PSC Lecture Notes
PSC Lecture Notes
CHAPTER 1. INTRODUCTION
Concrete is strong in compression, but weak in tension. Its tensile strength varies from 8-14 percent of
its compressive strength. Due to such a low tensile capacity, flexural cracks develop at early stages of
loading.
In order to prevent these cracks from developing, a concentric or eccentric force is imposed in the
longitudinal direction of the structural element.
Tensile stresses at the critical midspan and support sections are considerably reduced. Therefore,
almost the full capacity of the concrete in compression can be efficiently utilized across the entire depth
of the concrete sections.
Prestressing Force - a compressive force that prestresses the secions along the span of the structural
element prior to the application of the loads
Types of Prestressing
Linear Prestressing - the prestressing force is applied longitudinally along or parallel to the axis of
the member
- analogous to series of blocks that forms a beam
Circular Prestressing - used in liquid containment tanks, pipes, and pressure reactor vessels
- the circumferential hoop neutralizes the tensile stresses at the outer fibers
of the curvilinear surface caused by the internal contained pressure
- done by applying tensile force on wires wound in circles in circular
structures
The depth of a prestressed concrete is usually 65-80% of its equivalent RC member. It requires less
concrete and about 20-35% of the amount of reinforcement. However, this saving in material weight is
balanced by higher cost of the higher quality materials needed on prestressing.
If a large number of precast units are manufactured, the difference between the two is not usually very
large.
The indirect long-term savings are substantial because less maintenance is needed, a longer working
life is possible, and lighter foundations are achieved due to the smaller cumulative weight of the
superstructure.
Consider a simply supported rectangular beam subjected to a concentric prestressing force P. The
compressive stress on the beam cross section is uniform and has an intensity
P
f
Ac
Where
Ac = bh
b = width
h = total depth
Note:
( - ) compression
( + ) tension
If external transverse loads are applied to the beam causing maximum moment M at midspan, the
resulting stress becomes:
P Mc
ft
A Ig
P Mc
fb
A Ig
Where
ft = stress at top fiber
fb = stress at top fiber
Ig = gross moment of inertia
c = h/2
To induce tensile stresses at the top fibers due to prestressing, the presressing tendon is placed
eccentrically below the neutral axis at midspan.
If the tendon is placed at at eccentricity, e, from the center of gravity of the concrete (cgc), a moment,
Pe, is created and the ensuing stresses at midspan becomes:
P Pec Mc
fb
A Ig Ig
Since the support section of a simply supported beam carries no moment from the external
transverse load, high tensile fiber stresses are caused by eccentric prestressing force.
Equivalent Loads
The effect of a change in the vertical alignment of a prestressing tendon is to produce a transverse
vertical force on the concrete member.
That force, together with the prestressing forces acting at the ends of the member through the tendon
anchorage, may be looked upon as a system of external forces in studying the effect of prestressing.
For any arrangement of applied loads, a tendon profile can be selected such that the equivalent loads
acting on the beam from the tendon are just equal and opposite to the applied loads.
Note that these equivalent loads would produce a deflection called CAMBER that counters that of the
imposed loads.
It is also worth mentioning that the equivalent loads and moments produced by the prestressing tendon
are self equilibrating.
Prestressing Methods
A. Pre-tensioning
B. Post-tensioning
The effect of the instantaneous losses is a reduction in the jacking force, Pj, to a lower value, Pi,
defined as the initial prestress force.
With the passage of time, under sustained compressive stress, the steel stress is further reduced due
to time dependent losses such as:
- concrete shrinkage
- concrete creep
Creep – property of materials by which they continue to deform over considerable lengths of time at
constant stress or loads
The result of all time-dependent effects is a reduction in the initial prestress force termed effective
prestress force, Pe
Note:
All losses must be accounted for in the design of prestressed concrete elements
LOADS
Loads that act on structures are divided into three broad categories:
a.) Dead Loads, DL b.) Live Loads, LL
Fixed in location c.) Environmental Loads, EL
Constant in magnitude - Snow loads
- Wind pressure and suction
Concrete density: - Earthquake loads
Lightweight concrete - Soil pressure (acting on structure
90 to 120 pcf (14 to 19 KN/m3) subsurface)
Normal concrete - Rainwater ponding on flat surfaces
145 pcf (23 KN/m3) - Forces from temperature
differential
Where:
D = Dead Load
L = Live Load
Lr = Roof Live Load
S = Snow Load
R = Rain Load
W = Wind Load
E = Earthquake Load
References
Nilson, A. H. (1987). Design of Prestressed Concrete. South Tower, Singapore: John Wiley & Sons
Singapore Pte. Ltd.
Nawy, E.G. (2010). Prestressed Concrete: A Fundamental Approach (5th ed.). Upper Saddle River,
N.J. :Prentice Hall.
