MODEL

917=252560

OWNER'S

MANUAL
TH

oAssembly o Operation o Customer ResponsibilitBes o Service and Adjustments o Repair Parts

CAUTION:

Read and follow

all safety

rules and instructions

before

operating

this equipment.

Safe Operation Practices

for Ride-On

Mowers

IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS., FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I o o ,, ,, = GENERAL OPERATION IlL CHILDREN

', -

o ,, " o " o I1.

Read, understand, and follow all instructions in the manual and on the machine before starting Only allow responsibie adults, who are familiar with the instructions, to operate the machine, Clear the area of objects such as rocks, toys, wire, etc,, which could be picked up and thrown by the blade, Be sure the area is clear of other people before mowlng Stop machine if anyone enters the area, Never carry passengers, Do not mow in reverse unless abselutety necessary. Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting Turn off blades when not mowing, Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light, Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways, Use extra care when loading or unloading the machine into a trailer or truck, SLOPE OPERATION

Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity Never assume that children will rema=n where you last saw them o o IV, Keep children out of the mowing area and under the watchful care of another responsible adult, Be alert and turn machine elf if children enter the area Before and when backing, look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation, Never allow children to operate the machine, Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision SERVICE Use extra care in handling gasoline and other fuels, They are ffammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refuefing Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame, such as a water heater Never run a machine inside a closed area., Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition Never tamper with safety devices, Check their proper operation regularly Keep machine free of grass, leaves, or other debris build-up Clean oll or fuel spillage,, Allow machine to cool before storing, Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting,. Never make adjustments or repairs with the engine running, Grass catchercomponents are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer s recommended parts, when necessary Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them., Check brake operation frequently, Adjust and service as required

,, o

Slopes are a major factor related to loss-of-control and tipover accidents, which can resutt in severe injury or death All slopes require extra caution If you cannot back up the slope er if you feet uneasy en it, do not mow it. DO: . o . " Mow up and down slopes, not across Remove obstacles such as rocks, tree limbs, etc, Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine,, Talf grass can hide obstacles Use slow speed. Choose a low gear so that you wil$ not have to stop or shift while on the slope, Foilow the manufacturer's recommendations for wheel weights or counterweights to'improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope, If tires lose traction. disengage the blades and proceed slowly straight down the slope, Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible, Do not mow near drop-offs, ditches, or embankments The mower couid suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in,, Do not mow on wet grass,. Reduced traction could cause sliding, Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes,

o =

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DO NOT: o

&

Look for this symbol to point out i tant safety precautions, it means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
nu

.............................rm.o!

o o o

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

CONGRATULATIONS on your purchase of a Sears Tractor It has been designed, engineered and manufactured to give you the best possible dependability and performance,, Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CenteriDepartmenL We have competent, welltrained technicians and the proper tools to service or repair this tractor., Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly Always observe the "SAFETY RULES'. MODEL NUMBER SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL B E FOUN D ON A PLATE UNDER THE SEAT.

PRODUCT
HORSEPOWER:

SPFECUFRCATIONS
t9..0 3..5GALLONS UNLEADED REGULAR SAE 30 (above 32F) SAE 5W-30 (below 32F)

GASOLINE CAPACITY AND TYPE: OIL TYPE (API-SFtSG);

OiL caPaciTY:
SPARK PLUG: (GAP: ..030") VALVE CLEARANCE:

a,0 NTS P
CHAMPfON RJ-19LM STD361458 iNTAKE: 004" - .006" EXHAUST: .007" - 009" FORWARD: 1st 2nd 3rd 4th 5th 6th REVERSE:
FRONT: REAR:

917.252560

GROUND SPEED (MPH):

1.14 150 2 34 3.50 450 &70 1..80

TIRE PRESSURE:

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

14 PSi 10 PSI

CHARGING

SYSTEM:

3 AMPS BATTERY 5 AMPS HEADLIGHTS 30-35 FT, LBS.

MAINTENANCE

AGREEMENT

BLADE BOLT TORQUE:

A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for detaiiso

CUSTOMER
o o o

RESPONSIBQLITUES

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)., tf a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code).. Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this rnanual).
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LIMgTED TWO YEAR WARRANTY

ON ELECTRnC START RUDING EQUmPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship, This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belt& Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual Riding equipment used for commercial or rental purposes.

LIMITF_.D 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines battery wii! not hold a charge, Sears will replace the battery at no charge. the WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES ThisWarranty gives you specific regalrights, and you may afso have other rights which may vary fromstate to state, SEARS, ROEBUCK AND CQ, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
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TABLE OF CONTENTS
SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOIVtE R RESPONSIBILITIES ..................... 3, 15-18 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ............................................................. 7-10 OPERATION .......................................................... 11-14 MAINTENANCE SCHEDULE ..................................... 15 SERVICE AND ADJUSTMENTS ........................... 19-24 STORAGE ................................................................... 25 TROUBLESHOOTING ........................................... 26-27 REPAIR PARTS - TRACTOR ................................ 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERINGISERVlCE ............... BACK COVER

NIBE
A
Accessories ................................................... 5 Adjustments'. Brake .................................................... 21 Carburetor ...................................... 24 Mower Front-To-Back ........................... 20 Side-To-Side ................................... 20 Throttle Control Cable ........................ 23 Air Filter, Engine ................................ 17-18 Air Screen, Engine ................................ t8 Assembly ........................................... 7-I0

E
Electrical: Interlocks and Relays ................... 23 Schematic ............................................ 29 Wiring Diagram ................................ 30 Engine: Air Filter ............................................. 18 Air Screen ..........................................18 Cooling Fins, Engine ........................18 Oil Change ....................................... 17 Oil Level .......................................... 13,17 Oil Type .................................................. 17 Preparation ................................ 13 Repair Parts ................................. 0-47 3 Starting .................................................... 14 Storage ........................................... 25

Operation ................................................ 11-14 Operating Mower .....................................13 Options: Accessories ............................................. 5 Spark Arrester ............................... 3,40

P
Parking Brake ................................................ 12 Parts Bag ......................................................... 6 Parts, Replacement!Repair .............. 30-47 Product Specifications ..................................... 3

B
Battery: Charging ............................................. 8 Cleaning ................................................. 17 Installation .............................................. 9 Levels .......................................................... 8,16 Preparation ............................................... 8 Starting with Weak Battery .............. 22 Storage ................................................... 25 Terminals ................................................. 17 Belt: Motion Drive Remova!/Replacement .............. 1 2 Mower Blade(s) Removal/Replacement ........... 21 Blade: Sharpening ..................................... 16 Replacement .................................... t6 Brake Adjustment .................................. 21

R
Repair Parts ...................................... 30-47

F
Filter: Air Filter ........................................17-18 Fuel ................................................... 17-18 Fuel: Type ........................................................ 13 Storage ......................................... 25 Fuse ...................................................... 23

S
Safety Rules .................................................. 2 Seat ................................................................. 8 Service and Adjustments ................... 19-24 Carburetor ............................................... 24 Fuse ........................................................ 23 Hood Removal/Installation .............. 3 2 Motion Drive Belt Removal/Replacement ............... 21 Mower Belt(s) Removal/Replacement ............ 21 Mower Adjustment Front-to-Back ................................... 20 Side-to-Side ...................................... 20 Mower Removal .................................... 19 Tire Care ...................................... 8,16,22 Slope Guide Sheet ...................................55 Spark Plug(s) ........................................... t 8 Specifications .................................................. 3 Starting the Engine .............................13-14 Steering Wheel .......................................... 7,22 Stopping the Tractor ................................12 Storage ................................................................ 25

H
Hood Removal/Installation .................. 23

L
Leveling Mower Deck ................................ 20 Lubrication: Chart ...................................................... 15

C M Carburetor Adjustment ................ .......... 24 Maintenance Schedule .......................... 15 Controls, Tractor ................................... 11 Mower: Customer Responsibilities ................t5-18 Adjustment, Front-to-Back ............. 20 Engine: Air Filter .................................. 17-18 Adjustment, Side-to_Side ................. 20 Blade Sharpening ............................t6 Air Screen, Engine ...................... 18 Blade Replacement ........................ 16 Cooling Fins, Engine ................. 18 Cutting Height ............................... 12 Engine Oil .................................. 17 Installation ........................................ 19 Fuel Filter ..................................... ! 8 Operation ...........................................13 Spark Plug(s) ................................. 18 Removal ................ _. .......................... 19 Tractor: Battery ........................................................ Mowing Tips ............................................. 14 17 Blade ................................................ 6 t Muffler ...................................................... 18 Lubrication Chart ........................ 15 Spark Arrester ...............................3,40 Maintenance Schedule ............ 15
Tire Care .............................. 8,16,22 Transaxle .......................................... 17 Cutting Height, Mower ............................... 12 Oil: Cold Weather Conditions ........ 13,17 Engine ......................................... 13,17 Storage ............................................ 25

T
Throttle Control Cable Adjustment ...... 23 Tires ...................................................... 8,16,22 Trouble Shooting Chart ........................ 26-27 Transaxte ............................................... 17

W
Warranty ........................................................3 Wiring Diagram ................................. 29 -Wiring Schematic .......................................... 30

ACCESSORIES
ENGnNEE
SPARK PLUG GAS CAN ENGINE OIL

AND ATTACHMENTS
when the tractor was purchased

These accessories and attachments were available through most Sears retail outlets and service centers Most Sears stores can order these items for you when you provide the model number of your tractor

MAINTENANCE
FUEL STABILIZER AIR FILTER BLADES BELTS

G
PERFORMANCE
Sears offers a wlde variety of attachments that fit your tractor you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments attaching and detaching. do not require additional hitches or conversion AERATOR promotes deep root growth for a healthy lawn, Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.. Steel weight tray for increased penetration BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags BUMPER protects front end of tractor from damage CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 364nch swath. 24 hardened steel coring tips. 150 Ib capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier, faster.. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain, GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments) GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain For mower decks not so equipped. MULCH RAKFJDETHATOHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup.. Twenty spring fine teeth, Useful to prepare bare areas foreeeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTtON SPRING TINE DETHATCHER covers 364nch wide path and tosses thatch into large hopper. Mounts behind tractor, MULCHING CLOSE*OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP TOPS AND FEET let you load and unload tractor from a pickup truck.. Use with 2 x 8 or 2 x I0 lumber. ROLLER for smoother lawn surface. 36-inch wide, 184nch diameterwater-tight drum holds up to 390 Ibs of weight Rounded edges prevent harm to turf, Adjustable scraper automatically cleans drum.

