CHAPTER III

STORAGE
21. General -
(1) All vessels meant for storage of compressed gas shall be installed entirely aboveground, that
is to say, no part of the vessel shall be buried below the ground level.
(2) Vessels and first stage regulating equipment shall be located in the open.
(3) Vessels shall not be installed one above the other.
(4) Vessels within a group shall be so located that their longitudinal axes are parallel to each
other.
(5) No vessel shall be located within the bonded area of petroleum or other flammable liquid
storages.
(6) Sufficient space shall be provided between two vessels to permit fire-fighting operations.
(7) Two or more vessels installed in batteries shall be so installed that the top surface of the
vessels are on the same plane.
(8) Vessels with their dished ends facing each other shall have screen walls in between them.
(9) Notwithstanding anything contained in sub-rules(1) to (8) above, vessels for storage of
iquified petroleum gas can be placed underground or covered by earth in such manner and
subject to such conditions as may be specified by a notifications by the Central Government.

Notification no.so.705(e). In exercise of powers conferred by subrule 9 of rule 21 of SMPV (U)R

1981 the Central Government here by specified the manner and conditions for the vessel for
storage of liquefied petroleum gas , placed underground or covered by earth(mound) namely;

(1) The underground vessels shall be placed within concrete or brick masonry pit with a gap of
1.0 metre between the walls of the pit and the vessel as well as in between the vessels.
(2) The underground vessels shall be installed on a firm foundation and firmly secured to the
foundation so as to prevent movement of floatation.
(3) The udnerground vessels or above ground vessels covered by earth (Mound) shall be a
designed to withstand external pressure due to load of the earth cover.
b) provided with external anti-corrosive coating or cathodic protection to prevent corrosion ;
c) covered by earth, sand or any other non-corrosive material free from abrasive particles likley to
damage the anti-corrosive coating of the vessel-the thickness of the covering material above the
top surface of the vessel shall not be less than 0.5 metre;
d) having the discharge level of the safety relief valves at least 2 meters above the top surface of
the vessel, but in any case not less than 3 meters from the ground level;
c) fitted with the necessary pipings, fittings, valves and other mounting on top of vessel in such a
manner that they can be operated and maintained without disturbing the earth cover. In case of
above ground vessel with earth cover (mound), liquid outlet pipe at the bottom may be allowed
provided the control valve and emergency valve of this line is just outside the earth cover for the
purpose of operation and maintenance from outside.
4) The above ground vessels to be covered by earth (mound) shall be installed on concrete
foundation or compacted sand.
5) Unless inherently resistant to erosion, the earth cover (mound) of above ground vessel shall be
provided with mechanisms to prevent erosion of covering soil (mound)

(10) Aboveground vessel for storage of corrosive, flammable or toxic gas in liquefied state shall
be provided with enclosure wall all around the ground. The minimum distance between vessel
and enclosure wall shall be the diameter of the vessel or five meters, whichever is less. The
ground shall be graded to form a slope away from pumps, compressors or other equipments. The
height of the enclosure wall shall be thirty centimeters on the upper side and gradually increasing
to maximum sixty centimeters on the lower side, at the end of which a shallow sump for collection
of the spilled liquid, if any, shall be provided. The minimum separation distance between the
vessel and the sump shall be , -
(a) diameter of the vessel, in case of vessels with water capacity not exceeding forty thousand
litres,
(b) fifteen metres, if the water capacity of the vessels exceeds forty thousand litres .”

