User Manual

ProfiLine Pegasus

User Manual
Low Temperature Upright Freezer
ProfiLine Pegasus

National Lab GmbH

Grambeker Weg 157, D-23879 Moelln
Phone: +49 45 42 / 84 91 – 70
Telefax: +49 45 42 / 84 91 – 71
eMail: [email protected]

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 User Manual
ProfiLine Pegasus

Contents

Before using the freezer 1

Safeguarding the environment 1
Precautions and general recommendations 1
Installing the freezer 2
Inner doors 2
Electrical connection 3
Before commissioning 3
Start procedure 4
Starting up the freezer 4
Turn OFF the freezer 4
Description control panel 5
Setting icons 6
Custom Settings 7
Advanced Settings 8
Service 9
Calibration Settings 9
Advanced service settings 10
Status 10
Graph 10
Change / Reset password 10
Download and upload data 11
Alarms on display 12
Alarm icons 12
Default settings 13
Power failure 14
The cooling system 14
Relocating or moving the freezer 14
Cleaning and maintenance of the freezer 15
Spare parts 15
Disposing of the freezer 15
Wiring diagram 16

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ProfiLine Pegasus

Before using the freezer

For safety reasons, these operating instructions should be read before the freezer is
commissioned. The operating instructions should always be available to and
accessible for the personnel!

Only use the freezer for its specific purpose.

Safeguarding the environment:

1. Packing:
The packing material is entirely recyclable.
Please follow the local regulations for scrapping.

2. Appliance:
The freezer is made of recyclable material. Dispose of the appliance should be
according with the local environmental regulations.
Please deliver the appliance to an authorised centre for recovery of refrigerant.

Information:
This appliance contains a mixture of different refrigerant. For more information,
please refer to the rating plate affixed on the freezer.

Precautions and general recommendations:

All personnel have to be qualified by the operator under consideration of the special
requirements for an operation down to -40 °C / -86 °C. There is a risk of frost-bite if
the contents or parts of the inner container are touched!
In the event of breakdown or irregularities contact professional instructors or repair
technicians immediately.

WARNING: Keep ventilation openings in the appliance enclosure or in the

built-in structure clear of obstruction
WARNING: Do not use mechanical devices or other means to accelerate the
defrosting process, other than those recommended by the
manufacturer
WARNING: Do not damage the refrigerant system
WARNING: Do not use electrical appliances inside the freezer storage
compartment unless they are of the type recommended by the
manufacturer

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• Always keep keys in a separate place and out of reach of unauthorised

personnel or children
• Before servicing or cleaning the appliance, unplug it from the mains or
disconnect the electrical power supply
• The power supply cable may only be replaced by an authorised person
• Frost formation on the interior wall and inner parts is a natural phenomenon
thus the freezer should be defrosted during normal cleaning or maintenance
• Do not put bottles containing carbonic acid or inflammable products in the
freezer.

Installing the freezer

1. Always let an authorised electrician install the freezer.

2. The freezer should be located in a cool, dry place out of direct sunlight. The
freezer gives off a great deal of heat when in operation. If the ambient
temperature is too high there is a risk that the freezer will not operate
correctly. It is recommended that the room be ventilated so that the room
temperature does not exceed +25 °C. Class N.

3. Place the freezer on a solid and flat substrate. This will eliminate any
vibration and irritating noise. The freezer should be placed with at least
10 cm free to the sides, at least 15 cm free at the back free to the ceiling.

The installation should be fused at least with a 10 A fuse.

Inner doors:

NOTE: The inner doors should be used at all times. Make sure to close them tightly.

The manufacturer is not responsible for damage to the freezer caused by failure to
do so.

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Electrical Connection

The machine should be given extra protection in accordance with Electricity Supply
Regulations in order to protect the user against dangerous electric shocks in the
event of faults.

Data regarding voltage and absorbed power / current is given on the rating plate
placed on the rear side of the freezer.

Electrical connection must be made in accordance with the local regulations.

Warning:

Regulations require that this appliance be earthed:

The manufacture declines all liability for injury to persons or animals and for
damage to property resulting from failure to observe the above procedures and
reminders.

If the socket and plug are not of the same type either the socket or the plug must be
replaced by a qualified electrician.
Under no circumstances use extension leads or adaptors.

