Main Power SW

< Rear view >

Start the Peck.


2

3-65
Perform [Get Report] and [Get Parameters], and save
3
them.

4 Turn off the Main Power SW and pull out the AC cord.

Main Power SW

< Rear view >

Disconnect all the cables which are connected to the Main Board.
5

3-66
Switch the DIP SW No.1 to ON on the new Main
6
Board.

DIP SW No.1

Remove the screws as shown in the figure that secure the head Board and Main Board, and replace with the
7
new Main Board.

Connect all the cables to the Main Board.


8

3-67
Perform the following operations after replacement.
9
1. BATTERY INSTALLATION
Attach the battery in reference to step 3 and 4 in [3-10 BATTERY REPLACEMENT].
2. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
3. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
5. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
6. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.

Perform the following operations if it is not possible to transfer the parameters by Peck.exe.
1. BATTERY INSTALLATION
Attach the battery in reference to step 3 and 4 in [3-9 BATTERY REPLACEMENT].
2. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
3. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
7. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
8. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
9. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
10. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
11. SENSOR CHECK
It can be performed in the Sensor Check.
12. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
Refer to [4-6 LINEAR ENCODER SETUP]
15. HEAD ALIGNMENT
Only Horizontal is required.

3-68
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT

1 Disconnect all the cables connected to the SW Power Supply.

Remove the 5 screws as shown in the figure and replace with the new SW Power Supply (41V).
2

Connect all the Cables.


3

3-69
SW POWER SUPPLY REPLACEMENT (5V)
SW POWER SUPPLY CONNECTOR LAYOUT

1 Disconnect all the cables which are connected to the SW Power Supply.

Remove the 4 screws as shown in the figure and replace the new SW Power Supply (5V).
2

Connect all the cables.


3

3-70
3-10 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor


put it into fire.
It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.

Main Power SW

Sub Power SW

Remove the third Board Stay from the bottom


2
of the Chassis in reference to [3-9 BOARDS
REPLACEMENT] to access the Main Board which is
on the second Board Stay from the bottom.
DC Junction Board

Main Board

<Second Board Stay>

3-71
Remove the Battery on the Main Board by pushing it
3
down and tilting towards right. Socket
1

Main Board

Replace the Battery with new one.


4
Socket

Be careful with the direction of the Battery.

Battery

Main Board

Turn on the Main Power SW and turn on the Sub Pow-


5
er SW while pressing the Left, Right and Down keys to
enter the Service Mode. +

MENU

MENU
SERVICE MENU

Select [SUB MENU] > [CLOCK] > [TIME], and set the
6 SERVICE MENU SUB MENU
time and press [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
TIME
The display of [B], which shows a battery ex- [ ]
haustion, disappears by this step.
TIME
00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER]

3-72
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the SERVICE MENU SUB MENU
date and press the [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
09/01/13
[ ENTER]

Turn off the Sub Power SW, and then turn off the Main
8
Power SW.
Main Power SW

Sub Power SW

Attach the third Board Stay from the bottom of the Chassis
9
in reference to [3-9 BOARDS REPLACEMENT].

Servo Board

Signal Junction board

<Third Board Stay>

10 Dispose the Battery.

3-73
3-11 CARRIAGE BELT REPLACEMENT

When the replacement passes 20 minutes, perform the


Medium Cleaning to prevent the ink from hardening. FUNCTION
FUNCTION
CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

Sub Power SW

3-74
Remove the screws in the following steps to remove
2
the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that se- Remove the 7 screws shown in the figure that se-
cure the Top Cover. cure the Top cover.

Remove the Left Side Cover.


3 Left Side Cover

Open the Front Cover and move the Head Carriage to


4 the left by hand so that the Head Carriage is located
above the table.

3-75
Remove the 4 screws shown in the figure to remove
5
the Carriage Cover.

Carriage Cover

Remove the Carriage Board Cover.


6

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

Disconnect the ribbon cables and cables shown in the


7
figure from the Carriage Board.
Ribbon Cable

CN314

CN310

CN311 CN316

Remove the screws that secure the Carriage Board,


8
and turn it back in order to access the Carriage Board
Carriage Board
Stay.

3-76
Release the Ink Tubes and Cables from the saddles as
9
shown in the figure.

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

Remove the screws that secure the Carriage Board


10
Stay, and slide it rightward in order to access the
Carriage Board Stay
screws which secure the Carriage Belt.

11 Loosen the 2 Fixingscrews as shown in the figure lo- < Top view - Leftside of the Belt >
cated leftside of the Belt.
And loosen the Adjustment Screw.

Adjustment Screw Fixingscrew

12 Loosen the 4 screws as shown in the figure to remove


the Carriage Belt, which is under the Carriage Board
Stay.

Carriage Belt

3-77
13 Remove the Carriage Belt from the plate, and connect
the new belt with the scotch tape.

Tape

New Carriage Belt

Cuurent Carriage Belt

Slowly pull the belt end which is not connected the new
14
belt until the new one reaches to the Belt Stay.
Belt Stay
Check that the belt is not twisted.

Apply adequate quantity of grease (P/# :


39008297 FLOIL G 902 14KG) to pulleys.

15 Fasten the screws shown in the figure to secure both < Cross-section diagram >
edges of the Carriage Belt to the Belt Holder. OK)
Screw
Plastic Plate Plastic Plate
Metal Plate
When attaching the Carriage Belt, make sure
the end of the Belt are not overlapped.

Carriage Belt
Belt Holder

Be careful with attaching direction of the Plas- NG)


Screw
tic Plate and attaching order of the Plates.
Plastic Plate Plastic Plate
< Cross-section diagram > Metal Plate

OK) Screw Metal Plate

Plastic Plate Carriage Belt


Belt Holder
Screw
Plastic Plate Plastic Plate
Carriage Belt Belt Holder Metal Plate

Carriage Belt
Belt Holder

3-78 < Top view - Leftside of the Belt >


Fasten the Adjustment Screw to have tension on the
16
Belt. And fasten the 2 Fixingscrews as shown in the
figure.

Do not fasten the screws too hard.

Adjustment Screw Fixingscrew

17 Confirm the belt is not touching the Flanges of Idle Pul- < Top view - Rightside of the Belt >
ley and Drive Pulley.
< Top view - Leftside of the Belt >
Drive Pulley
Idle Pulley

Belt

Belt

Flange Flange

18 Position the Carriage Board Stay and attach it with the


2 screws.
Carriage Board Stay

19 Attach the Ink Tubes with the 3 Wire Saddles shown in


the figure.
Check which color of the Ink Tube is bundled to which
Wire Saddles by referring the figure. C,M,Y

Bundle the Ink Tubes with the Wire Saddles while


pushing them backward so as not to locate the front of
the Head Carriage. K,GL, W,W
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
C,M,Y,K,GL, W,W
be tilted.

3-79
20 Position the Carriage Board and attach it with 5
screws.
Carriage Board

21 Connect the ribbon cables and cables shown in the fig-


ure from the Carriage Board. Ribbon Cable

CN314

CN310

CN311 CN316

22 Attach the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

23 Perform the following adjustments and check.

1. [4-14 BELT TENSION ADJUSTMENT]


2. [4-15 BELT POSITION ADJUSTMENT]
3. [4-5 LIMIT POSITION & CUTTER DOWN POSITION INITIALIZE]

3-80
3-12 ENCODER SCALE REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage to


2 leftward by hand so that the Head Carriage is located
above the table.

3-81
Remove the Panel Cover.
3

Panel Cover

Remove the Encoder Scale by removing the Plate


4
that secure the Encoder Scale at its right end and the
spring on its left end. Spring Encoder Scale Plate

Remove the Spring Plate from the Encoder Scale and


5
attach it to the Encoder Scale where there is no black
dot written on it.
Spring Plate
Black Dot

Make sure not make scratches or put grease


on the Encoder Scale when attaching it.
Do not touch the surface of the Encoder
Scale.

Position the Encoder Scale in between the Encoder


6 Encoder Scale
Plate and the Guide Rail.
Guide Rail

Encoder Plate
Do not loosen or fasten the screws that se-
cure the Encoder Plate.

3-82
7 Attach the right end with the Plate and hook up the
spring on the left end. Encoder Scale
Make sure that the Encoder Scale fits in place. Spring Plate

Screw

Move the Head Carriage in entire width of the machine.


8
Make sure that the Encoder Scale doesn't make con-
tact with the Encoder Module and also Encoder Scale
is inside the slit of the Encoder Module.

Perform the following setting.


9
[4-6 LINEAR ENCODER SETUP].

3-83
3-13 ENCODER BOARD REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Be sure to use the UV protection sheet during this replacement, or ink will harden and clog inside
the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage to


2 leftward by hand so that the Head Carriage is located
above the table.

3-84
3 Remove the 4 screws shown in the figure to remove
the Carriage Cover.

Carriage Cover

4 Remove the Damper Plate.

Damper Plate

5 Move the Head Carriage to the Panel Cover side by


hand.

Do not lock the Head Carriage.

6 Close the Front Cover and remove the Panel Cover


and Right Top Cover.
Right Top Cover

Panel Cover

3-85
7 Remove the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

8 Disconnect the ribbon cables and cables shown in the


figure from the Carriage Board. Ribbon Cable

CN314

CN310

CN311 CN316

9 Remove the screws that secure the Carriage Board,


and turn it back in order to access the Carriage Board
Carriage Board
Stay.

10 Release the Ink Tubes and Cables from the saddles as


shown in the figure.

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

3-86
11 Remove the screw that secure the Encoder Board.

Encoder Board

Screw

Remove the screws that secure the Carriage Board


12
Stay, and slide it rightward in order to access the
Carriage Board Stay
screws which secure the Carriage Belt.

13 Remove the screws attaching the Carriage Board Stay,


and turn it back in order to access the screws that se-
cure the Carriage Belt.

Encoder Board

14 Remove the 2 screws to remove the Linear Encoder


Board from the stay.
Attach the new Linear Encoder Board to the stay.

Screw

3-87
15 Attach the Linear Encoder Board together with the
stay.

Make sure that the Encoder Scale doesn't


make contact with the Encoder Module and
also Encoder Scale is between the slit of the
Encoder Module.

Screw

Module

Encoder Scale

16 Position the Carriage Board Stay and attach it with the


2 screws.
Carriage Board Stay

17 Bundle the Ink Tubes with the 3 Wire Saddles shown in


the figure.
Check which color of the Ink Tube is bundled to which
Wire Saddles by referring the figure. C,M,Y

Bundle the Ink Tubes with the Wire Saddles while


pushing them backward so as not to locate the front of
the Head Carriage. K,GL, W,W
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
C,M,Y,K,GL, W,W
be tilted.

3-88
18 Position the Carriage Board and attach it with the 4
screws.
Carriage Board

19 Connect the ribbon cables and cables shown in the fig-


ure from the Carriage Board. Ribbon Cable

CN314

CN310

CN311 CN316

20 Attach the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

21 Open the Front Cover and move the Head Carriage to


leftward by hand so that the Head Carriage is located
above the table.

3-89
22 Attach the Damper Plate.

Damper Plate

23 Temporarily thread the 4 screws shown in the figure to


hold the Carriage Cover. And fasten them without dis- Carriage Cover

torting the Cover.

Be careful not to distort the Carriage Cover when


tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.

Screw

24 Move the Head Carriage in a whole width of the machine.


Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is be-
tween the slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].

3-90
3-14 UV LAMP REPLACEMENT Revised 1

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW

Sub Power SW

2 Open the Front Cover and move the Head Carriage to


the left so that the Head Carriage is located above the
table.

3-91
3 Remove the Filter shown in the figure.

Filter

4 Open the saddle and disconnect the UV Lamp cable as


shown in the figure.

Saddle

Conenctor

Open the saddle and disconnect the Mist Fan Cable


5
as shown in the figure.

CN314

Saddle

Carriage Board

Remove the screws to remove the UV Lamp together


6
with the UV Lamp Stay from the Head Carriage.

UV Lamp Stay

3-92
7 Remove the screw to remove the Mist Catcher.

Mist Catcher Screw

8 Remove the 4 screws shown in the figure to remove


the right plate of the UV Lamp Stay from the left plate.
Right Plate

Screw

Screw

9 Remove the 2 screws shown in the figure to remove


the left plate of the UV Lamp Stay from the Lamp
Adapter.

UV Lamp
Screw

Left Plate
Lamp Adapter

10 Remove the UV Lamp from the Lamp Adapter.

Do not touch the Light-


Lamp Adapter
emitting face.

Screw
light-emitting face

< Bottom view >

3-93
11 Attach the Lamp Adapter to the UV Lamp.

Lamp Adapter

Slotted hole places the


Screw
front side of the UV-
Lamp.

12 Attach the left plate of the UV Lamp Stay to the Lamp


Adapter temporarily.

UV Lamp
Screw

Left Plate
Lamp Adapter

13 Set the UV Lamp with Lamp Adapter and left plate on


the Table, fasten the 2 screws while pushing the UV
Lamp and the left plate downward so that the lower
edge of them are same in height.

Set the UV Lamp inside of the Print Area.

14 Attach the right plate of the UV Lamp Stay to the left


plate.
Right Plate

Screw

Screw

3-94
Attach the Mist Catcher with the screw as shown in the
15
figure.

Mist Catcher Screw

16 Attach the UV Lamp Stay to the Head Carriage with 2 UV Lamp Stay
screws temporarily.

Screw

17 Connect the Mist Fan Cable shown in the figure and


bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes
with the saddle.

CN314

Saddle

Carriage Board

18 Connect the UV Lamp Cable and bundle the Mist Fan Saddle
Cable and UV Lamp Cable with the saddle as shown in
the figure.

Connector

3-95
19 Bundle the UV Lamp Cable and Mist Fan Cable with
the Filter.

Filter

20 Perform the following check.


1. [4-10 UV LAMP CHECK]
2. [4-15 UV LAMP HEIGHT ADJUSTMENT]

3-96
3-15 INK DAMPER REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW and Main Power SW.


1

Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage


2
slowly leftwards so that it is located above the table.

3-97
Remove the 4 screws shown in the figure to remove
3
the Carriage Cover.

Carriage Cover

Remove the Damper Plate.


4

Damper Plate

Pull the Head Shield to the front and remove it.


5

Head Shield

Position the Head Board Cover temporarily, and re-


6
move the 2 Ink Dampers from the Head which will be
replaced.

Be sure to remove and attach the Ink Damper


with the Head Board Cover positioned. It
prevents the ink from dropping on the Head
Board. If the ink drops on the Head Board, Damper Shield
Head or Head Driving IC will be broken.
Remove the Ink Damper with pulling the up-
per end of the Damper Shield when removing
the Ink Damper. Head Board Cover

3-98
Pull out the Ink Damper from the Damper Shield and set the new Ink Damper to the Damper Shield.
7
< How to set the Damper Shield >
Ink Damper

Damper Shield

1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. 4. Close the 2 gaps with
Cover part should be the tape (P/# : 3000000129
to the Damper Shield. wrap the Ink Damper.
outside. TAPE,AL 3M #425 19*55M).

Attach the Ink Damper to the Head.


8
Do not hold both sides of the Ink Damper so Ink Damper
hard. It could break.

Be sure to remove and attach the Ink Damp-


er with the Head Board Cover positioned. It
prevents the ink from dropping on the Head
Board. If the ink drops on the Head Board,
Head or Head Driving IC will be broken.

Connect the Dampers to the Heads according


to the colors on the Ink Tubes.

Gl
Y
(Sky Blue)
W C
K
M

Remove the Head Board Cover and insert the Head


9
Shield.

Insert the Head Shield between the board


and Head Adapter, and have the screw shown
from the hole.
< Cross-section >
Head Board

Head Board
Head Shield
Head Adapter Hole

3-99
10 Attach the Damper Plate. Damper Plate

Make sure not to press it down to the Damp-


ers. Dampers could break.
* Fasten the screws at the bottom of the Slot-
ted hole.

11 Temporarily thread the 4 screws shown in the figure to Carriage Cover


hold the Carriage Cover. And fasten them without dis-
torting the Cover.

Be careful not to distort the Carriage Cover when


tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.

Screw

3-100
3-16 LASER POINTER REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

2 Move the Head Carriage slowly leftwards so that it is


not above the Capping Unit.

3-101
3 Remove the 4 screws shown in the figure to remove
the Carriage Cover.

Carriage Cover

4 Cut the insulock tie which bundle the Laser Pointer


Cable.

Insulock tie

Disconnect the Laser Pointer Cable from the Carriage


5
Board then pass the cable through the Grommet as
CN311
shown in the figure.

Connector

Grommet

Remove the screws to remove the Laser Pointer to-


6
gether with stay from the Head Carriage.

Laser Pointer

3-102
7 Remove the 2 screws to remove the Laser Pointer
from the stay.
Attach the new Laser Pointer to the stay with the 2
screws.

8 Attach the Laser Pointer together with the stay.

Laser Pointer

9 Pass the Laser Pointer Cable through the Grommet,


and connect it to the Carriage Board as shown in the
CN311
figure.

Connector Grommet

10 Bundle the Laser Pointer Cable with the new insulock


tie.

Insulock tie

11 Perform the following check.


1. [4-11 LASER POINTER POSITION ADJUSTMENT]
2. [4-17 PRINT AREA ADJUSTMENT]

3-103
3-17 HEAD GAP SENSOR REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the value to 2.8mm to move the SERVICE MENU
MOTOR MENU
table to the backward.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-104
3 Turn off the Sub Power SW and Main Power SW.
Main Power SW

Sub Power SW

4 Open the Front Cover and remove the 2 screws as


shown in the figure to remove the Head Gap Sensor
Cover.