%
Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be avaifabIe or fit your model. Contact your nearest Sears store for the tractor. kits (those that do are indicated) and are designed for easy SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight..) SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and web'heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat., 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight..) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source.. Includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern For applying herbicides, insectF cides, fungicides and Iiquid fertilizers SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue,r Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch.. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling., .without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction_ TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keepsoperatorwarm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves,, Optional wand attachment to pick up debris in hard-to-reach places VAC/CH1PPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 Ib weight,. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

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,.......

.............................

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,,

CONTENTS
.... , ............. ................ ..:. ...... i i,,, i ,

OF HARDWARE
.... i,, i , , ,

PACK
,,,,,.............. ,..............

Parts Bag contents

shown full size

Parts packed separately

,i........

in carton
lU................

Seat

(1) Large Flat Washer

....... i ...........

(2) Sheet Metal Screws #10-16 x 1/2

Mulcher Plate

Steering Wheel

Battep2 acid

(1) Locknut 3/8-24

Ill,,,,

U
Parts Bag
,, '....... i ........

Steering Boot

Owner's Manual

(1) Shoulder Bott 5/16-18

(1) Hex Boft 1/2-13 x 1

i,

, ............

.....

Parts bag contents not shown

full size

//_1 (2) Shoulder Bolts (t) Washer 17/32 x 1-3/16 x 12 Gauge \_iJ

(2) Gauge Wheels (2) Washers 3/8 x 7/8 x 14 Gauge

...... o
(2) Lock Washers #10 __ @

Wheel Steering Adapter

lock Nuts (2) Center-

(2) Screws #10 x 5/8

Bushing teering

(2) Keys

(_-_
"_==j/(2)

<2) Nuts _Ve,d _1o

Washers 3/16 x 3/4 x t6 Gauge

SteerlnngeV_/heel

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

Assemblys
,3 ......... ,* i

i-I ......... [,

(2) Washers 9t32 x 5t8 x 16 Gauge (2) Lock Washers 1/4

15 Slope Sheet

Battery Caps and Instructions

ASSEMBLY
.... r ,i, ,,,i ........... ,, ,i ..... lU ......... i, i,,,i ........

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness.

TOOLS

REQUIRED

FOR ASSEMBLY

A socket wrench set wilt make assembly easier. Standard wrench sizes are listed (!) 5/16" wrench (1) 9/16" wrench (1) Phillips screwdriver Utility knife Tire pressure gauge
=_ , _

/---.._.______mSERT

(2) 7/16" wrenches (1) 1/2" wrench (1) 3/4" wrench (1) 3/4" socket with drive ratchet

STEERING

WHEEL

STEER,NG
STEERING BOOT TABS

#.%

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK
o =

STEERING SHAFT (ASSEMBLY POSITION) STEERING (SHIPPING POSITION) _ SHAFT

CARTON

Remove all accessible loose parts and parts cartons from carton (See page 6)_ Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional remove, loose parts or cartons and

,,

TAB SLOT

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH
= o

FIG. 1

STEERING

WHEEL (See Fig. 1)

TO ROLL TRACTOR
o o o

OFF SKiD (See Fig. 7)

Slide the steering bushing over the steering shaft. Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely. Position steering boot over steering shaft. Place tabs of steering boot over tab slots in dash and push down to secure Slide steering wheel adapter onto upper steering shafL Position front wheels of the tractor so they are pointing straight forward. Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. Assemble large flat washer and 3/8-24 Iocknut and tighten securely,, Snap steering wheel insert into center of steering wheel.

Raise attachment lift lever to its highest position, Release parking brake by depressing clutchlbrake pedal,, Place gearshift lever in neutral (N) position. Roll tractor backwards off skid. Remove banding holding discharge guard up against tractor.

o o o o =

= Remove protective plastic from tractor hood and grill. IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID

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ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Figs, 2A and 2B)
TERMINAL GUARD

Wash hands or clothing immediately if accidentally in contactwith battery acid, Do not smoke. Fumes from charged battery acid are explosive. Read the instructions included with the battery vent caps, Always wear gloves, clothing and goggles to protect your hands, skin and eyes. Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the battery with an automotive charger will extend its life o See instructions packed with vent caps in parts bag. o Lift hood to raised position. o Remove battery from tractor to fit! with acid and charge., To remove battery, remove terminal guard and battery bolts securing battery to tractor. Fill battery with acid, Fill each cell until it reaches the bottom of the vent wells.. Do not overfi]t. o Allow battery to stand and settle for at least thirty minutes. After standing, check the battery ceil acid level If below the vent wells, add more acid until the correct level is reached. While battery is standing (after adding acid) and Pater,while battery is being charged, continue with assembly of tractor. IMPORTANT; TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE,, Charge battery at a rate of 6 amperes for I hour Use a 12 volt battery charger, Observe all safety precautions required for battery charging, . Check the acid level after the battery is charged, if the acid has fallen below the correct level, add distilled or iron free water. o Install the vent caps to cover the vent weIIs., Wash the top of the battery with water to remove any acid, then wipe dry_ Check battery case for leakage to make sure that no damage has occurred in handling. Dispose of excess battery acid. Neutralize acid for disposal by adding it to two gallons of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,, Follow instructions on how to install battery.

BATTERY BOLTS

FIG. 2A

CUT AWAY VIEW

VENT CAP

_.,,

BATTERY

FIG. 2B

INSTALL
= o = o

SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt. Remove cardboard packing on seat pan_ Place seat on seat pan and assemble shoulder boll Assemble adjustment bolt, lock washer and flat washer loosely., Do not tighten. Tighten shoulder bott securely. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat andtighten adjustment bolt securely

o o

o o

SEAT SEAT PAN

SHOULDER BOLT

LARGE FLAT WASHER

ADJUSTMENT BOLT

LOCK WASHER

FIG. 3

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......... ,.....

AG,GEMBLY
...... i ' ;''

CHECK

TiRE PRESSURE
s _" ""..,._._._.: .,._" _/./_"_ _ GUARD BATTERY

The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance. o Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

CHECK

DECK LEVELNESS

THREADED

__lJ

TRAY

For best cutting results, mower housing should be properly leveled_ See '`TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

\_._'

DRAIN TUBE

CH_CK BELTS

FOR

PROPER

POSITION

OF ALL

FIG. 4A
LOCK WASHER
HEX NUT

See the figures that are shown for replacing motion and mower bfade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly.

FLAT WASHER HEX BOLT

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual

TERMINAL ACCESS DOOR POSITIVE (RED) CABLE

INSTALL
.......

BATTERY
,,,, ,,,

(See Figs. 4A and 4B)

CAUTION: Do not short battery terminals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding."
,,i,iii .................

NEGATIVE {BLACK) CABLE

FIG. 4B

ASSEMBLE

GAUGE

WHEELS

TO

MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface. o Adjust mowerto desired cutting height (See ''TO ADJUST MOWER CUTTING HEIGHT' in the Operation section of this manual) With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 Iocknut and tighten securely Repeat for opposite side installing gauge wheel in same adjustment hole.

= o

Lift hood to raised position. Be sure battery drain tube has not come loose and is securely attached to drain in battery tray. Lower battery into battery tray with terminals to front of tractor,

Position terminal guard over battery and install battery bolts through guard mounting holes and into threaded fasteners on support plate. o Tighten battery bolts securely, but do not over tighten. o Open terminal access doors, o First connect RED battery cable to positive (+)battery terminal with hex bolt, ftat washer, lock washer and hex nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. o Close terminal access doors. Use terminal access doors for: o o . Inspection for secure connections ware). Inspection for corrosion. Testing battery.. Jumping (if required), Periodic charging.. (to tighten hard-

GAUGE WHEEL MOUNTING BRACKET

LOCKNUT 318 WASHER GAUGE WHEEL"

SHOULDER

BOLT

FIG. 5

.................

i,,_r ..............................................................

ASSE#BLY
iNSTALL MULCHER (See Figs. 6A & 68)
o

PLATE

DEFLECTOR SHIELD

Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assembte weld nut to latch hook by inserting weld nut from the top with hook pointing down. o o = _i _, ! t Tighten hardware securety_ Raise and hold deflector shield in upright position.. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck Hook rear latch into hole on back of mower deck_ cAUTION: DO not remove discharge ..... i guard from mower. Raise and hold i guard when attaching mulcher plate R and allow it to rest on plate while in opera tion. _____._j
HOOKS

FiG. 6B

TO CONVERT DISCHARGING

TO BAGGaNG

OR

J CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING v" No remaining loose parts in carton. ,/" Battery is properly prepared and charged 1 hour at 6 amps). (Minimum CHECKLIST:

Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory
HOOK POINTS DOWN

WELD NUT

V" All assembly instructions have been complete&

LOCK WELD. NUT _ WASHER

,/

Seat is adjusted comfortably and tightened securely

v" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory)_ ,/
HOOK

LATCH HOOK

Be sure mower deck is properly leveled side-to-side! front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

_," Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
LOCK WASHER WASHER MULCHER PLATE WELD NUT

WASHER

Check wiringo See that all connections are still secure and wires are propedy clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level Fuel tank is filled with fresh, clean, regular unleaded gasoline Become familiar with all controts - their location and function. Operate them before you start the engine. Be sure brake system is in safe operating condition.

FiG. 6A

,/ ,/ ,/

10

il

OPERATBON
KNOW YOUR TRACTOR
READ THUS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparethe illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments_ Save this manual for future reference,
ATTACHMENTCLUTCHLEVER AMMETER LIFT LEVER PLUNGER

CHOKE

IGNITION SWITCH

LIGHT SWITCH

ATTACHMENT LIFT LEVER

CLUTCH/BRAKE PEDAL

THROTTLE CONTROL

PARKING BRAKE LEVER

HEIGHT ADJUSTMENT KNOB

.GEARSHIFT LEVER

FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute, THROTTLE CONTROL: Used for starting and controlling engine speed CHOKE CONTROL: Used for starting a cold engine. CLUTCHIBRAKE PEDAL: Used for clutching and braking the tractor and starting the engine HEIGHT ADJUSTMENT cutting height. KNOB: Used to adjust the mower ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor, PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into the brake position, GEARSHIFT tractor. LEVER: Selects the speed and direction of

IGNITION SWITCH: Used for starting and stopping the engine. LIGHT SWITCH: Turns the headlights on and off_ AMMETER: battery Indicates charging (+) or discharging (-) of

11

OPERATION
........ ,,,,,,,, ,, ,,,,,, ,, ........................ , .........