1. Place the freezer on a flat floor that can bear the weight of the freezer

2. The electrical installation should be earthed

3. Do not use extension cables. Connect the freezer directly to a fixed

installation. If the freezer is connected to a long extension cable there is a
risk that the cable will become hot.

4. The freezer should be placed in a dry location. Do not allow water to come
into contact with the cabinet. Water entering electrical parts may cause short-
circuiting.

5. In the event of functional or electrical irregularities, please contact an

authorised service engineer.

Before commissioning

Clean the freezer both inside and out using a damp, wrung out cloth. Dry with a dry
cloth.

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Start procedure
• Put the plug in the socket.
• Turn the unit on by using the on/off switch (password “0000” if necessary)
• It will take about 3-5 minutes before the compressor starts

The thermostat is pre-set by the producer.

Starting up the freezer

Start the freezer. Set the digital thermometer at the temperature required. It will now
take about 6-10 hours before the set temperature is reached.
The freezer should be cooled down empty.

Turn OFF the freezer:

Turn off the freezer by pressing the ON/OFF switch.

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Description control panel

1 2 3 4 Alarm (red LED) Power failure (red LED)

On/Off, exit menu

10
Arrow keys to scroll through the menu

5 6 7 8 9 Back Enter (open menu, confirm)

Mute Alarm

“UP arrow – button“: shows the recorded temperature graph.

„LEFT arrow – button“: shows the last ten days.
„ESC – button“: back to the main menu.

1. Probe shown in main screen

2. Temperature indicator
3. Alarm indicator
4. Status / Alarm icons
5. Date indicator
6. Compressor indicator
7. Time indicator
8. Ambient temperature indicator
9. Battery level
10. USB-Connection

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Setting icons

Custom Settings
Custom Settings (page 7)

Advanced Settings
Advanced Settings (page 8)

Service Settings
Service Settings

Status
Status (page 10)

Change and Reset Password

Change Reset Password (page 10)

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Custom Settings

Enter password
The menu Custom Settings is protected with a password.
(Default password is “0000”)

Setpoints
The temperature for the unit will be set.

Alarm Settings
The below menu will be available.

Alarm delay
The setting of the time from an alarm will occur on the unit
and until it will be shown on the display.

Door open alarm

Select menu language
The setting of the time from an alarm will occur on the unit
(English, German, Russian,
and until it will be shown on the display.
French, Spanish, Swedish,
Turkish or Polish)

High temp. alarm

The setting of the highest temperature the device
must be inside before it comes with an alarm.

Low temp. alarm

The setting of the lowest temperature the device
must be inside before it comes with an alarm.

Set whether light always is Probe/eprom failure

On The alarm displays that the probe is not working.
On when door is open or On
when door is closed.

Power failure
The alarm displays that there is no power to the unit.

Logging time interval

Change the interval of logging the data of the unit.
Recommended setting: 1 minute.

Select temperature probe

shown on Main Screen.
(Extra probes optional
depending on model)

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Advanced Settings

Enter password
The menu Advanced Settings is protected with a password.
(Default password is “0000”)

Calibration
The setting for offset of the temperature in the display.

Automatic defrost
The setting of the time where a defrost automatic will be performed on the unit.

Manual defrost
The manual defrost can be started immediately.

Hysteresis
The setting of the different from the set point where the compressor will start and stop.

Temp. Range Limits

The setting of the maximum and minimum temperature of the set point temperature.

Service
See page 9.

Password protection
Set password protection on switching ON or OFF the unit.

Set date / time

The setting of date and time.

Ambient temp. settings

The calibration of the ambient temperature.

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Service
Under this menu, there is information about the unit, which is important for the service
on the unit.

Compressor hours
Displays how many hours the compressor has been running.

Fan hours
Displays how many hours the fan has been running.

Probe
Displays the temperature for the sensors installed in the unit.

Probe inside unit

Displays the temperature of the sensor mounted
inside the unit and software versions of the display,
SD card and PCB.

Probe/Compressor
Displays the temperature of the sensor mounted on the compressor.
(Not all models).

Probe evaporator
Displays the temperature of the sensor, which is located on the
condenser.

Calibration Settings

Probe 1
Calibration of probe 1.

Probe 2
Calibration of probe 2.

Probe 3
Calibration of probe 3.