Head Gap Sensor Cover

Disconnect the Head Gap Sensor Cable from the sen-


5
sor. Head Gap Sensor

Remove the Head Gap Sensor from the stay.


6
And attach the new Head Gap Sensor to the stay.

3-105
7 Connect the Head Gap Sensor Cable to the sensor.
Head Gap Sensor

8 Perform the following adjustment.

1. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT]

3-106
3-18 FEED MOTOR REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


2 MOVE] > [FEED] and set the value to 2.8mm to move SERVICE MENU
MOTOR MENU
the table to the rear of the machine.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-107
3 Turn off the Sub Power SW and Main Power SW.
Main Power SW

Sub Power SW

Remove the 4 screws to remove the Rail Cover.


4

Rail Cover

Remove the Springs which attach the Double-Gear.


5

Spring

Double-Gear

Disconnect the Y Motor Cable and remove the Y Motor.


6

Put the hand through under the rail to remove Screw

the motor and pull it out.


Motor

Connector

3-108
Attach the new Damper to the new Y Motor.
7

The motor and the damper should be


replaced together because the damper at-
tached once cannot be removed.

Space out 1.5±0.5mm between the motor


and the damper.

Turn the Double-Gear by hand. When the holes of


8 Hole
the upper gear and the lower gear align, insert a 2mm
hexagonal wrench (or a 2mm pin) into one of the
holes.
Attach the Springs. Revised 11 Spring

Double-Gear

Attach the Y Motor and connect the Y Motor Cable.


9 Revised 11
Screw

Motor

Connector

Make sure the gears mesh properly. Then, pull out a


10 2mm hexagonal wrench (or 2mm pin) from the Double-
Gear.
O ring

Make sure that there is no backlash when the


Y Motor is attached.

Double-Gear

3-109
Attach the Rail Cover.
11

Rail Cover

Turn on the Sub Power SW while pressing the Left,


12
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Check AGING.
13 Go back to the MOTOR MENU, and select [AGING] >
SERVICE MENU
[FEED] > and press the [ENTER] key. Make sure that MOTOR MENU
the machine carries out AGING and finishes it. [ ]

MOTOR MENU
AGING
Do not load the media when performing [AG-
ING]. [ ]
AGING
FEED

Clear the motor working hours.


14 Go back to the Service Menu, and select [HISTORY
SERVICE MENU
HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [ ]

[CLEAR] and press the [ENTER] key. The motor work-


HISTORY MENU
ing hours will be reset to 0. MOTOR GROUP
[ ][ ]

MOTOR HOURS F
1653 hours
[ ]

MOTOR HOURS F
CLEAR
ENTER

3-110
3-19 FEED BELT REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


2 MOVE] > [FEED] and set the value to 150.0mm to move the SERVICE MENU
MOTOR MENU
table to the center of the machine.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

3-111
3 Open the Front Cover and remove 4 screws to remove
the Table Unit Front Cover.

Table Unit Front Cover

4 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and set the value to 102.0mm and
move the Table to the front end by pressing the Down
Key.

Table Unit

Turn off the Sub Power SW and Main Power SW.


5
Main Power SW

Sub Power SW

Remove the 6 screws to remove the Top Cover Plate.


6

Top Cover Plate

<Back Side>

3-112
Remove the 3 screws to remove the Table Unit Front Cover.
7

Table Unit Rear Cover

< Rear view >

Open the Front Cover and remove the 4 screws to remove


8 the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010]


is slipped between Table Plate and surface of the
Table Unit.
Remove them with tweezers. The RING SHIM will
be reused at step 32 .

Table Plate

Remove the 2 screws to remove the Table Unit Cable Cover.


9
Table Unit Cable Cover

Disconnect the Motor Cable.


10

Motor Cable

<Rear View>

3-113
Remove the 4 screws that secure the Table Unit with a
11 Phillips screwdriver with a length of 200mm or longer.

Table Unit

Release the Feed Cable from the Saddle.


12

Feed Cable

Remove the 2 screws to remove the Feed Cableveyor from


13 the Table Unit.

Cableveyor

Remove the Table Unit from the machine.


14

3-114
Remove the 4 screws to remove the Rail Cover.
15

Rail Cover

Remove the upper screw that secure the Belt Stopper


16
and loosen the lower screw.

Belt Stopper

17 Loosen the 2 screws shown in the figure for removing


the spring. Belt
Then, remove the Belt.
Spring

18 Hook the Belt and attach the spring.


Move the Belt to fit it. Belt
And fasten the 2 screws.
Spring

Do not pull the belt too much when fastening


the screw.

3-115
Move the Belt gently to check the Belt fits the pulleys
19
properly. And attach the Belt Stopper with the 2 screws
shown in the figure.

Pulley
Belt Stopper

Belt

Attach the Rail Cover.


20

Rail Cover

21 Position the Table Unit and attach the Feed Cableveyor


to the Table Unit with 2 screws.

Cableveyor

Bundle the Feed Cable with the saddle.


22

Feed Cable

3-116
Attach the Table Unit with 4 screws with a Phillips screwdriver
23 with a length of 200mm or longer.

Table Unit

Connect the Motor Cable.


24

Motor Cable

<Rear View>

Attach the Table Unit Cable Cover with 2 screws.


25
Table Unit Cable Cover

Attach the Table Unit Front Cover with 3 screws.


26

Table Unit Rear Cover

< Rear view >

3-117
Attach the Top Cover Plate with 6 screws.
27

Top Cover Plate

<Back Side>

Install the [31199905AS SCRW SET,SET CONE M3*16 NI


28 20 PCS] to the screw hole of the Table Unit and put the RING
SHIM into the setscrew.

Setscrew
SHIM
Table

Position the Table Plate by inserting to the setscrew.


29
Table

Thread the screw that secure the Table Plate where setscrew
30 is not installed.
Screw
Remove the setscrew and thread the Table Plate with all the Setscrew
screws temporarily.

3-118
Attach the Table Plate with 4 screws in the order as shown in
31 the figure.
2
3
4
Put the RING SHIM removed at step 8 between 1
Table Plate and surface of the Table Unit.

<Slotted Hole> Table Unit

Turn on the Sub Power SW while pressing the Left,


32
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


33 MOVE] > [FEED] and set the value to 150.0mm to move the SERVICE MENU
MOTOR MENU
table to the center of the machine.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

Open the Front Cover and attach the Table Unit Front Cover
34 with 4 screws.

Table Unit Front Cover

3-119
Check AGING.
35
Go back to the MOTOR MENU, and select [AGING] >
SERVICE MENU
[FEED] > and press the [ENTER] key. Make sure that MOTOR MENU
the machine carries out AGING and finishes it. [ ]

MOTOR MENU
AGING
Do not load the media when performing [AG-
ING]. [ ]
AGING
FEED

Perform the following adjustment.


36
1. [4-12 PRINT AREA ADJUSTMENT]

3-120
3-20 TABLE UNIT REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the value to 150.0mm to move the SERVICE MENU
MOTOR MENU
table to center of the machine.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

3-121
Open the Front Cover and remove 4 screws to remove the
3 Table Unit Front Cover.

Table Unit Front Cover

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


4 MOVE] > [HEIGHT] and set the value to 102.0mm and move
the Table Unit to the front end by pressing the Down Key.

Table Unit

Turn off the Sub Power SW and Main Power SW.


5
Main Power SW

Sub Power SW

Remove the 6 screws to remove the Top Cover Plate.


6

Top Cover Plate

<Back Side>

3-122
Remove the 3 screws to remove the Table Unit Front Cover.
7

Table Unit Rear Cover

< Rear view >

Open the Front Cover and remove the 4 screws to remove


8 the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010]


is slipped between Table Plate and surface of the
Table Unit.

Table Plate

Remove the RING SHIM on the Table Unit with tweezers .


9

The RING SHIM will be reused in [4-13 TABLE


HEIGHT ADJUSTMENT].

Remove the 2 screws to remove the Table Unit Cable Cover.


10
Table Unit Cable Cover

3-123
Disconnect the Motor Cable.
11

Motor Cable

<Rear View>

Remove the 4 screws that secure the Table Unit with a


12 Phillips screwdriver with a length of 200mm or longer.

Table Unit

Release the Feed Cable from the saddle.


13

Feed Cable

Remove the 2 screws to remove the Feed Cableveyor from


14 the Table Unit.

Cableveyor

3-124
Remove the Table Unit.
15
And attach the new Table Unit.

16 Position the Table Unit and attach the Feed Cableveyor


to the Table Unit with 2 screws.

Cableveyor

Bundle the Feed Cable with the saddle.


17

Feed Cable

Connect the Motor Cable.


18

Motor Cable

<Rear View>

3-125
19 Attach the Table Unit Cable Cover with 2 screws.
Table Unit Cable Cover

20 Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


21 MOVE] > [HEIGHT] and set the value to 102.0mm and move
the Table to the front end by pressing the Down Key.

Attach the Table Unit with 4 screws with a Phillips screwdriver


22
with a length of 200mm or longer.

Table Unit

3-126
Attach the Table Unit Front Cover with 3 screws.
23

Table Unit Rear Cover

< Rear view >

24 Attach the Top Cover Plate with 6 screws.

Top Cover Plate

< Rear view >

25 Attach the Table Plate


shown in the figure.
with 4 screws in the order as

2
3
4
1

<Slotted Hole> Table Unit

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


26 MOVE] > [FEED] and set the value to 150.0mm to move the SERVICE MENU
MOTOR MENU
table to the center of the machine.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

3-127
Attach the Table Unit Front Cover with 4 screws.
26

Table Unit Front Cover

27 Check AGING.
Go back to the MOTOR MENU, and select [AGING]
SERVICE MENU
> [HEIGHT] > and press the [ENTER] key. Make sure MOTOR MENU
that the machine carries out AGING and finishes it. [ ]

MOTOR MENU
AGING
Do not load the media when performing [AG-
ING]. [ ]
AGING
HEIGHT

28 Clear the motor working hours. SERVICE MENU


Go back to the Service Menu, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [ ]

[CLEAR] and press the [ENTER] key. The motor work-


HISTORY MENU
ing hours will be reset to 0. MOTOR GROUP
[ ][ ]

MOTOR HOURS Z
1653 hours
[ ]

MOTOR HOURS Z
CLEAR
ENTER

29 Perform the following check.


1. [4-12 PRINT AREA ADJUSTMENT]
2. [4-14 HEAD HEIGHT ADJUSTMENT]
3. [4-4 HEAD ALIGHNMENT (HORIZONTAL ONLY)]
4. [4-15 UV LAMP HEIGHT ADJUSTMENT]
5. [4-16 HEAD GAP SENSOR ADJUSTMENT]
6. [4-12 PRINT AREA ADJUSTMENT]

3-128
4 Adjustment

To Ensure safe Work

Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine. < Rear View >

Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the replacement,
or ink will harden and clog in the ink line. And it will affect the condition of a machine.
* The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin.


Contact with the ink may cause skin irritation.

Use deodorizing mask with activated carbon when necessary.


When you carry the parts which are stained with ink such as head or damper, put these parts
into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability.
Otherwise, you might feel sick because of the evaporated ECO-UV INK.
Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.

Static electricity can harm electronic devices. To prevent static damage, discharge static electricity
from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
4-1
4-1 SERVICE MODE

+ POWER ON MENU
[ MENU ] key SERVICE MENU

SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 3 Warning sound goes off when the calculation for verification,
HEAD 3 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.

PRINT MENU HEAD ADJUST BIAS PERFORMING


HEAD ADJUST BIAS/VERTICAL TEST PRINT TEST PRINT

HEAD ADJUST HORIZONTAL PERFORMING


HORIZONTAL TEST PRINT TEST PRINT

HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys.
The value being selected is marked with an under bar. It returns to the former menu by pressing [left]
key when the cursor is on the head of the left end. H1 is defined as the standard head in this case.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

Normal (beeps 1 time)


PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
Error (beeps 2 times)
LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.

LINEAR ENCODER Error is found on


Head Board.
HEADBOARD FAILED

This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-6 LINEAR ENCODER SETUP].

PRINT MENU TEST PATTERN PERFORMING


TEST PATTERN HORIZONTAL TEST PRINT

It is for checking the Head Alignment in Horizontal position.

TEST PATTERN PERFORMING


FILL TEST PRINT

It prints on the entire print range solid in single color by each head.
Print mode is fixed at 720 dps and 8 pass.

TEST PATTERN PERFORMING


SLOPE CHECK TEST PRINT

It prints the bidirectional pattern of entire scan range on the front side and back side of the table.
When the table is uneven, the printed test patteren will be different on the right side and left side.

TEST PATTERN PERFORMING


CALIBRATE TEST PRINT
It prints the 295mm line for scan line and 270mm line for feed line.

PRINT MENU NOW PROCESSING.. FLUSHING ADJ. NOW PROCESSING..


FLUSHING ADJ. 0.00mm>-0.40mm

This is for adjusting the flushing position.


As entering the menu, the Head Carriage moves to the current flushing position.
With [left] and [right] keys, move the Cap Tops and heads to the position where the Cap Case Guide makes contact
with the Carriage Cap Guide, and press [ENTER] key to save the position. As [ENTER] key is pressed,
the head is automatically capped and it backs out the menu. For backing out the menu without saving the position,
press [MENU] key without pressing [ENTER] key.

PRINT MENU NOW PROCESSING.. テストプリントシテイマス S:****>+0.1mm NOW PROCESSING..


MARKER POS ADJ. F:****>-0.3mm

This is for adjusting the Laser Pointer position.


As entering the menu, the Head Carriage moves to above the test pattern after the test print.
When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position
where the Laser Pointer points the centermost square of the test pattern and press [ENTER] key to save the position.
As [ENTER] key is pressed, the head is automatically capped and it backs out the menu.
For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.

4-2
PRINT MENU NOW PROCESSING.. S:****>+0.1mm NOW PROCESSING..
PRINT AREA ADJ. F:****>-0.3mm

This is for adjusting the Printing Area and engraved line of the Table.
As entering the menu, the Head Carriage moves to above the table.
When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position
where the Laser Pointer point lower right of the engraved line after of the test pattern and press [ENTER] key to save the positi
As [ENTER] key is pressed, the head is automatically capped and it backs out the menu.
For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. Otherwise, it may damage Head, Cap or Wiper Unit.
Error Displays CAP: Error is found on Capping Motor or Capping Sensor.
WIPER: Error is found on Wiper Motor or Wiper Sensor.

I/S MENU PUMP CHECK PUMP SUCTION NOW PROCESSING..


PUMP CHECK PUMP SUCTION ABC

PUMP SUCTION NOW PROCESSING..


CIR-PUMP

PUMP CHECK PUMP RELEASE NOW PROCESSING..


PUMP RELEASE ABC

PUMP RELEASE NOW PROCESSING..


CIR-PUMP

This is for checking the pump motor.


The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.

I/S MENU I/S CONTROL WIPER


I/S CONTROL WIPER FRONT
WIPER: Move the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.

I/S MENU NOW PROCESSING.. WIPER AGING


WIPER AGING COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!
Remove all cartridges
before pressing ENTER Set cartridge to SLOT1
All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
CARTRIDGE IC CHECK SLOT1 INSERT and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.
Error IC CHECK
IC CHECK SYSTEM ERROR
SLOT1 ERROR Next, IC communication is checked individually by SLOT
Normal When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. Display
IC CHECK shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT numbe
SLOT1 OK to be inserted is displayed. Starting from SLOT1, it
continues to SLOT6 in order. When checking SLOT6 is
completed, the following message is displayed.
From SLOT1 to 6 in order
Set cartridge to SLOT6
IC CHECK
IC CHECK COMPLETED
SLOT6 INSERT It returns to IC CHECK menu by pressing ENTER key.
When communication is failed, it displays as below.

Error
IC CHECK
IC CHECK SLOT1 ERROR
SLOT6 ERROR It returns to IC CHECK menu by pressing ENTER key.

Normal *Any cartridge can be used for this check as long as it


has IC chip on it.
IC CHECK *No information is written on IC chip during this check.
SLOT6 OK (Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
IC CHECK *Before this IC check, make sure Cartridge Sensor is
working properly.
COMPLETED

4-3
CARTRIDGE SL1 : SERIAL
Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5

SL1 : INK TYPE


Ink type of the Ink Cartridge IC is displayed.
eUV K

SL1 : CAPACITY
Ink capacity of the Ink Cartridge IC is displayed.
200cc

SL1 : LOT NO. Lot No. of the Ink Cartridge IC is displayed.


40216A

SL1 : CONSUM.
Ink consumption of the Ink Cartridge is displayed.
100.000cc

SL1 : TIME The used time of the Ink Cartridge is displayed.


0y000d00h00m00s

SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times

SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000

It reads the information written on the IC of each carriage.


Following messages are displayed when errors are found.
CARTRIDGE
Ink cartridge is not inserted
SLOT 2
SLOT1
NO CARTRIDGE
A cartridge with no IC is inserted, wire breakage or short circuit
CARTRIDGE
SLOT1
SLOT 6
NO IC CHIP
System error due to the damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
REVISED 11
I/S MENU CIRCULATE INK CIRCULATING INK
CIRCULATE INK CIR-DISCHARGE

This menu is to circulate the white ink.


CIR-DISCHARGE : Circulate ink and discharge
the determinate quantity of ink.