“Prestressed concrete is a structural concrete in which internal stresses has been introduced to reduce
potential stresses in concrete resulting from loads”
- ACI
Concrete
-Concrete used in PSC members is of higher strength than that used for RC
Steel Tendons
-High strength steel used for prestressing
Designers must consider strength, differences in ductility, lack of a well-defined yield point, etc.
The lack of success of most early attempts to PSC was the failure to employ steel at a sufficiently high
stress and strain.
The time-dependent length changes permitted by shrinkage and creep of the concrete completely
relieved the steel of stress.
The importance of high initial strain and the corresponding high initial stress in the steel is shown by a
simple example in Fig. 2.1
Consider a short concrete member that is to be axially prestressed using a steel tendon.
After tensioning of the steel and transfer of force to the concrete through end anchorages,
Length of concrete shortened to lc’
Length of stretched steel is ls’
lc l s
' '
With the passage of time the concrete experiences a shrinkage strain εsh and a creep strain εcu
lc sh cu lc
which may exceed the stretch in the steel that produced the initial stress. Thus, complete loss of
prestress force will result.
Suppose that the member is prestressed using ordinary reinforcing steel at an initial stress 30 ksi. The
modulus of elasticity for all steel is Es = 29000 ksi.
f si 30
si 1.03 10 3
Es 29 ,000
A conservative steel estimate of the sum of shrinkage and creep strain in the concrete is
sh cu 0 .90 10 3
lc sh cu lc 0 .90 10 3 lc
f se 1 .03 0 .90 10 3 29 10 3 4 ksi
Alternatively, suppose that the prestress were applied using high strength at an initial stress of 150 ksi.
In this case, the initial strain would be
s l s 5 .17 10 3 l s
The length change resulting from the shrinkage and creep effects would be the same as before
sh cu lc 0 .90 10 3 lc
and the effective steel stress after losses due to shrinkage and creep would be
f se 5 .17 0 .90 10 3 29 10 3 124 ksi
The loss is about 17% of the initial steel stress in this case compared with 87% loss when mild steel was
used.
There are three common forms in which steel is used for prestressed concrete tendons:
a) Cold-drawn round wires
b) Stranded cable
c) Alloy steel bars
Tendons
- normally composed of groups of wires
- the number of wires in each group depends on the particular system used and the magnitude
of prestress force required
A. Round Wires
- The individual wires are manufactured by hot-rolling steel billets into round rods
- After cooling, the rods are passed through dies to reduce their diameter to the required size.
- Available in Grades 235 (minimum ultimate strength 235,000 psi) to Grade 250 (minimum
ultimate strength 250,000 psi)
B. Stranded Cable
- Fabricated with six wires wound tightly around a seventh of slightly larger diameter
- The pitch of the spiral winding is between 12 to 16 times the nominal diameter of the strand
- The same type of cold-drawn stress-relieved wire is used in making stranded cable as is used
for individual prestressing wires
- Two grades are manufactured:
Non-prestressed Reinforcement
Figure 2.15. Various forms of ASTM-approved deformed bars. (Nawy, Prestressed Concrete: A
Fundamental Approach, 5th ed.)
Elastic Limit
- stress beyond which the material will not return to its original shape when unloaded but will
retain a permanent deformation called permanent set
Yield Point
- the point at which there is an appreciable elongation or yielding of the material without any
corresponding increase of load
Yield Stress
- closely associated with the yield point
- determined by an offset of 0.20% for materials that do not have a well-defined yield point
Ultimate Strength
-maximum stress the material can sustain corresponds to the highest point on the stress-strain
curve Rupture Strength
- stress at failure
Ductility
- the ability of a material to withstand plastic deformation without rupture
-may also be thought of in terms of bendability and crushability
Figure 2.2. Comparative stress-strain curves for reinforcing steel and prestressing steel (Nilson, Design
of Prestressed Concrete, 2nd ed.)
YIELD POINT
FAILURE STRESS
FAILURE STRAIN 1/3 THAT OF ORDINARY RC STEEL
DUCTILITY
Figure 2.3. Typical stress-strain curves for non-tensioned reinforcing bars (Nilson, Design of
Prestressed Concrete, 2nd ed.)
Steel relaxation in prestressing steel is the loss in prestress when the wires or strands are subjected to
essentially constant strain.
It is identical to creep, except that creep is a change in strain whereas steel relaxation is a loss in steel
stress.
The loss of stress due to relaxation in stress-relieved wires and strands can be evaluated from the
expression
fp log t f pi
1 0 .55
f pi 10 f py
Where
fp final stress after t hours
fpi initial stress
fpy yield stress defined as the stress at which the total strain is 0.35%
log t to the base 10
f pi
0 .55
f py
The expression for stress relaxation in pretensioned members at any time tn is given by:
Where
tr time of release
Concrete
Concrete used for prestressed construction is characterized by a higher strength than that used for
ordinary reinforced concrete.