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Advanced service settings

Advanced service settings

This menu is only used by the manufacture’s service department.

Status

Temp. last 24 hours

Displays the temperature of the last 24 hours.

Current alarms
Displays the current alarms with date and time.

Graph

Temperature curve
Use arrow up, will show the graph for the actual day. Using the left arrow, will show up to 10 days left.
Press ESC to return to Main screen.

Description of the indicated lines:

green line - temperature curve
white line - set point
red line - limit for high temperature alarm
blue line - limit for low temperature alarm

Change / Reset password

Change password
It is possible to change the password for Customer Settings, Advanced Settings and
Advanced Service Settings.

Reset password
It is possible to reset the password for Customer Settings, Advanced Settings and
Advanced Service Settings. Contact the manufacturer to get the password for reset
password.

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Download Data

USB connected
Place the USB drive in the connection on the display and press the „right button“ for
download data to the USB drive.

Choose period data recording

Select time period to transfer to the USB drive.

Read data
This symbol will be shown in the display when the data is loading the
USB drive.

Transfer completed
This symbol will be shown in the display when the loading is
finished and the USB drive can be removed from the display.
These two files can be open in Excel: “data00” and
“param00”

Uploading Software and Parameters

USB connected
Turn off the display before start.
Place the USB drive in the connection on the display and press the “left button” for upload data from the
USB drive.

Service options
Choose “Load Program” to upload new software or parameters to the unit.
“Clear SC memory” is only used for units with Card lock mounted and is described in the manual for the
Card lock.

Select the module

Select module to upload.

Data upload
This symbol will be shown in the display when the data is loading from the
USB drive.

Transfer completed
This symbol will be shown in the display when the loading
is finished and the USB drive can be removed from the
display.

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Alarms on display

To reset an alarm, press “Enter” on the main screen, and press “OK” for each
alarm.

Alarm icons

Door open alarm

Displays that the door has not been closed correctly.

High temp. Alarm

The internal temperature has exceeded the high alarm limit.

Low temp. Alarm

The internal temperature has exceeded the low alarm limit.

Probe/eprom failure
The alarm displays that the probe is not working correctly.

Power failure
The Power failure alarm indicates that the unit has experienced a power failure. The display goes black,
just for saving power from the battery. The battery icon in the display will start flashing, and an alarm bib
will start sounding. Press few seconds on the On/Off button, the display will start light up, and show there
is a Power failure and the actually temperature in the unit.
The display will go black again after few seconds, just to save power from the Battery. When the Power
returns, the display will start lightning up and show the normally set up again, and the compressor will
start up after 1 minutes, and return into normally operating.

Compressor alarm
The Compressor failure alarm indicates that a compressor on unit is malfunctioning. When Compressor
alarm occurs, the controller switch off the specific Compressor relay, for protecting the Compressor to
prevent too high current.

Low battery
The alarm displays that the power on the backup battery is to low.

Auto defrost
The Auto defrost status indicates that an automatic defrost cycle is
running.

Manual defrost
The Manual defrost status indicates that a manually activated defrost
cycle is running.

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Default settings

Default settings for Default settings for

Description
units down to -40 °C units down to -86 °C

CUSTOMS SETTINGS 0000 0000

Set point -40 -80
Alarm delay 15 min 15 min
Door open alarm Enable Enable
High temp. alarm -20 -70
Low temp. alarm -45 -90
Probe/eprom failure Enable Enable
Power failure Enable Enable
Alarm log time interval 1 1

ADVANCED SETTINGS 0000 0000

Calibration 0.0 0.0
Automatic defrost 0 0
Manual defrost OK OK
Hysteresis 2.0 2.0
Max temp limit -20 -40
Min temp limit -40 -86

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ProfiLine Pegasus

Power failure
The ProfiLine Pegasus is equipped with battery back up for display and contact for
remote monitoring only. Back up time is minimum 48 hours. The freezer must be
connected voltage in minimum 72 hours before maximum battery is available.
Please note the lifetime of the battery is estimated to be 3 years, but should be
checked by authorized personnel every 6 months.

The cooling system

The vaporiser is built into the shelves of the inner container. They will be -90 °C, so
there is a risk of frostbite if they are touched. Always use gloves when touching the
contents of the freezer.

The condenser is placed on top of the cabinet behind the control panel.

