SX-120DA/SX-160DA

DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

INSTRUCTION
MANUAL

ZHEJIANG HUAJIAN INTELLIGENT EQUIPMENT LTD

R202202
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
CONTENTS
1、INTRODUCTION........................................................................................................1
1.1 Purpose of the manual.......................................................................................... 1
1.2 Manufacturer identification..................................................................................1
1.3 Description of the machine model........................................................................1
1.4 Machine composition........................................................................................... 2
2、TECHNICAL SPECIFICATION................................................................................. 1
2.1 Scope of the work.............................................................................................. 1
2.2 Technical date.......................................................................................................1
2.3 Safety devices.......................................................................................................2
2.4 Working area........................................................................................................ 3
2.5 Description of the parts........................................................................................ 3
2.6 Working principle.................................................................................................4
3、SAFETY SPECIFICATION.........................................................................................1
3.1 General safety standards.......................................................................................1
3.2 Safety standards for handling............................................................................... 1
3.3 Safety Standards for adjustments and operation.................................................. 1
3.4 Safety Standards for maintenance........................................................................ 2
3.5 Operate safety.......................................................................................................2
4、Handling and installation..............................................................................................1
4.1 Transform............................................................................................................. 1
4.2 Lifting and unloading........................................................................................... 1
4.3 Installation............................................................................................................ 1
4.3.1 Installation area......................................................................................... 1
4.3.2 Positioning and leveling............................................................................ 2
4.4. Electric connections............................................................................................ 2
5、GENERAL INFORMATION ON ADJUSTMENTS...................................................1
5.1 General information on adjustments.................................................................... 1
5.2 Structure of the servo coiler................................................................................. 1
5.3 Insert the wire.......................................................................................................2
5.4 Calculating the length of the wire and adjusting the shape of the spring.............2
5.5 Adjusting the cutter.............................................................................................. 4
5.6 Adjusting location of the coiler............................................................................ 4
5.7 Heat treatment device adjustment........................................................................ 5
5.8 Checking the heat treating temperature................................................................5
5.9 Testing setting loss............................................................................................... 5
5.10 Adjusting the swift..............................................................................................6
5.11 Replace the belt and tighten the belt...................................................................7
5.12 Belt driven channel width adjust........................................................................ 7
5.13 Unloading and installing the clothes tape...........................................................8
5.14 Insert the non-woven fabric................................................................................9
5.15 Adjusting the position of longitudinal welder.................................................... 9
5.16 Adjusting the position of transverse welder..................................................... 10
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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
CONTENTS
5.17 Adjusting the spring carrier.............................................................................. 10
5.18 Adjust the pull pocket mechanism zero position..............................................12
6、LUBRICATION........................................................................................................... 1
7、MANIPULATION........................................................................................................1
7.1 Operation panel introduction................................................................................1
7.1.1 Main panel.................................................................................................1
7.1.2 Swift operation panel.................................................................................2
7.2 Touch screen introduction.................................................................................... 3
7.2.1 Touch screen basic components as shown below......................................3
7.2.2 Touch screen basic operation.....................................................................3
7.2.3 Touch screen screen introduction.............................................................. 6
7.2.4 Alarm interface........................................................................................ 29
7.3 Servo parameter..................................................................................................35
7.3.1 Servo driver parameter............................................................................ 35
7.3.2 Inverter parameter................................................................................... 36
8、ELECTRIC CONTROL............................................................................................... 1
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
1 INTRODUCTION

1、INTRODUCTION
Study this manual before carrying out any operations on the machine.

1.1 Purpose of the manual

This manual must be considered as an integral part of the machine.
This manual defines the purpose machine was built and contains all the necessary to
guarantee safe, correct use.
Diligent observance of the recommendations provided in this manual will ensure
operator and machine safety, economical functioning and a prolonged machine life.
The drawings are intended merely as examples. Although the machine in your
possession may differ noticeably from that shown in the illustrations in this manual, its
safety and the information provided are guaranteed.
In accordance with a policy of constant product development and updating, the
manufacturer reserves the right to make modifications without prior notice.

1.2 Manufacturer identification

ZHEJIANG HUAJIAN INTELLIGENT EQUIPMENT LTD
ADD: NO.7 LUCHI ROAD ECONOMIC DEVELOPMENT ZONE, EASE OF
SHAOXING, ZHEJIANG PEOPLE'S REPUBLIC OF CHINA
TEL: 0575-88204688 88012707 FAX: 0575-88204880
General manager: Ye Chao Ying M.T: 13706757770
http://www,mattressmachine.net
E-mail: huajian@ mattressmachine.net
Zhejiang hua jian intelligent equipment limited is a leading professional manufacture
in innovating mattress machine. With long year history in producing automatic mattress
machines for users, meet the need for users because of the large market share, the perfect
after sales adequate spare parts supply and reasonable price.
The machine is our latest mattress machine. It finds itself in the new gerneration of
automatic mattress machinery because of less labor, high automaticity and perfect economic
benefits etc.

1.3 Description of the machine model

SX - 160DA
SX - Our company logo.
160 - Means maximum capacity for spring coiling and packing is 160 pcs /min.
D - Means pocket springs.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
1 INTRODUCTION

Machine identification includes:

A. Machine model
B. Serial number
C. Year of production
D. Voltage rating
E. Absorbed currency
F. Machine weight

1.4 Machine composition

(fig 1-1)

1
3

1-1
2

The machine consisted of follow parts:

1. Swift 2. Main machine 3. Electrical control box 4. Ultrasonic welding box.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
2 TECHNICAL SPECIFICATION

2、TECHNICAL SPECIFICATION

2.1 Scope of the work

The machine is made for producing pocket spring strings. It is capable of coiling
springs, spring heat treatment, cool down, non-woven pockets forming, packing spring in
pockets and regulating the strings unload out. Presetting length springs can be made when
working with our counting and cutting machine. The strings can be assembled in
semiautomatic assembling machine. It is also working with our automatic assembling
machine, consisted a fully automatic transfer line for pocket innerspring unit.
The features of the machine include follow:
1. High capacity. Maximum 120 springs per minite can be packed into pocket by the
machine. The spring string be transfer to assembler and be made to spring units. The
capacity can be 80-100 sheets of spring units per shift (capacity depends on the coil counts
in one sheet.)
2. Less workers. One worker is enough for the machine to start the running, adjusting, wire
feeding, fault solved and collecting the spring units etc.
3. The size and height of the spring, the width and length of the spring inner unit made by
machine can be set-up in advance.
4. The accessories are supplied including tools for adjustments and maintenance and
sufficient spare parts.
5. Safety facilitied including safety cabin, guard cover, safety marks and alarm devices etc
to guarantee the safety production effectivety.
6. By closing the safety cabin, and fanning out flue gas at the top of the cabin, the machine
run with well environment.

2.2 Technical date

1. Spring type Barrel or Cylindrical
2. Capacity MAX. 160Pcs/min
3. Spring end ring Ø40-70mm
4. Steel wire gauge Ø1.4-Ø2.2 mm
5.Pocket height 80-240 mm
6.Total power 10KVA
7. Power requirement 380V, 3Phase, 50-60HZ (Option 415V - 480V, 220V )
8. Air Pressure 0.6-0.7MPA
9. Air Consumption 10M^3/H
10. Weight approx: 2000 kg

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
2 TECHNICAL SPECIFICATION

2.3 Safety devices

5
3

2
1
2-1

The machine is built to guarantee maximum operator safety thanks to mechanical

protection devices and safety switches.(fig.2-1)
1. Safety cabin
Safety cabin and the guards was designed to protect personnel from the potential
hazards of moving elements worked by the machine.
2. Heat treatment device
High temperature! Do not touch these surfaces
3. Electric control cabin
Before accessing electrical parts, turn OFF the mains power supply by turning the main
machine switch to OFF position.
4. Welder Do not touch by hand.
5. Do not remove the safety devices.
6. Emergency stop push-push-button
To stop the machine in cases of imminent danger.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
2 TECHNICAL SPECIFICATION

2.4 Working area

Machine working area must be sufficient，failure to respect the envisaged spaces may
create danger situations for the operator and personnel near the machine.(fig.2-2)
Never place any materials within the designated working area.
A- Manual materials unloading and control area
B- Gangway
C- Area for loading with crane or fork-lift truck

2-2

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
2 TECHNICAL SPECIFICATION

2.5 Description of the parts

(fig.2-3)

2 3
4

10 5 9 7 6 11 1 8

2-3

1. Basement and column 2. Servo coiler

3. Spring transfer and cooler 4. Device for spring transfer and fill in
5. Cloth driver 6. Longitudinal welder
7. Transverse welder 8. Wire heat treatment device
9. Stack and transfer 10. Electric control cabin
11. Display screen

2.6 Working principle

In packing machine, the feeding length of wire, diameter and pitch of spring, the cut
off of the wire were controlled by servomotors. After feeding from swift, which is keeping
the tension, the wire was entered into heat treatment device, and is tempering, entered into
coiler and coiled into springs. The springs drop in spring transfer device, by the cooling unit
mounting the up side on the transfer device, the temperature of springs is drop down.
The motor change into servomotor, machine can easy set up diameter or pitch of the
springs, these adjusting can also make in production on time.
The spring transfers run synchronized with the coiler. The belt transfer run
synchronized with cloth driver and finished work spring packing in.
There are cloth tension controlling device, cloth offset measuring and controlling
device in cloth driver.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
3 SAFETY SPECIFICATION

3、SAFETY SPECIFICATION

3.1 General safety standards

1. Study the operating and maintenance instructions before unpacking, installing, starting,
operating, servicing or effecting any other operation on the machine.
2. Always observe the safety notes in this manual and the safety plates applied directly to
the machine.
3. Always observe the safety notes in this manual and the safety plates applied directly to
the machine.
4. Lifting, installation, maintenance, extraordinary adjustments and work on the electrical
system must all be carried out by suitably trained personnel.
5. Do not perform any operations which may compromise safety.

3.2 Safety standards for handling

1. Lifting and handing operation must be carried out using suitable means and by
specialized personnel, trained in this type of manoeuvre.
2. The presence of a second person may be a help for indications during handling and
installation.
3. Lift the machine with suitable equipment and observe the recommended precautions to
avoid injury to persons or damage to objects.
4. Never stand near suspended loads, or within working range of cranes or fork-lift trucks.

3.3 Safety Standards for adjustments and operation

1. Never use the machine for purposes other than that for which it was specifically
designed.
2. The operator must be in a suitable physical and mental condition for the operation of
complex machinery.
3. Ensure that the working area in front of the machine is always clean and free of obstacles,
allowing immediate access to the electrical control pane in case of emergency.
4. Always follow start sequence indicated.
5. Never place your hands or objects near to or inside moving parts or live parts of the
machine or electrical cabinet.
6. Before starting production, check that the working area is free of all sources of potential
hazard.
7. When working in poorly illuminated conditions, use all the lights available and ensure
that they are efficient. Report all burnt-out bulbs and substitute immediately.
8. Never leave the machine unattended while it is running.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
3 SAFETY SPECIFICATION

9. Do not allow unauthorized persons to approach the machine while it is running.

10. Do not operate the machine with the protection or guards open.
11. Never work with the safety devices disabled or out of order.
12. Always maintain a clear view of working areas.
13. Report any faults in special devices to the maintenance personnel.
14. For the purpose of safety, ensure that sleeve cuffs are tightly buttoned.
15. Never feed into the machine any material other than those envisaged for use.
16. Before starting the machine, check that no extraneous materials have been left on or
inside it.
17. The machine must always be used in accordance with the methods, schedules and
locations envisaged by the safe manufacturing practices, in company law, in force in each
country.
18. Operator access to the inside of the electrical cabinet is strictly forbidden, unless said
operator holds authorization which guarantees his/her qualification for operations of this
nature.

3.4 Safety Standards for maintenance

1. Never allow unauthorized persons repairs or maintenance operations.
2. Study the instructions manual before carrying out maintenance on the machine.
3. To avoid injury from moving parts, never lubricate repair or adjust the machine while it is
running unless expressly indicated in the instructions manual.
4. Stop the machine in accordance with the procedures envisaged by the instructions manual
before lubricating or carrying out any other operations.
5. Keep maintenance equipment clean and in good condition. Never modify, transform or
add to the machine if such operations could interfere with safety.

3.5 Operate safety

1. Always keep maintenance equipment clean and good condition.
2. The use of suitable gloves is obligatory when unloading springs.
3. Always wear suitable clothing

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
4 HANDLING AND INSTALLATION

4、Handling and installation

4.1 Transform
The machine can be transported by container, or truck.. The machine can unload to
several parts, in order to facility to transport and loading. Arrival the site, install to whole
complete unit.
1. Packing machine
2. Swift
3. Electric control cabin
4. Accessories and tools

4.2 Lifting and unloading

The parts of the machine should be handled with a fork-let truck only( fig.4-1 ).

4-1

4.3 Installation
4.3.1 Installation area
1. The machine must be installed in a covered, dry place. The environment must be clean
and free of flammable materials.
2. Good lighting is essential in order to carry out the work correctly.
3. It must be possible to connect an air extractor duct to the air outlet A. The fitting of an
active carbon filter is recommended.
4. The floor must be flat, with a load bearing capacity of at least 3000 kg/m2.
5. Easy access for loading wire rolls and unloading springs is essential.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
4 HANDLING AND INSTALLATION

4.3.2 Positioning and leveling

1. Always use suitable means (crane, bridge crane) when handling the machine at the
installation site position the machine in accordance with the installation plan (fig. 2-2 )
2. Level the machine using the leveling screws A. (fig4-2)
3. Adjusting and checking the level on upper plan of base frame.

