Client Name Designer

Project Name Company TIMACA

Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

Conveyor Design Information Series name Series 35 Series 25

Calculation method ........................... CEMA 7th (default) Bearing 6307 6205
Conveyor Length / Height ............................. 386 / 14.3 ft Number of rolls 3 2
Material lift ............................................................. 14.1 ft Trough angle (deg) 35 10
Ambient temperature ................................................50 °F Type Inline Inline
Idler spacing (ft) 4.00 10.00
Number of idler sets 112 35
Material Properties
Roll diameter 7.0 7.0
Type ..................................................................... Iron Ore Roll rpm 375 375
Design Tonnage .................................................. 6614 tph Total drag (lbf) 2.8 1.1
Density ................................................................144 lb/ft3 Drag range (lbf) 3.68 - 4.04 1.80 - 1.81
Maximum lump size ................................................ 4.0 in Roll length 21.6 32.4
Surcharge angle ...................................................... 20 deg Shaft diameter (in) 1.38 0.98
Dynamic capacity (kip) 35.1 14.8
Belt Properties Min L10 life (1000 hrs) 350.0 / 109.0 350.0
Type ............................................................ Fabric (4-Ply) Shaft deflection (min) 1.65 / 5.00 5.03
Width ..................................................................... 60.0 in
Rating.................................................................. 500 PIW Drive Station
Speed ................................................................... 688 fpm Type ............................................................. Squirrel cage
Top / bottom cover thickness ........................ 1/2 x 3/16 in Synchronous RPM ........................................... 1800 RPM
Total thickness ......................................................... 0.9 in Motor quantity / rating ...................................... 1 / 275 hp
Weight ................................................................ 27.6 lb/ft Total installed power .............................................. 275 hp
Modulus ......................................................... 44,449 PIW
Tape length ........................................................... 809.8 ft Frame Size.................................................... NEMA 449T
Belt cycle time ............................................................ 71 s Motor Voltage ............................................. Not Specified
Tension Summary Running Momentary Efficiency ................................................................ 95.5%
Maximum tension (kip) 25.6 33.4 Maximum starting torque ......................................... 145%
Minimum safety factor 11.70 8.98 Start tension / running tension (fl-n case) .................... 1.3
Minimum tension (kip) 15.4 14.7 Inertia - Motor ................................................. 108.3 lb·ft²
Maximum belt sag (%) 0.98 1.09 Pulley lagging type ...............................................Ceramic
Motor wrap angles....................................................... 204
Lagging friction factor (run / accel) ................. 0.36 / 0.45
Cross Sectional Loading
Material mass (wm) ........................................... 320.6 lb/ft Empty demand power (17%).................................... 46 hp
Combined mass (wm + wb) ................................ 348.2 lb/ft Full demand power (82%) ...................................... 227 hp
Edge distance (required / actual)...................... 4.2 / 6.9 in
Cross sectional area ............................................. 2.233 ft² Reducer Information
Cross sectional loading (utility / total) ........... 78 % / 56 %
Bed depth ............................................................... 10.7 in Manufacture ............................................................... N/A
Frame size .................................................................. N/A
Reducer ratio .......................................................... 28.000
Catalog reducer ratio ................................................ 0.000
RPM (High / Low) ........................................ 1800 / 64.29
Configuration ................................................ Shaft Mount
Number of stages............................................................. 3
Service factor ............................................................... 1.4
Power rating .................................................................... 0
Flooded belt tonnage........................................ 11,414 tph
Flooded (wm + wb) ............................................ 584.3 lb/ft Take-up Data
Type ...................................................................... Gravity
Idler Set Data Location ................................................. Head / Pulley #4
Carry Return Required belt line tension..................................... 15.4 kip
Counterweight mass ........................................... 15.4 tons
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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

