DYNALOGIC II Controller Manual
DYNALOGIC II Controller Manual
v 1 ● Table of contents
1 Table of contents
1 TABLE OF CONTENTS........................................................................................................... 1
2 INTRODUCTION ...................................................................................................................... 3
3 DIRECTIVES AND STANDARDS ........................................................................................... 4
4 SAFETY INSTRUCTIONS ....................................................................................................... 5
4.1 GENERAL INSTRUCTIONS.................................................................................................. 5
4.2 PRECAUTIONS DURING INSTALLATION ................................................................................ 5
4.3 PRECAUTIONS DURING OPERATION. .................................................................................. 6
4.4 PRECAUTIONS DURING MAINTENANCE. .............................................................................. 6
4.5 PRECAUTIONS FOR THE FREQUENCY INVERTER. ................................................................ 7
4.6 AUTOMATIC OPENING DURING POWER FAILURE .................................................................. 7
4.7 AUTO/MANUAL SWITCH (DEAD MAN'S OPERATION) (OPTIONAL) ....................................... 7
5 CONTROLBOXES ................................................................................................................... 8
5.1 TECHNICAL SPECIFICATIONS. ............................................................................................ 8
5.2 FREQUENCY INVERTER................................................................................................... 10
5.2.1 Technical properties................................................................................................. 10
5.2.2 Control panel............................................................................................................ 11
6 DIAGRAMS ............................................................................................................................ 12
6.1 EXPLANATION OF ABBREVIATIONS IN THE DIAGRAMS ........................................................ 12
6.2 CONNECTING THE POWER SUPPLY. ................................................................................. 14
6.2.1 Connection 2 x 230 V............................................................................................... 14
6.2.2 Connection 3 x 400 V without neutral. ..................................................................... 15
6.3 CONNECTING THE MOTOR............................................................................................... 16
6.3.1 Connection of motor to ATV 11 for D121-311-M2-M3 ............................................. 16
6.3.2 Connection of motor to ATV 31 for D121-311-M2-M3 ............................................. 17
6.3.3 Connection of motor to ATV 31 for D313................................................................. 18
6.4 CONNECTION BETWEEN FREQUENCY INVERTER AND CONTROL CARD. ............................... 19
6.5 CONNECTING THE ENCODER AND CONTROL CARD. ........................................................... 20
6.6 PHOTOCELL C1. ............................................................................................................ 21
6.6.1 Connection of photocell to control card.................................................................... 21
6.6.2 Description. .............................................................................................................. 22
6.6.3 Properties................................................................................................................. 22
6.6.4 Help with diagnostics. .............................................................................................. 23
6.6.5 Functions.................................................................................................................. 24
6.6.6 Normal operation...................................................................................................... 24
6.7 CONNECTION OF AUTO/MANUAL SWITCH (OPTION). .......................................................... 25
6.8 CONNECTING THE MAGNETIC LOOP (OPTION). .................................................................. 26
6.9 CONNECTION OF “DOOR OPEN” SIGNAL (OPTION)............................................................. 27
6.10 CONNECTION OF “DOOR CLOSED” SIGNAL (OPTION). ........................................................ 28
6.11 CONNECTION OF ORANGE FLASHING LIGHT 24V. (OPTION)............................................... 29
6.12 CONNECTION “DOOR OPEN” PUSH BUTTON. ..................................................................... 30
6.13 CONNECTION OF “SECOND OPENING HEIGHT” PUSH BUTTON (OPTION). ............................. 31
6.14 CONNECTION OF “DOOR CLOSE” PUSH BUTTON (OPTION). ................................................ 32
6.15 CONNECTION OF UNWINDING DETECTOR DBD (D311 - D313).......................................... 33
6.16 CONNECTION OF AUTOMATIC OPENING CONTROLS (OPTION). ........................................... 34
6.17 CONNECTION OF EMERGENCY 2 IN 1 PHOTOCELL............................................................. 35
6.18 CONNECTION OF HEATING CABLES FREEZER. .................................................................. 36
6.19 CONNECTION ADDITIONAL EMERGENCY STOP. .......................................................... 37
6.20 CONNECTION OF INTERLOCK (OPTION). ........................................................................... 38
6.21 CONNECTION OF RED AND GREEN TRAFFIC LIGHTS........................................................... 39
6.22 CONNECTION OF “S6 CLEANING” PUSH BUTTON (OPTION). ............................................... 40
6.23 CONNECTION OF PERMANENT OPENING (OPTION). ........................................................... 41
6.24 CONNECTION OF TWO PRESENCE DETECTORS. ................................................................ 42
6.25 CONNECTION PHOTOCELL AS OPENING COMMAND. .......................................................... 43
6.26 CONNECTION OF REMOTE CONTROL REC1. .................................................................... 44
6.27 CONNECTION OF “DOOR OUT OF SERVICE RPS” SIGNAL. .................................................. 45
2 Introduction
Since 1987, DYNACO has concentrated its know-how on a unique and patented system of
automatic, high-speed doors that have the following characteristics:
• Perfect seal
• Total safety
• Guaranteed to be self-repairing
• Wind proof
• Very high speed
• Smooth operation
DYNACO continuously develops its products to accurately meet the specific needs of every
sector of the industry.