A 4-2

4.4. Electric connections

1. Positioning the main machine, the swift and the stack, make sure stand stably.
2. Plug the machine swift and stack electrical cables into the electrical control panel
according to the index on the cable.
3. Make sure the power in use is not less then 10kw, and the voltage is in correspondence
with the machine normal voltage.
4. Plug the three-phase power supply and ground cable into socket on the panel. The
diameter of the cable is not less than 10mm².
5. Remove the swift handling devices, close all protective guards.
6. Turn ON the main machine switch. Release the two emergency stop push-button.
7. Check the machine power phase, Verify the rotation direction by wind direction of
cooling fan, when rotation direction is wrong invert two wires of the power supply cable.
8. Turn ON the main machine switch, reset the emergency button, press the Main START
push-button, machine is on ready.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5、GENERAL INFORMATION ON ADJUSTMENTS

5.1 General information on adjustments
1. The adjustments serve to vary the shape of the springs and to guarantee uninterrupted
production.
2. The machine must be adjusted before starting production to obtain spring of the ideal
shape.
3. Minor adjustments may be necessary during production, to correct the pitch.
4. Adjustments must only be made by qualified personnel.
5. Some adjustments will affect others, so that when an adjustment is made all the
consequences must be checked.

3 1 6 7 5 8 2 4

5-1

5.2 Structure of the servo coiler

The servo coiler was adopted in the machine. This merit is higher speed for coil spring,
and the dimension and sharp of the spring can be adjusted on time. The structure of the
coiler is show in fig.5-1.
The coiler is consisted of the wire feeding device(1) driven by servo motor (5)., coil
diameter controlling device (2) driven by servo motor (8), spring pitch controlling device (3)
driven by servo motor (7), and the cutter driven by servo motor (6). The spring parameter
adjustment is display on the display screen, see chapter 7.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.3 Insert the wire

Drawn the wire 2 from the wire guider and the swift, tread into heat treatment device 3,
then tread into the feeding roller of the coiler, the methods shown fig .5-2.
1. Open the cover of the heat treatment device 3 , tread the wire 2 in.
2. After tread the wire, loosen the screw , the lower feeding roller will upward and press the
wire.
3.Close the cover.

1 2 3

5-2

5.4 Calculating the length of the wire and adjusting the shape of
the spring
The wire length in a spring is defined by the diameter and the number of coils.
1. Calculate the theoretical wire length for the spring to be produced using the basic formula
bellow:
L=2π (De+d)+ n√[3.14(Di+d)]^2+T^2}：
n = total coils - 2
De = inside diameter of end coil
Di = waist diameter mm
d = wire diameter mm
T : spring pitch mm
H = height of the spring mm (fig. 5-3)

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

2. Input the value into control box and make the unfinished spring..
3. Measure spring height (fig. 5-4)
Check the height
If the height of spring does not amount the demand, the pitch may be adjusted.
4.Adjust the first turn diameter Setup on the display screen, and measure it.
H
里圈 圈数 n
Waist coil Turns T
Di

5-3 5-4

5 Adjust the first coil of spring diameter

Setup on the display screen, and measure it.
6. Adjust the symmetry of spring diameter
Setup on the display screen, and measure.

t2 t2
d1
d2

d2

d2

5-5 5-6

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.5 Adjusting the cutter

1
2 间隙0.1~0.2
5-7
The blade is of weld on the blade seat. The fixed blade 1 is mounted on the fixed block.
The mobile blade 2 is mounted on the cutter lever 5. The clearance between fixed blade and
mobile blade is 0.1~0.2 mm.（fig.5-7）
Clearance adjustment:
Loosen the screw 3, move the fixed blade 1, measure the clearance between fixed
blade and mobile blade. Tighten the screws.

5.6 Adjusting location of the coiler

3
2

4 1
5
5-8
Springs made by the coiler must be enter into the cavity on the chain transfer, so the
location of the coiler must be adjusted.（fig.5-8）

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

1. Altitude adjustment
Loosen the screw 1, up or down the sleeve 2 within the coiler base, after adjustment
tighten the screw 1.
2. Move or offset
Take off four screws and pressing plate, move or offset the coiler to position which is
need, finish install four pressing plate and screws, tight the screws.

5.7 Heat treatment device adjustment

Heat treatment device has been finished installed, when the machine delivery by the
manufacture. Check the position of pressing block 2 corresponding to the electrode
1.(fig.5-9)

1 2

5-9

5.8 Checking the heat treating temperature

1. Jog the spring through the heat treatment unit.
2. Grasp the spring immediately by the end ring on the opposite side of the electrode and
take it out of the transfer hand.
3. Grasp the spring immediately by the end ring on the opposite side of the electrode and
take it out of the transfer hand.

5.9 Testing setting loss

1. Measure the height of a heat treated spring.
2. Compress the spring about 10 times.
3. Measure the height again. The difference to the first measurement is the setting loss and
must be kept as low as possible.
4. If the loss is excessive readjust the temperature.
Other causes for a excessive setting loss
Poor wire quality, Waist diameter too small, length and thickness of the wire.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.10 Adjusting the swift

2 1

5-10

The speed of the swift is dependent on the swift motor. There are two kind of the speed
for the swift, the normal speed and the accelerated speed. Setup for the normal speed must
according to the diameter of the wire bobbin, the normal speed lower little than the feeding
speed need by the coiler. The accelerate speed faster than the normal speed. When the
normal speed does not pitching the feeding speed, the wire guide wheel (2) raise up quickly,
the sensor (1) on, than the speed switch to the accelerate speed. If the feeding speed become
too fast, the guide wheel (2) will be down, the sensor (1) on, the feeding speed switch back
to the normal speed.(fig.5-10)
1. Estimate the normal speed, if the rating of production of 80 springs/rain using rolls of
wire with a mean diameter of 500 mm, this speed is equivalent to 53 rpm.
2. Setup the normal speed on the swift inverter.
3. Setup the accelerated speed on the swift inverter.
4. Adjusting the swift speed, when the change on the roller diameter, or on the rating of the
production.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.11 Replace the belt and tighten the belt

5-11

When replace the belt, it is need to remove the upper cover plates 2. At first, loosen
the screws 1, to release the tighten pulley. Then loosen and remove all the screw on cover
plates2 and then remove the cover plates 2. Remove the belt 4. Replace new belt. Install
the cover plates 2, tighten the screws, adjusting the tightness of the belt.(fig5-11)

5.12 Belt driven channel width adjust

Belt driven channel width equal to present pocket spring height minimized by 5
cm-6cm.
Loosen two screws 1, move both belt driven units along the lines of lower channels,
make sure for symmetric of both sides units. The inlet of channel should be aligning with
the outlet of chain driven channel. After locating, tighten the screws.(fig.5-12)

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

A
B
C

A=B

1
5-12

5.13 Unloading and installing the clothes tape

1
2

5-13

Press and hold the valve core 2 of inflatable shaft, release the compressed air of
inflatable shaft. And remove the non-woven roll 1, replace the new fabric roll, and then fill
with compressed air. See 5-13.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.14 Insert the non-woven fabric

5-14
Insert the non-woven fabric，shown as fig.5-14.

5.15 Adjusting the position of longitudinal welder

Loosen two screws 1, adjusting the position of longitudinal welder. After adjustment,
tighten the screws 1.(fig.5-15)

2 1

5-15

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.16 Adjusting the position of transverse welder

1 1

2 5
5
2
4

SX160DA 5-16

Loosen screws 1, adjusting the position of ultrasonic model. After adjustment, tighten
the screw 1. Loosen screws 2 and 3，adjusting the position of welder。 (fig.5.16) Adjust the
distance between the ultrasonic model and welder, make sure their spacing is about 3mm.

5.17 Adjusting the spring carrier

7 4 2 1 3
S

5 6
5-17

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

The belt must be tight, and has been adjusted in factory. If belt is loose, can tighten by
the screws (fig5-17).
In order to produce the spring which diameter is less then 50 mm, the carrier should be
adjusted. Loosen the screw 1, 2, swing the bolt 3, make sure the carrier 4 go down, to
reduce the value S.

5-18
170-190

Adjust the sensor 7 in fig.5-17, you can adjust the zero position of the spring transport
mechanism. The conveying support 2 on the transport mechanism is located at the bottom of
the coil spring machine 1 which spring output, see fig.5-18

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
5 ADJUSTMENT AND SET-UP

5.18 Adjust the pull pocket mechanism zero position

1 2 5-19
Sensor 1 control the zero position of pull pocket mechanism 3， loosen the screw 2 ，
you can adjust the position of sensor 1. See fig.5-19

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
6 LUBRICATION

6、LUBRICATION
The machine be lubricated mechanical oil, and supply by one automatic oil pumps. The
right side pump used to lubrication of main parts of the machine. The oil tube tied to the all
lubricated point. The oil should be applied with mechanical oil No.32.

Oversea customer,please choose the lubrication oil for bonell and pocket machine as
below sheet.

NAME UNITS INDEX RANGE

Kinematic viscosity 0℃， mm 2 / s  420

Kinematic viscosity 40℃， mm 2 / s 28.8-35.2

Coefficient of viscosity  85

Pour point ℃  -15

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

7、MANIPULATION
7.1 Operation panel introduction
7.1.1 Main panel
Mainly for the user operation,such as machine start,stop and other main functions are
included.

1. Touch screen：The detailed operation refer to Chapter 2

2. Fault reset button: Light turns on steady when an immediate stop failure occurs; Light
flashes when other failure occurs. Eliminate the fault, then press the button to fault reset.
When reset immediate stop failure, machine will stop after finishing the current spring
coiling.
3. Start button: When machine is ready, click on this button to turn on the machine; If the
machine is unable to start, the touch screen will display the fault. When the machine is
normal working,the light is on steady. When the machine is in Manual mode or about to

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

stop, the light will flash.

4. Diaphragm test button：In Manual mode, click this button to test the diaphragm.
5. Emergency stop button:click on the button to stop the machine in emergency,in order to
power off the whole machine completely or stop the fault immediately only
The option should be decided when ordering the machine.
6. Emergency reset button: Light is on when machine power on or the stop button is
pressed.Release stop button, press Emergency reset button to reset the machine .
7. Stop button: Click this button to stop the machine after finishing the current spring
coiling.
8. Edge test button: In Manual mode, click this button to edge test.
Hand wheel: Use with touch screen, refer to7.2.3.2.8.

7.1.2 Swift operation panel

1. Swift step forward button: Press this button, the swift forward until the button is released
2. Swift step reverse button: Press this button, the swift reverse until the button is
released.Press this button while the machine is running, and the thread stand will switch to a
low speed gear.
3. Stop button: Press this button to stop machine after finishing the current spring.
4. Emergency stop button: In an emergency, press this button to emergency stop the machine. It can
be set to completely power off the machine or press to stop the fault processing immediately, which
will be explained when ordering.

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7.2 Touch screen introduction

7.2.1 Touch screen basic components as shown below

Startup Production production

picture monitoring monitoring 1

Production Ultrasonic
production
picture monitoring 2
Pocketing
Coiling
production part 1A
Unwinding monitoring 3

Coiling
Correction part 1B

Feeding Coiling
Coiling part 1
fabric part 1C

Transport Coiling
Coiling part 2
part 2A
Coiling
Coiling part part 2B

Heating Coiling part 3 Coiling

part 3A

Swift Coiling part 4

Lubrication

Alarm Alarm
interface interface 1

Machine Alarm
information interface 2

Alarm
interface 3

Alarm
interface 4

7.2.2 Touch screen basic operation

Touch screen basic operation :Introducing the operation and attribute for common
components
1. Switch: Can be switch on or off,means its function is work or forbid.

2. Numeric Entry : Click the numeric input area, the screen shows input keyboard. After
entrying the desired value, press Enter.

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3. Drop-down selection list: Click the numeric input area, the screen shows the selection list,
can select the desired option.

5. Touch screen interface switching: The bottom and top of the screen have tabs, click on
the position indicated by the yellow arrow to switch to target interface.

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6. Illustration 1

Left picture, A5X2 is the wiring mark in the circuit diagram, the gray block means the
control system has no signal input. SB3 is the graphical symbol for this button in the circuit
diagram, red fork means this signal makes machine stop. Release the button, will show
like right picture.
7. Illustration 2

Left picture, the red line in first half of the bottom means this mechanism is running or
not ready yet. The green line in second half means no alarm occurred.
The middle picture means an alarm occurs.
Right picture means no alarm and get ready.

8. Illustration 3

The signs appear around the servo drive to indicate its status. The list is as follows
Initialization
Ready
No current tasks
Error alarm
Zero position completion. Only diameter , pitch , cutting position has this
mark.

