NCT Machinetools
NCT Machinetools
We would like to thank you for your interest in our products, and welcome you among our catalogue readers. In the new publi-
cation of our catalogue, we aim to present an overview of our R&D projects in the electronic motion control industry and of our
manufacturing and service capabilities as a machine tool builder.
In the first section of this brochure we would like to give you a historical introduction of NCT Ltd. It also outlines our R&D activ-
ities, technical services, after sales support and the activity of NCT Academy. The second section of our brochure presents the
machine tools and accessories offered by us.
NCT’s core business is to offer a complete range of CNC controls and drive technology for machine tool builders. However,
it cannot be done efficiently without constant and close connection with machine manufacturers as well as the end users of
the machines. NCT works together with several significant Asian machine-tool manufacturers. The cooperation started by
buying the mechanics of their machines, but nowadays we also take part in the development of the machines. The technical
and market information acquired by our partners helps us to promote our products in the enormous Asian market, as well as
in the European and the USA market where we could increase our share of the market.
We have been making great progress in building our own machine. Till now the EUROturn small lathe is the only 100% NCT
product, but the development is well advanced for several new machine tools.
All the CNC machines offered by NCT are equipped with electronic controls and drive packages built and developed by our
company. All electronic integration, optional accessories installation, start-up, testing, alignment and of course the warranty
and non-warranty services are provided by NCT for our Customers.
We develop and manufacture our CNC controls and drives altogether with manufacturing and development of machine tools.
So we can detect the demands of the end users and also our machine manufacturing, or other requirements of testing
machine tools. We kept in mind the awareness of environment, the high speed and ultra high precision in the development
and manufacturing of our latest products.
István Póka
President
4 History of NCT Ltd.
EUROturn-12 (sub spindle driven tooling lathe, building in series) FRORIEP and SKODA-250 horizontal boring
mills (manual machines complete mechan-
ical and electrical modernization with CNC
control)
NCT Ltd. founded its own educational institution, the NCT Academy
Public Non-profit Ltd., like several prosperous domestic and foreign
global companies. The goal was to take part in training manpower for a
successful industry that has labor shortage. The most frequent activity
is adult training, continuing education but our aim is high-level training
of professional instructors.
The NCT Academy is a non-profit enterprise, but NCT has great benefit
to familiarize NCT products to prospective technologists, machine set-
up men and machine operators, distributing the professional fame of
NCT Ltd. in the prosperous users of CNC machine tools. This coopera-
tion benefits both parties, because colleagues of NCT Academy follow
occasionally give advices for developing procedure of NCT Ltd., while
NCT Ltd. always supplies the latest software and products for NCT
Academy.
Now, you can download NCT 201 simulator for free from NCT website. You only have to reg-
ister in NCT Academy website (academia.nct.hu) so you can download the education version
of NCT 201 simulator, which has completely the same user, programmer, testing interface
with NCT control, we only limited the number of records to 50 and disabled the input and out-
put to and from the software. The students can practice the learned knowledge at home in their
computers in real software environment.
If you need well-trained professional in CNC machining or you want to train your employee or
you would like to learn the NCT 200 control series, your best choice is the NCT Academy.
Our instructors have decades of experiences teaching in CNC, CAD/CAM and cutting technolo-
gies. Asking is not a shame in our academy. Our goal is to transfer knowledge, not to spend
time unnecessary. Please, visit the website of NCT Academy. IF you are interested, please con-
tact Róbert Dranka, the director of NCT Academy.
12 NCT 201 control panel and peripheries
EtherCAT
EtherCAT (Ethernet for Control Automation Technology) is an open code, industrial, real-time Ethernet network,
which uses standard Ethernet data frames. It consists of two main units, the EPU HOST central unit and the SLAVE
peripheries (servo drives, EPU). The cable from the EPU has to be connected to the input terminal of the closest
SLAVE periphery unit, and from its output terminal the input terminal of the next periphery can be connected. The
system can be optionally chained over and over again, extended with SLAVE units.
EnDat 2.2
It is a physically absolute measuring system, which is available with linear scale and rotary encoder as well. The
rotary encoder is absolute in single or multi turn. In one rotation the rotary encoder distinguishes 33 554 432
positions, and for 4096 rotations it generates the absolute position. The NCT 200 control series can receive both
the absolute linear scales and the absolute encoders in single or multi turn. Since the NCT servomotors are
mounted with multi turn EnDat 2.2 absolute measuring system, therefore the reference point switch on the
machine tool is not necessary anymore. After turning on the machine the machining can be started immediately,
there is no uncertainty because of reference point pickup.
NCT 201 control panel and peripheries 13
MECHANICAL DESIGN:
Central unit:
The NCT 201, the first member of NCT 200 control series is new in many aspects even in appearance, its form greatly differs from the well-known CNC
built-in to the front panel or the panel control style. The CPU of the basic control panel design is behind the 19” LCD display (EHU) all of which is inte-
grated with the already well-known industrial control panel solution, in an independent boxed unit. During the development of the CPU, the energy con-
sumption and with that heat production minimizing was one of the key aspects. With the latest 1.8 GHz speed, low consumption Intel® Atom™ micro-
processor, the CPU doesn’t require active cooling and doesn’t include an external fan. On the right side of the box, 4 USB plugs can be found, which we
protect with removable plastic lid, to ensure the IP54 safety. The buttons can be found below, when they are pushed they make a clicking sound, using
touch probe emits a whistle sound via speakers, which can also play WINDOWS compatible sound files (we are planning to build in a VOICE ADVISER).
The closed boxed unit can fix by connecting screws to the chosen console no more boxing is needed. Naturally it can build into the front panel like other
CNC control panels if necessary.
