Asme16 9
Asme16 9
9-2024
(Revision of ASME B16.9-2018)
Factory-Made
Wrought
Buttwelding
Fittings
A N A M E R I C A N N AT I O N A L S TA N D A R D
ASME B16.9-2024
(Revision of ASME B16.9-2018)
Factory-Made
Wrought
Buttwelding
Fittings
This code or standard was developed under procedures accredited as meeting the criteria for American National Standards. The
standards committee that approved the code or standard was balanced to ensure that individuals from competent and
concerned interests had an opportunity to participate. The proposed code or standard was made available for public
review and comment, which provided an opportunity for additional public input from industry, academia, regulatory agencies,
and the public-at-large.
ASME does not “approve,” “certify,” “rate,” or “endorse” any item, construction, proprietary device, or activity. ASME does not
take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this
document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable
letters patent, nor does ASME assume any such liability. Users of a code or standard are expressly advised that determination of
the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.
Participation by federal agency representatives or persons affiliated with industry is not to be interpreted as government or
industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME
procedures and policies, which precludes the issuance of interpretations by individuals.
The endnotes and preamble in this document (if any) are part of this American National Standard.
All rights reserved. “ASME” and the above ASME symbol are registered trademarks of The American Society of Mechanical Engineers. No part
of this document may be copied, modified, distributed, published, displayed, or otherwise reproduced in any form or by any means, electronic,
digital, or mechanical, now known or hereafter invented, without the express written permission of ASME. No works derived from this
document or any content therein may be created without the express written permission of ASME. Using this document or any content therein
to train, create, or improve any artificial intelligence and/or machine learning platform, system, application, model, or algorithm is strictly
prohibited.
Copyright © 2024 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
Printed in U.S.A.
CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Correspondence With the B16 Committee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
List of Changes in Record Number Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 Fitting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 Surface Contours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 End Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 Design Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
10 Production Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mandatory Appendix
I References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Nonmandatory Appendices
A Quality System Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B Sample Forms for Design Proof Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure
8-1 Maximum Envelope for Welding End Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Tables
5-1 Material Groupings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.1-1 Dimensions of Long Radius Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.1-2 Dimensions of Long Radius Reducing Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.1-3 Dimensions of Long Radius Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1-4 Dimensions of Short Radius Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1-5 Dimensions of Short Radius 180-deg Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1-6 Dimensions of 3D Radius Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.1-7 Dimensions of Straight Tees and Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1-8 Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses . . . . . . . . . . . . . . . . . . . 14
6.1-9 Dimensions of Lap Joint Stub Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
iii
6.1-10 Dimensions of Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.1-11 Dimensions of Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8-1 Welding Bevels and Root Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2.1-1 Testing Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.3.1-1 Test Factor, f, Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
11.2-1 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Forms
B-1 Proof Test Report According to ASME B16.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
B-2 Determination of Pressure Design Thickness According to ASME B16.9 . . . . . . . . . . . . . . . . 34
iv
FOREWORD
In 1921, the American Engineering Standards Committee, later the American Standards Association (ASA), organized
Sectional Committee B16 to unify and further develop national standards for pipe flanges and fittings (and later, for
valves, gaskets, and valve actuators). Cosponsors of the B16 Committee were The American Society of Mechanical Engi-
neers (ASME), the Heating and Piping Contractors National Association [now the Mechanical Contractors Association of
America (MCAA)], and the Manufacturers Standardization Society of the Valve and Fittings Industry (MSS). Cosponsors
were later designated as cosecretariat organizations.
Standardization of welding fittings was initiated in 1937 by a subgroup (designated Subgroup 6) of Subcommittee 3.
After consideration of several drafts, a standard was approved by the committee, cosponsors, and ASA, and published
with the designation ASA B16.9-1940.
Revisions were made in 1950 and 1955 to add sizes up to NPS 24 and to complete coverage of fittings in some sizes.
These revisions were approved and published as ASA B16.9-1951 and ASA B16.9-1958. With the subgroup now desig-
nated Subcommittee 6 (later Subcommittee F), further revisions were begun to clarify the intent of the Standard, to add
angularity tolerances, and to include fittings of different types (long radius reducing elbows and crosses) and smaller sizes
(NPS 1∕4 and NPS 1∕2). This revision was published as ASA B16.9-1964 after ASA approval.
After reorganization of ASA, first as the United States of America Standards Institute (USASI), then as the American
National Standards Institute (ANSI), with the Sectional Committee being redesignated as an American National Standards
Committee, another revision increasing the size range to NPS 48 and revising the text for clarity was approved and
published as ANSI B16.9-1971.
In 1975, Subcommittee F began a major revision to bring the standard up to date with current practice and usage.
Common fractions were expressed as decimals (but without intending higher precision) and metric dimensional equiva-
lents were added. Provisions for step-wise change of radius for NPS 3∕4 long radius elbows and 180-deg returns were
introduced. Following Standards Committee, cosecretariat, and ANSI approval, the revision was published as ANSI B16.9-
1978. It was updated by a corrective addendum, B16.9a-1981, issued in February 1982.
In 1982, American National Standards Committee B16 was reorganized as an ASME committee operating under
procedures accredited by ANSI. In ASME/ANSI B16.9-1986, the text was revised and inch dimensions were established
as the standard.
In 1991, the subcommittee reviewed the Standard and made a number of revisions that were included in ASME B16.9-
1993. Dimensions for short pattern lap joints were also added.
In ASME B16.9-2001, short radius elbows and returns were added, which included all dimensions and tolerances of
ASME B16.28-1994. Metric units were provided as an independent but parallel alternative standard to U.S. Customary
units. U.S. Customary units were moved into parentheses or separate tables in Mandatory Appendix I. In addition, a
Quality System Program appendix was added.
In 2003, the subcommittee reviewed the Standard and made a number of revisions. The scope of the Standard was
changed to permit fabricated lap joint stub ends employing circumferential or intersection welds.
In 2006, the subcommittee reviewed the Standard and made a number of additions and revisions. Segmental elbow
requirements were added, as were 3D radius elbow dimensions. Reference documents were updated.
In 2012, the subcommittee reviewed the Standard and made numerous revisions to the design proof test in section 9
and updated the references in Mandatory Appendix II.
The 2018 edition added more specific descriptions of acceptable design methods, revised the requirements for the
design proof test, and updated the references. In addition, the U.S. Customary tables in Mandatory Appendix I were
merged with the metric tables and all tables were redesignated. Following the approval of the ASME B16 Standards
Committee, ANSI approved ASME B16.9-2018 as an American National Standard on September 25, 2018.
In 2024, the subcommittee reviewed the Standard and made a number of revisions. This edition adds sample reports for
pressure testing and defines minimum requirements for determining design thickness for design proof testing. In addi-
tion, Tables 6.1-10 and 11.2-1 have been revised, and options for marking nominal wall thickness have been added.