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7.2.3 Touch screen screen introduction

7.2.3.1 Initial screen introduction

After machine power on, the initial screen as shown above, the user can select the
language at the lower right corner, choose the proper one to enter the production interface.
7.2.3.2 Production interface
Production interface is divided according to different part of machine, each interface
related to it’s own parameter settings and manual operation.Parameter settings directly
related to the shape and quality of a spring.Should be careful, because correct parameters
are important not only for spring quality, but also to the stability of the machine ,Pls study it
carefully.
7.2.3.2.1 Production Monitoring interface
1）Production Monitoring interface(1/3)

In this interface,the common function and common parameter can be quick set,also

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display status of different mechanisms during production and springs information

1. The cumulative time for the machine power on
2. The accumulative working time of machine
3. The accumulative alarm time of machine
4. The accumulative stop time of machine
5. Accumulative produced spring quantity of machine 1
6. Efficiency of the machine = working time / power on time *100%
7. Accumulative produced spring quantity of machine 2
8. Failure or stop indication : The light is on when the machine alarms or when an
emergency is not reset.
9. Operation indication : The light is on when the machine is working.
10. Wire Feeding length: To set the length of steel wire for one spring,should be set
respectively for spring A,spring B,spring C
11. Speed: Set the spring production speed and should be set respectively for spring A,
spring B,spring C
12. Spring model :Displays the model , waist diameter , number of turns , height values of
spring A ,spring B , and spring C.
13. Heat treatment intensity: Set the steel wire heating strength , should be set respectively
for spring A,spring B, spring C
14. Spring status: Show the state of each spring on the conveyer.
example instruction example instruction
Existential spring A Spring A abnormal

Existential spring B Spring B abnormal

Existential spring C Spring C abnormal

remain remain

No spring No spring abnormal

15. Number of produced springs : Display and be able to set the cumulative number of
springs which have been produced
16. Set the desired number of production springs : The machine will shut down
automatically when the setting value here is greater than 0 and the 15th item value is greater
than the value here.
17. Pocket detection : Setting to detect the pocketing result or not.
18. Spring detection: Setting to detect the state of the spring on the conveyor or not.
19. Continuous / single:Set the operation mode of the machine in auto mode. In continuous
operation mode, the machine work continuously until the stop signal works. In single mode,
the starting button is released after the machine starts.,The machine stops at the end of the

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current spring coiling.

Single mode is able to run out of steel wire remaining on the swift after machine alarms the
lack of steel wire.
20. Auto /Manual:Switch the machine in auto and Manual mode.
21. Wire feeding: Turn on this button in Manual mode , the cylinder for heating get open ,
the steel wire is able to be feeding in .
22. Spring vertical detection:To detect the vertical status of the spring on conveyor .
23. Heat treatment detection: Detect heat treatment.

2）Production Monitoring interface (2/3)

This interface is for the debugging operation includes coiling, conveying, pocketing,
ultrasonic welding station .
1. Auto /Manual:Switch the machine in auto and Manual mode.
2. Continuous / single: Set the operation mode of the machine in manual mode. In a
continuous operation, the machine operates continuously after receiving the following 3,4,5
commands until the stop signal is received. In a single mode, the machine stops after a
single operation.
3. Coiling: Press this button in Manual mode and the machine starts coiling
4. Conveyor: Press this button in Manual mode, the machine begins to convey
5. Pocketing: Press this button in the Manual mode, and the machine begins to packing.
6. Transport function: Turn on this button,the coiling activates transporting.
7. Pocketing function: Turn on this button, the transporting activates packing.
8. Welding function: Urn on this button,the packing activates the Welding.
9. Welding: No function only

3）Production Monitoring interface(3/3)

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This interface displays the status of the main control panel ,which enable to operate .
1. Main control panel element state display area
2. Cumulative number of production springs 1 : Shows the current cumulative number of
springs produced 1 and the cumulative number of springs produced by the previous 7
statistics
3. Cumulative Quantity 1 clear to Zero : Recount according to current > first 1 > first 2 >
first 3 > first 4 > first 5 > first 6 > the cumulative number of the first 7 records 1
4. Production efficiency : Shows the efficiency
5. Production efficiency clear to Zero: The statistical efficiency was recounted according to
the current > first 1 > first 2 > first 3 > first 4 > first 5 > first 6 > first 7 records of
production efficiency.
6. Cumulative number of production springs 2: Shows the current cumulative number of
springs produced 2 and the cumulative number of springs produced by the previous 7
statistics 2
7. Cumulative quantity 2 clear to Zero: Recount according to current > first 1 > first 2 >
first 3 > first 4 > first 5 > first 6 > the cumulative number of the first 7 records 2.

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7.2.3.2.2 Ultrasonic interface

This picture shows the state of the ultrasonic device ,and will be able to set the relevant
parameters.
1. Auto /Manual: Switch the machine in auto and Manual mode.
2. Adjust the distance of Edge weld, In Manual mode, turn on this button,press the Edge test
button on main control pane , and the cylinder will keep ejecting until edge test button is
pressed again.
3. Ultrasonic diaphragm signal.The 160DA transverse ultrasonic is divided into two.
4. Ultrasonic edge weld signal
5. Cylinder signal
6. Ultrasonic box ready signal
7. Set the time of welding A.The 160DA transverse ultrasonic is divided into two.
8. Set ultrasonic diaphragm holding time
9. Set the time of diaphragm welding B.The 160DA transverse ultrasonic is divided into

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two.
10. Setting the Ultrasonic time B to time A in diaphragm Welding
11. Time setting of diaphragm welding ultrasonic time A to time B when the machine is just
power on, time B is the time of diaphragm welding. It will Convert to time A when
continuous work reaches the setting value for item 10. If accumulate downtime reach the
number of seconds specified in item 11.,it will Convert to time B.Above is to ensure perfect
welding.
12. Set Ultrasonic edge weld time
13. Set Ultrasonic edge weld holding time
The proper welding time and the holding time ensure the welding works perfect.

7.2.3.2.3 Pocketing interface

This interface provides manual operation of the pocketing mechanism, parameter

setting, and display of the mechanism status.
1. Auto /Manual: Switch the machine in auto and Manual mode
2. Set zero position: Press this button for 1 seconds in manual mode, the pocketing
mechanism completes a action of back to zero position .
3. Inching: In manual mode, set the pocketing mechanism to inching status or not.
4. Fabric feeding servo state
5. Fabric feeding forward
6. Fabric feeding backward
7. Fabric feeding to original point sensor
8. Clamp servo state
9. Clamping closed

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10. Clamping open

11. Clamp open sensor
12. Clamp closed sensor
13. Arrangement servo state
14. Arrangement backward
15. Arrangement forward
16. Cooling fan working signal
17. Pocketing detection signal A
18. Pocketing detection signal B
Open inching mode Close inching mode
Pulling pocket Press pulling pocket forward button,pull pocket device will pull
forward pocket forward, until loose button, it stop
Pulling pocket Press pulling pocket Press pulling pocket backward
backward backward button, pull pocket button, pull pocket device will
device will pull pocket pull pocket backward ,When
backward , until loose met the origin sensor, it will
button, it stop. If met the stop.
zero sensor, it will stop
Clamping closed Press the clamping closed In open status , close the
button, the clamping will clamping system.
close, when loose button, it
will stop. If met the closed
sensor, it will close
immediately.
Clamping open Press the clamping open Make the clamping system to
button, the clamping will open status.
open , when loose button, it
will stop. When working met
the open sensor, it will close
immediately.
Arrangement Press the arrangement backward button, it will work backward,
backward when loose button, it will stop.
Arrangement Press the arrangement forward button, it will work forward,
forward when loose button, it will stop.
19. No.1#ink jet valve signal
20. No.2# ink jet valve signal
21. No.1# ink jet time
22. No.2#ink jet time
Option:120DG can install only 1# ink jet valve
120DA install 1# ink jet valve. The 2# ink jet valve can be optional.
23. Pocketing time: The bigger the value of this parameter,the pocketing working start
more delay. It always set “0”

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24. Pocketing testing time point: The bigger the value of this parameter,the pocketing
testing working start more delay. It always set “1600”
25. Force the pulling pocket length: It is the pulling pocket length at the production
monitoring 2.
26. Spring pocket length: Set the pocket length ,Spring A,Spring B ,Spring C have to set
respectively.
27. Pulling pocket forward percentage: Set the percentage about the pulling pocket forward
28. Arrangement backward percentage: The percentage and No.27 decide the output
tension of spring string .

7.2.3.2.4 Unwinding interface

In this page, it can set the unwinding mechanism parameter, and show the statues about
the mechanism.
1. Automatic / manual: Set the machine to switch between automatic and manual mode.
2. Fabric tighten sensor
3. High speed unwinding sensor
4. Fabric loosen sensor
5. Fabric used up sensor
6. Unwinding inverter status, including other inverters and communication status.
7. Fabric unwinding motor working signal
8. Connecting fabric heating signal
9. Connecting fabric button signal
10. Connecting fabric light signal
11. Loose speed for fabric percentage: Set the loosen fabric speed when machine working
12. Unwinding middle speed: Set the fabric roll big diameter, high speed unwinding sensor
have signal unwinding speed.
13. Unwinding high speed: Set the fabric roll small diameter, high speed unwinding sensor
have signal unwinding speed.

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14. High speed unwinding time limited: When unwinding with middle or high speed reach
the setting parameter, it will alarm.
15. Connecting fabric heating time: Set this value, the fabric can finish welding at this time.
16. Connecting fabric cooling time: Set this value. the fabric can recover strengthen after
welding.

7.2.3.2.5 Correction interface

In this page, it can manual work with correction mechanism and set the correction
mechanism parameter, and show the statues about the mechanism.
1. Automatic / manual: Set the machine to switch between automatic and manual mode.
2. Move left: Press button will move to left.
3. Move right: Press button will move to right.
4. Center position sensor
5. Right limit sensor
6. Left limit sensor
7. Right side fabric testing sensor
8. Left side fabric testing sensor
9. Correction motor working signal
10. Center position delay: correction mechanism move to the center position, will working
more distance to ensure the correction mechanism in the middle position.
11. Deviation correction: fabric move to another side, correct the mechanism working
distance.
12. Correction time limit: Correct mechanism away the center position distance.
13. Correction frequency limit: after correction mechanism working , if the fabric can not
be back to the center position in set frequency, the machine will be stop and alarm. If you
set “0”, machine will not alarm.

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7.2.3.2.6 Feeding fabric interface

In this page, it can manual work with feeding fabric mechanism and set the feeding
fabric mechanism parameter, and show the statues about the mechanism.
1. Auto / manual : Switch between automatic and manual mode.
2. Fabric tighten sensor ( same with 7.2.3.2.4 unwinding page)
3. Fabric loosen sensor
4. Feeding fabric motor working signal
5. Feeding fabric inverter status: Including inverter status and connection status.
6. Feeding fabric : When the loosen fabric sensor 3 have no signal, press this button,
Feeding fabric motor will working to loosen the fabric let the sensor have signal
7. Feeding fabric speed percentage: Set the feeding fabric speed when machine working
8. Feeding fabric high speed percentage: Set the feeding fabric speed about the loosen the
fabric have no signal.
9. Feeding fabric high speed time limit: When feeding fabric high speed time reach this set
parameter, the machine will be alarm.

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7.2.3.2.7 Transport interface

In this page, it can manual work with transport mechanism and set the transport
mechanism parameter, and show the statues about the mechanism.
1. Auto / manual: Set the machine to switch between automatic and manual mode.
2. Zero position: With the manual mode press this button 1 second, the transport
mechanism will correction zero position.
3. inching mode with the manual mode: Set the transport mechanism whether in the inching
mode or not.
4. Timing belt servo status
5. Timing belt backward
6. Timing belt forward
7. Timing belt origin sensor
8. Belt servo status
9. Belt backward
10. Belt forward
11. Spring testing sensor A
12. Spring testing sensor B
13. Remove all springs on the transport mechanism: Press this button for 3 seconds, all
springs on the transport mechanism will be vacant.
14. Spring state changed: When press the spring state one time , the spring state will be
changed in the same time.
15. transport time point: The bigger the value of this parameter is, the transport working
start more delay. It always set “0”
16. Spring testing time point: The bigger the value of this parameter is, the transport testing
start more delay. It always set “1600”

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7.2.3.2.8 Coiling part interface

1）Coiling part interface 1

In this interface, it can set the spring parameter, and show the statues about the
mechanism.
1. Automatic / manual: Set the machine to switch between automatic and manual mode.
2. Zero position: With the manual mode press this button 1 second, the coiling machine
will be back to zero position.
3. Coiling machine coiling fan working state: Show the cooling fan work or not.
4. Feeding roller B state: Check feed roller B upper or not.
5. Feeding roller state: Check feed roller A upper or not.
NO.7-NO.23 should set the A.B.C parameter separately
7. Spring wire length set the spring wire length
8. The production speed.
9. Spring Diameter fine adjust: Adjust whole spring diameter from first turn to last turn, by
only one parameter.
10. Spring Pitch fine adjust: Adjust whole spring pitch from first turn to last turn, by only
one parameter.
11. To adjust the first turn of first spring
12. To adjust the last turn of first spring
13. To adjust the diameter of second spring
14. To adjust the diameter of third spring
15. Choose spring,enter in 1-1 coiling device 1A to choose.
16. Choose spring,enter in 1-2 coiling device 1B to choose.
17. Save spring:enter 1-3 coiling device 1C to save the spring size.
18. Spring type
19. Spring waist
20. Spring turns
21. spring height

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22. Spring wire feeding Channel: A/B. SX-120DG no this option.