NCT provides its customers with fixtures (build in frame, screws, supporting arm, suspending arm and rotating joint components) for the professional
construction of any installation design.
Build in variations:
1. Armed type panel, up or down fixing, or rotating connection
2. Building in the panel with hidden fixture on the backside
3. Building in the panel via screws on the operating side
Machine keyboard:
Machine builders can connect any machine keyboard to the NCT 201 control panel, it is not necessary
to buy an NCT offered operator panel. The flexible system allows the users to create their own machine
interface via the INPUT/OUTPUT PLC lines, in which they can optionally combine virtual buttons of the
touch screen and the real buttons of the separate panel.
The optional machine operator’s console of NCT 201 matches the monitor module in size, mechani-
cal style, and color. It is also perfectly compatible with the monitor when they are built-in or on a sup-
porting arm, as they form an integrated system.
Besides the usual operating devices by NCT (HANDWHEEL, FEED OVERRIDE, JOG, MODE BUTTONS, EMERGENCY STOP BUTTON, etc.), 20 pcs. user
buttons can be found on the NCT 201 control panel as well.
The buttons can be taken out on the operator side, and the titles under them can be changed as the machine builder wishes. Every button on the NCT
control panel has LED lighting that can be seen from every direction.
14 NCT 201 control panel and peripheries
Programmer keyboard:
In the standard configuration for data input the operator can use the virtual keyboard on the monitor. The keyboard image on the monitor only appears
and takes up space, when it is needed for data input. As it is merely virtual it can easily adjustable for different languages, which the operator can easily
change if needed. The size and placement of the buttons makes the data input very comfortable. The speaker from the downside of the panel emits a
clicking sound when the buttons are touched. In order to protect the touch screen a self-adhesive guard foil is used. Since the usage of virtual keyboard
does not cause mechanical deformation, they cannot get worn out, only the foil can become dull, or scratched, in this case it can be solved by chang-
ing the protective foil once in a few years.
If the operator prefers PC keyboard that can easily be connected via any of IO ‘train’ units:
the 4 USB plugs, any pc keyboard can be used. The wired or wireless key- 1. EPU: the locomotive of the head unit. EtherCAT starts from
board can be put in a fixed drawer under the NCT panel and the machine key- there.
board, in an ergonomic and comfortable position. Shelf under the keyboard 2. EI16:16 pieces 24 VDC INPUT/1-line
3. EI32:32 pieces 24 VDC INPUT/1-line
can used to put documents such as workpiece drawings.
4. EI16S:16 pieces 24 VDC INPUT/3-line for inductive sensors,
buttons, switches. Every input has a separated 24 V and 0 V
Peripheries: connecting point there.
The peripheries of NCT 201 connect to EHU via EtherCAT. The peripheries 5. EO8RM: 8 pieces of OUTPUT/10 A relay with alternating con
can be NCT I/O units, NCT drives, but they can be other standard EtherCAT tact
peripheries from other manufacturers as well (e.g.: BECKHOFF, YASKAVA, 6. EO8R: 8 pieces of OUTPUT/5 A relay with locking contact
ABB, HITACHI, BAUMÜLLER, LENZE, SEW, WAGO, etc.). The system 7. EO16: 16 pieces of transistor OUTPUT/0,5 A/24 VDC
designed so that behind the ‘train’, which has EtherCAT connection, via an 8. EMU2: 2 pieces of TTL encoder input and 2 pieces of analog
LVSD bus and a flat cable ‘waggons’ of different functions and sizes can be output (15 bit)
connected. This assembled train is on an OMEGA rail, frequently used in the 9. EMUED: 2 pieces of EnDat 2.2 input
10. EMUSI: 2 pieces of SINCOS encoder input
construction of electrical cabinets. We offer 15 types of “wagons” of differ-
11. EANI: 9 pieces of analog input. It can be used in 8-pieces/12 bit
ent functions this time but we continuously expand the selection and our channel for example for temperature measurement and in 1
business partner can request custom “wagons” as well. piece/16 bit channel for vibration analysis.
12. ETCP: 2 pieces of touch probe connection.
NCT 201 control panel and peripheries 15
Drives:
The new NCT drives are perfectly compatible EtherCAT peripheries. They can be connected to the EHU of the NCT 201
control panel via one EtherCAT bus. The drive gets the speed command, and the CNC software the absolute position via
this broadband channel. The NCT servo drives developed especially for demands of machine tools. They are essential
peripheries for high speed and high precision machining and nanointerpolation because of their several inferior control
loops and high precision fast current and voltage control (HPSC).
SERCOS over EtherCAT (SoE):
The NCT control communicates via standardized protocol. This protocol is widely used, so possible to connect servo
drives of several manufacturers. Setting servo drives, changing system software can easily be done from NCT control,
without external device. You can save the well-tried parameters, in case of changing servo drive or motor, parameteri-
zation is automatic.
Motors:
The development of NCT
servomotors is one of the
most successful in our
R&D department. The NCT
A, Ai, AiS, AMS and
TORQUE motors satisfy
the highest demands of
customers. We developed our asynchronous motors in
design, size, speed, and electric parameters especially
for demands of machine tools. All of our motors can be
ordered with EnDat22 absolute and incremental measur-
ing systems.
16 NCT 201 control panel and peripheries
10+1 MOST IMPORTANT ADVANTAGES OF NCT 201 COMPARED TO PREVIOUS NCT CONTROLS:
1. Because of WINDOWS CE PROFESSIONAL this control panel provides all WINDOWS operating system functions, such as the WINDOWS compatible
file managing, keyboard usage, USB, ETHERNET peripheries, remote machine, etc.
