Manual Display NT-6040
Manual Display NT-6040
PT-3000
PROGRAMMER
Please read this manual before using the device.
Please keep this manual within easy reach for quick reference.
As one of the characteristics of industrial sewing machines, it will have the need to operate machine around moving
components such as needle and rotating shuttle, which may easily result in the risk of injury.
Therefore, please operate the machine correctly under the guidance of the safety operation knowledge of the trained
person or skilled personnel.
Denotations
Denotes a hazard that could result in serious injury or death when the denotation is
WARNING disregarded and improper operation is performed.
Denotes a hazard that could result in injury and equipment damage when the denotation
CAUTION is disregarded and improper operation is performed.
Instructional Icons
CAUTION
Symbols
···and
·· Illustrations
The triangle symbol ( ) is used to alert users that attention should be paid to.
The illustration inside the triangle symbol indicate the specific item to be paid attention to.
(For example, the instructional icon on the left means “warning injury”.
····· This instructional icon ( ) is used to alert users to a specific operating procedure that must not be performed.
····· The filled circle symbol ( ) is used to alert users to a specific operating procedure that must be followed. The
illustration inside the filled circle symbol indicate the specific item to be followed.
(For example, the instructional icons on the left means “must be grounded”.
PT-3000
2. Safety Precautions.
WARNING
Basic Precautions
Do not disassemble or modify the programmer, The programmer may be broken when subject to a
Doing so may cause fire, electric shock or strong impact such as falling to the ground or
malfunction. trampled by foot.
For internal maintenance, adjustment or repair, Do not use broken unit,
Please contact purchasing service provider or Doing so may cause fire or electric shock.
qualified technician. Immediately turn off the unit and disconnect it with
(Any malfunctions caused by customer sewing machine and unplug the AC plug in case of
disassembling or modification, will not be covered broken, and contact purchasing service provider or
by warranty) qualified technician.
Do not give children the plastic bag of the
programmer to play with, for instance, wear the Do not insert objects such as screwdrivers into AC
bag on head, socket or CF card slot,
Doing so may cause choking hazard. Doing so may cause fire, electric shock or
Properly dispose the bag, keep it away from malfunction.
children.
Do not touch sockets, connectors and AC plug of
the programmer and sewing machine with wet
hands.
Doing so may cause electric shock.
Installation
Use the AC adapter specified by our company, Do not damage or modify cable which connected to
Otherwise it may cause fire, electric shock or sewing machine or cable which connected to AC
malfunction. adapter,
Do not place heavy objects such as furniture on
cables,
Use the AC adapter within the specified voltage Do not forcefully bend, pull or twist cables,
range. Otherwise it may cause fire, electric shock or
Otherwise it may cause fire, electric shock or malfunction.
malfunction.
During Use
In case the foreign matter falls into the interior of the If smoke, odor, etc. are found,
programmer, Immediately turn off the power switch of the unit
Immediately turn off the unit and disconnect it with and disconnect it with sewing machine and unplug
sewing machine and unplug the AC plug, and contact the AC plug, and contact purchasing service
purchasing service provider or qualified technician, provider or qualified technician,
Otherwise it may cause fire, electric shock or Otherwise it may cause fire, electric shock or
malfunction. malfunction.
Keep the programmer away from oil or water,
If subject to oil or water, immediately turn off the unit (The programmer must not be repaired by customer,
and disconnect it with sewing machine and unplug the it can be extremely dangerous)
AC plug, and contact purchasing service provider or
qualified technician,
Otherwise it may cause fire, electric shock or
malfunction.
PT-3000
CAUTION
Environmental Requirements
Do not use the programmer in a strong electrical Environment temperature must be within 5℃
interference source environment such as electrical ~35℃,
line noise or static electric noise, Otherwise it may cause malfunction.
Otherwise it may cause malfunction.
Installation
Do not place the programmer on unstable Turn off the power before connecting and
surfaces such as unsteady tables or high disconnecting the connector with sewing
shelves, machine,
Otherwise it may fall or drop, and cause injury. Otherwise it may cause malfunction
Do not place heavy objects on the programmer,
Otherwise it may fall or drop, and cause injury.