Material grade, material group, and method of manufacture have been added as required content for new proof test
reports, and the requirements for proof test reports prepared under previous editions have been revised. Following
approval by the ASME B16 Standards Committee, ASME B16.9-2024 was approved by ANSI on September 5, 2024.
v
ASME B16 COMMITTEE
Standardization of Valves, Flanges, Fittings, and Gaskets
(The following is the roster of the committee at the time of approval of this Standard.)
vi
CORRESPONDENCE WITH THE B16 COMMITTEE
General. ASME codes and standards are developed and maintained by committees with the intent to represent the
consensus of concerned interests. Users of ASME codes and standards may correspond with the committees to propose
revisions or cases, report errata, or request interpretations. Correspondence for this Standard should be sent to the staff
secretary noted on the committee’s web page, accessible at https://go.asme.org/B16committee.
Revisions and Errata. The committee processes revisions to this Standard on a continuous basis to incorporate
changes that appear necessary or desirable as demonstrated by the experience gained from the application of the Stan-
dard. Approved revisions will be published in the next edition of the Standard.
In addition, the committee may post errata on the committee web page. Errata become effective on the date posted.
Users can register on the committee web page to receive e-mail notifications of posted errata.
This Standard is always open for comment, and the committee welcomes proposals for revisions. Such proposals
should be as specific as possible, citing the paragraph number, the proposed wording, and a detailed description of the
reasons for the proposal, including any pertinent background information and supporting documentation.
Cases
(a) The most common applications for cases are
(1) to permit early implementation of a revision based on an urgent need
(2) to provide alternative requirements
(3) to allow users to gain experience with alternative or potential additional requirements prior to incorporation
directly into the Standard
(4) to permit the use of a new material or process
(b) Users are cautioned that not all jurisdictions or owners automatically accept cases. Cases are not to be considered
as approving, recommending, certifying, or endorsing any proprietary or specific design, or as limiting in any way the
freedom of manufacturers, constructors, or owners to choose any method of design or any form of construction that
conforms to the Standard.
(c) A proposed case shall be written as a question and reply in the same format as existing cases. The proposal shall also
include the following information:
(1) a statement of need and background information
(2) the urgency of the case (e.g., the case concerns a project that is underway or imminent)
(3) the Standard and the paragraph, figure, or table number
(4) the editions of the Standard to which the proposed case applies
(d) A case is effective for use when the public review process has been completed and it is approved by the cognizant
supervisory board. Approved cases are posted on the committee web page.
Interpretations. Upon request, the committee will issue an interpretation of any requirement of this Standard. An
interpretation can be issued only in response to a request submitted through the online Inquiry Submittal Form at
https://go.asme.org/InterpretationRequest. Upon submitting the form, the inquirer will receive an automatic e-
mail confirming receipt.
ASME does not act as a consultant for specific engineering problems or for the general application or understanding of
the Standard requirements. If, based on the information submitted, it is the opinion of the committee that the inquirer
should seek assistance, the request will be returned with the recommendation that such assistance be obtained. Inquirers
can track the status of their requests at https://go.asme.org/Interpretations.
ASME procedures provide for reconsideration of any interpretation when or if additional information that might affect
an interpretation is available. Further, persons aggrieved by an interpretation may appeal to the cognizant ASME
committee or subcommittee. ASME does not “approve,” “certify,” “rate,” or “endorse” any item, construction, proprietary
device, or activity.
Interpretations are published in the ASME Interpretations Database at https://go.asme.org/Interpretations as they are
issued.
vii
Committee Meetings. The B16 Standards Committee regularly holds meetings that are open to the public. Persons
wishing to attend any meeting should contact the secretary of the committee. Information on future committee meetings
can be found on the committee web page at https://go.asme.org/B16committee.
viii
ASME B16.9-2024
SUMMARY OF CHANGES
Following approval by the ASME B16.9 Standards Committee and ASME, and after public review, ASME B16.9-2024 was
approved by the American National Standards Institute on September 5, 2024.
ASME B16.9-2024 includes the following changes identified by a margin note, (24). The Record Numbers listed below are
explained in more detail in the “List of Changes in Record Number Order” following this Summary of Changes.
ix
LIST OF CHANGES IN RECORD NUMBER ORDER
x
ASME B16.9-2024
1
ASME B16.9-2024
2 PRESSURE RATINGS
DN NPS
1
2.1 Basis of Ratings 15 ∕2
3
20 ∕4
The allowable pressure ratings for fittings designed in
25 1
accordance with this Standard may be calculated as for
32 11∕4
straight seamless pipe of equivalent material (as
shown by comparison of composition and mechanical
properties in the respective material specifications) in 40 11∕2
accordance with the rules established in the applicable 50 2
sections of ASME B31, Code for Pressure Piping. For 65 21∕2
the calculation, applicable data for the pipe size, wall thick- 80 3
ness, and material that are equivalent to that of the fitting 100 4
shall be used. Pipe size, wall thickness (or schedule
number), and material identity on the fittings are in
NOTE: For NPS > 4, the equivalence is DN = 25 × NPS.
lieu of pressure rating markings.
4.4 Compliance
3 SIZE
4.4.1 Standard Fittings. That the fitting was manufac-
NPS, followed by a dimensionless number, is the des-
tured in conformance with this Standard, including all
ignation for nominal fitting size. NPS is related to the refer-
dimensional requirements, is certified by a prefix “WP”
ence nominal diameter, DN, used in international
in the material grade designation marking.
standards. The relationship is, typically, as follows:
1
The wall-thickness identifications standard (STD), extra-strong (XS),
and double extra-strong (XXS), or schedule number are as described in
ASME B36.10 and ASME B36.19.
2
ASME B16.9-2024
ð24Þ 4.4.2 Special Fittings. That the fitting was manufac- dard. The B dimension for segmented elbows can be calcu-
tured in conformance with this Standard, except that lated as follows:
dimensional requirements are as agreed between the For segments of 90-deg elbows
purchaser and the manufacturer, is certified by a supple- Bs = A × tan( /2)
mentary suffix to the material grade designation marking
as follows: where
(a) “S58” of ASTM A960 applies for fittings in accor- A = dimension A for appropriate 90-deg elbow being
dance with ASTM A234, ASTM A403, ASTM A420, and segmented from
ASTM A815. (a) Table 6.1-1 for long radius elbow, mm (in.)
(b) “SPLD” applies for fittings in accordance with ASTM (b) Table 6.1-4 for short radius elbow, mm (in.)
B361, ASTM B363, and ASTM B366. (c) Table 6.1-6 for 3D radius elbow, mm (in.)