2. The updating and replacement of the system software, parameter list, PLC for the NCT 201 control, or NCT servo drives requires merely downloading
them from a PENDRIVE or via ETHERNET. The new system software, or parameter variation when downloaded from the NCT homepage, can be installed
easily without professional help from NCT.
3. The drive parameterization does not require any external device. Using the parameterization software of the control panel the parameters of the drives
can be set, or on the monitor interface various diagnostic function assistances help you to find the most optimal settings.
4. The picture of NCT 201 can be changed and saved easily, and after that the customized picture appears at every start up.
5. The integrated PLC of NCT 201 can program by using the well-known LADDER system. Even though in this programming system creating a PLC can
take up more time and attention, it does worth it during the operation of the machine, the maintenance and the repair personnel can work more efficient-
ly in this system. In the PLC window of the control panel the ladder can be shown graphically, which illustrates logical conditions and processes during
the “green stream” process. We provide a high level language (PYTHON) for PLC programmers, machine builders to create their own user interface.
6. One of the main advantages of NCT 201 is the multi channel design. This means that there are many logical CNC controls in one physical unit. Every
channel is a separate CNC control, which executes their own technological program, while constantly coordinating with the other channels. The number
of channels is only limited by the CPU speed; there is no logical limit. The control panel possesses all functions and services, which are needed to help
CNC automats, such as the special tool handling, or the synchronous, coaction and superimposed axes.
7. Along with the multi channel development, the simultaneous 5 axes processing is the other focus of our R&D activity. Our machine tool designers and
motor developers created our new tilting headstock with the most advanced technical solutions (with NCT TORQUE motor), which can be adapted in var-
ious NCT machining centers. By the cooperation of our machine tool and software development we provide our customers with the most user-friendly
programming and user interface for 5 axes processing.
8. Any threading function can be built in easily, because of the flexibility of our software and hardware system. The operator of NCT 201 can change the
turning speed, or even turn off the spindle during threading. By using the thread corrector function, when the spindle is stationary, the thread cut can be
set in and the control panel ensures the recutting of the thread.
9. Nowadays a CNC control panel cannot lack programming and graphical testing during machine processing, which is naturally provided in NCT 201.
10. Though the most effective CNC programs are still written in G code, during unique or small series machining, the programming time should be reduced,
with which SMART NCT programming can help. The contours of the workpiece can be drawn even with finger, and by filling in a few dialogue tables, it
can be finished in the matter of minutes, and then the processing can be graphically simulated. Naturally it can be done during the execution of another
technological program.
NCT 201 control panel and peripheries 17
+1 NANOINTERPOLATION
Nanometer resolution path generation, speed computing is possible by internal data management of all members of NCT 200 control series, every path
and speed compensation generated by nanometer resolution. EnDat 2.2 measuring system and EtherCAT communication channel provides resolution and
speed that necessary for nanointerpolation. It provides special precision and surface quality of machining for the user.
TAKE CARE OF THE ENVIRONMENT BY USING ENVIRONMENTALLY FRIENDLY AND ENERGY EFFICIENT NCT ELECTRONICS AND NCT MACHINE
TOOLS!
MACHINE TYPE TNL-85A-100A (+DT/+HD) TNL-100AL (+DT) TNL-120AL (+DT) TNL-130A (+DT)
Max. swing diameter [mm]: 370 420
Max. turning diameter [mm]: 264 (200) 300 / (240)
Max. turning length [mm]: 400 600
Tooling: Taiwanese / VDI30 Taiwanese / VDI40
Number of fixed-/driven tool sockets: 12 / 12 (VDI30) 12 / 12 (VDI40)
Max. spindle speed [rpm] / range: 4800 / 1 4500 / 1 3500 / 1
Spindle motor power [kW]: 11 15 20 22
Bar capacity [mm]: 44 51 64 75
Spindle nose: A2-6 A2-6 A2-8
X/Z rapid travel [m/min]: 30 / 32 24 / 30
Machine net weight [kg]: 3200 3500 4200 4300 4400
TNL type high power CNC lathes 19
LATHES
Main features of TNL-130AL, –160A and –160AL
lathes:
Rigid casting bed, headstock and slide system
60° slanted bed
TURCITE coated flat guideway in all axis
Grounded, double nut ballscrews in all axis
Lifetime grease lubricated headstock
Belt driven spindle or headstock gearbox (TNL-
130AL)
Oil lubricated slide system and ballscrews
12 position turret
+HD or +DT driven tooling