Estimated Splice Data

Required pulley displacement ............................... 14.72 ft Splice type ...............................................................3-Step
Dynamic displacement (incl thermal) ............. 0.96 ft Splice step length ..................................................... 9.8 in
Permanent elongation ..................................... 5.26 ft 22 degree bias angle ............................................... 24.4 in
Splice length (2 included) ............................... 4.49 ft Total splice length .................................................. 53.9 in
Clearance ........................................................ 4.00 ft
Other Information
Backstops
Loaded beltline mass (excluding motors)......... 165,268 lb
Backstop type ............................................ None installed Total inertia (ref HS shaft) ................................. 627 lb·ft2
Empty beltline mass (excluding motors) ............ 43,329 lb
Brakes 2 Above values are for the FN case
Brake type .................................................. None installed
Flooded belt tonnage ........................................ 11,414 tph
Motor Torque Flooded (wm + wb)............................................ 584.3 lb/ft
100% Motor Torque - High Speed..................... 815 lbf·ft Demand Power
Motor Shaft Torque - Running (FN) .................. 670 lbf·ft Motor Demand
Motor Shaft Torque - Starting (FN) ................ 1,179 lbf·ft Case Nameplate Power
(%) (hp)
100% Motor Torque - Low Speed ................ 22,810 lbf·ft Empty - NF 16.7 46
Low Speed Shaft Torque - Running (FN)..... 17,818 lbf·ft Full - NF 82.5 227
Low Speed Shaft Torque - Running (Max) .. 17,818 lbf·ft
Low Speed Shaft Torque - Starting (FN) ...... 31,689 lbf·ft Din Factor and Total Equivalent Mass
Low Speed Shaft Torque - Starting (Max).... 31,689 lbf·ft Belt line
Case Din factor
mass (lb)
Starting and Stopping Empty - NF 0.0213 71,888
Full - NF 0.0220 193,826
Start control ............................................. Constant torque
Start time.......................................................... 1.1 to 7.3 s Maximum Belt Tensions (kip)
Empty - NF ................................................................ 1.1 s Case Running Dynamic
Full - NF .................................................................... 7.3 s Empty - NF 17.1 28.9
Full - NF 25.6 33.4
Operational stop control............................................. Drift
Operational stop time ..................................... 6.9 to 12.1 s Belt Safety Factor
Empty - NF .............................................................. 12.1 s Case Running Dynamic
Full - NF .................................................................... 6.9 s Empty - NF 17.55 10.38
Full - NF 11.70 8.98
Emergency stop control ............................................. Drift
Emergency stop time ..................................... 6.9 to 12.1 s Splice Safety Factor
Empty - NF .............................................................. 12.1 s Case Running Dynamic
Full - NF .................................................................... 6.9 s Empty - NF 13.16 7.79
Full - NF 8.78 6.73
Tension Ratios Minimum Belt Tensions (kip)
Allowable (running)................................................... 3.61 Case Running Dynamic
Running tension ratio ................................................. 1.64 Empty - NF 15.4 14.7
Allowable (dynamic) ................................................. 4.97 Full - NF 15.4 15.0
Starting tension ratio .................................................. 2.16
Maximum Belt Sag (%)
Transition Lengths Case Running Dynamic
Empty - NF 0.22 0.22
Transition method ............................................... CEMA 7
Full - NF 0.98 1.09
Tail transition length (inline) .................................. 9.00 ft
Head transition length (inline) .............................. 12.50 ft

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

Conveyor Profile
Overall length = 386 ft - Overall height = 14.3 ft - True Length = 385.9 ft

Pulleys
Tail Arrangement Head Arrangement

Maximum Pulley Tensions (without any additional safety factors)

Running (kip) Momentary Tensions (kip)
Pulley Wrap
#
Type Pulley Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
1 1-HT Motor 1 204 25.6 15.6 40.4 33.4 15.8 48.2
2 3-LT Pulley 2 24 15.6 6.59 15.8 6.64
3 2-MT Pulley 3 88 15.7 21.9 15.8 21.9
4 2-MT Take-up Pulley 180 15.4 30.9 15.4 31.3
5 2-MT Pulley 5 92 15.9 23.0 16.4 24.0
6 2-MT Tail Pulley 180 15.8 31.9 20.8 42.4
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these
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Location Date Feb 20, 2025
Description

values.

Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging / Lagging Face Bearing
Diameter with Center Center Plummer Bearing Shaft
Type Pattern Thickness Width Diameter
(in) Lagging Diameter Distance Block Series Bearing
Type (in) (in) (in)
(in) (in) (in) Mass (lb)
1 Ceramic 40.0 0.50 41.0 64.0 8.00 6 1/2 80.0 3038 23038 5,177
2 Rubber 20.0 0.38 20.8 64.0 7 1/2 6.00 80.0 3036 23036 2,914
3 Rubber 18.0 0.38 18.8 64.0 4 7/16 3 15/16 76.0 522 23222 1,384

Shaft Geometry Details (Pulley Types)

Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhung Overhung
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius Load Moment
Device Material Distance Distance
(ksi) (ksi) (ksi) (in) (in) (kip) Arm (in)
(in) (in)
1 XT-80 SAE 1018 58.0 32.0 29.0 8.00 59.0 4.9 2.3 2.5 35.0
2 XT-80 SAE 1018 58.0 32.0 29.0 7 1/2 59.0 4.7 2.3 0.0 0.0
3 XT-45 SAE 1018 58.0 32.0 29.0 4 7/16 60.8 3.6 0.8 0.0 0.0

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

Belt Supplier Data Sheet System Information

Type ............................................................ Fabric (4-Ply) Calculation method ........................... CEMA 7th (default)
Width ..................................................................... 60.0 in Conveyor Length / Height ..............................386 / 14.3 ft
Rating.................................................................. 500 PIW Ambient temperature ................................................ 50 °F
Speed ................................................................... 688 fpm
Top / bottom cover thickness ........................ 1/2 x 3/16 in Material Properties
Total thickness ......................................................... 0.9 in Type .................................................................... Iron Ore
Weight ................................................................ 27.6 lb/ft Design Tonnage .................................................. 6614 tph
Modulus ......................................................... 44,449 PIW Density ............................................................... 144 lb/ft3
Tape length ........................................................... 809.8 ft Maximum lump size ................................................. 4.0 in
Belt cycle time ............................................................ 71 s Surcharge angle ...................................................... 20 deg

Cross Sectional Loading Drive Station

Material mass (wm) ........................................... 320.6 lb/ft Type ............................................................. Squirrel cage
Combined mass (wm + wb) ................................ 348.2 lb/ft Synchronous RPM ........................................... 1800 RPM
Edge distance (required / actual)...................... 4.2 / 6.9 in Motor quantity / rating ...................................... 1 / 275 hp
Cross sectional area ............................................. 2.233 ft² Total installed power .............................................. 275 hp
Cross sectional loading (utility / total) ........... 78 % / 56 % Empty / full power ........................ (17 / 82%) 46 / 227 hp
Bed depth ............................................................... 10.7 in Maximum starting torque ......................................... 145%
Pulley lagging type ...............................................Ceramic
Motor wrap angles....................................................... 204