23. Set ink jet: optional function, choose OFF, 1#, 2# to spray ink or not .

1-1Coiling device 1A

In this interface you can quickly find and open the saved the spring size which you set
before.
1. Here means open the spring size of spring A/B/C.
2. Here shows total 20 kinds of spring size, each block means one spring size, press it for
one second to enter inside.

1-2Coiling device 1B

In this interface you can adjust the spring detailed size and test.
1. The current spring type: A/B/C
2. Feeding wire length

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3. Spring wire feeding Channel: A/B. SX-120DG no this option.

4. Machine Running speed
5. Heating degree: Setting the heating temperature
6. Minimum spring diameter
7. Spring diameter: Adjust each turn’s diameter, one by one adjusted by total 33
parameters.
8. Spring Diameter fine adjust: Adjust whole spring diameter from first turn to last turn, by
only one parameter.
9. Spring pitch: Adjust each turn’s pitch, one by one adjusted by total 33 parameters.
10. Spring Pitch fine adjust: Adjust whole spring pitch from first turn to last turn, by only
one parameter.
11. Key parameter: Press it can open and close the Key parameter, the background will turn
blue when it is open.
12. Save the spring size: Press it for 1-2 second it will be saved successfully.
13. Test spring coil in manual by hand wheel: Press it, you can use the hand wheel to make
coiling.
14. Test spring : Press it, machine will produce one spring in normal。

1-3Coiling device 1C

In this interface you can save the current spring size into computer.
1. Here means save the spring size of spring A/B/C.
2. Here total includes 20 kinds of spring size, each means one spring type, press it for one
second u can save it.

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2）Coiling device interface 2

In this interface you can set the spring string with different spring size.
1. Spring string Name: You can pick up name here
2. Spring string arrange: You can set different spring size by press it, it will change to
spring A/B/C,in order to make out a desired spring string.
3. Spring quantity: Set spring quantity in one spring string,it will only be effect when the
quantity more than 8. Set quantity to 0 means turn off this function。
4. Copy A: Press it for 1 second, all springs in string will change to A.
5. Copy B: Press it for 1 second, all springs in string will change to B.
6. Copy C: Press it for 1 second, all springs in string will change to C.
7. Open spring string: Press it will enter in interface 2-1 coiling device 2A.
8. Save spring string: Press it will enter in interface 2-2 coiling device 2B.

2-1Coiling device 2A

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In this interface you can open spring string type which saved before.
1. Here means open the spring string
2. Total you can save 12 spring string size. Press the cell for 1s, you can open it.

2-2Coiling device 2B

In this interface you can save current spring string into computer
1. Here means the saved spring string.
2. Total includes 12 spring string size. Press for 1 second, you can save the size.

3）Coiling device 3

In this interface you can set the spring string for production management.
1. Production name: You can pick up name here.
2. Function on/off
3. Spring string name: Here you can see u can set 16 steps/kinds spring string working

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procedure (from 00#-15#), press each name for 1s, will enter in interface 3-1 coiling device
3A to choose the spring string type.
4. Set the string quantity you need for this zoning. EG: set 00#=5 , 01#=5, 02#=5
5. Showing the spring’s quantity in current string.
EG: in 00#, each string’s spring qty=20,here will be 20
6. Showing the current spring’s count in current string, and can be edit
EG: in 00#, each string ‘s spring qty=20, here will be 1/2/3/4....20
7. Showing the current string’s count , and can be edit
EG: set 00#=5 , 01#=5, 02#=5, total set 15 strings, here will be 1/2/3/4...15
8. Showing the planned string steps/string kinds
EG: set 00#=5 , 01#=5, 02#=5,here will be 3
9. Showing the plan string’s count , and can be edit
EG: set 00#=5 , 01#=5, 02#=5,here will be 1/2/3
If upper point 5-9 is in wrong procedure, can be adjust and keep running as planned.
10. Enter in you will see all saved production plan
11. Open the production plan you need
12. Save the plan you want, and max can save 4 types production plan into system

3-1Coiling device 3A

This interface shows 12 different spring string names, Press one of button for one
second, such spring string is selected to the previous production plan.

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4)Coiling device 4

This interface shows the operation of coiling device by hand wheel button,and the state
of the mechanism.
1. Auto/Manual: Switch between Auto/Manual modes
2. Back to Zero position: Press this button for one second in Manual mode,the coiling
device will complete a process of Zero position returning
3. Hand wheel main switch
4. Coil diameter hand wheel switch
5. Cutting hand wheel switch
6. Pitch hand wheel switch
7. Steel wire feeding hand wheel switch
When the hand wheel main switch is on,you are able to turn on the switches of Coil
diameter,Cutting,Pitch and Steel wire feeding.
8. The position before cutting
9. The position after cutting
10. The servo status of coil diameter
11. The servo status of cutting
12. The servo status of pitch
13. The servo status of steel wire feeding.
14. The leading time for switching feeder roller(it is meaningless for SX-120DG)
15. The alarm for communication interrupt time:When the interrupt time of communication
between Inverter, DVP-2DA and controller reach the setting value,the system alarms.

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7.2.3.2.9 Heating interface

This interface shows the operation of wire transport device,parameter setting ,and the
state of the mechanism.
1. Auto/Manual: Switch between Auto/Manual modes
2. The alarm switch(on /off) for heating the first three spring: Whether to detect the heating
on the first three springs or not at the time of machine power on.
3. The communication status of DVP02DA
4. The heating status of Channel B,includes heating control command an result
5. Cylinder1 compacting command display of Channel B
6. Cylinder 2 compacting command display of Channel B
7. The heating status of Channel A,includes heating control command an result
8. Cylinder1 compacting command display of Channel A
9. Cylinder 2 compacting command display of Channel A
For SX-120DG,no Channel B.
10. Setting the time of heating electrode from hanging in the air till pressing onto steel
wire.
11. Setting the time of heating electrode removing from steel wire
12. Setting the minimum time of steel wire being heated.
13. Setting the time of abnormal heating. The system will alarm in case of overtime.
14~19 are the parameters for A、B、C Independent springs configuration
14. Setting the heating intensity when producing the springs.
15. Setting the Preheating intensity before producing the first spring.
16. Setting the time of temperature maintain on the steel wire after heating stop.
17. Setting the time for heated steel wire becoming cold.
18. Setting the preheating time for once
19. Setting the preheating time for twice

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7.2.3.2.10 Swift Interface

This interface shows the manual operation of swift ,parameter setting ,and the state of
the mechanism.
1. Auto/Manual: Switch between Auto/Manual modes
2. Tighten function:when the machine is power off,whether the swift reverses to the steel
wire tighten status or not.
3~18, odd items are for Swift A,even items are for Swift B.Same functions will be
described together.For SX-120DG,no Swift B function.
3、4. Swift forward inching
5、6. Swift reverse inching
7、8. Swift operation display button
9、10. Swift inverter status,includes inverter status,communication status and the command
to inverter.
11、12. Swift door closed
13、14. Signal for Lack of steel wire
15、16. Signal for steel wire tighten up.The tighten signal for Swift B was set in two places.
17、18. Signal for steel wire loosen.The loosen signal for Swift B was set in two places.
19.Setting the swift speed for producing spring A
20. Setting the swift speed for producing spring B
21. Setting the swift speed for producing spring C
22. Swift low speed
23. Swift high speed: The working speed when there is Signal for steel wire loosen.
24. The interval time between Swift and coiling start, swift start work before coiling work.
25. High speed limit: When the swift runs at a high speed and reach the setting value, the
system alarms.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

7.2.3.2.11 Lubrication interface

This interface shows the manual operation of lubrication ,parameter setting, and the
state of the mechanism.
1. Auto/Manual: Switch between Auto/Manual modes
2. Start the lubrication pump: Press and hold this button for sometime,the pump start to
work.
3. The status of lubrication pump: Displays the liquid state and working indication.
4. Lubricating time
5. Lubricating interval: During machine working, the lubrication pump work at regular
intervals, and the duration depends on the lubrication time.
7.2.3.3 Alarm Interface
1) Alarm Interface 1

This interface shows the current alarm info.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

1. Alarm information area: Shows the current alarm

2. Alarm Reset button: After eliminating the fault, press the alarm reset button to clear the
alarm

2）Alarm information interface 2

This interface display alarm history information

1. Historical alarm information area: Display alarm history information, and display reset
time.
2. Alarm Reset button: Press this button for sometime ,in order to reset the history alarm.

3)Alarm information interface 3

This interface display alarm statistical information

1. Alarm statistics area: display statistical number of alarms.
2. Alarm reset button: Press this button for sometime,in order to reset number of alarms.

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

4)Alarm information interface 4

This interface display the input and output status of the controller.

7.2.3.4 Machine interface

This interface display the machine information

1. Machine name

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

2. Language switch
3. Software version
4. Accumulative production spring number
5. Accumulative power on hours

7.2.4 Alarm interface

7.2.4.1 The alarm interface

If an alarm occurs and don’t get reset, when the machine power on,the touch screen
will display the alarm info and its solutions.

This interface display an example of machine starting under alarm

1. Alarm reason
2. Workable solutions
3. Related signal state
4. Alarm indication
5. Exit screen button
6. Exit screen button

7.2.4.2 Faults and Solutions

Faults Solutions
AL01-Factory parameter is Please check and modify the factory parameters by
not validated professionals, and re-power
AL02-Production Please check and modify the production parameters
parameters did not pass
validation
AL03 - System Error Please contact the manufacturer
AL04-Swift inverter Check the swift inverter parameters

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
7.MANIPULATION

Communication timeout Check the swift inverter RS485 communication cable

AL05-Feeding fabric Check the fabric feeding inverter parameters
inverter Communication Check the fabric feeding inverter RS485 communication
timeout cable
AL06- Vision Systems Check the RS485 communication cable
Communication timeout Check the operation of the visual system
AL07- Unwinding inverter Check unwinding inverter parameters
communication timeout Check unwinding inverter RS485 communication cable
AL08-Swift inverter alarm Check swift inverter power supply, air switch
Check the swift inverter ready signal
Check the swift inverter parameter settings
AL09-The swift door is Close swift door
opened Detection swift door closing signal
AL10- Wire used up Add Wire
Check wire detection signal
AL11- Swift is too slow Speed up the swift speed, finishing irregular wire
Check swift tight detection switch signal
AL12- Swift high speed Finishing the irregular wire
running time is too long Speed up the swift
AL13- Unwinding inverter Check unwinding inverter power supply, air switch
fault Check unwinding inverter ready signal
Check unwinding inverter parameter settings
AL14-Unwinding high Check unwinding speed settings
speed running time is too Check the fabric relax detection switch signal
long
AL15-The fabric is used Replacing non-woven
up
AL16-Fabric tight Check unwinding mechanism
Check detection switch signal
After the fabric relax, reset the fault
AL17-Fabric feeding Check feed inverter power supply, air switch
inverter fault Check the feed inverter ready signal
Check the feed inverter parameter settings
AL18- High speed fabric Check the feed speed setting
feeding time is too long
AL19-Correction In manual mode, the correction move to the center
abnormal position position
Check the left limit, right limit, the center position
detection switch signal
AL20- Corrective action Check the power supply correction mechanism
time is too long Observe whether corrective institutions have stuck

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Check the correction center position detection switch

signal
AL21- Correction Check the power supply of correction mechanism
unsuccessful Observation corrective mechanism is faulty machinery
Appropriate to increase the number of allowable
correction
Check the fabric edge detection sensor signal
AL22- Diaphragm close Check the diaphragm is clamped to the wire check the
failure diaphragm close detection switch signal
AL23- Ultrasonic Check ultrasonic power supply
equipment failure Check ultrasound equipment ready signal
AL24- Camera system Check the camera system ready signal
failure Restart camera system
AL25- Camera system Check the spring is detected
detects defective products
AL26- Heat treatment Check the heat treatment power supply, air switch
failure Check the heat treatment controller status
Check the heat treatment completion signal
AL27- Heat treatment out Check the heat treatment controller
of control Check the heat treatment completion signal
AL28- Continuously Observation vacancy detection switch at the spring
detected vacancy Check the spring vacancy detection switch signal
AL29-Spring vacancy Observation vacancy detection switch at the spring
detection switch Check the spring gap detection switch signal
abnormally
AL30- An abnormal state Observe the state of the conveyor belt spring
on the conveyor spring Check spring state detection switch signal
AL31- The camera system Adjust the deviation range spring
detects automatically Check the camera detection size measurements
adjust the range of the
spring
AL32- Spring pocketing Observed after pocketing spring
bad Check pocketing effect detection switch signal
AL33- Wire feed servo Record servo drive fault display
fault Press the reset button to reset fault
AL34- Diameter servo Record servo drive fault display
fault Press the reset button to reset fault
AL35- Pitch servo fault Record servo drive fault display
Press the reset button to reset fault
AL36-Transport Record servo drive fault display
synchronous belt servo Press the reset button to reset fault

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7.MANIPULATION

fault
AL37- Conveyer belt Record servo drive fault display
servo fault Press the reset button to reset fault
AL38- Conveyor belt Record servo drive fault display
servo fault Press the reset button to reset fault
AL39- Pulling pocket Record servo drive fault display
servo fault Press the reset button to reset fault
AL40- Closure servo fault Record servo drive fault display
Press the reset button to reset fault
AL41- Arrangement servo Record servo drive fault display
fault Press the reset button to reset fault
AL42- Door is opened Close maintenance door, reset the fault
AL43- Low lubricant level Add oil
Check the oil level switch signal
AL44- Fan alarm Check the cooling fan power supply, air switch
AL45- pocketing require Open closure, manual output a spring, close closure and
manual intervention continue to work
AL46-arrive Continue production after reset fault
pre-production number
AL47-DVP02DA-S Check DVP02DA-S RS485 communication cable
communication overtime
AL48 - Transformer Check the working state of the transformer
Overheat Check the overheat sensor signal
AL49-Low ink level Add ink
Check the ink level switch signal

7.2.4.3 Abnormal screen reminder

When the operator start the machine, the touch screen will show the failure and
provide the solution if the machine can’t start normally.

