1.

Collaborated with OEMs, vendors for troubleshooting, commissioning, optimizing gas turbines
and auxiliary systems.

• OEMs (Original Equipment Manufacturers) are the suppliers of the gas turbines and
auxiliary systems. Collaboration with them is essential during troubleshooting and
commissioning. When issues arise with gas turbines or auxiliary systems (like compressors,
pumps, or cooling systems), OEMs have the technical expertise to pinpoint problems and
provide effective solutions.

• During commissioning, this collaboration helps ensure all systems are working as designed,
integrating with control systems, performing diagnostic tests, and fine-tuning equipment for
optimal performance.

• For optimization, OEMs may offer specific upgrades or process adjustments to improve
system efficiency, reduce wear and tear, and enhance fuel consumption rates.

2. Pre-Commissioning & Functional Testing of Mechanical Systems, Hydrostatic & Pneumatic

Testing of Pipelines

• Pre-Commissioning involves checks on the installation of mechanical systems before

actual startup, ensuring that everything is correctly assembled and ready to operate.

• Functional Testing checks the mechanical systems’ performance to ensure they operate
under real-world conditions and meet design specifications.

• Hydrostatic Testing is used to test the strength and leak-tightness of pressure vessels or
pipelines by filling them with water and pressurizing them to exceed the operational
pressure.

• Pneumatic Testing is similar but uses air or gas. This is often performed where water cannot
be used, or there is a risk of contamination.

3. Lube Oil Flushing, Steam Blowing & Chemical Cleaning, Alignment & Vibration Analysis of
Rotating Equipment

• Lube Oil Flushing ensures that the lubrication systems of turbines and compressors are free
of contaminants, particles, and old oil, which can degrade performance. Clean oil is critical
for preventing wear and ensuring smooth operation.

• Steam Blowing is used in steam turbine systems to clean out the pipes and prevent dirt or
debris from affecting system performance.

• Chemical Cleaning removes rust, scale, or other contaminants from pipelines and other
systems. It's a key maintenance activity before commissioning or during shutdowns.

• Alignment & Vibration Analysis of rotating equipment, such as gas turbines or pumps,
ensures these components are properly aligned and balanced. Misalignment can lead to
increased wear and vibration, affecting operational efficiency and longevity.
4. Ensured adherence to industry standards such as ASME, API, and ISO in commissioning and
maintenance activities.

ASME (American Society of Mechanical Engineers) Standards

ASME standards are widely used in mechanical, pressure vessel, and piping design, as well as
construction and testing. Some of the most relevant ASME standards include:

1. ASME Boiler and Pressure Vessel Code (BPVC)

o The ASME BPVC covers the design, fabrication, inspection, and testing of boilers
and pressure vessels. It is crucial for ensuring the safety and reliability of pressure
equipment in industries like power generation and oil & gas.

o It is organized into several sections, including rules for materials, design, welding,
and examination.

2. ASME B31.1 (Power Piping)

o This standard addresses the design, construction, and maintenance of power piping
systems, such as those found in power plants. It covers topics like pipe stress
analysis, pressure tests, and pipe installation.

3. ASME B31.3 (Process Piping)

o Similar to B31.1 but specifically for process piping used in refineries, chemical
plants, and other process industries. It ensures safe operation under high pressure
and temperature conditions.

4. ASME Y14.5 (Dimensioning and Tolerancing)

o This standard provides guidelines for the dimensioning and tolerancing of

mechanical components, ensuring that parts fit and function as intended when
manufactured.

5. ASME Section VIII (Pressure Vessels)

o Defines requirements for the design, fabrication, inspection, and testing of pressure
vessels, which are critical in industries such as power, chemical, and oil & gas.

6. ASME PTC 19.1 (Test Codes for Mechanical and Thermal Systems)

o Specifies the testing methods for various types of mechanical and thermal systems,
like turbines and compressors, helping ensure that they meet performance and
safety standards.
API (American Petroleum Institute) Standards

API standards are focused on oil and gas operations, including exploration, production, refining,
and transportation. Here are some important API standards:

1. API 610 (Centrifugal Pumps)

o This standard covers the design, materials, and testing of centrifugal pumps used in
the oil and gas industry. It ensures that pumps are robust and capable of handling
challenging operational conditions.

2. API 670 (Machine Protection Systems)

o API 670 provides guidelines for machine protection systems, which monitor
equipment like turbines, compressors, and generators for issues such as vibration,
temperature, and pressure. These systems help protect critical machinery from
damage.

3. API 650 (Welded Tanks for Oil Storage)

o Defines the design and construction of welded tanks for the storage of petroleum
and other liquid products. It includes requirements for tank materials, fabrication,
and testing.