Bs = center-to-end dimension for segmented elbow
5 MATERIAL θ = angle of segmented elbow — 30 deg, 60 deg,
Wrought fittings covered by this Standard shall be in 75 deg, etc.
accordance with ASTM A234, ASTM A403, ASTM A420,
ASTM A815, ASTM B361, ASTM B363, ASTM B366, or When elbows are intended for field segmenting, the
the corresponding specification listed in ASME BPVC, outside or inside diameter tolerance shall be furnished
Section II. The term “wrought” denotes fittings made of throughout the fitting by agreement between the manu-
pipe, tubing, plate, or forgings. For purposes of deter- facturer and the purchaser. Any mismatch on the outside
mining proof testing requirements of section 9, the mate- or inside diameter needs to be corrected in the field by
rials are grouped by similar properties as shown in Table grinding, back-welding, or bridging of weld to meet the
5-1. applicable piping code requirements. Although the
Fittings made from block forgings may only be supplied elbow intended for field segmenting must meet the re-
subject to agreement between the manufacturer and quirements of this Standard, once the field-segmented
purchaser. Such fittings need not meet the requirements elbow is cut, it is not a B16.9 product.
of section 7.
7 SURFACE CONTOURS
6 FITTING DIMENSIONS Where adjacent openings in fittings are not in parallel
planes, they shall be joined by a circular arc or radius on
6.1 General the external surfaces. The arc or radius may be terminated
This Standard provides for a fixed position for the in tangents. Except as provided for block forgings (see
welding ends with reference to either the centerline of section 5), the projected profile of external surfaces of
the fittings or the overall dimensions. Dimensional re- fittings shall not have sharp intersections (corners)
quirements for these fittings are in Tables 6.1-1 and/or collapsed arcs.
through 6.1-11.
8 END PREPARATION
ð24Þ 6.2 Optional Dimensions
Unless otherwise specified, the details of the welding
6.2.1 Fatigue Loading. For applications where fatigue end preparation shall be in accordance with Table 8-1.
loading is a concern, required minimum dimensions shall Transitions from the welding bevel to the outside
be furnished by the purchaser. surface of the fitting and from the root face to the
inside surface of the fitting lying within the maximum
6.2.2 Bore Diameter. Bore diameters away from the
envelope shown in Figure 8-1 are at the manufacturer’s
ends are not specified. If special flow path requirements
option, except as covered in Note (5) of Figure 8-1 or
are needed, the bore dimensions shall be specified by the
unless otherwise specifically ordered.
purchaser.
6.2.3 Stub Ends. Service conditions and joint construc- 9 DESIGN PROOF TEST
tion often dictate stub end length requirements. There-
fore, the purchaser must specify long or short pattern 9.1 Required Tests
fitting when ordering. [See Table 6.1-9, General Note (b).]
Proof tests shall be made as set forth in this Standard
ð24Þ 6.2.4 Segmental Elbows. Factory-made segments of when the manufacturer chooses proof testing to qualify
short radius, long radius, and 3D radius elbows may the fitting design. The pressure design thickness for
be made to meet customer angle requirements. With critical areas of each type of fitting shall be determined
the exception of the B dimension, factory-made segments and recorded. The design thickness for other sizes or wall
of elbows shall meet all other requirements of this Stan- thicknesses covered in para. 9.4 shall require a similar
3
ASME B16.9-2024
4
ASME B16.9-2024
9.3.5 Recording Pressure–Time Readings. Test pres- 9.5 Maintenance of Results ð24Þ
sure versus time readings shall be recorded periodically.
This may be achieved through electronic means or instru- The manufacturer shall have a quality control (QC)
mentation with appropriate resolution and range that has program that verifies the manufacturing process and
been calibrated prior to the test. material used and ensures that the resulting geometry
and design thickness of the fittings or joints manufactured
9.3.6 Test Temperature. The temperatures of the test reasonably conform to the geometries tested. The QC
fluid and components of the test assembly may not inten- program shall control the manufacturing drawings and
tionally be increased or decreased if doing so would signif- maintain the QC records showing conformance to
icantly affect a mechanical property or response of any these drawings.
component of the test assembly while it is under test. Tests made in accordance with and at the time of
ð24Þ 9.3.7 Test Results. The test may be terminated if any previous editions of this Standard are not intended to
component (e.g., fitting, pipe segment, fabrication weld) of be nullified by the changes made in this edition’s test
the test assembly loses containment. The test of the fitting procedure and requirements, provided the design confor-
shall be considered unsuccessful if there is any loss of mity and criteria for the type tested can be determined and
containment from the tested fitting before or during the test report or an attachment includes the following:
the time it is to be held at or above the computed pressure. (a) critical areas of design
A proof test is successful only when the fitting being tested (b) material grade or material group
withstands for at least 180 s a continuous proof test pres- (c) method of manufacture
sure of at least the computed minimum (see para. 9.3.2) (d) actual thickness of test part critical areas.
without exhibiting loss of containment or evidence of The pressure design thickness in critical areas shall be
cracking, fissuring, tearing, etc. in the fitting under test. determined according to this edition of this Standard.
If the actual final test pressure is equal to the computed Whenever a significant change is made in the geometry
test pressure, the design thickness in critical areas shall be or method of manufacture, the manufacturer shall either
at least the actual measured thickness. If the actual final retest the new production or show by analysis that the
test pressure is higher than the computed test pressure, change would not affect the results of prior tests. Examples
the design thickness in critical areas may be reduced of changes in geometry that require retests are a change in
inverse proportionally, but not more than 15% nor starting thickness or revised tooling configuration.
below the nominal wall thickness.
9.6 Proof Test Report ð24Þ
If more than one test is used to establish the test factor f,
all of these tests shall be considered for the determination A report of the testing for each joint configuration shall
of the pressure design thickness. be prepared and shall include
(a) description of the test, including the material grade,
9.4 Applicability of Test Results material group, method of manufacture, number of tests,
It is not necessary to conduct an individual test of and f factor used to establish the target proof test
fittings with all combinations of sizes, wall thicknesses, (b) instrumentation and methods of calibration used
and materials. A successful proof test on one representa- (c) material test reports for the assembly’s materials
tive fitting may qualify others to the extent described in (fitting, pipe, and end caps, if used)
paras. 9.4.1 through 9.4.3. (d) actual final test pressures achieved for each test
(e) length of time at or above the required test pressure
9.4.1 Size Range. One test fitting may be used to qualify (see para. 9.3.4)
similarly proportioned fittings as defined in para. 9.2.1 (f) calculations performed
with a size range from one-half to twice that for the (g) location of rupture, if any, including a sketch or
tested fitting. photographs of the assembly
9.4.2 Thickness Range. One test fitting may be used to (h) actual measured thickness in critical areas
qualify similarly proportioned fittings as defined (i) certification by the manufacturer and by a licensed
in para. 9.2.1 with t/D ranges from one-half to three Authorized Inspector or other third party having experi-
times that for the tested fitting. ence in pressure component design and testing
The pressure design thickness in critical areas shall be
9.4.3 Material Grades. The pressure-retaining capac- reported either on the reports for the individual tests or on
ity of a fitting of the same basic design configuration and a separate report covering multiple tests.
method of manufacture made from material in a material Nonmandatory Appendix B shows sample forms for a
group as listed in Table 5-1 will be directly proportional to proof test report and determination of the pressure design
the tensile properties of the materials. Therefore, it is nec- thickness in critical areas.
essary to test only a representative fitting to prove the
design of a fitting for all materials in a group.
