390cc LM400
390cc LM400
800-643-7332 • amsportworks.com
LM400
WITH 390cc HONDA ENGINE
NOTE:
Some part numbers vary by serial number.
The serial number is located on a brass tag
beneath the dump bed on the driver side.
pub. 12/17/2015
illustrated parts list
LM400 390cc
BODY
65
75
57
56
55
70
63
53
61
54
50b
60
62
51
5
80
50
4
47
50a
85
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
illustrated parts list
LM400 390cc
FRAME
40
43
44
37
39
38
17
45
42
46
36
41
33
26
31
25
30
32
21
24
22
11
15
20
23
2
73
10
58
9
8
6
11
88
1
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
illustrated parts list
LM400 390cc
For complete transaxle breakdown refer to the DANA manuals in
the SERVICE MANUALS / ENGINE MANUALS / USER GUIDES section
of the online manuals at amsportworks.com
DRIVETRAIN
109b
140
109
139
116
117
118
108
138
124
102
103
115
114
124
120
129
119
125
120a
126
121
141
111
128
107
127
121
122
130
123
133
104
101
137
122
136
132
121
135
105
131
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
2-20665
CVTECH DRIVER PULLEY
ILLUSTRATED PARTS LIST
This pulley is used on 277cc 2WD / 390cc 2WD / 479cc 4WD
8
8
1
2
3
4
5
6
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
2-20666
CVTECH DRIVEN PULLEY
ILLUSTRATED PARTS LIST
This pulley is used on 277cc 2WD / 390cc 2WD
8
7
2
1
3
8 4
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
REFERENCE PART PART QUANTITY
NUMBER NUMBER DESCRIPTION REQUIRED
1 Frame, CW11 1
2 2-45401 Rear frame stub, CW - black 2
- 2-50168 5/16 x 2-1/4” USS Socket Head bolt 2
- 2-50007 nut, 5/16 nylock 2
- 2-50702 bent washer 5/16 2
3 2-45465 Trail Wagon Front Bumper 1
- 2-50167 bolt, 5/16 x 2 4
- 2-50007 nut, 5/16 nylock 4
- 2-50702 bent washer 5/16 4
- 2-70210 1.75” Round Tubing Plug 2
4 2-45412 Brush Guard roof, CW – black 1
- 2-50168 5/16 x 2-1/4” USS Socket Head bolt 4
- 2-50007 nut, 5/16 nylock 4
- 2-50702 bent washer 5/16 4
5 2-45411 brshgrd seat back, CW – black 1
- 2-50168 5/16 x 2-1/4” USS Socket Head bolt 2
- 2-50007 nut, 5/16 nylock 2
- 2-50702 bent washer 5/16 2
6 2-45404 A-arm upper, CW – black (left or right) 2
- 2-51102 suspension bushings 4 ea
- 2-50097 bolt, 3/8 x 8.5” 1 ea
- 2-50212 Bolt, 3/8 x 3.25 bolt 1 ea
- 2-10048 DOM 3/8” ID x 2.2” 2 ea
- 2-50010 Nylock Nut 3/8”-16 5 ea
- 2-50225 Bolt, 3/8” x 8” 2 ea
- 2-42114 Spacer, 3/8” ID 6.93” 2 ea
7 2-45405 A-arm Lower, CW – black (left or right) 2
- 2-51102 suspension bushings 4 ea
- 2-50097 bolt, 3/8 x 8.5” 1 ea
- 2-50221 Bolt, 3/8 x 3.25 bolt 1 ea
- 2-10048 DOM 3/8” ID x 2.2” 2 ea
- 2-50010 Nylock Nut 3/8”-16 2 ea
- 2-50225 Bolt, 3/8” x 8” 2 ea
- 2-42114 Spacer, 3/8” ID 6.93” 2 ea
8 2-45408 spindle mount, CW – black 2
9a 2-45406 Spindle, cw left – black 1
9b 2-45407 Spindle, cw right – black 1
- 2-51102 suspension bushings 2 ea
- 2-10049 DOM 3/8” ID x 7.5” 2 ea
10 2-30604 Hub, 4 bolt high speed 1” Complete with Bearings & Seals 2
- 2-25018 Wheel stud,1/2 -20 X 1 5/8”
