Modicon M241 Logic Controller Hardware Guide
Modicon M241 Logic Controller Hardware Guide
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www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.
2 EIO0000001456 04/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I Modicon M241 Logic Controller Introduction . . . 13
Chapter 1 M241 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . 15
M241 Logic Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maximum Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TMC4 Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TM4 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TM3 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TM2 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Chapter 2 M241 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Input Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Output Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Run/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 3 M241 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.1 M241 Logic Controller General Rules for Implementing . . . . . . . . . . . 62
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2 M241 Logic Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . . 68
M241 Logic Controller Mounting Positions and Clearances . . . . . . . . 71
Top Hat Section Rail (DIN rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Installing and Removing the Controller with Expansions. . . . . . . . . . . 77
Direct Mounting on a Panel Surface . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.3 M241 Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
DC Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . 87
AC Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . 91
Grounding the M241 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
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Part II Modicon M241 Logic Controller . . . . . . . . . . . . . . 99
Chapter 4 TM241C24R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
TM241C24R Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Chapter 5 TM241CE24R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
TM241CE24R Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Chapter 6 TM241CEC24R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
TM241CEC24R Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Chapter 7 TM241C24T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
TM241C24T Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Chapter 8 TM241CE24T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
TM241CE24T Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Chapter 9 TM241CEC24T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
TM241CEC24T Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Chapter 10 TM241C24U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
TM241C24U Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Chapter 11 TM241CE24U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
TM241CE24U Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Chapter 12 TM241CEC24U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
TM241CEC24U Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Chapter 13 TM241C40R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
TM241C40R Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Chapter 14 TM241CE40R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
TM241CE40R Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Chapter 15 TM241C40T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
TM241C40T Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Chapter 16 TM241CE40T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
TM241CE40T Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Chapter 17 TM241C40U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
TM241C40U Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Chapter 18 TM241CE40U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
TM241CE40U Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Chapter 19 Embedded I/O Channels . . . . . . . . . . . . . . . . . . . . . . . . 173
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Regular Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Fast Transistor Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
4 EIO0000001456 04/2014
Part III Modicon M241 Logic Controller Communication 197
Chapter 20 Integrated Communication Ports . . . . . . . . . . . . . . . . . 199
CANopen Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
USB Mini-B Programming Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Serial Line 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Serial Line 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Chapter 21 Connecting the M241 Logic Controller to a PC . . . . . . 213
Connecting the Controller to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Glossary ......................................... 217
Index ......................................... 223
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6 EIO0000001456 04/2014
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8 EIO0000001456 04/2014
About the Book
At a Glance
Document Scope
Use this document to:
Install and operate your M241 Logic Controller.
Connect the M241 Logic Controller to a programming device equipped with SoMachine
software.
Interface the M241 Logic Controller with I/O expansion modules, HMI and other devices.
Familiarize yourself with the M241 Logic Controller features.
NOTE: Read and understand this document and all related documents before installing, operating,
or maintaining your controller.
Validity Note
This document has been updated with the release of SoMachine V4.1.
The technical characteristics of the devices described in this manual also appear online.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
Related Documents
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Title of Documentation Reference Number
Modicon TM4 Expansion Modules - Hardware Guide EIO0000001796 (ENG),
EIO0000001797 (FRE),
EIO0000001798 (GER),
EIO0000001799 (SPA),
EIO0000001800 (ITA),
EIO0000001801 (CHS)
Modicon TM3 Digital I/O Modules - Hardware Guide EIO0000001408 (ENG),
EIO0000001409 (FRE),
EIO0000001410 (GER),
EIO0000001411 (SPA),
EIO0000001412 (ITA),
EIO0000001413 (CHS),
EIO0000001375 (TUR),
EIO0000001374 (POR)
Modicon TM3 Analog I/O Modules - Hardware Guide EIO0000001414 (ENG),
EIO0000001415 (FRE),
EIO0000001416 (GER),
EIO0000001417 (SPA),
EIO0000001418 (ITA),
EIO0000001419 (CHS),
EIO0000001379 (TUR),
EIO0000001378 (POR)
Modicon TM3 Expert I/O Modules - Hardware Guide EIO0000001420 (ENG),
EIO0000001421 (FRE),
EIO0000001422 (GER),
EIO0000001423 (SPA),
EIO0000001424 (ITA),
EIO0000001425 (CHS),
EIO0000001381 (TUR),
EIO0000001380 (POR)
Modicon TM3 Transmitter and Receiver Modules - Hardware Guide EIO0000001426 (ENG),
EIO0000001427 (FRE),
EIO0000001428 (GER),
EIO0000001429 (SPA),
EIO0000001430 (ITA),
EIO0000001431 (CHS),
EIO0000001383 (TUR),
EIO0000001382 (POR)
10 EIO0000001456 04/2014
Title of Documentation Reference Number
M241 DC Logic Controller - Instruction Sheet HRB59603
M241 AC Logic Controller - Instruction Sheet EAV48551
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
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WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
12 EIO0000001456 04/2014
Modicon M241 Logic Controller
Modicon M241 Logic Controller Introduction
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Part I
Modicon M241 Logic Controller Introduction
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Modicon M241 Logic Controller Introduction
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Modicon M241 Logic Controller
M241 General Overview
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Chapter 1
M241 General Overview
Overview
This chapter provides general information about the M241 Logic Controller system architecture
and its components.
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M241 General Overview
Overview
The M241 Logic Controller has various powerful features and can service a wide range of
applications.
Software configuration, programming, and commissioning is accomplished with the SoMachine
software described in the SoMachine Programming Guide (see SoMachine, Programming Guide)
and the M241 Logic Controller Programming Guide.
Programming Languages
The M241 Logic Controller is configured and programmed with the SoMachine software, which
supports the following IEC 61131-3 programming languages:
IL: Instruction List
ST: Structured Text
FBD: Function Block Diagram
SFC: Sequential Function Chart
LD: Ladder Diagram
SoMachine software can also be used to program these controllers using CFC (Continuous
Function Chart) language.
Power Supply
The power supply of the M241 Logic Controller is 24 Vdc (see page 87) or 100...240 Vac
(see page 91).
Run/Stop
The M241 Logic Controller can be operated externally by the following:
a hardware Run/Stop switch (see page 54)
a Run/Stop (see page 46) operation by a dedicated digital input, defined in the software
configuration. For more information, refer to Configuration of Digital Inputs (see Modicon M241
Logic Controller, Programming Guide).
a SoMachine software command
16 EIO0000001456 04/2014
M241 General Overview
Memory
This table describes the different types of memory:
Embedded Inputs/Outputs
The following embedded I/O types are available, depending on the controller reference:
Regular inputs
Fast inputs associated with counters
Regular sink/source transistor outputs
Fast sink/source transistor outputs associated with pulse generators
Relay outputs
Removable Storage
The M241 Logic Controllers include an embedded SD card slot (see page 56).
The main uses of the SD card are:
Initializing the controller with a new application
Updating the controller firmware
Applying post configuration files to the controller
Applying recipes
Receiving data logging files
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M241 General Overview
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M241 General Overview
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M241 General Overview
Delivery Content
The following figure shows the content of the delivery for a M241 Logic Controller:
20 EIO0000001456 04/2014
M241 General Overview
Introduction
The M241 Logic Controller is a control system that offers an all-in-one solution with optimized
configurations and an expandable architecture.
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M241 General Overview
Application requirements determine the architecture of your M241 Logic Controller configuration.
The following figure represents the components of a local configuration:
NOTE: It is prohibited to mount a TM2 module before any TM3 module as indicated in the following
figure:
22 EIO0000001456 04/2014
M241 General Overview
Application requirements determine the architecture of your M241 Logic Controller configuration.
NOTE: You cannot use TM2 modules in configurations that include the TM3 transmitter and
receiver modules.
The following figure represents the components of a remote configuration:
NOTE: The configuration with its TM4, TM3, and TM2 expansion modules is validated by
SoMachine software in the Configuration window.
