Sensors 22 05723 v2
Sensors 22 05723 v2
Review
Magneto-Mechano-Electric (MME) Composite Devices for
Energy Harvesting and Magnetic Field Sensing Applications
Srinivas Pattipaka 1,† , Jaewon Jeong 2,† , Hyunsu Choi 3 , Jungho Ryu 4, * and Geon-Tae Hwang 3, *
Abstract: Magneto-mechano-electric (MME) composite devices have been used in energy harvesting
and magnetic field sensing applications due to their advantages including their high-performance,
simple structure, and stable properties. Recently developed MME devices can convert stray magnetic
fields into electric signals, thus generating an output power of over 50 mW and detecting ultra-tiny
magnetic fields below pT. These inherent outstanding properties of MME devices can enable the
development of not only self-powered energy harvesters for internet of thing (IoT) systems but
also ultra-sensitive magnetic field sensors for diagnosis of human bio-magnetism or others. This
manuscript provides a brief overview of recently reported high-performance MME devices for energy
harvesting and magnetic sensing applications.
effects [6,7]. When an external magnetic field is applied to an MME device, a mechanical
deformation or vibration induced from the magnetostrictive or magnet material is delivered
into the piezoelectric or triboelectric material, thus resulting in the generation of electric
potential and charges as shown in Figure 1 [8]. The use of MME devices for energy
harvesting and magnetic field sensing applications has been actively reported due to their
advantages (e.g., energy conversion, output signal, small size, and stable properties) [9,10].
Internet of Things (IoT) sensors will play a key role in the era of the 4th industrial
revolution to collect information, analyze this information, and execute an action to enable
closely connected automatic systems related to public safety, healthcare, industrial man-
ufacturing, and environmental monitoring [11,12]. Nevertheless, the practical utilization
of IoT systems including multifunctional sensors, management circuits, and data loggers
in any place is significantly restricted due to the difficulty in securing suitable electric
power [13]. For instance, the embedment of capacity-limited batteries in billions of future
IoT sensors may be impossible due to the huge labor requirement as well as economic
cost to maintain the wireless electronic systems [14]. In this regard, MME conversion
devices could be exploited as energy harvesters to actualize self-powered, sustainable,
and maintenance-free IoT applications [15]. MME generators based on stray magnetic
fields are a promising candidate to demonstrate self-powered IoT systems since MME
generators can continuously convert electric energy from alternating current (AC) stray
magnetic fields (typically less than 10 Oe) at a fixed frequency of 50 or 60 Hz induced by
ubiquitously installed commercial power cables such as electric transmission lines, and
cables in factories, buildings, and various other infrastructures [6].
On the other hand, ultra-sensitive magnetic field sensors that enable detection at a
sub-pT level have won attention for biomedical magnetic applications such as magneto-
cardiography (MCG) and magnetoencephalography (MEG) to perform diagnosis of medical
diseases related to the human heart and brain [16]. The living organs generally generate
a very tiny AC magnetic field below 10 pT (e.g., 10 pT on a heart, 10 fT on a nervous
system, and 100 fT on a brain) with a relatively low frequency range up to 1 kHz [17,18].
The state-of-the-art ultra-sensitive magnetometers that allow for the detection of a sub-pT
range are mainly based on superconducting quantum interference devices (SQUIDs) with
superconducting loops containing Josephson junctions [19]. However, the SQUID system
inevitably requires a liquid-helium coolant for cryogenic superconducting, which increases
the volume of SQUID and its production cost, thus significantly restricting the expansion
of SQUID for general clinical utilization [20]. Various research teams in the world have
investigated MME composite sensors since they present the potential for detecting the
pT-range ultra-low magnetic field due to their extraordinary magnetic sensitivity at room
temperature with benefits including their simple structure, low cost, and high magnetic
directivity [21–23].
This paper provides a brief overview of recent progress made in the area of MME
composite devices for energy harvesting and magnetic sensing applications reported by
our research teams. In particular, high-performance MME generators and sensors based
on various advanced materials and device structures such as anisotropic piezoelectric
single crystal Pb(Mg1/3 Nb2/3 )O3 -Pb(Zr,Ti)O3 (PMN-PZT), textured magnetostrictive Fe-Ga
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Figure 2. (a) Schematic diagram of energy transfer process in MME generator with ME composites.