During Use
The programmer and the sewing machine must Place the programmer back its nesting base, once
be operated by operators who have received finish programing,
proper training. If place the unit casually on the table of sewing
Must wear safety glasses when operate the machine, it may cause fall or drop and damage the
sewing machine. unit or cause injury,
Otherwise, it may cause injury, for example, if a Otherwise, it may cause injury, for example, if a
needle breaks, parts of the broken needle may needle breaks, parts of the broken needle may
enter your eyes and cause injury. enter your eyes and cause injury.
PT-3000
CONTENTS
CHAPTER 1 READ ME FIRST...........................................................................................................................................1
Check the package contents..................................................................................................................... .....................1
CHAPTER 8 READING/WRITING............................................................................49
CHAPTER 9 TABLE OF ERROR CODES.................................................................50
Switch-related errors................................................................................................................... ............................50
Upper shaft motor-related errors............................................................................................................................51
Feed mechanism-related errors...............................................................................................................................51
Work clamp-related errors........................................................................................................................ ..............51
Communication and memory-related errors...........................................................................................................52
PT-3000
CHAMPTER 1 READ ME FIRST
Document CD
This manual only includes basic instructions.
Please refer to [Document CD] for more details.
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PT-3000
CHAPTER 2 SETTING UP YOUR PROGRAMMER
Features
Stitch length
Stitch count
The maximum stitch count is 20,000 for a single sew program (the sewing machine can store 512 programs and the CF
card can store 900 programs).
The number of programs that can be actually stored may reduce if using the maximum stitch count for each pattern.
Initial configuration
Press on the initial boot screen to enter the language selection screen.
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CHAPTER 2 SETTING UP YOUR PROGRAMMER
Function overview
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CHAPTER 2 SETTING UP YOUR PROGRAMMER
Press to enter the programming mode, the programming screen is shown as below:
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CHAPTER 2 SETTING UP YOUR PROGRAMMER
More detailed configurations regarding the screen below refer to <5. USING THE OPERATION PANEL (BASIC
OPERATIONS>, <6. USING THE OPERATION PANEL (ADVANCED OPERATIONS> and <7. USING THE CF
CARD> in the [PROGRAMMABLE ELECTRONIC PATTERN SEWER INSTURCTION].
Environment configurations
Select a language
⚫ Draw a pattern on thin graph paper or use the copy of pattern sheet.
⚫ Design pattern sheet in real size, or adjust the size according to the corresponding magnification (2,5 or 10)
when using the magnified input.
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CHAPTER 3 PROGRAMMING WITH ICONS
While the programmer is working, some of icons appears on the screen which illustrate on-going operations or
functions.
This chapter describes the method of programming with icons.
Besides programming with the icons, programming with commands is also available.
Press and hold to switch between the mode of programming with icons and the mode of programming with
commands.
Refer to <Chapter 4 PROGRAMMING WITH COMMANDS> (page 24).
Icons to be used
Adjust the size of displayed contents. Or press and hold this icon to switch
between the command mode and the icon mode
Confirm settings
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CHAPTER 3 PROGRAMMING WITH ICONS
Environment configurations
Smoothing equal pitch Ensure equal pitch within the specified range to create patterns.
Area check No patterns created outside the sewing area when create or edit patterns.
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CHAPTER 3 PROGRAMMING WITH ICONS
Programming screen
On the main program screen, select and then press to enter the programming screen.
Program description
Program number Distance from previous
needle position
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CHAPTER 3 PROGRAMMING WITH ICONS
Description of icons
Programming
Create a line
Outline
Create a curve
Create double stitch data in the same direction of the sewing path
Create double stitch data in the opposite direction of the sewing path
Edit the current Move a pattern in parallel (do not keep the original pattern)
program
Move a part of pattern in parallel
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CHAPTER 3 PROGRAMMING WITH ICONS
Edit program Move a pattern in parallel (do not keep the original pattern)
Mirror a pattern symmetrically to Y-axis (do not keep the original pattern)
Mirror a pattern symmetrically to X-axis (do not keep the original pattern)
Mirror a pattern symmetrically to a point (do not keep the original pattern)
Scale and move a pattern (do not keep the original pattern)
Scale and move and copy a pattern (keep the original pattern)
Scale a pattern based on the center of it (do not keep the original pattern)
Scale and copy a pattern based on the center of it (keep the original pattern)
Rotate a pattern (clockwise & counterclockwise) (do not keep the original pattern)
Rotate and copy a pattern (clockwise & counterclockwise) (keep the original pattern)
Read program
File
Write program
Delete a file
Format
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CHAPTER 3 PROGRAMMING WITH ICONS
2. Create program
3. Position the machine needle point at the start point of pattern sheet
Move the pressure frame with , and then press when the needle point is at the start point of the
pattern sheet.
