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ITP

This document is an inspection and test plan from Quarry & Mining (RAK) LLC for the fabrication, painting, and supply of chutes, hoppers, and steel structures. It outlines the inspection process and acceptance criteria for raw materials, welding qualifications, fabrication including fitting, preheating and welding, surface preparation and painting, and final release. Inspections will be conducted at various hold, witness, surveillance, and review points throughout the process to ensure all standards and specifications are met.

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14102001
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0% found this document useful (0 votes)
508 views4 pages

ITP

This document is an inspection and test plan from Quarry & Mining (RAK) LLC for the fabrication, painting, and supply of chutes, hoppers, and steel structures. It outlines the inspection process and acceptance criteria for raw materials, welding qualifications, fabrication including fitting, preheating and welding, surface preparation and painting, and final release. Inspections will be conducted at various hold, witness, surveillance, and review points throughout the process to ensure all standards and specifications are met.

Uploaded by

14102001
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC


INSPECTION & TEST PLAN
Scope
PREPARED BY

Web site:www.quarry.ae

Q&M/ITP/001 Rev.0 Date:

QUARRY & MINING


REVIEWED BY REVIEWED / APPROVED BY APPROVED BY

APPLICABLE FOR FABRICATION , PAINTING & SUPPLY

OF CHUTES, HOPPERS & STEEL STRUCTURE

(QC Engineer)

(Factory Manager)

( Tech.Manager)

(General Manager)

NAME, TITLE, SIGNATURE & STAMP

INSPECTION AUTHORITY SYMBOL EXPLANATIONS :

H W M R

: Hold point. : Witness point. : Surveillance/Monitoring point. : Review the documents/records produced.

PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

Web site:www.quarry.ae

INSPECTION & TEST PLAN


ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE

Q&M/ITP/001 Rev.0 Date:

Element

Characteristics/ Control Activity

Ref. Documents

Acceptance Criteria

Form of record/ Verification Doc.

Inspection Authority Q&M QC

DRAWING

Check status of drawing prior to start of Fabrication

Approved for Construction Drawing

Approved for Construction Drawing

Drawing List

RAW MATERIALS
Dimensional & Visual Inspection for any Damage, Proper Storage Verification of Heat/Cast No against test Certificates As per EN standards / Approved for Construction Drawing As per EN standards / Approved for Construction Drawing Material Summary Sheet & Mill test Certificates

1.

PLATE,ANGLE,FLAT BAR,BEAM & FITTINGS

WELDING QUALIFICATION
Usage of approved WPS & PQR Review of Approved welder qualification certificate As per EN ISO 15614-1 As per EN ISO 15614-1 WPS & PQR Records WPQR (Welder performance qualification record)

1.

WPS, PQR Welder Performance Qualification (WPQ)

2.

As per BS EN 287-1

As per BS EN 287-1

PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

Web site:www.quarry.ae

INSPECTION & TEST PLAN


ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE

Q&M/ITP/001 Rev.0 Date:

Element

Characteristics/ Control Activity

Ref. Documents

Acceptance Criteria

Form of record/ Verification Doc.

Inspection Authority Q&M QC

FABRICATION

1.

Fit up check

Visual, Weld Joint preparation, Dimensional

As per code EN 22553 / Approved for Construction Drawing

As per code EN 22553 / Approved for Construction Drawing

Inspection Report

2.

Preheat ( If Required )

Monitoring proper preheat temperature

WPS / As per code PD5500

WPS / As per code PD5500

Inspection Report

3.

Welding

Monitoring of Welding parameters & welding consumables

Approved for Construction Drawing / WPS As per code EN 25817 / Approved for Construction Drawing

Approved for Construction Drawing / WPS As per code EN 25817 / Approved for Construction Drawing

Inspection Report

4.

Final inspection

Visual & welding inspection

Inspection Report

PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795

QUARRY & MINING (RAK) LLC

Web site:www.quarry.ae

INSPECTION & TEST PLAN


ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE

Q&M/ITP/001 Rev.0 Date:

Element

Characteristics/ Control Activity

Ref. Documents

Acceptance Criteria

Form of record/ Verification Doc.

Inspection Authority Q&M QC

SURFACE PREPARATION AND PAINTING


Check Dew point, RH & Steel temperature ,Check degree of cleanliness & Blasting in accordance with ISO 8501SA 2.5 Confirm the Identification Mark or tagging & proper packing Compilation of all Inspection reports, Welding documents, Material summary sheets with Mill test Certificates Etc Approved painting system / Paint Manufacturer's recommendation, Paint Product Data Sheet Approved for Construction Drawing Inspection and Test Plan Approved painting system / Paint Manufacturer's recommendation, Paint Product Data Sheet Approved for Construction Drawing Inspection and Test Plan

1.

Surface preparation , Painting

Blasting & Painting Report

2.

Final release

Release certificate

3.

Final document

Final MRB

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