22. Locations of Pressure Vessels.—

(1) Each vessel shall be located with respect to the nearest building or group of buildings or line
of adjoining property which may be built on and with respect to other vessels and facilities in
accordance with the distances specified in the Tables below:-

TABLE 1
Minimum safety distances for corrosive , toxic or permanent flammable gases

Sl. Water capacity of vessel(in litres) Minimum distance

Nos from Minimum distance
building or group of between pressure
buildings or line of vessels
adjoining property

(1) (2) (3) (4)

(i) Not above 2000 5 metres 1 metre
(ii) Above 2000 but not above 10,000 10 metres 1 metre
Above 10,000 but not above 20,000 15 metres 1.5 metres
(iii) 20 metres 2 metres
Above 20,000 but not above 40,000
(iv) Above 40,000 30 metres 2 metres
(v)

TABLE 2
Minimum safety distances for non-corrosive, non-flammable or non-toxic gases

Sl. Water capacity of vessel(in litres) Minimum distance

Nos from Minimum distance
building or group of between pressure
buildings or line of vessels
adjoining property

(1) (2) (3) (4)

(i) Not above 2000 3 metres 1 metre
(ii) Above 2000 but not above 10,000 5 metres 1 metre
Above 10,000 but not above 20,000 7.5 metres 1.5 metres
(iii) 10 metres 2 metres
Above 20,000 but not above 40,000
(iv) Above 40,000 15 metres 2 metres
(v)
 TABLE - 3
Minimum safety distances for liquefied flammable gases

Sl. Water capacity Minimum distance from building Minimum distance between
No of vessel or group of buildings or line of vessels
(in litres) adjoining property

Above Underground or Above Underground or

ground aboveground ground aboveground
level vessels covered level vessels covered
with with
earth(mound) earth(mound)

(1) (2) (3) (4) (5) (6)

 (i) Not above 5 metres 3 metres 1 metre 1 metre
2000

(ii) Above 2000 10 metres 3 metres 1 metre 1 metre

but not above
75,00
(iii) Above 75,00 10 metres 5 metres 1.5 metres 1 metre
but not above
10,000
(iv) Above 10,000 15 metres 7.5 metres 2 metres 1 metre
but not above
20,000
(v) Above 20,000 20 metres 10 metres 2 metres 1 metre
but not above
40,000
(vi) Above 40,000 30 metres 15 metres 2 metres or ¼ th 1 metre
but not above of the sum of
3,50,000 the sum of
(vii) Above 40 metres 15 metres diameter of 1 metre
3,50,000 but adjacent vessel
not above or ½ the
4,50,000 60 metres 15 metres diameter of the 1 metre
(viii) Above two adjacent
4,50,000 but vessels,
not above whichever is
7,50,000 greater
Above 90 metres 15 metres 1 metre
(ix)
7,50,000 but
not above
38,00,000
Above 120 metres 15 metres 1 metre
(x)
38,00,000

TABLE – 4
Minimum Safety distances (in meters) between facilities associated with storage of
liquefied flammable gas in petroleum refinery, gas processing plants, storage terminals
and bottling plants.
(A) FOR TOTAL STORAGE ABOVE 100 TONNES

From/To Storage Property line/ Sheds for Tank Truck Tank Pump/ Fire
Vessel buildings not filling loading/ Wagon compres Water
associated storage, unloading gantry sor Pump
with storage evacuation gantry Shed room
and operation of
cylinders

(1) (2) (3) (4) (5) (6) (7) (8)

Storage vessel Table -3 Table - 3 30 30 50 15 60

Property line/ Table -3 ----- 30 30 50 30 --

buildings not
associated with
storage and
operation

Sheds for filling 30 30 15 30 50 15 60

storage,
evacuation of
cylinders

Tank Truck 30 30 30 30 50 30 60
loading/
unloading gantry

Tank Wagon 50 50 50 50 50 30 60
gantry

Pump/compressor 15 30 15 30 30 --- 60
Shed

Fire Water Pump 60 --- 60 60 60 60 ---

room

(B) FOR TOTAL STORAGE NOT ABOVE 100 TONNES

From/To Storage Property line/ Sheds for filling Tank truck Fire
Vessel buildings not storage, unloading/ Water
associated evacuation of loading gantry Pump
with storage cylinders room
and operation