(b) Schematic diagram of crystallographic orientations of piezoelectric single crystal fibers used in
ME composites. (c) Schematic diagram of fabrication steps for the ME composite (d) Photocopy of
designed MME generator with Nd proof of mass. Reproduced with permission [6].
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power source for low power portable electric devises (wireless sensor networks and wireless
charging systems) by harvesting energy from a living environment.
Figure 3. Schematic for mechanism of mechanical vibration on MME cantilever with counterclockwise
and clockwise toque on mass magnets under external AC magnetic field.
Figure 4. (a) Schematic diagram of MME generator measurement setup. (b) Output voltage response
from MME generator embedded with <011> SFC in d32 mode under 160 µT and 60 Hz. (c) Rectified
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voltage as a function of load resistance for various orientations with modes. (d) A photograph
of 35 LEDs with turn on/off frequency of 1 Hz using the power harvested from MME generator.
Reproduced with permission [6].
d2ij
FOMij = (2)
ε Tij
where dij is the piezoelectric charge coefficient, gij is the piezoelectric voltage coefficient, and
εij is the dielectric permittivity under applied stress T. However, earlier studies reported
that the FOMs do not properly explain the output performance of these energy harvesters
due to the nonlinear behavior of the piezoelectric materials. Their nonlinear behavior is
related to the dielectric and mechanical losses, which result in the degradation of the energy
harvester performance [37]. To overcome this issue, many research groups have focused
on low-loss piezoelectric single crystals to enhance the energy harvesting performance for
MME generators [8,38,39]. MME generators embedded with various piezoelectric single
crystals such as high-loss PMN-PZT, medium-loss PMN-PZT, and low-loss PMN-PZT
were fabricated and designed [8]. The fabrication methods of these MME generators are
similar to the above mentioned in Section 2.1. Figure 5a shows the voltage response as a
function of time for various MME generators and tested at an AC magnetic field of 700 µT
at 60 Hz. The low-loss PMN-PZT MME generator presents a higher maximum Vpp of 94 V
than high-loss (Vpp = 30 V) and medium-loss (Vpp = 42 V) generators. This behavior is
attributed to the fact that the magnetoelectric response of the device is dependent on the
harvesting voltage as shown in Figure 5b. Therefore, the MME generator embedded with
low-loss PMN–PZT has higher harvesting output performance as compared to the other
two generators.
Based on this concept, a self-powered electronic circuit system is constructed for
charging a mobile phone battery. The system consists of an MME generator, bridge full-
wave rectifier, supercapacitor, and DC–DC converter, as illustrated in Figure 5c. The 2.2 mF
supercapacitor was fully charged (Vmax = 20 V and Emax = 440 mJ) within 7 min by a
low-loss PMN-PZT MME generator, whereas high-loss and medium-loss PMN-PZT MME
generators charge the capacitor up to 14 and 17 V (Emax = 215 and 318 mJ), respectively,
as shown in Figure 5d. The energy harvesting performance of the MME generator greatly
improved using a low-loss PMN-PZT SCF due to the reduction of energy losses during
energy transformations. In addition, the low-loss piezoelectric material plays a critical
key role in producing electricity efficiently. These results confirmed that the self-powered
electronic circuit system can store electrical energy from the MME generator and is able
to charge a mobile phone battery (Figure 5e), switch on high intensity LEDs, and also run
electric fan motor without applying any external source.
2.3. The Effect of Texturing of Magnetostrictive Phase O1n the Mme Harvesting Performance
Piezoelectric single crystal and magnetostrictive Ni layer embedded MME genera-
tors display electrical output power on the order of a hundred µW under a weak mag-
netic field [6,8,40,41]. The performance of MME generators is enhanced due to the high
anisotropic piezoelectric response (d32 mode) of SFC. However, the MME generator out-
put power has been limited by the magnetostrictive Ni layer owing to its relatively low
piezomagnetic coefficient. To address this issue, textured magnetostrictive materials can be
used in MME composites to improve the harvesting performance. Terfenol-D (chemical
formula: Tb0.3 Dy0.7 Fe2 ) is a well-known magnetostrictive material that displays a larger
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magnetostriction of ~2000 ppm under magnetic field of 1 kOe at room temperature [42].