Idler Set Data

Carry Return
Series name Series 35 Series 25
Bearing 6307 6205
Number of rolls 3 2
Trough angle (deg) 35 10
Type Inline Inline
Tension Summary Running Momentary Idler spacing (ft) 4.00 10.00
Maximum tension (kip) 25.6 33.4
Minimum safety factor 11.70 8.98
Pulley Details
Estimated Splice Data Pulley diameter (Type 1) .................................... 3333.3 in
Pulley diameter (Type 2) .................................... 1666.7 in
Splice type .............................................................. 3-Step
Pulley diameter (Type 3) .................................... 1500.0 in
Splice step length ..................................................... 9.8 in
22 degree bias angle............................................... 24.4 in
Total splice length.................................................. 53.9 in Take-up Data
Type ...................................................................... Gravity
Transition Lengths Location ................................................. Head / Pulley #4
Required belt line tension..................................... 15.4 kip
Transition method ............................................... CEMA 7
Counterweight mass ........................................... 15.4 tons
Tail transition length (inline) .................................. 9.00 ft
Required pulley displacement ...............................14.72 ft
Head transition length (inline) .............................. 12.50 ft

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Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

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Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

System Information
Idler Set Data Calculation method ........................... CEMA 7th (default)
Carry Return Conveyor Length / Height ..............................386 / 14.3 ft
Series name Series 35 Series 25 Ambient temperature ................................................ 50 °F
Bearing 6307 6205
Number of rolls 3 2 Material Properties
Trough angle (deg) 35 10 Type .................................................................... Iron Ore
Type Inline Inline Design Tonnage .................................................. 6614 tph
Idler spacing (ft) 4.00 10.00 Density ............................................................... 144 lb/ft3
Roll diameter 7.0 7.0 Maximum lump size ................................................. 4.0 in
Roll rpm 375 375 Surcharge angle ...................................................... 20 deg
Total drag (lbf) 2.8 1.1
Drag range (lbf) 3.68 - 4.04 1.80 - 1.81
Roll length 21.6 32.4 Cross Sectional Loading
Shaft diameter (in) 1.38 0.98 Material mass (wm) ........................................... 320.6 lb/ft
Dynamic capacity (kip) 35.1 14.8 Combined mass (wm + wb) ............................... 348.2 lb/ft
Min L10 life (1000 hrs) 350.0 / 109.0 350.0 Edge distance (required / actual) ...................... 4.2 / 6.9 in
Shaft deflection (min) 1.65 / 5.00 5.03 Cross sectional area ............................................. 2.233 ft²
Cross sectional loading (utility / total) .......... 78 % / 56 %
Number of idler sets 112 35 Bed depth ............................................................... 10.7 in
Number of rolls 336 70

Idler Set Data

Impact Transition
Series name
Bearing
Number of rolls 0 0
Trough angle (deg) 0 0
Type
Belt Supplier Data Sheet
Idler spacing (ft) 4.00 10.00
Roll diameter 0.0 0.0 Type ............................................................Fabric (4-Ply)
Roll rpm 0 0 Width...................................................................... 60.0 in
Total drag (lbf) 0.0 0.0 Rating .................................................................. 500 PIW
Roll length 0.0 0.0 Speed .................................................................... 688 fpm
Shaft diameter (in) 0.00 0.00 Top / bottom cover thickness ........................ 1/2 x 3/16 in
Dynamic capacity (kip) 0.0 0.0 Weight ................................................................ 27.6 lb/ft
Min L10 life (1000 hrs) 0.0 / 0.0 0.0 / 0.0 Tension Summary Running Momentary
Shaft deflection (min) 0.00 0.00 Maximum tension (kip) 25.6 33.4
Minimum safety factor 11.70 8.98
Number of idler sets 0 0
Number of rolls 0 0

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Location Date Feb 20, 2025
Description