NOTE: In some environments, the maximum configuration populated by high consummation
modules, coupled with the maximum distance allowable between the TM3 transmitter and receiver
modules, may present bus communication issues although the SoMachine software allowed for
the configuration. In such a case you will need to analyze the consummation of the modules
chosen for your configuration, as well as the minimum cable distance required by your application,
and possibly seek to optimize your choices.
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M241 General Overview
TMC4 Cartridges
Overview
You can expand the number of I/Os of your Modicon M241 Logic Controller by adding TMC4
cartridges.
For more information, refer to the TMC4 Cartridges Hardware Guide.
24 EIO0000001456 04/2014
M241 General Overview
Introduction
The range of TM4 expansion modules includes communication modules.
For more information, refer to the TM4 Expansion Modules Hardware Guide.
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M241 General Overview
Introduction
The range of TM3 expansion modules includes:
Digital modules, classified as follows:
Input modules (see page 26)
Output modules (see page 27)
Mixed input/output modules (see page 29)
26 EIO0000001456 04/2014
M241 General Overview
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M241 General Overview
28 EIO0000001456 04/2014
M241 General Overview
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M241 General Overview
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M241 General Overview
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M241 General Overview
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M241 General Overview
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M241 General Overview
Overview
You can expand the number of I/Os of your M241 Logic Controller by adding TM2 I/O expansion
modules.
The following types of electronic modules are supported:
TM2 digital I/O expansion modules
TM2 analog I/O expansion modules
NOTE: TM2 modules can only be used in the local configuration, and only if there is no TM3
transmitter and receiver modules present in the configuration.
NOTE: It is prohibited to mount a TM2 module before any TM3 module. The TM2 modules must
be mounted and configured at the end of the local configuration.
34 EIO0000001456 04/2014
M241 General Overview
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M241 General Overview
36 EIO0000001456 04/2014
M241 General Overview
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M241 General Overview
Accessories
Overview
This section describes the accessories and cables.
Accessories
38 EIO0000001456 04/2014
M241 General Overview
Cables
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M241 General Overview
40 EIO0000001456 04/2014
Chapter 2
M241 Features
M241 Features
Overview
This chapter describes the Modicon M241 Logic Controller features.
41
Real Time Clock (RTC)
Overview
The M241 Logic Controller includes an RTC to provide system date and time information, and to
support related functions requiring a real-time clock. To continue keeping time when power is off,
a non-rechargeable battery is required (see reference below). A battery LED on the front panel of
the controller indicates if the battery is depleted or absent.
This table shows how RTC drift is managed:
Battery
The controller has one battery.
In the event of a power interruption, the backup battery maintains the RTC for the controller.
This table shows the characteristics of the battery:
Characteristics Description
Use In the event of a transient power outage, the battery powers the RTC and user
data.
Backup life At least 2 years at 25 ° C max (77 ° F). At higher temperatures, the time is
reduced.
Battery monitoring Yes
Replaceable Yes
Controller battery type Lithium carbon monofluoride, type Panasonic BR2032
42
Installing and Replacing the Battery
While lithium batteries are preferred due to their slow discharge and long life, they can present
hazards to personnel, equipment and the environment and must be handled properly.
DANGER
EXPLOSION, FIRE, OR CHEMICAL BURNS
Replace with identical battery type.
Follow all battery manufacturer’s instructions.
Remove all replaceable batteries before discarding unit.
Recycle or properly dispose of used batteries.
Protect battery from any potential short-circuit.
Do not recharge, disassemble, heat above 100 ° C (212 ° F), or incinerate.
Use your hands or insulated tools to remove or replace the battery.
Maintain proper polarity when inserting and connecting a new battery.
Failure to follow these instructions will result in death or serious injury.
Step Action
1 Remove power from your controller.
2 Use an insulated screw-driver to pull out the battery holder.
43
Step Action
3 Slide out the battery holder of the controller.
5 Insert the new battery into the battery holder in accordance with the polarity markings on the
battery.
44
Step Action
6 Replace the battery holder on the controller and verify that the latch clicks into place.
NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.
WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical type: Panasonic Type BR2032.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
45
Input Management
Overview
The M241 Logic Controller features digital inputs, including 8 fast inputs.
The following functions are configurable:
Filters (depends on the function associated with the input).
All inputs can be used for the Run/Stop function.
8 fast inputs can be either latched or used for events (rising edge, falling edge, or both) and thus
be linked to an external task.
NOTE: All inputs can be used as regular inputs.
46
Integrator Filter Principle
The integrator filter is designed to reduce the effect of noise. Setting a filter value allows the logic
controller to ignore some sudden changes of input levels caused by noise.
The following timing diagram illustrates the integrator filter effects for a value of 4 ms:
NOTE: The value selected for the filter’s time parameter specifies the cumulative time in ms that
must elapse before the input can be 1.
47
Bounce Filter Availability
The bounce filter can be used on a fast input when:
Using a latch or event
HSC is enabled
Latching
Latching is a function that can be assigned to the M241 Logic Controller fast inputs. This function
is used to memorize (or latch) any pulse with a duration that is less than the M241 Logic Controller
scan time. When a pulse is shorter than one scan, the controller latches the pulse, which is then
updated in the next scan. This latching mechanism only recognizes rising edges. Falling edges
cannot be latched. Assigning inputs to be latched is done in the I/O Configuration tab in
SoMachine.
The following timing diagram illustrates the latching effects:
Event
An input configured for Event can be associated with an External Task.
48
Run/Stop
The Run/Stop function is used to start or stop an application program using an input. In addition to
the embedded Run/Stop switch, it is allowed to configure one (and only one) input as an additional
Run/Stop command.
For more information, refer to the Run/Stop (see page 54).
WARNING
UNINTENDED MACHINE OR PROCESS START-UP
Verify the state of security of your machine or process environment before applying power to
the Run/Stop input.
Use the Run/Stop input to help prevent the unintentional start-up from a remote location.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use the sensor and actuator power supply only for supplying power to sensors or actuators
connected to the module.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
49
Output Management
Introduction
The M241 Logic Controller features both regular and fast transistor outputs (PTO / PWM).
The following output functions are configurable on the transistor outputs:
Alarm output
HSC (reflex features on HSC threshold)
PTO
PWM
FG
50
Output Management Availability
The following table shows the possible usage of the M241 Logic Controller digital outputs:
output
Q9 X – – – – – –
Q10 X – – – – – –
Q11 X – – – – – –
Q12 X – – – – – –
Q13 X – – – – – –
Q14 X – – – – – –
Q15 X – – – – – –
51
Short-circuit or Over-Current on Transistor Outputs
Outputs are clustered in packs of 4 outputs maximum (less when the total number of outputs of the
controller is not a multiple of 4):
Q0...Q3
Q4...Q7
Q8...Q11
Q12...Q15
If... then...
you have short-circuit at 0 V on transistor Transistor outputs automatically go into thermal protection
outputs mode.
For more information, refer to transistor output wiring
diagrams.
you have short-circuit at 24 V on transistor No action is taken and the short-circuit or overload can result
outputs in equipment damage.
NOTE: You must be aware of the effect of this rearming on the machine or process being
controlled.
WARNING
UNINTENDED MACHINE START-UP
Inhibit the automatic rearming of outputs if this feature is an undesirable behavior for your
machine or process.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: The automatic rearming feature can be inhibited. Refer to the Programming Guide of your
controller for more information.
52
Short-circuit or Over-Current on Relay Outputs
Relay outputs are not internally protected against overloads or short-circuits.
The following table describes the actions taken on overloads or short-circuits on relay outputs:
If... then...
you have short-circuit or overload at 0 V or No action is taken and no error is detectable.