Nevertheless, the presence of a critical rare-earth element (Tb), its brittle nature, and high
magnetic bias field for optimal performance have prevented Terfenol-D being used in
MME composites. A Fe–Ga alloy with an outstanding magnetostriction property and low
production cost displays a larger magnetostriction of ~400 ppm along <100> direction
under low magnetic field of ~200 Oe, which is useful for the operation of MME devices
under a low magnetic field [43].
Figure 5. (a) Generated voltage from signals from high−loss, medium loss, and low−loss based
MME generators. (b) ME voltage coefficient (αME ) as a function of HAC driving frequency for
various MME generators. (c) Schematic diagram of self-powered electric system for charging mobile
phone battery using MME generator. (d) The charging response in 2.2 mF supercapacitor for various
generators. (e) Off and on state charging phone battery. Reproduced with permission [8].
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direction around power transmission cables. The performance of MME generators has
been continually improved by adopting novel materials, methods, device structures,
etc. [7,15,33,49–52]. A strong magnetic material with higher permeability, known as a
magnetic flux concentrator (MFC), can be used to concentrate the magnetic flux on the
MME generator.
Figure 6. (a) (i) Schematic diagram of synthesis process of textured Fe−Ga. (a) (ii) fabrication steps
for the ME composite. (b) Generated voltage signals from MME generators embedded with textured
Fe−Ga (i) and Ni (ii) layers measured at different frequencies (c) ME voltage coefficient (αME ) as
a function of HAC driving frequency. (d) Rectified DC voltage/current signals (i) and DC output
power (ii) of Fe−Ga MME generator under 700 µT at 60 Hz. (e) Energy harvesting performance
of standalone-powered wireless sensor system using MME generator (f) Charging and discharging
response of storage capacitor. Reproduced with permission [44].
In 2020, a MME generator based on MFC concept was reported by Song H. et al. [53].
For the fabrication of MME generator, the piezoelectric SFC (Mn-doped PMN-PZ-PT in
<011> orientation with d32 mode) was bonded with magnetostrictive Ni layer using epoxy
resin. Four pieces of Nd magnets were attached as a proof mass for the optimization
point of cantilever structure. After optimization of the geometric structure of the MME
generator, the MFC material, design parameter, and 3D location were optimized to exam-
ine MFC effect on MME generator using theoretical simulation model. These simulated
results confirm that a material with higher permeability (µr ≥ 600) could be used for
the MFC. Hence, Ni with µr of 600 is chosen as the MFC material [54]. Further, design
parameters such as the shape (square: 10 mm × 10 mm), aspect ratio, and number of
layers (10 with 2.5 mm thickness) are optimized to obtain a higher response from the MFC
(Figure 7a). The output performance of the MME generator is tested with the optimized
MFC inside a Helmholtz coil, as shown in Figure 7b. The magnetostrictive layer with
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MFC (0.691 T, displayed in thick red) presents a 1.5 times larger magnetic flux density
distribution than without the MFC (0.465 T, displayed in yellow), as depicted in Figure 7c.
The 3D location of the MFC at different distances from the MME generator is optimized
by experimental and theoretical simulations to obtain a higher output power response for
a standalone powered device. The maximum vibration amplitude of 6.23 mm is found
while moving the MFC away from MME cantilever in the upward direction, which is
54% higher compared to the case without the MFC, as shown in Figure 7d. The higher
vibration amplitude is attributed to the magnetic flux concentration on MME generator.
Figure 7. (a) Schematic diagram of MFC concentrating stray magnetic field on MME generator
with shape, material, layers, and aspect ratio. (b) Measurement set-up of MME generator with
MFC (c) Magnetic flux density distribution in magnetostrictive layer of MME generator with MFC
(i) and without MFC (ii). (d) Optimization of MFC location over thickness of MME generator under
8 Oe. (e) Photocopy of energy harvesting from a power cable at substation using MFC harvested
module. (f) Harvested energy response at optimum load resistance of 100 kΩ with and without MFC.