DYNACO has an experienced team for design, customer advice, production, and providing
service with the shortest possible lead times.
In the context of this policy of continuous development of its products, DYNACO reserves the
right to change the characteristics of its products or parts, without prior notice.
The following guidelines and standards are followed in the construction of DYNACO doors.
Industrial, commercial and garage doors without fire and smoke resistant
EN 13241-1
characteristics.
Dynaco doors can be controlled in various ways. The Dynalogic control units offer a number of
options for connecting hand operated and/or automatic opening controls. The choice of opening
commands depends on a large number of factors, including intensity of use, the environment,
and the type of traffic using the door.
DYNACO Europe offers a wide range of opening controls. The installer, in consultation with the
user, can offer added value within his or her area of responsibility by selecting the most
appropriate actuators.
The opening controls meet the low voltage guideline, 73/23/EEC, and the Guideline for Electro-
magnetic compatibility, 89/336/EEC. For remote control using a radio frequency, guideline R&TT
E, 99/5/EC, also applies.
The opening controls selected by the installer or end user must meet the same standards, and
must be adapted for the use and environment in which they are to be used. They may not
influence the control box. Neither must their operation in turn be impacted by environmental
factors or the control unit. The control and safety components that are built-in as standard, must
be replaced with identical replacement parts.
The connections, the working methods and materials used must meet the required standards
listed under the guidelines set out above, or those imposed by local authorities.
4 Safety instructions
The description below uses symbols to draw the reader's attention to the various dangers and to
provide useful advice.
Please follow exactly; ignoring this advice can cause a fault or a dangerous
situation.
Important information.
• Only authorised personnel may work on DYNACO doors. Personnel concerned must be
properly informed about the contents of the manual, remarks and warnings regarding
transport, and about the installation and commissioning of this door. Work by unauthorised
personnel can bring about risks for the users. Install the door with the assistance of qualified
forklift drivers and electricians.
• Installation by unauthorised personnel may lead to damage of the door components and poor
operation of the door.
• Not following the manual during installation, or installation by unauthorised personnel will lead
to an invalidation of the warranty.
• Please ensure that all accessories meet IEC standards.
• The equipment and accessories must be installed in accordance with the manufacturer's
instructions, as well as national and other standards.
Beware: the cables between main switch and power supply always remains live.
• When a frequency inverter has power supplied to it, the electrical elements and a number of
operating controls are also 'live'. Never touch these elements. This is extremely dangerous.
• When the emergency stop is activated, the frequency inverter remains 'live'. If this is a threat
to the safety of the staff, the power circuit must be interrupted by locking the main switch on
the control box.
• After locking the main switch, it is always necessary to wait 15 minutes before starting work.
This is the time required for discharging the capacitors of the frequency inverter.
• The frequency inverter has integrated safety systems for stopping the door. A mechanical
blockage, fluctuations in voltage and interruptions of the power supply can also bring the door
to a stop.
This is shown with a fault message on the frequency inverter screen.
Lock the main switch before removing the cause of a blockage.
Unlock the main switch to put the door into service again.
An impulse via the ‘'Open' push button on the control box will reset the controller.
• For more detailed information, please check the manuel of the frequency inverter in the
control box.