24 V on relay outputs For more information, refer to relay output wiring diagrams.
Relay outputs are electromechanical switches capable of carrying significant levels of current and
voltage. All electromechanical devices have a limited operational life and must be installed so as
to minimize the potential for unintended consequences.
WARNING
INOPERABLE OUTPUTS
Use appropriate, external safety interlocks on outputs where personnel and/or equipment
hazards exist.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
53
Run/Stop
Run/Stop
The M241 Logic Controller can be operated externally by the following:
a hardware Run/Stop switch
a Run/Stop operation by a dedicated digital input, defined in the software configuration (For
more information, refer to Embedded I/Os Configuration.)
a SoMachine software command.
The M241 Logic Controller has a Run/Stop hardware switch, which puts the controller in a RUN or
STOP state.
54
The interaction of the 2 external operators on the controller state behavior is summarized in the
table below:
WARNING
UNINTENDED MACHINE OR PROCESS START-UP
Verify the state of security of your machine or process environment before applying power to
the Run/Stop input or engaging the Run/Stop switch.
Use the Run/Stop input to help prevent the unintentional start-up from a remote location, or
from accidentally engaging the Run/Stop switch.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
55
SD Card
Overview
When handling the SD card, follow the instructions below to help prevent internal data on the SD
card from being corrupted or lost or a SD card malfunction from occurring:
NOTICE
LOSS OF APPLICATION DATA
Do not store the SD card where there is static electricity or probable electromagnetic fields.
Do not store the SD card in direct sunlight, near a heater, or other locations where high
temperatures can occur.
Do not bend the SD card.
Do not drop or strike the SD card against another object.
Keep the SD card dry.
Do not touch the SD card connectors.
Do not disassemble or modify the SD card.
Use only SD cards formatted using FAT or FAT32.
Failure to follow these instructions can result in equipment damage.
The M241 Logic Controller does not recognize NTFS formatted SD cards. Format the SD card on
your computer using FAT or FAT32.
When using the M241 Logic Controller and a SD card, observe the following to avoid losing
valuable data:
Accidental data loss can occur at any time. Once data is lost it cannot be recovered.
If you forcibly extract the SD card, data on the SD card may become corrupted.
Removing an SD card that is being accessed could damage the SD card, or corrupt its data.
If the SD card is not positioned correctly when inserted into the controller, the data on the card
and the controller could become damaged.
NOTICE
LOSS OF APPLICATION DATA
Backup SD card data regularly.
Do not remove power or reset the controller, and do not insert or remove the SD card while it
is being accessed.
Become familiar with the proper orientation of the SD card when inserting it into the controller.
Failure to follow these instructions can result in equipment damage.
56
The following figure shows the SD card slot:
It is possible to set the Write-Control Tab to prevent write operations to the SD card. Push the tab
up, as shown in the example on the right-hand side, to release the lock and enable writing to the
SD card. Before using an SD card, read the manufacturer’s instructions.
57
Step Action
1 Insert the SD card into the SD card slot:
58
TMASD1 Characteristics
Characteristics Description
Card removal durability Minimum 1000 times
File retention time 10 years @ 25 ° C (77 ° F)
Flash type SLC NAND
Memory size 512 MB
Ambient operation temperature –10 … +85° C (14...185 ° F)
Storage temperature –25 … +85° C (–13...185 ° F)
Relative humidity 95% max. non-condensing
Write/Erase cycles 3,000,000 (approximately)
NOTE: The TMASD1 has been rigorously tested in association with the logic controller. For other
commercially available cards, please consult your local sales representative.
NOTE: The SD card can be used directly on your PC.
Status LED
The following figure shows the status LEDs:
59
60
Modicon M241 Logic Controller
M241 Installation
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Chapter 3
M241 Installation
M241 Installation
Overview
This chapter provides installation safety guidelines, device dimensions, mounting instructions, and
environmental specifications.
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Section 3.1
M241 Logic Controller General Rules for Implementing
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Environmental Characteristics
Enclosure Requirements
M241 Logic Controller system components are designed as Zone B, Class A industrial equipment
according to IEC/CISPR Publication 11. If they are used in environments other than those
described in the standard, or in environments that do not meet the specifications in this manual,
the ability to meet electromagnetic compatibility requirements in the presence of conducted and/or
radiated interference may be reduced.
All M241 Logic Controller system components meet European Community (CE) requirements for
open equipment as defined by IEC/EN 61131-2. You must install them in an enclosure designed
for the specific environmental conditions and to minimize the possibility of unintended contact with
hazardous voltages. Use metal enclosures to improve the electromagnetic immunity of your M241
Logic Controller system. Use enclosures with a keyed locking mechanism to minimize
unauthorized access.
Environmental Characteristics
All the M241 Logic Controller module components are electrically isolated between the internal
electronic circuit and the input/output channels within the limits set forth and described by these
environmental characteristics. For more information on electrical isolation, see the technical
specifications of your particular controller found later in the current document. This equipment
meets CE requirements as indicated in the table below. This equipment is intended for use in a
Pollution Degree 2 industrial environment.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Characteristic Specification
Standard compliance IEC/EN 61131-2
IEC/EN 61010-2-201
Ambient operating temperature Horizontal installation –10...55 ° C (14...131 ° F)
Vertical installation –10...50 ° C (14...122 ° F)
Storage temperature –25...70 ° C (- 13...158 ° F)
Relative humidity Transport and storage 10...95 % (non-condensing)
Operation 10...95 % (non-condensing)
Degree of pollution IEC/EN 60664-1 2
Degree of protection IEC/EN 61131-2 IP20 with protective covers in place
Machine Safety conformance IEC/EN 61010-2-201 Yes
Corrosion immunity Atmosphere free from corrosive gases
Operating altitude 0...2000 m (0...6560 ft)
Storage altitude 0...3000 m (0...9843 ft)
Vibration resistance IEC/EN 61131-2 3.5 mm (0.13 in) fixed amplitude from
Panel mounting or mounted on 5...8.5 Hz
a top hat section rail (DIN rail) 29.4 m/s2 or 96.45 ft/s2 (3 gn) fixed
acceleration from 8.7...150 Hz
Mechanical shock resistance 147 m/s2 or 482.28 ft/s2 (15 gn) for a duration
of 11 ms
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Electromagnetic Susceptibility
The M241 Logic Controller system meets electromagnetic susceptibility specifications as indicated
in the following table:
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Introduction
The M241 Logic Controllers are designed to conform to the main national and international
standards concerning electronic industrial control devices:
IEC/EN 61131-2
UL 508
The M241 Logic Controllers have obtained, or in the process of obtaining, the following conformity
marks:
CE
cULus pending
CSA pending
The M241 Logic Controllers comply with the main national and international Directives and
Regulations concerning electronic industrial control devices:
Europe RoHS:
Exemption annex III 7(a)
Exemption annex III 7(c)-I
Exemption annex III 34
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Section 3.2
M241 Logic Controller Installation
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Before Starting
Read and understand this chapter before beginning the installation of your system.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
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Programming Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Installation Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.
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Introduction
This section describes the mounting positions for the M241 Logic Controller .
NOTE: Keep adequate spacing for proper ventilation and to maintain the operating temperature
specified in the Environmental Characteristics (see page 63).
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Minimum Clearances
WARNING
UNINTENDED EQUIPMENT OPERATION
Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
Avoid placing this equipment next to or above devices that might cause overheating.
Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
Install all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The M241 Logic Controller has been designed as an IP20 product and must be installed in an
enclosure. Clearances must be respected when installing the product.
There are 3 types of clearances between:
The M241 Logic Controller and all sides of the cabinet (including the panel door).
The M241 Logic Controller terminal blocks and the wiring ducts. This distance reduces
electromagnetic interference between the controller and the wiring ducts.
The M241 Logic Controller and other heat generating devices installed in the same cabinet.