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

System Information Bearing 6307 6205

Calculation method ........................... CEMA 7th (default) Number of rolls 3 2
Conveyor Length / Height ............................. 386 / 14.3 ft Trough angle (deg) 35 10
Material lift ............................................................. 14.1 ft Type Inline Inline
Ambient temperature ................................................50 °F Idler spacing (ft) 4.00 10.00
Number of idler sets 112 35
Roll diameter 7.0 7.0
Material Properties
Roll rpm 375 375
Type ..................................................................... Iron Ore Total drag (lbf) 2.8 1.1
Design Tonnage .................................................. 6614 tph Drag range (lbf) 3.68 - 4.04 1.80 - 1.81
Density ................................................................144 lb/ft3 Roll length 21.6 32.4
Maximum lump size ................................................ 4.0 in Shaft diameter (in) 1.38 0.98
Surcharge angle ...................................................... 20 deg Dynamic capacity (kip) 35.1 14.8
Min L10 life (1000 hrs) 350.0 / 109.0 350.0
Belt Properties Shaft deflection (min) 1.65 / 5.00 5.03
Type ............................................................ Fabric (4-Ply)
Width ..................................................................... 60.0 in Drive Station
Rating.................................................................. 500 PIW Type ............................................................. Squirrel cage
Speed ................................................................... 688 fpm Synchronous RPM ........................................... 1800 RPM
Top / bottom cover thickness ........................ 1/2 x 3/16 in Motor quantity / rating ...................................... 1 / 275 hp
Total thickness ......................................................... 0.9 in Total installed power .............................................. 275 hp
Weight ................................................................ 27.6 lb/ft
Modulus ......................................................... 44,449 PIW Frame Size.................................................... NEMA 449T
Tape length ........................................................... 809.8 ft Motor Voltage ............................................. Not Specified
Belt cycle time ............................................................ 71 s Efficiency ................................................................ 95.5%
Tension Summary Running Momentary Maximum starting torque ......................................... 145%
Maximum tension (kip) 25.6 33.4 Start tension / running tension (fl-n case) .................... 1.3
Minimum safety factor 11.70 8.98 Inertia - Motor ................................................. 108.3 lb·ft²
Minimum tension (kip) 15.4 14.7 Pulley lagging type ...............................................Ceramic
Maximum belt sag (%) 0.98 1.09 Motor wrap angles....................................................... 204
Lagging friction factor (run / accel) ................. 0.36 / 0.45
Cross Sectional Loading Empty demand power (17%).................................... 46 hp
Material mass (wm) ........................................... 320.6 lb/ft Full demand power (82%) ...................................... 227 hp
Combined mass (wm + wb) ................................ 348.2 lb/ft
Edge distance (required / actual)...................... 4.2 / 6.9 in Take-up Data
Cross sectional area ............................................. 2.233 ft²
Cross sectional loading (utility / total) ........... 78 % / 56 % Type ...................................................................... Gravity
Bed depth ............................................................... 10.7 in Location ................................................. Head / Pulley #4
Required belt line tension..................................... 15.4 kip
Counterweight mass ........................................... 15.4 tons

Required pulley displacement ...............................14.72 ft

Dynamic displacement (incl thermal) .............0.96 ft
Permanent elongation ......................................5.26 ft
Splice length (2 included) ...............................4.49 ft
Clearance .........................................................4.00 ft

Idler Set Data

Carry Return
Series name Series 35 Series 25
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Description

Conveyor Profile
Overall length = 386 ft - Overall height = 14.3 ft - True Length = 385.9 ft

Tail Arrangement Head Arrangement

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Maximum Pulley Tensions (without any additional safety factors)

Running (kip) Momentary Tensions (kip)
Pulley Wrap
#
Type Pulley Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
1 1-HT Motor 1 204 25.6 15.6 40.4 33.4 15.8 48.2
2 3-LT Pulley 2 24 15.6 6.59 15.8 6.64
3 2-MT Pulley 3 88 15.7 21.9 15.8 21.9
4 2-MT Take-up Pulley 180 15.4 30.9 15.4 31.3
5 2-MT Pulley 5 92 15.9 23.0 16.4 24.0
6 2-MT Tail Pulley 180 15.8 31.9 20.8 42.4
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these
values.

Pulley Shaft Results

Shaft Shaft Design Design Design
Bearing Resultant Resultant Resultant Bending Pulley &
Pulley Safety Slope at Deflection T1 T2 Overhun
L10 Life Force Angle Torque Moment Shaft
# Factor Hub at Center Tension Tension g Load
1000 hrs (kip) (deg) (kip·ft) (kip·ft) Mass (lb)
(min) (% span) (kip) (kip) (kip)
1 1.79 3.98 0.038 372 28.2 17.2 -2.52 44.1 179 19.0 19.6 4647
2 2.35 6.62 0.060 500 19.6 19.7 0 9.46 261 0.1 3.0 1242
3 2.42 3.34 0.032 500 19.7 19.7 0 29.1 312 0.0 12.7 2481
4 1.95 4.15 0.040 320 19.3 19.4 0 36.2 90 0.1 15.8 2481
5 2.31 3.50 0.034 500 19.9 20.0 0 30.5 229 0.1 13.4 2481
6 1.77 4.58 0.044 231 19.7 20.2 0 39.9 359 0.4 17.5 2481

Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging / Lagging Face Bearing
Diameter with Center Center Plummer Bearing Shaft
Type Pattern Thickness Width Diameter
(in) Lagging Diameter Distance Block Series Bearing
Type (in) (in) (in)
(in) (in) (in) Mass (lb)
1 Ceramic 40.0 0.50 41.0 64.0 8.00 6 1/2 80.0 3038 23038 5,177
2 Rubber 20.0 0.38 20.8 64.0 7 1/2 6.00 80.0 3036 23036 2,914
3 Rubber 18.0 0.38 18.8 64.0 4 7/16 3 15/16 76.0 522 23222 1,384

Shaft Geometry Details (Pulley Types)

Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhung Overhung
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius Load Moment
Device Material Distance Distance
(ksi) (ksi) (ksi) (in) (in) (kip) Arm (in)
(in) (in)
1 XT-80 SAE 1018 58.0 32.0 29.0 8.00 59.0 4.9 2.3 2.5 35.0
2 XT-80 SAE 1018 58.0 32.0 29.0 7 1/2 59.0 4.7 2.3 0.0 0.0
3 XT-45 SAE 1018 58.0 32.0 29.0 4 7/16 60.8 3.6 0.8 0.0 0.0

