Automation of Structural Health Monitoring (SHM) System of A Bridge Using BIMification Approach and BIM-based Finite Element Model Development
Automation of Structural Health Monitoring (SHM) System of A Bridge Using BIMification Approach and BIM-based Finite Element Model Development
com/scientificreports
This research focuses on the automation of an existing structural health monitoring system of a bridge
using the BIMification approach. This process starts with the Finite Element Analysis (FEA) of an
existing bridge for the numerical calculations of static and dynamic parameters. The validation of the
FE model and existing SHM system was carried out by the field load testing (Static and dynamic) of the
bridge. Further, this study tries to fill the research gap in the area of automatic FE model generation
by using a novel methodology that can generate a BIM-based FE model using Visual Programming
Language (VPL) scripts. This script can be exported to any FE software to develop the geometry of
the FE model. Moreover, the SHM devices are deployed to the Building Information modelling (BIM)
model of the bridge to generate the BIM-based sensory model (as per the existing SHM system). In this
way, the BIM model is used to manage and monitor the SHM system and control its sensory elements.
These sensors are then linked with the self-generated (Internet of Things) IoT platform (coded in
Arduino), developing a smart SHM system of the bridge. Resultantly, the system features visualisation
and remote accessibility to bridge health monitoring data.
Structural health monitoring (SHM) of bridges has been the subject of interest for many engineers and academi-
cians for a long time. Numerous studies have been conducted in the past to improve SHM systems1,2. Recent
developments in this study area suggest that the integration of Building Information Modelling (BIM) technology
with the SHM system is the need for advanced technological solutions for bridge health m onitoring3–8.
SHM is the process of monitoring and measuring the structural response in real-time, to detect anomalies
in the early stages of damage in structures9. The recent trends in the bridge industry involve the development of
health monitoring procedures which can maintain the operability and improve the life span of the bridge10. The
challenge lies in the proper installation and validation before functional use11–14. Authentication of the newly
installed SHM systems is extremely important for the start of their operational l ife15. Besides this, calibration of
the SHM system is required which can be ensured by field load testing of bridge. It results in reliable information
on the serviceability and performance parameters of the SHM system. Considering this fact, load testing (static
and dynamic tests) of bridge has been performed in this study.
Bien and Kaminski et al. correlated the full-scale test data with analytical models and showed good agree-
ment using static and dynamic tests which yield the maximum vertical displacement of the spans16. Lantsoght
and Hordijk et al. elaborated the use of diagnostic and proof load testing of RC bridges with their current use
and defined the areas requiring future work17. Innocenzi et al. discussed the importance of an extensive experi-
mental program (static and dynamic tests) for the proof testing of cable-stayed bridges with the goal of creating
a digital twin model for health monitoring p urposes18. Dynamic testing requires more attention from bridge
engineers as it deals with the effects of dynamic factors (moving vehicles, wind, and earthquakes) on the bridge.
1
Faculty of Civil Engineering, Silesian University of Technology, Ul. Akademicka 2A, 44‑100 Gliwice,
Poland. 2Faculty of Civil Engineering, Budapest University of Technology and Economics, Műegyetem
Rkp. 3, 1111 Budapest, Hungary. 3University of Florida, Gainesville, FL 32611, USA. 4University of Wolverhampton,
Wulfruna St, Wolverhampton WV1 1LY, UK. *email: [email protected]
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Thus, many research works targeted the evaluation of the structural modal parameters, for example, time period,
resonance frequency, free vibration frequencies, and their respective modes with the corresponding damping
ratios19–23. Effective utilisation of the load test results involves the comparison of the measured values with the
ones calculated in Finite Element Analysis (FEA). If the difference between measured and calculated values is
not significant, there is no need to update the FE model. Otherwise, an update of the FE model is required. Both
linear and non-linear FEA analyses are popular across the board to carry out the said comparison, therefore,
the results obtained from many load tests have focused on verifying bridge provisions of the design codes,
procedures, and FEA m odels24–28. Nguyen and Gerges et al. used FE modelling and truckload configurations to
predict load limits accurately and reliably and also attempted to monitor bridge health state, load capacity, and
aging of a s tructure29, especially in the case of diagnostic load testing.