The following screen appears when finish programming the start point.
4. Create pattern
Select an icon on the screen in step 3 to create the desired pattern. The pattern is valid until deletion.
For more details refer to <Programming example> (page 14).
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CHAPTER 3 PROGRAMMING WITH ICONS
(1) Select desired end code type with , and then press .
The following six end codes from 111 to 116 are available, each of which corresponds to machine operation as shown
in the following table.
Program without an end code set is invalid.
114 Set the sewing speed at 1200 rpm or lower without thread wiping
(3) Press , the pressure frame moves back to the start point position.
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CHAPTER 3 PROGRAMMING WITH ICONS
Note: Press to check the contents or change the path where the desired program is saved.
The displayed contents will change with the selected path.
The program will be saved to the sewing machine in default or saved to the path where the program saved
in previous time.
7. Ending programming
Programming example
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CHAPTER 3 PROGRAMMING WITH ICONS
The following describes how to perform programming for each stitch according to the pattern sheet.
1. Execute step 1 to 3 of <Procedure for 4. Input the stitch length, and then press .
programming with icons> (Page 12). Input "030" to set the stitch length 3.0 mm.
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CHAPTER 3 PROGRAMMING WITH ICONS
Insert more intermediate points such as points B, D, F, G, and H to create more smooth curves.
1. Execute step 1 to 3 of <Procedure for 5. Move the pressure frame with , and then
programming with icons> (P12). press when the needle point is at point B of the
2. pattern sheet.
2. Select and then press .
6. Repeat the operation in step 5 for Point C.
4. Input the stitch length, and then press . 13. Execute steps 5 to 7 of <Procedure for programming
For example: input "030" to set the stitch with icons> (Page 12)..
length 3.0 mm.
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CHAPTER 3 PROGRAMMING WITH ICONS
(1) On the main program screen, select and (3) Select and then press .
then press .
Press and hold to switch to programming
with icons mode if necessary.
(1) Select and then press . (4) Enter the program description, and then press .
(3) Enter the program number, and then press . (5) End programming
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CHAPTER 3 PROGRAMMING WITH ICONS
This section describes the program modification methods by using some examples.
Modify a part of pattern: Page 18
Move the pattern in parallel (when the first stitch is the sewing start point): Page 19
Delete a part of pattern: Page 20
Part of the programmed pattern is changed. The following describes how to move 5, 6 and 7 to 5', 6' and 7'.
1. Execute step 1 of <Procedure for modifying 9. Repeat the operations in step 8 for point 6’and 7’.
program> (Page 17).
4. When the needle point reaches point 4, press . 12. Press and then press .
The pressure frame stops. The needle point moves to point 5.
In case of the needle missed point 4 forwards, input 13. Press .
the number of stitches press to have the needle
14. Select and then press .
point move back to point4 or vice versa.
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CHAPTER 3 PROGRAMMING WITH ICONS
Move the pattern in parallel (when the first stitch is the sewing start point)
The following describes how to move the pattern in parallel when the first stitch is the sewing start point.
1. Execute step 1 of <Procedure for modifying 4. Move the pressure frame with , and
program> (Page 17). then press when the needle point is at point A
of the pattern sheet.
2. Select and then press . 5. Press to back to the programming mode screen.
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CHAPTER 3 PROGRAMMING WITH ICONS
The following describes how to delete 2 stitches (7 and 8) at point 8 and creating a new program.
6. Continue programming.
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CHAPTER 3 PROGRAMMING WITH ICONS
You can set the attributes of the items which marked with *.
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CHAPTER 3 PROGRAMMING WITH ICONS
Press to move the needle point forward, and press to move backward.