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Description

#1 - Motor 1 Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension ................................. 25.6 kip
1. Name (Type-1)............................................ Motor 1 29. Running T2 Tension ................................. 15.6 kip
2. Pulley Diameter ............................................ 40.0 in 30. Design T1 Tension ................................... 28.2 kip
3. Face Width .................................................... 64.0 in 31. Design T2 Tension ................................... 17.2 kip
32. Wrap angle ................................................204 deg
33. Design Resultant Tension......................... 44.1 kip
Lagging
34. Resultant Angle .........................................179 deg
4. Lagging Type ............................................. Ceramic
35. Overhung Load........................................ -2.52 kip
5. Lagging Thickness ..........................................0.5 in
36. Resultant Moment ................................ 20.2 kip·ft
6. Diameter with lagging .................................. 41.0 in
37. Resultant Torque .................................. 19.0 kip·ft
38. Estimated Pulley & Shaft Mass ................ 4,647 lb
Shaft Specification 39. Estimated Mass with Bearings ................. 5,177 lb
7. Shaft Center Diameter ....................................8.0 in
8. Shaft Material ......................................... SAE 1018
Shaft Stresses & Deflections
9. Yield Strength ............................................. 32.0 ksi
40. Shaft slope at hub ............................... 0.0012 in/in
10. Fatigue Strength ........................................ 29.0 ksi
41. Shaft slope at bearing ......................... 0.0015 in/in
42. Shaft deflection at center .......................... 0.031 in
Locking Device 43. Shaft deflection at center (%) ....................... 0.038
11. Hub Center Distance ................................... 59.0 in 44. Shaft Safety Factor (CEMA) .......................... 1.79
12. Shaft diameter at hub ....................................8.0 in 45. Bending Stress ............................................. 4.8 ksi
13. Turndown radius at hub ................................0.0 in 46. Torsional Stress ........................................... 2.3 ksi
14. Locking Device ........................................... XT-80 47. Von Mises Stress ......................................... 6.2 ksi
15. Size .................................................... 8.00 x 15.63 48. Fillet Von Mises Stress ............................... 9.9 ksi
16. Hub width .....................................................3.6 in
17. Hub pressure .................................................. 0 psi
Rim Dimension and Stresses
18. Maximum torque ...............................24,748 lbf·ft
49. Rim thickness ............................................... 1.0 in
19. Hub outer diameter ..................................... 14.8 in
50. Sitzwohl reqd rim thickness1 ........................ 0.6 in
51. Sitzwohl rim stress ...................................... 3.6 ksi
Bearing Specifications 52. Rim stress at 180 wa ................................... 2.1 ksi
20. Bearing Center Distance ............................. 80.0 in 1 Assumes 180 deg wrap and allowable stress of 4.9 ksi
21. Shaft diameter at bearing ..............................6.5 in
22. Bearing to Fillet Distance .............................4.9 in End Disk Dimension and Stresses
23. Turndown radius at bearing ..........................2.3 in 53. End disk thickness ........................................ 1.5 in
24. Bearing......................................................... 23038 54. End disk stress ............................................. 7.3 ksi
25. SNL Plummer Block ...................................... 3038
26. Dynamic Capacity ..................................... 194 kip
27. Bearing L10 .................................... 372,236 hours

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#2 - Pulley 2 Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension ................................. 15.6 kip
1. Name (Type-3)............................................Pulley 2 29. Running T2 Tension ................................. 15.7 kip
2. Pulley Diameter ............................................ 18.0 in 30. Design T1 Tension ................................... 19.6 kip
3. Face Width .................................................... 64.0 in 31. Design T2 Tension ................................... 19.7 kip
32. Wrap angle ..................................................24 deg
33. Design Resultant Tension......................... 9.46 kip
Lagging
34. Resultant Angle .........................................261 deg
4. Lagging Type ............................................... Rubber
35. Overhung Load.............................................. 0 kip
5. Lagging Thickness ..........................................0.4 in
36. Resultant Moment ................................ 3.01 kip·ft
6. Diameter with lagging .................................. 18.8 in
37. Resultant Torque .................................. 0.10 kip·ft
38. Estimated Pulley & Shaft Mass ................ 1,242 lb
Shaft Specification 39. Estimated Mass with Bearings ................. 1,384 lb
7. Shaft Center Diameter ....................................4.4 in
8. Shaft Material ......................................... SAE 1018
Shaft Stresses & Deflections
9. Yield Strength ............................................. 32.0 ksi
40. Shaft slope at hub ............................... 0.0019 in/in
10. Fatigue Strength ........................................ 29.0 ksi
41. Shaft slope at bearing ......................... 0.0022 in/in
42. Shaft deflection at center .......................... 0.045 in
Locking Device 43. Shaft deflection at center (%) ....................... 0.060
11. Hub Center Distance ................................... 60.8 in 44. Shaft Safety Factor (CEMA) .......................... 2.35
12. Shaft diameter at hub ....................................4.4 in 45. Bending Stress ............................................. 4.2 ksi
13. Turndown radius at hub ................................0.0 in 46. Torsional Stress ........................................... 0.1 ksi
14. Locking Device ........................................... XT-45 47. Von Mises Stress ......................................... 4.2 ksi
15. Size ................................................... 4 7/16 x 8.00 48. Fillet Von Mises Stress ............................... 4.0 ksi
16. Hub width .....................................................2.1 in
17. Hub pressure .................................................. 0 psi
Rim Dimension and Stresses
18. Maximum torque .................................4,612 lbf·ft
49. Rim thickness ............................................... 0.7 in
19. Hub outer diameter .......................................8.0 in
50. Sitzwohl reqd rim thickness1 ........................ 0.5 in
51. Sitzwohl rim stress ...................................... 3.2 ksi
Bearing Specifications 52. Rim stress at 180 wa ................................... 3.2 ksi
20. Bearing Center Distance ............................. 76.0 in 1 Assumes 180 deg wrap and allowable stress of 4.9 ksi
21. Shaft diameter at bearing ..............................3.9 in
22. Bearing to Fillet Distance .............................3.6 in End Disk Dimension and Stresses
23. Turndown radius at bearing ..........................0.8 in 53. End disk thickness ........................................ 1.1 in
24. Bearing......................................................... 23222 54. End disk stress ............................................. 5.1 ksi
25. SNL Plummer Block ........................................ 522
26. Dynamic Capacity ..................................... 135 kip
27. Bearing L10 .................................... 500,000 hours