Storage Vessel Table-3 Table 3 Table - 3 15 30

Property line/buildings not Table-3 ----- 15 15 --

associated with storage &
operation

Sheds for filling storage, Table - 3 15 15 15 30

evacuation of cylinders

Tank truck 15 15 15 15 30
unloading/loading gantry

Fire Water Pump room 30 -- 30 30 --

 TABLE - 5
Minimum Safety distances (in metres) between facilities associated with storage and
dispensing of liquefied petroleum gas in liquefied Petroleum gas dispensing station as
automotive fuel to motor vehicles.
To/ From Liquefied Fill point of LPG LPG Property Petroleum Class A or B service
Petroleu Storage Dispenser line Station licensed in Form XII of
mLPG vessel and Centre Petroleum Rules 1976
Storage of LPG
Vessels Tank-Truck
unloading hard
stand
Fill point of Vent pipe Petrole
petroleum of um
class A/B petroleu Class
tanks m A/B
class A/B dispen
tanks sing
pump
Petroleum Table-3 9 (aboveground/ 9 (aboveground Table-3 9 9 9
Class A/B mounded vessels not
dispensing vessels exceeding exceeding
pump 7500 20,000 litres
litres capacity) capacity or
6 (aboveground/ underground/
mounded mounded
vessels not vessels)
exceeding 15(abovegroun
7500 litres d
capacity ) vessels
3 (underground exceeding
vessel) 20,000 litres
capacity)

--

Fill point 9 9 6 6 6
of LPG (abovegr
Storage ound/
vessel and mounded
Centre of vessels
LPG exceedin
Tank- g 7500
Truck litres
unloading capacity)
hard stand 6 --
(abovegr
ound/
mounded
vessels 6
not 6 6
6 6
 exceedin
LPG g-
Dispenser 3(undergr
ound
vessel)

9
(abovegr
ound
vessels
not
exceedin
g
20,000
litres
capacity 9 6
or under- -- 3 4 6
ground/
Property mounded
line vessels)
15
(abovegr
ound
6 -- 6 6 6
6
vessels
exceedin
g
20000
litres
capacity)

Table-3

TABLE 6
Minimum safety distances for non-flammable non toxic cryogenic liquids

Water capacity of Between Between vessel and Between vessel and

vessel in litres Two any building or flammable structure,
vessel adjoining property line naked flame, pipeline,
or pedestrians containing flammable
passage fluids, electric
installation or places
of public assembly or
drain
Not exceeding 10,000 1 metre 3 metres 5 metres

Exceeding 10,000 1 metre 3 metres 7.5 metres

 TABLE 7
Minimum safety distances for liquid carbon-dioxide

Water capacity of Between Between vessel and

vessel in litres Two any building or
vessel adjoining property line
or pedestrians
passage or places of
public assembly
Not exceeding 50,000 1 metre 2 metres

Exceeding 50,000 2 metre 4 metres

2. If the aggregate water capacity of a multi-vessel installation is 40,000 litres, the minimum
safety distances from any vessel to the property line/group of buildings shall not be less than –
a) Thirty metres for corrosive, toxic or flammable gases ;
b) Fifteen metres for non-corrosive, non-toxic or nonflammable gases ;
3. The number of above ground storage vessels in one group shall not exceed six. Spherical and
cylinderical vessels shall be installed in separate groups. Minimum seperation distance between
two such groups of vessels shall be the distance from the vessel to property line in accordance as
mentioned in Tables 1,2,3, as the case may be , or thirty metres whichever is less. Each such
group of vessels shall be covered under separate licence under these rules.
4. The distances specified above may be relaxed by the Chief Controller in cases where he is of
the opinion that the additional safety measures have been provided. Explanation : - The distances
specified above are required to be measured from the nearest point on the periphery of the
vessel.”