Reproduced with permission [53].
Figure 8. (a) Illustration of the hybridized MME generator. (b) Schematic illustration of the working
mechanism of hybrid MME generator composed of piezoelectric and electromagnetic induction parts.
Theoretical MME simulation results of the 1st and 2nd resonance bending modes for piezoelectric part
(c) and electromagnetic induction part (d). (e) Circuit configuration for the hybrid MME generator
to characterize RMS power with the impedance matching condition (i) and total RMS power of the
hybrid MME generator with the impedance matching condition (ii). (f) Snapshot images of IoT
monitoring system operated by hybrid MME generator. Reproduced with permission [59].
electric energy with simple, efficient, and inexpensive properties for future self-powered
IoT systems [60].
Figure 9a shows the setup image of a magneto-mechano-triboelectric generator (MMTEG)
inside the Helmholtz coil to measure the output performance by an induced AC magnetic
field [7]. The MMTEG is composed of a PFA (Perfluoroalkoxy alkanes) film, Ti cantilever,
Al foil, and proof mass magnets. The Al foil is placed above the PFA attached cantilever
structure to derive triboelectrification between the PFA film and Al foil by magnetic-induced
periodic mechanical contact vibrations. Figure 9b presents the operation mechanism of
MMTEG by adoption of the triboelectric effect and electrostatic induction with the up and
down vibrational movements of the cantilever structure under an external AC magnetic
field. From the initial state (Figure 9(bi)), the upward vibration of the cantilever structure
makes surface contact between the PFA film and Al foil by magnetic force of the magnets
under an external AC magnetic field, thus inducing the generation of positive charges on
the Al foil and negative charges on the surface of the PFA film, as shown in Figure 9(bii).
When the two surfaces are detached by the downward vibration, the opposite charges
on the Au electrode layer of the PFA film flow between the two triboelectric parts until a
fully released state of the cantilever structure as presented in Figure 9(biii,iv). The upward
vibration then reduces the gap distance between the Al foil and PFA film again, resulting
in opposite electron flow between the two triboelectric parts.
Figure 9. (a) Photograph image of MMTEG system installed inside Helmholtz coil. (b) Working mecha-
nism of MMTEG under AC magnetic field. (c) Open-circuit voltage signals from the nano−structured
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and non-structured MMTEG devices. (d) Peak power values from the nano−structured and non-
structured MMTEG devices. (e) Charging and discharging curve to operate IoT sensor by MMTEG.
Reproduced with permission [7].
to continuously turn on the f-µLED device, as shown in Figure 10c. Figure 10d shows a
schematic illustration of self-powered optogenetic neuromodulation on a living mouse with
implanted f-µLEDs powering by MMTEG. Irradiation of the red light from the LED to the
modified cells of primary motor cortex M1, result in neural excitation to induce movement
of the mouse whisker. As a result, the self-powered optogenetic neuromodulation by the
MMTEG can derive noticeable whisker movement of the mouse, which is tracked by a
video capture system and image analysis program as shown in Figure 10(ei,ii). This result
indicates that the MMTEG under a tiny AC magnetic field could act as an energy source
for biomedical implantable devices by supplementing or replacing conventional batteries.
Figure 10. (a) Schematic illustration of the fabrication process for MMTEG and its application for
optogenetic neuromodulation. (b) Photograph image of MMTEG to generate electric energy near
power cable of home appliance. (c) Photograph of f-µLED turning on by MMTEG. (d) Schematic
illustration of optogenetic neuromodulation under skull of mouse. (e) Video tracking point of
optogenetic neuromodulation (i) and whisker movement during the procedure (ii). Reproduced with
permission [66].