The needle point moves stitch by stitch and the screen will display the setting contents of the data.
2. Press to move the needle point forward, and press to move backward.
The needle moves to the point of the stitch count corresponding to the input in step 1.
The screen will display the setting data.
Input "999" to check all the stitches.
Skip
2. Press , and then press to move forward, and press to move backward.
The needle skips the desired stich number corresponding to the input in step 1.
Input “999” to skip all the stiches, the needle point will move directly to the start point or end point.
Set attributes
1. Move the needle point to the desired position to set attribute and then press .
The attribute setting screen will appear as below.
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CHAPTER 3 PROGRAMMING WITH ICONS
A warning dialog box will pop up on the screen for your confirmation.
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CHAPTER 4 PROGRAMMING WITH COMMANDS
You may manipulate programming with the combinations of some certain keys, which are called as “commands”.
This chapter describes the method of programming with commands.
Besides programming with commands, it is also available to programming with icons.
Press and hold to switch between the mode of programming with icons and the mode of programming with
commands.
Refer to <Chapter 3 PROGRAMMING WITH ICONS> (page 7).
Keys to be used
Input value
Move pressure
frame
Adjust the size of displayed contents. Or press and hold this icon to switch between the command mode and the icon mode
Save data
Create a curve
Cancel operation.
Confirm settings
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PT-3000
CHAPTER 4 PROGRAMMING WITH COMMANDS
On the main program screen, select icon and press to display the programming screen.
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CHAPTER 4 PROGRAMMING WITH COMMANDS
Description of Commands
This section illustrates parts of commands, refer to <Document CD> for more details
Move needle point
Skip and move forwards directly to the end point (not applicable at the home position)
Programming
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CHAPTER 4 PROGRAMMING WITH COMMANDS
Editing program
Mirror a pattern symmetrically to Y-axis (do not keep the original pattern)
Mirror a pattern symmetrically to X-axis (do not keep the original pattern)
Mirror a pattern symmetrically to a point (do not keep the original pattern)
Scale and copy a pattern (Input the magnification in the X direction with ,
and input the magnification in the Y direction in ).
Rotate and copy a pattern (clockwise & counterclockwise) (keep the original pattern)
Setting attribute
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CHAPTER 4 PROGRAMMING WITH COMMANDS
Set the height of presser foot (Input the height of presser foot from 0 to 99 in )
Deleting program
Ending programming
Normal end
Set the sewing speed at 1200 rpm or lower without thread wiping
Other operations
Adjust the size of displayed contents. Or press and hold this icon to switch between the
command mode and the icon mode
Cancel command
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CHAPTER 4 PROGRAMMING WITH COMMANDS
Move the pressure frame with , and then press when the needle point is at the start point of
the pattern.
The following screen appears when finish programming the start point.
3. Create program
Select and input commands to create the desired pattern. The data is valid until deletion.
For more details refer to [PD-3000 INSTRUCTION MANUAL].
4. Enter an end code
Enter an end code when programming is complete.
The following six end codes from 111 to 116 are available, each of which corresponds to machine operations as
shown in the following table.
Program without an end code set is invalid.
Normal end
Set the sewing speed at 1200 rpm or lower without thread wiping
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CHAPTER 4 PROGRAMMING WITH COMMANDS
Input the program number and program description, and then press to save the program into the desired
media.
6. End programming
1.
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PT-3000
CHAPTER 5 FORMATTING MEDIA
Format media to make it available for programmer. Two options for formatting as below:
1. Format procedure (Option 1)
(1) On the main program screen, select and then press to enter programming mode screen.
Press and hold to switch to programming with icons mode if necessary.
(2) Select and then press .
.
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CHAPTER 6 CHECKING/COPYING/MOVING/CHANGING PROGRAM
1. Display Program
Current destination
folder.
Single/multi selection
switch
Current page/pages
Press to show the next page, or press to show the previous page.
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`CHAPTER 6 CHECKING/COPYING/MOVING/CHANGING PROGRAM
◼ Copy program
◼
Select
A message "A file with the same name exists. Do you overwrite it?" might pop up on the screen.
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CHAPTER 6 CHECKING/COPYING/MOVING/CHANGING PROGRAM (FILE)
2. To start overwriting, press . To rename the file, press to change the program number
◼ Delete program
◼
Select and then press .