SERVICE MENU HCPwFLA 123456


SENSOR CHECK **** ***
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each letter of the alphabet stands for the following. Cartridge Sensor and Ink Empty Sensor.
H: Head Origin Sensor F: Feed Origin Sensor Each color has 2 positions and the left side
C: Cover Sensor L: Height Origin Sensor on the display shows the left-side head.
P: Panel Cover Sensor A: Head Lock Sensor
w: Wiper Sensor Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty

SERVICE MENU THERMISTOR CHK


THERMISTOR CHK HEAD:25 C/ 77 F

THERMISTOR CHK
AMB :25 C/ 77 F

This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the center head (HEAD).
The temperature on the left is in Celsius and the right is in Fahrenheit.
Display Range: [HEAD] From 0 to 46 in Celsius. [AMB] From 0 to 95 in Celsius.
Revised 7
Since the temperature of the device on the HeadwBoard may rise, [HEAD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely lo , such as 0 Celsius, or extremely high, such as 100 Celsius.
[AMB] indicates outside air temperature.

4-4
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

SUB MENU CHANGE INKTYPE NOW PROCESSING..


To Setup View
CHANGE INKTYPE EUV 6 EUV 6
BUSY LED flashes

This menu is to change Ink Type. Different from the process in the user menu, Ink Type PIG cm : Pigment LcLm
operations such as Head Wash and Ink Fill are not included. EUV 6 : ECO-UV CMYKGlW
This menu is used as a correction purpose when a wrong type ink is selected. UNKNOWN : Ink Type not specified
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.

Fills Ink to each print head. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
SUB MENU FILL INK CHECK [left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
FILL INK A B C DRAIN BOTTLE for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be for a
recovery only when PUMP UP or HEAD WASH
is performed individually.

When ink is not filled

SELECT INK TYPE INSTALL SET CARTRIDGE


ECO-UV CMYKGlW DRAIN BOTTLE 123456
Goes next, when cartridge is set

FILLING INK... CHECK


DRAIN BOTTLE
Goes next, when completed
Removes ink from each print head. The difference
from the user menu is that head group can be
selected.
SUB MENU PUMP UP CHECK
NOTE: When this is performed on individual head
PUMP UP A B DRAIN BOTTLE group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
When it is necessary to perform it individually,
REMOVE CARTRIDGE PUMPING-UP... fill the same type of ink for recovery with FILL
123456 INK menu immediately.
Goes next, when cartridge is removed Goes next, when completed

Head wash and ink filling


SUB MENU HEAD REPLACE CHECK REMOVE SOL CRT. after replacing head
HEAD REPLACE A B C DRAIN BOTTLE 123456
Goes next, when cartridge is removed

SET CL-LIQUID FILLING INK... REMOVE CL-LIQUID FILLING INK...


123456 123456
Goes next, when cleaning cartridge is set Goes next,
when cleaning cartridge is removed

CHECK SET CARTRIDGE FILLING INK... CHECK


DRAIN BOTTLE 123456 DRAIN BOTTLE
Goes next, when cartridge is set
Washes print heads. A to B shown on the lower
LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
SUB MENU HEAD WASH CHECK ON/OFF. By pressing [ENTER] key, it starts to wash
HEAD WASH A B DRAIN BOTTLE the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.

REMOVE CARTRIDGE SET CL-LIQUID WASHING HEAD...


123456 123456
Goes next, Goes next,
when cartridge is removed when cleaning cartridge is set

REMOVE CL-LIQUID WASHING HEAD...


123456
Goes next, Goes next, when completed
when cleaning cartridge is removed
SUB MENU PERIODIC CL. This menu is to select the type of periodic cleaning which is automatically performed during printing.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
PERIODIC CL. LIGHT LIGHT
WIPE: Wiping and flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU MIST FAN CHECK This menu is to check FANs. Select a FAN type with [up] and [down] keys.
MIST FAN CHECK FRONT FAN Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.

MIST FAN CHECK


REAR FAN

4-5
SUB MENU CLOCK DATE DATE
CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] Display [Year/Month/Day] Edit

CLOCK TIME TIME


TIME 01:01:59 01:01:59
Display Edit

TIME TIME It shows [B], when


battery is dead.
01:01:59 B 01:01:59 B

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. Be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.

SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower
SUB MENU KEY CHECK LCD when any key has not been pressed. It shows the key name when some key is pressed. And
it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it
KEY CHECK NONE is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the
[left] key needs to be the last button to be pressed in order to check all keys. As long as the [left]
key is pressed at the last, the order of pressing other keys can be random. When it is left without
pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the
names of the keys that never been pressed are displayed with a buzzer. This means that if a
buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned
off with the sub power key while performing this menu.

SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs
Abbreviated
LCD/LED/BUZ CHK the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast,
LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters
Returns when completed available on LCD. Confirm that all functions operate properly, visually and by the sound.

SUB MENU NOW PROCESSING... POINTER CHECK NOW PROCESSING...


POINTER CHECK LED:*

Check that the Laser Pointer can be operated properly by turning ON/OFF the Pointer
by pressing [ENTER] key.

Waiting for incoming data


SUB MENU DETECTING... This menu is to confirm the data input from network. The check sum and input data byte are
PORT CHECK 00: 0B shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the
right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER]
Receiving data from network key is pressed. The input data byte overflows at 4GB(4294967296B) and resets to 0.
* When transffering from VersaWorks, send the data from [Send Native File].
NETWORK
B3:1073741624B

SUB MENU MAINTE. MSG. This menu is to set up the timing to show the message for maintenance. It displays the message
MAINTE. MSG. NONE 100 hours suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

SERVICE MENU MOTOR MENU AGING SCAN SCAN : Aging for Scan Motor. The Head Carriage runs maximum
MOTOR MENU AGING SCAN NOW AGING printing width in Scan direction.
FEED : Aging for Feed Motor. The Table Unit moves maximum
range in Feed direction.
HEIGHT : Aging for Height Motor. The Table Unit moves maximum
AGING FEED range in Height direction.
FEED NOW AGING
To stop Aging, press the [ENTER] key. The Head Carriage returns
back to the capping position, and it returns to the former menu
after the heads are capped. Make sure not to perform Aging for
AGING HEIGHT excessive time when the heads are filled with ink, in order to
HEIGHT NOW AGING prevent the heads from being damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.

MOTOR MENU NOW PROCESSING... AXIS MOVE AXIS MOVE


AXIS MOVE HEIGHT Z: 102.0mm

AXIS MOVE AXIS MOVE


FEED Y: 373.1mm

As entering the menu, Origin point Intialize for all Stepping Motor is performed.
When you select HEIGHT/FEED/, the position of the Axis is displayed.

Servo Motor : LOCKED

MOTOR MENU SERVO LOCK SERVO LOCK


This menu is to check whether Servo Motor can be locked properly.
SERVO LOCK S: 100 F: 0 0 While in this menu, Servo Motor is free. When the Carriages are
moved by hands, the displayed values change as the feedback is
Servo Motor : FREE performed normally. Servo Motor can be locked by pressing
[ENTER] key. When it is locked while the motor is in pause,
SERVO LOCK SERVO LOCK the normal power control is performed. As for [F(Feed direction)],
F: 240 20 F: 0 0 the value displayed on the left changes by Grid Encoder,
and the right changes by Motor Encoder.

4-6
SERVICE MENU SYSTEM SWITCH PAGE1 This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for every 8 bits System Switch.

bit #[ 8 7 6 5 4 3 2 1 ] Bit Contents Settings Default

PAGE1:Bit1 With [1], the error does not occur even if the 0
Cover Sensor
Cover is open.
SYSTEM SWITCH PAGE16 Reflection to the test pattern [1] enables the settings of [FULL WIDTH S]
PAGE1:Bit4 0
of the Full Width
PAGE16 00000000 for all test patterns.
Periodic flushing that Enables with [0], Disables with [1].
bit #[ 8 7 6 5 4 3 2 1 ] PAGE1:Bit7 0
takes place every 8 hours
With [1], [STANDARD HEAD] menu is added to
PAGE2:Bit6 Standard Head Menu 0
the Service Menu.
0 : Current UV lamp position
Revised10 PAGE16:Bit1 UV lamp position
1 : New UV lamp position
0

* All the default settigs that are not shown here is "0".
CAUTION : The machine may make unexpected move when the other system switches that are not shown here are changed.

SERVICE MENU HISTORY MENU SHOT COUNT 1 SHOT COUNT 1


HISTORY MENU MOTOR GROUP 26103 KShot CLEAR

In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / CUTTING GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / UVLAMP GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM GROUP cleard by pressing [ENTER] key.

SERVICE MENU REPORT


Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
REPORT SERIAL

SERVICE MENU UV LAMP MENU SVC.MODE LAMP This is to set ON/OFF of the UV Lamp during the printing when the machine is started in the
SVC.MODE LAMP ON OFF Service Mode. This setting is initialized when turning off the sub power SW. Default : ON
UV LAMP MENU

UV Lamp : Not connected


UV LAMP MENU CONNECT CHECK This is to check whether the UV Lamp is connected properly.
CONNECT CHECK NOT CONNECTED
UV Lamp : connected
CONNECT CHECK
CONNECTED

UV Lamp : ON
UV LAMP MENU NOW PROCESSING... LANP ON CHECK NOW PROCESSING...
LAMP ON CHECK LEFT : * :[ ]

This menu is to check the power, lighting/error and connection of the UV Lamps.
* Perform with the covers closed except for the power check. Refer to [4-18 UV LAMP CHECK].

Select the right or left Lamp by moving the cursor with [up] and [down] keys. And check that the selected Lamp can be operated properly by turning ON/OFF the Lamp by pressing [ENTER] key.
Error displays : E

Check that the UV Lamps can be operated properly by opening and closing the cover while the UV Lamps are turned on.

UV LAMP MENU NOW PROCESSING... LANP ON AGING


LAMP ON AGING NOW AGING

4-7
HISTORY MENU

MOTOR GROUP

Item Contents Unit Reference


MOTOR FEED Total time that the Feed Motor has been rotated hour
MOTOR SCAN Total time that the Scan Motor has been rotated hour Life: 1500 hours
MOTOR HEIGHT Total time that the Scan Motor has been rotated hour
MOTOR ROTATE Total time that the Scan Motor has been rotated hour
PUMP TIMES A Total time that the Pump Motor A has been rotated times Life: 200,000 times
PUMP TIMES B Total time that the Pump Motor B has been rotated times Life: 200,000 times
PUMP TIMES C Total time that the Pump Motor C has been rotated times Life: 200,000 times
CLEAR ALL Clear all the value in the Motor Group

HEAD GROUP

Item Contents Unit Reference


Life: 6 billion Shots/nozzle
Shot Cnt. 1 Number of shots fired from the nozzle (H1 left) Shots/1000
Ink from SLOT1
Life: 6 billion Shots/nozzle
Shot Cnt. 2 Number of shots fired from the nozzle (H1 right) Shots/1000
Ink from SLOT1
Life: 6 billion Shots/nozzle
Shot Cnt. 3 Number of shots fired from the nozzle (H2 left) Shots/1000
Ink from SLOT2
Life: 6 billion Shots/nozzle
Shot Cnt. 4 Number of shots fired from the nozzle (H2 right) Shots/1000
Ink from SLOT2
Life: 6 billion Shots/nozzle
Shot Cnt. 5 Number of shots fired from the nozzle (H3 left) Shots/1000
Ink from SLOT3
Life: 6 billion Shots/nozzle
Shot Cnt. 6 Number of shots fired from the nozzle (H3 right) Shots/1000
Ink from SLOT3
WIPE H1 Number of times the Wiping has been performed (H1) times
WIPE H2 Number of times the Wiping has been performed (H2) times
WIPE H3 Number of times the Wiping has been performed (H3) times
RUB H1 Number of times the Rubbing has been performed (H1) times
RUB H2 Number of times the Rubbing has been performed (H2) times
RUB H3 Number of times the Rubbing has been performed (H3) times
AUTO CL.H1 Number of times the Automatic Cleaning has been performed (H1) times
AUTO CL.H2 Number of times the Automatic Cleaning has been performed (H2) times
AUTO CL.H3 Number of times the Automatic Cleaning has been performed (H3) times
NORMAL CL. H1 Number of times the Normal Cleaning has been performed (H1) times
NORMAL CL. H2 Number of times the Normal Cleaning has been performed (H2) times
NORMAL CL. H3 Number of times the Normal Cleaning has been performed (H3) times
MEDIUM CL. H1 Number of times the Medium Cleaning has been performed (H1) times
MEDIUM CL. H2 Number of times the Medium Cleaning has been performed (H2) times
MEDIUM CL. H3 Number of times the Medium Cleaning has been performed (H3) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has been performed (H1) times
POWERFUL CL.H2 Number of times the Powerful Cleaning has been performed (H2) times
POWERFUL CL.H3 Number of times the Powerful Cleaning has been performed (H3) times
INK RENEW H1 Number of times the ink has been upgraded (H1) times CMYKGlW Mode and White Ink Mode only
INK RENEW H2 Number of times the ink has been upgraded (H2) times CMYKGlW Mode and White Ink Mode only
INK RENEW H3 Number of times the ink has been upgraded (H3) times CMYKGlW Mode and White Ink Mode only
CLEAR H3 Clear all the value of the H3
CLEAR H2 Clear all the value of the H2
CLEAR H1 Clear all the value of the H1
CLEAR ALL Clear all the value of all the Head

MAINTENANCE GROUP

Item Contents Unit Reference


MAINTE. COUNT Number of times the Head Maintenance has been performed times
This value is cleared automatically after carrying out the Head
TOTAL TIME Lapsed time from the last Head Maintenance hour
Maintenance.

This value is cleared automatically after carrying out the Head


PRINTING TIME Printing time from the last Head Maintenance hour
Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP

WIPE GROUP

Item Contents Unit Reference


WIPING COUNT Number of times the Wiping has been performed times This value is cleared automatically after replacing.
RUBBING COUNT Number of times the Rubbing has been performed times This value is cleared automatically after replacing.
WIPE REPLACE Number of times the wiper has been replaced times
CLEAR ALL Clear all the value in the WIPE GROUP

PRINT GROUP

Item Contents Unit Reference


PRINTING TIME Total time of printing performed hour Test print time is excluded.
PRINT PAGES Number of pages printed pages
Number of times of flushing at the flushing position.
FLUSHING CNT Number of times the flushing has been performed. times
( The flushing at the cap is excluded.)
CLEAR ALL Clear all the value in the PRINT GROUP

4-8
INK GROUP

Item Contents Unit Reference


CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed times
CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times
CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed times
CARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed times
CARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed times
CHANGE INK Number of times the Ink has been changed times
INK DISCHARGE 1 Number of times the Ink has been circulated and discharged ( small amount of dischage ) times CMYKGlW Mode and White Ink Mode only
INK DISCHARGE 2 Number of times the Ink has been circulated and discharged ( medium amount of dischage ) times CMYKGlW Mode and White Ink Mode only
INK DISCHARGE 3 Number of times the Ink has been circulated and discharged ( large amount of dischage ) times CMYKGlW Mode and White Ink Mode only
CLEAR ALL Clear all the value in the INK GROUP

ERROR GROUP

Item Contents Unit Reference


SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Number of the last 5 Service Calls No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred times
MOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred times
Number of times of forcible capping to prevent head from
EMERG. CAPPING Number of times the Emergency Capping Error has occurred times drying that works when cap is left open for 3 minutes or more
due to cover open or other reasons.
When cap is left open, it detects the error when machine is
START UNCAPPED Number of times the machine has started uncapped times
started.
CLEAR ALL Clear all the value in the ERROR GROUP

UV LAMP GROUP

Item Contents Unit Reference


UV LAMP ON TIME Total time of Right UV Lamp is turned on hour Life: 10,000 hours
UV LAMP ON COUNT Number of times Left UV Lamp is turned on times
CLEAR ALL Clear all the value in the UV LAMP GROUP hour Life: 10,000 hours

SYSTEM GROUP

Item Contents Unit Reference


POWER ON COUNT Number of times Subpower has been turned on times
POWER ON TIME Total time of Subpower is turned on hour SLEEP time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode hour
It counts Auto Sheet Cut performed by both command and
SHEETCUT COUNT Number of times the Sheet Cut has been performed times
panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP

MIST FAN GROUP

Item Contents Unit Reference


FRONT MIST FAN TIME Total time of Front Mist Fan is turned on hour
REAR MIST FAN TIME Total time of Rear Mist Fan is turned on hour
FILTER REPLACE COUNT Number of times the Mist Fan Filter has been replaced times
CLEAR ALL Clear all the value in the MIST FAN GROUP

4-9
Other Factory Mode

SYSTEM PARAMETER INITIALIZATION

All parameters will be initialized. Turn on the Sub Power SW


ENTER
+ while pressing the Up, Down and [ENTER] keys to start the
machine in SYSTEM PARAMETER INITIALIZE mode.
Press the [ENTER] key to initialize the SYSTEM
PARAMETER or press the [POWER] key to cancel when
INITIALIZE ALL the confirmation message is displayed. The machine turns
SYS.PARAMETER
off automatically when the initialization is completed. All the
[ ]
parameters are reset to the default.
SELECT MODEL It is necessary to setup the LIMIT POSITION after the
LEC-330 initialization. The error message [SERVICE CALL 0101] is
[ ]
displayed and the machine will not start before the LIMIT
POSITION is set up.
INITIALIZATION
COMPLETED

DISPLAYED LANGUAGE

MENU
+
Roland DG Corp.
LEC-330

MENU LANGUAGE
ENGLISH
[ ]

LENGTH UNIT
mm > INCH
[ ]

TEMP. UNIT
C > F

4-10
Key Combinations

Function for Service Combination Key Selection Comments

Service Mode + Press [MENU] and [


Menu.
] to enter Service

Upgrade F/W + [UPDATE FIRMWARE?] will be displayed.