Generation of the FE model can be performed using direct or indirect integration methods. In the case of
bridges, indirect integration methods are found to be more appropriate. These methods can be implemented
using a Visual Programming interface, which is based on functional blocks connected in a specific order to
perform desired tasks, including mathematical operations, creating, and manipulating geometries, as well as
exchange data between the BIM environment and other types of engineering software. VPL has already been
used successfully in the automatic compliance check procedure30,31, structural optimization32, and life cycle
sustainability assessment33.
The performance of the SHM system majorly depends on the efficiency and robustness of selected sensors34.
The most commonly employed sensors in SHM systems are LVDTs, strain gauges, accelerometers, and Liquid
Levelling Sensors (LLS). All these sensors correspond to the measurement of several factors and quantities
that help to assess bridge performance and detect possible anomalies. One of the basic parameters is the strain,
measured by robust devices such as vibrating wire strain gauges35. In addition to this, the measurement of
vertical displacement is also an important indicator for the health evaluation of bridges. The most suitable and
promising devices for this kind of measurement are LLS, which can overcome the problem of lack of reference
points and provide the most accurate r esults36,37. Other factors include linear deflection measured with Linear
Variable Differential Transformers (LVDT)38 and angular displacement measured using inclinometers39. Vibra-
tion monitoring and measurement of dynamic parameters is also an integral part of the bridge SHM system for
which MEMS accelerometers offer the best services quantitatively40. Weather monitoring stations are also an
integral component of the SHM system. These stations are usually installed at the center span of the bridge along
with temperature, humidity, anemometer, and barometric sensors.
Naraharisetty et al. discussed the recent developments in the SHM system which are bringing all SHM devices
to one platform while linking them with cloud-based s ervers41. Mahmud et al. discussed further benefits of
this technology as it is very effective in real-time health monitoring with the advantage of quick data retrieval
ability42. Further, Natasha et. al., has developed a novel open-source framework, which not only helps to visual-
ize the sensor’s data and automatically performs real-time data processing with a frequency of every 2 s43. To
add technological advancement to this domain, Internet of Things (IoT) technology can be applied to the SHM
system for its design, integration with other technologies, modifications, requirements on electronics and energy
supply, signal processing, and data evaluation using fog and cloud deployments which can be integrated using
BIMification approach44,45.
BIMification can be defined as the use of BIM methodologies in any area where BIM can execute a job smartly
through cloud-based platforms while controlling and monitoring the system. It plays an important role in inte-
grating sensing technology with the models using a cloud-based solution which is good for a utomation46–49.
Using the BIMification approach, all sensors are embedded in the BIM model and their link is established to the
cloud-based data platform. In this way, the recording, monitoring, evaluation, and visualization of SHM data
can be performed remotely or on-site8,49,50. Furthermore, developments in this research domain can scale these
integrated BIM models to Virtual Reality (VR)51, Augmented Reality (AR)52, and Mixed Reality (MR)53 platforms
through which SHM data can be better visualised using smart cyber-physical devices even on-site.
The scope of this research work involves four major research areas, which are interlinked to achieve the aim
of this study as shown in Fig. 1. It spans the validation of the existing SHM system using field load testing, FEA
of the bridge, the development of a BIM-based FE model, and BIMification of the existing SHM system for its
automation and control. Here the term “automation” involves the integration of bridge SHM system with the BIM
model, so that a 3D model can directly have access to bridge health data in real-time which can be automatically
monitored, visualized, and interpreted. It further involves the real-time monitoring of the service status of the
SHM system.
The structure of the bridge with the SHM system was traditionally designed before the implementation of the
BIM methodology. Thus, the proposed approach, called BIMification, can be used in the future when modeling
new bridges with SHM systems using the BIM environment. As a result, the BIM model could be used to man-
age and maintain the SHM system and even to control its sensory elements. In addition, by combining the SHM
system with a cloud platform, users can visualise the recorded signal data in connection with the bridge’s Asset
Information Model (AIM). Since most commonly used BIM tools still have numerous limitations in modeling
bridges’ complex geometry and structure, a methodology for the parametric generation of the FE model from
the BIM model is developed in this research work. A proprietary script created in the open Dynamo Visual
Programming environment is used. This tool allows the generation of a model for any FE analysis software.