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The following figure shows the minimum clearances that apply to all M241 Logic Controller
references:
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The following illustration and table show the references of the symmetric top hat section rails (DIN
rail) for the metal enclosure range:
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The following illustration and table shows the references of the symmetric top hat section rails (DIN
rail) of 2000 mm (78.74 in.):
NSYSDR200D2 A
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The following illustration and table show the references of the double-profile top hat section rails
(DIN rail) for the floor-standing range:
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Overview
This section describes how to install and remove the controller with its expansion modules from a
top hat section rail (DIN rail).
To assemble expansion modules to a controller or receiver module, or to other modules, refer to
the respective expansion modules hardware guide(s).
Step Action
1 Fasten the top hat section rail (DIN rail) to a panel surface using screws.
2 Position the top groove of the controller and its expansion modules on the top
edge of the DIN rail and press the assembly against the top hat section rail
(DIN rail) until you hear the top hat section rail (DIN rail) clip snap into place.
3 Place 2 terminal block end clamps on both sides of the controller and
expansion module assembly.
AB1AB8P35
NOTE: Type ABB8P35 or equivalent terminal block end clamps help minimize
sideways movement and improve the shock and vibration characteristics of the
controller and expansion module assembly.
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Removing a Controller with its Expansions from a Top Hat Section Rail (DIN Rail)
The following procedure describes how to remove a controller with its expansion modules from a
top hat section rail (DIN rail):
Step Action
1 Remove all power from your controller and expansion modules.
2 Insert a flat screwdriver into the slot of the top hat section rail (DIN rail) clip.
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The following diagram shows the mounting hole layout for M241 Logic Controller with 40 I/O
channels:
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Section 3.3
M241 Electrical Requirements
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Overview
This section describes the wiring guidelines and associated best practices to be respected when
using the M241 Logic Controller system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
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Wiring Guidelines
The following rules must be applied when wiring a M241 Logic Controller system:
I/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
Verify that the operating conditions and environment are within the specification values.
Use proper wire sizes to meet voltage and current requirements.
Use copper conductors (required).
Use twisted pair, shielded cables for analog, and/or fast I/O.
Use twisted pair, shielded cables for networks, and fieldbus.
Use shielded, properly grounded cables for all analog and high-speed inputs or outputs and
communication connections. If you do not use shielded cable for these connections,
electromagnetic interference can cause signal degradation. Degraded signals can cause the
controller or attached modules and equipment to perform in an unintended manner.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O and communication signals.
Ground cable shields for all analog I/O, fast I/O and communication signals at a single point1.
Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
For more details, refer to Grounding Shielded Cables (see page 94).
NOTE: Surface temperatures may exceed 60° C. To conform to IEC 61010 standards, route
primary wiring (wires connected to power mains) separately and apart from secondary wiring (extra
low voltage wiring coming from intervening power sources). If that is not possible, double insulation
is required such as conduit or cable gains.
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DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
Tighten connections in conformance with the torque specifications.
Do not insert more than one wire per connector of the terminal block without the cable ends
specified above.
Failure to follow these instructions will result in death or serious injury.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
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Step Action
1 Remove power from your controller.
2 Pull down the protective cache:
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CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in injury or equipment damage.
If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.
WARNING
RELAY OUTPUTS WELDED CLOSED
Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.
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Protective circuit B: this protection circuit can be used for DC load power circuits.
Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.
In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more.
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Overview
This section provides the characteristics and the wiring diagrams of the DC power supply.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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WARNING
POTENTIAL OF OVERHEATING AND FIRE
Do not connect the equipment directly to line voltage.
Use only isolating PELV or SELV power supplies to supply power to the equipment1.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For compliance to UL (Underwriters Laboratories) requirements, the power supply must also be
of a type Class II with a maximum power output availability of less than 100 VA (approximately 4 A
at nominal voltage). A Class II circuit requires dry indoor use only in non-hazardous locations, and
must be grounded. You must separate Class II circuits from other circuits. If a non-Class II power
source is used, either power supply or transformer, you must impose a current limiting device such
as a fuse or a circuit breaker with a maximum rating of 4 A, but never exceeding the limits indicated
in the electric characteristics and wiring diagrams for this equipment. If the indicated rating of the
electrical characteristics or wiring diagrams are greater than 4 A, multiple Class II power supplies
may be used.
Controller DC Characteristics
The following table shows the DC power supply characteristics required for the controller:
Characteristic Value
Rated voltage 24 Vdc
Power supply voltage range 20.4...28.8 Vdc
Power interruption time 1 ms at 24 Vdc
Maximum inrush current 50 A
Power consumption typical 32.6 W max. 40.4 W
Isolation between DC power supply and internal Not isolated
logic
between DC power supply and protective 500 Vac
earth ground (PE)
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Power interruption
The TM241C••24T / TM241C•40T / TM241C••24U and TM241C•40U must be supplied by an
external 24 V power supply equipment. During power interruptions, the M241 Logic Controller,
associated to the suitable power supply, is able to continue normal operation for a minimum of
10 ms as specified by IEC standards.
When planning the management of the power supplied to the controller, you must consider the
power interruption duration due to the fast cycle time of the controller.
There could potentially be many scans of the logic and consequential updates to the I/O image
table during the power interruption, while there is no external power supplied to the inputs, the
outputs or both depending on the power system architecture and power interruption
circumstances.
WARNING
UNINTENDED EQUIPMENT OPERATION
Individually monitor each source of power used in the controller system including input power
supplies, output power supplies and the power supply to the controller to allow appropriate
system shutdown during power system interruptions.
The inputs monitoring each of the power supply sources must be unfiltered inputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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* Type T fuse
For more information, refer to the 5.08 pitch Rules for Removable Screw Terminal block
(see page 83).
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Overview
This section provides the wiring diagrams and the characteristics of the AC power supply.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Controller AC Characteristics
The following table shows the AC power supply characteristics:
Characteristic Value
Voltage rated 100...240 Vac
limit (including ripple) 85...264 Vac
Frequency 50/60 Hz
Power interruption time at 100 Vac 10 ms
Maximum inrush current at 240 Vac 42.5 A
Typical power consumption at 100 Vac 78 VA
at 240 Vac 98.4 VA
Isolation between AC power supply and internal logic 1780 Vac
between AC power supply and protective earth ground (PE) 2500 Vdc
Power interruption
The duration of power interruptions where the M241 Logic Controller is able to continue normal
operation varies depending upon the load to the power supply of the controller, but generally a
minimum of 10 ms is maintained as specified by IEC standards.
If there is a minimum load on the controller power supply, the interruption can be as long as 400
ms.
When planning the management of the power supplied to the controller, you must consider the
duration due to the fast cycle time.
There could potentially be many scans of the logic and consequential updates to the I/O image
table during the power interruption, while there is no external power supplied to the inputs, the
outputs or both depending on the power system architecture and power interruption
circumstances.
WARNING
UNINTENDED EQUIPMENT OPERATION
Individually monitor each source of power used in the Modicon M241 Logic Controller system
including input power supplies, output power supplies and the power supply to the controller
to allow appropriate system shutdown during power system interruptions.
The inputs monitoring each of the power supply sources must be unfiltered inputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Overview
To help minimize the effects of electromagnetic interference, cables carrying the fast I/O, analog
I/O, and field bus communication signals must be shielded.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O, and communication signals.
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
The use of shielded cables requires compliance with the following wiring rules:
For protective ground connections (PE), metal conduit or ducting can be used for part of the
shielding length, provided there is no break in the continuity of the ground connections. For
functional ground (FE), the shielding is intended to attenuate electromagnetic interference and
the shielding must be continuous for the length of the cable. If the purpose is both functional and
protective, as is often the case for communication cables, the cable must have continuous
shielding.
Wherever possible, keep cables carrying one type of signal separate from the cables carrying
other types of signals or power.
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WARNING
ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)
Do not use the TM2XMTGB Grounding Bar to provide a protective ground (PE).
