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Pressure Drop Calculation in Complex Geometry Parallel Piping Network

The document covers the calculation of pressure drop in a parallel piping network transporting water between two reservoirs. It details the methodology for determining volumetric flow rates in each branch of the network, both neglecting and including minor losses. The final results indicate a significant decrease in total fluid rate when accounting for minor losses.

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0% found this document useful (0 votes)
25 views9 pages

Pressure Drop Calculation in Complex Geometry Parallel Piping Network

The document covers the calculation of pressure drop in a parallel piping network transporting water between two reservoirs. It details the methodology for determining volumetric flow rates in each branch of the network, both neglecting and including minor losses. The final results indicate a significant decrease in total fluid rate when accounting for minor losses.

Uploaded by

Jones-e-learning
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Piping Engineering

Week Name Pipeline Systems: Single-Phase Pressure Drop


Pressure Drop Calculation in Complex Geometry Parallel
Topic Name
Piping Network

Menu Name: Learning Outcome


Learning Outcome:
At the end of the session, you will be able to,
• Solve parallel piping network
• Apply modified Bernoulli equation in determining total head loss
• Determine volumetric flow rate of water in each branch neglecting
minor losses and including minor losses

Menu Name: Problem 1

 Water at 20oC is transported from a water Reservoir 1 to another


water Reservoir 2 through a parallel piping network as shown in
the figure here. The piping network consists of two branches such
as branch 1 and branch 2. The length of Branch 1 is 125m and the
length of Branch 2 is 135m. Each branch is made up of commercial
steel pipe. The inner diameter of the pipe of Branch 1 is 100mm
whereas the inner diameter of the pipe of Branch 2 is 150mm.
Branch 1 and branch 2 are connected at Node ‘A’ and Node ‘B’. The
elevation of the free liquid surface level of Reservoir 1 from the
reference line/Datum line is 100m whereas the elevation of the
free liquid surface level of Reservoir 2 is 75m. One water stream
passes through Branch1 and the other stream passes through
Branch 2. Both the streams join at Node ‘B’ from there water
leaves to Reservoir 2.
© 2022 LARSEN & TOUBRO LIMITED. All rights reserved
Determine the water flow rate in each branch pipeline.
 Neglecting the minor losses, and
 Including the minor losses.
 Take the density of water at 20oC as 998.1 kg/m3 and dynamic
viscosity as 1.002x10-3 kg/m-s.
Given Data:
• Type of piping network is parallel
• Number of branches is 2
• Length of Branch 1, L1 = 125m
• Length of Branch 2, L2 = 135m
• Pipe diameter of branch 1, D1 = 100mm
• Pipe diameter of branch 2, D2 = 150mm
• Elevation of free surface of Reservoir 1, z1 = 100m
• Elevation of free surface of Reservoir 2, z2 = 75m
• Density of water at 20oC, ρ=998.1 kg/m3
• Dynamic viscosity, µ = 1.002x10-3 kg/m-s
• Material of the Construction of pipe is commercial steel.
• To find: Volumetric flow rate of water in each branch neglecting
minor losses and including minor losses.

Menu Name: Solution


 Neglecting Minor Losses:
• The cross-sectional area of a pipeline of Branch 1, A1 =
π 2 π
D1 = x(0.01)2 = 0.007857m2
4 4

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π
• Cross-sectional area of pipeline of Branch 2, A2 = D22 =
4
π 2
x(0.015) = 0.017679m2
4

• Let us apply the modified Bernoulli’s equation between


sectional planes 1-1 and 2-2 for Branch 1 as shown in the
figure here.
• The Modified Bernoulli’s equation is
P1 u21 P2 u22
• + + z1 = + + z2 + hT1
ρg 2g ρg 2g

• Here P1 is the pressure at the free surface level of Reservoir 1


and
• P2 is the pressure at the free surface level of Reservoir 2
which is Patmosphere.
• u1 and u2 are the velocities at the free surface levels of
Reservoirs 1 & 2, respectively, which are approximately equal
to zero.
• Therefore, the modified Bernoulli’s equation becomes 0 +
0 + z1 = 0 + 0 + z2 + hT1
• Therefore, the total head loss including major and minor
losses in Branch 1 is hT1 = z1 − z2 = 100 − 75 = 25m
• Similarly, for Branch 2, the total head loss can be written as
hT2 = z1 − z2 = 100 − 75 = 25m
• For a parallel piping network, the total head loss of both
branch 1 and branch 2 is equal.
• Let us say Q̇ 1 and Q̇ 2 are the volumetric flow rates of water
through branch 1 and branch 2, respectively.
• As per the continuity equation
• Q̇ = Q̇ 1 + Q̇ 2

