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Manual de Colorimetro

The SD Series Online Color Meter is designed for accurate chromaticity monitoring in various applications, including sewage and industrial processes. It features a range of technical specifications, installation instructions, and operational guidelines to ensure effective usage and maintenance. Users are advised to follow the manual closely for setup, calibration, and routine maintenance to achieve optimal performance.

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0% found this document useful (0 votes)
16 views22 pages

Manual de Colorimetro

The SD Series Online Color Meter is designed for accurate chromaticity monitoring in various applications, including sewage and industrial processes. It features a range of technical specifications, installation instructions, and operational guidelines to ensure effective usage and maintenance. Users are advised to follow the manual closely for setup, calibration, and routine maintenance to achieve optimal performance.

Uploaded by

joseareyes2005
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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SD Series Online Color Meter

OPERATING INSTRUCTIONS

1. Introduction……………………………………………………

2. Product name and model description………………………

3. Technical parameters……………………………………… 2

4. Measuring principle………………………………………… 3

5. Structural features……………………………………………

6. Installation wiring……………………………………………

7. Panel operating instructions…………………………………

5
Operating instructions for SD Series Online Color Meter

8. Routine maintenance……………………………………… 12

9. Matters needing attention…………………………….. …. 13

2
Operating instructions for SD Series Online Color Meter

1. Introduction
Dear users:
Thank you for choosing the SD Series Online Color Meter
developed by our company ,To ensure correct and efficient
use of the instrument, please read this manual
thoroughly and fully understand how to operate the
instrument before operating it。
SD Series Pipeline Online Color Meter,Pipeline type totally
enclosed detection to Avoid external light interference , Reliable
and accurate measurement , Can be widely used in
Chromaticity monitoring of sewage enterprises ;
Municipal pipe network monitoring ; Industrial
process chroma monitoring , Effluent monitoring of
printing and dyeing plant,Chemical effluent, etc。

2. Product name and model


description
Product name:Online Color Meter
Model: SD Series

1
Operating instructions for SD Series Online Color Meter

3. Technical parameters
● Range:SD-500 0.1-1000.0PCU

● Resolving power:0.1 与 1PCU

● Response time:Quick response

● Storage time:>3 years

● Recording interval: 0-30 Minutes can be setup, Default 10

minutes

● Display mode:LCD and Key

● Cleaning method: Manual cleaning ( Cleaning

method and Matters needing attention , Please


refer to the following chapter)

● Sample flow rate : 0mL ~ 3000mL/min , Ensure

that the flow rate is no bubbles

● Working temperature:0~55℃

2
Operating instructions for SD Series Online Color Meter

● Analog output : 4 ~ 20mA output ( Four wire

system ,No need to provide 24V)

● Relay output: Four SPDT,230VAC,5A;

● Fault alarm: two Acousto-optic alarm, Display prompt,

Alarm value and time can be set

● Power Supply:AC,100~230V,50/60Hz or 24VDC

;power 50W

● Inflow pipeline : 1/4" NPT , ( Provide external

interface)

● Outflow pipeline : 1/4" NPT , ( Provide external

interface)

● Digital communication : MODBUS/RS485,

Communication speed and station address can be setup

● Standard method:National standard

● Size: 40×33×10cm

● Weight: 3Kg

3
Operating instructions for SD Series Online Color Meter

4. Measuring principle
This module monitors by Constant incident light
Irradiated on liquid surface , The receiving chip will
dynamically measure the chroma of water 。 If the
water is turbid, it may affect the measurement
accuracy , It is recommended to filter and clean
before entering water。

5. Structural features
Outline structure and installation instructions of
Online Color Meter,As shown in the figure below。

Outlet solenoid valve

Careful:
1. Connect the water inlet hose at the lower end of
the
4
Operating instructions for SD Series Online Color Meter

measuring sensor. If the water supply is intermittent,


please install a one-way check valve at the water inlet
to prevent no water sample from being collected at
the
measuring end, and the measured value will rise to
full
scale.e
2. Connect the water outlet hose at the upper end of
the measuring sensor. The electromagnetic valve
prepared by the manufacturer has been installed at
this water outlet. The valve is normally closed and
the
starting time can be set.