Use the TM2XMTGB Grounding Bar only to provide a functional ground (FE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The shielding of the Modbus cable must be connected to the protective ground (PE).
DANGER
HAZARD OF ELECTRIC SHOCK
The grounding terminal connection (PE) must be used to provide a protective ground at all
times.
Make sure that an appropriate, braided ground cable is attached to the PE/PG ground terminal
before connecting or disconnecting the network cable to the equipment.
Failure to follow these instructions will result in death or serious injury.
EIO0000001456 04/2014 95
M241 Installation
Step Description
1 Strip the shielding for a length of
15 mm (0.59 in.)
NOTE: The shielding must be clamped securely to the conductive backplane to ensure a good
contact.
96 EIO0000001456 04/2014
M241 Installation
Step Description
1 Install the
Grounding Bar
(see Modicon TM2,
Digital I/O Modules,
Hardware Guide)
directly on the
conductive
backplane below
the M241 Logic
Controller system
as illustrated.
NOTE: Use the TM2XMTGB Grounding Bar for Functional Ground (FE) connections.
EIO0000001456 04/2014 97
M241 Installation
98 EIO0000001456 04/2014
Modicon M241 Logic Controller
Modicon M241 Logic Controller
EIO0000001456 04/2014
Part II
Modicon M241 Logic Controller
EIO0000001456 04/2014 99
Modicon M241 Logic Controller
Chapter 4
TM241C24R
TM241C24R
TM241C24R Presentation
Overview
TM241C24R logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 relay outputs (2 A)
Communication port
2 serial line ports
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241C24R logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Relay Outputs Status LEDs
(see page 182)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded relay outputs Relay Outputs (see page 181)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 100...240 Vac 50/60 Hz power supply AC Power Supply Characteristics and
Wiring (see page 91)
10 Status LEDs –
11 TM4 bus connector TM4 Expansion Modules (see page 25)
12 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
13 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
14 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
15 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
16 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
17 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 5
TM241CE24R
TM241CE24R
TM241CE24R Presentation
Overview
TM241CE24R logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 relay outputs (2 A)
Communication port
2 serial line ports
1 Ethernet port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CE24R logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Relay Outputs Status LEDs
(see page 182)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded relay outputs Relay Outputs (see page 181)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 100...240 Vac 50/60 Hz power supply AC Power Supply Characteristics and
Wiring (see page 91)
10 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
11 Status LEDs –
12 TM4 bus connector TM4 Expansion Modules (see page 25)
13 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
14 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
15 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
16 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
17 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
18 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 6
TM241CEC24R
TM241CEC24R
TM241CEC24R Presentation
Overview
TM241CEC24R logic controller has:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 relay outputs (2 A)
Communication port
2 serial line ports
1 Ethernet port
1 CANopen port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CEC24R logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Relay Outputs Status LEDs
(see page 182)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded relay outputs Relay Outputs (see page 181)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 CANopen Line termination switch CANopen Port (see page 200)
10 100...240 Vac 50/60 Hz power supply AC Power Supply Characteristics and
Wiring (see page 91)
11 CANopen port / Screw terminal block type –
12 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
13 Status LEDs –
14 TM4 bus connector –
15 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
16 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
17 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
18 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
19 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
20 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 7
TM241C24T
TM241C24T
TM241C24T Presentation
Overview
TM241C24T logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 regular outputs
Communication port
2 serial line ports
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241C24T logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Status LEDs –
11 TM4 bus connector TM4 Expansion Modules (see page 25)
12 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
13 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
14 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
15 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
16 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
17 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 8
TM241CE24T
TM241CE24T
TM241CE24T Presentation
Overview
TM241CE24T logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 regular outputs
Communication port
2 serial line ports
1 Ethernet port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CE24T logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
11 Status LEDs –
12 TM4 bus connector TM4 Expansion Modules (see page 25)
13 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
14 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
15 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
16 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
17 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
18 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 9
TM241CEC24T
TM241CEC24T
TM241CEC24T Presentation
Overview
TM241CEC24T logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 regular outputs
Communication port
2 serial line ports
1 Ethernet port
1 CANopen port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CEC24T logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 CANopen Line termination switch CANopen Port (see page 200)
10 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
11 CANopen port / Screw terminal block type –
12 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
13 Status LEDs –
14 TM4 bus connector TM4 Expansion Modules (see page 25)
15 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
16 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
17 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
18 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
19 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
20 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 10
TM241C24U
TM241C24U
TM241C24U Presentation
Overview
TM241C24U logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 regular outputs
Communication port
2 serial line ports
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241C24U logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Status LEDs –
11 TM4 bus connector TM4 Expansion Modules (see page 25)
12 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
13 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
14 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
15 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
16 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
17 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 11
TM241CE24U
TM241CE24U
TM241CE24U Presentation
Overview
TM241CE24U logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 regular outputs
Communication port
2 serial line ports
1 Ethernet port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CE24U logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
11 Status LEDs –
12 TM4 bus connector TM4 Expansion Modules (see page 25)
13 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
14 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
15 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
16 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
17 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
18 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 12
TM241CEC24U
TM241CEC24U
TM241CEC24U Presentation
Overview
TM241CEC24U logic controller:
14 digital inputs
8 fast inputs
6 regular inputs
10 digital outputs
4 fast outputs
6 regular outputs
Communication port
2 serial line ports
1 Ethernet port
1 CANopen port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CEC24U logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 CANopen Line termination switch CANopen Port (see page 200)
10 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
11 CANopen port / Screw terminal block type –
12 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
13 Status LEDs –
14 TM4 bus connector TM4 Expansion Modules (see page 25)
15 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
16 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
17 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
18 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
19 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
20 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 13
TM241C40R
TM241C40R
TM241C40R Presentation
Overview
TM241C40R logic controller:
24 digital inputs
8 fast inputs
16 regular inputs
16 digital outputs
4 fast outputs
12 relay outputs (2 A)
Communication port
2 serial line ports
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241C40R logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Relay Outputs Status LEDs
(see page 182)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded relay outputs Relay Outputs (see page 181)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 100...240 Vac 50/60 Hz power supply AC Power Supply Characteristics and
Wiring (see page 91)
10 Status LEDs –
11 TM4 bus connector TM4 Expansion Modules (see page 25)
12 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
13 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
14 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
15 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
16 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
17 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 14
TM241CE40R
TM241CE40R
TM241CE40R Presentation
Overview
TM241CE40R logic controller:
24 digital inputs
8 fast inputs
16 regular inputs
16 digital outputs
4 fast outputs
12 relay outputs (2 A)
Communication port
2 serial line ports
1 Ethernet port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CE40R logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Relay Outputs Status LEDs