Press [ENTER] to upgrade F/W.

+ Use this when the main board is replaced.

Installing F/W
(At Main Board Change)

ENTER [SUM-ERROR] will be displayed.


Press [ENTER] to upgrade F/W.

System Parameter
ENTER
+ All parameters will be initialized.
Initialize Press [ENTER] to start initializing.

Limit/Cut Down Position


+ Press [ ] while aligning Carriage to cap
Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].

Service Report + Service Report(Adjustment value) will be


printed.

Function for Users Combination Key Selection Comments

Language MENU
+ Press[ ] and [ ] to select language.

4-11
4-2 HOW TO UPGRADE/INSTALL FIRMWARE

It is necessary to prepare the followings to upgrade/install the firmware.


1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect LEF-12 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of the machine.


1 Turn on the Main Power SW and Sub Power SW, then MENU
press the [MENU] key.
Select [IP ADDRESS] under [NETWORK] menu in
[SYSTEM INFO.].
[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Confirm that Main Power of the printer is turned "ON"


2
and Sub Power of the printer is turned "OFF".
Main Power SW

Sub Power SW

4-12
Start the Peck on PC.
3
When [Peck] screen is displayed, click [Select Port]
button.

Select [Type 4] from [Product].


4
Also, select [Via Network] from [Select port] and input
the printer IP address.
Click [OK].

Click [Firmware Upgrade] button.


5

6 [OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to LEF-12.

4-13
The machine goes into the Firmware Upgrade mode
7
automatically. FIRMWARE V2.0 NG DATA ERROR
When upgrade is completed, the Sub Power SW turns
off automatically.

ERASING NG DEVICE ERROR

WRITING NG DEVICE ERROR

VERIFYING NG DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min)

This is required when a new Main Board without the firmware is installed.

Turn on the Main Power SW while pressing the Left, Up


1
and Down keys.

UPDATE FIRMWARE?

Press the [ENTER] key for the machine to be ready to


2
receive the firmware.

UPDATE FIRMWARE?

[ ]

WAITING
000.000.000.000

4-14
Press the [MENU] key, and set [IP ADDRESS], [SUB-
3
NET MASK] and [GATEWAY ADDR.].
Press the Left and Right keys for cursor movement, WAITING
000.000.000.000
and the Up and Down keys for selecting value. After
MENU
setting an address, press the [ENTER] key to go next
,to address setting.
When [GATEWAY ADDR.] is set, it returns to the wait-
ing mode for receiving the firmware when the [ENTER] IP ADDRESS
192.168.000.003
key is pressed.
[ ]

SUBNET MASK
The setting made here is only temporary for 255.255.255.003
the firmware installation and it is not saved.
[ ]

GATEWAY ADDR.
000.000.000.000
[ ]

WAITING
192.168.000.003

Start the Peck on PC.


4
When [Peck] screen is displayed, click [Select Port]
button.

Select [Type 4] from [Product].


5
Also, Select [Via Network] from [Select port] and input
printer IP address.

Click [OK] button.

4-15
Click [Firmware Upgrade] button.
6

[OPEN] screen is displayed.


7
Select the firmware file and click [Open].
It starts to send the firmware to LEC-300.

It starts loading the firmware.


8 The firmware installation is done when [COMPLETE] FIRMWARE V2.0 NG DATA ERROR
message is displayed.
Turn off the Sub Power SW when it is completed.

ERASING NG DEVICE ERROR

WRITING NG DEVICE ERROR

VERIFYING NG DEVICE ERROR

COMPLETE

4-16
Turn on the Sub Power SW while pressing the Up,
9
Down, and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu.
ENTER
+
Press the [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.
INITIALIZE ALL
SYS.PARAMETER
[ ]

SELECT MODEL
LEF-12
[ ]

INITIALIZATION
COMPLETED

10 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Enter the [NETWORK] menu and input [IP ADDRESS],


11 [SUBNET MASK] and [GATEWAY ADDR.].
MENU
Turn off the Sub Power SW when the network setting SERVICE MENU
is completed. [ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NEETWORK
[ ]

NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]

NETWORK [ ] SUBNET MASK


[ ]
SUBNET MASK 255.255.255.003
[ ]

NETWORK [ ] GATEWAY ADDR.


[ ]
GATEWAY ADDR. 000.000.000.000

4-17
12 Start the Peck on PC.
When [Peck] screen is displayed, click [Put Param-
eters] button.

13 [OPEN] screen is displayed.


Select the System Parameter file that was saved be-
fore the main board replacement.
Click [Open]. It starts to send the System Parameter to
LEF-12.

14 Click [Get Report] button to import the System Report


file.
Confirm that the System Parameter is reloaded prop-
erly.

The addresses set at the step 11 are re-


placed with the addresses saved in the
System Parameter when [Put Parameter] is
executed.

4-18
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
Turn on the Main Power SW and Sub Power SW. MENU
1
Select [SYSTEM INFO.] > [NETWORK] > [IP AD-
[ ]
DRESS] in the User's Menu and set the IP address.
MENU
SYSTEM INFO.
[ ][ ]

SYSTEM INFO.
Cancel the RIP if the RIP is running. NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Open a browser on the PC and enter the IP address


2
which was set at [1].
Current firmware version appears.

The Internet Explorer is recommended.

Click [Update].
3

Specify the target file for upgrade and click [Update].


4

4-19
The progress is shown in percentage while upgrading.
5

Do not turn off the power or press any keys


during the upgrade.

When upgrading is completed, the version of upgraded


6
firmware appears.

Turn off the Sub Power SW and Main Power SW once.

4-20
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

[About HEAD ALIGNMENT]


HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the Head is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
Please DO NOT use Take-Up devise for this alignment.
The media tension changes during test printing and the result of alignment is not reliable.

Necessary special tools :


- ST-056 TORQUE DRIVER NS
- 1000005463 TOOL,BIT PHILLIPS NO.1 L150MM ST-107
- Clear Film for Test Print

Finish the Head Alignment within 20 minutes to prevent


FUNCTION FUNCTION
the ink from hardening. When 20 minutes passes, per- CLEANING
form the Medium Cleaning.
CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this alignment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Open the Front Cover and unlock the Head Carriage


1
and move it slowly leftwards.

4-21
Remove the 4 screws shown in the figure to remove
2
the Carriage Cover.
Carriage Cover

Remove the Damper Plate.


3 Damper Plate

Move the Head Carriage slowly to the Panel Cover


4
side.

Do not lock the Head Carriage.

Turn on the Sub Power SW while pressing the Left,


5
Right and Down keys to enter the Service Mode.
Setup the Clear film on the machine. +

Set the Table Height by auto-detection. MENU

MENU
SERVICE MENU

4-22
Select the [BIAS/VERTICAL] > [TEST PRINT] menu
6 SERVICE MENU
under the [HEAD ADJUST] menu and press the [EN- PRINT MENU
TER] key. [ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BIAS/VERTICAL
[ ]

BIAS/VERTICAL
TEST PRINT
[ ]

The test pattern shown in the figure will be printed.


7

K W K M K W K M

Remove the Panel Cover.


8
Remove the plate shown in the figure to re-
Screw
place [Head 3]

Screw

Plate

Panel Cover

[BIAS ADJUSTMENT]
Loosen the 3 screws that secure the Head in order as
9
shown in the figure. 2

Loosen the screws that secure the Head ap-


proximately 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3

4-23
10 Insert the 1.5 mm Hexagonal Wrench through the hole
of the Head Carriage, then, turn the adjustment screw
to make the lines of each color in the test pattern
straight.

*Reference*
Position of the printing moves 1 line by turning
the screw approximately 3/4 turn.
Adjustment Screw

- When the upper lines are shifting towards the left of


the lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.

Fasten the screws that secure the Head in the reverse


11
order of loosening, using the TORQUE DRIVER (ST- 2
056).
3

Torque for fastening is 2kgf • cm (20cNm).


Make sure not to fasten the screws firmly.

[VERTICAL ADJUSTMENT]
12 Loosen the 3 screws that secure the Head in the order
as shown in the figure. 2

Loosen the screws that secure the Head ap-


proximately 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3

4-24
13 Turn the Adjustment Screw to make the lines of each
color in the test pattern straight.

Position of the printing moves 1/2 line by


turning the screw 30 degrees.

Adjustment Screw

- When the lines other than K are above the K lines,


turn the Adjustment Screw CW.
- When the lines other than K are below the K lines,
turn the Adjustment Screw CCW.

Adjust the Head positions referring to the left-


end K head as the base position. The posi-
tion of K head on the left end does not need
to be adjusted.

14 Fasten the screws fixing the Head in the reverse order


of loosening, using the TORQUE DRIVER (ST-056). 2

Torque for fastening is 2kgf • cm (20cNm).


Make sure not to fasten the screws firmly.

4-25
15 Position the Panel Cover temporarily to prevent the ink
from hardening.

Do not need to clamp the screws.

Panel Cover

Print the test pattern again. SERVICE MENU


16 If the result is not satisfactory, repeat 6 to 15 . PRINT MENU
[ ][ ]

If the VERTICAL test print result is satisfactory, select PRINT MENU


[HEAD ADJUST] > [BIAS/VERTICAL] > [TEST PRINT], HEAD ADJUST
and print the test pattern again. [ ][ ]

If the BIAS/VERTICAL test print result is not satisfac- HEAD ADJUST


tory, repeat BIAS/VERTICAL ADJUSTMENT. BIAS/VERTICAL
[ ]
The shifting of lines should be less than 1/2
dot. BIAS/VERTICAL
TEST PRINT
[ ]

[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the SERVICE MENU
17 [HEAD ADJUST] menu and press the [ENTER] key. PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

Following test pattern will be printed. Find the position where the line of each color matches the K line and
18
check the number. If it is difficult to select just one between two numbers, 1/2 is also available when setting
up the value. The number with is the current setting.

H3
H1
Head Position : DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
Low
H3

H1

DT1.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

4-26
Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3,
19
High] in the [HEAD ADJUST] menu and enter the pa-
rameters checked at 24 with the Up and Down keys. HORIZONTAL
TEST PRINT
Press the [ENTER] key to save the settings.
HORIZONTAL H1 H2 H3
DT1, Low 2 1 3

HORIZONTAL H1 H2 H3
Parameters can be entered DT3, Low 2 1 3

with an increment of 1/2.

20 Move the Head Carriage by hand slowly leftwards.

21 Attach the Damper Plate.


Damper Plate

Make sure not to press it down to the Damp-


ers. Dampers could break.
* Attach the screws at the bottom of the slot-
ted screw hole.

Temporarily thread the 4 screws shown in the figure to


22
hold the Carriage Cover. And fasten them without dis-
torting the Cover. Carriage Cover

Be careful not to distort the Carriage Cover


when tightening the 2 front screws.
If the Carriage is distorted, then the Head po-
sition may shift.
Screw

4-27
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Leftmost Position of the Head Carriage movement to the Limit Sensor af-
ter completing the adjustment.
When the Limit Position is not set correctly, it may cause some problems such as a head capping error.

Always use the UV protection sheet during this setting, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Remove the Panel Cover.


1

Panel Cover

Turn on the Sub Power SW while pressing [LEFT],


2
[UP] and [RIGHT] keys for LIMIT INITIALIZE mode.
+ SUB POWER ON

LIMIT INITIALIZE
MENU

MOVE TO CAP POS

4-28
Move the Head Carriage to lock it by hand to the lock
3
position.

<LIMIT POSITION INITIALIZE>


Confirm that the head is certainly capped, and press
4 SETTING UP
[ENTER] key to start limit position initialize. THE LIMIT
After the completion of the initialize, the message is
[ ]
displayed as shown in the figure.

DETECTING..

REVISED 8 SETTING UP
MAX.SCAN WIDTH

<CUTTER DOWN POSITION INITIALIZE>


Move the Head Carriage by hand slowly to the leftmost
5
position of the Head Carriage movement.

Perform the Cut Down Position Initialize by pressing


6 REVISED 8 SETTING UP
[ENTER] key. MAX.SCAN WIDTH
After the completion of the initialize, the message is
[ ]
displayed as shown in the figure.

DETECTING..
Perform the following adjustment.
[4-7 FLUSHING POSITION ADJUSTMENT]

INITIALIZATION
COMPLETED

4-29
4-6 LINEAR ENCODER SETUP (Referential Time : 10min.)

LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper,
and also to confirm that it properly reads and corrects the width of the scale, which is stretched or com-
pressed due to the operation environment, by the software coordinates. This operation is required when
Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.

Turn on the Sub Power SW while pressing the Left,


1
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Make sure to unload the media when it is set on the


machine.

Select the [LINEAR ENCODER] menu in the SERVICE


3
MENU and press the [ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
LINEAR ENCODER
[ ]

NOW PROCESSING
POS: 1361.00mm

4-30
One of the messages appears at the completion of the
4 set up. In case of "SETUP FAILED", check the follow-
ings.
LINEAR ENCODER
1. Dirt/Scratch on the Encoder Scale. SETUP COMPLETED
2. Dirt/Scratch on the Encoder Module.
3. Encoder Scale is not between the Encoder Module.
LINEAR ENCODER
4. Backlash of the Carriage Motor Gear and the Drive Gear. SETUP FAILED
5. Fixation between the Carriage and the Carriage Belt.
6. Bad connection of the cables. LINEAR ENCODER
In case of "HEADBOARD FAILED", the Head Board is HEADBOARD FAILED
possibly defective.

4-31
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)

This is to adjust the flushing position. This adjustment is NOT required when a Cap Top and a head
are removed or replaced. This adjustment is required after performing the Limit Position & Cut Down
Position Initialize. Without this adjustment, the Flushing may not be performed properly.

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Remove the Panel Cover.


1
Screw

Panel Cover

Make sure to unload the media when it is set on the


2
machine.
Then, turn on the Sub Power SW while pressing the +
Left, Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4-32
Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]
3
menu in the SERVICE MENU.
SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
CAP ADJUST
[ ]

CAP ADJUST
ADJUST POS.

Move the Cap Tops and heads to the position where


4
the Cap Case Guide makes contact with the Carriage
Cap Guide by pressing the Right and Left keys. Then,
press [ENTER] key to update the flushing position.

When you press [MENU] key, the flushing position is


not updated and exiting the menu.

Guide

4-33
4-8 BELT TENSION ADJUSTMENT (Referential Time : 20min.)

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, per- FUNCTION
FUNCTION
form the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Necessary special tools : ST-001 TENSION GAUGE 2000GF/2000CN

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

Sub Power SW

4-34
Remove the screws in the following steps to remove
2
the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that se- Remove the 7 screws shown in the figure that se-
cure the Top Cover. cure the Top cover.

Measure the tension of the belt at the position [A]


3 <Top View>
shown in the figure using TENSION GAUGE(ST-001).
Press the upper belt downward with the gauge to make
slight contact with the Rail Guide. The tension is proper
A
when the measured value is 0.98kgf to 1.18kgf.
When the tension is not proper, move on to the next
step and adjust the belt tension.
<Front side>
Upper Belt
It is recommended to put the SOLENOID
CUSHION(P/N 22265241) on the top of the ST- Hold down the belt
001 for easy measuring. with Tension Gauge

Rail Guide

Loosen the 2 fixing screws which is located on the left


4 <Top View> Left end of the belt
end of the belt halfway round.

Be careful with the sharp edges around


the belt when loosening the screws. It may
cause injury.

Fixing Screw

4-35
5 Insert a wrench through the holes on the side frame
Screw
prepared for the adjustment, and loosen the two
screws to make a gap of 3mm between the tip of the
3mm
screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)

Idle Pulley Holder

Turn the adjustment screw shown in the figure to ad-


6 Adjustment Screw
just the value of the tension gauge to be around 1.05kgf
with the procedure of 5 .

Turn the screw CW: Tension is increased


Turn the screw CCW: Tension is decreased

Fasten the 2 fixing screws shown in the figure, and


7
again confirm that the tension is within the proper val-
ue.

Fixing Screw

Fasten the 2 screws shown in the figure to slightly con-


8 Screw
tact with Idle Pulley Holder.

Make sure not to fasten the screws too tight.


It may move the adjusted Idle Pulley Holder
accidentally.

Move on to [4-9 BELT POSITION ADJUSTMENT].


9

4-36
4-9 BELT POSITION ADJUSTMENT (Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension
Adjustment.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

Sub Power SW

4-37
Remove the screws in the following steps to remove
2
the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that se- Remove the 7 screws shown in the figure that se-
cure the Top Cover. cure the Top cover.

Confirm that the Belt Tension Adjustment is completed


3
and turn on the main power SW.

Make sure to unload the media when it is set on the


4
machine. +
Then, turn on the Sub Power SW while pressing the
Left, Down and Right keys to enter the Service Mode.
MENU

MENU
SERVICE MENU

Carry out the AGING test for the belt.


5 SERVICE MENU
Select [MOTOR MENU] > [AGING] > [SCAN], and
MOTOR MENU
press the [ENTER] key.
[ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN

[ ]

4-38
Confirm the position of the belt.
6 The position is proper when the belt is not touching the
Belt partly touching the flange is ac-
flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is not ceptable.
proper, make adjustment as follows.
[ Left end of the belt ] [Right end of the belt] Drive Pulley

Idle Pulley
Belt

Belt

<Top view> Flange


Flange

Press the [ENTER] key to cancel AGING.


7 SCAN
NOW AGING

[ ]

Loosen the 2 fixing screws located at the left end of the


8
belt, eighth to quarter round.