A message "Cannot be redone after deletion. Are you sure?" will pop up on the screen.
To start deleting, press . To cancel deleting, press .
◼ Edit program
◼
Select and then press .
The screen switches to the programming screen wherein you can select and edit the desired program.
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CHAPTER 7 FUNCTION SETTINGS
*1 The mm display may differ slightly from the actual sewing size
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CHAPTER 7 FUNCTION SETTINGS
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CHAPTER 7 FUNCTION SETTINGS
054 1 Presser foot drops when the work clamp switch is depressed. 0
2 Presser foot drops at the sewing start, regardless of the work clamp switch operation.
Work clamp signal valve special output for pneumatic-type work clamp (pneumatic specifications)
0 Disabled
Valve output is reversed for pneumatic specifications
(Connect the air tubes in reverse so that the work clamp can lift when the power is turned
1
off.)
055 0
Reverse valve output is output simultaneously for 2-position valve specifications. (Right
2 work clamp reverse = Option output No. 4, Left work clamp reverse = Option output No. 5)
Thread winding operation before home position is detected
OFF Thread winding cannot be carried out before home position is detected.
056 OFF
ON Thread winding can be carried out before home position is detected.
Work clamp operation when feed moves to sewing start position after home position is detected
Work clamp stays dropped after home position is detected
Work clamp lifts when pedal is depressed backward (for single pedal) or when work clamp
OFF
switch is depressed (for 2 pedals)
057 ON
Work clamp lifts automatically after home position is detected.
ON
* Disabled when memory switch No. 050 = 2 or 4.
Work clamp operation at sewing end
Work clamp lifts automatically at the sewing end
OFF
058 * Disabled when memory switch No. 050 = 2 or 4. OFF
ON Work clamp does not lift automatically at the sewing end
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PT-3000
CHAPTER 7 FUNCTION SETTINGS
Sewing machine motor settings
No. Setting range Setting items Initial value
Highest needle position stop
OFF Disabled
When the upper shaft stops, the motor operates in reverse to return the needle bar close
to its highest position.
(When the motor operates in reverse to raise the needle, the thread take-up will stop at a
150 position which is lower than its normal stopping position. As a result, the OFF
ON
thread take-up will rise slightly at the sewing start, and this may result in the thread pulling
out under certain conditions.)
1st stitch sewing speed at the sewing start
151 4
4 - 27 (Units x100 rpm)
2nd stitch sewing speed at the sewing start
152 8
4 - 27 (Units x100 rpm)
3rd stitch sewing speed at the sewing start
153 12
4 - 27 (Units x100 rpm)
4th stitch sewing speed at the sewing start
154 27
4 - 27 (Units x100 rpm)
5th stitch sewing speed at the sewing start
155 27
4 - 27 (Units x100 rpm)
5th last stitch sewing speed at the sewing end
156 27
4 - 27 (Units x100 rpm)
4th last stitch sewing speed at the sewing end
157 27
4 - 27 (Units x100 rpm)
3rd last stitch sewing speed at the sewing end
158 27
4 - 27 (Units x100 rpm)
2nd last stitch sewing speed at the sewing end
159 12
4 - 20 (Units x100 rpm)
Piercing force boosting operation
OFF Disabled
161 Piercing force boosting operations are carried out when the sewing machine motor is OFF
ON
locked
Regulation of sewing speed changes due to sewing pitch changes
OFF Sewing speed varies depending on sewing pitch of the sewing data
Speed is fixed at the minimum sewing speed for the maximum pitch of the sewing data
162 (Set to ON if there may be a problem with sewing speed changes as a result of pitch OFF
ON
changes.)
Limits the maximum sewing speed.
163 27
12 - 27 (Units x100 rpm)
Thread trimming disabled
OFF Thread trimming is carried out in accordance with the sewing data.
164 OFF
ON All thread trimming operations are disabled.
Highest needle position stop angle (Units 2 degree steps) (*4)
0: Normal needle up position: Needle bar height increases for values in the negative
165 -15 - 0 0
direction.
*4 If the setting value becomes to large in the negative direction, error “E110” may be generated at the first sewing start
after the power is turned on.
