Plant / Department
Job Title : Project Activities : PQC Road
Routine/ Non-Routine :- Non-Routine
Area :
Name of employees contacted / engaged in HIRA preparation:
Risk Factor ( R )
Low Risk & Moderate Risk ( 1- 6 )
High Risk & Extreme Risk ( 8-25 )
S No
Basic Steps of the job in logical order
Excavation
1
Filling done by Dumpers
Compaction done by Vibratory Road Roller
Murum Layer
2
GSB Layer ( Granular sub base)
Placement by concrete mixer or pump
3
DLC Layer ( Dry lean concrete Layer) done
Dry Lean Concrete Compaction done by plate
4
compactor.
Laying PQC
• Site Survey ensure the ground is adequately
compacted the base before starting with
concrete pouring.
• Mixing and Transporting Concrete mix,
typically (PQC), is prepared at the batching
plant.
5
• Dowels placing
•Paving machine is used to lay the PQC evenly
over the prepared surface.
• Vibrators are used to compact the concrete
and remove air voids, ensuring proper
consolidation and smoothness.
COMPACTION AND DEWATERING, FINISHING
OF CONCRETE
6
Curing
Signature :
Date :
QC Road
utine
engaged in HIRA preparation:
Status
Acceptable
Unacceptable
Hazard Identificatio
Impact due to
Hazards
Hazards
•Electric Shock while excavation. 1. Fatality
•. Hit the workman within the vicinity 2.Physical Injury
• Trip and fall
•Drivers/ Operators not having valid driving License might hit the
vehicle and gets injury/facture
• Uneven surfaces topple. 1. Fatality
• Use of mobile phones when operating roller hit property damage 2.Physical Injury
• Noise from machinery 3. Facture
• Vibration from the vibratory roller.
• Dust from handling and compacting materials.
• Workmen taking rest under the vehicles
•Exposure to cement dust breathing in dust during mixing,
transportation.
• Soil contamination
• Slips, Trips, and Falls wet surface
• Machinery & Equipment Hazards risk of injury from machinery like
1.Fatal
concrete mixers,pumps.
2.Physical Injury
• Manual handling Lifting bags of cement, tools, equipment may
3. Strain /Sprain
cause strains or sprains.
4.Facture
•Hit by vehicles over speed and topple.
• Burns
•Noise mixer of vibrator
• Contact with rotating parts
• Absence of guard leads to physical injury
• Physical hazard vibration exposure prolonged use of plate
compactors can lead to hand-arm vibration syndrome
•Noise Exposure
•Tripping falling uneven slippery surfaces during compaction can
cause workers to trip or fall. 1.Physical Injury
•Crushing/Pinching Injuries the heavy machinery poses a risk of 2. Strain /Sprain
crushing or pinching injuries if workers are not careful. 3.Facture
•Dust Generation dry conditions can cause dust to be stirred up by the
compaction process.
•Chemical Hazards exposure to Concrete Ingredients skin contact with
uncured concrete can cause irritation or chemical burns.
•Collision, injury from moving machinery, and mechanical failures of
paver machines and dumpers.
•Risk of skin irritation , burns from contact with wet concrete.
•Risk of hand-arm vibration syndrome
•Construction vehicles and other traffic moving in and around the site
may cause accidents.
•Workers may trip on the dowel bars, tie bars, or other materials 1. Fatality
around the installation area. 2.Physical Injury
• Workers may be struck by moving equipment, tools, or dowel bars 3. Facture
during installation. 4. Strain /Sprain
• Manual handling injuries 5. Cut injury
• High noise levels from equipment or tools during the installation.
• Workers may get caught in machinery or tools during the
placement or installation of dowels and tie bars.
•Dust generated during concrete mixing and transport, and chemical
exposure from curing compounds
•Wet concrete and uneven surfaces may increase the risk of slipping,
especially during the pouring and finishing stages.
• Risk of slips, trips, and falls during the compaction and finishing
operations.
•Exposure to noise from mechanical vibrators and equipment.
1.Physical Injury
• Injury from heavy machinery or tools vibrators, screeds.