- 2-11205 bearing, 1” tapered
- 2-30620 seal
- 2-30622 castle nut, 1”
- 2-30621 cotter pin
- 2-30623 Metal Dust Cap (Front Only) 2
- 2-70209 Rubber Dust Cap (Rear Only) 2
- 2-50060 Lug nuts, ½”
11 2-70301 Shock, Heavy duty, Black/Yellow (Before Serial #52767) 6
- 2-70302 Shock, Heavy duty, Black (After Serial #52767)
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
REFERENCE PART PART QUANTITY
NUMBER NUMBER DESCRIPTION REQUIRED
- 2-50400 Bolt, 10 mm x 40mm 12
- 2-50065 Nut, 10mm nylock 12
15L 2-30149 Rim/Tire Assembly, Black, UTV 25/11-12” Left 1
15R 2-30150 Rim/Tire Assembly, Black, UTV 25/11-12” Right 1
17L 2-30149 Rim/Tire Assembly, Black, UTV 25/11-12” Left 1
17R 2-30150 Rim/Tire Assembly, Black, UTV 25/11-12” Right 1
20 2-10521 Rack & pinion with rod ends 1
- 2-10593 Rack & Pinion Boots 2
- 2-10590 Rack & Pinion Rod 2
- 2-50171 Bolt, 5/16 x 3 ¾” USS 4
- 2-50005 Nut, 5/16 keps 4
- 2-50063 Nut, ½” SAE nylock 2
21 2-10524 Rod end (use before serial #27213) 2
- 2-10589 Rod end (use after serial #27214) 2
- 2-50078 Nut, ½” SAE jam 2
22 2-10522 Steering Shaft w/u-joints 1
- 2-50402 Bolt, 10mm x 30mm 1
- 2-50066 Nut, 10mm Tri Lock Jam 1
- 2-50403 Bolt, 8mm x 30mm 1
- 2-50780 Lock washer, 8mm 1
23 2-10520 Steering Stub Shaft Double Splined 1
24 2-45462 Steering support, LM – black 1
- 2-51102 suspension bushings 2 ea
- 2-50152 bolt, 5/16 x 1 4
- 2-50005 Nut, 5/16 keps 4
25 14845 Steering Wheel (used for serial number 48598 and above) 1
- 14846 Center cap (used for serial number 48598 and above) 1
- 2-10508 Center cap (used for serial number 48598 and below) 1
- 2-10509 Steering Wheel (used for serial number 48598 and below) 1
26 2-18169 Steering Washer 1
- 2-50636 Bolt, ¼ x ¾ SS Socket Head 6
- 2-50001 Nut, ¼ Nylock 6
- 2-50098 Tapered Bolt 1
30 2-42106 Pivot Pedal Asm, Black 1
- 2-50152 bolt, 5/16 x 1 6
- 2-50081 bolt, ¼ x 1 ¾” 1
- 2-50159 bolt, 5/16 x 1 ½ 1
- 2-50005 Nut, 5/16 keps 8
- 2-50701 Washer, 5/16 flat 2
31 2-11181 Brake Rod, with clevis 1
- 2-50215 bolt, 3/8 x 1 ¼ 1
- 2-50010 nut, 3/8” nylock 1
- 2-50801 cotter pin 1/8” x 1 1
32 2-45417 parking brake bar, CW – black 1
- 2-50806 Clevis, 5/16 rod end 1
- 2-50170 Bolt, 5/16”-24 X 4” SAE 1
- 2-50077 Nut, 5/16” Hex SAE 1
- 2-50087 bolt, ¼” x 1 1
- 2-50001 nut, ¼” nylock 1
33 2-11127 Parking Brake 1
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
REFERENCE PART PART QUANTITY
NUMBER NUMBER DESCRIPTION REQUIRED
- 2-50086 Bolt, ¼ x 1 ¼ 1
- 2-50001 nut, ¼” nylock 1
- 2-50163 bolt, 5/16 x ¾” NC 4
- 2-50005 Nut, 5/16 keps 4
- 2-50701 Washer, 5/16 flat 4
36 2-45415 Brake equalizer, CW (2 ½”) – black 1
- 2-50215 bolt, 3/8 x 1 ¼ 2
- 2-50010 nut, 3/8” ny-lock 2
37 2-45522 Shifter control assembly, black (used on units built after 2-1-05) 1
- 2-11080 Shifter Cable and Shifter Control (used on units built before 2-1-05) 1
- 2-11082 Cable, shifter (used on units built after 2-1-05) 2
- 2-11093 Knob, Shifter imprinted 1