(see page 182)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded relay outputs Relay Outputs (see page 181)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 100...240 Vac 50/60 Hz power supply AC Power Supply Characteristics and
Wiring (see page 91)
10 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
11 Status LEDs –
12 TM4 bus connector TM4 Expansion Modules (see page 25)
13 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
14 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
15 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
16 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
17 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
18 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 15
TM241C40T
TM241C40T
TM241C40T Presentation
Overview
TM241C40T logic controller:
24 digital inputs
8 fast inputs
16 regular inputs
16 digital outputs
4 fast outputs
12 regular outputs
Communication port
2 serial line ports
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241C40T logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Status LEDs –
11 TM4 bus connector TM4 Expansion Modules (see page 25)
12 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
13 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
14 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
15 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
16 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
17 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 16
TM241CE40T
TM241CE40T
TM241CE40T Presentation
Overview
TM241CE40T logic controller:
24 digital inputs
8 fast inputs
16 regular inputs
16 digital outputs
4 fast outputs
12 regular outputs
Communication port
2 serial line ports
1 Ethernet port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CE40T logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
11 Status LEDs –
12 TM4 bus connector TM4 Expansion Modules (see page 25)
13 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
14 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
15 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
16 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
17 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
18 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 17
TM241C40U
TM241C40U
TM241C40U Presentation
Overview
TM241C24U logic controller:
24 digital inputs
8 fast inputs
16 regular inputs
16 digital outputs
4 fast outputs
12 regular outputs
Communication port
2 serial line ports
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241C40U logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Status LEDs –
11 TM4 bus connector TM4 Expansion Modules (see page 25)
12 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
13 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
14 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
15 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
16 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
17 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 18
TM241CE40U
TM241CE40U
TM241CE40U Presentation
Overview
TM241CE40U logic controllers:
24 digital inputs
8 fast inputs
16 regular inputs
16 digital outputs
4 fast outputs
12 regular outputs
Communication port
2 serial line ports
1 Ethernet port
1 USB mini-B programming port
Description
The following figure shows the different components of the TM241CE40U logic controller:
N° Description Refer to
1 Run/Stop switch Run/Stop (see page 54)
2 SD card slot SD Card (see page 56)
3 Battery holder Real Time Clock (RTC) (see page 42)
4 Cartridge slot –
5 LEDs for indicating I/O states Digital Inputs Status LEDs
(see page 175)
Transistor Outputs Status LEDs
(see page 188)
Fast Outputs Status LEDs
(see page 193)
6 USB mini-B programming port / For terminal connection to a USB Mini-B Programming Port
programming PC (SoMachine) (see page 205)
7 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) Top Hat Section Rail (see page 74)
8 Embedded regular transistor outputs Regular Transistor Outputs
(see page 187)
Embedded fast transistor outputs Fast Transistor Outputs (see page 192)
Output removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
9 24 Vdc power supply DC Power supply Characteristics and
Wiring (see page 87)
10 Ethernet port / Type RJ45 (RS-232 or RS-485) Ethernet Port (see page 202)
11 Status LEDs –
12 TM4 bus connector TM4 Expansion Modules (see page 25)
13 Serial line port 1 / Type RJ45 (RS-232 or RS-485) Serial Line 1 (see page 207)
14 Serial line port 2 / Screw terminal block type (RS-485) Serial Line 2 (see page 211)
15 Embedded digital inputs Embedded Digital Inputs
(see page 174)
Input removable terminal block Rules for Removable Screw Terminal
Block (see page 83)
16 TM3/TM2 bus connector TM3 Expansion Modules (see page 26)
17 Protective cover (SD card slot, Run/Stop switch, and USB mini- –
B programming port)
18 Locking hook (Hook not included) –
Status LEDs
The following figure shows the status LEDs:
1
For more information about the controller state description, refer to the M241 Logic Controller -
Programming Guide.
Dimensions
The following figure shows the external dimensions of the logic controller:
Chapter 19
Embedded I/O Channels
Overview
This chapter describes the embedded I/O channels.
Digital Inputs
Overview
The Modicon M241 Logic Controller has digital inputs embedded:
Reference Total number of digital Fast inputs which can Regular inputs
inputs be used as 200 kHz
HSC inputs
TM241C••24R 14 8 6
TM241C••24T
TM241C••24U
TM241C•40R 24 8 16
TM241C•40T
TM241C•40U
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Values
TM241C••24• TM241C•40•
Number of regular inputs 6 inputs (I8...I13) 16 inputs (I8...I23)
Number of channel groups 1 common line for I8...I13 1 common line for I8...I23
Input type Type 1 (IEC 61131-2 Edition 3)
Logic type Sink/Source
Input voltage range 24 Vdc
Rated input voltage 0...28.8 Vdc
Rated input current 5 mA 7 mA
Input impedance 4.7 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.0 mA
1
For more information, refer to Integrator Filter Principle (see page 47)
Characteristic Values
TM241C••24• TM241C•40•
Derating No derating
Turn on time 50 µs + filter value1
Turn off time 50 µs + filter value1
Isolation Between input and internal logic 500 Vac
Between input terminals Not Isolated
Connection type Removable screw terminal block
Connector insertion/removal durability Over 100 times
Cable Type Unshielded
Length Maximum 50 m (164 ft)
1
For more information, refer to Integrator Filter Principle (see page 47)
Characteristic Value
Number of fast transistor inputs 8 inputs (I0...I7)
Number of channel groups 1 common line for I0...I3
1 common line for I4...I7
Input type Type 1 (IEC 61131-2 Edition 3)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 0...28.8 Vdc
Rated input current 10.7 mA
Input impedance 2.81 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 5 mA
Current at state 0 < 1.5 mA
Derating No derating
Turn on time 2 µs + filter value1
Turn off time 2 µs + filter value1
1 For more information, refer to Integrator Filter Principle (see page 47)
Characteristic Value
HSC maximum frequency A/B phase 100 kHz
Pulse/Direction 200 kHz
Single phase 200 kHz
HSC supported operation mode A/B phase counter
Pulse/Direction counter
Single/Dual phase counter
1
For more information, refer to Integrator Filter Principle (see page 47)
* Type T fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
The following figure shows the source wiring (negative logic) of the controller digital inputs:
* Type T fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
* Type T fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
The following figure shows the source wiring (negative logic) of the controller digital inputs:
* Type T fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
* Type T fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
A Sink wiring (positive logic).
B Source wiring (negative logic).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
* Type T fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
A Sink wiring (positive logic).
B Source wiring (negative logic).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Relay Outputs
Overview
The Modicon M241 Logic Controller has digital outputs embedded:
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
TM241C••24R TM241C•40R
Number of relay output channels 6 outputs (Q4...Q9) 12 outputs (Q4...Q15)
Number of channel groups 1 common line for Q4, Q5 1 common line for Q4...Q7
1 common line for Q6, Q7 1 common line for Q8, Q9
1 line for Q8 1 common line for Q10, Q11
1 line for Q9 1 common line for Q12, Q13
1 line for Q14
1 line for Q15
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
1 Refer to Protecting Outputs from Inductive Load Damage (see page 85) for additional information concerning
output protection.
2 When Q4, Q5, Q6 and Q7 are on the same common line (max output current 4 A), those 4 outputs used
simultaneously have a derating of 50%.
3 Outputs Q4 and Q6 used as PTO/PWM/FG can result in a premature wear of those relay outputs.
Characteristic Value
TM241C••24R TM241C•40R
Minimum switching load 5 Vdc at 10 mA
Derating No derating Derating on Q4...Q7, refer to
the note 2.
Rated output current 2A
Maximum output current 2 A per output
4 A per common
Maximum output frequency with maximum load 20 operations per minute
Turn on time Max. 10 ms
Turn off time Max. 10 ms
Contact resistance 30 mΩ max
Mechanical life 20 million operations
Electrical life Under resistive load See power limitation
Under inductive load
Protection against short circuit No
Isolation Between output and 500 Vac
internal logic
Between channel 1500 Vac
groups
Connection type Removable screw terminal blocks
Connector insertion/removal durability Over 100 times
Cable Type Unshielded
Length Max. 30 m (98 ft)
1 Refer to Protecting Outputs from Inductive Load Damage (see page 85) for additional information concerning
output protection.
2 When Q4, Q5, Q6 and Q7 are on the same common line (max output current 4 A), those 4 outputs used
simultaneously have a derating of 50%.
3 Outputs Q4 and Q6 used as PTO/PWM/FG can result in a premature wear of those relay outputs.
Power Limitation
The following table describes the power limitation of the relay outputs depending on the voltage,
the type of load, and the number of operations required.
These controllers do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads – 240 VA 480 VA 100,000
AC-12 80 VA 160 VA 300,000
Power of inductive loads – 60 VA 120 VA 100,000
AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000
Power of inductive loads – 120 VA 240 VA 100,000
AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000
Power of resistive loads 48 W – – 100,000
DC-12 16 W 300,000
Power of inductive loads 24 W – – 100,000
DC-13 L/R = 7 ms 7.2 W 300,000
* Type T fuse
(1) The terminals COM1 to COM4 are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load
Refer to Protecting Outputs from Inductive Load Damage (see page 85) for additional information
concerning output protection.
NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.
* Type T fuse
(1) The terminals COM1 to COM6 are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load
Refer to Protecting Outputs from Inductive Load Damage (see page 85) for additional information
concerning output protection.
NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.
Overview
The Modicon M241 Logic Controller has digital outputs embedded:
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
* Type T fuse
(1) The V1+ and V2+ terminals are not connected internally.
(2) The V1– and V2– terminals are not connected internally.
* Type T fuse
(1) The V1+, V2+ and V3+ terminals are not connected internally.
(2) The V1–, V2– and V3– terminals are not connected internally.
* Type T fuse
(1) The V1+ and V2+ terminals are not connected internally.
(2) The V1– and V2– terminals are not connected internally.
* Type T fuse
(1) The V1+, V2+ and V3+ terminals are not connected internally.
(2) The V1–, V2– and V3– terminals are not connected internally.
Overview
The Modicon M241 Logic Controller has digital outputs embedded:
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
TM241C•••R TM241C•••T TM241C•••U
Number of fast transistor outputs 4 outputs 4 outputs (Q0...Q3)
(TR0...TR3)
Number of channel groups 1 common line for 1 common line for Q0...Q3
TR0...TR3
Output type Transistor
Logic type Source Source Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A when configured for a fast function
0.5 A when used as a regular output
Total output current per group 2A
Maximum power of filament lamp 2.4 W max
Derating No Derating
Characteristic Value
TM241C•••R TM241C•••T TM241C•••U
Turn on time Max. 2 µs
Turn off time Max. 2 µs
Protection against short circuit Yes
Short circuit output peak current 1.3 A max.
Automatic rearming after short circuit or overload Yes, 12 s
Protection against reverse polarity Yes
Clamping voltage Typically 39 Vdc +/- 1 Vdc
Maximum output frequency PTO 100 kHz
PWM 20 kHz
PWM mode duty rate step 0.1% at 20...1 kHz
Duty rate range 1...99 %
Isolation Between output 500 Vac
and internal logic
Between channel 500 Vac
groups
Connection type Removable screw terminal block
Connector insertion/removal durability Over 100 times
Cable Type Shielded, including 24 Vdc power supply
Length Maximum 3 m (9.84 ft)
* 2 A fast-blow fuse
* Type T fuse
(1) The V0+, V1+, V2+ and V3+ terminals are not connected internally.
(2) The V0-, V1-, V2- and V3- terminals are not connected internally.
Part III
Modicon M241 Logic Controller Communication
Chapter 20
Integrated Communication Ports
CANopen Port
CANopen Capabilities
The Modicon M241 Logic Controller CANopen master has the following features:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect more than 63 CANopen slave devices to the controller to avoid system overload
watchdog condition.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTICE
DEGRADATION OF PERFORMANCE
Do not exceed more than 252 TPDOs and 252 RPDOs for the Modicon M241 Logic Controller.
Failure to follow these instructions can result in equipment damage.
Cable Length
Transmission speed is limited by the bus length and the type of cable used.
The following table describes the relationship between the maximum transmission speed and the
bus length (on a single CAN segment without a repeater).
Ethernet Port
Overview
The TM241CE••• are equipped with an Ethernet communications port.
The following figure shows the location of the Ethernet port on the controller:
Characteristics
The following table describes the Ethernet characteristics:
Characteristic Description
Function Modbus TCP/IP
Connector type RJ45
Auto negotiation from 10 M half duplex to 100 M full duplex
Cable type Shielded
Automatic cross-over Yes
detection
Pin Assignment
The following figure shows the RJ45 Ethernet connector pin assignment:
Pin N° Signal
1 TD+
2 TD-
3 RD+
4 -
5 -
6 RD-
7 -
8 -
NOTE: The controller supports the MDI/MDIX auto-crossover cable function. It is not necessary to
use special Ethernet crossover cables to connect devices directly to this port (connections without
an Ethernet hub or switch).
NOTE: Ethernet cable disconnection is detected every second. In case of disconnection of a short
duration (< 1 second), the network status may not indicate the disconnection.
Status LED
The following figure shows the RJ45 connector status LED:
Overview
The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port
using SoMachine software. Using a typical USB cable, this connection is suitable for quick updates
of the program or short duration connections to perform maintenance and inspect data values. It
is not suitable for long-term connections such as commissioning or monitoring without the use of
specially adapted cables to help minimize electromagnetic interference.
WARNING
INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION
You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional
ground (FE) of the system for any long-term connection.
Do not connect more than one controller at a time using USB connections.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The following figure shows the location of the USB Mini-B programming port:
Characteristics
This table describes the characteristics of the USB Mini-B programming port:
Serial Line 1
Overview
The serial line 1:
can be used to communicate with devices supporting the Modbus protocol as either master or
slave, ASCII protocol (printer, modem...) and SoMachine Protocol (HMI,...).
provides a 5 Vdc power distribution.
The following figure shows the location of the serial line 1 port:
Characteristics
Characteristic Description
Function RS485 or RS232 software configured
Connector type RJ45
Isolation Non-isolated
Maximum baud rate 1200 up to 115 200 bps
Cable Type Shielded
Maximum length 15 m (49 ft) for RS485
3 m (9.84 ft) for RS232
Polarization Software configuration is used to connect when the node is
configured as a Master.
560 Ω resistors are optional.
5 Vdc power supply for RS485 Yes
NOTE: Some devices provide voltage on RS485 serial connections. It is necessary to avoid
connection of these voltage lines to your controller as they may damage the controller serial port
electronics and render the serial port inoperable.
NOTICE
INOPERABLE EQUIPMENT
Use only the VW3A8306R•• serial cable to connect RS485 devices to your controller.
Failure to follow these instructions can result in equipment damage.
Pin Assignment
The following figure shows the pins of the RJ45 connector:
The table below describes the pin assignment of the RJ45 connector:
N.C.: No Connection
RxD: Received Data
TxD: Transmitted Data
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Status LED
The following figure shows the status LED of the serial line 1:
The table below describes the status LED of the serial line 1:
Serial Line 2
Overview
The serial line 2 is used to communicate with devices supporting the Modbus protocol as either a
master or slave and ASCII Protocol (printer, modem...) and supports RS485 only.
Characteristics
Characteristic Description
Function RS485
Connector type Removable screw terminal block
Isolation Non-isolated
Maximum baud rate 1200 up to 115 200 bps
Cable Type Shielded
Maximum length 15 m (49 ft) for RS485
Polarization Software configuration is used to connect
when the node is configured as a Master.
560 Ω resistors are optional.
5 Vdc power supply for RS485 No
Pin Assignment
The following figure shows the pins of the removable terminal block:
Pin RS485
COM 0 V com.
Shield Shield
D0 D0 (B-)
D1 D1 (A+)
Status LED
The following graphic show the status LED:
Chapter 21
Connecting the M241 Logic Controller to a PC
Overview
To transfer, run, and monitor the applications, connect the controller to a computer, that has
SoMachine installed, using either a USB cable or an Ethernet connection (for those references that
support an Ethernet port).
NOTICE
INOPERABLE EQUIPMENT
Always connect the communication cable to the PC before connecting it to the controller.
Failure to follow these instructions can result in equipment damage.
WARNING
INSUFFICENT POWER FOR USB DOWNLOAD
Do not use a USB cable longer than 3m (9.8 ft) for USB powered download.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: It is not intended that you use the USB Powered Download on an installed controller.
Depending on the number of I/O expansion modules in the physical configuration of the installed
controller, there may be insufficient power from your PC USB port to accomplish the download.
WARNING
INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION
You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional
ground (FE) of the system for any long-term connection.