5
ASME B16.9-2024
10 PRODUCTION TESTS (b) In a reducing fitting, in the proximity of the ends the
wall thickness shall not be thinner than 87.5% of the
Hydrostatic testing of wrought fittings is not required marked nominal thickness at that end. In between, the
by this Standard. All fittings shall be capable of with- wall thickness shall not be thinner than 87.5% of the
standing, without leakage or impairment of serviceability, smaller of the marked nominal thicknesses. In addition,
a hydrostatic test pressure required by the applicable in critical areas the wall thickness shall not be thinner than
piping code for seamless pipe of material equivalent to 87.5% of the design thickness.
the fitting material, and of the size and wall thickness (c) When an undertolerance other than 12.5% is speci-
the fitting marking identifies. fied, this other undertolerance shall be applied in the re-
quirements in (a) and (b).
ð24Þ 11 TOLERANCES (d) When a minimum thickness is specified, at no point
shall the wall thickness be thinner than the specified
11.1 Wall Thickness minimum thickness. In addition, in critical areas the
At the bevel a minimum wall thickness of 87.5% of the wall thickness shall not be thinner than the design thick-
nominal thickness applies unless the purchaser specifies a ness.
different wall thickness tolerance. See Figure 8-1, Note (e) The wall thickness distribution shall be not mark-
(1)(a). edly abrupt but shall be smooth.
NOTE: Meeting minimum outside diameter and maximum inside
diameter requirements may require a thicker wall at the ends.
11.2 Fitting Dimensions
Except for necessary transitions in weld ends, the Tolerances for fittings are shown in Table 11.2-1 and
following apply: apply to the nominal dimensions given in Tables 6.1-1
(a) In a nonreducing fitting, at no point shall the wall through 6.1-11. Where given in the tables, the
thickness be thinner than 87.5% of the marked nominal minimum and maximum dimensions are based on
thickness. In addition, in critical areas the wall thickness these tolerances. The listings with decimals do not
shall not be thinner than 87.5% of the design thickness. imply precision measurement, such as use of vernier,
micrometer, or electronic readout equipment.
6
ASME B16.9-2024
Table 5-1
Material Groupings
Group No. Material Standards
1 Carbon and low-alloy steels ASTM A234/A234M and ASTM A420/A420M
2 Austenitic and duplex stainless steels ASTM A403/A403M and ASTM A815/A815M
3 Nickel alloys ASTM B366/B366M
4 Aluminum alloys ASTM B361
5 Titanium alloys ASTM B363
7
ASME B16.9-2024
Table 6.1-1
Dimensions of Long Radius Elbows
Center-to-End, mm (in.)
Nominal Pipe Size Outside Diameter at Bevel, 90-deg Elbows, 45-deg Elbows,
(NPS) mm (in.) A B
1
∕2 21.3 (0.84) 38 (1.50) 16 (0.62)
3
∕4 26.7 (1.05) 38 (1.50) 19 (0.75)
1 33.4 (1.32) 38 (1.50) 22 (0.88)
11∕4 42.2 (1.66) 48 (1.88) 25 (1.00)
11∕2 48.3 (1.90) 57 (2.25) 29 (1.12)
8
ASME B16.9-2024
Table 6.1-2
Dimensions of Long Radius Reducing Elbows
21∕2 × 2 73.0 (2.88) 60.3 (2.38) 95 (3.75) 12 × 10 323.8 (12.75) 273.0 (10.75) 457 (18.00)
21∕2 × 11∕2 73.0 (2.88) 48.3 (1.90) 95 (3.75) 12 × 8 323.8 (12.75) 219.1 (8.62) 457 (18.00)
21∕2 × 11∕4 73.0 (2.88) 42.2 (1.66) 95 (3.75) 12 × 6 323.8 (12.75) 168.3 (6.62) 457 (18.00)
3 × 21∕2 88.9 (3.50) 73.0 (2.88) 114 (4.50) 14 × 12 355.6 (14.00) 323.8 (12.75) 533 (21.00)
3×2 88.9 (3.50) 60.3 (2.38) 114 (4.50) 14 × 10 355.6 (14.00) 273.0 (10.75) 533 (21.00)
1
3 × 1 ∕2 88.9 (3.50) 48.3 (1.90) 114 (4.50) 14 × 8 355.6 (14.00) 219.1 (8.62) 533 (21.00)
31∕2 × 3 101.6 (4.00) 88.9 (3.50) 133 (5.25) 16 × 14 406.4 (16.00) 355.6 (14.00) 610 (24.00)
31∕2 × 21∕2 101.6 (4.00) 73.0 (2.88) 133 (5.25) 16 × 12 406.4 (16.00) 323.8 (12.75) 610 (24.00)
31∕2 × 2 101.6 (4.00) 60.3 (2.38) 133 (5.25) 16 × 10 406.4 (16.00) 273.0 (10.75) 610 (24.00)
4 × 31∕2 114.3 (4.50) 101.6 (4.00) 152 (6.00) 18 × 16 457.0 (18.00) 406.4 (16.00) 686 (27.00)
4×3 114.3 (4.50) 88.9 (3.50) 152 (6.00) 18 × 14 457.0 (18.00) 355.6 (14.00) 686 (27.00)
4 × 21∕2 114.3 (4.50) 73.0 (2.88) 152 (6.00) 18 × 12 457.0 (18.00) 323.8 (12.75) 686 (27.00)
4×2 114.3 (4.50) 60.3 (2.38) 152 (6.00) 18 × 10 457.0 (18.00) 273.0 (10.75) 686 (27.00)
5×4 141.3 (5.56) 114.3 (4.50) 190 (7.50) 20 × 18 508.0 (20.00) 457.0 (18.00) 762 (30.00)
5 × 31∕2 141.3 (5.56) 101.6 (4.00) 190 (7.50) 20 × 16 508.0 (20.00) 406.4 (16.00) 762 (30.00)
5×3 141.3 (5.56) 88.9 (3.50) 190 (7.50) 20 × 14 508.0 (20.00) 355.6 (14.00) 762 (30.00)
5 × 21∕2 141.3 (5.56) 73.0 (2.88) 190 (7.50) 20 × 12 508.0 (20.00) 323.8 (12.75) 762 (30.00)
20 × 10 508.0 (20.00) 273.0 (10.75) 762 (30.00)
6×5 168.3 (6.62) 141.3 (5.56) 229 (9.00)
6×4 168.3 (6.62) 114.3 (4.50) 229 (9.00) 24 × 22 610.0 (24.00) 559.0 (22.00) 914 (36.00)
1
6 × 3 ∕2 168.3 (6.62) 101.6 (4.00) 229 (9.00) 24 × 20 610.0 (24.00) 508.0 (20.00) 914 (36.00)
6×3 168.3 (6.62) 88.9 (3.50) 229 (9.00) 24 × 18 610.0 (24.00) 457.0 (18.00) 914 (36.00)
24 × 16 610.0 (24.00) 406.4 (16.00) 914 (36.00)
8×6 219.1 (8.62) 168.3 (6.62) 305 (12.00) 24 × 14 610.0 (24.00) 355.6 (14.00) 914 (36.00)
8×5 219.1 (8.62) 141.3 (5.56) 305 (12.00) 24 × 12 610.0 (24.00) 323.8 (12.75) 914 (36.00)
8×4 219.1 (8.62) 114.3 (4.50) 305 (12.00) … … … …
9
ASME B16.9-2024
10
ASME B16.9-2024
Table 6.1-5
Dimensions of Short Radius 180-deg Returns
Note (1) A
O
11
ASME B16.9-2024
Table 6.1-6
Dimensions of 3D Radius Elbows
Center-to-End, mm (in.)