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7.MANIPULATION

Those pictures show an example for starting machine in emergency status:

1. Abnormal reason
2. Workable solutions
3. Relative signal status
4. Exit
5. Exit

7.2.4.4 Tips and solutions

Tips name solution
Machine in the emergency Release the emergency stop button, press the emergency
stop state stop reset button, then try to re-start the machine
Stop button is pressed Release the stop button, or check the stop button wiring
The door is not closed Close the door or check the door closed detection switch
wiring
The swift door is not Close the swift door or check the door closed detection
closed switch wiring
Coiling machine cooling Check the fan power supply, air switch
fan is not working Check the signal wiring
Low lubricant level Add the oil to the normal level
Check the fluid level signal wiring
The swift inverter is not Check inverter power supply, air switch
ready Check the drive parameter settings
Check the inverter ready signal
The swift wire is not ready Check the wire run detection switch signal
Check the swift signal when the swift feeding is too

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7.MANIPULATION

tight
Check switch signal when wire is loose
The swift inverter Check the swift inverter parameters
converter is not complete Check the swift inverter RS485 communication cable
communication
The swift in manual work Releasing the manual control command
Check the swift forward step, and reverse step buttons
wiring.
Heat treatment of Check the heat treatment completion signal
abnormal completion
signal
The wire introduced Turn off the wire introduced switch.
switch is not turned off
Coiling machine servo is Check that the servo has been initialized
not ready As are initialized, please wait servo completion of the
current action to restart
Coil spring servo zero Zero calibration performed in manual mode
calibration not performed
Transport servo not ready Check that the servo has been initialized
As are initialized, please wait servo completion of the
current action to restart
Transport mechanism Check conveyor belt origin detection switch signal
detection switch anomaly
pocketing mechanism is Check that the servo has been initialized
not ready As are initialized, please wait servo completion of the
current action to restart
pocketing mechanism Check pulling fabric origin detection switch signal
detection switch anomaly Check closure detection switch signal
Check closure open detection switch signal
Ultrasonic is not ready Check ultrasonic power supply
Check ultrasound equipment ready signal
Welding fabric still work Please ensure the weld manual mode closed
Unwinding inverter not Check unwinding inverter power supply, air switch
ready Check unwinding inverter ready signal
Check unwinding inverter parameter settings
Unwinding inverter is not Check unwinding inverter parameters
complete communications Check unwinding inverter RS485 communication cable
Fabric has been used up or Check the fabric roll
too loose Check the fabric run detection switch signal
Connecting fabric After the completion of connecting fabric，Machine can
continue to work

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7.MANIPULATION

Feeding fabric inverter is Check inverter power supply, air switch

not ready Check the inverter parameter settings
Check the inverter ready signal
Feeding fabric inverter is Check Feeding fabric inverter parameters
not complete Check Feeding fabric inverter RS485 communication
communications cable
Feeding fabric detection Check fabric relax detection switch signal
switch abnormality Check fabric tight detection switch signal
Correction position Check the left limit, right limit, the center position
detecting abnormal detection switch signal
Correction is running End manual correction command under manual mode
Machine in manual mode Turn off manual mode, re-start
Machine is still in Wait for the machine to complete the current work
operation orders and then re-start
Camera system not ready Check the camera system ready signal
Restart camera system
Camera system not Check the RS485 communication cable
complete communication Check the camera system operation
DVP02DA-S Check DVP02DA-S RS485 communication cable
communication Overtime connections
transformer overheat Check the working state of the transformer
Check the overheat sensor signal
Low ink level Add ink
Check the ink level switch signal

7.3 Servo parameter

7.3.1 Servo driver parameter
Counting from left in electrical cabinet,the first servo driver is U1,second drvier is U2
and so on,9 drivers in total.
U1 U2 U3 U4 U5 U6 U7 U8 U9
P2-08 10 10 10 10 10 10 10 10 10
P1 - 01 0x010B 0x000B 0x000B 0x000B 0x010B 0x000B 0x010B 0x000B 0x010B
P1 - 37 0.5 0.4 1.0 0.5 0.4 0.4 1.2 0.8 1.0
P2 - 00 125 188 188 188 62 78 157 50 35
P2 - 02 50 50 50 50 50 50 50 50 50
P2 - 04 502 753 753 753 251 314 628 200 500
P2 - 06 80 120 120 120 40 50 100 32 100
P2-15 0 0 0 0 0 0 0 0 0
P2 - 16 0x0124 0x0124 0x0124 0x0124 0x0123 0x0124 0x0000 0x0000 0x0000
P2-17 0 0 0 0 0 0 0 0 0

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P2 - 23 1000 1000 1000 1000 1000 1000 1000 1000 1000

P2 - 24 0 0 0 0 0 0 0 0 0
P2 - 25 2.0 1.3 1.3 1.3 4.1 3.3 1.6 5.2 0.2
P2 – 26 80 120 120 120 40 50 100 32 0
P2 - 43 1000 1000 1000 1000 1000 1000 1000 1000 406
P2 - 44 0 0 0 0 0 0 0 0 1
P2 - 45 1000 1000 1000 1000 1000 1000 1000 1000 1000
P2 - 47 0 0 0 0 0 0 0 0 0
P2 - 49 0x000F 0x000E 0x000E 0x000E 0x000F 0x000F 0x000F 0x000F 0x000B
P3 - 00 0x0001 0x0002 0x0003 0x0004 0x0005 0x0006 0x0007 0x0008 0x0009

7.3.2 Inverter parameter

7.3.2.1 Swift
VFD-M VFD-B
Parameter 380V 220V Parameter 220V
no. no.
P00 03 03 02-00 03
P01 01 01 02-01 01
P03 100 100 01-00 100
P04 50 50 01-01 50
P05 380 220 01-02 220
P06 5 5 01-03 5
P07 55 32 01-04 32
P08 2.5 2.5 01-05 2.5
P09 35 16 01-06 16
P10 3.6 3.6 01-09 3.6
P11 5.0 3.2 01-10 5.0
P28 80 80 08-00 80
P30 3.6 3.6 08-02 3.6
P31 10.0 10.0 08-03 10.0
P46 7 7 03-00 8
P88 1(A)6(B) 1(A)6(B) 09-00 1(A)6(B)
P89 3 3 09-01 3

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7.MANIPULATION

P92 1 1 09-04 1
P102 3 3 08-16 2
P143 740 370 08-17 370

VFD-C200 Normal potentiom

Parameter 380V eter
no. 380V
00-17 2 2
00-20 1 2
00-21 1 1
00-30 1 2
00-31 1 1
01-00 100 100
01-01 50 50
01-02 380 380
01-03 5 5
01-04 50 50
01-05 2.5 2.5
01-06 35 35
01-07 0 0
01-08 0 0
01-12 3.5 3.5
01-13 3.2 3.2
02-13 9 9
03-00 0 0
03-01 1 1
03-29 1 1
04-00 1.50 1.50
07-01 80 80
07-03 3.6 3.6
07-04 10 10
07-23 2 2
09-00 1(A)6(B) 101
09-01 38.4 38.4
09-04 2 2
09-35 101 1(A)6(B)

7.3.2.2 Fabric unwinding and feeding

VFD-EL fabric fabric Fabric Fabric
Parameter feeding feeding Unwinding Unwinding

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no. 380V 220V 380V 220V

01.00 100 100 100 100

01.01 50 50 50 50
01.02 380 220 380 380
01.03 5 5 5 5
01.04 40 23 40 23
01.05 0.5 0.5 0.5 0.5
01.06 7.5 4.0 7.5 4.0
01.09 0.6 0.6 0.6 0.6
01.10 0.1 0.1 0.6 0.6
02.00 3 3 3 3
02.01 1 1 1 1
03.00 22 22 22 22
09.00 2 2 4 4
09.01 3 3 3 3
09.04 1 1 1 1

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DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

8、ELECTRIC CONTROL
Compressed air circuit

Heat treatment Heat treatment Heat treatment Heat treatment Heat treatment Heat treatment
cylinder cylinder cylinder cylinder cylinder cylinder
CDJ16-30 CDJ16-30 CDJ16-30 CDJ16-30 CDJ16-30 CDJ16-30

PL06-M5 PL06-M5
PL06-M5

PL06-M5

PL06-M5

PL06-M5

PL06-M5

PL06-M5

PL06-M5

PL06-M5
PL06-M5

PL06-M5
Push cylinder
PY06 MGPM16-50Z PY06
PY06 PY06

PC06-02

PC06-02
Pressure Pressure
PC06-02

PC06-02
regulating valve regulating valve
Pressure AR20-02B AR20-02B Pressure
regulating valve regulating valve
AR20-02B IN IN AR20-02B

PL06-M5
PL06-M5
OUT OUT
PC06-02 PC06-02

PC06-02

PC06-02
IN OUT IN OUT

Ultrasonic device
cylinder
PC06-02

PC06-02

PC06-02

PC06-02
PC06-02

PC06-02

PC06-02

PC06-02

PC06-02
PC06-02
MGPM50-25AZ-XC19

PC10-02 PL10-02
SY7120-5GD-02 SY7120-5GD-02 SY7120-5GD-02 SY7120-5GD-02 SY7120-5GD-02 PC10-02 PL10-02
A B A B A B A B A B
MAC-411A
A B

EA P EB EA P EB EA P EB EA P EB EA P EB

1/4Muffler 1/4Muffler Pressure EA P EB

regulating valve 1/8Muffler 1/8Muffler

PC08-02 Valve plate SS5Y7-20-05 PL12-02 AR20-02B
1/4Muffler 1/4Muffler
PC12-02 PC12-02 PL12-02
Pressure IN OUT
PL08

regulating valve Pressure

AR20-02B regulating valve

PC12-02 PL12-02 PL16-02

AR20-02B 1/4Muffler Roller cylinder
IN OUT Pressure PE12 PC12-02
IN
PC08-02 PE08 PL08-02 CDQ2A50-10DZ
regulating valve OUT
AR20-02B

1/8Muffler 1/8Muffler PC12-02 PL12-02

IN
PL16-02 PY16 PY12 PC12-02 1/4Muffler Roller cylinder
OUT
EA P EB

PL08-02 CDQ2A50-10DZ
MAC-411A
A B
Pressure
regulating valve
PC08-02

1/8Muffler 1/8Muffler AR20-02B

EA P EB
1/4Muffler 1/4Muffler
PC10-02
PC10-02

A B
MAC-411A IN OUT
PC12-02 PL12-02 Valve plate SS5Y7-20-02 1/4Plug
PL16-04 PL16-04 PE16-12 PE12-08 PE12 PE12 PE12 1/4Muffler 1/4Muffler
EA P EB EA P EB
Air gun

PC10-02
PC10-02

PC12-02
Air source treatment
PL10-02
PL10-02

A B A B

AW40A-04 SY7120-5GD-02
Roller cylinder SY7120-5GD-02

PC06-02
PC06-02
CQ2A32-25DZ

PE08
PU08-06 PC06-02
Roller cylinder
PL10-02
PL10-02

PC06-02
PC06-02
CQ2A32-25DZ 1/8Muffler 1/8Muffler
EA P EB
PC08-01

PC08-01
PC08-01

PC08-01

W77
cylinder Air gun PL08 PE08 SY7120-5GD-02
A B

CDQ2A50-10DZ 1/4Plug

PY06
PL08-02
PY08 Nozzle PU08-04 PE08 AS3002F-8

cylinder

PY06
PY08
Nozzle PU08-04 Throttle
CDQ2A50-10DZ

NPL06-01

NPL06-01
PY08
PL08-02
PL08-02

Manual rotary

PL08

PL08
valve NPL06-01
VH200-02 DTL-1
B A

NPL06-01
Pressure

Nozzle

Nozzle
R P regulating valve
AR20-02B DTL-1
PL10-02 PC10-02 PC12-02
IN OUT

SX-160DA air circuit

8-1
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

Q24A KA1B Q14

KA12 Q3 Q2 Q4 Q5 Q6 Q7 Q8 Q25 Q26 Q9 Q24B KA1A Q13 XB1 E2B E2A KB2 KQB KQA PLC KA2
Phase Control Servo Swift Fabric Fabric Servo fan Smoke Cooling fan 1 Correction Quench Quench Control Quench B A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
AC380V transformer feed release exhaust fan B A AC220V Quench A PS05 CPU500-RS2 20MC 32AM10N 32AM10N 32AN02T 32AN02T ASP01
Cooling fan 2 Scram DC24V L N PE 24P 24N
N(AC) L(AC) PE -V +V +V ADJ RUN
ERROR
UBS FAULT
ERROR
RUN

