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LACT Unit Commissioning Sketch

The document outlines the commissioning procedure for a Lease Automatic Custody Transfer (LACT) unit, detailing the necessary phases including pre-commissioning checks, control system integration, functional testing, performance validation, and final documentation. It emphasizes adherence to various international standards and local regulations to ensure safety, accuracy, and operational efficiency. The procedure concludes with a handover to the operations team, including training and comprehensive documentation.
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0% found this document useful (0 votes)
111 views9 pages

LACT Unit Commissioning Sketch

The document outlines the commissioning procedure for a Lease Automatic Custody Transfer (LACT) unit, detailing the necessary phases including pre-commissioning checks, control system integration, functional testing, performance validation, and final documentation. It emphasizes adherence to various international standards and local regulations to ensure safety, accuracy, and operational efficiency. The procedure concludes with a handover to the operations team, including training and comprehensive documentation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Here’s the information in a table format for easier reference:

Standard Organization Standard Description

Custody transfer and liquid measurement


API (American Petroleum API MPMS Chapter 5.1,
standards, including turbine meter usage
Institute) 5.2, 8.2
and flow measurement.

General rules for liquid flow


ISO (International Organization
ISO 17089-1 measurement in closed conduits, relevant
for Standardization)
for LACT units.

Measurement of fluid flow by means of


ISO 5167 pressure differential devices (e.g., orifice
plates).

Quality management systems to ensure


ISO 9001 proper procurement and fabrication
practices.

Environmental management standards to


ISO 14001 ensure the LACT unit meets
environmental requirements.

Standards for dynamic measuring


OIML (International
OIML R 117 systems for liquids other than water,
Organization of Legal Metrology)
crucial for accurate custody transfer.

Flammable and combustible liquid safety


NFPA (National Fire Protection
NFPA 30 standards, crucial for LACT units handling
Association)
hydrocarbons.

National Electrical Code (NEC), ensuring


NFPA 70 safe electrical systems in hazardous
areas.

Process piping standards for the design


ASME (American Society of
ASME B31.3 and installation of piping systems in LACT
Mechanical Engineers)
units.

Boiler and Pressure Vessel Code for the


ASME BPVC safety design of pressure vessels used in
LACT units.

Explosive atmosphere standards for


IEC (International
IEC 60079 electrical equipment used in hazardous
Electrotechnical Commission)
environments.

Manual sampling of petroleum and


ASTM (American Society for
ASTM D4057 petroleum products, relevant for custody
Testing and Materials)
transfer operations.
Standard Organization Standard Description

Test method for sulfur content in


ASTM D4294 petroleum, important for custody
transfer accuracy.

IECEx (International Standards for equipment used in


Electrotechnical Commission IECEx Standards explosive atmospheres, ensuring safety in
Explosive Atmospheres) hazardous environments.

ATEX Directive Equipment and safety standards for


European Union Directives
(2014/34/EU) explosive atmospheres within the EU.

PED (Pressure Relevant for pressure vessels and piping


Equipment Directive systems involved in LACT units, ensuring
2014/68/EU) safety.

Local regulations governing custody


Custody Transfer
Local Regulatory Compliance transfer measurement standards,
Regulations
accuracy, and operational requirements.

Local or regional environmental


Environmental
regulations for safe and sustainable
Compliance
operation of LACT units.

This table summarizes the key international standards relevant to the engineering, procurement,
fabrication, installation, and commissioning of a LACT unit for custody transfer.

Commissioning Procedure for LACT (Lease Automatic Custody Transfer) Unit, Including Control
System Integration

The commissioning procedure for a LACT (Lease Automatic Custody Transfer) unit ensures that the
system functions as per the design, safety standards, and operational requirements. This procedure
involves several stages, from pre-commissioning checks to final system integration, including control
system integration.

1. Pre-Commissioning Phase

Objective: Ensure that the equipment and systems are ready for operational testing and that all
aspects of the installation meet the design specifications.

Standard
Task Description
Reference

Inspect all installed components, including pumps, meters,


1.1 Equipment valves, pressure vessels, and piping. Ensure that the API MPMS,
Inspection equipment complies with design drawings, dimensional ASME B31.3
checks, and installation tolerances.

Perform leak tests on all piping systems and components to


1.2 Piping and Leak
ensure they are sealed and free from defects. Conduct ASME B31.3
Testing
hydrostatic tests as needed.

Verify that all electrical installations conform to local


1.3 Electrical System NFPA 70, IEC
regulations, safety standards, and hazardous area
Check 60079
classifications (e.g., ATEX, IECEx).