Sensors 2022, 22, 5723 16 of 21
2.8. Ultra-Magnetic Field Sensitive MME Composite Enabled by Flash Photon Annealing
Although sensing of a tiny low-frequency AC magnetic field using MME composites
in resonance bending mode is challenging due to their high noise signal level (caused by
ambient vibrations), a MME composite can be utilized as an ultrasensitive AC magnetic
field sensor with improvement of material properties [67]. To achieve outstanding magnetic
detection performance, it is crucial to consider magneto-mechanical conversion properties
with magnetic and elastic losses of magnetostrictive materials at a resonance condition [10].
In particular, the magneto-mechanical losses could be reduced by enhancement of the
piezomagnetic properties and a mechanical quality factor of magnetostrictive materials via
nano-crystallization of phase [22].
Figure 11a illustrates the experimental fabrication process and benefit of surface
nano-crystallization of the amorphous FeBSi (Metglas) alloy through a flash photon an-
nealing technique [16]. Note that the conventional thermal annealing technique for nano-
crystallization of Metglas to minimize the energy losses normally causes a ductile-to-brittle
transition, which would be an obstacle during the device fabrication process as a result of
mechanical cracking of Metglas sheets. In contrast, flash photon irradiation on an amor-
phous Metglas sheet with a suitable high temperature condition and very short (~0.3 ms)
pulse duration could produce only a few nano-crystals (size below 10 nm) on the surface of
Metglas to enhance the magneto-mechanical properties such as magnetostriction and me-
chanical quality factor without significant brittleness. Figure 11b presents high-resolution
transmission electron microscope (HRTEM) and scanning microscope (SEM, the left top
inset) images of the Metglas surface to investigate the effect of flash photon annealing
on the microstructure. Due to the partial surface oxidation at the amorphous Metglas
surface by flash annealing, dark color zones are partially formed on the SEM image, and
nano-crystals with an average crystallite size of 10 nm appeared in the dark color area of the
flash photon annealed Metglas. By the nano-crystallization, a few annular-shaped fringes
with bright crystallite spots in the fast Fourier transform (FFT) patterns are appeared as
shown in the right bottom inset of Figure 11b.
The magnetostriction curves of flash photon annealed and non-annealed Metglas
laminations (six-layers) are measured at room temperature, as presented in Figure 11c.
The saturated magnetostriction values of the flash photon annealed and pristine Metglas
laminates are 30.2 ppm and 36.0 ppm, respectively, which correspond to longitudinal
piezomagnetic coefficients of 0.33 ppm and 0.42 ppm, respectively. This enhancement in
the piezomagnetic constant of the flash nano-crystallized Metglas is ascribed to (1) the
transformation of random alignment into a systematic alignment with the magnetization
direction and (2) the elimination of residual stress which usually impedes rotation of
magnetic nanodomains. Moreover, Metglas lamination after flash photon annealing
shows 26.8% higher mechanical quality factor with a 9% higher hardness value compared
to the pristine sample, which is beneficial to obtain outstanding magneto-mechano con-
version performance at a resonance condition. Figure 11d shows the device structure of a
bilayer MME laminate for an ultra-sensitive magnetic field sensor, which is composed of
single crystal PMN-PZT SFC and six-layer Metglas lamination. Finally, the AC magnetic
field detection performance of MME composites by flash annealed and pristine Metglas
sheets is investigated, as presented in Figure 11e. The flash photon annealed MME sensor
displayed a detection limit of 0.5 pT at the resonance frequency of 99.3 Hz, constituting
10-fold enhanced performance compared to the pristine MME sample (5 pT at 97.7 Hz).
This outstanding detection limit after flash photon annealing is a combined result of the
reduced resonance loss, improved magnetic sensitivity, and resistance to the ambient
vibrational noise of the flash-treated Metglas. The flash annealed MME composite is a po-
tential alternative to ultra-sensitive AC magnetic field sensors in the practical application
field to detect bio-magnetism and extremely low frequency signals that are hazardous
to humans.
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Figure 11. (a) Schematic illustration of the flash photon annealing process on Metglas sheet and
the expected property enhancement. (b) Microstructure analysis results on Metglas surface after
flash photon annealing. (c) Magnetostriction and piezomagnetic coefficient curves of flash annealed
and pristine Metglas laminations. (d) Schematic illustration of the Metglas lamination-based MME
magnetic field sensor. (e) Output voltage response signals of flash annealed and pristine MME
sensors by applying AC magnetic field. Reproduced with permission [16].
