3.5 Engineering Intro
3.5 Engineering Intro
5 Applied Statistics
Introduction
Today’s consumers are constantly trying to judge the quality of products. But what is
quality? How and by whom is quality determined? Some would say the designer
creates specifications, which in turn dictate the quality of a product. That quality is
also based on the acceptable value of a part within a whole product.
Statistics are commonly used in manufacturing processes to control and maintain
quality. This activity will allow you to apply statistics in order to analyze and
determine the quality of a set of wooded cubes.
In this activity you will collect data and then perform statistical analyses to determine
measures of central tendency and variation of the data. You will also represent the
data using a histogram.
Equipment
Engineering notebook
Pencil
Dial caliper
Procedure
1. Part of the manufacturing quality control testing for a toy is to measure the depth
of a connector piece that must fit into another part. The designed depth is 4.1 cm.
Every tenth part produced on the production line is measured. The following data
was collected during a two minute production period.
4.1, 4.1, 4.0, 4.1, 3.9, 4.4, 3.9, 4.3, 4.0, 4.2, 4.0, 3.8
a. Calculate each of the following measures of central tendency. Show your
work.
2. Mean: 4.1+ 4.1+ 4.0+ 4.1+ 3.9+ 4.4+ 3.9+ 4.3+ 4.0+ 4.2+ 4.0+ 3.8= 48.8/12=
4.0666
Median: 4.05
Mode: 4.1
a. Calculate each of the following measures of variation for the data set.
Show your work. A table has been provided to help you calculate the
standard deviations. In the table round values in the last two columns to
b. Create a histogram for the data using the grid below. The horizontal axis
should display each length measurement from the minimum to maximum
recorded lengths. You may choose to begin with a dot plot and then fill in
the bars. Be sure to label your axes.
3. Use the mean and (sample) standard deviation to make predictions about the
spread of the depth of all of the connector pieces produced in this production run.
µ - σ < X < µ + σ where X is the depth of the connector piece? Note that
d. What percentage of the data values fall within the limits of
4. Use the dial caliper to accurately measure and record the end grain side length
of twenty-seven ¾” hardwood cubes. Due to the nature of wood and its ability to
expand and contract, reference faces from which to take measurements must be
established. Locate the end grain pattern on each block. There are two such
faces on opposite sides of the block. Label each cube, 1 through 27, with a
pencil on a non-end grain face.
Measure the side length of each block along the grain. When taking a measurement,
position the block so the caliper measuring surfaces are touching the end grain
faces. Record the measurements to create a data set. Accuracy =.001 in
5. Calculate the following measures of central tendency for the set of cube
measurement data. Show your work or explain your procedure for each.
Mean: sum of x= 20.107/27= 0.74470
Median: .744
Mode: .741/.743
7. Represent the data set with a histogram. Shade one square to represent the
measurement of each cube.
8.
9. Assume that a block meets quality standards if the dimension along the grain is
between 0.745 in. and 0.755 in.
a. Write the size constraint as a compound inequality.
0.755 and 0.745 is greater than or equal to x and Less than or equal
to x
b. What percentage of your sample blocks would be considered acceptable?
Show your work. 22.2% would be it due to 6/27=0.22222 repeating
11. From an ordered list what would you estimate to be the smallest side length
measurement within one standard deviation of the mean? What would you
estimate to be the largest side length measurement within one standard deviation
of the mean?
I think the smallest in that 68% would be either .743 or .744 and the largest
being .748 or .749
12. Challenge: Estimate the standard deviation of the side length of wooden blocks
based on your data without actually performing the lengthy calculation. Hint: use
the mean value and the answer to the previous question. You will have a chance
to calculate the standard deviation using technology in Activity 3.5.
Conclusion
13. You have calculated statistics related to your twenty seven wooden cubes.
Consider how your statistical analysis results would change if all of the data
values for all of the cubes measured by all of the students in your class were
compiled and used for analysis. Then answer the following questions.
a. How would the histogram of the entire class’ data change compared to
your histogram?
The histogram would change with there being not much of a wider Varity
of measurements but much of the same making it a much larger scale of a
histogram.
b. What value would you expect for the mean of the length measurements if
the data from the entire class were used? Explain.
The value I would expect for the mean of the measurement from the entire class would
be either in the 19-21 due to the numbers all not being enough to be a single number
14. In which phase(s) of a design process might statistics be most useful? Why?
15. How can statistics of a product’s dimensions be used to assess the quality of the
product? This could assess the quality by showing that it is relativly the same
size with the products being the correct exact shape so it would be completely
different and a failed product when produced.