When the screw is loosen more than neces-


sary, it gives difficulty in adjusting the belt.
Also, you need to be cautious with the sharp
edges around it when turning the screws. It
may cause injury. Fixing Screw

Insert a wrench through the holes on the side frame


9 Screw
prepared for the adjustment, and loosen the two
screws to make a gap of 3mm between the tip of the
3mm
screw and Idle Pulley Holder.

The gap between the screws and Idle Pul-


ley can be seen from both front side and
rear side of the machine.

Idle Pulley Holder

10 Press the [ENTER] key to restart AGING.


AGING
SCAN

[ ]

4-39
11 Insert a wrench through the holes on the side frame
and adjust the belt position turning screw 1 and 2 as
follows.
Screw1

Screw1

Belt leans to the front side of the machine


12
-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between screw
2 and Idle Pulley Holder when turning screw 1. Screw1

Touching the flange


on the FRONT side of machine

Belt leans to the rear side of the machine


13
-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw Screw2
1 and Idle Pulley Holder when turning screw 2.

Touching the flange


on the REAR side of machine

14 Fasten one of the screws that has no contact with the Screw
Idle Pulley Holder to slightly touch the Idle Pulley Hold- (The one with no contact with Idle Pulley Holder.)
er.

Make sure not to fasten the screws too tight.


It may move the Idle Pulley Holder acciden-
tally.

4-40
15 Fasten the 2 fixing screws shown in the figure.

Be cautious with the moving Carriages and


Cableveyor during this procedure, and also
with the sharp edges of the mechanical
parts around it.
Fixing Screw

16 Confirm that the belt is not touching the pulley flanges Flange
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel
AGING.

Flange

SCAN
NOW AGING

[ ]

Attach the Front Cover together with the Top Cover in


17 the following steps. Revised 3

Attach the 7 screws shown in the figure.

Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

4-41
Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.

<OK> <NG>

Front Cover Cusion Front Cover Cusion

Revised 1
Confirm the position of the Front Cover Sensor.
18 Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3

Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.

If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].

<OK>

<NG>

Under Cover

Front Cover Cushion

4-42
4-10 UV LAMP CHECK (Referential Time : 5min.)

This is required when UV Lamp unit is installed.


This is to check whether UV Lamp Unit operates properly.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Turn on the sub power while pressing the Left, Right


1
and Down keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [UV LAMP MENU] > [CON-


2 SERVICE MENU
NECT CHECK] and press the [ENTER] key.
UV LAMP MENU
Check that the screen shown in the figure appears.
[ ][ ]

UV LAMP MENU
CONNECT CHECK
[ ]

CONNECT CHECK
CONNECTED

Check that the UV Lamps are connected properly if the


3 CONNECT CHECK
NOT CONNECTED
screen shown in the figure appears.

Connector

4-43
4 Go back to [UV LAMP MENU] and select [LAMP ON
CHECK], and press the Right key to enter the menu. UV LAMP MENU
LAMP ON CHECK
[ ]
The Head Carriage moves to a location permitting UV
Lamp replacement, and then the screen shown in the NOW PROCESSING...
figure appears.

LAMP ON CHECK
LEFT : : [ ]

Check that the UV Lamp can be operated properly by


5
turning ON/OFF the UV Lamp by pressing the [ENTER]
LAMP ON CHECK
key while the cover is closed. LEFT : : [ ]

ENTER

< When the Lamp turns on >


LAMP ON CHECK
LEFT : * : [ ]

Press the [ENTER] key to turn on the UV Lamp while


6 < When the right Lamp
turns on >
the cover is closed.
Check that the UV Lamps are turned ON/OFF when LAMP ON CHECK
LEFT : * :[ ]
opening and closing the cover.
< When the cover is closed >
UV Lamp / ON

< When the cover is opened >


UV Lamp / OFF

4-44
4-11 LASER POINTER POSITION ADJUSTMENT (Referential Time : 5min.)

LASER POINTER POSITION ADJUSTMENT is to adjust the position of the head and the laser pointer.
This adjustment is required when the laser pointer is removed or replaced.
Necessary special tools :
- Clear Film for Test Print

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
Setup the Clear film on the machine. +

Set the Table Height by auto-detection. MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [PRINT MENU] > [MARKER


2 SERVICE MENU
POS ADJ.] menu in the SERVICE MENU and press PRINT MENU
the [ENTER] key. [ ] [ ]
Test Pattern will be printed.
PRINT MENU
MARKER POS ADJ.
[ ]

PERFORMING
TEST PRINT

4-45
After the Test Print, the Head Carriage moves to above
3 S : * ** * >
the Test Pattern automatically.
F : * ** * >

When the Laser Pointer Position is not


adjusted, the value of the LCD will be dis-
played as [****].

Move the Head Carriage to the position where the La-


4 S : * ** * > + 0.3mm
ser Pointer points the centermost square of the Test
F : * ** * > - 0.1mm
Pattern by pressing the Up, Down, Right and Left keys. [ ]
Then, press [ENTER] key to update the Laser Pointer
Position.

When you press [MENU] key, the Laser Pointer


Position is not updated and exiting the menu.

Move on to [4-12 PRINT AREA ADJUSTMENT].


5

4-46
4-12 PRINT AREA ADJUSTMENT (Referential Time : 10min.)

LASER POINTER POSITION ADJUSTMENT is to adjust the Print Area (=Engraved Line of the Table
Plate) and the laser pointer.
This adjustment is required when the Laser Pointer or Table Plate is removed or replaced.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [PRINT MENU] > [PRINT


2 SERVICE MENU
PRINT MENU
AREA ADJ.] menu in the SERVICE MENU and press
the [ENTER] key. [ ] [ ]

The Head Carriage moves to above the Table auto-


PRINT MENU
matically. PRINT AREA ADJ.
[ ]

4-47
Move the Head Carriage to the position where the La-
3 S : * ** * > + 0.3mm
ser Pointer points lower right of the engraved line (=Print F : * ** * > - 0.1mm
Area) by pressing the Up, Down, Right and Left keys.
Then, press [ENTER] key to update the lower right po-
sition of the Print Area.
Print Area
When you press [MENU] key, the lower right position
of the Print Area is not updated and exiting the menu.

Loosen the 3 screws that secure the Table Plate.


4
Do not loosen the screw that secure the lower right
screw hole of the Table Plate.

Screw

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


5 SERVICE MENU
MOTOR MENU
MOVE] > [HEIGHT] and set the Height to 100.8mm, then
[ ][ ]
unlock the Head Carriage and move it leftwards by hand.
MOTOR MENU
AXIS MOVE
Do not press [ENTER] key. [ ]

AXIS MOVE
HEIGHT
[ ]

AXIS MOVE
Z:100.8mm

Move the table by pressing Up, Down keys for FEED AXIS,
6 and move the Head Carriage by hand for SCAN AXIS so that
the Laser Pointer points lower right position of the Print
Area.

4-48
While move the Head Carriage slowly by hand leftwards,
7 adjust the Table Plate position so that the Laser Pointer
points in keeping with engraved line when the Head Carriage
moves in scan direction.

Fasten the screws in the order as shown in the figure.


8

1 2

4-49
4-13 TABLE HEIGHT ADJUSTMENT (Referential Time : 20min.)

TABLE HEIGHT ADJUSTMENT is to adjust the Table Height parallel to LM Guide.


This adjustment is required when the Table Unit is replaced.
This adjustment is NOT required when you remove the Table Unit and replace the same one.
After this adjustment, following adjustments are required.
- HEAD HEIGHT ADJUSTMENT
- UV LAMP POSITION ADJUSTMENT
- HEAD GAP SENSOR ADJUSTMENT
- PRINT AREA ADJUSTMENT

Necessary special tools :


- 3000000188 SPACER,SHIM RING RF004010010
- 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS

This adjustment need the parallelepiped block.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Open the Front Cover and remove the Head Gap Sen-
1
sor Plate.

Head Gap Sensor Plate

4-50
Tape the Sensor plate shown in the figure in the place
2
so that desauthorize the Head Gap Sensor.

Turn on the Sub Power SW while pressing the Left,


3
Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4 Measure the distance between LM Guide and tabletop


at the four corners of the Print Area.

Firstly, measure it at lower right hand corner of the Print Area


Print Area as shown in the figure refer to the follow-
ings.

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] menu. Move the Table Unit by
pressing the Up and Down keys so that the front line
of the Engraved Line of the Table Plate (=Print Area) is
located under the LM Guide . <Top View>
Set the block on the lower right hand coner of the
Engraved Line, and move up the Table by pressing the
Z height keys.

Move up the Table until the block touch the LM Guide,


then remove the block.
Move the Table up 0.1mm and insert the block on the
same place again.
Repeat this step until the space between LM Guide
and tabletop is not enough to insert the block. LM Guide

Table Plate

Block

4-51
Measure the distance at the other 3 corners in the
5
same way as step 3 .

Open the Front Cover and remove the 4 screws to remove


6 the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010]


is slipped between Table Plate and surface of the
Table Unit.
Remove it with tweezers .
The RING SHIM will be reused at the step 7 .

Table Plate

Confirm that how many RING SHIM is necessary at the


7 corners refer to the value measured at the step 3 4 . 98.2-98.4=-0.2 (2 pc) 98.2-98.5=-0.3 (3 pcs)
The position which shows the lowest value (It means the
position is highest.) is the reference position. Z=98.4mm Z=98.5mm
For instance, if the values are as shown in the figure,
substract the each value of the 3 corners from the value of
the lower right hand corner.
Then calculate the required numbers of the RING SHIM to fill
the gap of the corners.

98.2-98.3=-0.1 (1 pcs)

Z=98.3mm Z=98.2mm

Install the [31199905AS SCRW SET,SET CONE M3*16 NI


8 20 PCS] to the screw hole of the Table Unit and put the RING
SHIM into the setscrew.

Setscrew
SHIM
Table

4-52
Position the Table Plate by inserting to the setscrew.
9
Table

Thread the screw that secure the Table Plate where setscrew
10 is not installed.
Remove the setscrew and thread the Table Plate with all the
screws temporarily.

Screw

Setscrew

Fasten the screws in the order as shown in the figure.


11

2
3

4 1

12 Perform the following check.


1. [4-14 HEAD HEIGHT ADJUSTMENT]
2. [4-15 UV LAMP HEIGHT ADJUSTMENT]
3. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT]
4. [4-12 PRINT AREA ADJUSTMENT]
5. [4-4 HEAD ALIGNMENT (HORIZONTAL only)]

4-53
When finishing the all adjustments, confirm the Test Pattern by referring to the following procedure.

Necessary special tools :


- Clear Film for Test Print

Turn on the Sub Power SW while pressing the Left,


1
Right and Down keys to enter the Service Mode.
Setup the Clear film on the machine. +

Set the Table Height by auto-detection. MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [TEST PATTERN] > [SLOPE


2 CHECK] and press the [ENTER] key. SERVICE MENU
TETS PATTERN
Test Pattern will be printed.
[ ] [ ]

TEST PATTERN
SLOPE CHECK
[ ]

PERFORMING
TEST PRINT

Confirm that the interval of the 2 lines are same in the Test
3 Pattern. <OK>
When the interval is different, adjust it again.

The interval of 2 lines are same.


<NG>

The interval of the 2 lines are different.

2 lines are overlapped.

4-54
4-14 HEAD HEIGHT ADJUSTMENT (Referential Time : 20min.) Revised

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension
Adjustment.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
FUNCTION MENU

FUNCTION MENU
CLEANING SUB MENU

CLEANING MAINTENANCE
NORMAL CLEANING

NORMAL
AB

Turn off the Sub Power SW, and then turn off the Main
2
Power SW.
Main Power SW

Sub Power SW

4-55
Open the Front Cover.
3
Unlock the Head Carriage and move it slowly leftwards.

Open the saddle and the filter, then disconnect the UV


4
Lamp cable as shown in the figure. Saddle
Filter

Connector

Open the saddle and disconnect the Mist Fan Cable as


5
shown in the figure.

CN314

Saddle

Carriage Board

Remove the screws to remove the UV Lamp together UV Lamp Stay


6 with the plate from the Head Carriage.

Screw

4-56
Remove the 4 screws as shown in the figure to remove
7
the Carriage Cover.
Carriage Cover

Loosen 6 screws which secure the Head Carriage.


8
Push it upward and fasten the screws again.

Left Frame

Right Frame Base Carriage

Turn on the Sub Power SW while pressing the Left,


9
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

4-57
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS
10
MOVE] > [HEIGHT] to set the Height to 103.0mm and
move the Table to the position which Head Carriage is
placed inside of the print area by pressing the Up and
Down Key.
Print Area

Be sure that the Tablce Unit is in a position


anterior to Head Gap Sensor Plate.
Table Unit
When the Table Unit hits the Plate, the Table Unit
stops rising at 102mm, not rising to 103mm.

11 Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW

Sub Power SW

12 Loosen 6 screws fixing the Head Carriage again and


push the Head Carrriage downward as shown in the
Be sure that the Head Carriage is inside of
the Print Area.
figure so that the head is placed on the table.

Right Frame
Left Frame

Base Carriage

Head

Table

4-58
Fix the 4 screws as shown in the figure while holding the
13 adjusted position.

Right Frame

Left Frame

Fix the 2 screws as shown in the figure while holding the


14 adjusted position.

Base Carriage

15 Fix the Carriage Cover with the 4 screws shown in the


figure temporarily. And tighten them without distorting
the Cover. Carriage Cover

Be careful not to distort the Carriage Cover


when tightening the 2 front screws.
If the Carriage is distorted, then the Head po-
sition may shift.
Screw

Fix the UV Lamp Stay to the Head Carriage with 2


16 UV Lamp Stay
screws as shown in the figure.

Screw

4-59
17 Connect the Mist Fan Cable shown in the figure and
bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes
with the saddle.

CN314

Saddle

Carriage Board

Connect the UV Lamp Cable and bundle the Mist Fan


18 Saddle
Cable and UV Lamp Cable with the saddle as shown in
the figure.

Connector

Bundle the UV Lamp Cable and Mist Fan Cable with


19
the Filter.

Filter

Perform the following check.


20
1. [4-15 UV LAMP HEIGHT ADJUSTMENT]
2. [4-4 HEAD ALIGNMENT (HORIZONTAL ONLY)]

4-60
4-15 UV LAMP HEIGHT ADJUSTMENT (Referential Time : 20min.) Revised 1

UV LAMP HEIGHT ADJUSTMENT is to adjust the height of the UV Lamp.


This adjustment is required when Table Height Adjustment or Head Height Adjustment is performed.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW

Sub Power SW

Unlock the Head Carriage and move it slowly leftwards.


2

4-61
Check the lower edge height of UV-Lamp and left plate of
3 the stay.
When the lower edge of UV-Lamp is same or lower
than the left plate, go to the 18 . Left Plate
When it is not, go to the 4 to adjust the height. UV Lamp

NG OK

Remove the Filter shown in the figure.


4

Filter

Open the saddle and disconnect the UV Lamp cable as


5
shown in the figure.

Saddle

Conenctor

Open the saddle and disconnect the Mist Fan Cable


6
as shown in the figure.

CN314

Saddle

Carriage Board

4-62
Remove the screws to remove the UV Lamp together
7
with the UV Lamp Stay from the Head Carriage.

UV Lamp Stay

Remove the screw to remove the Mist Catcher.


8

Mist Catcher Screw

Remove the 4 screws shown in the figure to remove


9
the right plate of the UV Lamp Stay from the left plate.
Right Plate

Screw

Screw

10 Loosen the 2 screws which attach the Lamp Adapter.

Screw

Left Plate

4-63
11 Set the UV Lamp with Lamp Adapter and left plate on
the Table, fasten the 2 screws while pushing the UV
Lamp and the left plate downward so that the lower
edge of them are same in height.

Set the UV Lamp inside of the Print Area.

12 Attach the right plate of the UV Lamp Stay to the left


plate.
Right Plate

Screw

Screw

13 Attach the Mist Catcher with the screw as shown in the


figure.

Mist Catcher Screw

14 Attach the UV Lamp Stay to the Head Carriage with 2 UV Lamp Stay
screws temporarily.

Screw

4-64
Connect the Mist Fan Cable shown in the figure and
15
bundle UV Lamp Cable, Mist Fan Cable, and Ink
Tubes with the saddle.

CN314

Saddle

Carriage Board

16 Connect the UV Lamp Cable and bundle the Mist Fan Saddle
Cable and UV Lamp Cable with the saddle as shown in
the figure.

Connector

17 Bundle the UV Lamp Cable and Mist Fan Cable with


the Filter.

Filter

18 Loosen the screws shown in the figure and fix the UV


Lamp Stay while pushing it upwards.

UV Lamp Stay

4-65
19 Turn on the Sub Power SW while pressing the Left,
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

20 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] to set the Height to 103.0mm and
move the Table to the position which UV Lamp Stay is
placed inside of the print area by pressing the Up and
Down Key.
Print Area

Be sure that the Tablce Unit is in a position


anterior to Head Gap Sensor Plate.
When the Table Unit hits the Plate, the Table Unit
stops rising at 102mm, not rising to 103mm. Table Unit

Move the Head Carriage to the right so that the


head surface doesn't hit the Table Plate.

21 Loosen the 2 screws and tighten them while pushing the UV


Lamp Stay downward so that the UV Lamp is placed on the
table as shown in the figure.

Be sure that the UV Lamp Stay is inside of


the Print Area.

Move the Head Carriage by hand slowly leftwards.


22

4-66
4-16 HEAD GAP SENSOR POSITION ADJUSTMENT (Referential Time : 5min.)