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• Since, Q̇ 1 and Q̇ 2 are not known a priori, the values of Q̇ 1 and
Q̇ 2 are determined iteratively.
The iterative procedure is
• Guessed initially the volumetric flow rate through Branch 1,
Q̇ 1 = 0.03695 m3/s
Q̇1
• The average velocity of water in branch 1, u1 = =
A1
0.03695
= 4.703m/s
0.007857

• Reynolds number of the flow of water in Branch 1, Re1 =


ρu1 D1 998.1x4.703x0.1
= = 468442
μ 0.001002

• From the given table, the roughness of commercial steel


pipe, ε = 0.045mm
• Relative roughness of pipeline of Branch1, ε/D1 =
0.000045/0.1 = 0.00045
10
• Selander Friction Factor equation 1978, fD = 4 �3.8log � +
Re
−2
0.2 ϵ⁄D��
10 −2
• fD1 = 4 �3.8log � + 0.2x0.00045�� = 0.01772
468442
L1 125
• = = 1250
D1 0.1
L1
• The flow resistance in Branch1 = fD1 x =
D1
0.01772x1250 = 22.155
L1 u21
• The frictional head loss in branch 1, hf1 = fD1 =
D1 2g
4.7032
22.155x = 24.973m
2x9.81

• The elevation difference, z1 − z2 = 25m


• The difference between elevation difference and head loss of
branch 1 is 25 – 24.973 = 0.027
© 2022 LARSEN & TOUBRO LIMITED. All rights reserved
• Since the difference falls within an acceptable range, iteration
is considered closed
• If the difference is significant the procedure from steps 1 to
12 is to be repeated till the difference is acceptable
Let us follow the same iterative procedure to determine the volumetric
flow rate in Branch 2.
• Guessed initially the volumetric flow rate through Branch 2,
Q̇ 2 = 0.1027 m3/s
Q̇2
• The average velocity of water in branch 2, u2 = =
A2
0.1027
= 5.809m/s
0.01768

• Reynolds number of the flow of water in Branch 2, Re2 =


ρu2 D2 998.1x5.809x0.15
= = 868002
μ 0.001002

• From the given table, the roughness of commercial steel


pipe, ε = 0.045mm
• Relative roughness of pipeline of Branch 1, ε/D2 =
0.000045/0.15 = 0.0003
10
• Selander Friction Factor equation 1978, fD = 4 �3.8log � +
Re
−2
0.2 ϵ⁄D��
10 −2
• fD2 = 4 �3.8log � + 0.2x0.0003�� = 0.01612
868002
L2 135
• = = 900
D2 0.15
L2
• The flow resistance in branch2 = fD2 x =
D2
0.01612x900 = 14.506
L2 u22
• The frictional head loss in branch 2, hf2 = fD2 =
D2 2g
5.8092
14.506x = 24.9525m
2x9.81

© 2022 LARSEN & TOUBRO LIMITED. All rights reserved


• The elevation difference, z1 − z2 = 25m
• The difference between elevation difference and head loss of
branch 2 = 25 – 24.9525 = 0.0475
• Since the difference falls within acceptable range, iteration is
considered closed.
• If the difference is significant the procedure from steps 1 to
12 are to be repeated till the difference is acceptable.
• The Volumetric flow rate of water from Reservoir 1 to
Reservoir 2 is Q̇ = Q̇ 1 + Q̇ 2 = 0.03695 + 0.1027 =
0.1396 m3/s.
• Let us consider the minor losses to see their effect for branch
1.
• Branch 1 consists of two tees, four 90o elbows, one gate
valve. The end connection of these components is flanged.
• Loss coefficients are taken from the open literature provided
in the previous module.
• KTee =0.2
• KElbow = 0.3
• KGate Valve (Fully Open) = 0.15
• ∑ K Branch1 = 1.75
• Branch 2 consists of two tees, six 90o elbow, one globe valve.
• Loss coefficients are taken from the open literature provided
in the previous module.
• KTee =0.2
• KElbow = 0.3
• KGlobe Valve (Fully Open) = 10