Experimental program
The experimental plan of this research, as shown in Fig. 2, involves the field load testing of the bridge for the
verification of the numerical model and existing SHM system of the bridge, FE analysis of the bridge to evalu-
ate bridge response theoretically and its comparison with load test results, BIM modelling of the bridge for the
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development of BIMification approach, and visualisation of existing SHM system with the complete details of
installed sensors.
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Figure 4. FE model with a basic cross-section of the bridge deck, box girder beams, pylons, and structural
elements of the bridge.
of C60/75 concrete which are part of bridge deck. Further, the bridge deck is held by the edge beams on both
sides of the deck. Similarly, diaphragms are also the part of bridge geometry that helps to resist the lateral forces
and transfer loads to the support. The values of the torsional moment are calculated for the entire box section,
throughout the girder, for ease of managing the geometry of the structure. The cross-sections of the cables are
reduced to a circular cross-section having a diameter resulting from the total cross-sectional area of the
strands.
In the design, the calculation model takes the standard parameters of the concrete elasticity modulus into
account, according to E C256,57.
Loading regime
Static and dynamic load testing of the bridge was performed in this research. Using the Finite element model,
calculations were made to determine the values of bending moments in the box girder to define the load test
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Figure 5. Truck arrangements in the four representative static load test schemes.
patterns and location of measurement points. Further, the results of the load test were compared with the FEA
results to validate the FE model.
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Figure 6. Transverse arrangement of the load test trucks and location of measurement points.
Figure 7. Location of measuring points and installed sensors during the static load test.
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Figure 8. Arrangement and placement of sensors along the bridge cross-section used in the dynamic load test.
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where: fcm is the average 28-day compressive strength of concrete in [MPa], s = 0.25 is a factor depending on the
type of cement (CEM II / AS 52.5 N), t—is the age of concrete ≥ 7 in days, αE = 1.2 is a factor as discussed above.
The calculated modulus of elasticity Ecm of the concrete is found to be higher than the E cm as per EC. The
comparison of both of these values is presented in the graphs of Fig. 11, showing that the resulting increase in
the stiffness of the structure can be considered by reducing the theoretically calculated deflections by a reduc-
tion factor of 0.73 (Table 2).
For the purpose of updating the FEM model, the change in stiffness EI of concrete spans was taken into
account by introducing parameters consistent with the concrete mix used. According to the EC standard54, the
modulus of elasticity of concrete depends on the function of age, type of aggregate, and cement. Knowing the
composition of the concrete mix and the results of concrete compressive strength tests after 28 days of curing, the
change in the modulus of elasticity was estimated. The obtained value was corrected in relation to the standard
value specified by the designer. This approach is acceptable in the absence of laboratory tests of the modulus of
concrete elasticity.
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Age of concrete Average strength Characteristic strength Concrete class Ecm Ecm as per EC standard Reduction factor
t fcm (t) fck (t) [–] [–] [–] E0/Ecm (t)
[days] [MPa] [MPa] [–] [MPa] [MPa] [–]
385 103 99 C 60/75 53.7 39 0.73
Table 3. Maximum deflections of the box girder in selected load schemes [mm].
this research. It uses BIM model as a source file and transforms its geometry into the topology of the FE model.
The future direction of this work focuses on the material assignment, load application, and running the FEA using
the BIM-based model, which can lead to the comparison of BIM-based FEA results with the traditional FEA.
The generation of the BIM-based FE model can be performed using direct or indirect methods (Fig. 12).
Direct integration (Fig. 12a) involves closed solutions provided by BIM and FEM software. Linear elements,
including beams, columns, pylons, or cables, can be translated into analytical counterparts created automati-
cally in the structural analysis environment. It is observed that this method generates valid models only when
the topology of both the BIM and the FEM models is similar in terms of the number of elements, their shape,
orientation, and relations. Moreover, the direct generation of the structural model requires dividing the BIM
model into pieces, including elements that are not explicit in the real structure, e.g., longitudinal, and transversal
beams. Introducing such a topology in BIM environment, especially for structural analysis purposes, is not a
valid approach, as it requires additional, separate, and virtual elements to the BIM model that can disturb its
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Figure 12. Methods of the generation of the FEM models based on the BIM model.
semantics, performance, and usability in other aspects, e.g., quantity take-offs. Therefore, indirect method have
been used in this research.