Calibrate flow meters, pressure transmitters, temperature


API MPMS, ISO
1.4 Instrumentation sensors, and any other measuring instruments. Verify that
17089-1, OIML R
Calibration the calibration is within acceptable error limits for custody
117
transfer measurements.

Ensure that all control system components (PLC, SCADA,


1.5 Control System DCS, etc.) are correctly installed and communicate with IEC 61508, API
Setup field instruments. This includes configuring the control 670
software and alarms for safe operation.

Review environmental protection measures and safety


1.6 Environmental and equipment installation (e.g., explosion-proof equipment, ISO 14001, NFPA
Safety Compliance emergency shutdown systems). Verify that the LACT unit 30
meets environmental and safety regulations.

2. Control System Integration

Objective: Ensure that the control system (PLC/DCS) is properly integrated with field instruments,
sensors, and actuators, and operates as per design.

Standard
Task Description
Reference

2.1 Control System Verify that the control system (e.g., PLC, SCADA, or DCS) is IEC 61508
Verification integrated with the field instrumentation (e.g., flow meters,
Standard
Task Description
Reference

pressure transmitters) and that data is being transmitted


correctly.

Test control logic for the LACT unit to ensure that it follows the
2.2 Control Logic sequence of operations (e.g., measurement, sampling, storage, ISO 9001, API
Testing and transfer). Ensure safety interlocks and alarms are correctly MPMS
programmed.

Verify that communication protocols (Modbus, Profibus,


2.3 Communication Ethernet, etc.) are functioning between control systems and
IEC 61784-2
Check instrumentation. Ensure redundancy in case of communication
failure.

Confirm the proper integration of flow measurement devices


2.4 Flow
(turbine meters, orifice plates) with the control system for real- API MPMS,
Measurement
time data monitoring and logging. Compare system readings ISO 5167
Validation
with calibrated standards.

2.5 Alarm and Test alarms and emergency shutdown (ESD) systems integrated
NFPA 70, IEC
Shutdown System into the control system to ensure that they respond correctly to
61508
Test fault conditions (e.g., high pressure, low flow).

3. Functional Testing Phase

Objective: Verify that the LACT unit and its control systems operate correctly under actual operating
conditions.

Standard
Task Description
Reference

Start the system and gradually bring the LACT unit to its
operational state, including pumps, valves, and flow
3.1 System Start-up API MPMS
measurement devices. Check for any abnormal sounds or
behavior.

Perform flow tests by running different flow rates and checking


ISO 17089-1,
3.2 Flow Testing the system’s response. Ensure that flow measurements are
API 6A
accurate within the allowable tolerance for custody transfer.

Test the pressure and temperature monitoring systems for correct


3.3 Pressure and operation under varying conditions. Check that the control
API MPMS
Temperature Tests system responds to changes in pressure and temperature within
the set points.

3.4 Sampling Verify that the sampling system is operating correctly, ensuring ASTM D4057
System Check that the correct amount of fluid is sampled and stored in the
Standard
Task Description
Reference

correct conditions.

Test the control system to ensure it can handle full operational


3.5 Control System IEC 61508,
scenarios, including emergency shutdown, alarms, and manual
Functionality API MPMS
override. Verify logging and data storage.

4. Performance Testing and Validation

Objective: Confirm that the system performs within the specified parameters and meets the
operational requirements for custody transfer.

Standard
Task Description
Reference

Verify the accuracy of all flow and measurement devices used API MPMS,
4.1 Accuracy and
in custody transfer. Use calibrated standards to confirm that OIML R 117, ISO
Calibration
the system meets accuracy requirements. 5167

Run an operational simulation to test the system’s behavior


4.2 Operational ISO 9001, API
under typical load conditions, including handling surge events
Simulation MPMS
and varying flow rates.

Ensure that the control system logs all relevant data, including
4.3 Data Logging flow rates, pressure, temperature, and any alarms or API MPMS, ISO
and Reporting shutdowns. Verify that data can be extracted for future audits 17089-1
or regulatory reporting.

Conduct a final inspection of the system to ensure it meets all


4.4 Final Inspection safety and environmental standards. Review all safety systems, NFPA 30, ISO
and Safety Review including alarms, shutdown systems, and pressure relief 14001
devices.

5. Handover and Documentation

Objective: Ensure that all documentation is provided and that the system is handed over to the
operations team.

Standard
Task Description
Reference

5.1 Final Provide the client with the full set of documentation, including
Documentation design reports, equipment certificates, calibration certificates, ISO 9001
Review and control system configurations.

Provide training to operational staff on the use, maintenance,


5.2 Training ISO 9001
and troubleshooting of the LACT unit and control system.
Standard
Task Description
Reference

Officially hand over the system to the operations team,


API MPMS,
5.3 System Handover confirming that the system meets all performance, safety, and
ISO 9001
regulatory requirements.