For doors with the 'automatic opening during power failure' option, it is not
enough to interrupt the general feed from the electricity supply, because the
UPS current will continue to flow. In order to carry out work on the door, the
door must be shut down completely by locking the main switch on the control
box. The cable that connects the UPS with the main switch will then remain
'live'.
Consult the manual of the UPS for interrupting the current on the cable between the UPS and
the main switch.
5 Controlboxes
Housing dimensions (W x H x D)
0.75kW to 1.5kW: 380x380x210 mm
2.2kW 600x600x210 mm
Control inputs 24 V AC
All inputs can be connected are potential free (NO).
Min. Signal duration for input control commands:
> 100 ms.
Galvanic separation by opto-coupling on the printed
circuit board.
Safety range/Emergency stop All inputs must be connected potential free (NC).
When the safety range has been interrupted, movement
of the drive system is no longer possible, not even in
dead man use configuration.
Connection available at terminals/bridged by the
factory.
Weight: Approximately 16 kg
Guidelines Standards
EMC-Guideline: 89/336/EEC EN 50081-2/03.94: Radiation interference,
Amended by: 91/263/EWG standard industry range.
92/031/EWG EN 61000-6-2/2001: Interference resistance,
93/068/EWG standard industrial range.
Low voltage guideline: 73/023/EWG EN 60204-1/2003: Safety of machines,
Amended by: 93/068/EWG electrical equipment of
machines.
Test type in accordance with: EN 12453 / 2001 Safety with use of power
operated doors.
Requirements.
EN 12445 / 2001 Safety with use of power
operated doors.
Inspection procedures.
The frequency inverter is suitable for 3-phase asynchronous motors. Together with the reduction
gear, we will get an electronic drive with variable speed and very high functionality.
DYNACO has adjusted the frequency inverter to be synchronised with the motor
and the mechanical part of the door.
Output voltage: The maximum output voltage is equal to the mains voltage.
Galvanic separation: Galvanic separation between the electrical power and the
controls (inputs, outputs and sources).
Protection of the motor: Thermal protection integrated into the frequency inverter
through constant calculation of I²t, with memorising of the
thermal condition of the motor when the power drops out.
Compliance with the following The inverter was developed in accordance with the strictest
standards: international standards and recommendation in the area of
industrial, electrical control equipment (IEN,EN), including
EN50178, ability to withstand electromagnetic interruptions.
IEC/EN 61000-4-2 Level 3
IEC/EN 61000-4-3 Level 3
IEC/EN 61000-4-4 Level 4
IEC/EN 61000-4-5 Level 3 (input voltage)
IEC/EN 61800-3, environments 1 and 2
CE low voltage guide lines (73/23/CEE and 9368CEE) and
CEM (89336CEE).
6 Diagrams
Para-
Abbre-
Description Manufacturer Terminal grap
viation
h
Q1 Main switch (connection of power supply) Télémécanique L1, L2(L3) 6.2
X1 Terminal block ABB 10
Mains power transformer from 230 or
TR1 Block
400VAC to 24VAC
Q5 Protection of heating wires (Freezer) Télémécanique 80-81 6.18
VF1 Frequency inverter Télémécanique 5.2
Abenpc01 Control unit Declerck
WDD Wireless DYNACO detector DYNACO 7.1
DBD Unwinding detector (D311, D313) Cherry 16-17 6.15
RFE Relay orange flashing light (option) Releco 40-41 6.11
NO 60-61
RSO Relay “door open” signal (option) Releco 6.9
NC 62-63
NO 64-65
RSF Relay “door closed” signal (option) Releco 6.10
NC 66-67
RS1 Relay red light (traffic light option) Releco 68-69 6.21
RS2 Relay green light (traffic light option) Releco 70-71 6.21
Relay “Interlock on/off” status (interlock
RS1 Releco 52-53 6.20
option)
RS2 Relay door status (interlock option) Releco 54-55 6.20
RFR Relay brake (D313) Finder F+-F- 6.3.3
6.3.3
Bridge rectifier INTORQ F+ F-
6.3.4
OFF
TEST
STOP START
Telemecanique
Q1
OFF
TEST
STOP START
Telemecanique
Q1
!
230V
Telemecanique
Altivar 11
ATV11--------------
! DC
1
4
2
3
1 Earthing 3 Brown
2 Black 4 Grey
Telemecanique
Altivar 31
RUN
CAN
ERR
DC
!