In this approach, the VPL interface is used to retrieve data on the geometry of spans, pylons, and cables
directly from the BIM model and convert them into a set of curves and points, including additional lines for
longitudinal and transverse components of the structural model. This geometric representation can then be
used to generate FEM models using additional packages in Dynamo (Fig. 12b) or textural formats readable by
structural analysis software (Fig. 12c). Using a visual script, a file is generated that contains the coordinates of
all the nodes. This file is written in the syntax of the CADINP language used in FE software. The sequence of all
the mentioned steps is shown in Fig. 13.
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This approach allows using other engineering software while exchanging data between BIM and FEM environ-
ment since a generic list of nodes coordinates is the output of the Dynamo script. The output is universal enough
to be successfully implemented in other frameworks of data exchange between the BIM model and any FEM
software. Using visual programming allows for the creation of parametric models directed by an open and fully
adjustable code. The robustness and modifiability of direct methods are limited and depend on the maturity of
the software used. Direct methods are usually software-specific and closed implementations delivered as ready-
to-use tools in a software interface, defined in compiled and inaccessible source code that cannot be adjusted or
extended to perform specific, out-of-scope tasks. In the given example and software, the BIM model topology
cannot be directly transformed into the FE model due to inconsistencies in the structure of both models. The
single cross-section of the superstructure extruded along the road alignment creates a solid span and would
be seen as a single linear element in the FE model. The topology of the span requires divisions into sections of
parametric density defined in the open VPL code. Furthermore, two series of 1D elements are created for the left
and right sides of the box girder with neglected vertical alignment in the FE model. These basic rules may not be
fully covered by direct methods of data exchange, depending on the specificity and maturity of the software. In
the case of the bridge FE model, due to the irregularity, complexity, and curvature of the BIM model geometries,
direct methods of exchange can give incorrect output. Hence, open indirect solutions are recommended and
presented in our approach that can be extended or modified, if required, and give the output that is not limited
to specific FEA software. The use of indirect methods also has other advantages. In this way, not only the time
is saved but it is also very easy to update the FE model according to the results of the load testing. The openness
and transparency of the source code are maintained, which is one of the key features of the BIM methodology,
e.g., IFC-based (Industry Foundation Classes) data delivery and exchange. The said approach can be the basis
for BIM-based bridge FEA and, in the future, can help designers work on the BIM model to carry out FEA.
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Figure 14. Mode shapes from the FE model, preliminary theoretical and real identified natural frequencies.
Here the model vector is considered between 40 and 60, which highlights the number of modes used to describe
Frequency Response Functions (FRFs). It can be clearly seen that the most excited frequencies lay around 2.5 Hz
but as stated previously, a relatively small number of sensors have limited mode observability.
Another metric of the dynamic behavior of the bridge is the dynamic amplification factor (DAF), here defined
as the ratio of the maximum deflection on a given drive (30, 50, 70 km/h) of one vehicle to the maximum deflec-
tion in the same measurement section while driving the same route at a quasi-static speed of up to 10 km/h.
The DAF peaked at 1.05 at 70 km/h concluding that the bridge has a small dynamic susceptibility to excitation
by heavy v ehicles21.
The graph of changes in the time domain of displacements (point P1) and accelerations (point A2) is shown
in Fig. 16. This graph shows the results of the harmonic analysis, where the vibration spectrum contains peaks
revealing the fundamental vibration frequencies. Further, the excitation caused by the artificial obstacles can
also be observed as a peak in both of these graphs.
Observation of these results, in the natural frequency domain, shows that the structure has a slightly higher
stiffness than assumed in the model. Thus, the trend observed in static tests is also confirmed. As already men-
tioned, the results of the dynamic tests highlight the need for a greater number of accelerometers and dynamic
measurement locations because of the higher difference in the measured and theoretical natural frequencies.
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Figure 16. Raw acceleration (top) and displacement (bottom) data recorded during the test ride passing over
the artificial obstacle.