Nominal Pipe Size Outside Diameter at Bevel, 90-deg Elbows, 45-deg Elbows,
(NPS) mm (in.) A B
3
∕4 26.7 (1.05) 57 (2.25) 24 (0.94)
1 33.4 (1.32) 76 (3.00) 31 (1.25)
11∕4 42.2 (1.66) 95 (3.75) 39 (1.56)
11∕2 48.3 (1.90) 114 (4.50) 47 (1.88)
12
ASME B16.9-2024
Table 6.1-7
Dimensions of Straight Tees and Crosses
C C C C
M M
Center-to-End, mm (in.)
Nominal Pipe Size Outside Diameter at Bevel, Outlet, M
(NPS) mm (in.) Run, C [Notes (1), (2)]
1
∕2 21.3 (0.84) 25 (1.00) 25 (1.00)
3
∕4 26.7 (1.05) 29 (1.12) 29 (1.12)
1 33.4 (1.32) 38 (1.50) 38 (1.50)
11∕4 42.2 (1.66) 48 (1.88) 48 (1.88)
11∕2 48.3 (1.90) 57 (2.25) 57 (2.25)
13
ASME B16.9-2024
Table 6.1-8
Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses
14
ASME B16.9-2024
Table 6.1-8
Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses (Cont’d)
15
ASME B16.9-2024
Table 6.1-8
Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses (Cont’d)
16
ASME B16.9-2024
Table 6.1-8
Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses (Cont’d)
17
ASME B16.9-2024
Table 6.1-8
Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses (Cont’d)
18
ASME B16.9-2024
Table 6.1-8
Dimensions of Reducing Outlet Tees and Reducing Outlet Crosses (Cont’d)
19
ASME B16.9-2024
Table 6.1-9
Dimensions of Lap Joint Stub Ends
5 144.3 (5.683) 140.5 (5.532) 203 (8.00) 76 (3.00) 11 (0.44) 186 (7.31)
6 171.3 (6.743) 167.5 (6.594) 203 (8.00) 89 (3.50) 13 (0.50) 216 (8.50)
8 222.1 (8.743) 218.3 (8.594) 203 (8.00) 102 (4.00) 13 (0.50) 270 (10.62)
10 277.2 (10.913) 272.3 (10.719) 254 (10.00) 127 (5.00) 13 (0.50) 324 (12.75)
12 328.0 (12.913) 323.1 (12.719) 254 (10.00) 152 (6.00) 13 (0.50) 381 (15.00)
14 359.9 (14.170) 354.8 (13.969) 305 (12.00) 152 (6.00) 13 (0.50) 413 (16.25)
16 411.0 (16.180) 405.6 (15.969) 305 (12.00) 152 (6.00) 13 (0.50) 470 (18.50)
18 462.0 (18.190) 456.0 (17.969) 305 (12.00) 152 (6.00) 13 (0.50) 533 (21.00)
20 514.0 (20.240) 507.0 (19.969) 305 (12.00) 152 (6.00) 13 (0.50) 584 (23.00)
22 565.0 (22.240) 558.0 (21.969) 305 (12.00) 152 (6.00) 13 (0.50) 641 (25.25)
24 616.0 (24.240) 609.0 (23.969) 305 (12.00) 152 (6.00) 13 (0.50) 692 (27.25)
GENERAL NOTES:
(a) See Table 11.2-1 for tolerances.
(b) Service conditions and joint construction often dictate stub end length requirements. Therefore, the purchaser must specify long or short
pattern fitting when ordering.
NOTES:
(1) Gasket face finish shall be in accordance with ASME B16.5 for raised-face flanges.
(2) The lap thickness, T, shall not be less than nominal pipe wall thickness. See Table 11.2-1 for tolerance.
(3) When short pattern stub ends are used with larger flanges in Classes 300 and 600, with most sizes in Classes 900 and higher, and when long
pattern stub ends are used with larger flanges in Classes 1500 and 2500, it may be necessary to increase the length of the stub ends in order to
avoid covering the weld with the flange. Such increases in length shall be a matter of agreement between the manufacturer and purchaser.
(4) When special facings such as tongue and groove or male and female are employed, additional lap thickness must be provided and such
additional thickness shall be in addition to (not included in) the basic length, F.
(5) These dimensions conform to the radius established for lap joint flanges in ASME B16.5.
(6) This dimension conforms to standard machined facings shown in ASME B16.5. The back face of the lap shall be machined to conform to the
surface on which it sits. Where ring joint facings are to be applied, use dimension K as given in ASME B16.5.
20
ASME B16.9-2024
Nominal Pipe Size Outside Diameter at Limiting Wall Thickness Length, E, mm (in.) Length, E, mm (in.)
(NPS) [Note (1)] Bevel, mm (in.) for Length, E, mm (in.) [Note (2)] [Note (3)]
1
∕2 21.3 (0.84) 4.57 (0.18) 25 (1.00) 25 (1.00)
3
∕4 26.7 (1.05) 3.81 (0.15) 25 (1.00) 25 (1.00)
1 33.4 (1.32) 4.57 (0.18) 38 (1.50) 38 (1.50)
11∕4 42.2 (1.66) 4.83 (0.19) 38 (1.50) 38 (1.50)
11∕2 48.3 (1.90) 5.08 (0.20) 38 (1.50) 38 (1.50)
21
ASME B16.9-2024
Table 6.1-10
Dimensions of Caps (Cont’d)
NOTES: (Cont’d)
(2) This column applies when the nominal wall thickness or schedule as it is marked on the fitting is less than or equal to the limiting wall
thickness.
(3) This column applies when the nominal wall thickness or schedule as it is marked on the fitting is greater than the limiting wall thickness.