6. Installation wiring
6.1.Instrument installation
The instrument shall be installed in a clean, dry,
well ventilated place without vibration。
1 . There are 4 studs on the bottom plate for
installation。
2 . Interface between measurement and water
sample collection 1/4" NPT Internal thread ,You can
also choose card sleeve installation.。

6. 2. Connection mode

5
Operating instructions for SD Series Online Color Meter

● L: 220AC

● N:220AC

● PE: Earthing

● V+,V-:DC 24V input

● A , B , P+ , P- : Communication wiring with front


end ( A : Green wire , B : Black wire , P+ : Red
wire,P-:Yellow wire)

● I+ : 4-20mA+ output ( Four wire system current


positive, No need to provide 24V)

● I-:4-20mA- (Four wire system current negative,


No need to provide 24V)

● DO1,com1:Alarm1 relay action

● DO2,com2:Alarm2 relay action

● DO3,com3:unuse

6
Operating instructions for SD Series Online Color Meter

● DO4,com4:unuse

● DI1-DI4:unuse

● 485A,485B: MODBUS communication interface

7. Panel operating instructions


7.1. Instrument panel and operating instructions

1. Real time display of current chroma value;


2. Alarm light display;
3. Real time clock display;
4. Run LED is normal operation;
5. Alarm1 Led is low alarm;
6. Alarm2 led is high alarm;

7
Operating instructions for SD Series Online Color Meter

Operation panel description


1 . ▲ Indicates move up or value increase key ( Up

key)
2 . ▼ Indicates move down or value decrease
key(Down key)
3.◄ Indicates move Left(Left key)
4.► Indicates move Right(Right key)
5. ENTER: Acknowledgement key
6.ESC: Return or exit key (Go back to the previous
menu)

7.2. Menu

8
Operating instructions for SD Series Online Color Meter

7.3.Main interface and main menu

Chroma value is mainly displayed in the main


interface , If chroma value greater than set value,
The alarm led red light up.
When the view is displayed as the main
view,Press the ESC key,Can get into Function menu
page。As shown in the figure below:

Press up key or down key to move options , Press


9
Operating instructions for SD Series Online Color Meter

ENTER key to enter the corresponding option。

7.4. Alarm settings

Alarm setting view is mainly used to set the


alarm value and alarm time of chroma alarm 1 and
alarm 2。
careful: If you do not press enter after
setting,Set value not saved。

7.5. System setup

10
Operating instructions for SD Series Online Color Meter

In this view, you can select the address of


Modbus communication station(1-
32),communication rate and language。The system
defaults station is no 1,Communication baud rate is
9600Bps,Language is Chinese。
Communication data format:One start bit, eight data
bits, one check bit and one stop bit。
Verification method: CRC check.
Broadcast information is not supported。
Upload data mode,Implement with 03 command ,It
can transmit the switching value (in word form) and
analog value in the Numerical controller , The
specific process is as follows。
For example:Read the analog down transfer register
with the starting address of 0000H, with the length
of 09 words

03 Command request message:


address function Data start Data Data Data CRC CRC
register start length length low check check
high registe high code low code high
r low
02 03 00 00 00 09

11
Operating instructions for SD Series Online Color Meter

a f B High Lo High Data Hi Data C CR


d u y bit of w bit of outp gh outp R C
d n t data bit data ut bit ut C che
r c e outp of outpu regist of regist c ck
e t s ut dat t er dat er h cod
s i regist a regist low a low e e
s o er00 out er… …… out 0027 c hig
n 14 put … put k h
reg reg c
iste iste o
r00 r00 d
14 27 e
l
o
w
02 03 28 01 2B 00 00 00 64
03 Command response message:

Communication data address definition


address Explai
Data name Data definition type Remarks
n
000.0 Data name
000.1
003.3 Alarm 1 1 Alarm bool
003.4 Alarm 2 2 Alarm bool
Chroma 0-1000 对 应 0-
0006 int
value 100.0
0007

7.6.Clock setting

12
Operating instructions for SD Series Online Color Meter

Adjust and set the system time displayed on the


current main view , Year, month, day, hour, minute
and second can be set。

7.7. Instrument calibration

When the deviation of the detected value is large, the instrument


can be corrected
Zero adjustment
1. In circulation , Connect clean water for zero
adjustment
2. Enter the instrument calibration screen,Press
on the operation panel ,When the cursor flashes
at right-side of zero adjustment "Setup" , Press the
"OK" key in the middle of the operation panel to
adjust zero , If the operation is unsuccessful, repeat
the operation。
13
Operating instructions for SD Series Online Color Meter