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch,, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. o Depress clutch/brake pedal into full "BRAKE" position and hold. o Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedat. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure._

TO MOVE FORWARD (See Fig, 8)

AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever, Start tractor with clutch!brake pedal depressed and gearshift lever in neutral (N) position. o Move gearshift lever to desired position. = Slowly release clutch/brake pedal to start movement., IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.,
AT_'ACHMENT CLUTCH "ENGAGED" POSITION CHOKE CONTROL LEVER

STOPPING
o

(See Fig. 8)
po-

MOWER BLADES Move attachment clutch lever to "DISENGAGED" sition GROUND DRIVE -

IGNITION KEY

o Depress clutch/brake pedal into fuft "BRAKE" position, Move gearshift lever to neutral (N) position ENGINE . Move throttle control to slow (_) position. NOTE: Failure to move throttle control to slow (_) position and atlowing engine to idle before stopping may cause engine to "backfire". Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use., o Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility, always stop engine when stopping tractor on grass areas, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.

THROTTLE CONTROL "BRAKE" POSITION

"DISENGAGED" POSITION PARKING POSITION BRAKE

CLUTCHIBRAKE PEDAL"DRIVE" POSITION

HEIGHT ADJUSTMENT

GEARSHIFT LEVER

FIG. 8

TO ADJUST MOWER (See Fig. 8)

CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction. o Turn knob clockwise ((_) Turn knob height. to raise cutting height. (_---_) to lower cutting o counterclockwise

TO USE THROTTLE

CONTROL

(See Fig. 8)

Always operate engine at futl throttle. o Operating engine at less than fult throttle reduces the battery charging rate. o Full throttle offers the best bagging and mower performance.

TO USE CHOKE

CONTROL

(See Fig. 8)

Use choke control whenever you are starting a cold engine, Do not use to start a warm engine o To engage choke control, pull knob out. Slowly push knob in to disengage,

12

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. o The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For heatthier and better looking lawns, mow often and after moderate growth. o For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION
TO OPERATE MOWER (See Fig. 9)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine, = o , Select desired height of cut Lower mower with attachment lift control. Start mower blades by engaging attachment control clutch Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly,

o o

TO TRANSPORT
,, o Raise attachment lift to highest position with attach_ ment lift control When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. Do not push or tow tractor at more than five (5) MPHo

TO STOP MOWER BLADES - disengage attachment clutch controt. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION LIFT LEVER "HIGHEST"

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.. Use an appropriate means of tying hood to tractor (rope, cord, etc.)o

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

BEFORE
CHECK
=

STARTING

THE ENGINE

ENGINE

OIL LEVEL (See Fig. 15)

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil Check engine oit with tractor on level ground. Remove oil fit lcap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached, Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oil, see the Customer ResponsibitF ties section in this manual.

LOWEST POSITION

= o

ADD GASOLINE
o
DISCHARGE GUARD

FIG. 9

Fitl fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasolinewiil increase carbon and lead oxide deposits and reduce vafve life). IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32F(0C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (calted gasohol or using ethanol or methanol) can attract moisture which Ieads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or Ionger. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur
=

TO OPERATE

ON HILLS

I o o

,_

hills with slopes greater than 15 and CAUTION: do not drive Do not driveslope. down across any up or

Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills If slowing is necessary, move throttle control lever to slower position,, If stopping is absolutely necessary, push clutch/brake _edal quickly to brake position and engage parking rake.

filler neck. Do notoverfilL CAUTION: Fill to bottom Wipe offany of gas tank spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

I I I I

13

: :1 ,i i,

i i

, m u

i ..............................

OPEIRATUO
TO START ENGINE (See Fig. 8)
When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine o o Depress clutch/brake pedal and set parking brake Place gearshift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position. Pull choke control out to choke (N) position for cold engine start. For warm engine start do not use choke control.. Move throttle control to midway between fast (,t_) and slow (,_) positions. Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute,. If engine does not start after several attempts, move throttle control to fast (._,) position, wait a few minutes and try again, When engine starts, slowly push choke control in.. Move throttle control to fast (.f_) position Allow engine to warm up for a few minutes before engaging drive or attachments,. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used

FIG, 10

o .

MULCHING

MOWING

TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE, o The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass wilt biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurring action of the blades Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun, For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11).. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS
= . Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming, Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in _a more even distribution of clippings and more uniform cutting.. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc,. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig 10 )4 If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings Make first cut relatively high; the second to the desired height Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing,. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired_ -

. o

MAX 1/3

FIG. 1 ! o Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path, Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn,.

14

MAINTENANCE
FILL IN DATES REGULAR SERVICE AS YOU COMPLETE
.......... ,,,,

SCHEDULE
__J __,_SE__R
_,_, , ,,,

.'o"

',5_ _,..,_vj

.{'.

_._

_,J

p"

VtCE DATES
.........

Check

Brake Operation Pressu;e

_ _ ................ t_

_#_ _' _/7 $##4

.....................

Check"-Fire T R
cA

Check

forLoose Fasteners

6/

"Sharpen/Repl'a'ce Lub;i'ca'iion Chart

Mower Blades

_ _ _

, l " ........

Ch__ eck Battery Level/Recharge 0 Clean Batteryand Check Transaxle Terminals Coot!rig .......................

_4' _'s .............. I .... 64#s , ......................

Adjust Blade Be]t(Si"T'ension Adjust Mq,tion,,,Drive Belt,(s) Tension Engine Change OilneOii Eng Level

Check

6/'

' e"

6_

,,

.......... V'

--

E lean Ai;Fi'lter...... .
N
G ,C lean Air Screen Inspect Muffler/Spark , Arrester

................
_1'

64_'2 ...............

t
N

Replace"'(_i[ Filter (if equipped)

Clean"Engine Replace Replace Replace Cooling Fins Spark Plug Air Filler Paper Cartridge Fuel Filter ,,1 ..................

6_I,2
_'2 6/ 6/'2 6/'
5 - if equipped with adjustable system 6 - Not requited if equipped with maietenance-lree battery 7 - Tighten front axle pivot boll to 35 It 4bs maximum Do r_etovertlghten

I=

......

1 - Change more often when operating under a heavy ;cad or in high ambient temperatures 2 - Service more often when operating in dirty Ot dusty conditions 3 - If equipped with oil filter, change oil avery 50 hours 4 - Replace blades more olten when mowing t_ sandy soil

GENERAL

RECOMMENDATIONS
(_) SPI

LUBRICATION

CHART
PINDLE ZERK (_)

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. o Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear,. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer..

(_ BEARING ZERK

_ FRONT WHEEL (_) BEARING ZERK

ENGINE (_)

C
CLUTCH PIVOT{S)

BEFORE
, o -

EACH

USE
(_) SAE 30 OR 10W30 MOTOR OIL (_) GENERAL I_ PURPOSE GREASE RESPONSIBILITIES "ENGINE" SECTION

Check engine oil level. Check brake operation Check tire pressure. Check for loose fasteners.

REFER TO CUSTOMER

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW., DERED GRAPHITE TYPE LUBRICANT SPARINGLY

15

CUSTOMER
TRACTOR

RESPONSIBILITIES
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibralon and eventuat damage to mower and engine. . . The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. To check blade balance, you wii need a 5/8" diameter steei bolt, pin, or a cone balancer (When using a cone balancer, fotow the instructions supplied with baF
ancer),

Always observe safety rules when performing any maintenance,

BRAKE

OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES
o . = Maintain proper air pressure in all tires (See "PROD* UCT SPECIFICATIONS" on page 3 of this manual). Keep tires free of gasoline, oit, or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal position, tf either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade., The lobes of the center hole may appear to be centered, but are not.
j'

BLADE

CARE
/ I >

For best results mower blades must be kept sharp.. Replace bent or damaged blades.

BLADE
o ,

REMOVAL

(See Fig. 12)

Raise mower to highest position to allow access to blades. Remove hex bolt, Iock washer and fiat washer securing blade. Install new or resharpened blade with trailing edge up towards deck as shown, Reassemble hex bolt, lock washer and flat washer in exact order as shown.

eta' BOLT.J
OR PIN

"_k.l/',_
_

FIG. 13

BATTERY

(See Fig. 14)

Tighten bolt securely (30-35 Ft, Lbs. torque). IMPORTANT: BLADE BOLT 1SGRADE 8 HEATTREATED NOTE: We do not recommend sharpening blade * but if you do, be sure the blade is balanced_
----_ __ MANDREL ASSEMBLY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. = Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill, Keep battery and terminals clean, Keep battery bolts tight Keep vent caps tight and small vent holes in caps open. Recharge at 6 amperes for I hour.
CUT AWAY VIEW VENT CAP

, , o

VENT WELL

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

BATTERY CELL ACID LEVEL

FIG. 12 FIG. 14

16

CUSYOME
TO CLEAN BATTERY AND TERMINALS

RESPONSUBIUVIES
o o After oil has drained completely, replace oil drain plug and tighten securely. Refill engine with oit through oil fill dipstick tube. Pour slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual Use gauge on oil flit dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading+ Keep oil at "FULL" tire on dipstick,,

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power+ = Remove terminal guard, Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,, ', Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells,, Rinse the battery with plain water and dry, . Clean terminals and battery cable ends with wire brush until bright = Coat terminals with grease or petroleum jelly = Reinstall battery (See "INSTALL BATTERY" in the Assembly section of this manual),,

V-BELTS
Check V-betts for dete rioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE

COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooting_

ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF or SG Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES

FIG. 15

CLEAN

AIR SCREEN

(See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig. 16)

_F .20" 0_ 30 _ 32 _ 40" 60 _ 80+ 100 +

c +30

+2_o 4;

bo

1;o

_0+

_0

+;

TEMPERATURE

RANGE ANTICIPATED

BEFORE NEXT O+L CHANGE

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of operation or every season. Service paper cartridge every !00 hours or every season, whichever occurs first+ Service air cleaner more often under dusty conditions. Remove knob(s) and cover. TO SERVICE PRE-CLEANER o Slide foam pre-cieaner off cartridge. Wash it in liquid detergent and water Squeeze it dry in a clean cloth Saturate it in engine oiL Wrap it in clean, absorbent cIoth and squeeze to remove excess oil, If very dirty or damaged, replace pre-cleaner, Reinstall pre-cleaner over cartridge.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oil+ Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oi! level TO CHANGE ENGINE OIL (See Fig+iS) Determine temperature range expected before oil change,, All oil must meet API service classification SF or SG Be sure tractor is on level surface. Oil will drain more freely when warm. o Catch oil in a suitable container. o Remove oil fill dipstick.. Be careful not to allow dirt to enter the engine when changing oil+ Remove drain plug.

