Chapter 3 Chen 101
Chapter 3 Chen 101
CHEN 101
Chemical Engineering Principles I
Dr. Ajaz Rashid
Chapter 3
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Mixing sand
Crushing a can Iron rusting Electroplating Rotting banana
with water
Sublimation of
Cooking an egg Boiling water Burning wood Breaking glass
dry ice
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Physical Changes
Chemical Changes
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A Sample Process
1. Process Design
2. Operation
3. Process Analysis
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Ask:
identify the
1. Design a process need and
constraints
• formulation of a process flowsheet (layout) Improve: Research:
redesign as the
• specification of individual process units needed problem
2. Operate a process
• the day-to-day running of the process.
• the process and all the equipment must produce product at a designated
rate and with specified characteristics
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3. Process Analysis
• Re-engineering: the examination and modification of a system to
reconstitute it in a new form and the subsequent implementation of the
new form.
• Cost-cutting measures: actions, procedures, or modifications that can be
introduced to the process in order to reduce the total cost through reducing
the use of raw materials or energy.
• Trouble-shooting: find where the problem is and find a solution.
• De-bottle-necking: Change operation condition(s) and/or a process unit in
the whole process to increase the overall production rate.
• Turndown: reduction in the production below the designed rate.
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• The links among all of the previously mentioned activities and functions are
the process streams connecting process units and forming the process
flowsheet.
• Performance of the functions requires knowledge of the amounts,
compositions, and conditions of the process streams and materials within
the process units.
• You must be able to measure or calculate such information for existing units
or specify and calculate such information for units being designed
• These amounts, rates, compositions, conditions etc. are what we call the
process variables
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• Specific Gravity: The reference most commonly used for solids and liquids is water
at 4.0oC
𝜌𝐻2 𝑂 𝑙 4𝑜 C = 1.000 gΤ cm3
= 1000 kgΤm3
= 62.43 lbm /ft 3
𝟐𝟎°
• The notation 𝑺𝑮 = 𝟎. 𝟔 𝟒° signifies that the specific gravity of a substance at 20oC
with reference to water at 4oC is 0.6.
• If you are given the specific gravity of a substance, multiply it by the reference
density in any units to get the density of the substance in the same units.
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• Example 3.1-1
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• Example 3.1-1
13.546
V = 0.560 ft3
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• Example 3.1-2
• In Example 3.1-1, 215 kg of mercury was found to occupy 0.560 ft3 at 20 oC.
• (1)What volume would the mercury occupy at 100 oC?
• (2) Suppose the mercury is contained in a cylinder having a diameter of 0.25
in. What change in height would be observed as the mercury is heated from
20 oC to 100 oC?
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• Example 3.1-2
• We know that 𝑉(20 oC) = 0.56 ft3,
𝑉 20 = 𝑉0 1 + 0.18182 × 10−3 (20) + 0.0078 × 10−6 (20)2 = 0.560
𝑉0 = 0.55797 ft 3
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Flow Rate
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• Mass flow rate is the mass of a fluid flowing per unit time
𝑚
𝑚ሶ = (kg/s)
𝑡
• Volume flow rate is the volume of a fluid flowing per unit time
𝑉 3
𝑉ሶ = (m /s)
𝑡
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• the mass and the volume of the fluid that pass through the cross section each
second are not independent quantities but are related through the fluid density:
𝑚 𝑚ሶ
𝜌= =
𝑉 𝑉ሶ
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• How do the mass flow rates of the gas at the inlet and outlet compare? (Remember
the law of conservation of mass.)
• If the density of the gas is constant, how do the volumetric flow rates at these two
points compare?
• What if the density decreases from inlet to outlet?
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Clear, tapered
glass tube
scale
float
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MATTER
PURE
MIXTURES
SUBSTANCES
Homogenous Heterogenous
Elements Compounds
mixtures mixtures
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1020
Density (kg/m3)
1010
1000
990
0 5 10 15 20 25 30 35 40
% salinity
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• Molar Units
• A mole is a measure of quantity of substance or the number of particles.
• A gram-mole (mol, gmol) of a species is the amount of a species whose mass
in grams is numerically the same as its molecular weight.
• 1 gram-mole of any substance = Molecular Weight of substance in grams.
𝑚
𝑛=
𝑀
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• The same factors used to convert masses from one unit to another unit may
be used to convert the equivalent molar units.