2. Facture
• Manual handling injuries due to lifting or moving materials and
3. Strain /Sprain
equipment.
•Respiratory hazards from dust
•Repetitive motions or awkward postures during manual tasks hand
tamping, floating.
Hindalco Industries Limited
E-Waste and Secondary Copper Recycling Plant - Pakhajan
Hazard Identification and Risk Analysis (HIRA)
Prepared By
Hazard Identification
Available Control measures / Safe guard
•Ensured that the operator has valid licence
• Under ground utilities drawings must be reviewed before commencing of the work.
• Job specific Training will be conducted.
• Job safety protective gears must be provided Helmet,Safety shoes,Reflective jacket ,Mask,Goggles.
• Workplace area must be barricaded and caution board to be displayed.
• Excavated soil must be stacked at designated area.
•Before taking the vehicle in side the site premises inspection will be done with the checklist ensured that the op
valid licence, vehicle has all the relevant documents like RC,Fitness,PUC and Insurance.
• Ensure that the internal roads are well maintained for the heavy vehicle movement.
• •Providing barricading separately for workforce movement and vehicles movement.
•All the Mandatory protective gears Helmet ,Safety shoes, Reflective jacket and Goggles will be provided and ind
will be conducted.
•Flag man will be deployed to guide the operator taken to the designated area and after parking the stoppers wi
• Job specific Training will be conducted to the operators/drivers.
•Wheel stopper should be provided after parking.
• Mobile phone usage shall not be allowed while driving & prohibition on mobile usage shall be displayed at site
places.
• Signal man shall be made available to safely direct the movement of the dumpers & Ensure reverse horn in the
available and working.
• Provide the Ear protection Ear plug/Ear muff.
• Provide the Anti vibration gloves.
• Provide the dust mask to the workforce.
•Use dust suppression methods water spraying.
• Workmen rest shed must provide at site area.
•Use dust masks or respirators during mixing and placement.
•Use water spraying methods to reduce dust at the source.
• To avoid soil contamination usethe concrete tray/tarpaulin on site while doing the concreting work.
•Maintain a clean, dry, and well-organized work area.
• Ensure guard available don't use the loose cloths.
• Use the mechanical aids trolleys for shifting the heavy items.
•Workforce will be trained on proper lifting techniques.
• Ensure that the operator has valid licese.
• Ensure that the vehicle roads are miantained for the heavy vehicle movement.
• Seperate path way will be provided to the persons movement.
• Dedciated flag man must be deployed to guide the operator.
•Stoppers must be provided to the vehicle.
• Barricading must be done and signage board must be provided.
• Ensure that the pumps are fixed rigidly check twice before commencing of the works..
• Concrete temperature to be checked.
•Hearing protection plugs must be provided to the Pump operator and vibrator operator
• Ensure that rotating parts having guards.
• Before commencing of the works plate compactor will be inspeted and ensured guard is available.
• Vibration-Dampening Equipment use plate compactors with anti-vibration handles and gloves.
•Hearing Protection provide ear protection (earplugs or earmuffs) to workers to reduce noise exposure.
• Site Maintenance keep the site clean and clear of obstacles that could cause tripping hazards.
•Clear Signage mark any potential hazards clearly with warning signs or barriers.
•Guarding use shields or safety screens around the compaction area to prevent debris from being ejected.
•Safe Dist ance maintain a safe working distance from the compactor for all personnel.
• Barricade the workplace area.
• Chemical and Skin Contact Control skin Protection ensure workers wear gloves to prevent skin contact with un
concrete.
• Wash Stations provide hand-washing facilities for workers after handling concrete materials.
•Water Spraying dust suppressants apply water or dust control
• Ensure proper training and certification for machine operators.
• Flag man will be deplyed to guide the Operator/driver
•Providing barricading separately for workforce movement and vehicles movement.
•Job specific safety Traning will be condcuted to the crew.
•Provide workers with protective clothing such as gloves , long sleeves dress,goggles.
•Provide anti-vibration gloves
•Limit the duration of time workers are exposed to high-vibration machinery.