1 Earthing 3 Brown
2 Black 4 Grey
Telemecanique
Altivar 31 1,5KW / 2HP
RUN
CAN
ERR
DC
!
1 4
8 5
2 3
5
9 6
2 1
5 4
!
230V
! DC
2
5 1
4 3
4 3 2 4 3 6
1
2
5
5 1 5
2 4
3
3
1
4
2
5
Figure 6-7: Connecting encoder and control card.
1 Black
T R
2 Shield
4 1
3 White
2 2
3 3 4 Grey
T Transmitter
R Receiver
6.6.2 Description.
Receiver
6.6.3 Properties.
Amplifier: Sender/Receiver
Warning lights:
• Orange: working OK
• Red = alarm
• Yellow = signal OK
6.6.5 Functions.
1. Code A/B: only useful if two pairs of photoelectric cells are used (one pair on code A, and one
pair on code B)
2. Alignment.
• Switching to ON (left) allows the alignment between the two photoelectric cells to be checked.
After completing the adjustments, the switch must be set to OFF again (right)
In AUTO mode:
- All LEDs are on (L1 green, L2, L3 and L4 yellow)
- When the beam is cut, L3 and L4 will be OFF.
In MANU mode:
- L1 is off, L2, L3 and L4 are yellow.
- When the beam is cut, L3 and L4 will be OFF.
If the cables are not long enough, lengthening the transmitter cable is the preferred
option. Lengthening the receiver cable definitely requires shielded (or faradised) cable.
Connection 60 - 61 = NO
Connection 62 - 63 = NC
ADC24V
RSO
Connection 64 – 65 = NO
Connection 66 – 67 = NC
ADC24V
RSF
ADC24V
RFE
S3 S30
S7 S70
S5 S50
DBD
RADAR
NC NO
COM
2 Blue 4 Brown
OFF
TEST
STOP START
Telemecanique
Q5
or or
ADC24V
INTERLOCK
B RS2
ADC24V ADC24V
INTERLOCK
A RS1 RS2
ADC24V ADC24V
Red Green
1 Grey
T R
2 Black
1 2
3 White
4 Shield
3 4 T Transmitter
R Receiver
1 Grey
T R
2 Black
1 2
3 White
4 Shield
3 4
T Transmitter
R Receiver
ANT
or ADC24V
RPS
Antenna:
Pre-cables to terminals 9 & 10, cable passage PG7 at the bottom of the panel.
End is insulated.
7.2 Operation
The wireless DYNACO detector is a wireless system with a sensor. A conductive rubber profile
located in the bottom bag and over the whole width of the door is connected to a transmitter.
When the sensor hits an obstacle, the transmitter will leave the waiting mode and it will sends a
signal to the receiver in the control box, which will immediately reopen the door.
The transmitter is positioned in a watertight rubber enclosure that forms a whole with
the sensor in the sealed bag on the door.
L1 S1 L2
Programming:
Apply current to the receiver: the L2 red light will
come on.
Press the S1 button at the same time put pressure
on the sensor rod: the green light will flash to
indicate that the code has been registered
correctly.
Release S1: the L1 green light will go off.
The programming is OK.
Sensor rod
8 UPS (option)
5
6
4
3
1: Power from the mains 4: Emergency power supply from the UPS
2: Power supply to DYNALOGIC control panel 5: Opening command
3: Power supply to the UPS ∆: Direction of power supply
6: D5 green = mains power supply is available
7: D1 red = output power supply from the UPS is available
Both are lit under normal circumstances
OFF
TEST
STOP START
Telemecanique
Q1
Before you carry out any work on the “UPS kit box” or the power supply of the
DYNACO control panel, you must switch off the mains power supply and the
output power supply of the UPS.
OFF OFF
OFF OFF
RED
RED
Sound signal
every 30 Sound signal
seconds. every 30 seconds.
OFF
OFF
Dark green
OFF
OFF
OFF
OFF
Danger of electrocution!
The elements of the batteries may only be replaced by authorised personnel.
To replace the batteries the UPS must be switched off and the mains cable must be
disconnected. The waste from the battery must be disposed of in accordance with the applicable
regulations.