4. API 16A (Drilling Equipment)

o Provides guidelines for the design, construction, and testing of drilling equipment
used in the oil and gas industry, including blowout preventers and other critical
safety systems.

5. API 521 (Pressure Relief and Depressuring Systems)

o This standard provides criteria for designing pressure relief and depressuring
systems to prevent dangerous overpressure conditions in the processing
equipment, critical for safety and operational reliability.

6. API 510 (Pressure Vessel Inspection Code)

o Focuses on the inspection, repair, and alteration of in-service pressure vessels. It

ensures that the equipment remains safe and reliable during its operational life,
addressing both preventive and corrective actions.

ISO (International Organization for Standardization) Standards

ISO standards are international in scope and cover a wide range of industries, including quality
management, environmental management, safety, and product specifications. Some key ISO
standards relevant to mechanical engineering include:
 1. ISO 9001 (Quality Management Systems)

o This standard specifies the requirements for a quality management system (QMS)
and is applicable to organizations involved in manufacturing, engineering, and
service sectors. It focuses on improving operational efficiency and customer
satisfaction through continuous improvement.

2. ISO 14001 (Environmental Management Systems)

o Provides guidelines for implementing an environmental management system. This

standard helps organizations minimize their environmental impact through proper
waste management, emissions control, and resource conservation.

3. ISO 45001 (Occupational Health and Safety Management Systems)

o Specifies the requirements for an occupational health and safety (OHS)

management system, helping organizations prevent work-related injuries and
promote a safe and healthy workplace.

4. ISO 31000 (Risk Management)

o ISO 31000 outlines a framework and process for managing risk. It is used across all
industries and provides a systematic approach to identifying, assessing, and
mitigating risks.

5. ISO 9000 (Quality Management Principles)

o ISO 9000 focuses on the fundamental principles and concepts of quality

management, which are essential for organizations implementing ISO 9001 or other
quality management standards.

6. ISO 50001 (Energy Management Systems)

o This standard outlines the requirements for an energy management system (EnMS).
It helps organizations improve energy efficiency, reduce costs, and lower their
carbon footprint.

7. ISO 15614 (Welding Procedure Qualification)

o Specifies the requirements for welding procedures, including tests for mechanical
properties, ensuring that the welded joints in pressure vessels, pipes, and other
equipment are reliable and safe.

8. ISO 2768 (General Tolerances for Linear Dimensions)

o This standard provides general tolerances for linear dimensions and geometrical
tolerances. It ensures that parts are manufactured with precise dimensions and fit
together correctly in mechanical systems.

5. Prepared detailed reports on commissioning activities, system performance, and

recommendations for optimization.
 • Detailed reports document commissioning steps, system tests, and any issues found.
These reports include analysis of system performance, identifying any deviations from
design specifications or operational inefficiencies.

• Recommendations for optimization could include adjustments to operational parameters,

maintenance schedules, or improvements to equipment to achieve better efficiency,
reliability, or lower operational costs.

6. Conducted performance testing and fine-tuning of mechanical systems to meet operational and
efficiency targets.

• Performance Testing involves assessing the equipment under full load conditions to ensure
it meets operational standards (such as efficiency, emissions, and fuel consumption).

• Fine-Tuning adjusts settings on gas turbines, compressors, or pumps to maximize

performance, minimize wear, and achieve target operational outcomes like fuel efficiency
and minimal downtime.

7. Participated in shutdown and turnaround planning for inspection, testing, and maintenance of
major equipment.

• A shutdown or turnaround is a planned event where equipment is temporarily shut down for
inspections, maintenance, and upgrades.

• Planning involves scheduling the necessary resources, personnel, and spare parts. It
ensures inspections and maintenance are thorough while minimizing production downtime.

8. Led root cause analysis (RCA) critical mechanical failures and implemented long-term corrective
measures.

• Root Cause Analysis (RCA) involves investigating mechanical failures to understand the
underlying causes, rather than just addressing symptoms. For instance, if a gas turbine has
excessive vibration, an RCA might reveal issues with alignment, lubrication, or rotor
balance.

• Corrective Measures might include process changes, equipment upgrades, or maintenance

schedules to prevent similar failures in the future.

9. Worked on fuel gas compressors, nitrogen compressors, and auxiliary mechanical systems for
gas turbines.

• This involves maintaining and troubleshooting critical components like fuel gas
compressors that increase pressure for combustion in gas turbines, and nitrogen
compressors used to maintain pressures and flow rates in turbine systems. Auxiliary
mechanical systems, such as lubrication and cooling systems, also play a vital role in
ensuring smooth operation.
10. Supervised alignment and balancing of high-speed rotating machinery to improve operational
efficiency.