Figure 8 shows that only five sensors are used along the cross-section of the bridge. Out of these five sensors,
two sensors are measuring both longitudinal and transverse vibrations, two are measuring vertical vibrations,
and one sensor measuring lateral. Using a greater number of sensors increases the observability of the higher
modes. Therefore, the results, with the given number of sensors and differences in their locations, are not very
conclusive in the case of field measurement. Resultantly, the analysis is more reliant on the outcomes of the FE
analysis which is recommended in this research.
After the evaluation of load testing results, it can be concluded that the type of sensors measuring the dynamic
parameters of the SHM system are sufficing the needs of the existing SHM system whereas there is a lack of the
number of sensors, and measurement location for dynamic parameters, therefore existing SHM require more of
such devices for reliable monitoring of dynamic parameters.
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sensor is identified as WSG-2/03 (03 section), the temperature sensor as MET-T/05 (05 section), and ACC-1/03
(03 section). All these sensors were physically installed on the bridge and whole communication between the
sensors and web platforms was carried out through an API-based access.
The second most important and powerful tool of BIMification process is the web platform. It is developed
using a free version of a web application. This application is available in both smartphone and web versions, but
the developer mode is available only on the web version. So, using the web version of the application first, the web
platform is developed, and after that communication between the sensors and the web platform is established. To
develop this platform, a project is created by the name of the bridge SHM system, where one device having three
sensors (strain sensor, temperature sensor, and vibration sensor) is added to the dashboard. On the dashboard,
each sensor is created with its own domain, and its measurement features are enabled according to its datasheet.
Thus, the measurement parameters of each sensor, i.e., its measurement limits, units, graph axis, and frequency
of measurement are manually developed. After developing the graphical interface and measurement scheme of
sensors, they are made online by connecting to the web platform. This connection is developed using Arduino
IDE codes. One code for all three sensors is developed where API of the sensors and domain of the web platform
is embedded. This code is then uploaded to the web application dashboard and communication is established
over the Internet. After successfully developing the connection between sensors and the web platform, the sensors
under the SHM system are visible online on the dashboard. After this, automation action is enabled for sensors
that allow data recording. This initiates the real-time monitoring of the bridge.
The next step is the creation of BIMified sensory model, which is developed by deploying these smart sensors
to the BIM model of the bridge. The job is done using the MR application. The web-supported domain is used
throughout this process too. The BIM model of the bridge is uploaded to the application platform as the IFC
formats or .rvt files, directly through the BIM software. After uploading the model, the locations of the selected
sensors according to the layout shown in Fig. 9 are marked on the uploaded BIM model. At these locations, small
icons representing each sensor are then generated. All these icons are now the virtual representation of the actual
sensors installed on the bridge. Each icon in the BIM environment is developed with several functions. The major
task was to develop the URL access for each icon, which is done using the interface of the MR application. This
function allows the user to embed the URL or IP address of the web platform dashboard, where recorded data is
available in graphical format, so, after developing this communication path in the BIM model, the MR applica-
tion developed direct access to IoT-based web platforms. Clicking the sensor icon on BIMified model redirects
to the sensor dashboard on the web platform where real sensors are sending data in graphical formats. Graphs
of each measurement parameter can be seen in Fig. 18. In this way, data with different options (real-time, one
hour, one day, seven-day, one month, and three months) can be visualised remotely. Clicking each graph shows
the details of measured data from where the data can be downloaded as csv. file.
As BIMification is done as a project on the web platform, the users having the project ID and password can
get access to this platform using tablets or smartphones. The BIMified model for the selected sensors is shown
in Fig. 18, where the recorded data can be visualised graphically.
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This platform is developed to visualise the data in AR and MR interfaces as the MR application can be directly
linked to MR devices like Microsoft HoloLens and Trimble Site Vision. The idea of this future direction is already
developed in which BIMified SHM system will be made accessible to the AR/MR platforms and the visualiza-
tion of the SHM datasets will be carried out using cyber-physical devices. In this way, real-time monitoring of
bridges can be done onsite.