If the + (red) and - (black) battery poles are reversed during replacement of
the elements of the battery, the device will be damaged.
Charging the batteries requires approximately 3 to 8 hours. It is recommended that the UPS be
charged for 8 hours before first use and that the UPS be completely discharged and recharged
once every 6 months to ensure proper operation and a long lifespan.
The average lifespan of the batteries is 4 years and depends on the number of charge cycles and
the temperature.
Every 10°C above 25°C reduces the lifespan of the batteries by 50%.
This means that the batteries should be replaced once every 2 years as part of the preventive
maintenance.
9 Commissioning
Only DYNACO qualified personnel are authorised to carry out this work.
When the contact of an input is closed, the matching LED will be lit.
A. Allow the door to manually close approximately 0.7 m by using the crank to be found in the
control box. Put the crank back in its holder afterwards.
B. Press the emergency stop , switch on the power supply to the control box. Activate the
magneto-thermal main fuse of the control box.
C. Press the ENTER button that can be found on the control unit in the control box and, next,
display the A007 parameter on the screen using the UP or DOWN keys and again press
ENTER. An asterisk (*) should now be displayed next to the numeric value.
G. Press ENTER.
H. Wait 3 seconds to exit the programming mode and to return to normal mode.
1: 315 mA
Accurately follow the order of the procedures given below to adjust the different
door functions.
You can set the limit switch to door closed (SF) with
2. UP or DOWN A006
this parameter.
You can set the limit switch “door open” (SO) with this
2. UP or DOWN A005
parameter.
Wait 3 seconds to exit the programming mode and to return to normal mode or to
6.
implement other settings.
9.4.7 Adjust the limit switch/photocell height from the floor – A025
The photocell will be switched off when the door is closed. You can determine the height at which
the photocell will be switched off with this parameter.
AO25 = photocell height (in mm) + 200
The photocell is at 300 mm.
A025 = 500.
A019 must be set to 3 to be able to adjust A025.
Wait 3 seconds to exit the programming mode and to return to normal mode or to
6.
implement other settings.
Wait 3 seconds to exit the programming mode and to return to normal mode or to
6.
implement other settings.
18 / 19
Power 24 V AC
21 / 22
Opening button 30 / 31
OPTION No.
Three-phase switch, frontal/Three-phase frequency regulator
Orange lights
Auto/Manu button + closing
Closing button
Magnetic loop detector
Semi-automatic opening in the event of a fault
Automatic opening in the event of a fault
Freezer heating cable
Interlock A
Interlock ON/OFF witching
Interlock B
Remote control receiver
Opening photocell transmitter/receiver
2 opening heights
1 Supplementary photoelectric safety cell, transmitter and receiver
Only closing manually
Red lights - green with warning for closing
Orange lights with warning for opening
Emergency + reflex cell/opening stop
Output limit switch “opening”, with NC contact
Output limit switch “opening”, with NO contact
Output limit switch “closing”, with NC contact
Output limit switch “closing”, with NO contact
Power 24V DC
Heated control panel
RPS relay + NO contact to terminal series “door in use”
Switch for opening permanently
“Cleaning” button
11 Trouble shooting
The frequency inverter will detect a large number of errors with being damaged.
Usually, they have an external cause.
Faults displayed.
ObF - Braking too harsh or driving load. Increase the deceleration time, add a
overvoltage braking resistor if necessary and activate the brA function if it compatible
during deceleration with the application.
PHF This protection only operates with the drive on load.
line phase failure - Check the power connection and the fuses.
- Reset.
- Check the line supply / drive compatibility.
- If there is an unbalanced load, inhibit the fault via IPL = nO (Fun menu)
USF - Check the voltage and the voltage parameter.
undervoltage
Crf - Replace the drive.