+C axis (option)
NCT CNC control
MACHINE TYPE JCL-42/52T (+DT) JCL-42/52TG (+DT) JCL-60/60A (+HD) JCL-52AMs (+DT) JCL-75AMs (+DT)
Max. swing diameter [mm]: 400 440 510 510 510
Max. turning diameter [mm]: 200 (140) 200 (140) 320 320 320
Max. turning length [mm]: 205 180 300 / 500 500 500
Tooling: Taiwanese / VDI20 Taiwanese / VDI20 Taiwanese / VDI30 VDI30 VDI30
Number of fixed-/driven tool sockets: 8 (12) 8 (12) 12 / 12 12 /12 12 / 12
Max. spindle speed [rpm] / range: 4000 / 1 4000 / 1 3500 / 1 6000 / 1 4700 / 1
Spindle motor power [kW]: 7 7 10 22 35
Bar capacity [mm]: 42 /50 42 / 50 60 52 75
Spindle nose: A2-5 A2-5 A2-6 A2-6 A2-8
X/Z rapid travel [m/min]: 16 16 / 20 16 / 20 16 / 20 16 / 20
Machine net weight [kg]: 2265 2400 2800 / 3200 3300 3500
SMART type CNC lathes 21
LATHES
lathe:
Rigid casting bed and slide system
20° slanted X slide
Hardened, grounded bed guideway
TURCITE coated guideway in all axis
Lifetime grease lubricated headstock
Without tailstock
Belt driven spindle
+DT driven tooling +machining
along C axis (option)
NCT CNC control
Individual features of LT-42, -52 and Individual features of HT-52, -76 and
LATHES
Common features of lathes: –65 type CNC lathes: –92 type CNC lathes::
Rigid casting bed and slide system 30° slanted bed Rigid casting bed
Grounded, double nut ballscrews in all Mounted, linear guideway in all axis 45° slanted bed
axis Hydraulic driven 12 position turret TURCITE coated flat guideway in all
Lifetime grease lubricated headstock axis
Belt driven spindle
Central oil lubricated slide system and
ballscrews
+HD or +DT driven tooling +machining
along C axis (option)
NCT CNC control
MACHINE TYPE LT-42 (+DT) LT-52 (+DT) LT-65 (+DT) HT-52 (+DT) HT-76 (+DT) HT-92 (+DT)
Max. swing diameter [mm]: 500 600
Max. turning diameter [mm]: 210 485 485 470
Max. turning length [mm]: 460 750 (HT) / 1250 (HTL) 750 (HT) / 1250 (HTL)
Tooling: VDI30 / VDI40 VDI40 VDI40 VDI40 VDI50
Number of fixed-/driven tool sockets: 8 / 12 8/12 8/12 8
Max. spindle speed [rpm] / range: 6000 5000 4000 4500 3000 2500
Spindle motor power [kW]: 11 / 15 11 / 15 15 / 18,5 18,5 / 22
Bar capacity [mm]: 42 52 65 52 76 92
Spindle nose: A2-5 A2-6 A2-6 A2-8 A2-8
X/Z rapid travel [m/min]: 30 / 30 24 / 24 24 / 24
Machine net weight [kg]: 3200 5700 (HT) / 7200 (HTL)
Small workspace, horizontal CNC lathes 23
LATHES
Common features: BNC-1600 BNC-446 (MicroPanther)
Horizontal layout universal lathe
Rigid casting bed and slide system
TURCITE coated guideway in all axis
One (BNC-446) or two-prism Z-slide and
dovetail guideway X-slide
Hardened, grounded bed guideway
Lifetime grease lubricated headstock and
ballscrews
Central oil lubricated slide system and
ballscrews
Belt driven spindle
Manual operated tailstock
+DT driven tooling +C axis (option)
NCT CNC control
MACHINE TYPE BNC-1800 (+DT) BNC-2200X (+DT) BNC-2600 (+DT) BNC-2800A (+DT)
Max. swing dia over bed/gap [mm]: 475 / 710 550 / 790 650 / 890 710 / 970
Max. swing diameter cross-slide [mm]: 240 310 410 370
Distance between centres [mm]: 1000 / 1500 1000 / 1500 / 2000 / 3000 / 4000 1000 - 6000
Max. spindle speed [rpm]: 4500 3500 2400 1480
Number of spindle ranges: 2 2 2 2
Spindle motor power [kW]: 7,5 / 11 15 / 22 11 / 16 15 / 22
Spindle hole diameter [mm]: 65 82 82 153
Spindle nose: D1-6 A1-8 / D1-8 A1-8 A1-11 / A2-11
X/Z rapid travel [m/min]: 15 / 15 15 / 15 15 / 15 10 / 12
Machine net weight [tons]: 3 4 - 7,5 4,2 - 7,8 6 - 11,8
Large workspace, horizontal CNC lathesgagépek 25
LATHES
Options on page 33.
BNC-3000 (+DT) BNC-3500 (+DT) BNC-4000 (+DT) BNC-5000 (+DT) BNC-6500 (+DT)
760 / 1020 890 / 1150 1020 / 1280 1300 / - 1600 / -
420 550 680 980 1280
1000 / 2000 / 3000 / 4000 / 5000 / 6000 3000 - 12000
1480 / 650 / 500 735
2 2 2 2 2
22 / 33 22 / 33 22 / 33 60 / 75
106 (153) / 254 / 355 153
A1-11 / A2-11 / A2-15 ASA / A2-11
10 / 12 6 / 7,5
8,2 - 12 9,5 - 14,5 12 - 15 - -
26
LATHES Swiss-type CNC lathes
Common features of JSL swiss-type CNC Individual features of JSL-20, -26 and –32
lathes: type CNC lathes:
Rigid casting bed and slide system Main spindle design (A type) or sub spindle
Mounted, linear guideway in all axis design (AB type)
Large workspace to ease chip removal and tool Separated sub spindle with own tool sockets,
change the sub spindle moves along 2 axes way (AB
Power spindle (for spindle and sub spindle) type)
Driven tooling Driven tool sockets, which axial in main spin-
Machining along Y and C axis dle and spindle way (JSL-26 and –32 type)
Spindle guide bush synchronizing with tele-
scope (JSL-20) or with servo shaft (JSL-26 and
–32)
Dual function turning, longitudinal turning with
guide bush or turning without guide bush
NCT CNC control
LATHES
Individual features of JSL-20AS, -26AS and Individual features of JSL-42ABY type JSL-20AS -26AS -32AS
–32AS type CNC lathes: CNC lathe:
Main- and sub spindle design, sub spindle Separated sub spindle, moves along 2 axes
moves along 1 axis way Dual tool holders, which able to driven
machining.