Conclusion

The commissioning procedure ensures that the LACT unit is correctly installed, integrated, and ready
for safe and accurate custody transfer. The procedure includes pre-commissioning checks, control
system integration, functional and performance testing, and a final inspection, all while adhering to
the relevant international standards. The handover to the client is completed with full
documentation and staff training to ensure smooth operation moving forward.

Here is the revised commissioning procedure with the suggested phrasing:

1. Pre-Commissioning Phase

 Equipment Inspection:

o All components (pumps, meters, valves, pressure vessels, piping) will be inspected to
ensure they meet design specifications.

o Dimensional checks will be performed, and installation tolerances will be verified.

 Piping and Leak Testing:

o Leak tests and hydrostatic testing will be conducted on all piping and components to
ensure they are sealed and free from defects.

 Electrical System Check:

o Electrical installations will be verified to ensure compliance with local regulations,


safety standards, and hazardous area classifications (e.g., ATEX, IECEx).

 Instrumentation Calibration:

o Flow meters, pressure transmitters, temperature sensors, and other instruments will
be calibrated to ensure they are within acceptable error limits for custody transfer
measurements.

 Control System Setup:

o All control system components (PLC, SCADA, DCS) will be installed and integrated
with field instruments.

o Control software will be configured, and alarms will be set for safe operation.
 Environmental and Safety Compliance:

o Environmental protection measures will be reviewed.

o Safety equipment (explosion-proof devices, emergency shutdown systems) will be


verified to ensure compliance with relevant safety regulations.

2. Control System Integration

 Control System Verification:

o Control systems (PLC, SCADA, DCS) will be integrated with field instrumentation (e.g.,
flow meters, pressure transmitters).

o Data transmission between control systems and instruments will be confirmed to be


correct.

 Control Logic Testing:

o The control logic for the LACT unit will be tested to ensure the correct sequence of
operations (e.g., measurement, sampling, transfer).

o Safety interlocks and alarms will be verified to ensure proper operation.

 Communication Check:

o Communication protocols (Modbus, Profibus, Ethernet, etc.) will be tested to ensure


proper functionality.

o Redundancy will be confirmed in case of communication failure.

 Flow Measurement Validation:

o Flow measurement devices (e.g., turbine meters, orifice plates) will be integrated
with the control system.

o System readings will be compared with calibrated standards to ensure measurement


accuracy.

 Alarm and Shutdown System Test:

o Alarm systems and emergency shutdown (ESD) features will be tested to ensure
correct response to fault conditions (e.g., high pressure, low flow).

3. Functional Testing Phase

 System Start-up:

o The system will be started gradually, including pumps, valves, and flow measurement
devices.

o Abnormal sounds or behaviour will be checked during the start-up.

 Flow Testing:
o Flow tests will be performed under different flow rates to ensure accurate flow
measurement within allowable tolerance for custody transfer.

 Pressure and Temperature Tests:

o Pressure and temperature monitoring systems will be tested under varying


conditions to ensure they function properly.

o Control systems will be confirmed to respond correctly to changes in pressure and


temperature.

 Sampling System Check:

o The sampling system will be verified to ensure it operates correctly and provides
accurate and sufficient samples.

 Control System Functionality:

o The control system’s ability to handle full operational scenarios (including emergency
shutdown, alarms, and manual override) will be tested.

o Data logging and storage functions will be confirmed to be working.

4. Performance Testing and Validation

 Accuracy and Calibration:

o Flow and measurement devices used in custody transfer will be verified for accuracy.

o The system will be tested to ensure it meets accuracy requirements using calibrated
standards.

 Operational Simulation:

o An operational simulation will be run under typical operating conditions, including


varying flow rates and handling surge events.

 Data Logging and Reporting:

o The control system will be confirmed to log relevant data (e.g., flow, pressure,
temperature, alarms).

o Data extraction capabilities for audits or regulatory reporting will be tested.

 Final Inspection and Safety Review:

o A final inspection will be conducted to ensure the system meets all safety and
environmental standards.

o Safety systems, including alarms, shutdown mechanisms, and pressure relief devices,
will be reviewed.

5. Handover and Documentation


 Final Documentation Review:

o The final documentation, including design reports, equipment certificates,


calibration certificates, and control system configurations, will be provided to the
client.

 Training:

o Operational staff will receive training on the use, maintenance, and troubleshooting
of the LACT unit and control system.

 System Handover:

o The system will be officially handed over to the operations team.

o It will be confirmed that all performance, safety, and regulatory requirements are
met before the handover.

This updated procedure maintains clarity while emphasizing the planned actions during the
commissioning process.

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