Thermostat with digital display: once the freezer is cooled down, the set
temperature and the temperature shown will be the same.

Relocating or moving the freezer

Never leave the freezer to others without instructing those people in its use and the
safety regulations described in the operating instructions. Always let an authorised
electrician install the freezer. (Remember to wait for one hour before restarting it).

If the freezer and its electrical parts are reconstructed, the guarantee and safety
regulations shall cease to apply.

There is no guarantee for the contents of the freezer. There is a 1-year parts
warranty for functional parts related to the freezer.

If the freezer does not work: call an authorised servicing engineer!

Contact the distributor or an authorised service repair shop!

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Cleaning and maintenance of the freezer

 Ice will form on the inner doors of the freezer. This ice should be removed
with a scraper at regular intervals. (Remember gloves).
 Ice on the inside of the cabinet should be removed as required. Take the
contents out of the freezer. Pull out the plug and leave the door open until the
ice can be removed. (Remember gloves).
 Dry the inner cabinet and shelves with a cloth until it is not damp any longer.
 For external maintenance use stainless steel polish.
 Ice formed on the inside of the door should be removed with a wooden/plastic
scraper. This ice will build up because of the low temperatures inside the
cabinet, and if it is not removed it will cause the door to open.
 Cleansing agents containing chlorine or compounds of chlorine as well as
other corrosive means may not be used as they might corrode the stainless
panels of the cabinet and the evaporator system.
 All parts of the refrigerating circuit are suitable for continuous operation and
require no maintenance. Only the condenser should be regularly checked and
cleaned. This depends on the degree of contamination of the site (at least
once a year).

Note:
Unplug the appliance before carrying out maintenance.

Spare parts:
When ordering spare parts that you can easily fit yourself, please give unit type
number and the function of the part(s) concerned

Disposing of the freezer

To prevent harmful environmental effects, contact the distributor and ask where the
freezer should be delivered.
Remove the lock / the locking function so that no one cannot be locked in the
freezer.

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Wiring Diagram
PLPE 0186, PLPE 06xx und PLPE 12xx

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ProfiLine Pegasus

PLPE 39xx, PLPE 41xx, PLPE 60xx und PLPE 70xx

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 National Lab GmbH
Kälte- und Temperiertechnik
Grambeker Weg 157 • D-23879 Mölln
Tel: +49 4542/8491-10 • Fax: +49 4542/8491-11 • e-mail: [email protected]

EU-Konformitätserklärung
EC-Declaration of Conformity

Das (die) nachfolgend bezeichnete(n) Gerät(e) erfüllt (erfüllen) die Anforderungen der unten
genannten EG-Richtlinien, harmonisierten EN, sowie die nationalen Normen und Richtlinien.

The machine(s) designated in the following complies (comply) with the requirements of the EC directives
and harmonized ENs given below as well as with the national standards and recommendations.

Bei einer nicht mit uns abgestimmten Änderung des (der) Gerät(e)s verliert diese Erklärung ihre
Gültigkeit.

This declaration becomes invalidated if any modification is made to the applicance(s) without our prior
authorization.

Labortiefkühlschrank / Laboratory Upright Freezer

Bezeichnung der (des) Geräte(s):
Typ(en) / Type(s): ProfiLine Pegasus PLPE
Designation of the applicance(s):
Modell(e) / Model(s): alle Geräte / all devices

[X] EG-Maschinenrichtlinie (2006/42/EG)

EG-Richtlinien: EC-Directive for machines (2006/42/ECC)
EC-Directives:
[X] EG-Niederspannungsrichtlinie (2006/95/EG)
EC-Directives for low voltage (2006/95/ECC)

[X] EG-EMV-Richtlinie (2014/30/EU)

EC-EMC-Directive (2014/30/EU)

[X] EG-RoHS-Richtlinie (2002/95/EG)

EC-RoHS-Directive (2002/95/ECC)

Harmonisierte EN: [X] EN 50366: 2003

Harmonized EN: [X] EN 55014-1: 2007
[X] EN 55014-2: 1997+A1:2001
[X] EN 60335-1: 2010
[X] EN 60335-2-89: 2010
[X] EN 61000-3-2: 2006
[X] EN 61000-3-3: 2008

Mölln, 04.01.2016

...................................................
Reinhard E. H. Schuldt,
Geschäftsführer Managing Director

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