• Keep walkways clear and ensure dowel bars are properly stored and secured when not in use.
• Implement proper lifting techniques and provide mechanical aids hoists, trolleys for moving heavy materials
• Provide hearing protection (earplugs or earmuffs) for workers near loud equipment.
•Ensure all moving equipment is properly maintained and has safety guards in place.
• Train workers to stay clear of pinch points and provide clear warnings of areas where risks exist.
• Dust and Chemical Exposure
•Provide dust masks, respirators, and goggles.
•Use water-spraying methods to minimize dust.
•Maintain a clean and tidy work area.
•Ensure proper gum boots provided to the workforce.
• Provide appropriate safety barriers ,warning signs near equipment and machinery.
• Machinery ,tools are inspected ensure thery are in good condition.
• Use of ear protection for workers around noisy machinery.
•Utilize vibration-reducing tools or equipment to reduce worker exposure.
• Emergnecy stop button working condition.
•Job Safety training must be condcuted to the crew.
•Implement job rotation to reduce the strain of repetitive tasks.
•Safety shoes will be provided.
•High-visibility vests or clothing for visibility.
•Hearing protection (earplugs or earmuffs) to reduce noise exposure.
•Dust masks or respirators for respiratory protection.
•Gloves for hand protection against abrasions or chemicals.
•Safety glasses or face shields for eye protection during concrete work.
•After completion of the finishing operations, the surface of the pavement shall be entirely covered with wet he
burlap or jute mats Curing is the process of increasing the hydration of cement
Approved By
Existing Risk Analysis
Existing Risk (R=PXC)
Consequences (C )
Probability (P)
Hierarchy of Control
Measures (Elimination
/Substitution/ Engineering
Controls/Administrative
Control/PPE )
Engineering
Elimination
3 5 15
Administrative
PPEs
Engineering
Elimination
2 5 10
Administrative
PPEs
Engineering
Administrative 2 5 10
PPEs
Engineering
Administrative 2 5 10
PPEs
Engineering
Administrative 3 5 15
PPEs
Engineering
Administrative 2 5 10
PPEs
Signature :
Date :
Document Number Rev. No.
HIRA/CRP/GREEN FIELD PROJECT 0
Residual Risk Analysis
Reduced Consequences
Reduced Probability (P)
Hierarchy of Control
Measures (Elimination
/Substitution/
(C )
Additional control measures recommended
Engineering
Controls/Administrati
ve Control/PPE )
•Utilities detector to be used to check.
• Ensured proper supervision, safe work Engineering
2 4
procedures, and worker training. Administrative
• Implement rotation schedules to minimize
exposure.
• Provide adequate breaks and training. Administrative 1 5
•Regular equipment maintenance and
monitoring.
• Regularly safety briefings conducting to
discuss potential hazards and ensure safety
compliance.
.
• Signage and Warnings clear signage boards Administrative 1 5
displayed to indicate hazardous areas,
machinery operation zones, and PPE
requirements.
• Proper equipment maintenance regularly
check and maintain plate compactors to ensure
they are functioning properly..
•Rotation of workers rotate workers
periodically to limit exposure to vibration and
prevent musculoskeletal injuries.
• Training and supervision ensure that all
workers are trained in the safe operation of
Administrative 1 5
compaction equipment and the proper
handling of materials.
• Supervisors should monitor the work to
ensure safety measures are followed.
•Post-compaction Inspection Inspect the
compacted surface to ensure it meets required
specifications and that no dangerous
conditions exist (e.g., cracks, uneven areas).
•Ensure regular inspections of machines and
vehicles to prevent breakdowns.
•Routine safety checks of PPE and other safety
equipment. Administrative 2 4
• Display the signages around the worksite to
indicate hazards such as wet Concrete, heavy
Machinery,and slippery surfaces.
• Eliminate unnecessary manual handling or
machinery to reduce injury risks this could Administrative 1 5
involve mechanizing certain tasks if feasible.
Signature :
Date :
Rev. No.
0
Reduced Risk R=PXC
Hierarchy of Control Measures (Top to Bottom
Approach )
8
5
5
5
8