3. Conclusions
This paper has described several exciting high-performance MME composite devices
composed of piezoelectric, magnetostriction, triboelectric, and permanent magnet materials
that have been developed for energy harvesters and magnetic field sensors for IoT and bio-
medical applications. The MME composites can provide the conversion of stray magnetic
fields into an electric signal, and thus can be utilized as high-performance energy genera-
tors or ultra-sensitive magnetic sensors. In particular, MME composites with modification
of piezoelectric crystals and magnetostriction materials by tailoring the crystallographic
orientation or improving loss properties yield a noticeable increment of output power for
MME generators. Moreover, the adoption of a magnetic flux concentration structure, and
surface-modified triboelectric materials, or hybridization of multiple energy conversion
principles in the MME generators enables continuous operation of IoT sensors as well as
optogenetic neuromodulation without external energy sources. Even though the MME
composite generators cannot operate at ambient radio frequency (RF) electro-magnetic field,
they can operate at a relatively low frequency of <200 Hz due to their relatively low me-
chanical resonance frequency. Furthermore, from the viewpoint of output power, the MME
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generators can generate electric power of mW-level, which is larger than the previously
reported RF energy harvesters (output power of µW-level) [68–70]. This technical devel-
opment could extend the application of MME generators as a permanent electric power
supply in self-powered IoT and implantable bio-medical devices to support or substitute
conventional batteries. Figure 12 gives a summary on the output power improvement of
MME composite generators since 2015. The RMS output power or average AC output
power generated from MME generators were used to compared the output performance.
The output power of MME composite generators has been gradually improved and re-
cently has achieved up to 50 mW, which is enough to operate multifunctional IoT sensors.
However, the output power should be increased above 100 mW for supply of electric
energy into environmental gas or chemical IoT sensors to expand the practical utilization
field of MME composite generators. The output performance of MME generator may be
enhanced by adoption of novel materials including magnetic shape memory alloys which
have outstanding mechanical deformation, strain, and response under external magnetic
field and mechanical force compared to the conventional magnetostrictive materials [71].
Another technical issue related to MME composite generator is the design of highly efficient
power management circuit to convert AC output into DC signal. Researches for advanced
electronic circuits including AC-DC rectifier, DC-DC converter, and energy storage unit are
therefore significantly required to improve the energy extracted from the MME generators
with minimizing energy loss.
Figure 12. Summary on the output power of MME composite generators since 2015. Copyright 2015,
2018, 2019, 2020, Royal Society of Chemistry. Copyright 2016, 2022, John Wiley & Sons, Inc.
As a magnetic field sensor, the MME composite shows very sensitive capability, even
permitting detection of a sub-pT range. This sensing performance is enabled by the short-
time flash photon annealing process on a magnetostrictive Metglas sheet to induce surface
nano-crystallization. This MME-based magnetic sensor demonstrates the potential use
of the MME composite sensor as a novel monitoring device for diagnosis of very weak
bio-magnetism. In order to directly detect the bio-magnetic field from human heart and
brain using the MME composites in the future, it would be necessary to acquire reliable
vital data through advanced signal processing methods including data sampling, noise
filtering, and signal amplification.
Sensors 2022, 22, 5723 19 of 21
Author Contributions: Conceptualization, G.-T.H. and J.R.; writing—original draft preparation, S.P.
and J.J.; writing—review and editing, G.-T.H. and J.R.; visualization, H.C.; supervision, G.-T.H. and
J.R.; project administration, G.-T.H. and J.R.; funding acquisition, G.-T.H., J.J. and J.R. All authors
have read and agreed to the published version of the manuscript.
Funding: This research was funded by NRF grant funded by the Korea government (MSIT)
(No. 2022R1A2C4001497, 2022R1F1A1073594, and 2021M3D1A204772412) and by the Pukyong
National University Research Fund in 2020 (CD20201549).
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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