Compressive strength between 4,000 and 8,000 psi (28 and 55 Mpa) is commonly specified for PSC
members, although strengths as high as 12,000 psi (83 Mpa) have been used.
PSC members are usually subjected to higher forces, and an increase in concrete quality generally leads
to more economical results (dimensions of member cross-sections can be reduced to the minimum)
Loss of prestress force resulting from elastic shortening of concrete and creep is reduced
Higher bond strength results in a reduction in the development length required to transfer prestress
force from the cables to the concrete
Concrete of higher compressive strength also has a higher tensile strength, so that formation of flexural
and diagonal tension cracks is delayed
A. Compressive Strength
Concrete is useful mainly in compression and is often subject to a state of uniaxial stress.
The figure below shows a typical stress-strain curve obtained from tests using cylindrical
concrete specimens loaded in uniaxial compression over several minutes.
Figure 2.2. Typical stress-strain curve of concrete (Nawy, Prestressed Concrete: A Fundamental
Approach, 5th ed.)
Observations:
-The first portion of the curve to about 40% of the ultimate strength can be considered linear
-At 70% of the ultimate strength, the material losses a large portion of its stiffness thereby
increasing the curvilinearity of the diagram
-At ultimate load, cracks parallel to the direction of loading become distinctively visible, and
most concrete cylinders suddenly fail shortly thereafter
The following figures show the stress-strain curves of concrete of various strengths reported by the
Portland Cement Association.
Observations:
-The lower the strength of concrete, the higher the failure strain
-The length of the initial relatively linear portion increases with the increase in the compressive
strength of concrete
-The strength of concrete varies with age, the gain in strength being rapid at first, then much
slower. The variation in strength is especially important in the design and fabrication of
prestressed concrete members.
B. Modulus of Elasticity
The modulus of elasticity is the slope of the initial straight part of the stress-strain curve.
C. Tensile Strength
Cracks in prestressed concrete members may be caused by direct tension, flexure, combined
shear and flexure in beam webs and torsion.
The behavior of members often changes abruptly when tensile cracks form. Thus, it is important
to know the tensile strength of the material.
Creep
Creep – property of materials by which they continue to deform over considerable lengths of
time at constant stress or loads
The initial deformation due to load is the elastic strain, while the additional strain due to the
same sustained load is creep strain.
Creep strain for concrete has been found experimentally to depend on:
- time
- mix proportions
- humidty
- curing conditions
- age of the concrete when first loaded
It is therefore possible to relate creep strain to the initial elastic strain by a creep coefficient
defined as
cu
Cu
ci
Where
ci initial elastic strain
cu additional strain in the concrete, after a long period of time,
resulting from creep
Where
u unit creep coefficient
Shrinkage
In a concrete element, shrinkage results to a decrease in volume when the concrete loses
moisture by evaporation.
References
Nilson, A. H. (1987). Design of Prestressed Concrete. South Tower, Singapore: John Wiley & Sons
Singapore Pte. Ltd.
Nawy, E.G. (2010). Prestressed Concrete: A Fundamental Approach (5th ed.). Upper Saddle River,
N.J. :Prentice Hall.
Analysis = investigation
Given: concrete and steel section, magnitude, and line of action of prestressing
force
Required: stresses and permissible load
Design
Given: stresses and permissible load
Required: concrete and steel section, magnitude, and line of action of prestressing
force
Notations:
Stress and Strain
( - ) Compression
( + ) Tension
Strains
Subscript 1 - top strain
Subscript 2 - bottom strain
Eccentricity
e ( + ) positive when measured downward from concrete centroid
e ( - ) negative when measured upward from concrete centroid
F force acting on the concrete at the tendon anchorage near the end of the member
P force at midspan; resultant of all the normal compressive stresses in the concrete at that
section
Elastic Stresses
If the member is subjected only to the initial prestressing force placed at eccentricity, the ensuing
stresses at mid-span are
Pi Pi ec1
f1
Ac Ic
Pi Pi ec 2
f2
Ac Ic
Where
fi stress at the top surface of the member
f2 stress at the bottom surface of the member
c1 distance from the concrete centroid to the top surface of the member
c2 distance from the concrete centroid to the bottom surface of the member
e tendon eccentricity measured downward from the concrete centroid
Ic moment of inertia of the concrete cross-section
Ac area of concrete crosssection
The self-weight of the beam will cause moment to be superimposed immediately. Consequently,
immediately after transfer of prestress force, the stresses at mid-span in the concrete are
Pi ec1 M o
f1 1 2
Ac r S1
Pi ec 2 M o
f2 1 2
Ac r S2
Where
Ic
S1 section modulus wrt the top surface of the member
c1
Ic
S2 section modulus wrt the bottom surface of the member
c2
When the effective prestress Pe acts with the moments resulting from self-weight (Mo),
superimposed dead load (Md), and superimposed live load (Ml), the resulting stresses are
Where
Mt Mo Md Ml
In calculating the properties of the concrete cross-section to be used in the previous equations, the
following should be noted (applies to post tensioned PSC):
1. Before tendons are grouted, stresses in the concrete should be calculated using the net
section with holes deducted.