- 2-50053 nut, #10-24 Keps nut 2
- 2-50616 screw, #10-24 X ¾” Pan Head Phillips 2
- 2-50770 Washer, #10 flat 2
38 2-45522 Differential Control assembly with cable and knob 1
- 2-11092 Knob, Differential imprinted 1
- 2-11094 Cable, Differential lock 1
- 2-50053 nut, #10-24 Keps nut 2
- 2-50616 screw, #10-24 X ¾” Pan Head phillips 2
- 2-50770 Washer, #10 flat 2
39 2-11053 Choke Cable 1
40 2-70012 Wire Harness 1
41 2-70000 Battery, U1L-HDJ7-UTV - 360CCA 1
- 2-70002 Battery Cable, Red – 19” 1
- 2-70010 Battery Cable, Black (27”) 1
- 2-70009 Battery Terminal Cover 2
- 2-50087 bolt, ¼” x 1 2
- 2-50000 nut, ¼” keps 2
42 2-45414 Battery strap, CW (8 ¾”) – black 1
- 2-50083 bolt, ¼ x 7 ½ 2
- 2-50002 nut, ¼” wing 2
43 2-70066 Headlight Switch 1
44 2-70052 Key Switch (keys not included) USED ON VEHICLES MANUFACTURED BEFORE SERIAL NUMBER 58843 1
- 2-70060 Key 1
- 2-70093 Key Switch (keys included) USED ON VEHICLES MANUFACTURED AFTER SERIAL NUMBER 58843 1
- 2-70092 Key set (includes 2 keys) USED ON VEHICLES MANUFACTURED AFTER SERIAL NUMBER 58843 1
45 2-70080 Accessory Plug 1
- 2-70081 Accessory Plug cap 1
46 2-18500 Terminal Block Cover – plastic 1
- 2-50625 screw, #10-24 X 1” Pan Head Phillips 2
- 2-50053 nut, #10-24 Keps nut 2
47 SEE LAST PAGE FOR HEADLIGHT INFORMATION
50 2-18334 Hood, UTV - red (LM)
- 15977 Hood LM, “Spencer” Green 1
- 2-18342 Hood, UTV - white (LM)
- 2-18346 Hood, UTV - camo (LM)
- 2-18348 Hood, UTV - black (LM)
50a 2-18341 UTV Grill LM Black 1
50b 15978 UTV Dash LM Black 1
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
REFERENCE PART PART QUANTITY
NUMBER NUMBER DESCRIPTION REQUIRED
- 2-50817 Push Pin Black Plastic 16
- 2-50621 ¼” x 2” Phillip Head Machine Screw 1
- 2-50001 nut, ¼” nylock 1
- 2-50846 Clamp-Tube-vinyl coated 1-1/4” 2
51 2-18309 Glove Box 1
- 2-50624 Screw, #10 x ¾ hex – black 5
53 2-18306 Center Console 1
- 2-50624 Screw, #10 x ¾ hex – black 14
54 2-18316 Access Cover, Center Console 1
- 2-50624 Screw, #10 x ¾ hex – black 4
55 2-18305 Plastic, Seat Bottom wrap 1
- 2-50624 Screw, #10 x ¾ hex – black 5
56 2-18355 Under seat storage box 1
57 2-18303 Rear Fender, Universal 2
- 2-50001 nut, ¼ nylock 4
- 2-50091 Bolt, ¼”-20 X ¾” Hex Head 4
- 2-50717 ¼” SAE Flat washer 4
- 2-70150 Reflectors 2
58 2-55069 Fuel Tank, Flambeau (used on units BEFORE serial number 58908) 1
- 2-55077 Fuel Tank, QMI (used on units AFTER serial number 58908) 1
- 15698 Clamp, 3/8 Spring Tube 1
- 2-65503 UTV, Fuel Line 3/16” black 1
- 2-55063 Elbow Fuel Inlet with #200 Mesh Screen 1
- 2-55062 Fuel Fitting Grommet 1
- 2-55073 Fuel Tank Cap (used with Flambeau fuel tank) 1
- 2-55066 Fuel Tank Cap (used on units AFTER serial number 58908 with QMI opaque fuel tank) 1
- 2-55071 Fuel Tank Straps 2
- 2-50010 Nut, 3/8 Nylock 4
- 2-50740 Washer, 3/8 Flat 4
60 2-10771 Seat back – BLACK & GREY – 43 ½ x 17 ½ 1
60 2-10754 Seat back – BLACK – 43 ½ x 17 ½ 1