Machining on Y axis with main- and sub
spindle
LATHES
Individual features of TA-20/25 type CNC lathes:
Rigid casting bed, headstock and slide system
60° slanted bed
Mounted, wide spread linear guideway in all axis
Belt driven spindle and power spindle for sub spindle
Driven, radial tooling, star-type turret + machining
along C axis
LATHES
Individual features of JCL-52ABMs, -75ABMs types:
Turning centre with 1 turret, Y axis, and sub spindle
30° slanted X slide
Mounted, linear guideway in all axis
Power spindle for main spindle and power spindle for sub spindle
Turret moving along X,Z and Y axes
MACHINE TYPE VL-46 VL-66 VL-88 VL-86C VL-100C VL-125C VL-160C VL-200C VL-250C
Face-plate table diameter [mm] 305 457 533 800 1000 1250 1600 2000 2500
Max. swing diameter [mm]: 560 800 1000 950 1200 1600 2000 2500 3000
Max. turning diameter [mm]: 460 760 860 900 1100 1600 2000 2500 3000
Max. turning height [mm]: 450 750 810 650 800 1250 1250 1600 1600
Workpiece max. weight [kg]: 700 1500 1700 2000 3500 5000 8000 12000 15000
Number of fixed-/driven tool sockets: 12 / 12 12 / 12 12 / 12 12 / 12 12 / 15 12 / 16 12 / 16 12 / 16 12 / 16
Max. spindle speed [rpm]: 2500 2000 700 / 1500 600 / 2 400 / 2 300 / 2 250 / 2 200 / 2 160 / 2
Spindle motor power [kW]: 18,5 / 22 18,5 / 22 18 / 22,5 18 / 22,5 30 / 37 37 / 45 37 / 45 60 / 75 60 / 75
Spindle nose: A2-8 A2-11 A2-11 A2-11 - - - - -
Machine net weight [kg]: 6500 11500 14500 13500 15500 24500 27500 47000 51000
Options for lathes 33
TNL-130AL-160A
TNL-100AL-130A
JSL-20-26-32AS
JSL-52-75ABMs
JCL-52-75YAMs
BNC-1600-1800
JCL-52 -75AMs
LATHES OPTIONS
JSL-20-26-32A
JCL-42-52TGM
EUROturn-12B
TNL-85-100A
JCL-60 - 60A
EEN-320-400
JSL-20-42AB
TB-25Y-ATC
JSL-42ABY
SMART-42
HT-52-92
TA-20-25
LT-42-65
Dual-500
BNC-446
TB-25YB
TB-25Y
OPTIONS FOR LATHES
Sub spindle: – – – – – – – – – – – – S – S S S S S S S – S –
Y axis: – – – – – – – – – – – – S S S S – – – S S S S S
Increased spindle power: O O O O – O O O – – O O – – – – – O O – O – – –
Increased spindle speed: O – – – – – – – O – – – – – – – – – – – – – – –
Fixed tooling turret: S S S S S S S S O S O O – – – – O O O O O O O O
Driven tooling and C axis: O O O O O O O O O – – O S S S S S S S S S S S S
Increased spindle pos. accuracy: O O O – S O – – – – – O – – – – – O – – – O O O
Hydraulic spindle clamping: O O O O O O O O – – – O – – – – O O O O O O O O
Manual operated chuck: O O O O – – – O O S S S – – – – – O – – – O – O
Machine operated chuck: S S S S S S S S S – – – – – – – S S S S S S S S
Collet chuck: O O O O O O O O O – – – S S S S O O O O O O O O
Parts catcher: O O – O O O O O O – – – S S S S O O O S O O O O
Workpiece conveyor: O O O O O O O O – – – – O O O O O O O O O O O O
Chip conveyor: S S S O O O O O O – – O O O O O O – O O O – – –
Manual operated tailstock: – – – – – – – – – S S S – – – – – – – – – – – –
Machine operated tailstock: S S S S S S S S – – – O – – – – – – – – – – – S
Positioning tailstock: O O O O O O O O – – – – – – – – – – – – – S – S
Coolant gun: S S S S S S S S S S S S S S S S S S S S S S S S
Foot lever: O O O O O O O O O – – O – – – – O O O O O O O O
Oil and mist extractor: O O O O O O O O O – – O O O O O O O O O O O O O
Tool touch probe: O O O O O O O O – – – O – – – O O O O O O O O O
Barfeeder: O O O O O O O O O – – – O O O O O O O O O O O O
Increased coolant pressure: O O O O O O O O O – – O – – – O O O O O O O O O
Steady rest or follow rest: – – – – – – – – – O O O – – – – – – – – – – – –
RS-232 or FEW-4: O O O O O O O O O O O O O O O O O O O O O O O O
VECTOR CAD-CAM softwares: O O O O O O O O O O O O O O O O O O O O O O O O
HEIMATEC tool holders: O O O O O O O O O O O O O O O O O O O O O O O O
S: basic accessory; O: optional accessory
34
MILLING EmL and EmR type CNC machining centres
Common features of EmL, EmR and EmB type Individual features of EmL 510-1020 type
machines: machining centres:
Rigid casting bed, column and slide system Mounted, TSUBAKI, THK (Japanese) or
Grounded, precision double nut ballscrews on HIWIN precision bearing guideways in every
each axis directions
Central oil lubricated slide system and Direct motor-spindle drive (EmL-550 type)
ballscrews
Telescopic covers for guideway protection in all
axle heads Individual features of EmR 610-1200 type
Lifetime grease lubricated headstock machining centres:
Headstock cooling with digital oil cooler
Air gauge pressure protected spindle bearings Mounted, THK (Japanese) roller bearing
Mechanical counterweight guideways in in every directions
NCT CNC control Direct motor-spindle drive or power spindle
(without belt drive)
MILLING
Individual features of EmB 1100-2200 type
machining centres:
Hardened, grounded guideway in X, Y and Z
axis
TURCITE coated slide surface, central oil
lubrication
Y slide guided by 4 slideways
Grounded, double nut pre-tensioned