23. Foundations for pressure vessels.—

(1) General – The materials, principles, methods and details of design and construction of
foundations and supports of vessels shall comply with approved specifications, standards or
codes.
(2) Ground conditions – A thorough knowledge of the ground condition shall be obtained by the
person installing the vessel with particular reference to establishing an allowable bearing
pressure, total and differential settlements expected, risk of floatation and possible deterioration
of original conditions.
(3) Materials.—
(i) The choice of materials for construction shall be determined by the ground conditions, loading
and detailed design constructions.
(ii) The materials may be of –
(a) brick-work masonry;
(b) re-inforced concrete; or
(c) steel plate, steel pipe or structural steel.
(4) Loading.—The greatest combined effect of static and imposed loading shall be used
for design as under:-
(a) Static loading : weight of vessel and its contents;
(b) test loading if tested by water;
(c) wind loading;
(d) operational loading such as vibration or thermal (natural and operational).
(5) Settlement.—Any particular differential settlement shall be limited to prevent excessive stress
in the connected pipe work and vessel shell.
(6) Vessel supports.—
(i) the design of supports for vessels shall follow the standard or code to which the vessel is
constructed;
(ii) the spacing of vessel support shall be decided after close consideration of vessel-shell
stressing and transmission of the loading to the ground;
(iii) the design of supports for vessels shall provide flexibility to allow for movement of the vessel
as a result of pressure and thermal expansion.
(iv) the vessel shall be securely anchored or weighed or provided with adequate pier height to
avoid floatation due to flood water;
(v) in case of structural steel supports such supports, excluding vessel saddles or supporting feet
45 cm or less in height, shall be encased in fire-resisting materials of adequate thickness.
24. Fencing.—
(1) The area where vessels pumping equipment, loading and unloading facilities and direct fired
vaporisers are provided, shall be enclosed by an industrial type fence at least 2 metres high along
the perimeter of the safety zone.
(2) Every fence shall have at least two means of exit and the gates of such exits hall open
outwards and shall not be self-locking.
25. Cleanliness.—An area of three metres around the vessel shall be kept free from readily
ignitable materials, such as weeds and long dry grass.
26. Earthing.—
(1) All vessels used for storage of flammable liquefiable gases shall be electrically connected with
the earth in an efficient manner.
(2) Pipelines conveying flammable liquids shall be adequately prepared for electrical continuity
and connected with the earth in an efficient manner.
27. No Smoking.—A permanent notice with letters at least 5 cms in height prohibiting smoking
and naked lights shall be fixed to the fence surrounding the area where flammable or oxidising
gases are stored and the notice shall be visible from outside.
28. Fire protection.—All vessels used for the storage of flammable compressed gases shall be
protected against fire hazards as under,--
(i) provision shall be made for an adequate supply of water and fire protection in the storage area
in accordance with the provision of the Rules and the regulation applicable in that area. The
application of water may be by hydrants, hoses and mobile equipments, fixed monitors or by fixed
spray systems which may be automatic. Control of water flow should be possible from outside
any danger area. The fire water system shall be designed with medium velocity sprinklers for
above ground storage vessels, filling sheds, loading or unloading area, and pump the single
largest risk area and with additional requirements for hydrant points. In plants referred to in Table
4-A of rule 22, the quantity of water available shall be sufficient for four hours of fire fighting, and
in plants referred to in Table 4-B of rule- 22, the same shall be for two hours of fire fighting. For
other installations not covered under Tables 4-A and 4-B, the fire water storage shall be as
approved by the Chief Controller.”,
(ii) hydrants, where provided, shall be readily accessible at all times and so spaced as to provided
for the protection of all vessels;
(iii) sufficient length of fire hose shall be provided and be readily available. The outlet of each
hose line shall be equipped with a combination jet and fog nozzle. The hoses should be
maintained well and periodically inspected;
(iv) mobile equipment , fixed monitors or fixed spray systems shall be designed to discharge
water at a rate sufficient to maintain an adequate film of water over the surface of the vessel and
supports under fire conditions;
(v) consideration shall be given to the provision of mobile or fixed water spray systems giving
suitable and effective protections for vehicle loading and unloading areas;
