Workshop and spare parts manual

IQ Range Actuators Module 6G.

Main PCB Assembly
All Sizes Publication number E180E2
Date of Issue 05/01

Module 6G consists of
the following components.

Main PCB
Mounting Ring.

Full details from the actuator name plate

must be given when enquiring about
ordering spare parts.

NOTE: ALL PARTS SHOWN IN

BLACK ARE SUPPLIED, PARTS
SHOWN IN RED ARE NOT
SUPPLIED.

I0-MOD6G-1
 Workshop and Spare Parts Manual
IQ, IQM and IQML Mk 2 Range Actuators
Module 6G Electronics
All mechanical sizes. 3 phase and single phase

6A Complete Electronics Assembly,

Chassis, PCB’s, Transformer, Cables,
Looms, Contactors, Fixings.

6B Electronic Chassis Assembly Power 1,

Power PCB with Transformer.
Pic 71 6C Electronic Chassis Assembly Power 2,
As Module 6B plus Contactors.

6D Contactor Assembly, Contactors and

Bracket only.

6E Optional extra Relays and Remote

Input PCB.
(Positive or negative switching).

6G Main PCB with Liquid Crystal Display

(LCD), Fixing Ring and Screws.

Module 6 Chassis and Looms Complete 6H Folomatic PCB.

Full details from the actuator nameplate must be
given when enquiring about or ordering spare 6J Folomatic and Current Position
parts. Transmitter (CPT) combined PCB.

6K CPT PCB.
PRINTED CIRCUIT BOARDS HAVE STATIC SENSITIVE
DEVICES, AVOID TOUCHING THE BOARD, ALWAYS 6L CPT and Current Torque Transmitter
HANDLE BY THE EDGES. (CTT) combined PCB.
The main PCB on Module 6A and 6G is fitted with an 6M Pakscan 2 Wire Control PCB.
Electrically Erasable and Programmable Read Only
Memory (EEPROM). After fitting a new 6A or 6G Module to 6P CTT PCB.
an actuator its EEPROM will require programming before
commissioning the actuator. The following methods of 6Q DC/DC Converter.
achieving this are available:
If details of the actuator, which can be found on the 6R Modbus PCB (normal isolation).
actuator nameplate are supplied when ordering the spare
6A or 6G Module the EEPROM will be programmed by 6S Dual Modbus PCB.
Rotork to the same specification as originally supplied.
Pre programmed spare PCB’s will be labelled with the 6W Power Module and Single Phase
actuator serial number. Starter.
(IQ actuators only)
Alternatively if the EEPROM fitted to the original PCB is
undamaged it may be fitted to the new PCB. 6X Profibus PCB.
After fitting a new Module 6 always reset the actuator 6Y Foundation Fieldbus PCB.
travel limits and check all other Primary and Secondary
settings using the instructions in Publication E170E2.

Full details from the actuator name plate must be given when enquiring about or ordering spare parts
Module 6G Main PCB with Liquid Crystal Display (LCD)
and fixing ring

The actuator may remain in Disconnect all cables from the

situ on the valve if required main PCB and any option cards
when changing out this fitted to it, note their positions
module. for ease of reassembly.

First isolate the actuator Pic 65 Pic 83

from all electrical supplies.

133 137
Remove Electronics Remove Option Card if
Cover fitted

Using a 6mm allen key (hex Disconnect all cables from the
wrench) remove the four cap Pic 19 option card noting their
head screws securing the positions, remove the fixing Pic 112
electronics cover, fit two of screws securing option card to
these screws into the threaded main PCB and unplug card.
holes in the cover to jack it out. Transfer this option card onto
the replacement PCB.

134 138
Care must be taken in Fitting replacement
removing this cover as there is
an electrical cable between it Main PCB
and the main PCB. Disconnect
the plug and socket. Retain First check that replacement
this cover and ‘O’ ring seal for Pic 81 PCB is correctly labelled with
refitting. the same serial number as that
on the actuator name plate, if so
then it was pre-programmed in
the Rotork factory and can be
fitted.
If the replacement board was
not ordered for a particular
actuator or has been taken from
another actuator then the
EEPROM component on the
135 main PCB must be transferred
Remove Main PCB from the original board to its
replacement.
Remove the main PCB together
with its mounting ring from the Using the correct tool as shown
four chassis legs. Note its pull the EEPROM from its
position relative to the gearcase Pic 82 socket.
to ensure corrwect alignment
Pic 113
when refitting replacement
module.

136 139

21
Module 6G Main PCB with Liquid Crystal Display (LCD)
and fixing ring

When replacing the EEPROM Reconnect the cable loom in

ensure that the notches align the cover onto the main PCB.
on both EEPROM and socket,
do not use excessive force
when fitting as pins can get
distorted. Pic 114 Pic ?

140 144
Reconnect PCB Refit Electronics Cover

Reconnect all cables to main Before fitting cover ensure that

PCB and option card if fitted. the spigotted joint is clean and
lightly greased also the ‘O’ ring
seal is serviceable. Refit cover Pic 19
Pic 83 locating the window over the
display. Ensure that no cables
get trapped. Tighten the four
fixing screws to 16.5Nm (12lb/
ft).

141 145
Refit PCB into chassis Replace Battery
With the LCD (indication) Whilst the actuator is down for
positioned as on the original maintenance it is recommended
PCB, locate the four PCB Pic 82 that its battery be changed. The
chassis clips onto the four legs Pic 115
battery as fitted by Rotork isPP3
on the power module, these 9volt Ultralife Lithium Cell. This
are a push and click fit. exact type of battery MUST be
fitted to all explosionproof units
CENELEC/FM/CSA.

142 146
Secure cables to the chassis The battery is situated in its
legs using Tyraps. own compartment located in the
gearcase. Using an 8mm allen
key (hex wrench) remove the
access plug. Pic 25
Pic 225

143 147

22
Module 6G Main PCB with Liquid Crystal Display (LCD)
and fixing ring

Disconnect the existing battery

and using the strap provided
pull out of its plastic holder. Fit
new battery into strap and push
into its holder, reconnect. Refit
and tighten threaded plug after Pic 76
lightly greasing and checking
sealing ‘O’ ring is serviceable.

148
Recommission the actuator
using Rotork Publication
E170E2 and Rotork Infra Red
Setting Tool.
Pic 28

149

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