Mass units
1 kg = 1000 g = 2.20462 lbm
1 lbm = 453.593 g = 0.453593 kg
Molar units
1 kgmol = 1000 gmol = 2.20462 lbmol
1 lbmol = 453.593 gmol = 0.453593 kgmol
• One g-mole of any species contains approximately 6.022x1023 molecule of
that species (Avogadro’s Number)
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• How many of each of the following are contained in 100.0 g of CO2( 44)?
(1) mol CO2; 2.273 mol CO2;
(2) lb-moles CO2; 5.011x10-3 lb-moles CO2;
(3) mol C; 2.273 mol C;
(4) mol O; 4.546 mol O;
(5) mol O2; 2.273 mol O2;
(6) g O; 72.7 g O;
(7) g O2; 72.7 g O2;
(8) molecules of CO2. 1.37x1024 molecules of CO2
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• The molecular weight of a species can be used to relate the mass flow rate of a continuous
stream of this species to the corresponding molar flow rate.
• Example: if carbon dioxide (CO2 , M = 44.0) flows through a pipeline at a rate of 100 kg/h,
the molar flow rate of the CO2 is:
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mass of A kg A gA lbm A
Mass fraction: 𝑥A = or or
total mass kg total g total lbm total
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• Example 3.3-2
• A solution contains 15% A by mass (xA = 0.15) and 20 mole% B (yB = 0.20).
1. Calculate the mass of A in 175 kg of the solution.
2. Calculate the mass flow rate of A in a stream of solution flowing at a rate of 53 lbm/h.
3. Calculate the molar flow rate of B in a stream flowing at a rate of 1000 mol/min.
4. Calculate the total solution flow rate that corresponds to a molar flow rate of 28 kmol
B/s.
5. Calculate the mass of the solution that contains 300 lbm of A.
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• Note that the numerical value of a mass or a mole fraction does not depend on the
mass or mole units in the numerator and denominator as long as these units are
the same. e.g.:
0.35 𝑘𝑔 𝐴 0.35 𝑙𝑏𝑚 𝐴 0.35 𝑔 𝐴
𝑥𝐴 = 0.35 → → →
𝑘𝑔 𝑡𝑜𝑡𝑎𝑙 𝑙𝑏𝑚 𝑡𝑜𝑡𝑎𝑙 𝑔 𝑡𝑜𝑡𝑎𝑙
𝒙𝒊 = 𝟏 𝒚𝒊 = 𝟏
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• Example 3.3-3
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• If mass fractions are given, then select your basis in units of mass (a
convenient basis is 100 g of mixture)
• If mole fractions are given, then select your basis in units of moles (a
convenient basis is 100 mol of mixture)
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• Example 3.3-4
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• Example 3.3-4
𝑛
ഥ = 𝑦𝑖 𝑀𝑖 = 0.79 28 + 0.21 32 = 28.84
𝑀
𝑖=1
𝑛
1 𝑥𝑖 0.767 0.233
= = + ഥ = 28.84
= 0.035 ⟹ 𝑀
ഥ
𝑀 𝑀𝑖 28 32
𝑖=1
Note: Air contains small amounts of carbon dioxide, argon, and other gases that have been neglected in
ഥ
this calculation, but whose presence does not significantly affect the calculated value of 𝑀.
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• Consider, for example, a 0.02-molar solution of NaOH. How much NaOH is contained in
5 L of this solution?
• If a stream of this solution flows at a rate of 2 L/min, what is the molar flow rate of NaOH?
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• Consider, for example, a 0.02-molar solution of NaOH. What quantity of this solution will
give me 0.5 mol NaOH?
• If the flow rate of NaOH in a stream of this solution is 2 mol/min, what is the volume flow
rate of the solution?
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• Example 3.3-5
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1.03 1000 𝑘𝑔 𝑘𝑔
𝜌𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 = อ = 1030
𝑚3 𝑚3
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𝑝𝑝𝑚𝑖 = 𝑦𝑖 × 106
𝑝𝑝𝑏𝑖 = 𝑦𝑖 × 109
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𝑝𝑝𝑚𝑆 = 𝑥𝑆 × 106
𝑝𝑝𝑚𝑆 15
𝑥𝑆 = 6
= 6 = 1.5 × 10−5 = 0.0015%
10 10
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• A pressure is the ratio of a force to the area on which the force acts.
𝐹
𝑝=
𝐴
• Accordingly, pressure units are force units divided by area units (e.g., N/m2,
dynes/cm2, and lbf/in.2 or psi).
Force = 𝑭
• The SI pressure unit, N/m2, is called a pascal (Pa).