HEAD GAP SENSOR POSITION ADJUSTMENT is to adjust the height of the Head Gap Sensor Plate
and position of the Head Gap Sensor.
This adjustment is required when the Head Gap Sensor is replaced ,or Table Height Adjustment or
Head Height Adjustment is performed.

Necessary special tools :


- 1000008256 STOPPER,CARRIAGE LEF-12

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


1
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

4-67
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS
2 MOVE] > [FEED] and set the Feed to 2.8mm to move the SERVICE MENU
MOTOR MENU
table to the backward.
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

Open the Front Cover and remove the 2 screws as


3
shown in the figure to remove the Head Gap Sensor
Cover.

Head Gap Sensor Cover

Loosen the 2 screws fixing the Head Gap Sensor as


4
shown in the figure.

Head Gap Sensor

Perform [SERVICE MENU] > [SENSOR CHECK] and confirm


5 the status of sensor [A].

SERVICE MENU
SENSOR CHECK
[ ][ ]

HCPwFLRAT
* ***

4-68
Turn the adjustment screw CW until the status of sensor [A]
6 is OFF. When the sensor is OFF, [ * ] mark is not displayed.
HCPwFLRAT
* ***
The Head Gap Sensor moves frontward.

Turn the adjustment screw CCW 45 degrees repeatedly until


7 HCPwFLRAT
the status of sensor [A] is ON.
* *** *
The Head Gap Sensor moves backward.

Turn the adjustment screw CCW 2 times and a half more.


8 Confirm that the plate of the Head Gap Sensor is center of Plate
Sensor

the Head Gap Sensor.

Fix the Head Gap Sensor with 2 screws as shown in the fig-
9 ure.

Head Gap Sensor

4-69
Fix the Carriage Stopper with 4 screws as shown in the
10 figure.
Carriage Stopper

11 Loosen 2 screws which secure the Head Gap Sensor


Plate.
Push it upward and fasten the screws.
Head Gap Sensor Plate

12 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and set the Height to 102.1mm and
move the Table to the center of the machine by pressing
the Up and Down Key.

Table Unit

Loosen the 2 screws and tighten them while pushing the


13 Head Gap Sensor Plate downward so that the Head Gap
Sensor Plate is placed on the table as shown in the figure.

4-70
Remove the Carriage Stopper.
14
Carriage Stopper

15 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and confirm the value which the Head SERVICE MENU
MOTOR MENU
Gap Sensor turns ON.
[ ][ ]
When the value of Table Height is 102.4mm or 102.5mm,
move on to the step 17 .
MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
HEIGHT
[ ]

AXIS MOVE
Z:102.5mm
[ ]

When the value of Table Height is not 102.4mm or 102.5mm,


16 adjust the Height of Head Gap Sensor Plate again.
Calculate the acculate value of the Table Height when the
Head Gap Sensor Plate is fixed refer to the followings.

A) When the value which the Head Gap Sensor turns ON (Z)
is under 102.3mm.
The acculate value=102.1 + (102.4 - Z)
B) When the value which the Head Gap Sensor turns ON (Z)
is over 102.6mm.
The acculate value=102.1 - (Z - 102.4)

Fix the Head Gap Sensor Cover with 2 screws as shown in


17 the figure.

Head Gap Sensor Cover

4-71
4-17 GREASE UP MAINTENANCE (Referential Time : 10min.) Revised 1

This maintenance is to grease the screws of the Table UP/DOWN and the plate which fix the Head Gap
Sensor Plate.
This maintenance is required in every 6 months.

Necessary Tool : 21675102 GREASE,FLOIL G-902Y 10ML

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, FUNCTION FUNCTION
perform the Medium Cleaning. CLEANING

CLEANING MEDIUM
MEDIUM AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Grease the FLOIL G902 to the red-circled parts of the plate


1 supporting the Head Gap Sensor Plate. Head Gap Sensor Plate
It is the hole that the screw goes through.

Use the wiry tool since the gaps between the


screws and the plate are small.
Loosen the screws shown in the figure
approximately 1/2 turn to make the gresing easier.

Screw
Screw

Move the Head Gap Sensor Plate back and forth to check
2 that the greased part moves smoothly.

4-72
Turn on the Sub Power SW while pressing the Left,
3
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


4 MOVE] > [FEED] and set the Feed to 100.0mm. SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:100.0mm
[ ]

Turn off the Sub Power SW and Main Power SW.


5
Main Power SW

Sub Power SW

Open the Front Cover and remove 4 screws to remove the


6 Table Unit Front Cover.

Table Unit Front Cover

4-73
Remove the 6 screws to remove the Top Cover Plate.
7

Top Cover Plate

<Back Side>

Remove the 3 screws to remove the Table Unit Front Cover.


8

Table Unit Rear Cover

< Rear view >

Grease the FLOIL G902 to the Table Unit UP/DOWN screws.


9

Screw

< Rear view > Screw

10 Fix the Table Unit Front Cover with 4 screws.

Table Unit Front Cover

4-74
Fix the Table Unit Front Cover with 3 screws.
11

Table Unit Rear Cover

< Rear view >

Fix the Top Cover Plate with 6 screws.


12

Top Cover Plate

< Rear view >

13 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

14 Perform [SERVICE MENU] > [MOTOR MENU] > [AG-


ING] > [HEIGHT].
SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AGING
[ ]

AGING
HEIGHT
[ ]

4-75
4-18 FRONT COVER SENSOR ADJUSTMENT (Referential Time : 15min.)

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Revised 3
Confirm that the Front Cover is set in the right place by checking the following points.
1
If the Front Cover is not in the right place, adjust position of the Front Cover.

1) The Gap between the Front Cover and the flame is parallel.

2) The Front Cover does not lie upon the upper surface of the Front Cover Cusions.

<OK> <NG>

Front Cover Cusion Front Cover Cusion

Turn on the Sub Power SW while pressing the Left,


2
Down and Right keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

4-76
Perform [SERVICE MENU] > [SENSOR CHECK] and
3 confirm the status of sensor [C].

SERVICE MENU
SENSOR CHECK
[ ][ ]

HCPwFLRAT
* * ***

Remove the Panel Cover and the Right Top Cover.


4
Right Top Cover

Panel Cover

Unlock the Head Carriage and move it slowly leftwards.


5

6 Loosen the 2 screws fixing the Front Cover Sensor as


shown in the figure.

Front Cover Sensor

4-77
Fasten the adjustment screw until the status of sensor
7 HCPwFLRAT
[C] is ON. When the sensor is ON, [ * ] mark is dis- * * *** *
played.

Adjustment Screw

Loosen the adjustment screw slowly until the status of


8 HCPwFLRAT
sensor [C] is OFF. * ***
Stop loosing the screw when the [C] is OFF.

Loosen the adjustment screw a half more.


9

10 Fix the Front Cover Sensor with 2 screws as shown in


the figure.

Front Cover Sensor

4-78
Revised 1
Confirm the position of the Front Cover Sensor.
11
Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover
Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3

Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the
Under Cover and top edge of the Front Cover Cushions.

If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cush-
ions, adjust it again.

<OK>

<NG>

Under Cover

Front Cover Cushion

Change the degree of adjustment screw rotation depending on the position of the Front Cover
when the Front Cover Sensor clicks.

When the lower edge of Front Cover is higher than the Under Cover, loosen the adjustment screw
less than half.
When the lower edge of Front Cover is lower than top edge of the Front Cover Cushions, loosen
the adjustment screw more than a half.

4-79
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.

Parts No. ST-056


Parts Name TORQUE DRIVER NS

Purpose HEAD ALIGNMENT

Parts No. 1000005463


Parts Name TOOL,BIT PHILLIPS NO.1 L150MM ST-107

Purpose HEAD ALIGNMENT

Parts No. ST-001


Parts Name TENSION GAUGE 2000GF/2000CN

Purpose BELT TENSION ADJUSTMENT

Parts No. ST-037


Parts Name CLEANING STICK TX712A

Purpose HEAD CLEANING

Parts No. 21755107


Parts Name CLEANING LIQUID(SL) 500ML

Purpose HEAD CLEANING (SOL)

Parts No. 22085118


Parts Name KIT, CLEANING(SL)

HEAD CLEANING (SOL)


Purpose
*Cleaning Liquid + Cleaning Sticks 10 pcs.

Parts No. 1000005467


Parts Name TOOL,GLASSES UV COATING ST-111

Purpose PROTECTIVE GOGGLES

Parts No. 1000006676


Parts Name TOOL,DEODORANT MASK DPM-FM ST-116

Purpose ACTIVATED CARBON MASK

5-1
Parts No. 1000005829
Parts Name TOOL,VINYL YE UV RESISTANT ST-113

REPLACEMENT WHEN THE INK LINE IS EXPOSED


Purpose
TO THE OUTSIDE LIGHT

Parts No. 3000000188


Parts Name SPACER,SHIM RING RF004010010

Purpose TABLE FLAT ADJUSTMENT

5-2
5-2 SENSOR MAP

FRONT COVER SENSOR


It detects whether the Front Cover
AMBIENCE THERMISTOR is opened or closed. HEAD LOCK SENSOR
It measures the temperature of the
It detects wheter the HEAD
ambiente air.
CARRIAGE is at locking position
or not.

HEAD GAP SENSOR


Z AXIS ORIGIN SENSOR It detects height of the material. MAINTENANCE COVER SENSOR
It detects the Z axis origin. It detects whether the Maintenance Cover
is set or not.

Y AXIS ORIGIN SENSOR


It detects the Y axis origin.

5-3
WIPER SENSOR
It detects the limit position of the Wiper
movement.

ENCODER MODULE
It detects the coordinates in the carriage moving
direction, and also generates the print signal.

THERMISTOR
It takes the temperature around
the Head.

INK CARTRIDGE IC SENSOR


It communicates with the IC chip of the InkCartridge.

INK EMPTY SENSOR INK CARTRIDGE SENSOR


It detects whether the Ink Cartridge is It detects whether the Ink Cartridge is installed
empty or not. or not.

5-4
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Yes
Missing dot or Improved
deflected-fired dot Perform Normal
Completed
appears on the test Cleaning
pattern.

Not Improved
*Several Normal Cleanings and a Powerful Cleaning
No
do not improve the printing result.

Refer to 1 to 11 Refer to 12 to 27

NO CHECKING POINT ACTION REFERENCE OUTLINE


Install in a location that
The printer is not
is level and stable Never install the printer in a location where it is tilted or where it
1 installed in an
offering good operating may wobble or experience vibration.
appropriate location
conditions
User's Manual
[Information on Check whether the Media is supported.
2 Inappropriate Media Change the Media Unsupported Media and Depending on the typeof media, height may not be set correctly
Installing Dummy or ink cannot adhere.
Cartridge]

Print quality is affected when media is tilted or tensioned


Load and set up the
The media is not set unevenly on the left and right. Set up the media correctly.
3 media correctly at the User's Manual
up correctly Ink does not land on the proper position when the clearance
correct position
between the media and head becomes too big.

Remove the static


Static electricity of the If the media has static electricity, ink does not land on a proper
4 electricity with
media position and it causes uneven printing.
utralization apparatus

Ink is not completely Perform [UV SCANNING] to cure the ink again when the ink is
5 Re-curing Ink User's Manual
cured not completely cured. This may improve printing quality.

When this is set to [5 min] to [990 min], self cleaning is


[PERIODIC CL.] Set [PERIODIC CL.] to
6 User's Manual performed while a printing is paused. It may cause uneven
setting [NONE] or [Page]
printing at the part before and after cleaning.

Head Rank is not [3-1 HEAD Head Rank setting affects the amount of the fired Ink. If it is not
7 Set Head Rank
correct REPLACEMENT] set properly, the ink dots are not fired in appropriate sizes.

Check whether each [BIAS/VERTICAL] and [HORIZONTAL]


8 Head is not adjusted Head Alignment [4-4 HEAD ALIGNMENT]
settings are correct.
If the UV lamp is contaminated with ink mist, it cannot cure the
9 Ink mist on UV lamp Manual Cleaning User's Manual
ink enough.
[3-14 UV LAMP
10 Broken UV lamp UV lamp Replacement
REPLACEMENT]
Ink is cured by ink mist and UV refelected light when the media
is not set up correctly.
Check the following 4 points refer to the [Important points to
Load and set up the User's Manual check before printing].
The media is not set
11 media correctly at the [Important points to 1. Media which reflects light can not be used.
up correctly
correct position check before printing] 2. Print area must be minimum required size.
3. The media height difference must be 2mm or less.
4. Use the black sponge when the media height is 10mm or
more.

The printer is near air- Move the printer away If air-conditioning or heating equipment is near the printer, it
12 conditioning or heating from air-conditioning or User's Manual cools or heats the ink inside the printer at small area, where the
equipment heating equipment ink viscosity increases and it clogs in the ink line.

The printer receives The problem of ink curing from the UV light can be avoided by
13 Avoid direct sunlight User's Manual
direct sunlight locating the printer away from direct sunlight.

6-1
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
Store the Ink Cartridge between 5ºC to 40ºC. If they are stored
out of this range, the ink viscosity is increased. This viscosity no
longer reverts to the original state even in the appropriate
Storage condition of Ink Cartridge
14 temperature because the ink characteristic is also changed.
Ink Cartridge Replacement
Store them away from any direct sunlight.
* Do not store them for more than a month in the range of 35ºC
to 40ºC.
The expiry date of Ink Cartridge is 8 months after the production
date. Use up the Ink Cartridge within 8 months. The ink which
passes more than 8 months starts clogging the Ink Damper and
Expiry date of Ink Ink Cartridge
15 Head because its viscosity is increased and the characteristic is
Cartridge Replacement
changed, so that it no longer reverts to the original state even in
the appropriate temperature.
*Be aware of the production date of the ink cartridge.
If the room temperature changes quickly, the machine can
perform printing when the room temperature reaches the proper
Let it stay until the ink
temperature range of 20ºC to 32ºC, but the ink temperature
16 Temperature of ink reaches the room
cannot reach it so quickly and it may still be out of the proper
temperature
range in high viscosity. Especially under 20ºC, the viscosity is
considerably high.

Clean the head surface


Head nozzle is Soak the cleaning stick in cleaning liquid fully, and then tap and
17 using the cleaning stick User's Manual
clogged scrub the surface of Head with it.
(Manual Cleaning)

[3-2 WIPER Wiping does not work effectively and foreign substances left on
18 Wiper wears out Wiper Replacement
REPLACEMENT] the head surfaces cannot be removed completely.
Under some printing conditions, a greater amount of ink mist is
[CARRIAGE FAN] Change the Setting of
19 User's Manual produced when the rotation of the carriage fan for the Mist
setting [CARRIAGE FAN]
Catcher is too high.
Mist Catcher Filter is Mist Catcher does not adjust scattering of ink mist when the
20 Filter Replacement User's Manual
stained or wears out filter is stained or wears out.
If a used Ink Cartridge is not stored in the aluminum bag, the ink
around the spout of ink cartridge might be cured due to the UV
light. Also, if the Ink Cartridge is exposed under high
Ink in the cartridge is Ink Cartridge
21 temperature for a long time, the ink might be cured. Once the ink
cured Replacement
in the Ink Cartridge is cured, the head does not fire the ink
properly because the Ink Cartridge cannot supply the ink
smoothly.
UV ink in the damper might be cured when it is irradiated with
[3-18 INK DAMPER
22 Ink in Damper is cured Damper Replacement UV. If it is cured, the head does not fire the ink properly because
REPLACEMENT]
the damper cannot supply the ink smoothly.
Cleaning does not work effectively and the nozzle condition
[3-3 CAP TOP
23 Defect of Cap Top Cap Top Replacement cannot be improved. Also, if the head is not capped correctly,
REPLACEMENT]
the head dries and it may cause the head nozzle clogging.

Generally, it is not recommend to wipe the nozzle surface of


Clean the head surface
Head nozzle is Head with a cleaning stick. However, it's worth trying before
24 using the cleaning stick.
clogged replacing the Head. Soak the cleaning stick in cleaning liquid
(Manual Cleaning)
fully, and then tap and scrub the surface of Head with it.

Ink suction during cleaning does not work and the nozzle
25 Broken Pump Pump Replacement
condition cannot be improved.
[3-1 HEAD
26 Broken Head Head Replacement
REPLACEMENT]

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL


NO CHECKING POINT ACTION REFERENCE OUTLINE
When the printer keeps printing with Ink Cartridge almost empty,
Check remaining Ink /
Ink Cartridge is almost the negative pressure delivered in the ink tube causes the
1 Replace the Ink User's Manual
empty improper ink supplying and the head cannot fire the ink
Cartridge
correctly.
If a used Ink Cartridge is not stored in the aluminum bag, the ink
Ink in Ink Cartridge is Ink Cartridge around the spout of Ink Cartridge might be cured due to the UV
2
cured Replacement light. Also, if the Ink Cartridge is exposed under high
temperature for a long time, the ink might be cured too.
If the cartridge tab does not come out when the cartridge is
Error of Ink Empty Replace the Ink empty, Ink Empty cannot be detected and printing continues
3
detection Cartridge / Sensor without firing ink. Also, if the sensor is not working, Ink Empty
cannot be detected even if the cartridge tab sticks out.

6-2
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
NO CHECKING POINT ACTION REFERENCE OUTLINE
Ink is cured by ink mist and UV refelected light when the media
is not set up correctly.
Check the following 4 points refer to the [Important points to
Load and set up the User's Manual check before printing].
The media is not set
4 media correctly at the [Important points to 1. Media which reflects light can not be used.
up correctly
correct position check before printing] 2. Print area must be minimum required size.
3. The media height difference must be 2mm or less.
4. Use the black sponge when the media height is 10mm or
more.