ETH
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
Welding
R9 R9 SYSTEM
4 1 4 1 D1 10K
E
Q3
E
Q2 D1 10K
E
Q3
E
Q2
COM1 NET 8 9 10 11 12 13 14 15 8 9 10 11 12 13 14 15 8 9 10 11 12 13 14 15 8 9 10 11 12 13 14 15
L3 L3
22K P521 22K P521
1N4007 C C 1N4007 C C COM2
R10 B B
P521 R10 B B
P521
0 1 0 1 0 1 0 1
+ C1 R8 R4 + C1 R8 R4 0 0 0 0 0 0 0 0
Naidian DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60
空 空 空 空
1 1 1 1 1 1 1 1
8 5 8 5 50V 100UF 1N4007 1N4007 50V 100UF 1N4007 1N4007
2 2 2 2 2 2 2 2
2P 3P 3P 3P 3P 3P 3P 3P 3P 3P 2P 2P 1P 1P
AH500
C2 D40 D32 D6 D6 D1 D1 D2 D2 D2 D60 D60 D4 D4
D6 D3 D6 D3
3 3 3 3 3 3 3 3
NDX(XJ3) 4
-
3
输入 +
2 1 4
-
3
输入 +
2 1
C3 C2 C3 C2
4 4 4 4 4 4 4 4
440Vac 70A
+ +
Loncont CE
+ +
ind bo 英德宝 S-15-5
R
Q1 Q1
5 5 5 5 5 5 5 5
MY2N-J MY2N-J SSET圣斯尔 SSET圣斯尔 E E
C P521 C P521 6 6 6 6 6 6 6 6
24VDC 24VDC
单路直流 单路直流 50V 100UF 50V 100UF 50V 100UF 50V 100UF
LSR-H3Z70D3
断 相 与 相 序
电压隔离变送器
CE-VZ01-T4MS1-0.2
电压隔离变送器
CE-VZ01-T4MS1-0.2 OUTPUT:+5---3.0A B + + B +
+
7 7 7 7 7 7 7 7
SOLID STATE RELAY
保 护 继 电 器 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 输入：10VDC
输出：7.2VDC
输入：10VDC
输出：7.2VDC
INPUT:100-120VAC 0.24A +
2W10
+
2W10 D2 +
2W10
+
2W10 D2
8
9
8
9
8
9
8
9
8
9
8
9
8
9
8
9 cont In 3-32Vdc
D5 L4 L2 D5 L4 L2

工作电压 3相 380V 12 9 12 9
电源：24VDC
编号：1810310016
电源：24VDC
编号：1810310016
200-240VAC 0.12A 10 10 10 10 10 10 10 10
11 11 11 11 11 11 11 11
5 6 7 8 9 5 6 7 8 9 50-60HZ 12 12 12 12 12 12 12 12
+电源 - - 输出+ +电源 - - 输出+ 212023 212023 13 13 13 13 13 13 13 13
14 14 14 14 14 14 14 14
S1 S2 S3 S4 X3 24P 24N X45 A2L14 A2L15 X46 A2U2 A2U22 S1 S2 S3 S4 X3 24P 24N X45 A2L14 A2L15 X46 A2U2 A2U22 15 15 15 15 15 15 15 15
14 13 14 13
UP UP UP UP
5 6 7 8 9 5 6 7 8 9 UP UP UP UP
S/S S/S S/S S/S ZP ZP ZP ZP
S/S S/S S/S S/S ZP ZP ZP ZP

24VDC 5mA 24VDC 5mA 12-24VDC 0.1A 12-24VDC 0.1A

Pitch Cutting

KA8
KA6

KA5
KA4
XB0 Q29 Q10 Q11 Q15 Q16 Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q25 Q26 Q27 Q28 KB1 KM2 KQ2 KQ3 A13 KA9 KA10 KA11 KA13 Q12 KA15 KA16 KA3
Socket Oil pump Diameter Pitch Cutting Delivery Belt Pull Clamp Output Electric Fabric Transducer Quench B Oil pump
Ultrasound Feeding box fan pulling fan fan
Transformer SIEMENS 纠偏 Welding
fan Quench A
ABC PE 4 1 4 1
A1 13 23 33
S12 S22 S34 41
A1 13 23 33
S11 S21 S34 41
POWER
ERROR
D/A
V1+
I1+
COM
FG
CH1

O1 O2 O3 O4 VccGND O1 O2 O3 O4 VccGND pilz pilz V2+

Power Power I2+
PNOZ S4 PNOZ S6 CH2

DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 DZ47-60 8 5 8 5
COM T1 T2 T3 T4 T5 - T1 T2 T3 T4 T5 - T1 T2 T3 T4 T5 - T1 T2 T3 T4 T5 - DZ47-60
FG
2P 2P 2P 3P 3P 3P 3P 3P 3P 3P 3P 3P DZ108-20 DZ108-20 DZ108-20 DZ108-20 R S T 2P
C2 D40 D2 D16 D16 D16 D16 D16 D16 D16 D16 D16
In2+In2-
A A A A DC 24V/10A A+ 3.3V 3.3V

C25
5V 5V
Power Power 1 输出48～380VAC 2 1 输出48～380VAC 2 1 输出48～380VAC 2
12V 12V 0UT 24VDC 0UT 24VDC 0UT 24VDC 0UT 24VDC
6EP1334-3BA10 A-
24V 24V In1 In1
MY2N-J MY2N-J In2 In2
O I O I O I O I 2 3 4 5 LSF-T4Z15TD2 380V 15A
24VDC 24VDC Out Out GJ10A 固态继电器 GJ10A 固态继电器 GJ10A 固态继电器
B+
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON YSU/HO Reset Reset
OFF OFF
3.3V 3.3V
5V 5V
Fault Fault INPUT 24VDC INPUT 24VDC INPUT 24VDC INPUT 24VDC
B- U V W
12V
24V
12V
24V 4 _ + 3 4 _ +3 4 _ +3
输入3～32VDC 输入3～32VDC 输入3～32VDC
12 9 12 9
1-0.63A 1-0.63A 1-0.63A 1-0.63A 750104
457704 10
750106
116657 1.0 -1 -2 -3 -4 -5 + -1 -2 -3 -4 -5 + -1 -2 -3 -4 -5 + -1 -2 -3 -4 -5 +
1+ 1- 2+ 2- 3+ 3- 4+ 4- 1+ 1- 2+ 2- 3+ 3- 4+ 4-
S11 S21 S32 42 S12 S22 S32 42
A2 14 24 34 A2 14 24 34
OUTPUT INPUT 14 13 14 13

Power inlet +
DC 24V/10A
+ - -
ADJUST
24...28.8V
24V 0K
OVERLUAD
SHUT DOWM
AC 120/230V-500V 50/60HZ
L1 N(L2) PE X2 X2

terminal
X4 X4

GF1B GF1A KM1A KM1B KM3 KM4 GF2 GF3 U1 U2 U3 U4 U5 U6 U7 U8 U9

Swift B Swift A Scram A Scram B Cooling fan 1 Cooling fan 2 Fabric Fabric
Feeding Diameter Pitch Cutting Delivery Belt Pull Clamp Output
feed release
DELTA AC 220V
ASDA-A2 5.5KW

DELTA AC 220V
ASDA-A2 2KW
C
R S T R S T N
L1 L2 L3 L1 L2 L3
7
DELTA AC 220V DELTA AC 220V DELTA AC 220V DELTA AC 220V DELTA AC 220V DELTA AC 220V DELTA AC 220V
CHARGE ASDA-A2 750W ASDA-A2 750W ASDA-A2 750W ASDA-A2 1.5KW ASDA-A2 1.5KW ASDA-A2 750W ASDA-A2 750W
220V 220V
50HZ 50HZ C
A A A A L1C N
1 1 5 C
2 2
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 L2C N
C C C C C 5 C C
N N N N N C N N
5 5 5 5 5 N 5 5
RUN MODE RUN MODE C C C C C 1 C C
CJX2 21NC CJX2 21NC
N N N N N N N
6511 13NO 6511 13NO STOP
ENTER STOP
ENTER
C
1 1 1 1 1 1 1
RESET RESET
R N
6

S
C C C C C C C
N N N N N C N N
6 6 6 6 6 N 6 6
T C
6
N
14NO 14NO C C C C C 2 C C
U C N N N N N N N
22NC 22NC
N 2 2 2 2 2 2 2
1

V C
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 C C C C C N C C
A A N N N N N N N
C C C C C 3 C C
2 2 N 3 N 3 N 3 N 3 N 3 N 3 N 3
W 7 WARNING 7 WARNING 7 WARNING 7 WARNING 7 WARNING 7 WARNING 7 WARNING
C C C C C C C C
C
U V W U V W N N N N N N N N
N
C 7
T1 T2 T3 T1 T2 T3 P CAUTION 4 CAUTION 4 CAUTION 4 CAUTION 4 CAUTION 4 4 CAUTION 4 CAUTION 4
N
2
D
WARNING CAUTION
C
C N
3
C
N
4

CAUTION WARNING

插座
CZ

Arrange of electric
control cabinet element SX-160DA-P01
8-2
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

Q1 KM1A KM1B
100A AC 380V 65A LR1 65A AC 380V
A LR2
L1 LS1
B LS2
L2 LT1
C LT2
L3
PE PE
AC 220V
L
Q3 N
4A

KA12
L1

L3
L2

Phase relay

KA1A/P24

KA1B/P24
KA12

L15
L18 L19
Control L N L N
transformer B1
300VA L9 KB1 KB2 A1 A1
380V/220V Q13 V+ V- V+ V-
4A V+ A2 A2
Q14
4A
L

GND/P23
N

5P/P23
24N
24P

AC 220V DC 24V DC 5V HW KM1A KM1B

Control power Power switch Lighting Scram
contactor

AC 380V/220V-DC 24V/5V
Power circuit SX-160DA-P02
8-3
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 380V
LR2/P02
LR2
LS2/P02
LS2
LT2/P02
LT2
PE/P02

Analog control
Q24B Q24A

Analog control
60A 60A

JD5A/P28
JD5B/P28

JD3A/P28
JD3B/P28
B phase B phase

signal
signal
A phase A phase
A2 B2 + - A1 B1 + -
G1 G1
A IN B 1 1 5 4 3 2 1 A IN B 1 1 5 4 3 2 1
K1 K1
E1B1
Quenching
controller 30KVA
2
3 G2
2
3
KDA-2-30 E1B2 E1A1 Quenching 2
controller 30KVA 3 G2
2
3
KDA-2-30 E1A2
OUT K2 OUT K2
4 4 8 7 6 4 4 8 7 6
S7B S6B S7A S6A

Quench AC380V Quench AC380V

Transformer Transformer
27KVA B3
B3B 27KVA B3
B3A
380V/36V AC 30V 380V/36V AC 30V

B5B Transformer S7B AC36V Voltage feedback B5A Transformer S7A AC36V Voltage feedback
600/5A S6B 600/5A S6A
S4B S3B S4A S3A

3 1 Inductance B6B 3 1
Inductance B6A
KQB/P29 KQA/P29

Wire B Wire A
AC 380V Heat treatment
circuit SX-160DA-P03
8-4
 PE/P02
LS2/P02
8.ELECTRIC CONTROL

LT2/P02
LR2/P02

B4
Servo
SX-120DA/SX-160DA

10KVA
transformer
L7

380V/220V/25V
L8

AC25V
L4 LR3
AC 380V

Servo
power
L5 LS3
L6 LT3

AC220V
24P
Q3
40A

SQ30
A5X10/P18
Transformer
temperature is nomarl
LS2
LT2
LR2

U12

D12
U R
V12 R
V S
W12 S
W

cloth
T
T

Release
6A
Q6

+24V
GF3

24P
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

MI1 A10Y8/P20 Release

PNP

MI2 cloth

8-5
Frequency converter ready RA MI3
VFD004EL43A 0.4KW

A8X15/P19
NPN

24P RC PLC.A3.COM1/P16
Communication

AC 380V Circuit

U11
D11

U R
V11 R
V S
S
cloth

W11 W T
T
6A
Q5

+24V
Conveying
GF2

24P
MI1 A10Y4/P20 Feeding
PNP

cloth work
Frequency converter ready RA
VFD004EL43A 0.4KW

A8X9/P19 RS485
NPN

24P RC PLC.A3.COM1/P16
Communication
SX-160DA-P04
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 380V
LR2/P02
LS2/P02
LT2/P02
PE/P02

A10Y9/P20 弹簧冷却

A10Y9/P20 弹簧冷却
Q7 Q8

A10Y11/P20 右移
A10Y10/P20 左移
1A Q25 Q26 Q9
1A
2A 2A 2A
U13*

24N

24N

24N
12 13

KQA/P29
R S T R S T A- R S T
- KM3 - KM4
A+
KM2
+ + B-
U V W U V W B+ U V W
W13

W14

W16

W17

W15
V13

V14

V16

V17

V15
U13

U14

U16

U17

U15
M M M M M
3 3 1 1 1
D13 D14 D16 D17 D15
Coiling Smoke Spring cooling Spring cooling Correction
cooling fan exhaust fan fan 1 fan 1 motor