. Reinstall cover and secure with knob(s)+ TO SERVICE CARTRIDGE o o o Remove wing nuts and cartridge plate. Carefully remove cartridge entering carburetor. to prevent debris from

Clean cartridge by tapping gentiy on flat surface. If very dirty or damaged, reptace cartridge Reinstall cartridge plate, wing nuts, precteaner, cover and secure with knob(s).

17

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE, THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE, DO NOT OIL CARTRIDGE, DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE

MUFFLER
Inspect and replace corroded muffler and spark arrestor (if equipped) as it could create a fire hazard and/or damage.

SPARK

PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
WING

CARTRIDGE PLATE

IN-LINE

FUEL FILTER

(See Fig. 18)

FOAM

The fuel filter shoutd be replaced once each season If fue_ filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. o With engine cool, remove filter and plug fuel Jine sections Place new fuei filter in position in fue! fine with arrow pointing towards carburetor. Be sure there are no fueI line Eeaks and clamps are properly positioned Immediately wipe up any spilled gasoline.
CLAMP CLAMP

AIR SCREEN CARTRIDGE

o o o

FIG. 16

ENGINE

COOLING

FINS (See Fig. 17)

FUEL F,
FIG. 18

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating Air guide covers must be removed. Remove side panets and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual)

CLEANmNG
TOP AIR GUIDE COVE

Clean engine, battery, seat, finish, etc of all foreign matter Keep finished surfaces and wheels free of all gasoline, oil, etc_ Protect painted surfaces with automotive type wax.

ENGINE COOLING

.
FINS

-\

We do not recommend using a garden hose to clean your tractor unIess the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine fife.

,_
AIR GUIDE COVER (BOTH SIDES)

FIG. 17

18

m_

.............

i i,,,,i,i1,1,,

i ji

SERVICE AND ADJUSTMENTS

i , ,,i,, ,,i ......... ,,11

I
, o , = o o

@ o o

Depress clutch/brake pedal fully and set parking brake, Place gearshift lever in neutral (N) position, Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped, Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug,
, i i,11,111,, i

TRACTOR
TO REMOVE MOWER (See Fig. 19)
position. Mower will be easier to remove from the rig ht side of tracto r. Place attachment clutch in "DISENGAGED" Move attachment lift lever forward to lower mower to its lowest position Roll belt off engine pulley. Disconnect clutch rod from clutch lever by removing retainer spring Disconnect anti-sway bar from chassis bracket by removing retainer spdng. Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs,, Raise lift lever to raise suspension arms, Slide mower out from under tractor,
RETAINER SPRING ANTI-SWAY BAR

CLUTCH

LEVER

RETAINER SPRING

SUSPENSION ARMS

ENGINE PULLEY

IMPORTANT: tF AN ATTACHMENT OTHER THAN THE MOWER tS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L,H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR

TO INSTALL
= o o

MOWER

(See Fig. 19)

RETAINER SPRINGS (BOTH SIDES)

RETAINER SPRINGS (BOTH SIDES)

Raise attachment

lift {ever to its highest position FIG. 19

Slide mower under tractor with discharge guard to right side of tractor Lower lift lever to its lowest position. Install mower in reverse order of removal instructions.

19

SE
TO LEVEL MOWER HOUSING

CE AN

ADJUSTMENTS
FRONT-TO-BACK ADJUSTMENT (See Figs.. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. tF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately t/4" to 3/4" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8"o If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns_ When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links To raise front of mower, loosen nut"F"from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front links. Recheck side-to-side adjustment.
.-. % oo] .,/MANDREL

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower_ SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) Raise mower to its highest position. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.. Distance"A" on both sides of mower should be the same or within 1/4" of each other. If adjustment is necessary, make adjustment on one side of mower only To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8"o o Recheck measurements
BOTTOM EDGE OF MOWER TO GROUND

after adjusting.
BOTTOM EDGE OF MOWER TO GROUND

o -

FIG. 20

SUSPENSION ARM

FIG. 22 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

LIFT LINK ADJUSTMENT

NUT

FIG. 21

NUT "E"

LINKS

TRUNNION

20

FIG, 23

,,,

i i,i ,r....

,,,

i_

i,

, ,i i,,11,-,i,,,,,,,,,i ........

SERVmCE AN
,,, i .......... i

ADJUSTMENTS
........ i,ii ,,,i,,,,11, ii,l,i

TO REPLACE

MOWER

BLADE

DRIVE

BELT

WITH PARKING BRAKE "ENGAGED"

(See Fig. 24)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL NUT "A"

o o ,

Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manuaI), Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower_
M NUT

BELT INSTALLATION Install new belt in reverse order of removal., o Make sure belt is in al{ pulley grooves and inside atl belt guides. Install mower in reverse order of removal instructions. FIG. 25
MANDREL PULLEY IDLER PULLEYS

ERATING M

TO REPLACE (See Fig. 26)

MOTION

DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest, . . o Remove mower (See "TO REMOVE MOWER" in this section of this manuaL) Remove upper belt keeper,, Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. Pull belt toward front of tractor and remove downwards from around engine pulley,,

o
MANDRELPULLEY

FIG. 24

. Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS,

TO ADJUST

BRAKE

(See Fig. 25)

PULLEY TABS IDLER

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxie, If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted, . Depress clutch/brake pedal and engage parking brake,. Measure distance between brake operating arm and nut "A" on brake rod. If distance is other than 1-I/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2L Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above,, Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary Contact your nearest authorized service centeddepartment,

KEEPER IDLER

PULLEY

FIG. 26

21

SERVICE AN
TO ADJUST STEERING WHEEL ALIGNMENT
if steering wheel crossbars are not horizontal (left to right) when wheeis are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)
CAUTION; Lead-acid batteries generJ

FRONT WHEEL

TOE-INICAMBER

The front wheet toe-in and camber are not adjustable on your tractor, if damage has occurred to affect the front wheel toe4n or camber, contact your nearest authorized service center.

and smoking materials away from batate explosive gases. Keep sparks, flame teries. Always wear eye protection when around batteries.

your battery is too weak to start the engine, it should be recharged.. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES -

TO REMOVE

WHEEL

FOR REPAIRS

(See Fig. 27)

o = Block up axle securely. Remove axle cover, retaining ring and washers to aflow wheel removal (rear wheel contains a square key - Do not lose). Repair tire and reassemble_ On rear wheels only: align grooves in rear wheel hub and axle. Insert square key,, Replace washers and snap retaining ring securely in axle groove. Replace axle cover.

o .

Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis., Connect one end of the BLACK cable to the NEGATIVE (-) terminal of ful{y charged battery. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tankand battery. BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries,

TO REMOVE CABLES, REVERSE ORDER o

WASHERS

RETAINING RING

AXLE COVER (REARWHEELONLY)

"POSITIVE"

(+)

"NEGATIVE"(-)

FIG_27

PANEL BOLT

FIG. 28

22

SERVICE AN
_. , , ,, i,rl,,,,,llU,U ..... i

ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE (See Fig. 30) CONTROL CABLE

TO REPLACE
o Raise hood,

HEADLIGHT

BULB

Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood

The throttle control has been preset at the factory and adjustment should net be necessary. Check adjustment as described below before loosening cable if adjustment is necessary, proceed as follows: o = With engine not running, move throttle controftever fast (,_) posifion_ to

INTERLOCKS

AND RELAYS

Loose or damaged wiring may cause your tractor to run poorty, stop running, or prevent it from starting, Check wiring., See electrical wiring diagram in Repair Parts section of this manual

Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pul! cable back until swivel is against quarter circle. Tighten cable clamp screw securely.

TO REPLACE

FUSE

TO ADJUST

CHOKE

CONTROL

(See Fig. 31)

Replace with 30 amp automotive-type plug-in fuse, The fuse holder is located behind the dash.

The choke control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary, proceed as follows: . o With engine not running, move choke control (located on dash panel) to full choke (IXI) position. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual). Choke should be closed If it is not, loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Reassemble air cleaner

TO REMOVE
,, . , Raise hood.

HOOD AND GRILL (See Fig, 29)

Unsnap headlight wire connector, Stand in front of tractor. Grasp hood at sides, tilt forward and lift off of tractor. To reinstall, slide hood pivot brackets into slots in frame Reconnect headlight wire connector and close hood,

CLAMP SCREW

HOOD

QUARTER CIRCLE HEADLIGHT WIRE CONNECTOR

SWIVEL

FIG, 30
CHOKE

FIG. 29

CASING CLAMP SCREW

CHOKE LEVER

23

FIG. 31

SERVICE AND ADJUSTMENTS

iii i ,,U,l,ll,,ll,,l=ll,,i .... i,, ,_ ...... _,_-, ,,,11,_1

TO ADJUST CARBURETOR (See Figs. 32 and 33)

The carburetor has been preset at the factory and adjustment should not be necessary However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or Ioado If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT-- DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY . SETTING Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above)_ With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1_1/2 turns Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. With throttle control lever in slow (._) position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway between those two positions. Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM. Release throttle lever. TEST -

High speed stop is factory damage may resulL

adjusted,,

Do not adjust

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HiGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS

IDLE SPEED SCREW

IDLE MIXTURE SCREW

THROTTLE LEVER

FINAL SETTING

FIG. 32

IDLE SPEED

__

_t_

ACCELERATION

Move throttle control lever from slow (,_.) to fast (._) position If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly

THROTrLE LEVER

\ IDLE MIXTURE SCREW

FIG, 33

24

, lU, n,l,lnl

STORAGE
........ , ..... ,,i

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
, ,, ..... - i,,I, I

ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE., ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, o . o Drain the fuei tank Start the engine and let it run until the fuel lines and carburetor are empty.. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, Use fresh fuel next season

i&

gasoline in the tank inside a building where fumes may reach an open flame or spark. Never store engine to cool CAUTION: Allow the the tractor with ,before storing in an,y,e,nclosure:,, 1

! I !

TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc Store in a clean, dry area o . Clean entire tractor (See"CLEANING" inthe Customer Responsibilities section of this manual), Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual), Lubricate as shown in the Customer Responsibilities section of this manual. Be sure that all nuts, bolts and screws are securely fastened, Inspect moving partsfordamage, breakage and wear, Replace if necessary, Touch up all rusted or chipped paint surfaces; sand lightly before painting.

o *

NOTE: Fuet stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container., Always follow the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding stabilizer toallowthe stabilizerto reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE

OIL

BATTERY
. o Fuliy charge the battery for storage. After a period of time in storage, battery may require recharging To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see _q"O CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals., o Be sure battery drain tube is securely attached, If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces,

Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual), CYLINDERS = o Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s)_ Turn ignition key to"START" position for a few seconds to distribute oil. Replace with new spark plug(s),

OTHER
o . Do not store gasoline from one season to another,, Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline witl cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt.

Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust, IMPORTANT: NEVER COVERTRACTOR WHILE ENGLNE AND EXHAUST AREAS ARE STILL WARM

25

TROUBLESHOOTING
PROBLEM
i, iii,,,

POBNTS
CORRECTION

CAUSE

Will not start

1 2 3, 4 56 7 8 9 10

Out of rue[ Engine not "CHOKED" Engine fiooded Sad sparkplug Dirty air filter Dirty fuel filter Water in fuel properly

1 2 3 4 5 6 7 8 9 10

FIU fuel tank. See "TO START ENGINE" in Operation section. Wait several minutes before altempting to start, Replace spark plug, Clean/replace air filter Replace fuet filter, Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter Check all wiring Contact an authorized service center/department. Contact an authorized service centertdepartment,

Loose or damaged wiring Carburetor out of adjustment.. Engine valves out of adjustment,,

i,,n

.....

Hard to start

1 2 3 4 5, 6 7 8,

Dirty air filter. Bad spark plug Weak or dead battery Dirty fuel filte_ Stale or dirty fuel.. Loose or damaged wiring Carburetor out of adjustment Engine vaives out of adjustment,

t 2 3 4 5 6 7 8

Clean/replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline.. Check alt wiring Contact an authorized service center/department, Contact an authorized service center/depadment.

Engine will not turn over

1 2 3 4 5 6 7 8 9

Clutch/brake peda! not depressed, Attachment clutch is engaged Weaker dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter, Faulty operator presence switch(es)
........................ i ,lUl,,,,Ull,

1 2 3 4 5 6 7 8 9

Depress clutch/brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse. Clean battery terminals, Check all wiring Checklreplace ignition switch Check/replace solenoid or starter Contact an authorized service center/department

Engine clicks but will not start

t 2. 3 4.,

Weak or dead battery Corroded battery terminals Loose or damaged widng Faulty solenoid or starter.

1 2 3 4

Recharge or replace battery Clean battery terminals CheckaH wiring. CheckJreptace solenoid or starter
, u ,,, ,,. ,,i,n "H "M'UI'

Loss of power

1 2 3 4 5, 6 7 8 9 10 11 12 13 14 15

Cutting leo much grass/too fast Throttle in "CHOKE" position Build-up of grass, leaves and trash under mower Dirty air fitter Low oil levetididy oiI, Faulty spark plug Dirty fuel filter Stale or dirty fuel Waterin fuet Spark plug wire loose Dirty engine air screen/fins, Didy/cfogged mt,fffier, Loose or damaged wiring Carburetor out of adjustment. Engine vatves out of adjustment

1 2 3 4. 5 6 7 8 9 !0 11 12 13 14 15

Set in "Higher Cut" position/reduce speed Adjust throttle control, Clean underside of mower housing. Clean/replace air filter.. Check oil level/change oil. Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline, Drain fuel tank and carburetor, refill tank with fresh gasofine and replace fuel filter, Connect and tighten spark plug wire, Clean engine air screen/fins Clean/replace muffler Check all wiring Contact an authorized service center/departmenh Contact an authorized service center/department

Excessive vibration

1. 2, 3

Worn, bent or loose blade Bent blade mandrel. Loose/damaged part(s)

1 2 3

Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part(s) Replace damaged

pads-

26

TROUBLESHOOTUNG
PROBLEM
Engine continues to run when operator leaves seat with attachment clutch engaged

POINTS
CORRECTION
1 Check wiring, switches and connections., if not corrected, contact an authorized service center/ department

CAUSE
1 Faulty operator-safety presence control system..

Poorcut-uneven

1. 2.. 3 4 5

Worn, bent orloose blade Mower deck not level BuiJdup of grass, leaves, and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels
,i , ii L_

1 2. 3 4 5

Replace blade Tighten blade bolt. Level mower deck Clean underside of mower housing Replace blade mandrel. Clean around mandrels to open vent holes

Mower blades rotate

will not

! 2 3 4

Obstruction

in clutch mechanism

Wornldamaged mower drive belt Frozen idler pulley Frozen blade mandrel

1 2. 3 4

Remove Replace Replace Replace

obstruction mower drive belt idier pulley blade mandrel.

Poor grass discharge

1 2. 3. 4. 5 6. 7 8 9. !0 11

Engine speed too slow Travel speed too fast Wet grass Mower deck notleve! Low/uneven tire air pressure Worn, bent or loose blade Buildup el grass, leaves and trash under mower Mower drive beltworn. Btades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels

! 2 3 4 5 6 7_ 8 9 10 11

Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing Level mower deck.. Check tires for proper air pressure. Replace/sharpen blade.. Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual. Clean around mandrels to open vent holes

Headlight(s) not working (if so equipped)

1 2 3 4 5

Switch is "OFF" Bulb(s) burned out Faulty light switch Loose or damaged widng Blown fuse

1 2 3 4 5

Turn switch "ON" Replace bulb(s) Check/replace light switch Check wiring and connections.. Replace fuse.

Battery will not charge

t 2 3 4

Bad battery cell(s).. Poor cable connections Faulty regulator (if so equipped) Faulty alternator

1 2 3 4

Replace battery Check/clean allconnectiOnSr Replace regulator Replace alternator

Engine "backfires" when turning engine "OFF"

Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine

Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engtne_.

27

SERVICE
.......................

NOTES
i

28

TRACTOR
SCHEMATIC
RED

- - MODEL NUMBER

917.252560

o111o
BATTERY
I ......

RED

O 4D
FUSE 30 AMP.
I I

RED

AMMETER
WHITE

STARTER
BLACK

,,
t ....... J

1
..... J

Oz-+-CLUTCH / BRAKE (PEDAL UP)

SOLENOID

WHITE

IGNITION SWITCH

WHITE

(NOT OCCUPIED) SEAT SWITCH 1 4

I

BLACK

?
" A

"t i

k-

GROUNDING CONNECTOR

BLACK

____

UNIT IGNITION

PLUGS SPARK

CHARGING SYSTEM OUTPUT 3 AMP DO @ 3600 RPM

28 VOLTS AC MIN, @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

RED
UGHTING SYSTEM I

OUTPUT
$ AMP AC @_

DIODE

I ALTERNATOR

NOTE YOU R TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE

IGNITION POSITION OFF ON START

SWITCH CIRCUIT M+G B+L B+ S + L

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST_ _ REMOVABLE CONNECTIONS

j_. -_x,, '......... J I_ "14 VOLTS ACMINe $660 (UG_SOFF} RPM 1 HEADLIGHTS I _...... _ _ _(_ __ ;_.-_ _ ___.__; v T \.-J T v HEADLIGI4T J SWlTCIit L---,(6 (OFF) \---.--/

WIRING INSULATED

CLIPS

/-_ -7

NON-REMOVABLE CONNECTIONS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

29

REPAIR PARTS
TRACTOR
ELECTRICAL

-- MODEL

NUMBER

917.252560

22 21

26 40

42 41 24 i _

36

36 35 34

39

39

32 31 30 11
E

12 _28 _

30

L;

REPAIR PARTS
TRACTOR
ELECTRICAL

= = MODEL NUMBER

917.252560

KEY NO.

PART NO.