If there is a bad communication between the head and the Main


Board, the signal for driving head is not sent properly and results
Bad contact/Broken Refix / Replace the in not printing properly. If the Flexible cable is fixed slanted, it
5
cable cable may cause the bad electrical contact or short-circuit. And, the
cable which has been connected and disconnected several
times may have a damaged terminal.

[3-3 CAP TOP If the Head is not capped correctly, the Head dries and it may
6 Defect of Cap Top Cap Top Replacement
REPLACEMENT] cause the Head nozzle clogging.

When air bubbles come inside the ink line, the head may not fire
Powerful Cleaning / the Ink temporarily. Air bubbles tend to go into the Ink line if Ink
Remove air bubbles by Cartridge is installed and uninstalled so many times. The air
a syringe bubbles inside the lines can be removed by performing the
7 Air bubbles in ink line powerful cleaning or using a syringe.

Eliminate the looseness If the tube has air due to the looseness of the tube joint, fix the
of the tube joint joint and remove the air.

Ink in the damper might be cured when it is irradiated with UV


[3-17 INK DAMPER
8 Ink in Damper is cured Damper Replacement light. If it is cured, the head does not fire the ink properly
REPLACEMENT]
because the damper cannot supply the ink smoothly.

[3-8 INK TUBE


9 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
The F1 Fuses are for C, M, Y, and K and the F2 Fuses are for
Broken Fuse on the Replace the Fuse on GL and W. If the C, M, Y, and K Heads do not fire the Ink at all,
10
Head Board the Head Board the F1 Fuse may be defective. If the GL and W Heads do not,
the F2 Fuse may be defective.
[3-1 HEAD
11 Broken Head Head Replacement
REPLACEMENT]
Main Board [3-9 BOARDS There might be a problem with the other devices on the Main
12 Broken Main Board
Replacement REPLACEMENT] Board if the Fuses are not defective.

6-3 SHIFTING IN PRINTING / MEDIA MISALIGNMENT


NO CHECKING POINT ACTION REFERENCE OUTLINE
If media is not set straight, it comes loose on the Platen and it
1 The media is set tilted Set the media correctly User's Manual wrinkles, and results in shifting. Set the media straight referring
to the User's Manual.

Encoder Scale is Clean or replace [3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position may
2
dirty/broken Encoder Scale REPLACEMENT] shift.

Encoder Module is Clean or replace When Encoder Module is not read correctly, printing position
3
dirty/broken Encoder Module may shift.

Laser Pointer is not [4-11 LASER POINTER When Laser Pointer is not adjusted, Print Area is not set
4 Adjust Laser Pointer
adjusted ADJUSTMENT] correctly.

[4-12 PRINT AREA When the laser Pointer and Table Plate is not dimensionally
5 Table Plate is tilted Adjust Table Plate
ADJUSTMENT] adjusted, Print Area is not set correctly.
Head is out of If the Heads are not aligned or Horizontal adjustment is not
6 Head Alignment [4-4 HEAD ALIGNMENT]
adjustment performed properly, the color shifting occurs.
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves
7
Cable Flexible Cable incorrectly and results in the shifting in printing.
Table Unit is not fixed When the Table Unit is not fixed firmly, the print position can
8 Refix the Table Unit
correctly shift together with Table Unit.

6-3
6-4 INK DROPS ON THE MEDIA
NO CHECKING POINT ACTION REFERENCE OUTLINE
When foreign substances such as fiber dust are stuck on the
1 Foreign substances Manual Cleaning User's Manual surface of the Head, the ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.

Use the media clamps/ If media tends to curl or become bumpy due to the ink
2 Media strikes Head Replace with suitable absorption and/or the Heater temperature, the Head sometimes
media strikes the media and it causes the ink dropping problem.

If media produces electrostatic easily, the ink tends to remain on


the head surface while printing and results in ink dropping.
Static electricity of When this is set to [5 min] to [990 min], automatic cleaning is
3 Perform [PERIODIC CL] User's Manual
the media performed while printing and it may prevent the ink dropping.
Also, connecting to ground or humidifying the room may reduce
the static electricity generated on the media.

Under some printing conditions, a greater amount of ink mist is


[CARRIAGE FAN] Change the Setting of
4 User's Manual produced when the rotation of the carriage fan for the Mist
setting [CARRIAGE FAN]
Catcher is too high.

Mist Catcher Filter is Mist Catcher does not adjust scattering of ink mist when the
5 Filter Replacement User's Manual
stained or wears out filter is stained or wears out.

Cleaning does not work effectively with worn wiper. Therefore,


foreign substances stuck on the head surface cannot be
6 Wiper wears out Wiper Replacement User's Manual
removed completely and the ink flows through it and results in
ink dropping.

[3-7 INK TUBE When the Ink Tube is broken, it is not possible to keep the ink
7 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] line air tight and results in ink dropping.

When a head is broken mechanically such as a crack, it is not


[3-1 HEAD
8 Broken Head Head Replacement possible to keep the ink line air tight and results in the ink
REPLACEMENT]
dropping.

6-5 VERTICAL BANDING


NO CHECKING POINT ACTION REFERENCE OUTLINE

When there is scratch or dirt on the Encoder Scale, the printing


Clean / Replace [3-12 ENCODER SCALE
1 Encoder Scale is dirty image could be affected and the vertical bandings could appear
Encoder Scale REPLACEMENT]
at the position where there is scratch or dirt.

When the sliding resistance in the motion of the Head Carriage


increases partly due to some dirt on the LM Guide, it may affect
2 LM Guide is dirty Clean LM Guide
the printing at the position where there is dirt and the vertical
banding may appear.

When there are foreign substances on the teeth of the gear, the
There is dirt in teeth of
3 Clean the gear movement of the Head Carriage changes at the position where
the gear
there is dirt. And it results in the periodical vertical banding.

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING
THE PRINTER UNUSED FOR A LONG TIME
NO CHECKING POINT ACTION REFERENCE OUTLINE

When the main power is off, the maintenance flushing is not


Check the main power Do not switch off the
1 User's Manual performed and it may cause the Head nozzle clogging. Make
switch main power
sure to power on/off with only the sub power switch for daily use.

The printer is not If UV ink is exposed under high temperature for a long time, its
installed in an Keep the room viscosity can increase and it may cause the head nozzle
2
appropriate temperature under 35ºC clogging. Keeping the room temperature under 35ºC is
temperature recommended.

6-4
6-7 WHITE/GLOSS INK HAIRLINE

NO CHECKING POINT ACTION REFERENCE OUTLINE


The printer is not
Keep the room The hairlines are likely to appear under the temperature of 25ºC
installed in an
1 temperature 25ºC or or below. If the hairlines appear, perform the normal cleaning.
appropriate
above The hairlines should mostly disappear.
temperature

6-8 TABLE HEIGHT ERROR


NO CHECKING POINT ACTION REFERENCE OUTLINE
User's Manual
[Information on Check whether the Media is supported.
1 Inappropriate Media Change the Media Unsupported Media and Depending on the typeof media, height may not be set correctly
Installing Dummy or ink cannot adhere.
Cartridge]

Print quality is affected when media is tilted or tensioned


Load and set up the
The media is not set unevenly on the left and right. Set up the media correctly.
2 media correctly at the User's Manual
up correctly Ink does not land on the proper position when the clearance
correct position
between the media and head becomes too big.

Tabｌe Height is readjusted when the Head Gap Sensor hits the
Upgrade the firmware to media during printing with Ver.1.30 and above.
3 Firmware Version
the latest version Check the revision record of the firmware version and upgrade it
if the error has been solved in the firmware.

6-9 MOTOR ERROR


NO CHECKING POINT ACTION REFERENCE OUTLINE
In using the media take-up system to perform output with
Remove cause of
1 Media Jamming pullback movement, you have to select the [TU2] of the [SETUP
Media Jam
SHEET] menu.

Perform Limit Position & [4-5 LIMIT POSITION


Limit position is not When the Limit Position is not correctly set, it causes a Scan
2 Cut Down Position &CUT DOWN POSITION
appropriate Motor Error.
Initialize INITIALIZE]

There is a dirt in teeth Never install the printer in a location where it is tilted or where it
3 Clean Drive Gear
of Drive Gear may wobble or experience vibration.

Life of the Motor / [3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot
4 Motor replacement
Motor is broken REPLACEMENT] follow the order from the CPU and it results in a Motor Error.

When the Motor Driver IC on the Servo Board is broken, the


Servo Board
5 Broken Servo Board Power Supply voltage for the motor is not supplied and the
replacement
motor cannot move. It results in the Motor Error.

Broken Power Supply Replace Switching [3-9 BOARDS When the Power Supply voltage for the Motor is not supplied,
6
for Motor Power Supply REPLACEMENT] the Motor cannot move and it results in the Motor Error.

ERROR DESCRIPTION

SCAN MOTOR ERROR


CODE : 0000 0000

Error detected at first


Error detected as a result

6-5
6-9 MOTOR ERROR
NO MEANING CAUSE
Feed Motor Deviation Error < External factors >
0001 (The order from the CPU does not match the 1. Media Jamming
feedback of the Feed Motor) 2. Pull or Move the Carriage by hands.
3. Carriage runs into a thing/hands.
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
< Printer factors >
instantaneously)
1. The grease lubrication of the motor gear is not enough.
Feed Motor Overcurrent Error 2 2. Motor is broken or comes to its end of life.
0008 (A little load is put on the motor movement for 3. Servo Board is broken.
a long time) 4. Carriage fixation to the belt is loose.
0004 and 0008 occurred simultaneously 5. The bearing inside the idle pulley is worn out.
000C
6. The carriage belt loses steps.
0005 0001 and 0004 occurred simultaneously (The symptom may be improved when you grease the belt.)

0009 0001 and 0008 occurred simultaneously


Scan Motor Deviation Error
0010 (The order from the CPU does not match the
feedback of the Scan Motor.)
Scan Motor Overcurrent Error 1
0040 (Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
0080 (A little load is put on the motor movement for
a long time.)
00C0 0040 and 0080 occurred simultaneously

0050 0010 and 0040 occurred simultaneously

0090 0010 and 0080 occurred simultaneously

0004, 0008, 0040 and 0080 occurred


00CC
simultaneously

6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)


NO CHECKING POINT ACTION REFERENCE OUTLINE
Turn off the main
It can be solved by restarting the printer with the main power.
1 power and restart the
Try it several times.
printer

It can be solved by refixing the network cable. Try it several


2 Refix the cable
times.

The problem may be in the network when they are connected


Connect them directly through LAN. It can be identified whether the problem is on the
3 Network problem
with a crossover cable printer or the network, by connecting the PC and the printer
directly with a crossover cable.

Main board is Replace the Main Main board may be damaged if the problem is not solved by the
4
damaged board measures above.

6-11 ERROR MESSAGE


NO CHECKING POINT ACTION REFERENCE OUTLINE

Restart the printer Restart the printer and see if the same error occurs again.
1 service call
Refer to SERVICE
[6-14 SERVICE CALL]
CALL below

Never install the printer in a location where it is tilted or where it


Restart the printer
may wobble or experience vibration.
2 Internal Error
Upgrade the firmware Check the revision record of the firmware version and upgrade it
to the latest version if the error has been solved in the firmware.

6-6
6-12 SERVICE CALL
CODE CONTENTS CAUSE ACTION
Check cable connection between Main Board and
Disorder of communication with Sub CPU Servo Board does not work correctly. Servo Board.
Sub CPU does not work correctly. Check the other cable connections of Servo Board.
0002
This occurs when the Sub CPU is not There is a bad connection between Main Board and Servo Board replacement
detected after turning on the printer Servo Board. Main Board replacement
Flexible cable replacement

0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement

Check cable connection between Main Board and


Servo Board does not work correctly.
Servo Board.
Sub CPU does not work correctly.
An error occurs during downloading a Check the other cable connections of Servo Board.
0005 There is a bad connection between Main Board and
program for sub CPU. Servo Board replacement
Servo Board.
Main Board replacement
A noise on a signal.
Flexible cable replacement

Check cable connection between Main Board and


A noise on a signal while sending a command. Servo Board.
An error occurs when communicating with Sub CPU was reset to default. Check the other cable connections of Servo Board.
0006
sub CPU. Tried to communicate when Sub CPU was reset to Servo Board replacement
default. Main Board replacement
Flexible cable replacement

Servo Board does not work correctly. Check cable connection between Main Board and
Sub CPU does not work correctly. Servo Board.
There is a bad connection between Main Board and Check the other cable connections of Servo Board.
0007 An error occurs while sending a command.
Servo Board. Servo Board replacement
A noise on a signal while sending a command. Main Board replacement
Sub CPU was reset while sending a command. Flexible cable replacement

Check cable connection between Main Board and


Servo Board does not work correctly.
Servo Board.
Sub CPU does not work correctly.
There is a problem with synchronizing Check the other cable connections of Servo Board.
0008 There is a bad connection between Main Board and
serial communication to Sub CPU. Servo Board replacement
Servo Board.
Main Board replacement
A noise on a signal.
Flexible cable replacement

Network I/F Initialize has not been Network I/F does not work correctly. Check if the firmware is installed into Network I/F.
0010
completed. Firmware for Network I/F is not installed. Main Board replacement

Limit Position Initialize has not been done.


Limit Position Initialize in the Service
0101 Limit Position Initialize is ended before it is Complete Limit Position Initialize correctly.
Mode has not been done.
completed.

Head Lock Sensor does not work correctly or is Head Lock Sensor replacement
Head Lock Sensor is ON when it should
0102 broken. Check the mechanical backlash or loose with the scan
be OFF, or vice versa.
Head Carriage is not located at the correct position. axis related parts.

Linear Encoder Setup has not been done.


0107 Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is Carry out Linear Encoder Setup in service menu
completed.

Wiper Motor error Wiper Motor Replacement


Defect of Wiper Unit Wiper Unit Replacement
0109 Wiper unit does not work correctly.
Defect of Wiper Sensor Wiper Sensor Replacement
Cut-line or short-circuit of cable and Flexible cable Cable and Flexible Cable Replacement

Confirm whether Encoder Scale is between the slit of


Encoder Module in a whole width of the printer.
Check cable connection between Linear Encoder Board
and
Read error of Linear Encoder.
There is a problem in reading the Linear Head Board
0110 Read error of Encoder on Scan Motor side.
Encoder. Confirm connection between Belt and Carriage
Belt is not fixed to Head Carriage firmly.
Linear Encoder replacement
Scan Motor replacement
Servo Board replacement
Main Board replacement

Cartridge IC driver has a problem (not working).


It is not possible to communicate with the
0112 The communication wire of Cartridge IC driver Ink Cartridge IC sensor replacement
Cartridge IC driver.
cable has short circuited or cut-line.

There is a bad connection between Cyan Head and Check cable connection between Head and Print
Print Carriage Board (CN18). Carriage Board (CN18).
There is a problem with the Thermistor on
0148 There is a bad connection between Print Carriage Check cable connection between Print Carriage Board
the Cyan Head.
Board (CN2) and Head Board (CN1). (CN2) and Head Board (CN1).
Cyan Head is broken. Cyan Head replacement.

6-7
6-12 SERVICE CALL
CODE CONTENTS CAUSE ACTION

There is a bad connection between UV Lamp and Check cable connection between UV Lamp and Print
Print Carriage Board. Carriage Board.
There is a bad connection between DC Junction Check cable connection between DC Junction Board
Board and Signal junction Board. and Signal Junction Board.
0210 The UV Lamp is not connected / tuned on.
Print Carrtiage Board is broken. Print Carriage Board replacement
DC Junction Board is broken. DC Junction Board replacement
Signal Junction Board is broken. Signal Junction Board replacement
The UV Lamp is broken. UV Lamp replacement

There is a bad connection between UV Junction


Board and Signal Junction Board.
Check cable connection between Print Carriage Board
UV Junction Board is broken.
The UV Lamp is broken / There is a and Signal Junction Board.
Signal Junction Board is broken.
problem with the UV Lamp. Print Carriage Board replacement
0211 The filter of the UV Lamp is clogged. Revised 13
The Thermistor in the UV Lamp is Signal Junction Board replacement
The UV Lamp is broken.
extremely high. UV Lamp Filter replacement Revised 13
UV Lamp replacement
*When the bad connections happen at the same
time, Service Call [0211] occurs as a high priority.

Feed Motor error Feed Motor Replacement


Defect of Feed Motor Gear Feed Motor Gear Replacement
Feed Origin Sensor does not work
0230 Defect of Feed Belt Feed Belt Replacement
corrrectly.
Defect of Feed Origin Sensor Feed Origin Sensor Replacement
Cut-line or short-circuit of cable and Flexible cable Cable and Flexible Cable Replacement

Table Motor error


Table Unit Replacement
Table Height Origin Sensor does not work Defect of Table Unit
0231 Cable and Flexible Cable Replacement
corrrectly. Defect of Table Height Origin Sensor
Grease Up Maintenance
Cut-line or short-circuit of cable and Flexible cable

Service Call 0210 and 0211 Cable Connection Diagram

A 1000000148 CABLE-CARD,28P1 100L BB HIGH-V


B 1000008357 CABLE-CARD,36P1 1700L BB HIGH-V
C 1000008342 CABLE-ASSY,LAMP IF LEF-12
D 1000008339 CABLE-ASSY,POWER-MAIN-B LEF-12
E 1000008340 CABLE-ASSY,POWER-DC-B LEF-12
F 1000008356 CABLE-ASSY,SLEEP CONTROL LEF-12
G 1000008353 CABLE-ASSY,POWER 27V LEF-12
H 1000008332 CABLE-ASSY,JUNC-SENS LEF-12
I 1000008336 CABLE-ASSY,POWER-SIGNAL LEF-12
J 1000008359 CABLE-CARD,21P1 1100L BB HIGH-V
K 1000008331 CABLE-ASSY,M-COVER SW LEF-12
L 1000008330 CABLE-ASSY,F-COVER SW LEF-12

When the Service Call 0210 occurs, check the cable connection C and I.
When the Service Call 0211 occurs, check the cable connection B.