2. After grouting, the transformed section is used, holes may be considered filled with concrete
and steel replaced with its transformed area of equivalent concrete
At n p 1A p
Ep
np
; Ec
Where
At transformed area of steel
Ep modulus of elasticity of prestressing steel
Ec modulus of elasticity of concrete
Ap area of prestressing steel
3. In practical cases, although the hole deduction may be significant, use of the gross concrete
section after grouting rather than the transformed section will normally be satisfactory.
4. In many cases, as in the case of unbonded wrapped tendons with ducts, gross concrete
section can be used.
Kern points – limiting points inside the section to which the prestress force can be applied to cause NO
TENSION in the section
Cracking Load
The moment causing cracking may be found for a typical beam by writing the equation for the concrete
stress at the bottom face, based on the homogeneous section, and setting it equal to the modulus of
rupture:
Pe ec 2 M cr
f2 1 2 fr
Ac r S2
Where
Mcr total moment at cracking (including moment due to self-weight, superimposed
dead and partial live loads)
fr modulus of rupture
Rearranging, we obtain
M cr Pe ec 2
fr 1 2
S2 Ac r
Ic
If S 2 , the equation for cracking moment is
c2
r2
M cr f r S 2 Pe e
c2
The safety factor relative to cracking is expressed as
M o M d Fcr M l M cr
Factor Fcr is given by
M cr M o M d
Fcr
Ml
Stress-Strain Curves
Where
fpe , εpe stress and strain in the steel due to effective prestress force after all
losses
fpy , εpy yield stress and yield strain for the prestressing steel
fpu , εpu ultimate tensile strength and ultimate strain of the steel
fps , εps stress and strain in the presstressing steel when the beam fails
fc’ , εcu ultimate compressive strength and failure strain
Where
a 1c
f c '4000
1 0.85 0.05
1000
At stage (1) where acting alone, the stress in the steel and associated strain are respectively
Pe
f pe
Ap
f pe
1 pe
Ep
• at the failure stage (3), the neutral axis is at a distance below the top of the beam and the increment
of strain is
dp c
3 cu
c
1. assume a reasonable value of and note the corresponding strain from the stress-strain curve
A p f ps
2. calculate c from a 1c
0 .85 f c ' b
dp c
3. calculate Ɛ3 from 3 cu and add this to the prior strains as indicated by
c
ps 1 2 3
4. if the computed strain Ɛps differs significantly with that assumed in step (1), revise that
assumption and repeat steps (1) through (3) until satisfactory agreement is obtained
5. with both a = β1c and fps known, calculate the flexural capacity using
a
M n A p f ps d p
2
Full Prestressing – kind of design where the limiting tensile stress in the concrete at full service load is
zero
Partial Prestressing – an alternative approach in which flexural tension and usually some cracking are
permitted in the concrete at normal service load
Figure 3.18 Basics for analysis of cracked cross section. (a) Cracked cross section. (b) Concrete and steel
strains.
Consider a fictitious load stage (2), corresponding to complete decompression of the concrete in which
there is zero concrete strain through the entire depth, the changes in stress in the tendon and the bar
reinforcement are, respectively
f p 2 E p p 2
f s 2 E s s 2
At this hypothetical load stage, the stress in the bar reinforcement, neglecting creep and shrinkage, is
f s E s s 2 s 2 0
The change in strain in the tendon is the same as that in the concrete at that level
Pe e 2
p2 1 2
Ac E c r
To produce the zero stress state in the concrete, the tendon must be pulled with a fictitious external
force (Fig. 3.18c)
this fictitious force is cancelled by applying an equal and opposite force F as shown in Fig. (3.18d)
this force can be represented by a resultant force, R, applied with eccentricity where
M t Fe
e
R
incremental stresses are found using the transformed section concept (Fig. 3.19)
*
R Re * c1
fc3
Act I ct
R
f p3 n p
Re * d p c1
*
Act I ct
R
ns
Re * d s c1
*
f s3
Act I ct
Where
Act is computed based on neutral axis, y, which is determined from equilibrium condition that the
moment of all internal forces about the line of action of R is zero.
References
Nilson, A. H. (1987). Design of Prestressed Concrete. South Tower, Singapore: John Wiley & Sons
Singapore Pte. Ltd.
Nawy, E.G. (2010). Prestressed Concrete: A Fundamental Approach (5th ed.). Upper Saddle River,
N.J. :Prentice Hall.