22
ASME B16.9-2024
Table 6.1-11
Dimensions of Reducers
H H
2 × 11∕2 60.3 (2.38) 48.3 (1.90) 76 (3.00) 8×6 219.1 (8.62) 168.3 (6.62) 152 (6.00)
2 × 11∕4 60.3 (2.38) 42.2 (1.66) 76 (3.00) 8×5 219.1 (8.62) 141.3 (5.56) 152 (6.00)
2×1 60.3 (2.38) 33.4 (1.32) 76 (3.00) 8×4 219.1 (8.62) 114.3 (4.50) 152 (6.00)
2 × 3∕4 60.3 (2.38) 26.7 (1.05) 76 (3.00) 8 × 31∕2 219.1 (8.62) 101.6 (4.00) 152 (6.00)
21∕2 × 2 73.0 (2.88) 60.3 (2.38) 89 (3.50) 10 × 8 273.0 (10.75) 219.1 (8.62) 178 (7.00)
21∕2 × 11∕2 73.0 (2.88) 48.3 (1.90) 89 (3.50) 10 × 6 273.0 (10.75) 168.3 (6.62) 178 (7.00)
1 1
2 ∕2 × 1 ∕4 73.0 (2.88) 42.2 (1.66) 89 (3.50) 10 × 5 273.0 (10.75) 141.3 (5.56) 178 (7.00)
21∕2 × 1 73.0 (2.88) 33.4 (1.32) 89 (3.50) 10 × 4 273.0 (10.75) 114.3 (4.50) 178 (7.00)
3 × 21∕2 88.9 (3.50) 73.0 (2.88) 89 (3.50) 12 × 10 323.8 (12.75) 273.0 (10.75) 203 (8.00)
3×2 88.9 (3.50) 60.3 (2.38) 89 (3.50) 12 × 8 323.8 (12.75) 219.1 (8.62) 203 (8.00)
3 × 11∕2 88.9 (3.50) 48.3 (1.90) 89 (3.50) 12 × 6 323.8 (12.75) 168.3 (6.62) 203 (8.00)
3 × 11∕4 88.9 (3.50) 42.2 (1.66) 89 (3.50) 12 × 5 323.8 (12.75) 141.3 (5.56) 203 (8.00)
31∕2 × 3 101.6 (4.00) 88.9 (3.50) 102 (4.00) 14 × 12 355.6 (14.00) 323.8 (12.75) 330 (13.00)
1 1
3 ∕2 × 2 ∕2 101.6 (4.00) 73.0 (2.88) 102 (4.00) 14 × 10 355.6 (14.00) 273.0 (10.75) 330 (13.00)
31∕2 × 2 101.6 (4.00) 60.3 (2.38) 102 (4.00) 14 × 8 355.6 (14.00) 219.1 (8.62) 330 (13.00)
31∕2 × 11∕2 101.6 (4.00) 48.3 (1.90) 102 (4.00) 14 × 6 355.6 (14.00) 168.3 (6.62) 330 (13.00)
31∕2 × 11∕4 101.6 (4.00) 42.2 (1.66) 102 (4.00)
16 × 14 406.4 (16.00) 355.6 (14.00) 356 (14.00)
4 × 31∕2 114.3 (4.50) 101.6 (4.00) 102 (4.00) 16 × 12 406.4 (16.00) 323.8 (12.75) 356 (14.00)
4×3 114.3 (4.50) 88.9 (3.50) 102 (4.00) 16 × 10 406.4 (16.00) 273.0 (10.75) 356 (14.00)
4 × 21∕2 114.3 (4.50) 73.0 (2.88) 102 (4.00) 16 × 8 406.4 (16.00) 219.1 (8.62) 356 (14.00)
4×2 114.3 (4.50) 60.3 (2.38) 102 (4.00)
23
ASME B16.9-2024
Table 6.1-11
Dimensions of Reducers (Cont’d)
24 × 22 610 (24.00) 559.0 (22.00) 508 (20.00) 40 × 38 1 016 (40.00) 965 (38.00) 610 (24.00)
24 × 20 610 (24.00) 508.0 (20.00) 508 (20.00) 40 × 36 1 016 (40.00) 914 (36.00) 610 (24.00)
24 × 18 610 (24.00) 457.0 (18.00) 508 (20.00) 40 × 34 1 016 (40.00) 864 (34.00) 610 (24.00)
24 × 16 610 (24.00) 406.4 (16.00) 508 (20.00) 40 × 32 1 016 (40.00) 813 (32.00) 610 (24.00)
40 × 30 1 016 (40.00) 762 (30.00) 610 (24.00)
26 × 24 660 (26.00) 610.0 (24.00) 610 (24.00)
26 × 22 660 (26.00) 559.0 (22.00) 610 (24.00) 42 × 40 1 067 (42.00) 1 016 (40.00) 610 (24.00)
26 × 20 660 (26.00) 508.0 (20.00) 610 (24.00) 42 × 38 1 067 (42.00) 965 (38.00) 610 (24.00)
26 × 18 660 (26.00) 457.0 (18.00) 610 (24.00) 42 × 36 1 067 (42.00) 914 (36.00) 610 (24.00)
42 × 34 1 067 (42.00) 864 (34.00) 610 (24.00)
28 × 26 711 (28.00) 660.0 (26.00) 610 (24.00) 42 × 32 1 067 (42.00) 813 (32.00) 610 (24.00)
28 × 24 711 (28.00) 610.0 (24.00) 610 (24.00) 42 × 30 1 067 (42.00) 762 (30.00) 610 (24.00)
28 × 20 711 (28.00) 508.0 (20.00) 610 (24.00)
28 × 18 711 (28.00) 457.0 (18.00) 610 (24.00) 44 × 42 1 118 (44.00) 1 067 (42.00) 610 (24.00)
44 × 40 1 118 (44.00) 1 016 (40.00) 610 (24.00)
30 × 28 762 (30.00) 711.0 (28.00) 610 (24.00) 44 × 38 1 118 (44.00) 965 (38.00) 610 (24.00)
30 × 26 762 (30.00) 660.0 (26.00) 610 (24.00) 44 × 36 1 118 (44.00) 914 (36.00) 610 (24.00)
30 × 24 762 (30.00) 610.0 (24.00) 610 (24.00)
30 × 20 762 (30.00) 508.0 (20.00) 610 (24.00) 46 × 44 1 168 (46.00) 1 118 (44.00) 711 (28.00)
46 × 42 1 168 (46.00) 1 067 (42.00) 711 (28.00)
32 × 30 813 (32.00) 762.0 (30.00) 610 (24.00) 46 × 40 1 168 (46.00) 1 016 (40.00) 711 (28.00)
32 × 28 813 (32.00) 711.0 (28.00) 610 (24.00) 46 × 38 1 168 (46.00) 965 (38.00) 711 (28.00)
32 × 26 813 (32.00) 660.0 (26.00) 610 (24.00)
32 × 24 813 (32.00) 610.0 (24.00) 610 (24.00) 48 × 46 1 219 (48.00) 1 168 (46.00) 711 (28.00)
48 × 44 1 219 (48.00) 1 118 (44.00) 711 (28.00)
34 × 32 864 (34.00) 813.0 (32.00) 610 (24.00) 48 × 42 1 219 (48.00) 1 067 (42.00) 711 (28.00)
34 × 30 864 (34.00) 762.0 (30.00) 610 (24.00) 48 × 40 1 219 (48.00) 1 016 (40.00) 711 (28.00)
34 × 26 864 (34.00) 660.0 (26.00) 610 (24.00)
GENERAL NOTE: Although the figure illustrates a bell-shaped reducer, the use of a conical reducer is not prohibited.
