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Ansar

The document discusses roll pass designing in continuous bar mills, focusing on key parameters such as Gamma, Lambda, and Beta, which relate to the dimensions and ratios of the bars being processed. It outlines the mathematical relationships governing the rolling process, the effects of temperature on dimensions, and the characteristics of various pass shapes like square and oval. Additionally, it clarifies the importance of maintaining volume constancy during the rolling process and the conditions for definite passes in the mill setup.

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justineopiyo18
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9 views2 pages

Ansar

The document discusses roll pass designing in continuous bar mills, focusing on key parameters such as Gamma, Lambda, and Beta, which relate to the dimensions and ratios of the bars being processed. It outlines the mathematical relationships governing the rolling process, the effects of temperature on dimensions, and the characteristics of various pass shapes like square and oval. Additionally, it clarifies the importance of maintaining volume constancy during the rolling process and the conditions for definite passes in the mill setup.

Uploaded by

justineopiyo18
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Roll Pass Designing in Continuous Bar Mills

1. Roll Pass Designing in Continuous Bar Mill  b=1.15 X  h 2ho ( √R X  h-  h ) 2f


2. Gamma (defined as ratio between exit and entry height) is always < 1. If we reduce a
100x10 flat to 8 mm (a 20% reduction), Gamma=0.8.
3. Lambda (defined as ratio between exit and entry length, but more often as ratio between
entry and exit section area) is always > 1. In the example above (100x10 reduced to
100x8) Lambda = 1000/800 = 1.25.
4. Note that Beta = 1. (100/100 =1)
5. Roll Pass Designing in Continuous Bar Mill
6. The rolling process can be synthesized by one equation: Beta x Gamma x Lambda = 1.
Which is a mathematical way of saying that the volume is a constant
7. Roll Pass Designing in Continuous Bar Mill
8. Hot & Cold Dimensions
9. Dimensions in mm refer to COLD bars. Corresponding hot bars have slightly larger
dimensions due to the coefficient of linear expansion of steel, assumed to be 1.013.
10. Roll Pass Designing in Continuous Bar Mill
11. Square Dimensions 90° square with side s and corner radius r has area: A=s^2-0.86*r^2
(1) and actual 'reduced' diagonal: d=s*√ (2)-0.83*r (2)
12. Note: Square grooves generally have facing angles alpha = 90° only for larger squares.
Generally, facing angle alpha is taken as 90° for s > 45 mm, 91° down to 25 mm and 92°
for s <= 25 mm.
13. In these cases the actual reduced diagonal has length:
14. d=s/sin(alpha/2)+2*r*(1-1/(sin(alpha/2)) (3)
15. Roll Pass Designing in Continuous Bar Mill
16. Roll Pass Designing in Continuous Bar Mill
17. Oval Radius
18. An oval pass is made of two circular arcs with facing concavities. Three dimensions are
considered, referring either to pass or to bar
19. b1t = theoretical oval width (pass, not physically measurable)
20. b1r = actual oval width (bar, physically measurable)
21. maxw = maximum oval width (pass, physically measurable)
22. If b1r becomes > maxw , pass overfilled will be overfilled.
23. Roll Pass Designing in Continuous Bar Mill
24. Roll Pass Designing in Continuous Bar Mill
25. To identify oval height, we only need two dimensions:
26. h1t = theoretical oval height (pass, physically measurable)
27. h1r = actual oval height (bar, physically measurable)
28. draw the oval groove we need to know its radius R. The formula is:
R=(b1t^2+h1t^2)/(4*h1t) [Italian notation] (4)
29. Now, when gap=0 we have b1t=maxw. This means that if the oval is identified as maxw
x h1t, we can put H=h1t-gap and calculate
30. R=(maxw^2+H^2)/(4*H) [German notation] (5)
31. Roll Pass Designing in Continuous Bar Mill
32. Definite passes are those having two equal axes in an x, y plane. In a square-into-oval
deformation, the bar needs to be turned at 90 degrees. A CBM contains three distinct
mills. In continuous bar rolling, the volume remains constant but the flow varies. Increase
in the width of the bar is called elongation. Hot size of the bar is normally taken as 1.013
times the cold size. Squares and rounds are intermediate passes. Two facing grooves form
a roll pass. A sequence only produces definite passes. In a continuous bar mill, it is not
necessary that the reduction must be applied after a 90-degree rotation of the bar at each
stand. Roll Pass Designing in Continuous Bar Mill
33. Definite passes are those having two equal axes in an x, y plane. (True)
34. In a square-into-oval deformation, the bar needs to be turned at 90 degrees. (False)
35. A CBM contains three distinct mills. (True)
36. In continuous bar rolling, the volume remains constant but the flow varies. (False)
37. Increase in the width of the bar is called elongation. (False)
38. Hot size of the bar is normally taken as 1.013 times the cold size. (True)
39. Squares and rounds are intermediate passes. (False)
40. Two facing grooves form a roll pass. (True)
41. A sequence only produces definite passes. (True)
42. In a continuous bar mill, it is not necessary that the reduction must be applied after a 90-
degree rotation of the bar at each stand.
43. Roll Pass Designing in Continuous Bar Mill

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