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Operation panel settings
Setting
No. range Setting items Initial value
Operation panel changing limitation
0 No limits on changing setting values using the operation panel.
Program numbers, XY scale, sewing speed, lower thread counter, work clamp height,
1 intermittent height and digital tension values cannot be changed.
Program numbers, XY scale, sewing speed, work clamp height, intermittent height
2 and digital tension values cannot be changed.
350 3 Program numbers cannot be changed. 0
4 Program numbers and XY scale settings cannot be changed.
5 Program numbers, XY scale and sewing speed settings cannot be changed.
6 XY scale settings cannot be enlarged. (They can be reduced.)
7 Sewing speed setting cannot be changed.
Changing memory switches
OFF Allowed
351 OFF
ON Forbidden
Counting method for lower thread counter and production counter
0 Counted for each item of sewing data
352 0
1 Counted for each thread trimming operation.
2 Counted when sewing data ends or when split stops
Counter timing for lower thread counter
OFF Counted at the end of sewing.
353 OFF
ON Counted at the start of sewing.
Switching program numbers using an external switch
0 Disabled
Program number is switched by means of the 5 bits of option input (EXIN6 -
354 EXIN10). 0
1-9
Applicable numbers are: Setting number = 3rd digit, last two digits can be 1 - 31.
Switches split numbers using an external switch
OFF Disabled
355 OFF
Split number is switched by means of the 5 bits of option input (EXIN6 - EXIN10). Applicable
ON
numbers are 1 - 31 (only enabled for independent split mode)
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PT-3000
Setting
No. range Setting Initial value
items
Sewing area limit in X direction [Units mm]
Device settings
Setting
No. range Setting Initial value
items
Needle cooler device
OFF Disabled
550 OFF
ON Needle cooler device is used. (Option output No. 12)
Tension release setting at the sewing start
OFF Disabled
551 OFF
ON Enabled
Tension release timing during thread trimming [Units 8 degree steps]
552 0
-10 - 1 -10: Early ←0: Standard → 1: Late
Thread nipping timing (*5)
553 2
1-4 1: Early ←2: Standard → 4: Late
*5 Not used for the BAS-311G and BAS-326G.
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Setting
No. range Setting Initial value
items
Thread breakage detector
OFF Disabled
554 OFF
ON Fiber-type thread breakage detector used
Thread breakage detector detection sensitivity
OFF 5 stitches at sewing start, 3 stitches while sewing
555 OFF
ON 10 stitches at sewing start, 3 stitches while sewing
Inner clamping device (Option output No. 13)
0 Disabled
Inner clamping device is used.
(Retract operation is carried out at the sewing end to prevent interference with the
1
556 needle.) 0
2 Inner clamping device is used. (No retract operation at the sewing end.)
Inner clamping device operates for 1/4 of the sewing pattern and returns for the other 3/4.
3 (No retract operation)
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Error processing settings
Setting
No. range Setting items Initial value
Error release method when operation has stopped
0 Press the RESET key.
650 0
1 Press the RESET key or the STOP switch.
2 Press the RESET key or input a signal from the external switch (EXIN3).
Needle stop position when sewing is interrupted by the STOP switch
0 Needle stops in the down position.
651 0
1 Needle stops in the up position.
2 Needle stops in the up position after thread trimming.
Thread trimming operation when sewing is paused
OFF Thread trimming is carried out when the pause is canceled.
652 OFF
ON Thread trimming is not carried out when the pause is canceled.
Resuming sewing after sewing is paused
OFF STOP switch →RESET key → key →Sewing starts
653 OFF
ON STOP switch →RESET key→Sewing starts
Disables the needle up stop position monitoring sensor
OFF Sensor is enabled and needle up stop position errors [E110] are detected.
655 OFF
ON Disabled
Home position return when sewing is paused
OFF Mechanism moves to home position and then moves to sewing start position.
656 OFF
Mechanism steps back to the sewing start position along the sewing path without moving to
ON the home position.
Maintenance settings
Setting
No. range Setting Initial value
items
Run-in operation mode
0 Disabled
While the foot switch is being depressed, the work clamp moves up and down once and
1 then continuous operation starts.
