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EC210 Swing Gearbox Disassembly

This document provides detailed instructions for disassembling the swing gearbox of the EC210D Volvo model, including precautions and step-by-step procedures. It emphasizes the importance of cleanliness, proper marking of components, and careful handling of parts to avoid mixing. The document also includes notes on not reusing certain components during the disassembly process.

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28 views6 pages

EC210 Swing Gearbox Disassembly

This document provides detailed instructions for disassembling the swing gearbox of the EC210D Volvo model, including precautions and step-by-step procedures. It emphasizes the importance of cleanliness, proper marking of components, and careful handling of parts to avoid mixing. The document also includes notes on not reusing certain components during the disassembly process.

Uploaded by

aungaungoomanual
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Service Information

Document Title: Function Group: Information Type: Date:


Swing gearbox, disassembly Service Information 2/24/2025
Profile:
EC210D Volvo

Swing gearbox, disassembly


Showing Selected Profile

Valid for serial numbers


Model Production site Serial number start Serial number stop
EC210D Volvo

Precautions

Ÿ Thoroughly clean the gearbox assembly prior to disassembly.


Ÿ Select a clean work area.
Ÿ Match mark attached components to indicate proper positioning during reassembly.
Ÿ Take care not to mix the parts of sub assemblies i.e. planetary bearings, gears and thrust washers.
Ÿ Thoroughly clean all parts and the inside of the casings.
Ÿ Inspect and analyze all failures.

¡ Determine the root cause!

Disassembly

1. Open drain valve cap (D) from drain valve (C) and connect drain hose (E) to drain valve (C) and drain the oil into a
suitable container.

Figure 1
Removal, hydraulic motor
2. After completely draining, remove drain hose (E), then close drain valve cap (D).
3. Remove screws (24).
4. Lift the motor off the gearbox.
NOTE!
Make match marks (A) on hydraulic motor casing (301), plate (23), ring gear (20), and case (19).

Make sure match marks (A) are permanent and clearly visible.

5. Remove screws (22).

Figure 2
Removal, screw and plate
6. Remove plate (23).
7. Remove 1st sun gear (37).

Figure 3
Removal, 1st sun gear
8. Remove 1st planetary gear assembly (28) from ring gear (20).
Disassemble the 1st planetary gear assembly in the following order:

Figure 4
Removal, retaining ring

¡ Remove retaining ring (35), and then thrust washer (34), planetary gear (30), needle bearing (32) and thrust
washer (33).
¡ Remove thrust washer (27).
¡ Remove spring pin (36) from carrier (29) to take out pin (31).
NOTE!
Match mark gears (30), pins (31) and carrier (29).

NOTE!
Do not remove pins (31) if not worn or damaged.

NOTE!
Do not reuse spring pins (36).

Figure 5
Removal, spring pin
9. Remove ring gear (20) and dowel pin (21).

Figure 6
Removal, 2nd sun gear
10. Remove 2nd sun gear (26) and thrust ring (25).
11. Remove 2nd planetary gear assembly (1) from shaft (10).
Disassemble the 2nd planetary gear assembly in the following order:

Figure 7
Removal, 2nd planetary gear

¡ Tap spring pin (9) into pin (5).


¡ Remove pin (5) and bushing (6) from carrier (2).
¡ Remove planetary gear (3) thrust washers (8).

NOTE!
Match mark gears (3), pins (5), and carrier (2).

NOTE!
Do not mix the gears, thrust washers, bushings, and pin assemblies.
NOTE!
Do not reuse spring pins (9).

To remove spring pin (9), tap it into pin (5).

After removing pin (5), remove the spring pin.

12. Remove retaining ring (18).

Figure 8
Removal, retaining ring
13. Remove screws (15).

Figure 9
Removal, cover and oil seal
14. Remove cover (12).
15. Remove oil seal (14).
NOTE!
Do not reuse the oil seal

16. Block the reduction gear as shown.


Press shaft (10) from case (19).
Figure 10
Removal, shaft
17. Press spherical bearing (16) and collar (11) from shaft (10).

Figure 11
Removal, spherical bearing
NOTE!
If it is difficult to remove spherical bearing (16) as illustrated, use a bearing puller.

NOTE!
Be careful not to damage collar (11) by excessive force.

18. Remove O-ring (13) from collar (11).


Figure 12
Removal, O-ring
NOTE!
Do not reuse the O-ring.

19. Press spherical bearing (17) from case (19).

Figure 13
Removal, spherical bearing
NOTE!
Spherical bearing (17) can also be removed using a bench press.

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