DESCRIPTION Battery Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4 Caps, Battery Nut, Hex 1/4-20 Tube Tray, Battery Clamp, Hose Bo_t, Btr Front 1/4-20 x 7-1/2 Holddown Battery Dash Mount Nut, Push Nylon Battery Front 1/4 Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (With Bulbs) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, Ignition 3 Position Nut, Ignition Switch Cover, Ignition Switch Key, Molded, Craftsman Switch, Light Bracket, Switch Screw, Hex, Tapping #10-24 x 1/2 Bracket, Switch Interlock Switch, Interlock, Attachment Clutch Harness, Ignition Bolt, Hex Head 1/4-20 x 3/4 Cover, Terminal Solenoid Nut Lock W/Insert 1/4-20 UNC Ammeter Rectangular 6 Amp Washer Lock Internal Tooth 5/8 Screw Thdrol 5t16-18 x 1/2 Harness, Engine

1 121537X 2 74760412 3 19091016 4 10040400 5 121264X 6 73220400 7 7697J 8 7603J 9 109596X 10 145211 11 145209 12 145769 19 10090400 20 73350400 21 13685O 22 4152J 24 4206J 25 146148 26 108824X 28 145491 29 121305X 30 144921 31 140400 32 141226 33 140403 34 110712X 35 108236X 36 17021008 38 140336 39 t09553X 40 146057 41 71110412 42 131563 43 145673 44 73800400 45 121433X 49 11151000 55 17490508 7O 140413 NOTE:

All component dimensions given in U.rS_inches 1 inch = 254 mm

31

REPAUR PARTS
TRACTOR
CHASSIS AND ENCLOSURES

-- MODEL

NUMBER

917.252580

24 17 21

3O
I

18 26 47 27

31 44 9 29

14

26

33 10

14 38 34 39 26

32

REPAIR PARTS
TRACTOR
CHASSIS AND ENCLOSURES

- - MODEL NUMBER

917.252560

KEY NO. 1 2 3 4 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 44 47 62 --

PART NO. 145501 140356 1749O612 STD551025 145206 142844 126471X 145938X012 STD533710 135464 126276X 17490608 74180512 STD541431 __ 126938X 17521312 140281 122933X 124479X 124028X STD5237t0 19131312 STD541437 17030814 140137 124029X 140002X459 137113 133835 145244X459 145243X459 STD533707 108067X 17490512 139886 139887 140675 105531X 141606 5479J

DESCRIPTION Chassis Drawbar Screw, Thd., RoE 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Saddle Shield, Heat, Hood Clip, Fuel Line [_ash, Silkscreened Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Screw, Thd. Roll. 3/8_16 x 1/2 Type TT Screw, Machine, Thd, Rolto 5/16-18 UNC x 3/4 Nut, Hex, Keps 5/16-18 UNC Hood Assembly Hood Bumpers Screw, Slotted Hex Head w/PL washer Support, Battery Rivet, Ratchet, Nylon Washer, Nylon .28 x ,75 x .19 Bushing, Snap, Nylon, Fuel Line Bolt, Hex Head, Fin. 3/8_16 UNC x I Grade 5 Washer 13/32 x 13/18 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Screw, Hex Head, Spidedock #8 x 7/8 AB Grille, Grey Lens, HeadIight, Bar, Clear Fender Bracket, Fender Fastener, Christmas Tree Footrest, LH Footrest, RH Bolt, Carriage 3/8-16 x 3/4 Nut, Pal Screw, Thd. Roll. 5/16-t8 x 3/4 Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Strap Assembly, Fender Nut, Push, Nylon Clip, Wire Plug, Button given in UoS, inches

NOTE:

All component dimensions 1 inch = 2&4 mm

33

REPAIR PARTS TRACTOR

DRIVE

- " MODEL

NUMBER

917.252560

8 4

6 52 32 52 62 35 77 61 53

26 27

34

REPAUR PARTS
"TRACTOR =- MODEL NUMBER
DRIVE

917.252560

KEY NO. 1 2 3 4 5 6 8 10 11 13 14 15 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50

PART NO. 1426e_ 146682 123666X 12000028 121520X 17490512 141002 76020416 105701X 74550412 STD551125 74780544 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 122424X 120183X STD551062 STD571810 123674X STD523727 4470J 109070X 19131312 105706X 110812X 12000039 127783 123789X 123205X STD523715

_ DESCRIPTION Transaxle, Peerless, 6 Speed, Model Number 930-057 Spring, Extension, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Thd., Rorl. 5/16-18 x 3/4 Rod, Shift Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF Grade 8 W/Patch Washer Bolt, Hex Head 5/16-I8 x 2-3/4 Nut Lock HexW/Ins 3/8-I6 UNC Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Beft, L_H. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Rot1 Pin Pulley, Idler, Flat Bolt Spacer, Split ,395 x.59 Keeper, Belt, Retainer Washer 13/32 x 13/t6 x 12 Gauge Bearing, Nylon Washer, Hardened Ring, Klip Pulley, Idler, V-Groove, Plastic Beilcrank Assembly Retainer, Belt Bolt

KEY NO. 51 52 53 55 56 57 58 59 61 62 63 64 65 66 70 72 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 96 100 110 112 't'13

PART NO. STD541437 STD541431 105710X 105709X STD523712 130801 !27274X 140312 !7490612 8883R 140186 71170764 STD551143 129921 134683 19132012 137057 121749X STD581075 123583X 121748X 2228M !45090 145092 123782X 191712t6 145643 73530400 71208 19212016 f2000008 139991 124346X 4497H 19111216 STD523707 19091210 127285X

DESCRIPTION Nut Nut, Crown!ock 5/16-18 UNC Link, Clutch Spring, Clutch Return Bolt, Fin Hex 3/8-16 x 1-!/4 V-Belt, Ground Drive Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll.. 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex 7/16-20 x 4 Gr, 5 Washer Keeper, Belt, Engine, L.H.. Guide, Mower Drive Belt, R,.Ho Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 20 x .1845/.1865 Washer 25/32 x 1-5/8 x t6 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Nylock Bushing, Pivot Washer E-Ring Console, Shift, 6 Speed, N/Ignition Nut, Self-Threading, Washer Hd 1/4 Retainer Spring Washer 11/32 x 3/4 x 16 Ga. Bolt Washer 9/32 x 3/4 x t0 Gao Strap Torque LH

NOTE:

Al! component dimensions given in U.S. inches. t inch = 254 mm

35

REPAIR PARTS
TRACTOR
STEERING ASSEMBLY

- - MODEL

NUMBER

917.252560

,'-

F-"'-"_

38

......

_ _ _ -

iI _''_-'-'-'_

14

26 3 /

16

;5 t6

/
._1 12 12

29
3O

/_

"_ \_

43

36

REPAIR PARTS
TRACTOR
STEERING ASSEMBLY

- - MODEL

NUMBER

917.252560

KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 t4 15 16 17 18 !9 20 21 22 23 24 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 46 47 NOTE:

PART NO. 139768 142033 135227 135228 6266H !21748X 19272016 12000029 3366R 130468 STD551137 73610600 110438X 74011056 739O1OOO 132624 132614 57079 '124035X 126684X STD551125 71070410 127501 109816X 124036X 126847X 136874 19131416 174906'12 STD561210 130465 132196 STD611005 139769 19133808 STD541537 104820X 124417X 12t749X 121232X 6855M

DESCRIPTION Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg BIk Link Drag Sol Ball Jt 20 064 Washer Lock Hvy Hici Spr 3/8 Nut Fin Hex 3/8-24 Unf Spacer Bearing Axle Front Bott Hex 5/8-1! Unc X 3_1/2 Locknut FIange 5/8-11 Uric Pin Axle 5/8 X 1 55/1 54 Lg Shaft Asm Strg 5/8 X 15 19 Lt Washer Thrust 5'15x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock HW Helical 1/4 Screw Hex Socket 1/4-20 X 5/8 Shaft Asm Pittman Nytiner Snap In Bracket Steering Bushing Rod Tie Blk Lt Gear Sector Washer 13/32 X 7/8 X 16ga Screw Thdrol 3/8-16x3/4 Ty-tt Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg 5/8 td Dash Screw SIftp #10-16 X 1/2 Ty-b Insert Cap Strg Wheel Std Btk Washer 13/32 X 2-3/8 X 8 Ga Nut Lock Center 3/8-24unf Adaptor Wheei Strg 640/635id Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Cap Spindle Fr Top BIk Fitting Grease

All component dimensions given in U.S. inches 1 inch = 254 mm

37

REPAIR PARTS
TRACTOR
SEAT ASSEMBLY

-- MODEL

NUMBER

917.252560

28

21

, 15

23

17

12

KEY NO. 1 2 5 7 8 9 10 12 13 14 15 16

PART NO. 140123 140551 145006 124181X 17490508 19131614 140552 121246X 121248X 72050411 134300 121250X

DESCRIPTION Seat Bracket Pnt Pivot Seat (blk) Clip Push-in Spring Seat Cprsn 2 250 Blk Zi Screw Thdrol 3/8-16 X 1 Ty-tt Washer t3/32 X 1 X 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt

KEY NO. 17 21 22 23 24 25 26 27 28

PART NO. 123976X 139888 STD541431 74780814 19171912 127018X STD551150 17490608 STD541437

DESCRIPTION Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Blkz Nut Lock Hex W/lns 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5 Washer 17/32 X t-3/t6 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Htcl Spr t/2 Screw ThdroL 3/8-t6 x t/2 Nut Crownlock 3/8-16 Unc given in UoS. inches

NOTE:

All component dimensions 1 inch = 25.4 mm

38

REPAIR PARTS
TRACTOR
DECALS

- = MODEL NUMBER

917.252560

KEY NO. 1 2 3 4 5 6 7 8 9 '11 12 13

PART NO. 138955 273082 143735 143736 132674 133644 142235 145245 128314 137537 4900J 146046

DESCRIPTION Decal instruction Operat Eng Decal Engine B&S Decal Hood Slope Rh Craftsman Decal Hood Slope Lh Craftsman Decal GriIle Lt4000 Craft Usa Decal Maint Customer Sears Dom Decal Panel Side B&S Pad, Footrest Decal Fender Craftsman White Decal Caution English/Spanish Decal Clutch/brake English Decal V-belt Dr Sch Tractor E

KEY NO. 14 15 16 17 18 20 21 22 --_--

PART NO. 131473 136832 140837 146637 133179 133178 131265 138047 138311 145247 146834 146835

DESCRIPTION Decal Chassis 6 Sp 42" Decal Mower Ddve Schematic Decal, Parking Brake, Saddle Decal, rnsert, Hood Decal Mower Qc System Decal Mower 3 in One Convo Decal Lightbox Decal Battery Decal Lift Handle Fastener Pop-In Footrest Manual, Owner's (English) Manual, Owner s (Spanish)

WHEELS

& TIRES

KEY NO. 1 2 3 4 5 6 7 8 9 10 It

PART NO. 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X

DESCRIPTION Cap Value Tire Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 20 x 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00

4,10

tl

NOTE:

All component dimensions given in U,S, inches, 1 inch = 25,4 mm

39

REPAIR PARTS
TRACTOR
ENGINE

- - MODEL

NUMBER

917.252560

27
35 36

1-_

15
14 13

10

25

32

3'1

34

/
39 40 41 33

33

37

22
29

\
OPTIONAL EQUIPMENT

23
2O

Spark Arrester

40

REPAIR PARTS
TRACTOR
ENGINE

- - MODEL

NUMBER

917.252560

KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 31 32 33 34 35 36 37 38 39 40 4t 81

PART NO. 132755 17720410 145314 137978 144069 144068 138129 122439X 17190408 145552 STD55t125 STD522507 8545J 13280336 13200300 STD551237 17490624 137358 105839X 105838X 110436X 123650X 128953 17021008 145996 73610600 17541008 137180 141069 123549X 123487X 106082X 17490512 19132012 5277J --109227X 3645J 139277 73510400

DESCRIPTION Control Throt Rh Blk Pd115 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine B&s 19hp, Model No. 42A707, Type No. 1251-01 Muffler Exhaust Exhaust Asm_ Left Exhaust Asm. Right Clamp Tube Double Engine Bracket Muffler Mounting Screw Hex Whs Thdcut 1/4-20 Unc Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20 x 3/4 Gasket Muffler Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16x1_1/2 Tytt Shield Pnt Heat Receptacle 1/4 Turn Dacrotized Retainer 1/4 Turn 3650dx 222id Bushing, Snap, Split Stud 1/4 Turn (replaces 105751 Shield Pnt Heat Browning Grass Screw Tap Hex #10-24 UNC x 1/2 Control Choke Nut Hex 3/8-24 Unf Screw Slftp #10-24 x 1/2 Arrestor Spark Tank Fuel 3 50 Rear Cap Asm Fuel W!sym Vented Clamp Hose BIk Spacer Pad Screw Hexwsh Thdrol 5/16-18 x 3/4 Washer 13/32 x 1-1/4 x 12 Gao Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad Idler 1.75 x .75 x 06 Bushing Stem Tank Fuel Nut Keps Hex 1/4-20 UNC given in U,So inches.