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

#3 - Pulley 3 Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension ................................. 15.7 kip
1. Name (Type-2)............................................Pulley 3 29. Running T2 Tension ................................. 15.8 kip
2. Pulley Diameter ............................................ 20.0 in 30. Design T1 Tension ................................... 19.7 kip
3. Face Width .................................................... 64.0 in 31. Design T2 Tension ................................... 19.7 kip
32. Wrap angle ..................................................88 deg
33. Design Resultant Tension......................... 29.1 kip
Lagging
34. Resultant Angle .........................................312 deg
4. Lagging Type ............................................... Rubber
35. Overhung Load.............................................. 0 kip
5. Lagging Thickness ..........................................0.4 in
36. Resultant Moment ................................ 12.7 kip·ft
6. Diameter with lagging .................................. 20.8 in
37. Resultant Torque .................................. 0.03 kip·ft
38. Estimated Pulley & Shaft Mass ................ 2,481 lb
Shaft Specification 39. Estimated Mass with Bearings ................. 2,914 lb
7. Shaft Center Diameter ....................................7.5 in
8. Shaft Material ......................................... SAE 1018
Shaft Stresses & Deflections
9. Yield Strength ............................................. 32.0 ksi
40. Shaft slope at hub ............................... 0.0010 in/in
10. Fatigue Strength ........................................ 29.0 ksi
41. Shaft slope at bearing ......................... 0.0012 in/in
42. Shaft deflection at center .......................... 0.026 in
Locking Device 43. Shaft deflection at center (%) ....................... 0.032
11. Hub Center Distance ................................... 59.0 in 44. Shaft Safety Factor (CEMA) .......................... 2.42
12. Shaft diameter at hub ....................................7.5 in 45. Bending Stress ............................................. 3.7 ksi
13. Turndown radius at hub ................................0.0 in 46. Torsional Stress ........................................... 0.0 ksi
14. Locking Device ........................................... XT-80 47. Von Mises Stress ......................................... 3.7 ksi
15. Size ................................................... 7 1/2 x 15.63 48. Fillet Von Mises Stress ............................... 4.2 ksi
16. Hub width .....................................................3.6 in
17. Hub pressure .................................................. 0 psi
Rim Dimension and Stresses
18. Maximum torque ...............................23,201 lbf·ft
49. Rim thickness ............................................... 1.0 in
19. Hub outer diameter ..................................... 14.8 in
50. Sitzwohl reqd rim thickness1 ........................ 0.5 in
51. Sitzwohl rim stress ...................................... 3.3 ksi
Bearing Specifications 52. Rim stress at 180 wa ................................... 1.9 ksi
20. Bearing Center Distance ............................. 80.0 in 1 Assumes 180 deg wrap and allowable stress of 4.9 ksi
21. Shaft diameter at bearing ..............................6.0 in
22. Bearing to Fillet Distance .............................4.7 in End Disk Dimension and Stresses
23. Turndown radius at bearing ..........................2.3 in 53. End disk thickness ........................................ 1.5 in
24. Bearing......................................................... 23036 54. End disk stress ............................................. 2.7 ksi
25. SNL Plummer Block ...................................... 3036
26. Dynamic Capacity ..................................... 187 kip
27. Bearing L10 .................................... 500,000 hours