Area = 𝑨
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• The fluid pressure may be defined as the ratio 𝐹/𝐴, where is 𝐹 the
minimum force that would have to be exerted on a frictionless plug in the
hole to keep the fluid from emerging.
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• Suppose a vertical column of fluid is ℎ (m) high and has a uniform cross-
sectional area 𝐴(m2). Further suppose that the fluid has a density of
(kg/m3), and that a pressure 𝑃0 (N/m2) is exerted on the upper surface of
the column.
• The pressure at the bottom of the column
can be written as: 𝑃 = 𝑃0 + 𝑃𝑓𝑙𝑢𝑖𝑑
where 𝑃𝑓𝑙𝑢𝑖𝑑 is the pressure due to the column
of fluid
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• Which tank has the highest pressure at the base?
𝑷 is independent of area!
A B C D E F
All have the same pressure at the base because fluid height is same
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
force
𝑷 = 𝜌𝑓𝑙𝑢𝑖𝑑 × 𝑔 × 𝑷𝒉 (head of fluid)
area
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• Example 3.4-1
𝑔 = 9.81 m/s 2
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• Example 3.4-2
𝑃 = 𝑃0 + 𝜌𝑔ℎ
10.4 m H2 O 1.01325 × 105 Pa 1000 kg 9.807m 30 m
= อ + = 396,222 Pa
10.33 m H2 O m3 s2
= 396.2 kPa
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
• Example 3.4-2
𝑃 = 𝑃0 + 𝜌𝑔ℎ
= 10.4 + 30 = 40.4 m H2 O
40.4 m H2 O 101325 Pa
𝑃= อ = 396.2 kPa
10.33 m H2 O
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
• Atmospheric pressure, also called barometric pressure, is the force per unit
area exerted by an atmospheric column (that is, the entire body of air above
the specified area).
Top of Atmosphere
Surface
Unit Area
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
• Absolute pressure:
• When a total vacuum is reported as ZERO then the pressure is referred to as
absolute pressure.
• Gauge pressure:
• Many pressure-measuring devices give the gauge pressure of a fluid, or the
pressure relative to atmospheric pressure.
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
• Absolute pressure:
• Absolute pressure can never be negative.
• A zero absolute pressure means total vacuum.
• Gauge pressure:
• Gauge pressure is zero at atmospheric pressure.
• Gauge pressures above 𝑃𝑎𝑡𝑚 are positive.
• Gauge pressures below 𝑃𝑎𝑡𝑚 are negative.
• Negative gauge pressures are reported as positive amounts of vacuum.
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
𝑷𝒈
𝑷𝒂𝒃𝒔
Absolute vacuum Absolute vacuum
𝑷𝒂𝒃𝒔 𝑷𝒈 = −𝑷𝒂𝒕𝒎
= 𝟎
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
pressure
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3.4 Pressure
3.4c Fluid Pressure Measurement
• Manometers are used in several different ways
3.4 Pressure
3.4c Fluid Pressure Measurement
• We need to find a relation
between 𝑃1 and 𝑃2
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3.4 Pressure
3.4c Fluid Pressure Measurement
• Important Note: The fluid pressure must be the same at any two points at
the same height in a continuous fluid
𝑃𝐴 = 𝑃𝐵 = 𝑃𝐶 = 𝑃𝐷
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3.4 Pressure
3.4c Fluid Pressure Measurement
𝑃𝑎 = 𝑃1 + 𝜌1 𝑔𝑑1
𝑃𝑏 = 𝑃2 + 𝜌2 𝑔𝑑2 + 𝜌𝑓 𝑔ℎ
• Since
𝑃𝑎 = 𝑃𝑏
𝑃1 + 𝜌1 𝑔𝑑1 = 𝑃2 + 𝜌2 𝑔𝑑2 + 𝜌𝑓 𝑔ℎ
The General Manometer Equation
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3.4 Pressure
3.4c Fluid Pressure Measurement
𝑃1 − 𝑃2 = 𝜌𝑓 − 𝜌 𝑔ℎ
𝑃1 − 𝑃2 = 𝜌𝑓 𝑔ℎ
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3.4 Pressure
3.4c Fluid Pressure Measurement
Example 3.4-3
1. A differential manometer is used to measure the drop in pressure
between two points in a process line containing water. The specific gravity
of the manometer fluid is 1.05. The measured levels in each arm are
shown below.
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3.4 Pressure
3.4c Fluid Pressure Measurement
ℎ = 382 − 374 = 8 mm
𝑃1 − 𝑃2 = 𝜌𝑓 − 𝜌 𝑔ℎ
dynes
= 39.24
cm2
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3.4 Pressure
3.4c Fluid Pressure Measurement
Example 3.4-3
2. The pressure of gas being pulled though a line by a vacuum pump is
measured with an open-end mercury manometer. A reading of 2 in. is
obtained.