- 2-50619 #14 X 1-3/4” Pan head-Tapping screw 6
61 2-10773 Headrest – BLACK & GREY – 9 x 6 ½ 2
61 2-10803 Headrest – BLACK – 9 x 6 ½ 2
- 2-50085 bolt, ¼ x 1 ½” 4
62 2-10772 Seat bottom – BLACK & GREY – 43 ½ x 17 ½ 1
62 2-10755 Seat bottom – BLACK – 43 ½ x 17 ½ 1
63 2-45416 seat bar, CW (17 ½”) – black 2
- 2-50609 #14 x ¾ Pan Head Screw 6
65 14786 Seat Belt, 3pt Retractable 2
- 2-50025 7/16 Nylock 4
70 2-18356 Dump Bed UTV Plastic 1
- 2-50255 5/8 x 4” bolt Zinc plate 2
- 2-50015 5/8 nylock 2
- 2-18413 Bed Bumper 3/8” Rubber 2
73 2-50208 Bed latch bolt, 3/8 x 2 1/2” 1
- 2-50013 nut, 3/8 keps 2
- 2-50740 washer, 3/8 flat 2
75 2-18357 Dump Bed Tailgate UTV Plastic 1
80 2-18328 Roof, Black Textured 1
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
REFERENCE PART PART QUANTITY
NUMBER NUMBER DESCRIPTION REQUIRED
- 2-18390 Roof, Hardware bolt kit
- 2-50847 Clamp-Tube-vinyl coated 1-3/4” 4
- 2-50087 bolt, 1/4” x 1 4
- 2-50718 Washer, ¼” rubber domed 4
- 2-50001 nut, 1/4” nylock 4
85 2-18411 Windshield - clear
- 2-18403 Fastener kit, windshield
88 2-40723 Front receiver hitch kit
101 2-20012 Engine, Honda 390cc 1
- 2-50202 3/8-16 x 1 3/4” Hex Hd Bolt 4
- 2-50740 3/8” Flat washer, USS 4
102 2-20833 Dana Transaxle 1
- 2-70057 Neutral Safety Switch 1
- 2-51500 Shims – Neutral Safety Switch
103 2-45423 Swing arm, CW - Black 1
104 2-45430 Motor Plate, CW - Black 1
105 2-18023 Throttle Guard Laser 1
- 2-50086 1/4-20 x 1 1/4” Hex Hd Bolt 3
- 2-50082 1/4-20 x 2 1/4” Hex Hd Bolt 1
- 2-50000 1/4” Keps Nut 5
- 2-50715 1/4” Flatwasher, USS 8
- 2-20665 TC, Driver CVTECH (used after Serial Number # 25658) (parts list on page 5) 1
- 2-20666 TC, Driven CVTECH (used after Serial Number # 25658) (parts list on page 6) 1
109 2-11170 Brake Shoes - Rear UTV – Dana “1 set for each wheel” 2
109b 2-11191 Brake Drum Replacement #012WA123 2
111 2-10190 3/16 x 1/4 x 1-1/2” Keystock (for use with CV Tech driver pulley) 1
- 2-20694 Belt, CV TECH – used after Serial Number # 25658 1
116 2-50239 1/2 x 2” SAE 1
117 2-50722 1/2” Lock Washer 1
- 2-50721 1/2” Uss Flat Washer 1
118 2-10191 3/16 x 3/16 x 3-1/4” Keystock (for use with CV Tech driven pulley) 1
119 2-45431 Tension Mount Engine, CW - Black 1
- 2-50157 5/16x 3/4” Bolt Hex Hd NF 2
- 2-50703 5/16” Lock Washer 2
- 2-50704 5/16” Flatwasher 2
120 2-70251 Rubber Feet (Isolators)* SEE NOTE ON NEXT PAGE 4
120a 2-70252 Rubber Feet (Isolator)* SEE NOTE ON NEXT PAGE 1
- 2-50010 3/8 Nylock Nut 10
- 2-50740 3/8 Flatwasher USS 5
121 2-10583 Rod End Sphcl-UTV (4681-MPM-12) 3
122 2-50021 3/4 Jam nut SAE 3
123 2-42093 Panhard bar, CW - black 1
124 2-50206 bolt, 3/8 x 1 4
- 2-50010 3/8” Nylock Nut 4
- 2-50740 3/8” Flatwasher, USS 4
125 2-50730 3/4’ Spacer Washer 6
126 2-50280 3/4 x 2.5 SAE bolt 3
127 2-50020 3/4 SAE nylock 3
128 2-18012 shifter lever, CW - black (used before Serial Number #15244) 1
- 2-50084 1/4-20 x 3/4” Hex Hd Bolt 1