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

#4 - Take-up Pulley Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension ................................. 15.4 kip
1. Name (Type-2)................................ Take-up Pulley 29. Running T2 Tension ................................. 15.5 kip
2. Pulley Diameter ............................................ 20.0 in 30. Design T1 Tension ................................... 19.3 kip
3. Face Width .................................................... 64.0 in 31. Design T2 Tension ................................... 19.4 kip
32. Wrap angle ................................................180 deg
33. Design Resultant Tension......................... 36.2 kip
Lagging
34. Resultant Angle ...........................................90 deg
4. Lagging Type ............................................... Rubber
35. Overhung Load.............................................. 0 kip
5. Lagging Thickness ..........................................0.4 in
36. Resultant Moment ................................ 15.8 kip·ft
6. Diameter with lagging .................................. 20.8 in
37. Resultant Torque .................................. 0.14 kip·ft
38. Estimated Pulley & Shaft Mass ................ 2,481 lb
Shaft Specification 39. Estimated Mass with Bearings ................. 2,914 lb
7. Shaft Center Diameter ....................................7.5 in
8. Shaft Material ......................................... SAE 1018
Shaft Stresses & Deflections
9. Yield Strength ............................................. 32.0 ksi
40. Shaft slope at hub ............................... 0.0012 in/in
10. Fatigue Strength ........................................ 29.0 ksi
41. Shaft slope at bearing ......................... 0.0015 in/in
42. Shaft deflection at center .......................... 0.032 in
Locking Device 43. Shaft deflection at center (%) ....................... 0.040
11. Hub Center Distance ................................... 59.0 in 44. Shaft Safety Factor (CEMA) .......................... 1.95
12. Shaft diameter at hub ....................................7.5 in 45. Bending Stress ............................................. 4.6 ksi
13. Turndown radius at hub ................................0.0 in 46. Torsional Stress ........................................... 0.0 ksi
14. Locking Device ........................................... XT-80 47. Von Mises Stress ......................................... 4.6 ksi
15. Size ................................................... 7 1/2 x 15.63 48. Fillet Von Mises Stress ............................... 5.3 ksi
16. Hub width .....................................................3.6 in
17. Hub pressure .................................................. 0 psi
Rim Dimension and Stresses
18. Maximum torque ...............................23,201 lbf·ft
49. Rim thickness ............................................... 1.0 in
19. Hub outer diameter ..................................... 14.8 in
50. Sitzwohl reqd rim thickness1 ........................ 0.5 in
51. Sitzwohl rim stress ...................................... 1.9 ksi
Bearing Specifications 52. Rim stress at 180 wa ................................... 1.9 ksi
20. Bearing Center Distance ............................. 80.0 in 1 Assumes 180 deg wrap and allowable stress of 4.9 ksi
21. Shaft diameter at bearing ..............................6.0 in
22. Bearing to Fillet Distance .............................4.7 in End Disk Dimension and Stresses
23. Turndown radius at bearing ..........................2.3 in 53. End disk thickness ........................................ 1.5 in
24. Bearing......................................................... 23036 54. End disk stress ............................................. 3.4 ksi
25. SNL Plummer Block ...................................... 3036
26. Dynamic Capacity ..................................... 187 kip
27. Bearing L10 .................................... 320,198 hours

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

#5 - Pulley 5 Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension ................................. 15.9 kip
1. Name (Type-2)............................................Pulley 5 29. Running T2 Tension ................................. 16.0 kip
2. Pulley Diameter ............................................ 20.0 in 30. Design T1 Tension ................................... 19.9 kip
3. Face Width .................................................... 64.0 in 31. Design T2 Tension ................................... 20.0 kip
32. Wrap angle ..................................................92 deg
33. Design Resultant Tension......................... 30.5 kip
Lagging
34. Resultant Angle .........................................229 deg
4. Lagging Type ............................................... Rubber
35. Overhung Load.............................................. 0 kip
5. Lagging Thickness ..........................................0.4 in
36. Resultant Moment ................................ 13.4 kip·ft
6. Diameter with lagging .................................. 20.8 in
37. Resultant Torque .................................. 0.14 kip·ft
38. Estimated Pulley & Shaft Mass ................ 2,481 lb
Shaft Specification 39. Estimated Mass with Bearings ................. 2,914 lb
7. Shaft Center Diameter ....................................7.5 in
8. Shaft Material ......................................... SAE 1018
Shaft Stresses & Deflections
9. Yield Strength ............................................. 32.0 ksi
40. Shaft slope at hub ............................... 0.0010 in/in
10. Fatigue Strength ........................................ 29.0 ksi
41. Shaft slope at bearing ......................... 0.0013 in/in
42. Shaft deflection at center .......................... 0.027 in
Locking Device 43. Shaft deflection at center (%) ....................... 0.034
11. Hub Center Distance ................................... 59.0 in 44. Shaft Safety Factor (CEMA) .......................... 2.31
12. Shaft diameter at hub ....................................7.5 in 45. Bending Stress ............................................. 3.9 ksi
13. Turndown radius at hub ................................0.0 in 46. Torsional Stress ........................................... 0.0 ksi
14. Locking Device ........................................... XT-80 47. Von Mises Stress ......................................... 3.9 ksi
15. Size ................................................... 7 1/2 x 15.63 48. Fillet Von Mises Stress ............................... 4.4 ksi
16. Hub width .....................................................3.6 in
17. Hub pressure .................................................. 0 psi
Rim Dimension and Stresses
18. Maximum torque ...............................23,201 lbf·ft
49. Rim thickness ............................................... 1.0 in
19. Hub outer diameter ..................................... 14.8 in
50. Sitzwohl reqd rim thickness1 ........................ 0.5 in
51. Sitzwohl rim stress ...................................... 3.3 ksi
Bearing Specifications 52. Rim stress at 180 wa ................................... 2.0 ksi
20. Bearing Center Distance ............................. 80.0 in 1 Assumes 180 deg wrap and allowable stress of 4.9 ksi
21. Shaft diameter at bearing ..............................6.0 in
22. Bearing to Fillet Distance .............................4.7 in End Disk Dimension and Stresses
23. Turndown radius at bearing ..........................2.3 in 53. End disk thickness ........................................ 1.5 in
24. Bearing......................................................... 23036 54. End disk stress ............................................. 2.9 ksi
25. SNL Plummer Block ...................................... 3036
26. Dynamic Capacity ..................................... 187 kip
27. Bearing L10 .................................... 500,000 hours

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 Client Name Designer
Project Name Company TIMACA
Conveyor Name Filename INT-0003
Location Date Feb 20, 2025
Description