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• ∑ K Branch2 = 12.2
• So now we need to repeat the steps followed earlier.
• Assumed volumetric flow rate through Branch 1,
Q̇ 1 = 0.0355 m3/s
• The average velocity of water in branch 1,
Q̇1 0.0355
u1 = = = 4.518m/s
A1 0.007857

• Reynolds number of the flow of water in Branch 1,


ρu1 D1 998.1x4.518x0.1
Re1 = = = 450060
μ 0.001002
• From the given table, the roughness of commercial steel
pipe, ε = 0.045mm
• Relative roughness of pipeline of Branch 1, ε/D1 =
0.000045/0.1 = 0.00045
• Selander Friction Factor equation 1978,
10 −2
• fD = 4 �3.8log � + 0.2 ϵ⁄D��
Re

10 −2
• fD1 = 4 �3.8log � + 0.2x0.00045�� = 0.01775
450060
L1 125
• = = 1250
D1 0.1

• The flow resistance offered by pipelines in branch1 =


L
fD1 x 1 = 0.01775x1250 = 22.193
D1
L1
• The total head loss in branch 1, hT1 = �fD1 +
D1
u21 4.5182
∑ K Branch1 � = (22.193 + 1.75)x = 24.912m
2g 2x9.81

• The elevation difference z1 − z2 = 25m

© 2022 LARSEN & TOUBRO LIMITED. All rights reserved


• The difference between elevation difference and head loss of
branch 1 = 25 – 24.912 = 0.088
• Since the difference falls within the acceptable range,
iteration is considered closed.
• Let us follow the same iterative procedure to determine the
volumetric flow rate in Branch 2.
• Guessed initially the volumetric flow rate through Branch 2,
Q̇ 2 = 0.0755 m3/s
Q̇2
• The average velocity of water in Branch 2, u2 = =
A2
0.0755
= 4.27m/s
0.01768

• Reynolds number of the flow of water in Branch 2, Re2 =


ρu2 D2 998.1x4.27x0.15
= = 638113
μ 0.001002

• From the given table, the roughness of commercial steel


pipe, ε = 0.045mm
• Relative roughness of pipeline of Branch 2, ε/D2 =
0.000045/0.15 = 0.0003
10
• Selander Friction Factor equation 1978, fD = 4 �3.8log � +
Re
−2
0.2 ϵ⁄D��
10 −2
• fD2 = 4 �3.8log � + 0.2x0.0003�� = 0.0163
638113
L2 135
• = = 900
D2 0.15

• The flow resistance offered by pipelines in branch 2 =


L
fD2 x 2 = 0.0163x900 = 14.679
D2
L2
• The total head loss in branch 2, hT2 = �fD2 +
D2
u22 4.272
∑ K Branch2 � = (14.679 + 12.2)x = 24.988m
2g 2x9.81

© 2022 LARSEN & TOUBRO LIMITED. All rights reserved


• The elevation difference, z1 − z2 = 25m
• The difference between elevation difference and head loss of
branch 2 = 25 – 24.988 = 0.012
• Since the difference falls within the acceptable range,
iteration is considered closed.
• The Volumetric flow rate of water from Reservoir 1 to
Reservoir 2 is Q̇ = Q̇ 1 + Q̇ 2 = 0.0355 + 0.0755 =
0.111 m3/s.
 Around 20 – 25% decrease in total fluid rate is observed when
minor losses are included.
 Flow resistance offered by pipe fittings of branch 2 is around 83%
of the flow resistance of the pipeline of branch 2.
 The contribution of the globe valve is higher.
 Hence, the designer should be very cautious while deciding to
include or not to include the minor losses.

Menu Name: Summary


• Demonstrated how to determine the fluid flow rate in each branch
• Demonstrated that the designer should be cautious while
neglecting the minor losses.
• Minor losses may also have a major effect on the flow rate.
• Demonstrated percentage of fluid flow rate is unaltered with
change in inflow rate

© 2022 LARSEN & TOUBRO LIMITED. All rights reserved

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