ballscrews in all axis
Belt driven-, headstock gearbox-, direct- or
power spindle drive
Belt driven- or headstock gearbox driven
spindle available for SK50 spindle taper
MILLING
Individual features of VMC-1100, -1300, -
1600F, -2100 and -3100 type CNC machining
centres:
Hardened, grounded guideway in X, Y and Z
axis
TURCITE coated slide surface, central oil lubri-
cation
Y slide guided by 4 slideways
Pneumatic counterweight
Grounded, double nut ballscrews in all axis
Belt driven- or headstock gearbox driven spin-
dle available for SK50 spindle taper
Arm-type tool changer
NCT CNC control
Common features of VD, TMV and QVM type Individual features of TMV-510T+, -610A+
CNC machining centres: and QVM-610A+APC types:
Rigid casting bed, column and slide system CNC machining centre mounted palette
Mounted, linear guideway in all axis changer
Grounded, double nut pre-tensioned ballscrews Fixed table, column moves in all directions
in all axis High speed axis moving and tool changing
Central oil lubricated slide system and Belt driven spindle
ballscrews
Individual features of VD-510S and TMV-
Telescopic covers for guideway protection in all
510C types:
axle heads
Belt driven- or direct driven spindle Direct motor-spindle drive (without belt drive)
High speed axis moving and tool changing Oil cooled headstock (option)
Counterweight not mounted Disc type tool magazine
NCT CNC control
MILLING
Individual features of TMV-850A and -1050A type high
power CNC machining centres:
Grounded, double nut pre-tensioned ballscrews in all axis
Lifetime grease lubricated headstock
Headstock cooling with digital oil cooler
Belt driven spindle (direct drive and power spindle drive is
option)
Arm-type tool changer
Common features:
Rigid casting bed, column and slide system, excel-
lent vibration absorption
Wide spread, mounted roller-bearing guideways in
all axis
Increased, constant accuracy with HEIDENHAIN lin-
ear scale
Direct motor-spindle drive or power spindle (without
belt drive)
Oil cooled spindle motor, spindle type bearing
Oil cooled spindle, automatic conditioner
Air cooler
NCT CNC control
NSNP and SMOOTH interpolation function
High speed DNC channel, USB and ETHERNET con-
nection
Options on page 49.
MACHINE TYPE EmP-700D MDV-812D HM-1060D HM-2010D HM-3015D
Table size [mm]: 800 x 510 1300 x 800 1120 x 600 2000 x 1000 3000 x 1500
Table load [kg]: 500 2000 800 2000 2500
X/Y axis stroke [mm]: 700 / 510 1200 / 800 1000 / 600 2000 / 1000 3000 / 1500
Z axis stroke [mm]: 410 500 510 510 800
Spindle taper: SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A63
Max. spindle speed [rpm]: 15000 15000 15000 12000 12000
Spindle motor const./max. power [kW]: 10 / 15 18,5 / 22 10 / 15 15 / 22 15 / 22
X/Y/Z rapid travel [m/min]: 36 / 36 / 36 30 / 30 / 30 30 / 30 / 30 24 / 24 / 24 20 / 20 / 20
Turret capacity: 16 16 18 20 20
Machine net weight [kg]: 5500 13000 6600 14000 22000
High speed and high precision CNC vertical machining centres 41
MILLING
Individual features of EmP-700, MDV-812 and HM type
CNC machining centres: EmP-700
Planer-type construction, tool moves along 2 axis, table
moves along 1 axis
Minimum distance between X axis and spindle rotational axis
Tool magazine separated from workspace
MILLING
Individual features of EmR-1200-5HT type:: Individual features of LV-620 type:
Tilting head construction, TORQUE driven head tilt Spindle moves along X, Y and Z axis
Spindle moves along Z and B axis Workpiece moves along A and C axis
Ø500 mm rotary table mounted on table Dolly type dual rotary table
Power spindle
Individual features of TT-40 type palette Individual features of TC-1850, -2100, -3200, -
changing CNC machining centre: 4200 and -5200 type CNC machining centres:
Rigid casting bed, headstock and slide sys- Rigid casting bed, headstock and slide system
tem Mounted, roller bearing guideways in all axis
Mounted, roller bearing guideways in all Spindle moves along X, Y and Z axis, table fixed
axis Table can separate into 2 workspace
Spindle moves along X, Y and Z axis Tool magazine moves simultaneous with column
2 tables (palettes) driven by 2 separate Central oil lubricated ballscrews, lifetime lubricated
ballscrews, move on common guideways bearing
Central oil lubricated slide system and Lifetime grease lubricated spindle bearing, with air
ballscrews gauge pressure protection on face side
Belt driven- or direct driven spindle Liquid-cooled spindle and headstock, digital condi-
Lifetime grease lubricated spindle bearing tioner
Pneumatic counterweight Belt driven- or direct driven spindle
NCT CNC control Pneumatic counterweight
Arm-type tool changer
NCT CNC control
Options on page 49.
MILLING
Main features of EmP type machines:
Computer designed and analyzed casting bed, column and slide system, provides
rigidity and excellent vibration absorption.