Sample adjustment
Close the water inlet valve before sample
adjustment and correction , Pull out the water inlet
quick connect hose,Short the water inlet and outlet
with quick connect hose 。 As shown in the figure
below:

Short connect the water


inlet and outlet with
hose

1. Open the cleaning port , Pour in the full-scale


standard sample solution provided by the
manufacturer when leaving the factory , Close the
cleaning cover。
2. Enter the instrument calibration screen,Press
on the operation panel ,When the cursor flashes
at right-side of zero adjustment "Setup" , Press the
"OK" key in the middle of the operation panel to
14
Operating instructions for SD Series Online Color Meter

sample adjust , If the operation is unsuccessful,


repeat the operation。
During zero adjustment or sample adjustment,It
is recommended to pour clean water or sample
solution for many times , Reduce the influence of
residual liquid on correction results。
Recovery of standard sample solution
After the completion of sample adjustment and correction, the
standard sample solution shall be recovered to the sample solution
bottle for reuse in the next sample adjustment. The operation is
shown in the figure below:
(1). Pull out the hose head at the rear end of the
water outlet solenoid valve and align it with the
opening of the sample solution bottle。
(2). Open the upper cleaning port cover, let the
standard solution in the glass tube flow back to the
sample solution bottle, and cover the cleaning
cover。
After the above operations are
completed, connect the inlet and outlet
pipes according to the normal
installation and start the
measurement。

15
Operating instructions for SD Series Online Color Meter

Sample solution bottle


Range:Maximum range setting。
Set 0: Zero adjustment,After pouring in water,
Tighten the cleaning port, After stabilizing for 8-10
minutes, conduct zero adjustment and calibration。
SetSamp : Adjusting sample , After pouring
standard sample solution , Tighten the cleaning
port , After stabilizing for 8-10 minutes, conduct
sample adjustment and calibration。

8. Routine maintenance
Generally, the instrument has been calibrated
before leaving the factory, and the user can put it
into use directly。
Maintain : The following operations must be
carried out in case of power failure。

16
Operating instructions for SD Series Online Color Meter

1 、 Check whether the wiring is correct when


using the instrument for the first time。
2 、 If you found that the measurement error is
too large or the measurement value keeps rising
and will not return to the original valuewhen it is
used for a long time,Please turn off the water inflow
, Unscrewing the cleaning port , Please Manual
cleaning。
3 、 Do not remove the instrument , In order to
avoid affecting or damaging the performance of the
instrument, keep the instrument dry and tidy。

Manual cleaning method:


Step 1 : Turn off Power off, close the water
inflow valve。
Step 2 : Open the upper cleaning seal
cover , Carefully clean the inner wall of the
measuring glass tube with a brush ( Pay
attention not to overflow the water from the
cleaning port, which will cause the water to
seep into the circuit board of the measuring
tank)。
Step 3 : Repeat the second step repeatedly

17
Operating instructions for SD Series Online Color Meter

until the colored substance adhering to the


inner wall of the glass tube is removed。
Step 4 : Cover the measuring box, clean the
sealing cover, and power on。

9. Matters needing attention


● The first start-up of the system takes 3 minutes

to warm up 。

● Incoming line voltage must be within the

allowable range , Wiring of incoming terminal


must be firm and reliable

● It is strictly prohibited to use in places with

explosion, flammability, corrosion of metal,


damage of insulation and steam。

● This test method is a national standard platinum cobalt

colorimetry, which can not necessarily meet the needs of on-site


chroma. It is suggested that the darkest color solution on site can
be used as the standard solution for sample mixing according to
the actual situation.

● There are bubbles on the inner wall of the measuring tank, which

will cause the measurement value to be wrong or rise


continuously. It is suggested to increase the water inflow and
reduce the water outflow so as to generate pressure in the
measuring pipe and make the bubble burst。
18
Operating instructions for SD Series Online Color Meter

● Due to different manufacturers and different

components of sewage, colored substances adhere


to the inner wall of the measuring pipe, and the
cleaning interval and frequency depend on the
specific situation of the site。

● Keep the ventilation and dry environment, condensation will

occur in the humid environment, and the adhesion to the outer


wall of the measuring tank will cause the measurement value to
increase。

● Do not disassemble the right measuring tank

without the technical support of the


manufacturer。

19

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