• High-speed rotating machinery (like turbines and compressors) needs precise alignment
and balancing to prevent excessive vibration, which can lead to premature wear and
inefficiency. Supervising these activities ensures that equipment runs smoothly and
efficiently, reducing the risk of failure.

11. Reviewed and approved method statements, risk assessments, and work procedures for
mechanical tasks.

• Method Statements outline the detailed procedures for performing tasks safely and
efficiently.

• Risk Assessments identify potential hazards during maintenance and commissioning

activities, ensuring that adequate safety measures are in place.

• Work Procedures provide step-by-step instructions on how to complete mechanical tasks

like installing or servicing equipment.

12. Managed spare parts inventory ensuring availability of critical components for commissioning
and maintenance.

• Ensuring the availability of critical spare parts minimizes delays during commissioning and
maintenance activities. This involves tracking stock levels, ordering replacements before
they run out, and managing inventory so that the right parts are available when needed.

13. Testing & ESD System Verification, Vendor & Contractor Coordination for Equipment
Commissioning.

• ESD (Emergency Shutdown) System Verification ensures that the system will trigger an
emergency shutdown if critical parameters go beyond safe limits.

• Vendor & Contractor Coordination ensures that all external parties involved in
commissioning (like suppliers and service providers) follow the necessary protocols, meet
deadlines, and provide technical support as needed.

14. Reviewed and verified P&IDs, technical drawings, and engineering documents before
commissioning.

• P&IDs (Piping and Instrumentation Diagrams) and other technical documents provide a
detailed layout of the system. Verifying these before commissioning ensures that the
equipment installation follows the design specifications, reducing the risk of operational
issues later.
15. Ensured compliance with safety standards, conducting interlock testing, verifying ESD system
functionality.

• Safety Standards Compliance ensures that systems meet regulatory requirements,

preventing accidents and ensuring safe operations.

• Interlock Testing involves checking that safety interlocks (e.g., automatic shutdowns)
function properly under fault conditions.

• ESD System Functionality is tested to ensure the emergency shutdown system will operate
correctly in case of a critical failure.

16. Provided training to operators and maintenance personnel on equipment operation and
troubleshooting.

• Training is essential for operators and maintenance staff to ensure they understand how to
operate and troubleshoot complex systems like gas turbines, compressors, and auxiliary
equipment.

17. Conducted pre-commissioning inspections of turbines, pumps, compressors, and piping

systems.

• Pre-commissioning inspections ensure that turbines, pumps, compressors, and piping

systems are properly installed, free of defects, and ready for the next stage of testing and
startup.

18. Coordinated with vendors, contractors, and multidisciplinary teams for commissioning
activities.

• Effective coordination among vendors, contractors, and various teams ensures smooth
commissioning. Different teams handle tasks like electrical installations, mechanical
systems, and instrumentation, and their work must be synchronized to avoid delays.

19. Documented commissioning reports, performance test results, and punch lists for final
handover.

• Commissioning reports document the entire commissioning process, including test results,
issues found, and how they were addressed.

• Punch lists are detailed lists of items that need to be corrected before final project
handover.

20. Troubleshot mechanical failures, identifying root causes and implementing corrective actions.

• This is an ongoing process where mechanical systems are monitored, failures are
diagnosed, and solutions are implemented to prevent recurrence.

21. Led lube oil flushing, steam blowing, and chemical cleaning to ensure system cleanliness.

• These activities ensure that systems are clean and free of contaminants before
commissioning or after maintenance.
22. Supported environmental compliance efforts by ensuring proper handling of hazardous
materials.

• Ensuring that hazardous materials (like chemicals, oils, or gases) are handled according to
environmental regulations is critical for compliance and safety.

23. Supervised hydrostatic and pneumatic testing of pipelines, vessels, and heat exchangers.

• Hydrostatic and pneumatic testing are essential for verifying that pipelines, vessels, and
heat exchangers can safely handle pressure without leaking.

24. Performed equipment alignment, vibration monitoring, and thermal expansion analysis.

• These activities ensure that rotating equipment operates smoothly, without excessive wear,
and can handle thermal expansions.

25. Executed cold and hot commissioning of gas turbines, HRSGs, and auxiliary systems.

• Cold commissioning starts with no load (usually at low speeds), while hot commissioning
involves running equipment at full operational capacity to ensure everything works under
real conditions.

These tasks are key to ensuring that systems operate safely, efficiently, and in compliance with
relevant standards throughout their life cycle, from design through commissioning and into
operation.