(Work clamp does not move up or down if memory switch No. 050 = 2 or 4)
750 While the foot switch is being depressed, the work clamp moves up and down twice and 0
2 then continuous operation starts.
(Work clamp does not move up or down if memory switch No. 050 = 2 or 4)
While the foot switch is being depressed, the work clamp moves up and down three times
3 and then continuous operation starts.
(Work clamp does not move up or down if memory switch No. 050 = 2 or 4)
Run-in operation cycle time adjustment timer
751 0 - 255 Units [x10 ms] 20
Sewing machine ID code
752 00 - 99 Sewing data specified on CF card 00
Reading/writing sewing data for old models
OFF Only compatible with floppy disks.
755 OFF
ON Reading and writing using CF cards is possible in data read/write mode.
Main shaft angle display mode
OFF Disabled
756 OFF
ON Main shaft angle is displayed when sewing machine starts.
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mode
After home position
Work clamp operation detection After sewing start 00 050 057 058
2
Lifting is simultaneous
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X-axis motor home position sensor signal
[ 1] [orX] [ H] / [ L] Move the feed mechanism by hand in the X direction.
X-axis motor encoder counter value
[ 2] [EnX] [-999] - [999] Move the feed mechanism by hand in the X direction.
Y-axis motor home position sensor signal
[ 3] [orY] [ H] / [ L] Move the feed mechanism by hand in the Y direction.
Y-axis motor encoder counter value
[ 4] [EnY] [-999] - [999] Move the feed mechanism by hand in the Y direction.
Work clamp motor home position sensor signal
[ 5] [orP] [ H] / [ L] Raise the work clamp by hand.
Work clamp motor encoder counter value
[ 6] [EnP] [-999] - [999] Raise the work clamp by hand.
Upper shaft 180 degree rotation signal Turn
[ 7] [Enn] [ 0] - [180] the pulley by hand.
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Thread nipper retract sensor (IN15) (*1)
Press the key to move the thread nipper in the home position
direction.
[ 20] [rEL] [ on] / [ oFF]
Press the key to move the thread nipper in the retract direction.
[ 21] [in1] [ on] / [ oFF] Option input (IN1)
[ 22] [in2] [ on] / [ oFF] Option input (IN2)
[ 23] [in3] [ on] / [ oFF] Option input (IN3)
[ 24] [in4] [ on] / [ oFF] Option input (IN4)
[ 25] [in5] [ on] / [ oFF] Option input (IN5)
[ 26] [rot] [ on] / [ oFF] Option input (IN11)
[ 27] [Fib] [ on] / [ oFF] Fiber-type thread breakage detection [Option compatibility]
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[Read/write mode list]
PROGRAM No.
display Menu display Setting
items
r1 [-SEd] Sewing data is read from the CF card. (*1)
w2 [SEd-] Sewing data is written to the CF card.
r3 [-MEM] Memory switch settings are read from the CF card.
w4 [MEM-] Memory switch settings are written to the CF card.
r5 [-UPG] User programs are read from the CF card.
w6 [UPG-] User programs are written to the CF card.
r7 [-SyS] Control programs are read from the CF card and used to update the firmware version.
w8 [LoG-] Error log data is written to the CF card.
r9 [-Fdd] Sewing data is read from the floppy disk. (*2) (*3)
w 10 [Fdd-] Sewing data is written to the floppy disk. (*2)
r 11 [-EoP] Extended option output (*4) data is read from the CF card.
w 12 [EoP-] Extended option output data is written to the CF card.
r 13 [oPFd] Extended option output data is read from the floppy disk. (*2)
*1 The sewing data that can be use with this sewing machine is data that has been created for the 311G/326G/342G/6040G
*2 Only valid when using an optional floppy disk drive.
*3 Sewing data for the 300 series, 300A series and 300E/F series can be read.
*4 Refer to the instruction manual for the programmer for details on extended option output.
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DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before
opening the cover of the control box. Touching areas where high voltages are present can result in severe injury.
If a malfunction should occur with the sewing machine, a buzzer will sound and an error code will appear in the display window.
Follow the remedy procedure to eliminate the cause of the problem.
Switch-related errors
Code Cause and remedy
E010 Stop switch was pressed. Press the RESET key to clear the error.