• What is the gas gauge pressure
in inches of mercury?
• What is the absolute pressure if
𝑃𝑎𝑡𝑚 = 30 in. Hg?
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3.4 Pressure
3.4c Fluid Pressure Measurement
𝑃𝑎𝑏𝑠 = −2 in + 30 in = 28 in Hg
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.5 Temperature
• What is Temperature?
• The temperature of a substance in a particular state of aggregation (solid,
liquid, or gas) is a measure of the average kinetic energy possessed by the
substance molecules.
• Since this energy cannot be measured directly, the temperature must be
determined indirectly by measuring some physical property of the substance
whose value depends on temperature in a known manner.
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3.5 Temperature
Resistance
thermometer
Thermocouple pyrometer thermometer
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3.5 Temperature
• Temperature Scale
• Since different properties are used to measure the temperature,
Temperature scales can be defined in terms of any of these properties
• A temperature scale is obtained by arbitrarily assigning numerical values to
two reproducibly measurable temperatures
• The two most common temperature scales are defined using the freezing
point (𝑇𝑓 )and boiling point (𝑇𝑏 )of water at 1 atm pressure
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3.5 Temperature
Celsius
Fahrenheit
(or centigrade)
scale
scale
Freezing point of
0 oC 32 oF
water
180 degrees
100 degrees
Boiling point of
100 oC 212 oF
water
3.5 Temperature
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3.5 Temperature
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3.5 Temperature
𝑇 °𝑅 = 𝑇 ℉ + 459.67
𝑇 °𝑅 = 1.8 𝑇(𝐾)
𝑇 ℉ = 1.8 𝑇 ℃ + 32
• These are all equations of a straight line
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3.5 Temperature
• In another word, it is the heat required to increase the temperature of 1 g water by 1oC at 1
atm Temperature interval
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3.5 Temperature
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3.5 Temperature
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3.5 Temperature
• Example 3.5-2
• Consider the interval from 20 oF to 80 oF.
1. Calculate the equivalent temperatures in oC and the interval between
them.
2. Calculate directly the interval in oC between the temperatures.
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3.5 Temperature
1. 𝑇1 = 20 oF 𝑇2 = 80 oF
𝑇 ℉ − 32
𝑇 ℃ =
1.8
20−32 80−32
𝑇1 ℃ = = −6.67℃ 𝑇2 ℃ = = 26.67℃
1.8 1.8
∆𝑇 ℃ = 𝑇2 ℃ − 𝑇1 ℃ = 33.33℃
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3.5 Temperature
2. We know that:
∆𝑇(℉) 1℃ (80℉ − 20℉) 1℃
∆𝑇 ℃ = ቤ = ቤ = 33.33℃
1.8℉ 1.8℉
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3.5 Temperature
• Example 3.5-3
• The heat capacity of ammonia, defined as the amount of heat required to
raise the temperature of a unit mass of ammonia by precisely 1o at a
constant pressure, is, over a limited temperature range, given by the
expression
𝐵𝑡𝑢
𝐶𝑝 = 0.487 + 2.29 × 10−4 𝑇(℉)
𝑙𝑏𝑚 . ℉
• Determine the expression for 𝐶𝑝 in J/(g.oC) in terms of 𝑇 (oC).
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3.5 Temperature
• Note: The oF in the units of Cp refers to a temperature interval, while the unit
of 𝑇 is a temperature. The calculation is best done in two steps.
1. Substitute for 𝑇(oF) and simplify the resulting equation:
Btu
𝐶𝑝 = 0.487 + 2.29 × 10−4 1.8𝑇 ℃ + 32
lbm . ℉
= 0.494 + 4.12 × 10−4 𝑇(℃)
2. Convert to the desired temperature interval unit:
J
We define 𝐶𝑝′ which has the units of g ℃
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3.5 Temperature
Btu J
𝐶𝑝 = 0.239258𝐶𝑝′
lbm . ℉ g. ℃
Btu
𝐶𝑝 = 0.494 + 4.12 × 10−4 𝑇(℃)
lbm . ℉
Replace 𝐶𝑝 by 𝐶𝑝′
0.239258𝐶𝑝′ = 0.494 + 4.12 × 10−4 𝑇(℃)
J
𝐶𝑝′ = 2.0647 + 1.722 × 10−3 𝑇(℃)
g. ℃
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