24
ASME B16.9-2024
Table 8-1
Welding Bevels and Root Face
Note (1) 1.5 6 1.0 (0.06 6 0.03) Note (1) 1.5 6 1.0 (0.06 6 0.03)
(Root face) (Root face)
25
ASME B16.9-2024
Figure 8-1
Maximum Envelope for Welding End Transitions
0.5tmin
1.5tmin
Outside
Radius 0.05tmin
Note (5)
Outside
45 deg max.
Radius optional
Note (3)
30 deg max.
Note (4)
Component or Fitting
tnom tmin Max. [Note (2)]
Min. – 1.0tmin
30 deg max.
Note (1)
Max.
slope 1:3
Inside
Radius 0.05tmin
Note (5)
Inside
2tmin transition region
NOTES:
(1) The value of tmin is whichever of the following is applicable:
(a) the minimum ordered wall thickness of the pipe, to include pipe that is purchased to a nominal wall thickness with an undertolerance
other than 12.5%
(b) 0.875 times the nominal wall thickness of pipe ordered to a pipe schedule wall thickness that has an undertolerance of 12.5%
(2) The maximum thickness at the end of the component is as follows:
(a) the greater of [tmin + 4 mm (0.16 in.)] or 1.15tmin when ordered on a minimum wall basis
(b) the greater of [tmin + 4 mm (0.16 in.)] or 1.10tnom when ordered on a nominal wall basis
(3) Weld bevel shown is for illustration only.
(4) The weld reinforcement permitted by applicable code may lie outside the maximum envelope.
(5) Where transitions using maximum slope do not intersect the inside or outside surfaces within the transition region, as shown by the phantom
outline, maximum slopes shall be used. Alternatively, radii lying within the envelope may be used.
26
ASME B16.9-2024
Table 9.2.1-1
Testing Coverage
Type of Fitting Tested [Note (1)] Qualifies the Following If the Same Design Thickness Is Used
Short radius elbow [Note (2)] Short radius, long radius, reducing long radius, or 3D radius elbow
Long radius elbow [Note (2)] Long radius, reducing long radius, or 3D radius elbow
3D radius elbow [Note (2)] 3D radius elbow
Straight tee Straight or reducing tees of any reduction
Reducing tee Reducing tees with the same or more reduction in outlet size
Straight cross Straight or reducing crosses of any reduction
Reducing cross Reducing crosses with the same or more reduction in outlet size
Cap Caps of the same configuration
Eccentric reducer [Note (3)] Eccentric or concentric reducers with the same or lesser included transition angle
Concentric reducer [Note (3)] Concentric reducers with the same or lesser included transition angle [Note (4)]
Lap joint stub ends Lap joint stub ends are exempt from proof
NOTES:
(1) Paragraph 9.4 applies to as-tested and qualified fittings.
(2) A test of any angle elbow covered in Tables 6.1-1 through 6.1-6 will qualify any other angle. A factory-made segment elbow that has a proof test
on a geometrically similar 45-deg or 90-deg elbow need not be tested separately.
(3) Straight conical (no tangent) and bell-shaped reducers are considered different design configurations and require separate testing.
(4) “Transition angle” is defined as the angle of the conical section and is calculated as the [arc tan (difference of diameters/twice the length)] for
concentric reducers or [arc tan (difference of diameters/length)] for eccentric reducers.
Table 9.3.1-1
Test Factor, f, Determination
Number of Tests Performed, or Number of Test
Geometrically Similar Fittings Tested Factor, f
One 1.10
Two 1.05
Three or more 1.0
27
Table 11.2-1
ð24Þ Tolerances
Q Q
K U
U
Q Q
O
A A
Q
Tees
Q Q
Q
A P
ASME B16.9-2024
Center-to-End
All Fittings [Notes (1), (2)] Dimensions, mm (in.) Overall 180-deg Returns
28
10 to 18 250 to 450 +4.0, −3.2 (+0.16, −0.12) 3.2 (0.12) 2 (0.09) 3 (0.12) 2 (0.09) 6 (0.25) 10 (0.38) 6 (0.25) 2 (0.06)
20 to 24 500 to 600 +6.4, −4.8 (+0.25, −0.19) 4.8 (0.19) 2 (0.09) 3 (0.12) 2 (0.09) 6 (0.25) 10 (0.38) 6 (0.25) 2 (0.06)
26 to 30 650 to 750 +6.4, −4.8 (+0.25, −0.19) 4.8 (0.19) 3 (0.12) 6 (0.25) 5 (0.19) 10 (0.38) … … …
32 to 48 800 to 1 200 +6.4, −4.8 (+0.25, −0.19) 4.8 (0.19) 5 (0.19) 6 (0.38) 5 (0.19) 10 (0.38) … … …
Lap Joint Stub Ends [Note (6)] Angularity Tolerances, mm (in.)
Outside Fillet
Nominal Diameter Radius Nominal Off Off
Pipe Size of Lap, of Lap, Lap Thickness, Pipe Size Angle, Plane,
(NPS) DN G, mm (in.) R, mm (in.) mm (in.) (NPS) DN Q P
1
∕2 to 21∕2 15 to 65 +0, −1 (+0, −0.03) +0, −1 (+0, −0.03) +1.6, −0 (+0.06, −0) 1
∕2 to 4 15 to 100 1 (0.03) 2 (0.06)
3 to 31∕2 80 to 90 +0, −1 (+0, −0.03) +0, −1 (+0, −0.03) +1.6, −0 (+0.06, −0) 5 to 8 125 to 200 2 (0.06) 4 (0.12)
4 100 +0, −1 (+0, −0.03) +0, −2 (+0, −0.06) +1.6, −0 (+0.06, −0) 10 to 12 250 to 300 3 (0.09) 5 (0.19)
Table 11.2-1
Tolerances (Cont’d)
Lap Joint Stub Ends [Note (6)] Angularity Tolerances, mm (in.)
Outside Fillet
Nominal Diameter Radius Nominal Off Off
Pipe Size of Lap, of Lap, Lap Thickness, Pipe Size Angle, Plane,
(NPS) DN G, mm (in.) R, mm (in.) mm (in.) (NPS) DN Q P
5 to 8 125 to 200 +0, −1 (+0, −0.03) +0, −2 (+0, −0.06) +1.6, −0 (+0.06, −0) 14 to 16 350 to 400 3 (0.09) 6 (0.25)
10 to 18 250 to 450 +0, −2 (+0, −0.06) +0, −2 (+0, −0.06) +3.2, −0 (+0.12, −0) 18 to 24 450 to 600 4 (0.12) 10 (0.38)
20 to 24 500 to 600 +0, −2 (+0, −0.06) +0, −2 (+0, −0.06) +3.2, −0 (+0.12, −0) 26 to 30 650 to 750 5 (0.19) 10 (0.38)
26 to 30 650 to 750 … … … 32 to 42 800 to 1 050 5 (0.19) 13 (0.50)
32 to 48 800 to 1 200 … … … 44 to 48 1 100 to 1 200 5 (0.19) 19 (0.75)
GENERAL NOTE: Tolerances are equal plus and minus except as noted.
