LACT Unit Commissioning Sketch
LACT Unit Commissioning Sketch
This table summarizes the key international standards relevant to the engineering, procurement,
fabrication, installation, and commissioning of a LACT unit for custody transfer.
Commissioning Procedure for LACT (Lease Automatic Custody Transfer) Unit, Including Control
System Integration
The commissioning procedure for a LACT (Lease Automatic Custody Transfer) unit ensures that the
system functions as per the design, safety standards, and operational requirements. This procedure
involves several stages, from pre-commissioning checks to final system integration, including control
system integration.
1. Pre-Commissioning Phase
Objective: Ensure that the equipment and systems are ready for operational testing and that all
aspects of the installation meet the design specifications.
Standard
Task Description
Reference
Objective: Ensure that the control system (PLC/DCS) is properly integrated with field instruments,
sensors, and actuators, and operates as per design.
Standard
Task Description
Reference
2.1 Control System Verify that the control system (e.g., PLC, SCADA, or DCS) is IEC 61508
Verification integrated with the field instrumentation (e.g., flow meters,
Standard
Task Description
Reference
Test control logic for the LACT unit to ensure that it follows the
2.2 Control Logic sequence of operations (e.g., measurement, sampling, storage, ISO 9001, API
Testing and transfer). Ensure safety interlocks and alarms are correctly MPMS
programmed.
2.5 Alarm and Test alarms and emergency shutdown (ESD) systems integrated
NFPA 70, IEC
Shutdown System into the control system to ensure that they respond correctly to
61508
Test fault conditions (e.g., high pressure, low flow).
Objective: Verify that the LACT unit and its control systems operate correctly under actual operating
conditions.
Standard
Task Description
Reference
Start the system and gradually bring the LACT unit to its
operational state, including pumps, valves, and flow
3.1 System Start-up API MPMS
measurement devices. Check for any abnormal sounds or
behavior.
3.4 Sampling Verify that the sampling system is operating correctly, ensuring ASTM D4057
System Check that the correct amount of fluid is sampled and stored in the
Standard
Task Description
Reference
correct conditions.
Objective: Confirm that the system performs within the specified parameters and meets the
operational requirements for custody transfer.
Standard
Task Description
Reference
Verify the accuracy of all flow and measurement devices used API MPMS,
4.1 Accuracy and
in custody transfer. Use calibrated standards to confirm that OIML R 117, ISO
Calibration
the system meets accuracy requirements. 5167
Ensure that the control system logs all relevant data, including
4.3 Data Logging flow rates, pressure, temperature, and any alarms or API MPMS, ISO
and Reporting shutdowns. Verify that data can be extracted for future audits 17089-1
or regulatory reporting.
Objective: Ensure that all documentation is provided and that the system is handed over to the
operations team.
Standard
Task Description
Reference
5.1 Final Provide the client with the full set of documentation, including
Documentation design reports, equipment certificates, calibration certificates, ISO 9001
Review and control system configurations.
Conclusion
The commissioning procedure ensures that the LACT unit is correctly installed, integrated, and ready
for safe and accurate custody transfer. The procedure includes pre-commissioning checks, control
system integration, functional and performance testing, and a final inspection, all while adhering to
the relevant international standards. The handover to the client is completed with full
documentation and staff training to ensure smooth operation moving forward.
1. Pre-Commissioning Phase
Equipment Inspection:
o All components (pumps, meters, valves, pressure vessels, piping) will be inspected to
ensure they meet design specifications.
o Leak tests and hydrostatic testing will be conducted on all piping and components to
ensure they are sealed and free from defects.
Instrumentation Calibration:
o Flow meters, pressure transmitters, temperature sensors, and other instruments will
be calibrated to ensure they are within acceptable error limits for custody transfer
measurements.
o All control system components (PLC, SCADA, DCS) will be installed and integrated
with field instruments.
o Control software will be configured, and alarms will be set for safe operation.
Environmental and Safety Compliance:
o Control systems (PLC, SCADA, DCS) will be integrated with field instrumentation (e.g.,
flow meters, pressure transmitters).
o The control logic for the LACT unit will be tested to ensure the correct sequence of
operations (e.g., measurement, sampling, transfer).
Communication Check:
o Flow measurement devices (e.g., turbine meters, orifice plates) will be integrated
with the control system.
o Alarm systems and emergency shutdown (ESD) features will be tested to ensure
correct response to fault conditions (e.g., high pressure, low flow).
System Start-up:
o The system will be started gradually, including pumps, valves, and flow measurement
devices.
Flow Testing:
o Flow tests will be performed under different flow rates to ensure accurate flow
measurement within allowable tolerance for custody transfer.
o The sampling system will be verified to ensure it operates correctly and provides
accurate and sufficient samples.
o The control system’s ability to handle full operational scenarios (including emergency
shutdown, alarms, and manual override) will be tested.
o Flow and measurement devices used in custody transfer will be verified for accuracy.
o The system will be tested to ensure it meets accuracy requirements using calibrated
standards.
Operational Simulation:
o The control system will be confirmed to log relevant data (e.g., flow, pressure,
temperature, alarms).
o A final inspection will be conducted to ensure the system meets all safety and
environmental standards.
o Safety systems, including alarms, shutdown mechanisms, and pressure relief devices,
will be reviewed.
Training:
o Operational staff will receive training on the use, maintenance, and troubleshooting
of the LACT unit and control system.
System Handover:
o It will be confirmed that all performance, safety, and regulatory requirements are
met before the handover.
This updated procedure maintains clarity while emphasizing the planned actions during the
commissioning process.