Table moves along X axis, on 2 pcs precision roller bearing guideways supported by
6-6 pcs carts
Y axis: 3 pcs precision roller bearing guideways (2 pcs on front surface of ram, 1 pc
on top of ram) supported by 2-2-2 pcs carts
Z axis: hardened, grounded slideways on TURCITE-B coated fixed saddle
Liquid-cooled spindle and headstock, digital conditioner
Hydraulic counterweight
Arm-type tool changer
Enclosed or semi-enclosed style
NCT CNC control
Main features of high speed CNC machining centre with palette changer:
Cast iron bed, column and slide system
One (TMH-400) or several palette table with palette changer
Tool moving along all axis, table fixed (except TMH –400)
Mounted, precision linear guideways in all axis
Grounded, double nut pre-tensioned ballscrews in all axis
Oil cooled spindle, digital conditioner
Arm-type (RANDOM) tool changer
Central oil lubricated ballscrews, lifetime lubricated bearing
Direct driven spindle or power spindle
Lifetime grease lubricated headstock
Counterweight not mounted
NCT CNC control
MILLING
Main features of HBM-4 and -5 horizontal boring mill:
Rigid casting bed, column and slide system
Hardened, grounded high precision boring spindle
Precision, high rigidity double-row cylindrical roller spindle bearing
Mounted, cylindrical roller guideway in X and Z axis, column (Z-axis)
guided by 3 guideways and 12 carts
Y-axis: hardened, grounded, slideway, surface coated TURCITE-B
Hydraulic counterweight: lifetime accuracy
Grounded, double nut pre-tensioned ballscrews in all axis
Oil cooled headstock, digital conditioner
Arm-type tool changer, 9 sec tool-to-tool changing time
HEIDENHAIN linear scales on X, Y, Z axis
NCT CNC control
VD-510S/TMV-510
TMV-510-610+APC
EmL-450-850-5TT
VMC-1600-3100
EmB-1100-1300
EmB-1600-2200
EmP-2015-4015
MILLING OPTIONS
QVM-610+APC
EmR-1200-5HT
EmR-610-1200
HM-1060-3015
VM-1000-1300
EmB-1100-5TT
TMV-850-1050
EmL-850-1020
TC-1850-2100
MCG-630-800
TC3200-5200
EmL-400-610
MM-400-800
MDV-812
MDV-551
EmP-700
MM-760
Eml-250
TT40
OPTIONS FOR MILLING MACHINES
Semi enclosed guarding: - - - O S - - O - - - - - - - - - - - - - - - - - S
Full enclosed guarding: S S S S O S S - S S S S S S S S S S S S S S S S S O
Increased spindle speed: O O O O O - O - O O O O O O O O O O O O O O O O O O
Direct motor-spindle drive: - - S O O - - - O O O O - O S S S S O - S S O O O O
Power spindle: O - O O O - - - - - - - - - O O O O O S O O O O O -
Increased spindle power: - O O O O - - - O O O O O O - - - O O O - - O O O O
ZF motor-side gearbox: - O - O O - - - O O - - - - - - - O O - - - - - - O
Headstock gearbox: - - - O O - - - O O - - - - - - - - O - - - - - - O
SK 50 spindle taper: - - - O O - - - O O - - - - - - - - O - - - O O O O
Increased accuracy (with HEIDENHAIN lin. scale): O O O O O - O - O O O O O O S S S O O S O S O O O O
Increased tool magazine capacity: O O O O O - - - O O O O O O - O O O O O O O O O O O
Chip conveyor: O O O O O - O - O O S S S S O O O O O O O O O O O O
Air cooling: O S S O O O O - O O O O O O S S O O O S O O O O O
Coolant through spindle (CTS): O O O O O - O - O O O O O O O O O O O O O O O O O O
Coolant gun: S S S S S S S S S S S S S S S S S S S S S S S S S S
High pressure workspace cleaner: O O S O O - - - O O - - S O O O S O O O O O O O O O
Coolant clean with paper filte: O O O O O - - - O O O O O O O O O O O O O O O O O O
Oil and mist extractor: O O O O O O O O O O O O O O O O O O O O O O O O O O
1 axis CNC rotary table: O O O O O O O O O O O O O O O O O - - - - - O O O O
2 axis CNC rotary table: O O O O O - - - O O O O O O O O O S S - S S O O O O
Tool- or workpiece touch probe (cable con.): O O O O - O O O O - O - - O O - - O O - - - - - - -
Tool- or workpiece touch probe (infrared): O O O O O - - - O O O O O O O O O O O O O O O O O O
Laser tool touch probe: - O O O O - - - O O O O O O O O O O O O O O O O O O
Handwheel / external handwheel: S S S S S S S S S S S S S S S S S S S S S S S S S S
RS-232 USB converter or FEW-4: O O O O O O O O O O O O O O O O O O O O O O O O O O
VECTOR CAD-CAM software: O O O O O O O O O O O O O O O O O O O O O O O O O O
Switch off from technological program: O O O O O O O O O O O O O O S S O O O S O O O O O O
S: basic accessory; O: optional accessory
50
GRINDERS Surface grinding machines
MACHINE TYPE STP-1022 / 1428 / 1834 / 2040 / 2060M / ADH / ADS STP-1224 / 1632NC STP-2040 / 2060 NC / CNC
Table size [mm]: 200 x 500 300 x 600 400 x 800 500 x 1000 500 x 1500 300 x 600 400 x 800 500 x 1000 500 x 1500