Do not connect more than one controller at a time using USB connections.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The communication cable should be connected to the PC first to minimize the possibility of
electrostatic discharge affecting the controller.
To connect the USB cable to your controller, follow the steps below:
Step Action
1 1a If making a long-term connection using the cable BMXXCAUSBH018, or other cable with a
ground shield connection, be sure to securely connect the shield connector to the functional
ground (FE) or protective ground (PE) of your system before connecting the cable to your
controller and your PC.
1b If making a short-term connection using the cable TCSXCNAMUM3P or other non-grounded
USB cable, proceed to step 2.
2 Connect your USB cable to the computer.
3 Open the hinged access cover.
4 Connect the Mini connector of your USB cable to the controller USB connector.
Step Action
1 Connect your Ethernet cable to the PC.
2 Connect your Ethernet cable to the Ethernet port on the controller.
Glossary
A
ASCII
(American standard code for Information Interchange) A protocol for representing alphanumeric
characters (letters, numbers, certain graphics, and control characters).
B
bps
(bit per second) A definition of transmission rate, also given in conjunction with multiplicator kilo
(kbps) and mega (mbps).
C
CANopen
An open industry-standard communication protocol and device profile specification (EN 50325-4).
CFC
(continuous function chart) A graphical programming language (an extension of the IEC 61131-3
standard) based on the function block diagram language that works like a flowchart. However, no
networks are used and free positioning of graphic elements is possible, which allows feedback
loops. For each block, the inputs are on the left and the outputs on the right. You can link the block
outputs to the inputs of other blocks to create complex expressions.
continuous function chart language
A graphical programming language (an extension of the IEC61131-3 standard) based on the
function block diagram language that works like a flowchart. However, no networks are used and
free positioning of graphic elements is possible, which allows feedback loops. For each block, the
inputs are on the left and the outputs on the right. You can link the block outputs to inputs of other
blocks to create complex expressions.
D
DIN
(Deutsches Institut für Normung) A German institution that sets engineering and dimensional
standards.
E
EIA rack
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and DIN 41494
SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches
(482.6 mm) wide.
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).
F
FBD
(function block diagram) One of 5 languages for logic or control supported by the standard IEC
61131-3 for control systems. Function block diagram is a graphically oriented programming
language. It works with a list of networks, where each network contains a graphical structure of
boxes and connection lines, which represents either a logical or arithmetic expression, the call of
a function block, a jump, or a return instruction.
FE
(functional Earth) A common grounding connection to enhance or otherwise allow normal
operation of electrically sensitive equipment (also referred to as functional ground in North
America).
In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose
other than shock protection, and may normally carry current. Examples of devices that use
functional earth connections include surge suppressors and electromagnetic interference filters,
certain antennas, and measurement instruments.
H
HE10
Rectangular connector for electrical signals with frequencies below 3 MHz, complying with IEC
60807-2.
I
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IEC 61131-3
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3 is concerned with
controller programming languages and defines 2 graphical and 2 textual programming language
standards. The graphical programming languages are ladder diagram and function block diagram.
The textual programming languages include structured text and instruction list.
IL
(instruction list) A program written in the language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (refer to IEC 61131-3).
instruction list language
A program written in the instruction list language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (see IEC 61131-3).
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.
L
ladder diagram language
A graphical representation of the instructions of a controller program with symbols for contacts,
coils, and blocks in a series of rungs executed sequentially by a controller (see IEC 61131-3).
LD
(ladder diagram) A graphical representation of the instructions of a controller program with symbols
for contacts, coils, and blocks in a series of rungs executed sequentially by a controller (refer to
IEC 61131-3).
M
master/slave
The single direction of control in a network that implements the master/slave mode.
Modbus
The protocol that allows communications between many devices connected to the same network.
N
NEMA
(national electrical manufacturers association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.
P
PDO
(process data object) An unconfirmed broadcast message or sent from a producer device to a
consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
PE
(protective Earth) A common grounding connection to help avoid the hazard of electric shock by
keeping any exposed conductive surface of a device at earth potential. To avoid possible voltage
drop, no current is allowed to flow in this conductor (also referred to as protective ground in North
America or as an equipment grounding conductor in the US national electrical code).
R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.
RPDO
(receive process data object An unconfirmed broadcast message or sent from a producer device
to a consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
RS-485
A standard type of serial communication bus, based on 2 wires (also known as EIA RS-485).
RxD
The line that receives data from one source to another.
S
SFC
(sequential function chart) A language that is composed of steps with associated actions,
transitions with associated logic condition, and directed links between steps and transitions. (The
SFC standard is defined in IEC 848. It is IEC 61131-3 compliant.)
ST
(structured text) A language that includes complex statements and nested instructions (such as
iteration loops, conditional executions, or functions). ST is compliant with IEC 61131-3.
T
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
TPDO
(transmit process data object) An unconfirmed broadcast message or sent from a producer device
to a consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
TxD
The line that sends data from one source to another.
Index
A F
accessories, 38 fallback
analog input modules configuring modes, 51
specifications, 30 features
analog mixed I/O modules key features, 16
specifications, 32 Filter
analog output modules Bounce Filter, 47
specifications, 31
G
C Grounding, 94
CANopen communication, 200
caution
loss of application data, 56 I
certifications and standards, 66 inductive load, output protection
communication output protection, inductive load, 85
CANopen, 200 Input Management, 46
Communication Ports, 199 Installation, 61
Ethernet Port, 202 Electrical Requirements, 80
Serial Line 1, 207 Logic Controller Installation, 67
Serial Line 2, 211
USB Programming Port, 205
connections L
to CANopen slaves, 200 Latching, 48
Logic Controller Installation
Installation, 67
D
digital I/O modules
specifications, 26, 27, 29, 34, 35 M
Digital I/O modules M221 I/O
Specifications, 35 Environmental Characteristics, 63
E
Electrical Requirements
Installation, 80
Electromagnetic Susceptibility, 65
M241 presentation
TM241C24R, 101 TM241C24R, 101
TM241C24T, 115 TM241C24T, 115
TM241C24U, 131 TM241C24U, 131
TM241C40R, 147 TM241C40R, 147
TM241C40T, 157 TM241C40T, 157
TM241C40U, 165 TM241C40U, 165
TM241CE24R, 105 TM241CE24R, 105
TM241CE24T, 119 TM241CE24T, 119
TM241CE24U, 135 TM241CE24U, 135
TM241CE40R, 151 TM241CE40R, 151
TM241CE40T, 161 TM241CE40T, 161
TM241CE40U, 169 TM241CE40U, 169
TM241CEC24R, 109 TM241CEC24R, 109
TM241CEC24T, 125 TM241CEC24T, 125
TM241CEC24U, 141 TM241CEC24U, 141
mounting positions, 71 programming languages
IL, LD, Grafcet, 16
N
notice R
loss of application data, 56 real time clock, 42
regular inputs, 26, 27, 29
regular transistor outputs, 26, 27, 29
O relay outputs, 26, 27, 29
output management, 50 Run/Stop, 54
P S
Power Supply, 87, 91 SD Card, 56
Serial Line 1
Communication Ports, 207
Serial Line 2
Communication Ports, 211
short-circuit or over-current on relay outputs,
53
short-circuit or over-current on transistor out-
puts, 52
specifications
analog input modules, 30
analog mixed I/O modules, 32
analog output modules, 31
digital I/O modules, 26, 27, 29, 34
Specifications
Digital I/O modules, 35, 35
specifications
modules, 33
transmitter and receiver modules, 33
T
Tesys modules
specifications, 33
TM241CEC24R
M241, 109
presentation, 109
TM241CEC24T
M241, 125
presentation, 125
TMC4, 24
transmitter and receiver modules
specifications, 33
U
USB Programming Port
Communication Ports, 205
W
wiring, 81