(vi) at least two dry chemical powder type fire extinguishers of 9 kg. Capacity each shall be
installed at each point of access to the installations.
(vii) In liquefied Petroleum Gas dispensing station for fuelling motor vehicles, having only
underground or earth covered (mounded) liquefied petroleum gas storage vessels, two numbers
seventy kilograms dry chemical type fire extinguishers shall be provided. In dispensing stations
having above ground liquefied petroleum gas storage vessels, hydrants with minimum water
pressure of seven kilograms per square centimetre shall be provided at convenient positions for
alround coverages of storage vessels and handling area, and water sprinklers with spray density
of ten litres per minute per square metre shall be provided. The fire water pump shall be
preferably diesel engine driven with capacity to deliver water at the rate and pressure specified
above. The minimum fire water storage at the premises shall be that needed for fighting fire
atleast for one hour.”
29. Loading and unloading facilities. –
(1) Pumps.—
(i) pumps may be centrifugal or positive displacement pumps;
(ii) design materials and constructions of pumps shall be suitable for the type of gas to be
handled and they shall be designed for the maximum outlet pressure to which they will be
subjected to in operation;
(iii) positive displacement pumps shall have a by-pass valve or other suitable protection against
over pressure.
(2) Compressors.—
(i) the design, material and construction of compressors shall be suitable for the type of gas which
they are to handle and they shall be designed for the maximum outlet pressure to which they will
be subjected to in operation;
(ii) compressors other than multi-stage compressors shall take suction from the vapour space of
the vessels being filled.
(3) Transfer systems.—
(i) transfer systems shall be so designed that the risk of a gas of a higher vapour pressure being
transferred to equipment designed for gas of a lower vapour pressure is minimised;
(ii) there shall be positive means of rapidly shutting off flow, located at a safe distance from the
vessel which is being filled or emptied;
(iii) automatic alarm device to indicate the approach to maximum permissible height or automatic
shut-off valves shall be used to prevent over filling.
(4) Hoses.—
(i) the hoses for liquid transfer shall be designed to withstand not less than four times the
maximum operating pressure they will carry in service;
(ii) the hoses shall be mechanically and electrically continuous.
(5) In the tank-truck loading or unloading gantry, number of bays for parking tanktrucks shall not
exceed eight, and number of such gantries in a premises shall not exceed two.
(6) Rail tank wagon loading or unloading shall be restricted to a maximum of half a rake
(six hundred tonnes). If full rake handling is required, it shall be placed in two separate gantries
with fifty meters distance in between them.
(7) All valves on the vessel and pipelines in the premises shall be permanently marked in a
manner clearly indicating the direction of opening and closing.”
30. Transfer operations.—
(1) Before transfer of gas,--
(i) every vehicle shall be carefully examined at the installation to ensure that it complies in all
respects with the requirements of these rules and shall be completely emptied before it is passed
for filling;
(ii) a visual check shall be made of the surroundings for unusual or dangerous situations before
any filling or discharging procedure is commenced;
(iii) warning notices, as necessary, shall be displayed;
(iv) the receiving vessel shall be checked to ensure that it has sufficient ullage to receive quantity
of gas being transferred to it;
(v) the inter-connecting system, that is pipework-fittings, valves or hoses, shall be checked to
ensure that it is in safe working condition and that only valves and other fittings required in the
transfer operations or any other operations proceeding simultaneously, are open.
(2) During transfer the receiving vessel shall be checked to ensure that it is not being filled above
its safe filling capacity or beyond its design pressure.
(3) On completion of transfer before the vehicle is allowed to leave the licensed premises it shall
be weighed over a weigh-bridge to ascertain the quantity of the compressed gas filled therein if
the vehicle is filled with a liquefiable gas.
(4) When filling the vessels on vehicles with compressed gas, the following procedure shall be
complied with in addition to the other requirements, namely:--
(i) the place where the vehicle is parked shall be properly levelled;
(ii) the vehicle shall be prevented from accidental movement during the transfer operation. The
parking brake of the vehicle shall be on and the engine shall remain stopped, except when it is
necessary to drive the pump. Where necessary, wheel chock blocks shall be used;
(iii) any driving units or electrical equipment not required and not specifically designed for the