NOTES:
(1) The inside diameter and the nominal wall thicknesses at ends are to be specified by the purchaser.
(2) For minimum wall thickness, see para. 11.1.
(3) Out-of-round is the sum of absolute values of plus and minus tolerances.
(4) This tolerance may not apply in localized areas of formed fittings where increased wall thickness is required to meet design requirements of para. 2.2.
ASME B16.9-2024
(5) Unless otherwise specified by the purchaser, these tolerances apply to the nominal inside diameter. When ordered on nominal wall basis, the nominal inside diameter equals the difference
between the nominal outside diameter and twice the nominal wall thickness. When ordered on minimum wall basis, the nominal inside diameter equals the difference between the minimum
outside diameter and twice the minimum wall thickness.
29
(6) See Table 6.1-9 for limiting dimensions of outside diameter of barrel.
ASME B16.9-2024
MANDATORY APPENDIX I
REFERENCES
The following is a list of standards and specifications ASTM A815/A815M-14e1, Specification for Wrought
referenced in this Standard. Unless otherwise specified, Ferritic, Ferritic/Austenitic and Martensitic Stainless
the latest edition of ASME publications shall apply. Steel Piping Fittings. ASTM International.
ASTM A960/A960M-16a, Specification for Common Re-
ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1∕2 quirements for Wrought Steel Piping Fittings. ASTM
Through NPS 24 Metric/Inch Standard. The American International.
Society of Mechanical Engineers. ASTM B361-16, Specification for Factory-Made Wrought
ASME B16.25, Buttwelding Ends. The American Society of Aluminum and Aluminum-Alloy Welding Fittings. ASTM
Mechanical Engineers. International.
ASME B31, Code for Pressure Piping. The American ASTM B363-14, Specification for Seamless and Welded
Society of Mechanical Engineers. Unalloyed Titanium and Titanium Alloy Welding
ASME B31.3, Process Piping. The American Society of Fittings. ASTM International.
Mechanical Engineers. ASTM B366/B366M-17, Specification for Factory-Made
ASME B36.10, Welded and Seamless Wrought Steel Pipe. Wrought Nickel and Nickel Alloy Fittings. ASTM Inter-
The American Society of Mechanical Engineers. national.
ASME B36.19, Stainless Steel Pipe. The American Society ASTM E29-13, Practice for Using Significant Digits in Test
of Mechanical Engineers. Data to Determine Conformance With Specifications.
ASME Boiler and Pressure Vessel Code. The American ASTM International.
Society of Mechanical Engineers. ISO 6708:1995, Pipework components — Definition and
ASTM A234/A234M-17, Specification for Piping Fittings selection of DN (nominal size).1 International Organi-
of Wrought Carbon Steel and Alloy Steel for Moderate zation for Standardization.
and High Temperature Service. ASTM International. ISO 9000:2015, Quality management systems — Funda-
ASTM A403/A403M-16, Specification for Wrought Aus- mentals and vocabulary.1 International Organization
tenitic Stainless Steel Piping Fittings. ASTM Interna- for Standardization.
tional. ISO 9001:2015, Quality management systems — Require-
ASTM A420/A420M-16, Specification for Piping Fittings ments.1 International Organization for Standardization.
of Wrought Carbon Steel and Alloy Steel for Low- ISO 9004:2009, Managing for the sustained success of an
Temperature Service. ASTM International. organization — A quality management approach. 1
International Organization for Standardization.
1
This publication may also be obtained from the American National
Standards Institute (ANSI): www.ansi.org.
30
ASME B16.9-2024
NONMANDATORY APPENDIX A
QUALITY SYSTEM PROGRAM
The products manufactured in accordance with this program compliance shall be available to the purchaser
Standard shall be produced under a Quality System at the manufacturer’s facility. A written summary descrip-
Program following the principles of an appropriate stan- tion of the program used by the product manufacturer
dard from the ISO 9000 series.1 A determination of the shall be available to the purchaser upon request. The
need for registration and/or certification of the “product manufacturer” is defined as the entity whose
product manufacturer’s quality system by an independent name or trademark appears on the product in accordance
organization shall be the responsibility of the manufac- with the marking or identification requirements of this
turer. The detailed documentation demonstrating Standard.
1
This series is also available from the American National Standards
Institute (ANSI). The applicable standards from the series are listed
under References in Mandatory Appendix I.
31
ASME B16.9-2024
NONMANDATORY APPENDIX B
ð24Þ SAMPLE FORMS FOR DESIGN PROOF TESTS
Form B-1 shows a sample form for a proof test report or for multiple tests of geometrically similar fittings of
that includes the determination of the pressure design same fitting type, same material group, same method
thickness in critical areas. Additional required or of manufacture, same critical area, and overlapping
useful information shall be attached to the form and refer- ranges of applicability. This form is also useful for
enced in section 8, e.g., as follows: tests made in accordance with previous editions of the
(a) description of equipment and instrumentation standard.
used NOTE: Forms B-1 and B-2 are only examples of a report prepared
(b) calibration record of pressure measuring device in accordance with the latest edition of this Standard. The proof
(c) material test report of tested fitting and other test data can be reported and retained in a format appropriate to
assembly’s materials the user. The mandatory requirements for the reports are speci-
(d) dimensional report of tested fitting (prior to test) fied in para. 9.6. Reports of tests made in accordance with and at
including actual wall thickness in critical areas the time of previous editions of this Standard likely will not
(e) record of pressure-time readings include all information shown in the sample forms. The manda-
tory requirements for these reports to be acceptable are given in
Form B-2 shows a sample of a form for the determina-
para. 9.5.
tion of the pressure design thickness in critical areas. In-
dividual proof test reports must be available for the
referenced tests. The form can be used for a single test
32
ASME B16.9-2024
1. Manufacturer
(Name and address of manufacturer)
2. Tested fitting: Type Dimensions
(Type as per ASME B16.9, Table 9.2.1-1) (Nominal pipe size and nominal wall thickness designation)
Material Material Group
(Material standard and material grade) (Per ASME B16.9, Table 5-1)
Method of manufacture
(e.g., hot or cold forming, method of forming)
Critical area Actual wall thickness in the critical area, tactual
(e.g., inner radius of elbow, crotch of teeor cross, large end of reducer)
9. Notes
10. Certification
33
ASME B16.9-2024
1. Manufacturer
(Name and address of manufacturer)
2. Tested fitting: Type Material Group
(Type as per ASME B16.9,Table 9.2.1-1) (Per ASME B16.9, Table 5-1)
Method of manufacturing
(e.g., hot or cold forming, method of forming)
Critical area
(e.g., inner radius of elbow, crotch of tee, crotch of cross, knuckle radius of cap, large end of reducer)
6. Notes
7. Certification
(Date, Manufacturer)
34
ASME B16.9-2024