Stop switch was pressed. Press the RESET key to clear the error.
E011 Press the key to move the feed mechanism so that you can continue sewing.
The stop switch was still being pressed, or there is a problem with the stop switch connection.
E015 Turn off the power, and then check that connector P13 on the main P.C. board is properly connected.
Problem with the stop switch connection.
E016 Turn off the power, and then check that connector P13 on the main P.C. board is properly connected.
Foot switch is depressed to the 2nd step. (If using a two-pedal foot switch, the power was turned on while the start switch
E025 was still depressed, or the start switch was pressed without the work clamp being lowered.)
Turn off the power and check the foot switch.
Foot switch is depressed to the 1st step. (Work clamp switch if using a two-pedal foot switch) Turn off
E035 the power and check the foot switch.
Work clamp motions are not set correctly.
E036 Set memory switch No. 050 or 003 correctly in accordance with the type of foot switch being used.
Machine head tilting was detected after the power was turned on.
E050 Turn off the power, and then return the machine head to its original position. Check
that connector P9 on the main P.C. board is properly connected.
Machine head tilting was detected while the sewing machine was operating.
E051 Turn off the power, and then check that connector P9 on the main P.C. board is properly connected.
Machine head tilting was detected when the power was turned on.
E055 Turn off the power, and then return the machine head to its original position. Check
that connector P9 on the main P.C. board is properly connected.
An operation panel key was still being pressed when the power was turned on, or key is faulty. Turn off
E065 the power and check the operation panel.
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Needle up stop position error.
E110 Turn the machine pulley until the point where the error display disappears.
Upper shaft did not stop at the needle up stop position when the sewing machine stopped. Turn
E111 the machine pulley until the point where the error display disappears.
Needle drop signal could not be detected.
E120 Turn off the power, and then check the synchronizer connection.
Thread trimming was not completed.
E121 Turn off the power, and then check if the cutting edges of the fixed knife and movable knife are damaged or worn.
Sewing machine motor stopped due to a problem, or synchronizer is faulty.
E130 Turn off the power, and then turn the machine pulley and check if the sewing machine has locked up. Check that
connectors P4 and P5 on the power supply motor P.C. board are properly connected.
Check if the fuse (F1) is blown.
Synchronizer is faulty.
E131 Turn off the power, and then check that connector P5 on the power supply motor P. C. board is properly connected.
E300 Turn off the power, and then check that connector P3 on the PMD P.C. board and connector P5 on the main P.C. board
are properly connected.
Check if the fuse (F2) is blown.
Work clamp raised or lowered position cannot be detected.
E301 Turn off the power, and then check if there are any problems in the work clamp vertical direction.
Problem with work clamp motor home position adjustment data.
E303 Re-adjust the home position.
CHAPTER 9 TABLE OF ERROR CODES
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remedy
The enlargement ratio setting caused the sewing data to extend outside the sewing area. Set
E500 the enlargement ratio again.
Sewing data that exceeds the sewing machine's sewing area was loaded.
E501 Check the size of the sewing data.
The enlargement ratio caused the data pitch to exceed the maximum pitch of 12.7 mm. Set the
E502 enlargement ratio again.
Invalid code in sewing data.
E510 Reload the data from the CF card or floppy disk.
No end code has been input into sewing data.
E511 Input an end code, or change the program number.
E512 Number of stitches exceeds allowed maximum.
Extended option output number already exists. Change the extended option output number.
E520 If not using the extended option output, initialize the data to clear the extended option output data.
E530 Changing program number is prohibited.
Device-related errors
Code Cause and
remedy
Upper thread breakage occurred.
E600 Thread the upper thread. Resewing is then possible.
Thread nipper home position error.
E690 Turn off the power, and then clean underneath the needle plate to remove any dust and thread scraps. Check that
connector P10 on the main P.C. board is properly connected.
Thread nipper retract position error
E691 Check if the upper thread trailing length is too long.
Turn off the power, and then clean underneath the needle plate to remove any dust and thread scraps. Check that
connector P10 on the main P.C. board is properly connected.
If an error code that is not listed above appears, contact the place of purchase.
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INSTRUCTION MANUAL / BASICS