#6 - Tail Pulley Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension ................................. 15.8 kip
1. Name (Type-2)....................................... Tail Pulley 29. Running T2 Tension ................................. 16.1 kip
2. Pulley Diameter ............................................ 20.0 in 30. Design T1 Tension ................................... 19.7 kip
3. Face Width .................................................... 64.0 in 31. Design T2 Tension ................................... 20.2 kip
32. Wrap angle ................................................180 deg
33. Design Resultant Tension......................... 39.9 kip
Lagging
34. Resultant Angle .........................................359 deg
4. Lagging Type ............................................... Rubber
35. Overhung Load.............................................. 0 kip
5. Lagging Thickness ..........................................0.4 in
36. Resultant Moment ................................ 17.5 kip·ft
6. Diameter with lagging .................................. 20.8 in
37. Resultant Torque .................................. 0.38 kip·ft
38. Estimated Pulley & Shaft Mass ................ 2,481 lb
Shaft Specification 39. Estimated Mass with Bearings ................. 2,914 lb
7. Shaft Center Diameter ....................................7.5 in
8. Shaft Material ......................................... SAE 1018
Shaft Stresses & Deflections
9. Yield Strength ............................................. 32.0 ksi
40. Shaft slope at hub ............................... 0.0013 in/in
10. Fatigue Strength ........................................ 29.0 ksi
41. Shaft slope at bearing ......................... 0.0016 in/in
42. Shaft deflection at center .......................... 0.036 in
Locking Device 43. Shaft deflection at center (%) ....................... 0.044
11. Hub Center Distance ................................... 59.0 in 44. Shaft Safety Factor (CEMA) .......................... 1.77
12. Shaft diameter at hub ....................................7.5 in 45. Bending Stress ............................................. 5.1 ksi
13. Turndown radius at hub ................................0.0 in 46. Torsional Stress ........................................... 0.1 ksi
14. Locking Device ........................................... XT-80 47. Von Mises Stress ......................................... 5.1 ksi
15. Size ................................................... 7 1/2 x 15.63 48. Fillet Von Mises Stress ............................... 5.8 ksi
16. Hub width .....................................................3.6 in
17. Hub pressure .................................................. 0 psi
Rim Dimension and Stresses
18. Maximum torque ...............................23,201 lbf·ft
49. Rim thickness ............................................... 1.0 in
19. Hub outer diameter ..................................... 14.8 in
50. Sitzwohl reqd rim thickness1 ........................ 0.5 in
51. Sitzwohl rim stress ...................................... 2.0 ksi
Bearing Specifications 52. Rim stress at 180 wa ................................... 2.0 ksi
20. Bearing Center Distance ............................. 80.0 in 1 Assumes 180 deg wrap and allowable stress of 4.9 ksi
21. Shaft diameter at bearing ..............................6.0 in
22. Bearing to Fillet Distance .............................4.7 in End Disk Dimension and Stresses
23. Turndown radius at bearing ..........................2.3 in 53. End disk thickness ........................................ 1.5 in
24. Bearing......................................................... 23036 54. End disk stress ............................................. 3.7 ksi
25. SNL Plummer Block ...................................... 3036
26. Dynamic Capacity ..................................... 187 kip
27. Bearing L10 .................................... 231,028 hours

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Location Date Feb 20, 2025
Description

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Location Date Feb 20, 2025
Description

Full - NF .................................................................... 6.9 s

Drive Station
Type ............................................................. Squirrel cage Emergency stop control............................................. Drift
Synchronous RPM ........................................... 1800 RPM Emergency stop time ..................................... 6.9 to 12.1 s
Motor quantity / rating ...................................... 1 / 275 hp Empty - NF.............................................................. 12.1 s
Total installed power ............................................. 275 hp Full - NF .................................................................... 6.9 s

Frame Size ................................................... NEMA 449T Demand Power

Motor Voltage............................................. Not Specified Motor Demand
Efficiency................................................................ 95.5% Case Nameplate Power
Maximum starting torque......................................... 145% (%) (hp)
Start tension / running tension (fl-n case) .................... 1.3 Empty - NF 16.7 46
Inertia - Motor................................................. 108.3 lb·ft² Full - NF 82.5 227
Pulley lagging type .............................................. Ceramic
Motor wrap angles ...................................................... 204
Lagging friction factor (run / accel) ................. 0.36 / 0.45

Empty demand power (17%) ................................... 46 hp

Full demand power (82%) ..................................... 227 hp

Reducer Information
Manufacture ................................................................N/A
Frame size ...................................................................N/A
Reducer ratio.......................................................... 28.000
Catalog reducer ratio................................................ 0.000
RPM (High / Low) ........................................ 1800 / 64.29
Configuration ................................................ Shaft Mount
Number of stages ............................................................ 3
Service factor ............................................................... 1.4
Power rating .................................................................... 0

Motor Torque
100% Motor Torque - High Speed..................... 815 lbf·ft
Motor Shaft Torque - Running (FN) .................. 670 lbf·ft
Motor Shaft Torque - Starting (FN) ................ 1,179 lbf·ft

100% Motor Torque - Low Speed ................ 22,810 lbf·ft

Low Speed Shaft Torque - Running (FN)..... 17,818 lbf·ft
Low Speed Shaft Torque - Running (Max) .. 17,818 lbf·ft
Low Speed Shaft Torque - Starting (FN) ...... 31,689 lbf·ft
Low Speed Shaft Torque - Starting (Max).... 31,689 lbf·ft

Starting and Stopping

Start control ............................................. Constant torque
Start time.......................................................... 1.1 to 7.3 s
Empty - NF ................................................................ 1.1 s
Full - NF .................................................................... 7.3 s

Operational stop control............................................. Drift

Operational stop time ..................................... 6.9 to 12.1 s
Empty - NF .............................................................. 12.1 s

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