charging circuit
Error
Description Probable cause Solution
message
E000 No signal of the absolute Poor connection of the Check the connection of
encoder encoder cable the cables and the
Encoder card faulty encoder
E001 The moment value of the The door is outside the Use the JOG function
encoder is outside the limit switch position (A007) to again bring
S0-SF range. (with a the door curtain within
certain tolerance for SF) the range
Readjust the limit switch
positions if required
E002 Brusque door brake A047 braking takes too Reduce A047
long
12 Index
A M
Auto/Manu ................................................................65
magnetic loop ........................................................... 26
main switch ................................................................ 7
B motor ...............................................8, 9, 10, 57, 58, 67
battery .....................................................13, 47, 55, 56
P
C parameter...........................................58, 60, 61, 62, 63
photocell............................................. 7, 13, 22, 57, 63
control box ..............................................4, 6, 7, 47, 58
R
D
receiver......................12, 13, 22, 23, 24, 47, 49, 50, 65
Door curtain ........................................................60, 61
drum..........................................................................58
S
F seal ............................................................................. 3
flashing light .............................................................29
Freezer ......................................................................36 T
frequency inverter ...............................7, 10, 12, 58, 67
transmitter ...................................13, 22, 24, 47, 48, 65
H U
heating cable .............................................................36
UPS ...............................................7, 13, 51, 53, 55, 56
I W
interlock ....................................................................38
WDD .............................................................. 7, 12, 57
13 Table of drawings
Figure 5-1: The frequency inverter. ................................................................................................10
Figure 5-2: Front view of the control panel.....................................................................................11
Figure 6-1: Connection 2 x 230V....................................................................................................14
Figure 6-2: Connection of power supply 3 x 400V. without neutral................................................15
Figure 6-3: Connection of motor to ATV 11 for D121-311-M2-M3.................................................16
Figure 6-4: Connection of motor to ATV 31 for D121-311-M2-M3.................................................17
Figure 6-5: Connection of motor to ATV 31 for D313.....................................................................18
Figure 6-6: Connection between frequency inverter and control card. ..........................................19
Figure 6-7: Connecting encoder and control card..........................................................................20
Figure 6-8: Connection of photocell to control card. ......................................................................21
Figure 6-9: Connection auto/man...................................................................................................25
Figure 6-10: Connection of magnetic loop (Option) .......................................................................26
Figure 6-11: Connection “door open” signal (option). ....................................................................27
Figure 6-12: Connection “door closed” signal (option). ..................................................................28
Figure 6-13: Connection of flashing light 24V. ...............................................................................29
Figure 6-14: Connection “door open” push button. ........................................................................30
Figure 6-15: Connection “second opening height” push button. ....................................................31
Figure 6-16: Connection “door close” push button.........................................................................32
Figure 6-17: Connection of unwinding detector DBD.....................................................................33
Figure 6-18: Connection of automatic opening controls.................................................................34
Figure 6-19: Connection emergency 2 in 1 photocell.....................................................................35
Figure 6-20: Connection of heating cables Freezer. ......................................................................36
Figure 6-21: Connection Additional EMERGENCY STOP.............................................................37
Figure 6-22: Connection of interlock. .............................................................................................38
Figure 6-23: Connection of red and green traffic lights. .................................................................39
Figure 6-24: Connection “S6 cleaning” push button.......................................................................40
Figure 6-25: Connection of permanent opening.............................................................................41
Figure 6-26: Connection of two presence detectors.. ....................................................................42
Figure 6-27: Connection photocell as opening commandl. ............................................................43
Figure 6-28: Connection of remote control REC1 ..........................................................................44
Figure 6-29: Connection “door out of service RPS”. ......................................................................45
Figure 7-1: Connection of WDD .....................................................................................................46
Figure 7-2: Antenna of WDD ..........................................................................................................47
Figure 7-3: WDD transmitter ..........................................................................................................48
Figure 7-4: WDD receiver...............................................................................................................49
Figure 7-5: Adjustment procedure..................................................................................................50
Figure 8-1: Connection of the UPS ................................................................................................51
Figure 8-2: Connection of UPS to the control panel.......................................................................52
Figure 8-3: UPS..............................................................................................................................53
Figure 8-4: Switching the UPS on/off .............................................................................................54
Figure 8-5: UPS replaceable main fuse .........................................................................................54
Figure 9-1: Control unit...................................................................................................................57
Figure 9-2: Control unit detail .........................................................................................................57
Figure 9-3: Motor rotation direction ................................................................................................58
Figure 9-4: Type and position of the fuses. ....................................................................................59
Figure 10-1: Standard terminal bar ................................................................................................64
Figure 14-1: General diagram. .......................................................................................................71
Figure 14-2: General diagram frequency inverter. .........................................................................72
14 General diagrams
230V
!
! DC