transfer operation shall be stopped or isolated;
(iv) the vessel mounted on a vehicle shall be electrically bonded to the fixed installation before
any flammable liquefied gas transfer operations is carried out;
(v) before a vehicle is moved, the electrical and the liquid and vapour connections shall be
disconnected care being exercised to avoid spillage. Where wheel chock blocks have been used
they shall be removed. The vehicle shall be checked to ensure that it is in safe working order and
the surrounding areas checked to ensure that any liquefied flammable gas that may have leaked
or has to be vented has safely dispersed.
(5) For keeping attention during operations—
(i) a competent person shall remain in attendance during all the operations connected with the
transfer and ensure that all the requirements of these rules are complied with;
(ii) if it is necessary to discontinue a vehicle loading operation temporarily, the loading hose, shall
be disconnected from the vehicle for the period of such discontinuance.
(6) The person in charge of transfer operations shall ensure that transfer operations are stopped
in the event of –
(i) any leakage;
(ii) a fire occurring in the vicinity;
(iii) a servere electrical storm occurring in the vicinity in the case of an operation which involves
venting of flammable gas.
30A Dispenser for liquefied petroleum gas dispensing station - The dispenser and connected
fittings used for dispensing liquefied petroleum gas in motor vehicles provided in the liquefied
petroleum gas dispensing station shall be designed, constructed, tested and maintained in
accordance with the requirement laid down in Schedule II of these rules and be of a type
approved in writing by the Chief Controller.
30B. Special Provisions for filling fuel tanks of motor vehicles and unloading of tank-truck in
liquefied petroleum gas dispensing station –
(i) Liquefied Petroleum Gas shall not be filled in fuel tank of motor vehicle while the engine of the
vehicle is running.
(ii) During the period of unloading of liquefied petroleum gas from tank-truck to the storage
vessels, operation of dispensing liquefied petroleum gas to motor vehicles shall not be carried
out.”
31. Electrical apparatus and installations.—
(1) No electrical wire shall pass over any storage vessel.
(2) All electrical wires installed within the safety zone of any storage vessel for the storage of
flammable compressed gases shall consist of insulated cables of approved type. The cables shall
be mechanically continuous throughout and effectively earthed away from the vessels.
(3) For pump rooms used for pumping flammable compressed gases –
(i) all electrical meters, distribution boards, switches, fuses, plugs and sockets shall be of flame-
proof construction complying with the requirements of IS:2148 : 1968 and the frames shall be
effectively earthed;
(ii) all electrical fixed lamps shall be enclosed in a well glass flameproof fitting conforming to
IS:2206 (Part I) : 1962.
(4) All electrical portable hand lamps shall be of a type approved by the Chief Controller.
31A. Classification of hazardous area for flammable gases
(1) A hazardous area for flammable gases shall be deemed to be –
a) A division ‘0’ area if inflammable gases of vapours are expected to be continuously present in
the area ;
b) a division ‘1’ area, if inflammable gases of vapours are expected to be continuously present in
the area under normal operating conditions; or
c) a division ‘2’ area, if inflammable gases of vapours are expected to be continuously present in
the area only under abnormal operating conditions or failure or rupture of an equipment.
2. If any question arises as to whether hazardous area is a division ‘0’ area or a division ‘1’ area
or a division ‘2’ area, the decision thereon of the Chief Controller shall be final.
31B. Extent of hazardous area – The extent of hazardous area for liquefied petroleum gas
dispenser shall be as under –
(i) Entire space within the dispenser enclosure cabinet and forty six centimeters horizontally from
the exterior of enclosure cabinet and upto an elevation of one hundred and twenty two
centimeters above dispenser base and the entire pit or open space beneath the dispenser shall
be division ‘1’
(ii) Upto forty six centimeters vertically above the surrounding ground level and horizontally
beyond forty six centimeters upto six meters on all sides of the dispenser enclosure cabinet shall
be division ‘2’
32. Lighting of storage and operating areas.—operations shall not be carried out during the night
unless adequate artificial lighting of approved type are available and used.
33. Certificate of safety.—A certificate of safety in the proforma prescribed by the Chief Controller
and signed by a competent person shall be furnished to the licensing authority before any vessel
is used for the storage of any compressed gas or whenever any addition or alteration to the
installations or foundations for the vessel is carried out.