6-8
7 Service Activities
7-1 INSTALLATION CHECK LIST
LEF-12 INSTALLATION CHECK LIST
Date

User Serial Number

Unpacking

The following space is necessary for installing the machine.

1500 mm (60 in.)

1000 mm (40 in.)

1350mm (53.2 in.)


850mm (34.3 in.)
Unit Space

Work Space

Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total
weight of the machine may reach 90 kg (198.4 lb.) or more. Installation in an unsuitable location may cause a
major accident, including tipping over, falling, or collapsing.

The height of installation should be 0.6 m (23.7 in.) or higher above the work floor.
This machine is desktop type. Install in a location that allows easy access to areas such as the power switch
during operation.

Four or more persons should perform installation holding the four corners of the printer.

Front Top

7-1
Unpacking

Accessories

Manuals, Software disks etc.

7-2
Checking the Accessories

Power cord : 1 SOL INK cleaning car- Dummy cartridges : 2 Mist filter - small : 2
tridges : 2

Mist filter - large : 2 Cleaning sticks : 60 Cleaning liquid : 2 Adhesive sheets : 2

Tweezers : 1 Replacement wipers INKJET PRINTER Software RIP : 1


:6 MAINTENANCE
GUIDE : 1

First Step Guide : 1 Master Guide : 1 White and Gloss Ink Connection adapter : 1
Guide : 1

5 mm Hex wrench : 1 Drain bottle : 1

7-3
Installation and Preparation

Set up following items in reference to the First Step Guide from [STEP 3: Remove the Packing Materials] to [STEP 7:
Network Settings].

Remove the Retainers

Retainer B Retainer A

Store the Retainers

Retainer B

Retainer A

Connect the Cables

Make the Initial Settings

Install the Ink Cartridges

Make the Network Settings

IP address of PC

IP address of LEF-12

7-4
Installing the Ventilating Equipment

Install the Ventilating Devices at this point in reference to [STEP 8: Installation of Ventilating Equipment] of the First
Step Guide.

Vacuum noise could be loud depending on the type of hose connecting the ventilating device to the unit.

Upgrading the Firmware

Upgrade the firmware to the latest version.

Installing Roland VersaWorks

Install Roland VersaWorks in reference to the Quick Start Guide.

System requirements for installing the software

Windows 7 Professional/Ultimate (32-bit edition)


Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Operating system (OS) Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later
Windows 2000 Service Pack 4
2.0-GHz or faster Pentium 4
Processor
(2.0-GHz or faster Core 2 Duo recommended)
512 MB of RAM (1 GB or more recommended)
Memory (RAM)
( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required
40 GB or more recommended
as a working space
NTFS format
Optical drive DVD-ROM drive
¾ For network connection: Ethernet port
¾ For USB connection: USB port
Other requirements ¾ For AppleTalk connection: Windows 2000 Service Pack 4 as the
operating system, with AppleTalk protocol installed
¾ To use Roland@NET and VersaWorks Online: Internet connec-
tion and web browser

For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)

Make the setting for Roland@NET


Select the check box [Download Updates Automatically and Notify] if the customer agrees with it.

Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go standby or sleep. It may interrupt a job being
printed.

7-5
Installing Roland OnSupport

Download Roland OnSupport and install it.

System Requirements

Operating system (OS) Windows 7 Professional/Ultimate (32-bit edition)


Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later

Processor 2.0 GHz or faster Pentium 4


(2.0-GHz or faster Core 2 Duo recommended)

Memory (RAM) 512 MB of RAM (1 GB or more recommended)


( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )

Video card and monitor A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space re- 40 GB or more recommended


quired as a working space

NTFS format

Optical drive CD-ROM drive

Other requirements ¾ Ethernet port


¾ Internet connection and web browser
¾ Communication environment where you can send e-mails

* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).

Basic Operations
- How to display OnSupport Help

Environmental Settings (Language/Network)


- Checking the Network Connection

To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your
computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing
OnSupport.

- Setting the E-mail Server


- What is “OnSupport Mail”?

Registering/Loging in/Updating the Account


- Registering the Roland DG Account if the customer accepts it.

When you register the Roland DG Account (Roland DG ID), you will be able to use OnSupport more effectively.
You are to communicate with our OnSupport server in registering your account.
E-mail address is required.

- How to update OnSupport

Connecting and Managing the Devices

When you make the management settings, you will be able to use “OnSupport Mail function” and the “Device
Firmware Update function.” To update the firmware, you need to log in OnSupport with the computer which you
made the management settings.

7-6
Preliminary note (to the user)

Explain the following items before operating the unit.

Interlock Function

!! IMPORTANT !!
The safety against the UV light is assured for users having the UV light shielding measures in the
apertural area and the interlock feature that cuts off the UV light when the front cover is opened.
Never disable the front cover sensor.

Front Cover

!! IMPORTANT !!
Always keep the front cover closed except when necessary, such as when loading media.
The front cover prevents direct sunlight or illumination. If the ink receives direct sunlight, the ink is
solidified to cause some clogging problems.

Preliminary note (to the Service Technician)

The influence of UV light from the UV lamp on the eye.

!! IMPORTANT !!
Looking directly at the UV light may result in a serious eye injury such as "UV keratitis", "pterygium" or
"cataract". Be sure to wear the UV-proof goggles to protect the eyes when performing the maintenance
operations of the machine.

The influence of the volatilized UV ink on the eye, nose, and throat.

!! IMPORTANT !!
The volatilized UV ink may stimulate the eye, nose, and throat. Be sure to wear the UV-proof goggles
and antibromic mask if you replace the head under the light shielding curtain. It is recommended to wear
the goggles and antibromic mask, because the symptoms vary between individuals and work hours.

The influence of UV ink on the skin.

!! IMPORTANT !!
It is recommended to wear the gloves when performing the maintenance operations of the machine. In
the event of contacting with the eyes, immediately flush with water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.

7-7
Protection against the light* during the Service Activity

!! IMPORTANT !!
Be sure to use the UV-proof sheet when the
ink line is exposed to the light during the
replacement, or ink will harden and clog the
ink line. And it results in a serious influence to
the machine.
* The light means the light which includes
the ultraviolet. Consider that most of the UV-proof sheet
light including fluorescent light includes the
ultraviolet.

Basic Operation

Explain following items in reference to the First Step Guide [First Time Printing].

Each day, before starting the day's operations, be sure to remove the white ink cartridges and shake them
gently, then reinsert them.

The ingredients in white ink tend to settle.

Prepare the Media


- Type of Media
- Usable Media

There is a limit to the unevenness on the print surface. Explain it in reference to “Height Settings When the
Print Surface is Uneven" in the Master Guide.

Switch On / Off

Front cover

!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours
while the machine is not in use. Use the sub power switch for the daily power-on/off.

Loading Media

7-8
Specifying Print Area
- Set Height Position of Media (automatic / Manual)
- Specify the Print Area using a Laser Pointer

Test Print and Normal Cleaning

!! IMPORTANT !!
Check for missing dots by performing printing tests before and after daily operations. Carry out printing
tests periodically during daily operations also to make sure no missing dots occur. If missing dots appear,
perform cleaning (normal cleaning). Leaving the missing dots untreated may be less able to recover the
print head. Please make sure to check each day after operation.

Job outputting from Roland


VersaWorks

Explain the following procedure for a job outputting from Roland VersaWorks.

Printing

Maintenance

Explain the following items in reference to the Master Guide [Chapter 3 Maintenance].

Checking for Remaining Ink and Replacing Cartridges


- Checking for Remaining Ink
- How to Replace Ink Cartridges

!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-UV ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
- Store the ink cartridge without opening it under 5 to 35 degrees C temperature, 20 to 80 % humidity.
- When you remove an ink cartridge from the machine, be sure to put it in the original aluminum bag
immediately. Even short time exposure to the room light can cause the ink around the connection part
of the ink cartridge to harden.
- Always keep the front cover closed except when necessary, such as when loading media. The front
cover prevents direct sunlight or illumination. If the ink is exposed to direct sunlight, the ink is solidified
to cause some clogging problems.

7-9
Automatic Maintenance Feature

Maintenance that Should Be Performed Daily


- Maintenance of Ink Cartridges
- Disposing of Discharged Ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid is collected in the
bottle.
!! IMPORTANT !!
- Never mix the discharged ink of ECO-UV with other types of ink (ex. ECO-SOL MAX)
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >[SUB
MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as
a metal can or polyethylene tank, and cap it tightly.
- When temporarily storing discharged fluid in the included drain bottle, keep the drain bottle out of direct
sunlight. Otherwise the discharged fluid may harden, making the drain bottle unusable.
- Dispose of discharged fluid properly, in accordance with your local laws.

- Cleaning of Flat Table

!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.

Maintenance that Should Be Performed Daily


- About Care and Maintenance of Print Head

About Each Cleaning Method


- Normal / Medium / Powerful / Manual

Maintenance that Should Be Performed More Than Once a Month


- When Manual-Cleaning Becomes Necessary
- Performing Manual Cleaning

!! IMPORTANT !!
- It is a very important work to maintain the heads/UV lamps in good condition and must be done
periodically. If the LED lamps are contaminated with ink, the ink fired on the media is not cured
appropriately.
- Use the included cleaning liquid for cleaning the head and the commercially available glass cleaner for
the UV lamps. Never use the cleaning liquid and glass cleaner the other way around.
- Never use the cleaning stick that has already been used to clean the head for cleaning the UV lamps
and vice versa.
- To prevent the print heads from drying out, finish the cleaning in 10 minutes or less.

When the Missing Dots of White Ink Cannot be Cleared


- White Ink Replacement
Ink Renewal
When the precipitation of the white ink hardens, perform the [INK RENEWAL] in the Users Menu. This
maintenance requires two cleaning cartridges.

Ink Circulation and Ink Discharge


The ingredients in white ink tend to settle. Therefore, when the machine is left more than eight hours
without any operation and receives a white ink job, the machine executes the ink discharge and drains the
ink of B Group (White and Gloss) automatically. The white and the gloss ink are comsumed 8.64cc each.

7-10
Replacing Consumable Parts
- Replacing the Wiper
- Replacing the Filter

When Not in Use for a Prolonged Period


- Keep Performing Maintenance
- Alarm Feature
- Important Note on Draining Ink

Temperature and humidity

Specified temperature and humidity must be maintained even if the machine is not in use (essential
condition).
When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low,
frozen ink may damage the print heads.
In use: Temperature 20 to 32 degrees C, Humidity 35 to 80% (Non-condensing)
Not in use: Temperature 5 to 40 degrees C, Humidity 20 to 80% (Non-condensing)

Others

Compatibility of ECO-UV ink to the media

ECO-UV ink can come off easily on the PET film media. We recommend performing a trial printing to check
for the compatibility of media before you carry out the actual printing.

The dust becomes noticeable on the gloss ink due to the characteristics of the gloss ink. Make sure to
prevent the accumulation of dust on the media.

The gloss ink may bleed depending on the media used.


- The embossed-finish printing may solve this symptom when you use GlossVarnish(v) + PASS mode and set
the number of Overprint.
- When you use the bi-directional printing, bi-directional printing adjusmtemt may solve this symptom.
- Using another media may solve this symptom.

Guide them to refer to the User's Manual when an error message is displayed. And also, explain to restart
the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it
occasionally solves the problem just by restarting.

Explain the procedure of capping the print heads referring to the Master Guide [Chapter 4 Appendix Read
this chapter whenever you face a problem. (FAQ) The Print Heads Do Not Move]. When the print carriage
does not return to the standby position, capping needs to be done manually by user.

7-11
Consumable Parts and
Replacement Cycle

Description Life Expectancy

UV lamp 10,000 hours

Print Head 6 billion shots / nozzle (6,000,000K shots)

6 months, Wiping 3000 times or Rubbing 100 times


Wiper
The message appears when the number of Wiping and Rubbing come to 3,000 times.

Scan Motor 3,000 hours

Cap Top 6 months

Ink Tube 3,000 hours

500 hours
Sponge for Mist Catcher (Small)
The message appears when the printing hours comes to 500 hours.

500 hours
Sponge for Mist Catcher (Large)
The message appears when the printing hours comes to 500 hours.

Lithium Battery 24 months

UV Lamp Filter Revised 13 Replace it when it is clogged.

7-12
7-2 Maintenance Check List Revised 1

LEF-12 MAINTENANCE CHECK LIST

Date :

User Serial Number

Check Items Operation Points Check


Interview the customer Ask the customer if there is something that he/she is concerned about. Done

Output / Get report before maintenance Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu. Done

If large amount of ink is discharged in the drain bottle, dispose of it and give an Good
Check drain bottle
explanation to the customer. Make sure to reset the discharged-ink count. Disposed Reset

Upgrade Done Unnecessary


Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version.
Ver.

Check if the UV lenses are contaminated with dust or ink. If a cleaning is needed,
UV LED Lamps apply commercially available glass cleaner to a new cleaning stick and perform a Cleaning Done
manual cleaning.
Determine if they should be replaced based on the SHOT COUNT in the History Good
Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/nozzle Replacement Done Reset

Head Perform a manual cleaning by using cleaning sticks and cleaning liquid. Cleaning Done

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. Good
DEFAULT to check the error, and perform adjustment if necessary. Adjustment Done

Determine if it should be replaced based on MOTOR ERROR and MOTOR


HOURS S in the History Report, the motor sound heard while printing the report Good
Scan Motor and the customer's interview. Put some grease (FLOIL GE-676 BLACK) on the Replacement Done
gear if you replace the motor.
Replacement Cycle : 3,000 hours Reset

Determine if it should be replaced based on the deformation or the time period


Check Cleaning Done
from the last replacement. If replacement is unnecessary, clean them manually
Consumable Cleaning Wiper
using the Roland cleaning stick and cleaning liquid.
Parts Replacement Done
Replacement Cycle : 6 months or Wiping count

Determine if it should be replaced based on the performance of the cleaning or the


time period from the last replacement. Good
Cap Top If replacement is unnecessary, clean them manually using the Roland cleaning Cleaning Done
stick and cleaning liquid.
Replacement Done
Replacement Cycle : 6 months

Determine if it should be replaced based on its appearance Good


Sponge under Wipers or the time period from the last replacement.
Replacement Cycle : 12 months Replacement Done

Clean it manually using the Roland cleaning sticks and cleaning liquid. Cleaning Done
Wiper Scraper
Replace it if necessary. Replacement Done

Determine if it should be replaced based on its appearance Good


Sponge for Mist Catcher or the time period from the last replacement.
Replacement Cycle : 500 hours Replacement Done

Z-axis Shaft / Head Gap


Lubrication cycle : 6 months Good Lubrication Done
Sensor

Lithium Battery Replacement Cycle : 24 months Good Replacement Done

UV Lamp Filter Replace it when it is clogged. Revised 13 Good Replacement Done

Check if the carriage belt doesn't touch the flanges of the drive pulley and idle Good
pulley when the head carriage moves in the full width.
Carriage Belt Adjustment Done
Adjust the belt position, if necessary.
Check
Check the belt tension and adjust it if necessary. Good Adjustment Done
Mechanical
Y-axis Belt Check if there is no dirt or scratches. Good Replacement Done

Drive Gear Check if there is no dirt or scratches. Done

Check printing Check that there is no problem with the printing operation and printing result. Done

Output / Get report after maintenance Get report with [Get Report] of the Peck, or print [ALL] in Service Menu. Done

7-13
7-3 Specifications
Main Unit Specification

LEF-12
Printing method Piezo ink-jet method
Acceptable me- Width Maximum 335 mm (13.2 in.)
dia Length Maximum 310 mm (12.2 in.)
Thickness Maximum 100 mm (3.94 in.)
Weight Maximum 5 Kg (11lbs.)
Maximum printing width/printing Maximum 305 (width) x 280 (length) mm (12 x 11 in)
length
Ink cartridges Types ECO-UV 220 cc cartridge
Colors Six colors (cyan, magenta, yellow, black, white, and gloss)
Ink-curing unit Built-in UV-LED Lamp
Print Resolution (dpi) Maximum 1440 dpi
Distance accuracy (when printing) Error of less than ± 0.3 % distance ± 0.3 mm, whichever is
(*1) greater
Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power requirements AC 100 to 240 V ± 10%, 1.8 A, 50/60 Hz
Power consump- During opera- 156 W
tion tion
Sleep mode 16.7 W
Acoustic noise During opera- 60 dB (A) or less
level tion
During standby 49 dB (A) or less
Outer dimensions 999 (width) x 862 (depth) x 549 (height) mm (39.3 x 33.9 x 21.6
in)
Weight 85 Kg(187.4 lbs.)
Environment During opera- Temperature: 20 to 32°C (68 to 90°F) (22°C/72°F or higher is
tion (*2) recommended)
Humidity: 35 to 80% RH (no condensation)
Not operating Temperature: 5 to 40°C (41 to 104°F), Humidity: 20 to 80% RH
(no condensation)
Accessories Power cord, adhesive sheet, software RIP (Roland VersaWorks),
user documentation, etc.

(*1)
Temperature: 25°C (77°F), humidity: 50%
(*2)
Operating environment

Use in an operating environment


within this range.

7-14

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