AC 380V Circuit
SX-160DA-P05
8-6
 PE/P02
LS2/P02
LT2/P02
LR2/P02
8.ELECTRIC CONTROL
SX-120DA/SX-160DA

Q4
32A
AC 380V

U10B

Coil
U/T1 RL1
V10B V/T2 SL2
R
W10B W/T3 TL3
S

holder B
B1
T
Brake 60Ω 1000W
B2 +24V 24P
resistance
GF1B

D10B R5B
DCM FWD A11Y12/P21 Coil holder B rotation

COM REV A11Y13/P21 Coil holder A rotation

Frequency converter B RA
VFD055CB43 5.5KW

ready A5X12/P18 24P RC RS485 PLC.A3.COM1/P16

communication
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

8-7
AC 380V Circuit
U10A U/T1 RL1
Coil

V10A V/T2 SL2

R
W10A W/T3 TL3
S
holder A

B1
T
Brake 60Ω 1000W
B2 +24V 24P
resistance
GF1A

A10Y0/P20 Coil holder B rotation

D10A R5A

DCM FWD
COM REV A10Y1/P20 Coil holder B rotation

RA
VFD055CB43 5.5KW

Frequency converter A
RC RS485 PLC.A3.COM1/P16
ready A5X14/P18 24P
communication
S
T
R

PE

SX-160DA-P06
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q15 Q16
16A 16A

Braking resistor
12Ω 400W R1

L2C

L2C
L1C

L1C
D

D
C

C
P

P
R

R
T

T
S

S
CN1 CN1

U1 ASD-A2-5523-F 5.5KW U2 ASD-A2-0721-F 750W

CN6 CN1 CN6 CN1
CN2 CN2

45

49
W

31
V

11
17
U

U3.CN6/P08

origin UX4*/P30

24N
TAP-TR01

diameter
D1 D2
ECMA-C11350R8LA ECMA-C20807RS

servo Feeding servo diameter

motor motor
AC 220V servo motor
and driver circuit SX-160DA-P07
8-8
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q17 Q18
16A 16A

L2C

L2C
L1C

L1C
D

D
C

C
P

P
R

R
T

T
S

S
CN1 CN1

U3 ASD-A2-0721-F 750W U4 ASD-A2-0721-F 750W

CN6 CN1 CN6 CN1
CN2 CN2
45

49

45

49
31

31
W

W
V

V
11
17

11
17
U

U
U2.CN6/P07

origin UX5*/P30

U5.CN6/P09
24N

origin UX6*/P30

24N
D3 D4
pitch

pitch
ECMA-C20807RS ECMA-C20807RS

servo servo
motor
pitch motor cut
AC 220V servo motor
and driver circuit SX-160DA-P08
8-9
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q19 Q20
16A 16A

L2C

L2C
L1C

L1C
D

D
C

C
P

P
R

R
T

T
S

S
CN1 CN1

U5 ASD-A2-1521-F 1.5KW U6 ASD-A2-1521-F 1.5KW

CN6 CN1 CN6 CN1
CN2 CN2
W

W
V

V
U

U
U4.CN6/P08

U7.CN6/P10
D5 D6
ECMA-E21315RS ECMA-E21315RS

servo servo
motor transport motor belt
AC 220V servo motor
and driver circuit SX-160DA-P09
8-10
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q21 Q22
16A 16A

Braking resistor Braking resistor

20Ω 400W R2 30Ω 250W R3

L2C

L2C
L1C

L1C
D

D
C

C
P

P
R

R
T

T
S

S
CN1 CN1

U7 ASD-A2-2023-F 2KW U8 ASD-A2-0721-F 750W

CN6 CN1 CN6 CN1
CN2 CN2
W

W
V

V
U

U
R1 R2

U9.CN6/P11
U6.CN6/P09

D7 D8
ECMA-E21320RS ECMA-C20807RS

servo servo
motor
pulling fabric motor clamp
AC 220V servo motor
and driver circuit SX-160DA-P10
8-11
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q23 Q11 Q29

16A 2A 2A
L11 L10

2 3
1 4

K7
A7X5/P19 Lower oil lever
KA3

Oil pump work

24N
L2C
L1C

D
C
P
R

T
S

A9Y10/P20
CN1

U9 ASD-A2-0721-F 750W

24P
CN6 CN1
CN2
W
V
U

CL
PE

S2
S2
S1
S1
N
L
LRV-C 100W 20Kgf/cm2
U8.CN6/P10
PLC-A4-DMCNET/P17

D18 CZ
D9
ECMA-C20807RS

servo Tension Oil pump Socket

motor spring

AC 220V servo motor、drivers and

oil pump circuit SX-160DA-P11
8-12
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q25 Q26 Q27 Q28

0.63A 0.63A 0.63A 0.63A

U20*
9 10

KQA/P29
W19

W20

W21

W22
V19

V20

V21

V22
U19

U20

U21

U22
M M M M
3 3 3 3
D19 D20 D21 D22
Electric Fabric fan Transducer Quenching
box fan fan transformer

AC 220V Cooling fan circuit

SX-160DA-P12
8-13
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 220V
L4/P04
L5/P04
L6/P04
PE/P04

Q10

Ultrasound ready
40A

R
S

A8X4/P19
E3 Stabilizer

24P

L N L N L N

A1U1 A1U2A A1U2B

Diaphragm weld A

Diaphragm weld B
Edge weld
A9Y1*/P22

A9Y2*/P22

A11Y2*/P22
24N

24N

24N
Cutter Cutter Cutter

Edge weld Diaphragm weld A Diaphragm weld B

AC 220V Ultrasound welding circuit

SX-160DA-P13
8-14
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

AC 25V
L7/P04
L8/P04

Q12
25A

b2
A9Y11/P20 接布
24N

KA2

AC 25V /300W
b1 b3
R5
Electric heating wire

AC 25V heating wire circuit

SX-160DA-P14
8-15
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

SX-160DA-P15
PLC Module 1 wiring(input)
N
L
AC 220V
KA1B/P24

VS+
VS-

NC

LG
FG

N
L
PS05
A2

8-16
 8.ELECTRIC CONTROL

CPU500
-RS2
SX-120DA/SX-160DA

A3
1
S1 2
A1. S2 3
COM1/P23
communication 4
S5 5
USB

COM2
6
7
8
9
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

8-17
1
2
A13.GF1A/B.GF2.GF3 3
communication
4
5
SD

COM1

6
7
8
9

PLC Module 2 wiring(input)

SX-160DA-P16
 8.ELECTRIC CONTROL

20MC
SX-120DA/SX-160DA

A4

USB
B- 17
A- 18 CN1 STOP RUN

RGT/P23
Hand pulse input

A+ 35
Micro SD

B+ 36
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

8-18
servo driver
U9.CN6/P11
communication
DMCNET
Ethemet

PLC Module 3 wiring(input)

SX-160DA-P17
 8.ELECTRIC CONTROL

32AM10N
SX-120DA/SX-160DA

A5 A6
start A5X0/P23 0 0 A6X0/P26 Swift A with wire
stop A5X1/P23 1 1 A6X1/P26 Swift A tight
scram 24P 2 2 A6X2/P26 Swift A release
scram restoration 24P 3 3 A6X3/P23 Swift A stop button
Edge test A5X4/P23 4 4 A6X4/P23 Swift A step forward
diaphragm test A5X5/P23 5 5 A6X5/P23 Swift A step reverse
malfunction restoration A5X6/P23 6 6 24P Swift A door switch
coiling machine stop A5X7 7 7 A6X7/P30 quenching B finish
plant room door switch 24P 8 8 A6X8/P26 Swift A with wire
signal A
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

plant room door switch 24P A6X9/P26 Swift A tight

signal B
9 9

8-19
slaving transformer A5X10/P04 A6X10/P26 Swift A release
normal
10 10
Feeding motor cooling fan A5X11/P30 11 11 A6X11/P23 Swift A stop button
malfunction
Coil holder B transducer A5X12/P06 12 12 A6X12/P23 Swift A step forward
ready
pulling fabric cooling A5X13/P30 13 13 A6X13/P23 Swift A step reverse
fan malfunction
Coil holder A transducer A5X14/P06 14 14
ready
Quenching A finish A5X15/P30 15 15

S/S S/S
24N S/S S/S 24N

PLC Module 4 wiring(input)

SX-160DA-P18
 8.ELECTRIC CONTROL

32AM10N
SX-120DA/SX-160DA

A7 A8
Synchronous belt transport A7X0/P26 A8X0/P27 There fabric(lower)
origin
0 0
Pulling fabric origin A7X1/P27 1 1 A8X1/P27 Fabric relax(lower)

Closure origin A7X2/P27 2 2

Closure open position A7X3/P27 3 3
Vacancy detection A7X4/P26 4 4 A8X4/P13 Ultrasonic welding ready

Pump oil level is low A7X5/P11 5 5 A8X5/P27 Unwinding start(upper)

Spring vertical detection A7X6/P26 6 6 A8X6/P27 Fabric tight(upper)

Spring string output detection A A7X7/P27 7 7 A8X7/P23 Start connecting fabric

Swift B release A7X8/P26 8 8 A8X8/P26 Fabric feeding relax

DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

Spring string output detection B A7X9/P27 9 9 A8X9/P04 Fabric feeding inverter

ready

8-20
Signal confirm A7X10/P25 10 10 A8X10/P26 Deviate left

Manual switch with lock A7X11/P23 11 11 A8X11/P26 Deviate right

12 12 A8X12/P26 Left limit

Inkjet liquid level A7X13/P27 13 13 A8X13/P26 Right limit

Swift door B switch singal 24P 14 14 A8X14/P26 Correction Center

position
Operation confirm 24P 15 15 A8X15/P04 Unwinding inverter
is ready

S/S S/S
24N/P12 S/S S/S 24N/P12

PLC Module 5 wiring(input)

SX-160DA-P19
 8.ELECTRIC CONTROL

32AN02P
SX-120DA/SX-160DA

A9 A10
Heat treatment A A9Y0/P28 0 0 A10Y0/P06 Swift A forward

Edge weld * A9Y1/P22 1 1 A10Y1/P06 Swift A reverse

Diaphragm weld * A9Y2/P22 2 2

Edge cylinder * A9Y3/P22 3 3
Blue lighting * A9Y4/P22 4 4 A10Y4/P04 Feeding fabric running

Wire lead cylinder 1A* A9Y5/P22 5 5

To pocket spring assembling
Wire lead cylinder 2A* A9Y6/P22 6 6 A10Y6 machine output signal

Red lighting * A9Y7/P22 7 7

A10Y8/P04 Unwinding running
8 8
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

nozzle * A9Y9/P22 9 9 A10Y9/P05 Spring cooling

8-21
Oil pump A9Y10/P11 10 10 A10Y10/P05 Move left

Connect fabric output* A9Y11/P14 11 11 A10Y11/P05 Move right

Connect fabric indicator * A9Y12/P22 12 12 A10Y12/P3 spring pull out*

Running light * A9Y13/P22 13 13 A10Y13/P19 Cylinder of push

sprig*
Fault light * A9Y14/P22 14 14 A10Y14/P19 Manual adjustment mold*

15 15
UP UP
24P/P12 UP UP 24P/P12

ZP ZP
24N/P12 ZP ZP 24N/P12
Notes: The output
signals with "*" are
converted by solid
state relays
PLC Module 6 wiring(input)
SX-160DA-P20
 8.ELECTRIC CONTROL

32AN02P
SX-120DA/SX-160DA

A11 A12
Pressure cylinder of A11Y0/P22
feeding wheel A* 0 0
Pressure cylinder of A11Y1/P22
feeding wheel B*
1 1
Edge cylinder * A11Y2/P22 2 2
3 3
Steel B wire enter A11Y4/P22
the cylinder 1*
4 4
Steel B wire enter A11Y5/P22
the cylinder 1*
5 5
quench B working A11Y6/P28 6 6
7 7
Nozzle 2#* A11Y8/P22 8 8
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

9 9

8-22
10 10
11 11
Swift B forward A11Y12/P06 12 12
Swift B reverse A11Y13/P06 13 13
14 14
15 15
UP UP
24P/P12 UP UP 24P/P12

ZP ZP
24N/P12 ZP ZP 24N/P12 Notes: The output
signals with "*" are
converted by solid
state relays

PLC Module 6 wiring(input)

SX-160DA-P21
 PLC Relay Output
A11Y0*
Feeding wheel A A11Y0/P21 +1 T1 YV7A
compression*
A11Y1*
Feeding wheel B A11Y1/P21 +2 T2 YV7B
8.ELECTRIC CONTROL

compression*
A11Y4*
Traction cylinder B1* A11Y4/P21 +3 T3 YV1B
SX-120DA/SX-160DA

A11Y5*
Traction cylinder B2* A11Y5/P21 +4 T4 YV2B
A11Y8*
Nozzle 2* A11Y8/P21 YV6

ST-5DD-GY
+5 T5
24P
24N - KA9 +
A9Y9*
Nozzle 1* A9Y9/P20 +1 T1 YV5
A11Y2*/P13 Edge ultrasound B
Diaphragm weld B* A11Y2/P21 +2 T2 A1U2B
A9Y1*/P13 Diaphragm ultrasound
Edge weld* A9Y1/P20 +3 T3 A1U1
Edge ultrasound A A1U2A
A9Y2*/P13
Diaphragm weld A* A9Y2/P20 +4 T4 YV10
A9Y3*
Edge cylinder* A9Y3/P20 YV4
ST-5DD-GY