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
REFERENCE PART PART QUANTITY
NUMBER NUMBER DESCRIPTION REQUIRED
- 2-50000 1/4” Keps Nut 2
129 2-18011 shifter cable mount, CW - black (used after Serial Number #15245) 1
- 2-50000 1/4” Keps Nut 1
- 2-50715 1/4” Flatwasher, USS 2
130 2-11103 Brake Cables 2
- 2-50150 5/16-18 x 1” Hex Hd Bolt 2
- 2-50007 5/16” Nylock Nut 2
131 2-11010 Throttle Cable, UTV 1
- 2-50087 1/4-20 x 1” Hex Hd Bolt 1
- 2-50000 1/4” Keps Nut 2
- 2-11804 Spring #80704 Black painted 1
132 2-11084 Differential Cable All 2WD models (before serial #22187) 1
- 2-50087 1/4-20 x 1” Hex Hd Bolt 1
- 2-50000 1/4” Keps Nut 2
- 2-50159 5/16-18 x 1 1/2” Hex Hd Bolt 1
- 2-50005 5/16” Keps Nut 2
132 2-11084 Differential Cable All 2WD models (before serial #22187) 1
- 2-45522 Differential Control Assembly with cable (all models after serial # 22187) 1
- 2-11094 Differential Control Cable Only (used on all models after serial # 22187) 1
- 2-50087 1/4-20 x 1” Hex Hd Bolt 1
- 2-50000 1/4” Keps Nut 2
- 2-50159 5/16-18 x 1 1/2” Hex Hd Bolt 1
- 2-50005 5/16” Keps Nut 2
- 2-11092 Knob, Differential Imprinted 1
- 2-50053 nut, #10-24 Keps nut 2
- 2-50616 screw, #10-24 X 3/4” Pan Head phillips 2
- 2-50770 Washer, #10 flat 2
133 2-11804 Spring #80704 Black painted 1
135 2-11080 Shifter Cable and Shifter Control - used before Serial Number #15244 1
- 2-11082 Cable, shifter - used after Serial Number #15245 2
136 2-65500 fuel hose 3/16” dia - 24” 1
137 2-50849 hose clamps - small 3
138 2-18313 Belt Guard Plastic UTV - Front 1
139 2-18314 Belt Guard Plastic UTV - Rear 1
140 2-18315 Belt Guard Plastic UTV - Bottom 1
- 2-50624 #10 x 3/4” Blunt Point Black 7
- 2-50050 #10 Speed Nut - for Plastic 7
- 2-50770 #10 Flat washer 7
141 2-20011 Choke Bracket Honda Engine 1
ADDITIONAL PARTS FOR “S” MODELS WITH STEEL BED / REAR FLIPSEAT
- 2-45424 Steel Bed Black 1
- 2-45425 Steel Tailgate Black 1
- 2-70230 Rubber, Bumper – Dome - Large 2
- 2-55094 Flip Seat Kit-UTV 1
* On single cylinder models, quantity 5 of 2-70250 was replaced by quantity 4 of 2-70251 and 1 of 2-70252 on 6/1/2012. The 4 of the 2-70251 go under the engine and the 1 of the
2-70252 goes in the vertical mount. We do not recommend replacing only one bushing and that all four bushings should be replaced together.
NOTE: parts denoted as left or right hand are from driver’s point of view. pub. 12/17/2015
HEADLIGHT REPLACEMENT BULBS AND ASSEMBLIES Bulb: Sealed housing
FOR ASW UTILITY VEHICLES no bulb available
Bulb: p/n 2-70127 Bulb: p/n 2-70127
Twist-in Bulb:
Sylvania 1891 or equivalent
Plastic insert: p/n “Driver Side” 15944 (inner bezel)
15946 (outer bezel)
Plastic insert: p/n “Passenger Side” 15943 (inner bezel)
15945 (outer bezel) Depending on your year of manufacture, Push-in Bulb:
Measurements are taken from left to right of the visible portion of the lens this housing either has a “push-in” or “twist-in” bulb Sylvania 2825 or equivalent