Grinding wheel size [mm]: 205 x 22 305 x 31 355 x 50 355 x 50
Machine net weight [kg]: 1300 1750 3500 4700 6560 4050 4500 4800 6600
MACHINE TYPE SSG-1224 / 1632 / 2040 / 2060 / 2448 / 24120
Table size [mm]: 300x600 400x800 500x1000 500x1500 600x1200 600x3000
Grinding wheel size [mm]: 355 x 50
Machine net weight [kg]: 3300 4500 5300 7200 7200 13000
Centreless grinding machines 51
GRINDERS
MACHINE TYPE STC-12S / NC STC-18 / 20 / 24S / NC / CNC
Max. workpiece diameter [mm]: 1-30 / 30-50 1-60 / 60-100 1-60 / 60-120 1-80 / 80-150
Grinding/regulating wheel size [mm]: 305x205 455x255 508 / 305 610 / 355
Grinding/regulating wheel width [mm]: 150 205 / 255 / 305
Machine net weight [kg]: 1800 3000 3400 5800
52
GRINDERS Cylindrical grinding machines
GRINDERS
MACHINE TYPE G25A-35CNC G32A/G38A/G45A-35/50/80/120CNC G15I-48CNC CG-1215 GU-650 / 1000CNC G38TH-50/100/200/300/400CNC
Distance between centres [mm]: 350 350 500 800 1200 300 50-1200 600 1000 500/1000/2000/3000/4000
Swing (max.grinding) diameter [mm]: 260 (250) 320 / 380 / 450 (300 / 360 / 430) 600 (-) 5-150 310 (300) 380 (300)
Grinding wheel diameter [mm]: 510 - 25 305x25 és 355(405)x50 510
Max.(internal) grinding dia/length [mm]: 24-70 / 70 30-100 (20-50) / 110 (55) 5-150 2-50
Max.(internal) workpiece dia/length [mm]: 110 / 275 150 / 315
Machine net weight [kg]: 3100 5200 6420 7500 7800
54
EDM Wire cut EDMs
EDM
Manual ZNC
MACHINE TYPE CM H32Z CM H30A CM H32A CM H86A
“G” series “GX” series Max. workpiece size [mm]: 800x400x300 600x400x205 800x450x345 740x1140x310
G64F/S GX430SL GX530SL GX640SL Table load [kg]: 200 100 100 1500
600 / 400 400 / 300 500 / 300 600 / 400 X/Y axis stroke [mm]: 350 / 250 300 / 200 350 / 250 600 / 800
100 / 100 / 300 60 / 60 / 220 60 / 60 / 220 100 / 100 / 300 Z1/Z2 axis stroke [mm]: 340 / 200 340 / - 340 / 200 340 / -
910 x 700 x 295 725 x 600 x 215 825 x 600 x 215 910 x 700 x 295 Max. electrode diameter [mm]: 0,2 - 0,3 0,2 - 0,3 0,2 - 0,3 0,2 - 0,3
600 / 450 350 500 600 Max. electrode length [mm]: 400 400 400 400
450 / 300 400 450 500 Tank capacity [liter]: 25 x 2 25 x 2 25 x 2 90
2600 2600 3200 3600 Machine net weight [kg]: 800 550 600 2000
56
EDM Die sinker EDMs
EDM
CNC
CM 1065C CM1265C
1500 x 800 1500 x 800
1200 / 600 1200 x 600 MACHINE TYPE DK7732 DK7740 DK7750 DK7763
5000 7500 X/Y axis stroke [mm]: 320 x 400 400 x 500 500 x 630 630 x 800
500 500 Max. cutting angle [°]: B tip.: 0°; C tip.: 3° / 100; F tip.: 30° / 100
- Max. workpiece size [mm]: 635 x 415 785 x 500 900 x 600 1100 x 600
300 300 Max. workpiece height [mm]: 300 / 500 300 / 500 500 500
2100 3500 Max. workpiece weight [kg]: 400 500 800 3000
6500 8500 Machine net weight [kg]: 1700 2000 2300 4500
58
CONVENTIONAL Conventional lathes, universal milling machines
CONVENTIONAL
versal milling machines: V 175 -200 MF-B180 -B410 SP 150-520
Rigid casting bed, headstock and slide sys-
tem
Grounded table surface
Hardened, grounded precision spindle quill
7210(p4) precision spindle bearings
X and Y axis driven by double nut precision
ballscrews (diam. 32mm, C5)
Hardened, grounded X, Y and Z slideways
TURCITE coated X and Y sliding surfaces
Slideway wipers in all slideways
Y-slideway protection by rubber cover
Automatic central lubrication
Digital position display (option)
MACHINE TYPE SP150 (VS) SP460 (VS) SP520 (VS) V-175 (VS) V-200 (VS) MF-B180 (VS) MF-B185 (VS) MF-B410 (VS)
Table size [mm 230 x 1245 250 x 1370 250 x 1370 250 x 1270 280 x 1320 250 x 1270 305 x 1270 380 x 1270
X stroke manual/power [mm]: 930 / 850 870 / 775 870 / 775 787 / 707 920 / 840 776 / 696 840 / 840 1000 x 1000
Y stroke [mm]: 305 390 410 406 380 540 500 500
Knee overhang/table height range [mm]: 356 / 406 560 / 406 560 / 450 600 / 406 485 / 406 - - -
Spindle sleeve/Z stroke [mm]: 127 / - 127 / 500 127 / 450 140 / 500
Column swing/spindle tilting [°]: 0-360° / +/-45° - / +/- 45°
Max. spindle speed [rpm]: 2720 (3900) 2720 (4500) 2875 (3600) 2280 (3600) 3000 (3600) 2270 (3900) 2875 (3600) 3000 (3600)
Spindle taper: NST 30 NST 30 NST 40 NST 30 / 40 NST 40 NST 40 NST 40 NST 40
Spindle motor power [kW] 2,2 2,2 3,75 2,2 3,7 2,2 2,2 3,75
Machine net weight [kg]: 950 1300 1600 1310 1700 2000 2250 3100
60
EDUCATION Machine tools for educational institutions
EDUCATION
EmL-610 CNC vertical machin-
ing center
Machining along 3 axes
Machining along 5 axes
(EmL-610-5TT)
NCT CNC control
HEIDENHAIN
ACCESORIES
Fixed- and driven tool holders
for lathes
CNC rotary table Manual tilted CNC 2 axis tilting rotary table (CNCT)
rotary table