NOTE:

All component dimensions 1 inch = 25.4 mm

41

REPAIR PARTS
TRACTOR MOWER LIFT - - MODEL NUMBER 917.252560

28

27

,/

26
23

22 5 21

4 6

_.

11

13 19 13 20 15
161718 20

)
32 19 32

2O

15

42

REPAIR PARTS
TRACTOR
MOWER LIFT

- - MODEL NUMBER

917.252560

KEY NO, t 2 3 4 5 6 7 8 10 !1 12 13 !5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO. 136973 122507X 105767X 12000002 1921162'i 120!83X t25631X 122365X t22512X 139865 139866 4939M 127218 73350800 130171 73800800 139868 3146R 19151216 12000037 110807X 19131016 2876H 76020308 126971X 73350600 138057 110810X 140302 73540600

DESCRIPTION Wire Assy_, Inner, with Plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Spring Cprsn Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Uric Trunnion BIk Zinc Nut Lock W/Wsh 1/2-13 Uric Arm Suspension Rear Retainer Spring Washer 15/32 x 3/4 x 16 Gao Ring Ktip #T5304-37 Nut Spnng Washer t3/32 x 5/8 x 16 Ga. Spring 2-1/8" Pin cotter 3/32 x 1/2 Rod Adj. Lift Nut Hex Jam 3/8-16 Knob Inf_ 3/8-16 Trunnion Dp. Stop Bearing, Pivot, Lift, Special Nut, Crownlock 3/8-24

NOTE:

All component dimensions given in U. S. inches 1 inch = 254 mm

43

REPAIR PARTS
TRACTOR
MOWER DECK
76 77 C_"'_67

- - MODEL

NUMBER

917.252560

\80

34 33 32 30 58 35 i ,-21 102

105

't06

21

22 23 24

\
2 16

25 26

27

21

REPAIR PARTS
TRACTOR
MOWER DECK

== MODEL

NUMBER

917o252560

KEY NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 45 46 48 49 50 51 52 53

PART NO. 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 128774 110485X 140329 7211061O 72140505 132827 136888 73680500 134753 131267 105304X 123713X 110452X 130968 19t110't6 131491 138776 129963 129861 137266 STD533717 133835 131494 STD551037 73680600 133551 140083 14OO88 STD624003 137729 133944 133940 131340 STD541410 139888 131845

DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Asm Fr. Sway Bar Bracket Asm Deck 42" Sway Bar Retainer Spring Arm, Suspension, Rear Bolt 3/8-24 x to25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching, 42" Mower Deck Bearing, Ball Shaft Assembly, Mandrel, Vented HlnCludes Key Number 12) ousing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-'16 x 2-1/4 Bolt, Carriage 5/t6-'18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer tl/32 x 5/8 x 16 Gauge Rod, Hinge Bolt 5/16-18 x 1_25 Washer, Spacer Pulley, Mandre_ Nut, Flanged, Toplock 9/16 Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut, Crownlock Red, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, LH Retainer Screw, Hex Hd, Thdcut 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shloulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake

KEY NO, 54 55 56 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85

PART NO, 133943 140084 122052X 140086 141043 106932X 144200 142427 131870 127847 121748X 12000029 128903 127845 140334 127498 128759 73350600 142028 120958X 144394 74140620

DESCRIPTION

Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion, Brake Guard, Idler Knob Rd. 3/8-16 Plstc. V-Belt, 42" Mower Rod, Clutch, Primary Spring, Extension, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex, Jam 3/8-16 Trunnion Washer Sintered Keeper, Belt Idler Fixed Bolt, RdHd Sqnk 3/8-16 x 2-1/2 Gr. 5 92 73800600 Locknut, Hex W/Wash Insert Mulcher cover 101 136420 102 71161010 Screw 103 19061216 Washer #10 104 STD551110 Washer, Lock 105 130758 Latch Assembly, Bagger 106 2029J Nut, Weld 11 t 140353 Bracket, Gauge, Wheel LoHo t 12 132262 Bracket, Gauge, Wheel Roll. '113 17490512 Screw, Thdrol 5/16 -t8 x 3/4 114 7351O5O0 Nut, Hex Keps 5/16-!8 UNC 115 72110504 Bolt, Carriage 5/16UNC x 1/2 116 137644 Bolt, Shoulder 117 133957 Wheel, Gauge 118 73930600 Nut, Centerlock 3/8-16 119 STD551037 Washer 3/8 x 7/8 x 14 Ga_ 12'1 143723 Bracket, Extruded Gauge Wheel - - 130794 Mandrel Assembly (Includes Key Numbers 8-'t0, 12-15, 31 and 33) _ - 1454'1'I Mower Deck, Complete (Standard Deck; Order Mulcher Plate and Gauge Wheel Components Separately T Key Nos. 101_106, 111_119, 12t) NOTE: All component dimensions given in US. inches 1 inch = 25.4 mm

45

REP.&_F_ PARTS
TRACTOR
PEERLESS TRANSAXLE - MODEL

- - MODEL NUMBER
NUMBER 930-057

917.252560

23

47

33

%
46

REPAIR PARTS
TRACTOR
PEERLESS TRANSAXLE - MODEL

- - MODEL NUMBER
NUMBER 930-057

917.252580

REF PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42A 43 44 772108A 780086 770102A 776260 776219B 778139 778136 792136A 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 792125 792035 788040 780072 780108 780001 792001 788051 780105A 780118A 790003 790007 799021 786026 792076A 790079 792073 792085A 792075 790025

DESCRIPTION Transaxle Cover Needle Bearing Transaxle Case Countershaft Output Shaft & Pinion Output Gear, 35 Teeth Spur Gear, 15 Teeth, Steel Shift Key Shift Collar Shift Rod & Fork Bevel Gear, 42 Teeth Input Bevel Pinion Bevel Gear, 16 Teeth Differential Pinion Ring Gear Drive Pin Spacer Steel Ball, 5/16" Diameter Set Screw 3/8-16 x 3/8 Spring Seal Ring Screw 1/4-20 x 1-1/4 Retaining Ring, Package of 2 Retaining Ring Retaining Ring Washer Washer Washer "O" Ring Square Cut Ring Flanged Bushing Flanged Bushing Brake Disk Brake Pad Plate Brake Pad, Package of 2 Dowel Pin Washer Brake Lever Screw 1/4-20 x 1-1/4 Screw 1/4-20 x 2-1/4 Locknut 5/16-24 Brake Pad Holder

REF PART NO. NO. 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 70 71 72 72A 76 77 79 81 82 83 90 103 104 150 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 778230 778151 778126A 778127A 778128A 778163 780t09 776t 35 776315A 786116 780051 7861t8 788069 792165 788091 780090 788078A 792144 786081 786082 786123 788067B 792166 792167 510334

DESCRIPTION Spacer Brake Lever Bracket Axle, t t-15/16" Long Axle, 16-1/2" Long Spur Gear, 37 Teeth, Steel Spur Gear, 35 Teeth Spur Gear, 30 Teeth Spur Gear, 25 Teeth Spur Gear, 22 Teeth Spur Gear, 19 Teeth, Steel Spur Gear, 12 Teeth, Steel Spur Gear, 15 Teeth Spur Gear, 20 Teeth Spur Gear, 25 Teeth Spur Gear, 28 Teeth Spur Gear, 31 Teeth Washer Input Shaft Shifter and Brake Shaft Disk Washer Spacer Square Cut Ring Threaded Plug 9/16-18 "0" Ring Washer Inverted Retaining Ring, Package of 2 Spring Roller Chain, Number 41 Chain, 24 Links Sprocket, 9 Teeth Reverse Sprocket, 18 Teeth Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut t/4-20 Gasket Eliminator, Loctite #515

Parts must be ordered from Tecumseh Products Co, NOTE: All component dimensions given in U.S inches 1 inch = 2&4 mm

47

REPAR
BRIGGS

PARTS
TRACTOR - - MODEL NUMBER
NUMBER 42A707,

917.252560
TYPE NUMBER 1251-01

& STRATTON

ENGINE - MODEL

W 24

615 634A Q 552A _

868_
41

_35
34

615 552

_
220 @ _i'.-'_'r ._ ) 616_

45

219A

2ao
534

642 18 165 643 15

535
523 842

%
422 284 284A 601
525

445

235

161

524

0
537

48

REPA_F_PAF_T$
TRACTOR
BRBGGS & STRATTON ENGINE

o MODEL NUMBER
NUMBER 42A707,

917.252580
TYPE NUMBER 1251-01

- MODEL

!
_.ASKET SET I

51

1861 PUMP REPAIR

1121 CARBURETOR

KgT_
K_T

51A 52

102
95

205 634 232 _=_ 202 257

104

103

54

52

356

468
332

75
188 _3 _ 1006 63 482

337 _635 383

49

REPAIR PARTS
TRACTOR BRIGGS & STRATTON ENGINE - - MODEL - MODEL NUMBER 42A707, 917.252580 TYPE NUMBER 125t-01 NUMBER

801
783

/
311 653 803 310

8O2

=r_H=m=L

267

265

259

414 206
207

224

592

5O

REPAgR PARTS
TRACTOR
BRgGGS & STRATTON ENGINE

= = MODEL NUMBER
NUMBER 42A707,

917.252560
TYPE NUMBER t251-01

- MODEL

8A 572 10A

244

5A

13

lO

Fo_80W.ER'S MAN,,UAL I [!o19LABEL KITJ

"_r REQUIRES SPECIAL TOOLS TO INSTALL, SEE REPAIR INSTRUCTION MANUAL.