+5 T5
24P
24N - KA10 +
A10Y13*
Pusher cylinder* A10Y13/P20 +1 T1 YV3
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

A9Y5*
Traction cylinder A1* A9Y5/P20 +2 T2 YV1A

8-23
A9Y6*
Traction cylinder A2* A9Y6/P20 +3 T3 YV2A
A10Y12*
Auxiliary inkjet* A10Y12/P20 +4 T4 YV8
A9Y12*
Welding light* A9Y12/P20 HL4
ST-5DD-GY

+5 T5
24P
24N - KA11 +
A9Y13*
Running light* A9Y13/P20 +1 T1 HL1
A9Y14*
Fault light* A9Y14/P20 +2 T2 HL2
A9Y7*
Red light* A9Y7/P20 +3 T3 HL5
A9Y4*
Green light* A9Y4/P20 +4 T4 HL6

Ignore protective door* A10Y14/P20 A10Y14*

KA8
ST-5DD-GY

+5 T5
24P
24N - KA13 +
24N
24P

Green light
A9Y7#/P24

A9Y4*/P24
Scram light

PLC Solid state relay conversion

output SX-160DA-P22
 PE
24P
24N
8.ELECTRIC CONTROL
SX-120DA/SX-160DA

Start A5X0/P18 SB1

Stop A5X1/P18 SB2

DC 24V

Fault reset A5X6/P18 SB4

Edge test A5X4/P18 SB6

Diaphragm test A5X5/P18 SB7

Welding fabric start SB8
A8X7/P19
Swift forward A6X4/P18 SB9A

Swift reverse A6X5/P18 SB10A

Swift stop A6X3/P18 SB11A

Manual knob with lock SB12
A7X11/P19
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

Swift forward A6X12/P18 SB9B

8-24
Swift reverse A6X13/P18 SB10B

Swift stop A6X11/P18 SB11B

LAN
and Manual knob Circuit
24V

panel

KA1A/P24
COM2

DC 24V Button Operation panel

S5
0V

Operation
A1
E615

PLC.A3.
COM1
DOP-B10

COM2/P16
S2 S1
5 4 3 2 1

5P/P02 Brown VCC

GND/P02 Blue 0V
A+ Black
A+
B+ Orange
PLC.A4. B+
RGT

A- Red
CN1/P17 A-
Hand pulse

B- green
B-
SX-160DA-P23
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

DC24V
24P 24P
24N

Green light
S11

A9Y7#/P22

A9Y4*/P22
S21

Red light
Scram button SB3(1-n)
001 002

Swift A door SQ23A(1-n)

switch 003 004 13 23 33 41
Swift B door SQ23B(1-n)
switch
KA5

Manual KA8/P22 KA8 14 24 34 42

debugging mode

Machine door SQ27(1-n)

switch xxx xxx
Electric box SQ28(1-n) S37 S38 S39 S40
door switch S12 S22

14 14 14
KA1A KA1B YV9 HL3 KA6
S11
S12
S21
S22
A1
A2

13 23 33 41
13 13 13
pilz K1
KA5 PNOZ s4
K2
Y32
S34

14 24 34 42
24N

Machine room door

Channel safety relay S12
KM1A/P02

Scram light
valve
Scram relay-B
Scram relay-A

Total solenoid
S36
S34
SB5

lock relay
Scram restoration
KM1B/P02
S35

DC 24V Scram circuit

SX-160DA-P24
8-25
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

DC 24V
24P
24N

Manual confirmation button

SB14A
S22* S12*

KA6/P24
S11*

SB14B
S12* S22*
S35*

+
S21*

S12*

SQ23A(1-n)

SQ23B(1-n)
S22*

SQ27(1-n)

SQ28(1-n)
-
S11
S12
S21
S22
A1
A2

S35*
13 23 33 41
pilz Door lock switch
K1
KA4 PNOZ s6 solenoid
K2
Y32
S34

14 24 34 42
S12*
A7X10/P19
Signal confirmation Signal
dual channel relay confirmation

DC 24V Signal confirm and guard

door lock circuit SX-160DA-P25
8-26
 24P
24N
8.ELECTRIC CONTROL
SX-120DA/SX-160DA

OUT
+ -
Swift A there is wire A6X0/P18 SQ21A
OUT
+ -

Swift A release A6X2/P18 SQ22A

DC 24V

SQ24A
Swift A tight A6X1/P18
OUT
+ -

Swift B there is wire A6X8/P18 SQ21B

OUT

SQ22B
+ -

Swift B release A6X10/P18

OUT
+ -

Swift B release A A7X8/P19 SQ22B*

DC 24V
Swift B tight A6X9/P18 SQ24B
FX-501
OUT
- +

Spring vertical detection SQ4

DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

A7X6/P19
OUT
- +

Belt origin A7X0/P19 SQ5

8-27
OUT
- +

Spring vacancy detection A7X4/P19 SQ6

OUT
+ -

Fabric relax A8X8/P19 SQ7

Sensor circuit
OUT
+ -

Correction center A8X14/P19 SQ8

OUT
- +

Deviate left A8X10/P19 SQ9

OUT
- +

Deviate right A8X11/P19 SQ10

Left limit A8X12/P19 SQ25

Right limit A8X13/P19 SQ26

SX-160DA-P26
 24P/P12
8.ELECTRIC CONTROL

24N/P12
SX-120DA/SX-160DA

DC 24V

OUT

SQ11
+ -

Pulling fabric origin

A7X1/P19
OUT
+ -

Closure origin A7X2/P19 SQ12

OUT
+ -

Closure open position SQ13

A7X3/P19
OUT
+ -

SQ18
With fabric A8X0/P19
OUT

SQ17
+ -

Fabric relax A8X1/P19

DC 24V
OUT
+ -

Fabric relax A8X5/P19 SQ19

OUT
+ -

Fabric tight A8X6/P19 SQ20

Inkjet liquid level SQ29

DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

A7X13/P19
SB13

8-28
Sensor reset power
off button
OUT
- +

Spring string output SQ16A

Sensor circuit
detection A A7X7/P19
OUT
- +

Spring string output SQ16B

detection B A7X9/P19
SX-160DA-P27
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

DC 24V
24P
24N
V1+A
COMA
V2+B
COMB
JD4B JD4A
4 3 2 1 4 3 2 1
24P 24N
DVP02DA-S
V1+ KA15 KA16
CH1
I1+ E2B E2A
COM - 输入 + - 输入 +

FG 4 3 2 1 1 负载输出6～220VDC负载输入 2 4 3 2 1 1 负载输出6～220VDC负载输入 2

A13 V2+ SSET圣斯尔

单路直流
电压隔离变送器
GJ10AD
SSET圣斯尔
单路直流
电压隔离变送器
GJ10AD

W1 W2 W3 W4 W5 W6

W1 W2 W3 W4 W5 W6
CE-VZ01-T4MS1-0.2 固态继电器 CE-VZ01-T4MS1-0.2 固态继电器

CH2
I2+ 输入：10VDC
输出：7.2VDC
4 _ 输入3～32VDC +3
输入：10VDC
输出：7.2VDC
4 _ 输入3～32VDC +3

COM 电源：24VDC
编号：1810310016
电源：24VDC
编号：1810310016

FG 5
+电源 -
6 7 8
- 输出+
9 5
+电源 -
6 7 8
- 输出+
9

+ -

24N

24N
5 6 7 8 9 5 6 7 8 9

24P JD4B 24P JD4A

quench B
A11Y6/P21

quench A
A9Y0/P20
24N 24N

work

work
RS-485 communication
JD5B(-)/P03

JD5A(-)/P03
JD3B(+)/P03

JD3A(+)/P03
PLC.A3.COM1/P16
To quenching
To quenching controller A
controller B

DC 24V Wire heat treatment analog

control wiring SX-160DA-P28
8-29
 Quenching current
transformer S3B/P03
S1
B5B/P03
8.ELECTRIC CONTROL

212023
S2
S4B/P03
S3

R4B
SX-120DA/SX-160DA

50W 1Ω S4
Quenching
Quenching A6X7*/P30 B finish X3
detection
resistance 24P 24P
24N 24N
KQB

X45
A2L14
A2L15
X46
A2U2
A2U22
1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

Quenching current

8-30
transformer S3A/P03
S1
B5A/P03
212023

S2
S4A/P03
S3
R4A

50W 1Ω
KQ Control board wiring
S4
Quenching Quenching
detection
A5X15*/P30 A finish X3
resistance 24P 24P
24N 24N
Fabric fan detection
KQA

A5X13*/P30 X45
U20*/P12 A2L14
U20/P12 A2L15
Coil spring cooling fan detection
A5X11*/P30 X46
U13*/P05 A2U2
U13/P05 A2U22
1 2 3 4 5 6 7 8 9 10 11 12 13

SX-160DA-P29
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

24P 24P
24N 24N

A5X15/P18
A5X13/P18
A5X11/P18
A6X7/P18
UX6*/P08
UX5*/P08
UX4*/P07
SQ1

SQ2

SQ3
+ - + - + -
OUT OUT OUT

signal(origin)
signal(origin)

signal(origin)

Spring cutting
Spring diameter

Spring pitch

O1 O2 O3 O4 VccGND O1 O2 O3 O4 VccGND
Power Power

KQ2 KQ3
3.3V 3.3V
5V 5V
UX4

UX5

UX6
12V 12V
24V 24V

3.3V 3.3V
5V 5V
12V 12V
24V 24V

1+ 1- 2+ 2- 3+ 3- 4+ 4- 1+ 1- 2+ 2- 3+ 3- 4+ 4-

Quenching B finish A6X7*/P29

Quenching A finish A5X15*/P29
Fabric fan detection A5X13*/P29
Coil spring cooling A5X11*/P29
fan detection

KQ Control board wiring

SX-160DA-P30
8-31
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

Servo drive CN2 Encoder quick

connect item
Serial communication Input/output（+）
T+ 5 1
T- 4
Serial communication Input/output（-）
4
3 2 1
+5V 14 Power +5V
7 6 5 4
GND 13 Power 0V
8 9 8 7
shield
Shielding Shell 9
11 19 Joint pin
12 20
1 9
2 10

CN2 Joint pin

Servo drive CN2 Encoder connect A
B M
item C N L
5
Serial communication Input/output（+）
T+ A D
P T K
Serial communication Input/output（-） R S
T- 4 B E
J
Power +5V H
+5V 14 S F G
Power 0V
GND 13 R
shield
Shielding Shell L
Joint pin

Servo drive encoder wiring

SX-160DA-P31
8-32
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

Red Red
Red white Blue white
white Brown
T+ T- T- T+
Blue
Black +5V +5V
Blue
GND PE PE GND

Encoder wire driver side plug welding Encoder wire motor side plug
wire end（5 core） welding wire end（5 core）

Note:The color of the wiring is for

reference only,the number shall prevail
if it does not match the actual

Black Red Red Black

W U U W
Yellow white Yellow
white
Green Green
PE V V PE

Motor wire driver side plug welding Motor wire motor side plug welding
wire end（4 core） wire end（4 core）

ECMA-C20807RS 0.75KW Servo motor encoder cable and

motor cable butt plug pin position
SX-160DA-P32
8-33
 8.ELECTRIC CONTROL
SX-120DA/SX-160DA

Operation
panel
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE

8-34
Operation panel 故障复位
FAULT RESET
启动
START
横隔测试
DIAPHRAGM
TEST
紧停
EMERGENCY
STOP

自动/手动
AUTO/MANUAL

紧停复位 停止 边缘测试
EMERGENCY RESET STOP EDGE TEST
手轮
THE HANDWHEEL
SX-160DA-P33
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

P20 Needle
5 core
swift P28 P32
P32 4 core 10 core
10 core X1B X2B
P28
X6 Ultrasonic
4 core
Swift Swift P28 P32
motor control 4 core 10 core
control X1A Swift X2A
Unwinding
motor Swift
motor control
X5 X1B
X4 X2B
P32 X1A
4 core X3 X2A
Ultrasonic Needle
supply

Electric box back layout

SX-160DA-P34
8-35
SX-120DA/SX-160DA
DIGITAL POCKET SPRING MACHINE FOR 2 DIFFERENT WIRE GAUGE
8.ELECTRIC CONTROL

SX-160DA Pocket machine pin and wiring arrangement

number name Core 1 2 3 4 5 6 7 8 9 10 11 12
X1A Swift motor A P28 4 Core PE U10A V10A W10A
X2A Swift control A P32 10Core A6X2 24P A6X0 24N A6X6 A6X1 A6X4 A6X5 A6X3 A7X8
X1B Swift motor B P28 4Core PE U10B V10B W10B
X2B Swift control B P32 10Core A6X10 24P A6X8 24N A7X14 A6X9 A6X12 A6X13 A6X11
X3 Unwinding motor P20 4Core PE U12 V12 W12
X4 Ultrasonic supply P32 4Core PE R S
X5 Ultrasonic control P32 10Core 24N A9Y1* Connection 24P 24N A9Y2* 24N A11Y2* A8X4
X6 Stacker control P20 5Core 24P 24N A5X7 A10Y6

Pocket machine pin and wiring

arrangement SX-160DA-P35
8-36