Conclusions
This research has addressed major developments in the automation of bridge Structural Health Monitoring
(SHM) systems by using the applications of Building Information Modeling (BIM) technology. The example of
a real-life bridge is considered which was designed by the traditional methods without the implementation of
BIM technology. The proposed solutions of this study are making this research viable for the bridge industry by
implementing BIM technology for user-friendly and smart interfaces of the SHM system and Finite Element
Analysis (FEA).
This research analyses the existing SHM system of bridge. For this purpose, FEA and field load testing tech-
niques are employed. The results of both static and dynamic measurements are compared with the numerical
calculations and the percentage difference in results is compared with the findings of EC. Whereas the compari-
son of permanent and total deflections constitutes from 0 to 6%, therefore, meets the standard condition of not
exceeding the level of 10%29,56. Such results prove that the stiffness of the spans is consistent with the values of
the calculation model, thus validating the FE model of the bridge and showing the sufficiency of existing sensors
measuring the static parameters of SHM system. In the case of dynamic measurements, the high modal density
values and the limited number of accelerometers are limiting factors in the case of the modal identification pro-
cess, thus requiring more number of dynamic measurement devices for the installed SHM system of the bridge.
The novelty of this research has achieved the automatic generation of the FE model. As FE model develop-
ment is an iterative and time-consuming process, this solution will ease the process of numerical modelling. It
has been done using the applications of BIM technology, where a novel Visual Programming Language (VPL)
script is developed using the indirect integration method in Dynamo. This script is based on functional blocks
connected in a specific order to perform desired tasks, including mathematical operations, creating, and manipu-
lating geometries, and exchanging data between BIM environment and other types of engineering software.
These building blocks can generate the geometry of any FE model enabling the integration between BIM and
FEM environment. This integration results in the automation of FEM frameworks.
Further, BIMification of the bridge SHM system is developed by deploying selected sensors (strain sensor,
temperature sensor, and vibration sensor) to the BIM model of the bridge. This BIM-based sensory model ena-
bles the control and monitoring of the bridge SHM system. This approach is mainly targeting IoT-based web
platforms which can offer remote data recording and monitoring services. Such a platform is developed in this
research using a free version of an IoT platform, having the inclusion of Arduino codes for the communication
between sensors and the web platform. This platform can hold a complete SHM system as a single unit where all
the sensors are embedded as individual subunits with the graphical representation of measured data.
Thus, the major aim of this research is achieved by bringing the technological advancements of the IoT
domain, smart applications of BIM technology, and Common Data Environments (CDE), i.e., MR application, to
automate the SHM system of bridges. Moreover, the applications of CDE help the users to visualise the recorded
signal data in connection with the bridge’s Asset Information Model (AIM). Implementing such systems will
not only serve the purpose of real-time bridge health monitoring but also automate the bridge monitoring, data
recording, data processing, and results evaluation stages which can save time and financial resources of the
bridge authorities.
Data availability
The datasets used and analysed during the current study be available from the corresponding author upon
reasonable request.
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Acknowledgements
The authors would like to acknowledge the sincere efforts of Dr. Usman Hanif, for his continuous guidance and
help to finalize this research and to industrial partners, who helped during the execution of bridge load testing
and also provided relevant data regarding the bridge SHM system.
Author contributions
M.F.: Conceptualization, Methodology, Software, Data Collection, Analysis & Investigation, Writing, Editing.
M.S.: Conceptualization, Data Collection, Analysis & Investigation, Editing, Resources, Supervision, Visulisa-
tion. G.P.: Conceptualization, Data Collection, Analysis & Investigation, Software. K.K.: Analysis & Investigation,
Visualisation, Writing, Editing. M.J.: Methodology, Software, Writing, Editing. P.Ł.: Data Collection, Analysis
& Investigation, Writing, Resources D.P.: Methodology, Software, Writing, Editing. M.H.: Conceptualization,
Writing, Editing. M.G.: Methodology, Conceptualization, Writing, Resources.
Funding
This publication was supported under the Initiative of Excellence—Research University program implemented
at the Silesian University of Technology, Poland under project No. 32/014/SDU/10-22-58.
Competing interests
The authors declare no competing interests.
Additional information
Correspondence and requests for materials should be addressed to M.F.
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