305

304

305

308A 308 307

306

305A
"t1'17

51

REPAIR PARTS
TRACTOR
BRIGGS & STRATlrON

- o MODEL NUI EtER

NUMBER 42A707,

917.252560
TYPE NUMBER 1251-01

ENGINE - MODEL

KEY PART NO, NO. 1 2 3 5 5A 7 7A 8 8A 9 10 10A 11 12 497074 399265 391O86 493457 493458 271867 271868 398065 222892

DESCRIPTION Cylinder Assembly Bushing * Seal, Oil Head, Cylinder#1 Head, Cylinder #2 * Gasket, Cylinder Head #1 * Gasket, Cytinder Head #2 Breather Assembly #1 Cover, Breather Cylinder #2 (Used Only on Key #572, Air Baffle with Holes for Mounting) *Gasket, Breather Screw, Seres Screw, Seres Tube, Breather * Gasket, Crankcase, .015" Thick * Gasket, Crankcase, .005" Thick * Gasket, Crankcase, .009" Thick Screw, Cylinder Head Plug, Oil Drain Plug, Oil Drain Crankshaft Timing Gear Key Sump, Engine * Seal, Oil Screw, Sems Flywheel Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, 030" Oversize Ring Set, Standard Size Ring Set, ..0t0" Oversize Ring Set, 020" Oversize Ring Set, .030" Oversize Lock, Piston Pin Pin, Piston, Standard Size Pin, Piston, .005" Oversize Rod, Connecting, Standard Size Rod, Connecting, 020" Undersize Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve, Intake Spring, Valve, Exhaust Retainer, Valve, intake Retainer, Valve, Exhaust Keeper, Valve Tappet, Valve Gear, Cam Manifold, Intake .... Gasket, Carburetor Mounting Spacer, Carburetor * Gasket, intake Manifold Mounting Screw, Hex Head, Carburetor to Manifold

KEY PART NO. NO. 54 75 78 90 91 93 94 95 96 97 98 99 102 103 104 105 107 108 109 116 117 93208 222511 94326 495181 495035 231209 491538 93499 221939 392672 91920 26157 271607 29851 230896 394683 491543 223534 392673 280474 231338 231333 94152 491539 223472 496599 94289 299146 93535 262683 262684 280997 490207 93971 94298 262337 262352 261563 262375 394348 393415 222773 491282

DESCRIPTION Screw, Sems Washer, Spring Screw, Sems Carburetor Body Assembly, Upper Bushing, Throttle Shaft ** Valve, Idle Adjust Screw, Sems Valve, Throttle Shaft, Throttle Screw, Fillister Head Spring, Throttle Adjust ** Gasket, Carburetor Body Float, Carburetor ** Pin, Float Hinge ** Valve, Needle Body Assembly, Lower Valve, Choke Shaft, Choke * O-Ring Jet, Needle Valve, Fixed Jet, Needle Valve, Fixed, High Altitude Screw, Hex Head Carburetor Kit ** Plug, Welch Base, Air Cleaner Nut, Wing Line, Fuel, 28" Long (Cut to Suit) Screw Link Link Crank, Betl Crank, Bell Screw, Hex Head Nut, Square Spring, Control Rod Spring, Governor Spring, Governor Idle Link Gear, Governor Oil SLinger Washer, Thrust Bracket, Control

27803 94382 94830 280225 271703 271188 271189 13 94565 15 94239 15 94239 16 394028 94196 18 493304 20 291675 22 94724 23 491180 24 222698 25 394955 394956 394957 394958 26 394959 394960 394961 394962 27 260924 28 299691 391286 29 394306 397158 32 94671 33 390420 34 261528 35 65906 36 26828 40 221596 41 292260 42 93630 45 261368 46 213520 50 213290 51 271412 51A 280319 52 270884 53 93970

119 121 127 161 165 187 188 201 202 203 203A 205 206 207 209 209A 2t6 219 219A 220 222 * ** "** ....

Included in Gasket Set (495868) Included in Carburetor Kit (49'1539) tnciuded in Carburetor Kit (491539), and Pump Repair Kit (393397) included in Gasket Set (495868), and Carburetor Kit (491539)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

52

REPAUR PARTS
TRACTOR
BRIGGS & STRATTON ENGINE

- - MODEL NUMBER
NUMBER 42A707,

917.252560
TYPE NUMBER 1251-01

- MODEL

KEY PART NO. NO, 224 227 229 230 235 240 244 257 258 259 265 267 284 284A 304 305 305A 306 306A 307 308 308A 309 310 311 332 333 334 337 356 358 363 383 387 392 394 414 422 432 434 435 445 468 474 482 510 523 524 525 528 534 535 537 544 552 552A 556 94297 491297 222289 223882 224995 394358 230318 93897 93949 223890 221535 94906 94264 93469 495588 94786 93343 222846 223734 94386 224774 224775 497596 497602 497608 230674 394891 93381 802592 494705 491856 19203 89838 280197 261395 270988 220680 222875 221377 223688 93829 394019 224521 393474 93621 497606 494947 271157 495348 393815 94823 271271 271411 497603 262332 262331 93585

DESCRIPTION Screw, Pan Head Lever Assembly, Governor Washer Washer, Governor Crank, Inside Shield, Fuel Spray Filter, Fuel Connector, Fuel Line Screw, Seres Screw, Seres Bracket, Cable Clamp, Casing Screw, Sems Screw, Hex Head Screw, Hex Head Housing, Blower, Red Screw, Sems Screw, Sems Shield, Cylinder Shield, Cylinder Screw, Self-Tapping Cover, Air Guide Cover, AirGuide Motor, Starter Bolt, Thru Brush Set Nut, Hex Armature, Magneto Screw, Sems Plug, Spark Wire, Stop Gasket Set Flywheel Puller Wrench, Spark Plug Body, Pump *** Spring, Diaphragm *** Diaphragm, Carburetor Washer Bracket, Oil Fill *** Cap, Spring Cover, Diaphragm Screw, Diaphragm Cover Filter, Air Screen, Rotating Alternator, Dual Circuit Screw, Sems Drive, Starter Cap, Oil Fill * Seal, Fill Tube Tube, Oil Fill (Includes Seals) Pipe, Fuel Screw, Air Cleaner Filter, Air .... Gasket, Air Cleaner Armature, Starter Lower Bushing, Governor Upper Bushing, Governor Screw, Hex Head

KEY PART NO, NOr 562 567 569 572 573 592 601 615 616 634 634A 635 642 643 653 726 741 783 801 802 803 819 842 847 851 858 859 860 861 868 869 870 871 877 881 955 1005 1006 1019 1058 1090 * ** *** .... 93853 93777 272645 224816 491304 92278 93053 94296 491530 271013 491287 66538 225008 496700 93585 391362 262989 280104 394860 497607 497604 94675 270920 495715 221798 270989 271025 261358 393397 393606 261463 213316 261961 231218 393456 495901 397882 281053 224413 496726 272112 497605

DESCRIPTION Bolt, Governor Lever Screw, Hex Head, Back Plate to Cylinder * Gasket, Base Baffle, Air, Cylinder #2 Plate, Back Nut, Hex. Clamp, Hose Retainer, E-Ring Crank, Governor ** Washer, Throttle Shaft * Seal, Governor Shaft Boot, Spark Plug Cover, Air Cleaner Plate, Air Cleaner Screw, Hex Head Gear, Ring (Includes Mounting Parts) Gear, Timing Gear, Starter Cap, Drive Cap, End Housing, Starter Screw, Hex Head * Seat, Cap Tube Assembly, Oil Terminal, Cable *** Diaphragm, Carburetor *** Gasket, Pump *** Spring, Diaphragm Repair Kit, Pump Seal, Valve Seat, Valve, Intake Seat, Valve, Exhaust Bushing, Guide (Exhaust Only) Bushing, Guide (Intake, Brass) Wire, Alternator Plate, Cover Plug and Seal, Solenoid Fan, Flywheel Retainer, Fan Label Kit Owner's Manual Retainer, Brush

Included in Gasket Set (495868) Included in Carburetor Kit (491539) Included in Carburetor Kit (491539), and Pump Repair Kit (393397) Included in Gasket Set (495868), and Carburetor Kit (491539) All component dimensions given in U_S. inches 1 inch = 25.4 mm

NOTE:

53

54

SUGGESTED

GUDDE FOR SIGHTING SLOPES FOR SAFE OPERATXON

SIGHTING _UIDE

ONLY RIDE UP AND DOWN NOT ACROSS HILL

HILL,

O1

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15 iViAX.

t'8 _ !i_ _ i;t | IU

Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradually to prevent tipping or toss of control. Exercise extreme caution when changing direction on slopes,


19 HP TWgN CYLINDER ELECTRIC START 3 in One Convertibae 42" MOWER 6 SPESD TRANSAXLE LAWN i"-RACTOR MODEL NO. 917,252560
Each tractor has its own model number its own model number, Each engine has

The model number for your tractor will be found on the model ptate located under the seat, The model number for your engine will be found on the blower housing of the engine, All parts listed herein may be ordered from any Sears, Roebuck and Co, Service Center/Department and most Retail Stores_

iF YOU NEED REPAIR SERVaCE OR PARTS:

FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER:

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: = PRODUCT - TRACTOR MODEL NUMBER - 917.252560 ENGINE MODEL NO. - 42A707, TYPE NO. 1251-01 o PART NUMBER o PART DESCRIPTION

1-800-4-REPAIR
(1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER:

1-800-FON-PART
(1-800-366-7278)

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians .... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell,,

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